JP4764776B2 - Joint connector - Google Patents

Joint connector Download PDF

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JP4764776B2
JP4764776B2 JP2006161943A JP2006161943A JP4764776B2 JP 4764776 B2 JP4764776 B2 JP 4764776B2 JP 2006161943 A JP2006161943 A JP 2006161943A JP 2006161943 A JP2006161943 A JP 2006161943A JP 4764776 B2 JP4764776 B2 JP 4764776B2
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circuit board
press
connector
terminal
connector housing
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JP2007335096A (en
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真也 織田
幹夫 小須田
崇 牧野
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Yazaki Corp
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Yazaki Corp
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Description

本発明は、コネクタハウジングの一方側及び他方側から嵌合された複数の相手コネクタ同士を電気的に接続するジョイントコネクタに関するものである。   The present invention relates to a joint connector for electrically connecting a plurality of mating connectors fitted from one side and the other side of a connector housing.

従来のジョイントコネクタとしては、コネクタハウジング内に、端子部をそれぞれ有する2個のバスバーを組み付けたものが知られている(特許文献1参照)。また、バスバーを用いると、端子の横方向及び縦方向の回路形成の自由度が制限されるという問題が生じていたため、本出願人は図7に示すジョイントコネクタを提供してきた。   As a conventional joint connector, one in which two bus bars each having a terminal portion are assembled in a connector housing is known (see Patent Document 1). Further, when the bus bar is used, there is a problem that the degree of freedom of circuit formation in the horizontal direction and the vertical direction of the terminals is limited, and therefore, the present applicant has provided the joint connector shown in FIG.

図7に示すジョイントコネクタ101は、両端から相手側コネクタのメス端子と嵌合することが可能なプレスフィット端子102と、これらのプレスフィット端子102を収容するハウジング103,104と、これらのハウジング103,104間に収容され且つ各プレスフィット端子102のプレスフィット部102aがスルーホール105aに圧入されることで、任意のプレスフィット端子102同士を互いに電気的に接続する基板105と、を有している。このようなジョイントコネクタ101は、両差しのコネクタ接続とすることで、バスバーを用いたジョイントコネクタにおける問題点の改善を図ってきた。
特開2003−77600号公報
A joint connector 101 shown in FIG. 7 includes a press-fit terminal 102 that can be fitted to a female terminal of a mating connector from both ends, housings 103 and 104 that house these press-fit terminals 102, and these housings 103. , 104 and the press-fit portion 102a of each press-fit terminal 102 is press-fitted into the through hole 105a, so that any press-fit terminals 102 are electrically connected to each other. Yes. Such a joint connector 101 has been designed to improve problems in a joint connector using a bus bar by using a double-sided connector connection.
JP 2003-77600 A

しかしながら、図7に示すジョイントコネクタ101は、プレスフィット端子102を用いて両差しのコネクタ接続を実現し、基板105で任意のプレスフィット端子102同士を電気的に接続して自由なジョイント構造としてきたが、プレスフィット端子102の両端が対向する相手側コネクタのメス端子に接続されてしまうことから、ジョイントコネクタの回路構成に制約が生じてしまうという問題があった。また、多数のジョイント回路が基板105に集中するために、コネクタハウジング103,104が大型化してしまい、車両内等に設置スペースを確保することが困難であるという問題があった。   However, the joint connector 101 shown in FIG. 7 has realized a free joint structure by realizing the connector connection of both ends using the press-fit terminals 102 and electrically connecting arbitrary press-fit terminals 102 to each other with the substrate 105. However, since both ends of the press-fit terminal 102 are connected to the female terminals of the mating connector facing each other, there is a problem that the circuit configuration of the joint connector is restricted. In addition, since a large number of joint circuits are concentrated on the substrate 105, the connector housings 103 and 104 are increased in size, and it is difficult to secure an installation space in the vehicle or the like.

よって本発明は、上述した問題点に鑑み、大型化することなく回路構成の制約をなくすことができるジョイントコネクタを提供することを課題としている。   Therefore, in view of the above-described problems, an object of the present invention is to provide a joint connector that can eliminate restrictions on the circuit configuration without increasing the size.

