JP4770675B2 - Eaves packaging structure - Google Patents

Eaves packaging structure Download PDF

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JP4770675B2
JP4770675B2 JP2006260986A JP2006260986A JP4770675B2 JP 4770675 B2 JP4770675 B2 JP 4770675B2 JP 2006260986 A JP2006260986 A JP 2006260986A JP 2006260986 A JP2006260986 A JP 2006260986A JP 4770675 B2 JP4770675 B2 JP 4770675B2
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eaves
cushioning member
box
uppermost
shock absorbing
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JP2008081138A (en
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保孝 深井
智之 太田
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Panasonic Corp
Panasonic Electric Works Co Ltd
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Panasonic Corp
Matsushita Electric Works Ltd
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  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Buffer Packaging (AREA)

Description

本発明は、軒樋の梱包構造に関するものである。   The present invention relates to a packing structure for eaves.

従来、上方に開口する角型の軒樋を上下方向に複数積み重ねて、ダンボールなどの箱体に収納する際に、箱体内部の最上位の軒樋の上方の空間を発泡スチロール樹脂製の上緩衝材で埋めるとともに、箱体内部の最下位の軒樋の下方の空間を古紙を再生して抄造プレスして形成されてなる下緩衝材で埋めるようにした軒樋の梱包構造が知られている(例えば、特許文献1参照)。
実開平5−62487号公報
Conventionally, when a plurality of rectangular eaves opened upwards are stacked vertically and stored in a box such as cardboard, the upper space above the uppermost eaves inside the box is the upper cushion made of polystyrene foam. There is a known eaves packaging structure in which the space below the lowermost eaves inside the box is filled with lower cushioning material formed by reclaiming used paper and making paper presses. (For example, refer to Patent Document 1).
Japanese Utility Model Publication No. 5-62487

この特許文献1に記載されるような軒樋の梱包構造は、例えば、軒樋を収納した箱体の輸送中の荷扱い時において外部から衝撃を受けた場合、箱体内部の空間を隙間無く埋めた緩衝部材で衝撃を受けることにより、箱体自体の変形や破損あるいは収納されている軒樋の変形、破損または積み重ねた軒樋同士が接触して軒樋表面に擦傷が生じないようにしている。   The packaging structure of eaves as described in Patent Document 1 is, for example, when there is an impact from the outside during the handling of the box that houses the eaves, and there is no gap in the space inside the box. By receiving an impact with the buried cushioning member, the box body itself is deformed or damaged, or the stored eaves are deformed, damaged, or the stacked eaves are in contact with each other so that the surface of the eaves is not scratched. Yes.

しかしながら、上記の軒樋の梱包構造において箱体自体が変形してしまうような強い衝撃が加わった場合、もはや緩衝部材で十分に衝撃を緩和することができず、軒樋の変形、破損、擦傷等を十分に防止することができない場合があった。このため、収納された軒樋への衝撃ができるだけ緩和されるような軒樋の梱包構造が望まれているのが実情である。   However, when a strong impact is applied to the eaves packaging structure as described above, the shock is not sufficiently mitigated by the cushioning member, and the eaves are deformed, damaged, or scratched. In some cases, it has not been possible to prevent such problems sufficiently. For this reason, the actual situation is that an eaves packaging structure that can reduce the impact on the stored eaves as much as possible is desired.

本発明は、以上の通りの事情に鑑みてなされたものであり、軒樋が収納される箱体への衝撃に対して、軒樋の変形、破損、擦傷等を防止することができる軒樋の梱包構造を提供することを課題とする。   The present invention has been made in view of the circumstances as described above, and can prevent deformation, breakage, scratches, and the like of the eaves against an impact on the box body in which the eaves are stored. It is an object to provide a packaging structure.

本発明は、上記の課題を解決するために、第1に、底壁の両側縁から立設した側壁の上端に耳部を有する軒樋が箱体内に積層収納されてなる軒樋の梱包構造において、最上位の軒樋内には、軒樋内に嵌合する角型筒体である上部緩衝部材が配置され、最下位の軒樋下方には軒樋の底壁および両側壁にそれぞれ当接する底板および側板からなる下部緩衝部材が配置され、上部緩衝部材はその上面が箱体天板に当接して最上位の軒樋の上端と箱体天板との間に衝撃吸収空間を形成し、下部緩衝部材の少なくとも底板が衝撃吸収空間を内在する緩衝質材からなり、側板の上端は耳部に当接しないことを特徴としている。 In order to solve the above-mentioned problems, the present invention firstly has a packing structure for eaves in which eaves having an ear at the upper end of a side wall standing from both side edges of the bottom wall are stacked and stored in the box. In the uppermost eave ridge , an upper cushioning member, which is a rectangular cylinder that fits in the eave ridge, is arranged, and below the lowermost eave ridge are respectively in contact with the bottom wall and both side walls of the eave ridge. A lower cushioning member consisting of a bottom plate and a side plate in contact with each other is disposed. Further, at least the bottom plate of the lower cushioning member is made of a cushioning material having a shock absorbing space, and the upper end of the side plate is not in contact with the ear portion.

第2には、上記の特徴に加え、衝撃吸収空間を内在する緩衝質材がダンボール材であることを特徴としている。   Second, in addition to the above features, the cushioning material having the shock absorbing space is a cardboard material.

第3には、上記の特徴に加え、上部緩衝部材が、ダンボール材であることを特徴としている。 Third, in addition to the above features, the upper cushioning member is a cardboard material .

上記第1の発明によれば、下部緩衝部材の底板が衝撃吸収空間を内在する緩衝質材であるため、箱体下方からの衝撃を底板が吸収し、最下位の軒樋の底壁及び底角部の軒樋の変形、破損、擦傷を回避することができる。   According to the first aspect of the invention, since the bottom plate of the lower cushioning member is a cushioning material containing the shock absorbing space, the bottom plate absorbs an impact from below the box, and the bottom wall and bottom of the lowest eaves It is possible to avoid deformation, breakage and abrasion of the corner eaves.

また、下部緩衝部材の底板および両側板が、最下位の軒樋の底壁および両側壁にそれぞれ当接することによって、縦または横方向の揺れで軒樋と箱体とのずれやがたつきが生じた場合にも、軒樋と下部緩衝部材が一体となって動くことができ、最下位の軒樋の底壁や底角部にかかる摩擦、衝撃を軽減して、擦傷や破損を回避することができる。   In addition, the bottom plate and both side plates of the lower cushioning member are in contact with the bottom wall and both side walls of the lowest eaves so that the eaves and the box can be shifted or wobbled due to vertical or horizontal shaking. Even if it occurs, the eaves and the lower cushioning member can move together, reducing the friction and impact on the bottom wall and bottom corner of the lowest eaves and avoiding scratches and damage be able to.

さらに、上部緩衝部材の上面が箱体天板に当接して最上位の軒樋の上端と箱体天板との間に衝撃吸収空間が形成することによって、箱体上方からの衝撃を吸収するとともに、最上位の軒樋の耳部に直接衝撃が加わらないため、耳部の変形、破損、擦傷を回避することができる。また、上部緩衝部材が、軒樋内に嵌合する角型筒体であることによって、軒樋との接面に衝撃を分散することができ、さらに耐衝撃性が増すとともに、軽量化できてコストも削減できる。 Furthermore, the upper surface of the upper cushioning member abuts on the box top plate to form an impact absorbing space between the upper end of the uppermost eaves and the box top plate, thereby absorbing shock from above the box. At the same time, since the impact is not directly applied to the ear part of the uppermost eaves, it is possible to avoid deformation, breakage, and abrasion of the ear part. In addition, since the upper cushioning member is a rectangular tube that fits inside the eaves, it is possible to disperse the impact on the contact surface with the eaves, further increasing the impact resistance and reducing the weight. Costs can be reduced.

上記第2の発明によれば、上記の発明の効果に加え、衝撃吸収空間を内在する緩衝質材がダンボール材とすることによって、軽量化できるとともにコストも削減できる。   According to the second aspect of the invention, in addition to the effects of the invention described above, the cushioning material having the shock absorbing space is a corrugated cardboard material, whereby the weight can be reduced and the cost can be reduced.