上記課題を解決するため本発明によりなされた請求項1記載のジョイントコネクタは、コネクタハウジングと、該コネクタハウジングの一方側及び他方側に形成され且つ相手コネクタが嵌合される複数の嵌合部と、前記コネクタハウジング内の一方側及び他方側の嵌合部の間に収容され且つ複数の端子挿通孔と任意の端子挿通孔同士を導通する導通経路とを有する回路基板と、前記端子挿通孔に圧接される圧接部と該圧接部から延在して前記相手コネクタに接続される接続部とを有する複数の端子と、を有するジョイントコネクタにおいて、前記複数の端子が、前記コネクタハウジングの一方側の相手コネクタに接続される複数の一方側端子と、前記コネクタハウジングの他方側の相手コネクタに接続される複数の他方側端子と、を有し、そして、前記回路基板が、前記一方側端子を圧入する一方側圧入部と前記他方側端子を圧入する他方側圧入部とを重ね合わせ且つ前記一方側端子及び前記他方側端子の各接続部が前記一方側及び他方側の各々の嵌合部に向かうように前記回路基板を折り曲げる折り曲げ部を有することを特徴とする。   The joint connector according to claim 1, which has been made in accordance with the present invention to solve the above problems, includes a connector housing, and a plurality of fitting portions formed on one side and the other side of the connector housing and fitted with mating connectors. A circuit board that is accommodated between the one-side and the other-side fitting portions in the connector housing and that has a plurality of terminal insertion holes and a conduction path that conducts any terminal insertion holes, and the terminal insertion holes. A joint connector having a pressure contact portion to be pressed and a connection portion extending from the pressure contact portion and connected to the mating connector, wherein the plurality of terminals are arranged on one side of the connector housing. A plurality of one-side terminals connected to the mating connector, and a plurality of other-side terminals connected to the mating connector on the other side of the connector housing. The circuit board overlaps the one-side press-fitting part for press-fitting the one-side terminal and the other-side press-fitting part for press-fitting the other side terminal, and the connection parts of the one side terminal and the other side terminal are the one side And a bent portion that bends the circuit board so as to face each fitting portion on the other side.

上記請求項1に記載した本発明のジョイントコネクタによれば、回路基板の一方側圧入部に一方側端子を圧入し且つ他方側圧入部に他方側端子を圧入し、そして、一方側圧入部と他方側圧入部とを重ね合わせ且つ一方側端子及び他方側端子の各接続部が一方側及び他方側の各々の嵌合部に向かうように回路基板を折り曲げ部によって折り曲げた状態でコネクタハウジング内の一方側及び他方側の嵌合部の間に収容することができる。   According to the joint connector of the first aspect of the present invention, the one-side terminal is press-fitted into the one-side press-fit portion of the circuit board, the other-side terminal is press-fitted into the other-side press-fit portion, and the one-side press-fit portion and the other-side press-fit portion And the one side and the other in the connector housing in a state where the circuit board is bent by the bent portion so that the connection portions of the one side terminal and the other side terminal are directed to the fitting portions on the one side and the other side, respectively. It can accommodate between the side fitting parts.

上記課題を解決するためになされた請求項2記載の発明は、請求項1に記載のジョイントコネクタにおいて、前記回路基板は、前記導通経路が折り曲げ自在に形成され且つ前記折り曲げ部以外の前記導通経路の両面に板部材が積層されて形成されていることを特徴とする。   In order to solve the above-mentioned problem, the invention according to claim 2 is the joint connector according to claim 1, wherein the circuit board is formed such that the conduction path is foldable and the conduction path other than the bent part. It is characterized by being formed by laminating plate members on both sides.

上記請求項2に記載した本発明のジョイントコネクタによれば、導通経路のみを折り曲げ自在に形成し、該導通経路の折り曲げ部以外の両面に板部材を積層するように回路基板を形成すればよいため、生産性の向上を図り且つ回路基板の強度も確保することができる。   According to the joint connector of the present invention, the circuit board may be formed so that only the conduction path can be bent and the plate members are laminated on both surfaces other than the bent portion of the conduction path. Therefore, productivity can be improved and the strength of the circuit board can be secured.

上記課題を解決するためになされた請求項3記載の発明は、請求項1に記載のジョイントコネクタにおいて、前記回路基板は、前記導通経路が折り曲げ自在に形成され且つ前記折り曲げ部が形成された板部材が前記導通経路の何れかの表面に積層されて形成されていることを特徴とする。   According to a third aspect of the present invention, there is provided the joint connector according to the first aspect, wherein the circuit board is a plate in which the conduction path is foldable and the bent portion is formed. The member is formed by being laminated on any surface of the conduction path.

上記請求項3に記載した本発明のジョイントコネクタによれば、導通経路のみを折り曲げ自在に形成し、折り曲げ部が形成された板部材を該導通経路の何れかの表面に形成すればよいため、生産性の向上を図り且つ回路基板の強度も確保することができる。   According to the joint connector of the present invention described in claim 3, since only the conduction path is formed to be foldable, the plate member on which the bent portion is formed may be formed on any surface of the conduction path. Productivity can be improved and the strength of the circuit board can be secured.

上記課題を解決するためになされた請求項4記載の発明は、請求項1〜3の何れか1項に記載のジョイントコネクタにおいて、前記折り曲げ部によって折り曲げられた前記回路基板の一方側圧入部と他方側圧入部との間に介在する絶縁性部材を有することを特徴とする。   In order to solve the above-mentioned problem, the invention according to claim 4 is the joint connector according to any one of claims 1 to 3, wherein the one-side press-fitting portion and the other of the circuit board bent by the bent portion It has an insulating member interposed between the side press-fit portions.

上記請求項4に記載した本発明のジョイントコネクタによれば、一方側圧入部と他方側圧入部とを重ね合わせても、そこには絶縁性部材が介在しているので、一方側端子と他方側端子が接触することを確実に防止することができる。   According to the joint connector of the present invention described in claim 4, even if the one side press-fit portion and the other side press-fit portion are overlapped with each other, since the insulating member is interposed there, the one side terminal and the other side terminal Can be reliably prevented.

以上説明したように請求項1に記載した本発明のジョイントコネクタによれば、回路基板を折り曲げ部によって折り曲げた状態でコネクタハウジング内の一方側及び他方側の嵌合部の間に収容することができるようにしたことから、多数のジョイント回路が集中しても回路構成の制約をなくすことができるため、回路基板における端子の配置に自由度を持たせて任意の端子同士を電気的に接続することができ且つ回路基板の小型化を図ることができる。従って、両側から相手コネクタ同士を電気的に接続する場合でも、回路構成の制約をなくし且つジョイントコネクタの小型化を図ることができる。   As described above, according to the joint connector of the present invention described in claim 1, the circuit board can be accommodated between the fitting portions on one side and the other side in the connector housing in a state where the circuit board is bent by the bending portion. Since it is possible to eliminate restrictions on the circuit configuration even if a large number of joint circuits are concentrated, arbitrary terminals can be electrically connected with a degree of freedom in the arrangement of terminals on the circuit board. And the circuit board can be miniaturized. Therefore, even when the mating connectors are electrically connected from both sides, it is possible to eliminate restrictions on the circuit configuration and to reduce the size of the joint connector.

請求項2に記載の発明によれば、請求項1に記載の発明の効果に加え、導通経路のみを折り曲げ自在に形成し、該導通経路の折り曲げ部以外の両面に板部材を積層するように回路基板を形成するようにしたことから、生産性の向上を図り且つ回路基板の強度も確保することができる。   According to the invention described in claim 2, in addition to the effect of the invention described in claim 1, only the conduction path is formed to be bendable, and the plate member is laminated on both surfaces other than the bent portion of the conduction path. Since the circuit board is formed, productivity can be improved and the strength of the circuit board can be secured.

請求項3に記載の発明によれば、請求項1に記載の発明の効果に加え、導通経路のみを折り曲げ自在に形成し、折り曲げ部が形成された板部材を該導通経路の何れかの表面に形成するようにしたことから、生産性の向上を図り且つ回路基板の強度も確保することができる。   According to the invention described in claim 3, in addition to the effect of the invention described in claim 1, only the conduction path is formed to be foldable, and the plate member on which the bent portion is formed is provided on any surface of the conduction path. Therefore, the productivity can be improved and the strength of the circuit board can be secured.

請求項4に記載の発明によれば、請求項1〜3の何れか1項に記載の発明の効果に加え、一方側圧入部と他方側圧入部とを重ね合わせても、そこには絶縁性部材を介在させるようにしたことから、回路基板に圧入した端子が突き出ても一方側端子と他方側端子が接触することを確実に防止することができるため、回路基板を薄型化してジョイントコネクタのより一層の小型化を図ることができる。   According to the invention described in claim 4, in addition to the effect of the invention described in any one of claims 1 to 3, even if the one-side press-fit portion and the other-side press-fit portion are overlapped, there is an insulating member there. Therefore, even if the terminal press-fitted into the circuit board protrudes, it is possible to reliably prevent the one-side terminal and the other-side terminal from coming into contact with each other. Further downsizing can be achieved.

以下、本発明に係るジョイントコネクタの一実施の形態を、図1〜図6の図面を参照して説明する。   Hereinafter, an embodiment of a joint connector according to the present invention will be described with reference to the drawings of FIGS.

図1乃至図5に示すジョイントコネクタ1は、コネクタハウジング10と、一方側嵌合部13と、他方側嵌合部14と、複数の一方側端子15と、複数の他方側端子16と、回路基板17と、絶縁性部材18と、を有している。   The joint connector 1 shown in FIGS. 1 to 5 includes a connector housing 10, one side fitting portion 13, the other side fitting portion 14, a plurality of one side terminals 15, a plurality of other side terminals 16, and a circuit. A substrate 17 and an insulating member 18 are included.

コネクタハウジング10は、絶縁性の合成樹脂等によって形成されている。コネクタハウジング10は、一方側コネクタハウジング11と他方側コネクタハウジング12とを有している。一方側コネクタハウジング11と他方側コネクタハウジング12は、同一形状のハウジングである。つまり、コネクタハウジング10は、回路基板17を挟んで同一形状の2つの分割された一方側コネクタハウジング11と他方側コネクタハウジング12から構成されていることになる。   The connector housing 10 is made of an insulating synthetic resin or the like. The connector housing 10 includes a one-side connector housing 11 and a second-side connector housing 12. The one side connector housing 11 and the other side connector housing 12 are housings having the same shape. That is, the connector housing 10 is composed of two divided one-side connector housings 11 and the other-side connector housing 12 having the same shape with the circuit board 17 interposed therebetween.