上記第の発明によれば、上記の発明の効果に加え、上部緩衝部材をダンボール材とすることによって、さらに軽量化できてコストも削減できる。 According to the third aspect of the invention, in addition to the effects of the above aspect of the invention, the upper cushioning member is made of a corrugated cardboard material, thereby further reducing the weight and reducing the cost.

図1は、本発明の軒樋の梱包構造の実施形態を示した断面図である。   FIG. 1 is a cross-sectional view showing an embodiment of the packaging structure for eaves of the present invention.

複数の軒樋6を梱包する際には、例えば、図1の梱包構造1のように、下部緩衝部材2と上部緩衝部材3を用いて梱包することができる。以下、本発明の実施の形態について詳しく説明する。   When packing a plurality of eaves 6, for example, the packing structure 1 of FIG. 1 can be used for packing using the lower buffer member 2 and the upper buffer member 3. Hereinafter, embodiments of the present invention will be described in detail.

下部緩衝部材2は、底板21の両側縁に側板22が立設されていて、これら底板21および側板22は、最下位の軒樋4の底壁41及び側壁42の外側に当接している。加えて、下部緩衝部材2の側板22の上端は、最下位の軒樋4の耳部43の下方に位置し、耳部43とは当接していない。   In the lower buffer member 2, side plates 22 are erected on both side edges of the bottom plate 21, and the bottom plate 21 and the side plates 22 are in contact with the outside of the bottom wall 41 and the side wall 42 of the lowest eaves 4. In addition, the upper end of the side plate 22 of the lower cushioning member 2 is located below the ear 43 of the lowest eaves rod 4 and is not in contact with the ear 43.

下部緩衝部材2の底板21は、衝撃吸収空間Aを内在する緩衝質材からなる。例えば、図1のように、緩衝質材はダンボール材としてもよいし、その他一般的なスポンジ、綿等のクッション材としてもよい。また、下部緩衝部材2の底板21以外の材質については特に制限されないが、コスト、軽量性を考慮すれば、ダンボール材を好適に用いることができ、また、下部緩衝部材2の底板21と同様の素材を用いて一体化した方がコストを軽減できる。   The bottom plate 21 of the lower cushioning member 2 is made of a cushioning material containing the shock absorbing space A. For example, as shown in FIG. 1, the cushioning material may be a corrugated cardboard material, or may be a cushion material such as a general sponge or cotton. Further, the material other than the bottom plate 21 of the lower cushioning member 2 is not particularly limited. However, in consideration of cost and lightness, a cardboard material can be preferably used, and the same as the bottom plate 21 of the lower cushioning member 2. Costs can be reduced by integrating the materials.

通常は、運搬の最中に箱体7を床に置いた時など箱体7の下方からの衝撃を受け、その衝撃は最初に最下位の軒樋4の底壁41に加わり、変形、破損、擦傷を招く。このような場合、本発明においては下部緩衝部材2の底板21が衝撃吸収空間Aを内在する緩衝質材からなるため、衝撃は直接に最下位の軒樋4の底壁41に加わらず、底壁41及び底角部44の擦傷や破損を回避することができる。   Normally, when the box 7 is placed on the floor during transportation, it receives an impact from below the box 7, and the impact is first applied to the bottom wall 41 of the lowest eaves 4 to be deformed or damaged. , Leading to scratches. In such a case, in the present invention, since the bottom plate 21 of the lower cushioning member 2 is made of a cushioning material containing the shock absorbing space A, the impact is not directly applied to the bottom wall 41 of the lowest eaves 4 but the bottom. Scratches and breakage of the wall 41 and the bottom corner 44 can be avoided.

また、運搬中の車などでは縦または横方向の揺れも発生し、軒樋6(特に最下位の軒樋4)と箱体7とのずれやがたつきが生じて、底壁41や底角部44の擦傷や破損が多々見られる。このような場合、本発明においては、底板21及び両側板22が底壁41及び両側壁42に当接しているので、下部緩衝部材2が最下位の軒樋4と一体となって動くことができ、最下位の軒樋4の底壁41や底角部44にかかる摩擦、衝撃を軽減して、擦傷や破損を回避することができる。   Further, in a car being transported, vertical or horizontal shaking also occurs, and the eaves cage 6 (especially the lowest eaves cage 4) and the box body 7 are displaced or rattled. Many corners 44 are scratched or damaged. In such a case, in the present invention, since the bottom plate 21 and both side plates 22 are in contact with the bottom wall 41 and both side walls 42, the lower cushioning member 2 can move integrally with the lowest eaves 4. It is possible to reduce the friction and impact applied to the bottom wall 41 and the bottom corner 44 of the lowest eaves ridge 4, thereby avoiding scratches and breakage.

一方、上部緩衝部材3は、最上位の軒樋5内に配置され、その上面31が箱体7の天板71に当接している。この構成によって、最上位の軒樋5の上端と天板71との間に衝撃吸収空間Aを形成させている。   On the other hand, the upper cushioning member 3 is disposed in the uppermost eaves 5, and the upper surface 31 is in contact with the top plate 71 of the box 7. With this configuration, an impact absorbing space A is formed between the upper end of the uppermost eaves 5 and the top plate 71.

つまり、上部緩衝部材3の上面31は最上位の軒樋5の耳部53よりも相対位置として上方に位置し、衝撃吸収空間Aを形成できる形状であれば、その他細部の形状および材質等は特に制限はない。重量、コスト等も考慮して適宜選択することが望ましく、例えば、図1のように、最上位の軒樋5の底壁51及び側壁52の内側に当接するように上面31、下面32、両側面33の4面で形成され、角型筒体としたダンボール材が選択される。   In other words, the upper surface 31 of the upper cushioning member 3 is positioned above the ear 53 of the uppermost eaves 5 as a relative position and can form the shock absorbing space A. There is no particular limitation. It is desirable to select appropriately considering the weight, cost, etc. For example, as shown in FIG. 1, the upper surface 31, the lower surface 32, and both sides are in contact with the bottom wall 51 and the side wall 52 of the uppermost eaves 5. A corrugated cardboard material that is formed of four surfaces 33 and is a rectangular cylinder is selected.

通常は、箱体7を保管する時には、箱体7を上に積載して保管するため、箱体7の上に別体の箱体を置いた瞬間の衝撃や積載状態の重みによって、箱体7内部に積層された軒樋6、特に密に積層している耳部61に負担がかかり、変形や破損を招く。このような場合、本発明においては、最上位の軒樋5の上端と天板71との間の衝撃吸収空間Aによって、上からの衝撃あるいは重みが直接耳部53に加わらないため、耳部61の変形や破損を回避することができる。   Usually, when storing the box body 7, the box body 7 is loaded and stored on top, so that the box body depends on the moment when a separate box body is placed on the box body 7 and the weight of the loaded state. 7, a load is applied to the eaves bowl 6 laminated inside, particularly the ear 61 that is densely laminated, causing deformation and breakage. In such a case, in the present invention, the shock absorption or weight from above is not directly applied to the ear portion 53 by the shock absorbing space A between the upper end of the uppermost eaves 5 and the top plate 71. The deformation and breakage of 61 can be avoided.

例えば、梱包手順としては、
(A)まず、箱体7の底に、下部緩衝部材2を置き、
(B)次いで、下部緩衝部材2の上に、軒樋6を嵌挿し、
(C)そして、最上位の軒樋5の上に、上部緩衝部材3を嵌挿し、
(D)最後に、箱体7の天板71を閉めて、
梱包することができる。ここで、軒樋6は複数嵌挿するが、一つずつ嵌挿してもよいし、軒樋6を重ね合わせたものを嵌挿してもよい。あるいは、箱体7は、箱に組み立てられる前の展開体として箱体7の底にあたる面に下部緩衝部材2を置き、軒樋6及び上部緩衝部材3を嵌挿した後に組み立ててもよい。ただし、後で箱を組み立てる場合は、嵌挿作業が簡便であるが、軒樋6を積み上げた際の安定性に欠けるため、軒樋6の個数が少ない場合に好適に用いることができる。
For example, as a packing procedure,
(A) First, the lower cushioning member 2 is placed on the bottom of the box 7,
(B) Next, the eaves bowl 6 is fitted on the lower cushioning member 2,
(C) And, the upper cushioning member 3 is inserted on the uppermost eaves bowl 5,
(D) Finally, the top plate 71 of the box 7 is closed,
Can be packed. Here, a plurality of eaves rods 6 are inserted, but they may be inserted one by one, or a combination of eaves rods 6 may be inserted. Alternatively, the box body 7 may be assembled after the lower cushioning member 2 is placed on the surface corresponding to the bottom of the box body 7 as a developed body before being assembled into the box, and the eaves cage 6 and the upper cushioning member 3 are inserted. However, when assembling the box later, the insertion work is simple, but since the stability when the eaves 6 are stacked is lacking, it can be suitably used when the number of eaves 6 is small.