一方側コネクタハウジング11と他方側コネクタハウジング12は、略四角形の筒形状に形成されており、相手側コネクタ2,3との接続側の外周に形成されたフード部21と、両側部に形成された係合突起22と、該係合突起に係合する係合受け23と、隔壁24と、を有している。また、隔壁24は、一方側端子15と他方側端子16の各々の数と同一の、横方向に6個、縦方向に4個の合計24個の端子保持孔25を有している。端子保持孔25は、相手側コネクタ2,3の嵌合方向Xに隔壁24を貫通している。そして、一方側コネクタハウジング11と他方側コネクタハウジング12は、隔壁24の前部に回路基板収容部26を有している。   The one-side connector housing 11 and the other-side connector housing 12 are formed in a substantially quadrangular cylindrical shape, and are formed on both sides of the hood portion 21 formed on the outer periphery on the connection side with the mating connectors 2 and 3. And an engagement receiver 23 that engages with the engagement protrusion, and a partition wall 24. In addition, the partition wall 24 has the same number of terminal holding holes 25 as the number of the one-side terminals 15 and the other-side terminals 16, six in the horizontal direction and four in the vertical direction. The terminal holding hole 25 penetrates the partition wall 24 in the fitting direction X of the mating connectors 2 and 3. The one-side connector housing 11 and the other-side connector housing 12 have a circuit board housing portion 26 at the front portion of the partition wall 24.

一方側嵌合部13は、図5に示す相手側コネクタ2が嵌合されるように、一方側コネクタハウジング11の内壁と隔壁24とに囲まれた空間として形成されている。同様に、他方側嵌合部14は、図5に示す相手側コネクタ3が嵌合されるように、他方側コネクタハウジング12の内壁と隔壁24とに囲まれた空間として形成されている。なお、本最良の形態については、一方側及び他方側に各1個の嵌合部を形成する場合について説明するが、何れか一方又は双方に複数の嵌合部を設けることもできる。   The one side fitting portion 13 is formed as a space surrounded by the inner wall of the one side connector housing 11 and the partition wall 24 so that the mating connector 2 shown in FIG. Similarly, the other side fitting portion 14 is formed as a space surrounded by the inner wall of the other side connector housing 12 and the partition wall 24 so that the mating connector 3 shown in FIG. In addition, although this best form demonstrates the case where each one fitting part is formed in one side and the other side, a some fitting part can also be provided in any one or both.

一方側端子15と他方側端子16は、一般的な端子材料である黄銅や鉄等の熱劣化し難い導電性金属板部材をプレス加工することで、同一形状に形成されている。なお、本最良の形態では、一方側端子15と他方側端子16の各々は、横列に6個、縦列に4個の合計24個用いられ、それぞれが単体であって、バスバーのように連結されずに形成されている。   The one-side terminal 15 and the other-side terminal 16 are formed in the same shape by pressing a conductive metal plate member that is not easily thermally deteriorated, such as brass or iron, which is a general terminal material. In the best mode, each of the one-side terminal 15 and the other-side terminal 16 is used in a total of 24, 6 in the row and 4 in the column, each of which is a single unit and connected like a bus bar. It is formed without.

一方側端子15と他方側端子16は、圧接部31と、接続部32とを有している。圧接部31は、楕円形の環形状に形成されており、縮径方向に弾性変形可能となっている。圧接部31は、後述する回路基板17の端子挿通孔42に圧接されることで、回路基板17の導通経路と電気的に接続される。接続部32は、圧接部31から相手側コネクタ2,3に向かって軸形状に延在するように形成されている。接続部32は、圧接部31の幅よりも狭く且つ先端に向かって徐々に細くなるように形成されている。   The one side terminal 15 and the other side terminal 16 have a pressure contact portion 31 and a connection portion 32. The pressure contact portion 31 is formed in an elliptical ring shape, and can be elastically deformed in the direction of diameter reduction. The pressure contact portion 31 is electrically connected to a conduction path of the circuit board 17 by being pressed into a terminal insertion hole 42 of the circuit board 17 described later. The connection portion 32 is formed so as to extend in an axial shape from the pressure contact portion 31 toward the mating connectors 2 and 3. The connection part 32 is formed so as to be narrower than the pressure contact part 31 and gradually narrow toward the tip.

回路基板17は、コネクタハウジング10内の一方側コネクタハウジング11の一方側嵌合部13及び他方側コネクタハウジング12の他方側嵌合部14の間に収容されている。回路基板17は、板状の基板本体41と、該基板本体41に貫通するように設けられた横方向に6個、縦方向に4個の合計24個の端子挿通孔42と、任意の端子挿通孔42同士を導通する導通経路43と、折り曲げ部44と、を有している。   The circuit board 17 is accommodated between the one-side fitting portion 13 of the one-side connector housing 11 in the connector housing 10 and the other-side fitting portion 14 of the other-side connector housing 12. The circuit board 17 includes a plate-like board main body 41, a total of 24 terminal insertion holes 42 that are provided so as to penetrate the board main body 41 in the horizontal direction and four in the vertical direction, and arbitrary terminals. A conduction path 43 that conducts the insertion holes 42 and a bent portion 44 are provided.

基板本体41は、フレキシブル基板等によって導通経路43が折り曲げ自在に形成された第1基板45と、折り曲げ部44以外の第1基板45の両面に積層されたプリント配線板(リジッド)等である第2基板46と、を有している。   The substrate body 41 is a first substrate 45 in which the conduction path 43 is formed to be foldable by a flexible substrate or the like, and a printed wiring board (rigid) laminated on both surfaces of the first substrate 45 other than the bent portion 44. 2 substrates 46.