もちろん本発明は以上の例に限定されるものではなく、細部については様々な態様が可能であることは言うまでもない。   Of course, the present invention is not limited to the above examples, and it goes without saying that various aspects are possible in detail.

本発明の軒樋の梱包構造の実施形態を示した断面図である。It is sectional drawing which showed embodiment of the packing structure of the eaves of this invention.

符号の説明Explanation of symbols

1 梱包構造
2 下部緩衝部材
21 底板
22 側板
3 上部緩衝部材
31 上面
32 下面
33 側面
4 最下位の軒樋
41 最下位の軒樋の底壁
42 最下位の軒樋の側壁
43 最下位の軒樋の耳部
44 最下位の軒樋の底角部
5 最上位の軒樋
51 最上位の軒樋の底壁
52 最上位の軒樋の側壁
53 最上位の軒樋の耳部
6 軒樋
61 耳部
7 箱体
71 箱体の天板
A 衝撃吸収空間
DESCRIPTION OF SYMBOLS 1 Packing structure 2 Lower buffer member 21 Bottom plate 22 Side plate 3 Upper buffer member 31 Upper surface 32 Lower surface 33 Side surface 4 Lowermost eaves 41 Bottom wall of the lowest eaves 42 Side wall of the lowest eaves 43 Lowermost eaves No. 44 Bottom corner 5 of the lowest eaves 5 Uppermost eaves 51 Bottom wall of the highest eaves 52 Side walls of the uppermost eaves 53 Ears of the uppermost eaves 6 Ears 61 Ears Part 7 Box 71 Box top plate A Shock absorption space

Claims (3)

底壁の両側縁から立設した側壁の上端に耳部を有する軒樋が箱体内に積層収納されてなる軒樋の梱包構造において、最上位の軒樋内には、軒樋内に嵌合する角型筒体である上部緩衝部材が配置され、最下位の軒樋下方には軒樋の底壁および両側壁にそれぞれ当接する底板および側板からなる下部緩衝部材が配置され、上部緩衝部材はその上面が箱体天板に当接して最上位の軒樋の上端と箱体天板との間に衝撃吸収空間を形成し、下部緩衝部材の少なくとも底板が衝撃吸収空間を内在する緩衝質材からなり、側板の上端は耳部に当接しないことを特徴とする軒樋の梱包構造。 In the eaves packing structure in which the eaves with the ears at the upper end of the side wall standing from the both side edges of the bottom wall are stacked and stored in the box body, the uppermost eaves are fitted in the eaves An upper cushioning member, which is a rectangular cylinder, is disposed, and a lower cushioning member composed of a bottom plate and a side plate respectively contacting the bottom wall and both side walls of the eaves rod is disposed below the lowermost eaves rod, A cushioning material whose upper surface abuts against the box top plate to form a shock absorbing space between the upper end of the uppermost eaves and the box top plate, and at least the bottom plate of the lower buffer member has the shock absorbing space inside An eaves packaging structure characterized in that the upper end of the side plate does not contact the ear. 衝撃吸収空間を内在する緩衝質材がダンボール材である請求項1に記載の軒樋の梱包構造。   The packing structure for eaves according to claim 1, wherein the cushioning material having the shock absorbing space is a cardboard material. 上部緩衝部材が、ダンボール材であることを特徴とする請求項1に記載の軒樋の梱包構造。 The packaging structure for eaves according to claim 1, wherein the upper cushioning member is a cardboard material .
JP2006260986A 2006-09-26 2006-09-26 Eaves packaging structure Active JP4770675B2 (en)

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