第1基板45は、折り曲げ部44に相当する部分が露出した状態となり、その他の部分が4枚の第2基板46によって覆われている。4枚の第2基板46は、同一の形状となっている。そして、基板本体41は、一方側の第2基板46の部分が一方圧入部17aであり、他方側の第2基板46の部分が他方側圧入部17bとなっている。   The first substrate 45 is in a state where a portion corresponding to the bent portion 44 is exposed, and the other portion is covered with four second substrates 46. The four second substrates 46 have the same shape. In the substrate body 41, the portion of the second substrate 46 on one side is the one press-fit portion 17a, and the portion of the second substrate 46 on the other side is the other-side press-fit portion 17b.

端子挿通孔42は、第1基板45上の第2基板46で覆われた部分のみに形成されている。端子挿通孔42は、基板本体41にスルーホールとして形成されており、一方側端子15と他方側端子16の圧接部31の先端が突出するサイズとなっている。このように第1基板45を折り曲げ自在に形成しても、第2基板46によって十分な強度を確保しているため、端子抜けを防止することができる。   The terminal insertion hole 42 is formed only in a portion of the first substrate 45 covered with the second substrate 46. The terminal insertion hole 42 is formed as a through hole in the substrate body 41 and has a size such that the tip of the pressure contact portion 31 between the one side terminal 15 and the other side terminal 16 protrudes. Even when the first substrate 45 is formed to be foldable in this manner, the second substrate 46 has sufficient strength to prevent terminal disconnection.

導通経路43は、配線パターンであり、2つ以上の任意の端子挿通孔42同士を導通している。導通経路43は、端子挿通孔42に圧接された一方側端子15同士、他方側端子16同士、及び一方側端子15と他方側端子16とを電気的に接続している。   The conduction path 43 is a wiring pattern and conducts two or more arbitrary terminal insertion holes 42. The conduction path 43 electrically connects the one-side terminals 15, the other-side terminals 16, and the one-side terminals 15 and the other-side terminals 16 that are in pressure contact with the terminal insertion holes 42.

折り曲げ部44は、図4に示すように、折り曲げ方向Mに折り曲げられることで、回路基板17の一方側圧入部17aと他方側圧入部17bとを重ね合わせた状態とする。そして、折り曲げ部44は、一方側端子15の接続部32が一方側圧入部17a、他方側端子16の接続部32が他方側圧入部17bに向かうように折り曲げられる。   As shown in FIG. 4, the bent portion 44 is bent in the bending direction M so that the one side press-fit portion 17 a and the other side press-fit portion 17 b of the circuit board 17 are overlapped. The bent portion 44 is bent so that the connecting portion 32 of the one-side terminal 15 faces the one-side press-fit portion 17a and the connecting portion 32 of the other-side terminal 16 faces the other-side press-fit portion 17b.

絶縁性部材18は、第2基板46とほぼ同一の大きさのシート状に形成されており、回路基板17の一方側圧入部17aと他方側圧入部17bとの間に介在するように配置される。そして、絶縁性部材18は、図2に示すように、一方側端子15と他方側端子16とが接触することを防止している。   The insulating member 18 is formed in a sheet shape that is substantially the same size as the second substrate 46, and is disposed so as to be interposed between the one side press-fit portion 17 a and the other side press-fit portion 17 b of the circuit board 17. And the insulating member 18 is preventing that the one side terminal 15 and the other side terminal 16 contact, as shown in FIG.

次に、上述した構成のジョイントコネクタ1の組み立て例を以下に説明する。   Next, an assembly example of the joint connector 1 having the above-described configuration will be described below.

回路基板17の一方側圧入部17aには、圧接部31が縮径方向に弾性変形して複数の一方側端子15が圧入される。同様に、その他方側圧入部17bには、複数の他方側端子16が圧入される。その結果、一方側端子15と他方側端子16の圧接部31が導通経路43に接続され、導通経路43によって一方側端子15と他方側端子16のうちの任意の端子同士が電気的に接続される。   In the one side press-fit portion 17 a of the circuit board 17, the press contact portion 31 is elastically deformed in the diameter reducing direction, and the plurality of one-side terminals 15 are press-fit. Similarly, a plurality of other terminals 16 are press-fitted into the other-side press-fit portion 17b. As a result, the pressure contact portion 31 between the one side terminal 15 and the other side terminal 16 is connected to the conduction path 43, and any one of the one side terminal 15 and the other side terminal 16 is electrically connected by the conduction path 43. The

回路基板17は、折り曲げ方向Mの一方側圧入部17a又は他方側圧入部17bの表面に絶縁性部材18が配置された状態で、折り曲げ部44によって一方側圧入部17aと他方側圧入部17bとが重ね合うように折り曲げられる。このとき一端側端子15と他方側端子16は、絶縁性部材18によって接触が阻止されている。   In the state where the insulating member 18 is disposed on the surface of the one-side press-fit portion 17a or the other-side press-fit portion 17b in the bending direction M, the circuit board 17 is arranged so that the one-side press-fit portion 17a and the other-side press-fit portion 17b overlap each other. It can be bent. At this time, the contact between the one end side terminal 15 and the other side terminal 16 is blocked by the insulating member 18.

この折り曲げられた回路基板17は、一方側コネクタハウジング11の回路基板収容部26に収容され、一方側コネクタハウジング11の係合突起22と突起受け23とが他方側コネクタハウジング12の係合突起22と突起受け23とに係合されることで一体的に結合され、回路基板17がコネクタハウジング10内に収容されて固定される。   The bent circuit board 17 is accommodated in the circuit board accommodating portion 26 of the one-side connector housing 11, and the engaging protrusion 22 and the protrusion receiver 23 of the one-side connector housing 11 are engaged with the engaging protrusion 22 of the other-side connector housing 12. The circuit board 17 is accommodated in the connector housing 10 and fixed.

このとき一端側端子15は、接続部32を先にして一方側コネクタハウジング11の隔壁24の端子保持孔25に挿通され、かつ、他方側端子16は、接続部32を先にして他方側コネクタハウジング12の隔壁24の端子保持孔25に挿通されている。   At this time, the one end side terminal 15 is inserted into the terminal holding hole 25 of the partition wall 24 of the one side connector housing 11 with the connecting portion 32 first, and the other side terminal 16 is connected to the other side connector with the connecting portion 32 first. The housing 12 is inserted into the terminal holding hole 25 of the partition wall 24.

そして、図5に示すように、一方側コネクタハウジング11のフード21内にワイヤハーネスW1〜W3の内、ワイヤハーネスW2の一端部に接続された相手コネクタ2が装着され、他方側コネクタハウジング12のフード21内にワイヤハーネスW3の他端部に接続された他方の相手コネクタ3が装着される。すなわち、ジョイントコネクタ1に相手コネクタ2,3が嵌合されることで、ワイヤハーネスW2とワイヤハーネスW3が回路基板17を介して電気的に接続されることになる。   Then, as shown in FIG. 5, the mating connector 2 connected to one end of the wire harness W <b> 2 among the wire harnesses W <b> 1 to W <b> 3 is mounted in the hood 21 of the one-side connector housing 11. The other mating connector 3 connected to the other end of the wire harness W3 is mounted in the hood 21. That is, the mating connectors 2 and 3 are fitted to the joint connector 1, whereby the wire harness W <b> 2 and the wire harness W <b> 3 are electrically connected via the circuit board 17.

以上説明した実施例1に係るジョイントコネクタ1によれば、回路基板17を折り曲げ部44によって折り曲げた状態でコネクタハウジング10内の一方側嵌合部13及び他方側嵌合部14の間に収容することができるようにしたことから、多数のジョイント回路が集中しても回路構成の制約をなくすことができるため、回路基板17における端子の配置に自由度を持たせて任意の端子同士を電気的に接続することができ且つ回路基板17の小型化を図ることができる。従って、両側から相手コネクタ2,3同士を電気的に接続する場合でも、回路構成の制約をなくし且つジョイントコネクタ1の小型化を図ることができる。   According to the joint connector 1 according to the first embodiment described above, the circuit board 17 is accommodated between the one-side fitting portion 13 and the other-side fitting portion 14 in the connector housing 10 while being bent by the bent portion 44. Therefore, even if a large number of joint circuits are concentrated, restrictions on the circuit configuration can be eliminated. Therefore, it is possible to electrically connect arbitrary terminals with a degree of freedom in arrangement of terminals on the circuit board 17. The circuit board 17 can be reduced in size. Therefore, even when the mating connectors 2 and 3 are electrically connected from both sides, the restriction of the circuit configuration can be eliminated and the joint connector 1 can be downsized.

また、導通経路43のみを折り曲げ自在に形成し、該導通経路43の折り曲げ部以外の両面に板部材である第2基板46を積層するように回路基板17を形成するようにしたことから、生産性の向上を図り且つ回路基板17の強度も確保することができる。   In addition, since only the conduction path 43 is formed to be foldable, and the circuit board 17 is formed so that the second board 46 as a plate member is laminated on both surfaces other than the bent portion of the conduction path 43, the production It is possible to improve the performance and secure the strength of the circuit board 17.

さらに、一方側圧入部17aと他方側圧入部17bとを重ね合わせても、そこには絶縁性部材18を介在させるようにしたことから、回路基板17に圧入した端子が突き出ても一方側端子15と他方側端子16が接触することを確実に防止することができるため、回路基板17を薄型化してジョイントコネクタ1のより一層の小型化を図ることができる。   Further, even if the one-side press-fit portion 17a and the other-side press-fit portion 17b are overlapped with each other, the insulating member 18 is interposed therebetween, so that even if the terminal press-fitted into the circuit board 17 protrudes, Since the contact of the other terminal 16 can be reliably prevented, the circuit board 17 can be thinned and the joint connector 1 can be further miniaturized.

次に、実施例2に係るジョイントコネクタ1は、上述した実施例1と同様に、コネクタハウジング10と、一方側嵌合部13と、他方側嵌合部14と、複数の一方側端子15と、複数の他方側端子16と、回路基板17と、絶縁性部材18と、を有している。なお、実施例1のところで説明したものと同一あるいは相当する部分には同一符号を付してその詳細な説明は省略する。   Next, the joint connector 1 according to the second embodiment includes the connector housing 10, the one-side fitting portion 13, the other-side fitting portion 14, and the plurality of one-side terminals 15 as in the first embodiment. And a plurality of other terminals 16, a circuit board 17, and an insulating member 18. In addition, the same code | symbol is attached | subjected to the part which is the same as that of what was demonstrated in Example 1, and the detailed description is abbreviate | omitted.

回路基板17は、図6に示すように、板状の基板本体41と、複数の端子挿通孔42と、導通経路43と、折り曲げ部44と、を有している。基板本体41は、フレキシブル基板等によって導通経路43が折り曲げ自在に形成された第1基板45と、該第1基板45の片面に積層された第2基板46と、を有している。   As shown in FIG. 6, the circuit board 17 includes a plate-like board body 41, a plurality of terminal insertion holes 42, a conduction path 43, and a bent portion 44. The substrate body 41 includes a first substrate 45 in which the conduction path 43 is formed to be bendable by a flexible substrate or the like, and a second substrate 46 laminated on one surface of the first substrate 45.

折り曲げ部44は、第2基板46の表面の中央に二等分するように、断面V字状の溝として形成されている。そして、折り曲げ部44は、回路基板17を一方側圧入部17aと他方側圧入部17bとに分割している。   The bent portion 44 is formed as a groove having a V-shaped cross section so as to be equally divided into the center of the surface of the second substrate 46. And the bending part 44 has divided | segmented the circuit board 17 into the one side press-fit part 17a and the other side press-fit part 17b.

折り曲げ部44は、折り曲げ方向Mに折り曲げられることで、回路基板17が折れて一方側圧入部17aと他方側圧入部17bとを重ね合わせた状態とする。つまり、折り曲げ部44は、一方側端子15の接続部32が一方側圧入部17a、他方側端子16の接続部32が他方側圧入部17bに向かうように折り曲げられる。   The bent portion 44 is bent in the bending direction M so that the circuit board 17 is bent and the one-side press-fit portion 17a and the other-side press-fit portion 17b are overlapped. That is, the bent portion 44 is bent so that the connection portion 32 of the one-side terminal 15 faces the one-side press-fit portion 17a and the connection portion 32 of the other-side terminal 16 faces the other-side press-fit portion 17b.

次に、上述した構成のジョイントコネクタ1の組み立て例を以下に説明する。   Next, an assembly example of the joint connector 1 having the above-described configuration will be described below.

回路基板17の一方側圧入部17aには、圧接部31が縮径方向に弾性変形して複数の一方側端子15が圧入される。同様に、その他方側圧入部17bには、複数の他方側端子16が圧入される。その結果、一方側端子15と他方側端子16の圧接部31が導通経路43に接続され、導通経路43によって一方側端子15と他方側端子16のうちの任意の端子同士が電気的に接続される。   In the one side press-fit portion 17 a of the circuit board 17, the press contact portion 31 is elastically deformed in the diameter reducing direction, and the plurality of one-side terminals 15 are press-fit. Similarly, a plurality of other terminals 16 are press-fitted into the other-side press-fit portion 17b. As a result, the pressure contact portion 31 between the one side terminal 15 and the other side terminal 16 is connected to the conduction path 43, and any one of the one side terminal 15 and the other side terminal 16 is electrically connected by the conduction path 43. The

回路基板17は、折り曲げ方向Mの一方側圧入部17a又は他方側圧入部17bの表面に絶縁性部材18が配置された状態で、折り曲げ部44で第2基板46が折れて第1基板45が折れ曲がり、一方側圧入部17aと他方側圧入部17bとが重なり合う。このとき一端側端子15と他方側端子16は、絶縁性部材18によって接触が阻止されている。   In the circuit board 17, the second substrate 46 is bent at the bent portion 44 and the first substrate 45 is bent in a state where the insulating member 18 is disposed on the surface of the one side press-fit portion 17 a or the other side press-fit portion 17 b in the bending direction M. The one side press-fit portion 17a and the other side press-fit portion 17b overlap each other. At this time, the contact between the one end side terminal 15 and the other side terminal 16 is blocked by the insulating member 18.

この折り曲げられた回路基板17は、一方側コネクタハウジング11の回路基板収容部26に収容され、一方側コネクタハウジング11の係合突起22と突起受け23とが他方側コネクタハウジング12の係合突起22と突起受け23とに係合されることで一体的に結合され、回路基板17がコネクタハウジング10内に収容されて固定される。   The bent circuit board 17 is accommodated in the circuit board accommodating portion 26 of the one-side connector housing 11, and the engaging protrusion 22 and the protrusion receiver 23 of the one-side connector housing 11 are engaged with the engaging protrusion 22 of the other-side connector housing 12. The circuit board 17 is accommodated in the connector housing 10 and fixed.

このとき一端側端子15は、接続部32を先にして一方側コネクタハウジング11の隔壁24の端子保持孔25に挿通され、かつ、他方側端子16は、接続部32を先にして他方側コネクタハウジング12の隔壁24の端子保持孔25に挿通されている。   At this time, the one end side terminal 15 is inserted into the terminal holding hole 25 of the partition wall 24 of the one side connector housing 11 with the connecting portion 32 first, and the other side terminal 16 is connected to the other side connector with the connecting portion 32 first. The housing 12 is inserted into the terminal holding hole 25 of the partition wall 24.

そして、図5に示すように、一方側コネクタハウジング11のフード21内にワイヤハーネスW1〜W3の内、ワイヤハーネスW2の一端部に接続された相手コネクタ2が装着され、他方側コネクタハウジング12のフード21内にワイヤハーネスW3の他端部に接続された他方の相手コネクタ3が装着される。すなわち、ジョイントコネクタ1に相手コネクタ2,3が嵌合されることで、ワイヤハーネスW2とワイヤハーネスW3が回路基板17を介して電気的に接続されることになる。   Then, as shown in FIG. 5, the mating connector 2 connected to one end of the wire harness W <b> 2 among the wire harnesses W <b> 1 to W <b> 3 is mounted in the hood 21 of the one-side connector housing 11. The other mating connector 3 connected to the other end of the wire harness W3 is mounted in the hood 21. That is, the mating connectors 2 and 3 are fitted to the joint connector 1, whereby the wire harness W <b> 2 and the wire harness W <b> 3 are electrically connected via the circuit board 17.

以上説明した実施例2のジョイントコネクタ1によれば、回路基板17を折り曲げ部44によって折り曲げた状態でコネクタハウジング10内の一方側嵌合部13及び他方側嵌合部14の間に収容することができるようにしたことから、多数のジョイント回路が集中しても回路構成の制約をなくすことができるため、回路基板17における端子の配置に自由度を持たせて任意の端子同士を電気的に接続することができ且つ回路基板17の小型化を図ることができる。従って、両側から相手コネクタ2,3同士を電気的に接続する場合でも、回路構成の制約をなくし且つジョイントコネクタ1の小型化を図ることができる。   According to the joint connector 1 of the second embodiment described above, the circuit board 17 is accommodated between the one-side fitting portion 13 and the other-side fitting portion 14 in the connector housing 10 while being bent by the bent portion 44. Therefore, even if a large number of joint circuits are concentrated, it is possible to eliminate restrictions on the circuit configuration. Therefore, it is possible to electrically connect arbitrary terminals with a degree of freedom in arranging terminals on the circuit board 17. Therefore, the circuit board 17 can be reduced in size. Therefore, even when the mating connectors 2 and 3 are electrically connected from both sides, the restriction of the circuit configuration can be eliminated and the joint connector 1 can be downsized.

また、導通経路43のみを折り曲げ自在に形成し、折り曲げ部44が形成された第2基板46(板部材)を該導通経路43の何れかの表面に形成するようにしたことから、生産性の向上を図り且つ回路基板17の強度も確保することができる。   Further, since only the conduction path 43 is formed to be foldable, and the second substrate 46 (plate member) on which the bent portion 44 is formed is formed on any surface of the conduction path 43, the productivity is improved. The improvement can be achieved and the strength of the circuit board 17 can be secured.

なお、上述した本最良の形態では、コネクタハウジング10を一方側コネクタハウジング11と他方側コネクタハウジング12とに分割した場合について説明したが、コネクタハウジングに回路基板17をインサート成形するなど種々異なる実施形態とすることができる。   In the above-described best mode, the case where the connector housing 10 is divided into the one-side connector housing 11 and the other-side connector housing 12 has been described, but various different embodiments such as insert molding of the circuit board 17 in the connector housing. It can be.

なお、前述した実施例1,2に係るジョイントコネクタ1は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。即ち、本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   In addition, the joint connector 1 which concerns on Example 1, 2 mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. That is, various modifications can be made without departing from the scope of the present invention.

本発明のジョイントコネクタの実施例1の分解斜視図である。It is a disassembled perspective view of Example 1 of the joint connector of this invention. 図1に示すジョイントコネクタの端子周りの断面模式図である。It is a cross-sectional schematic diagram around the terminal of the joint connector shown in FIG. 図1に示すジョイントコネクタに用いる回路基板の平面図である。It is a top view of the circuit board used for the joint connector shown in FIG. 図1に示す回路基板の折り曲げ例を説明するための図である。It is a figure for demonstrating the example of bending of the circuit board shown in FIG. 図1に示すジョイントコネクタをワイヤハーネス間で連結した状態を示す斜視図である。It is a perspective view which shows the state which connected the joint connector shown in FIG. 1 between wire harnesses. 実施例2に係る回路基板の折り曲げ例を説明するための図である。10 is a diagram for explaining an example of bending a circuit board according to Embodiment 2. FIG. 従来のジョイントコネクタの概略図である。It is the schematic of the conventional joint connector.

符号の説明Explanation of symbols

1 ジョイントコネクタ
2,3 相手側コネクタ
10 コネクタハウジング
11 一方側コネクタハウジング
12 他方側コネクタハウジング
13 一方側嵌合部
14 他方側嵌合部
15 一方側端子
16 他方側端子
17 回路基板
17a 一方側圧入部
17b 他方側圧入部
18 絶縁性部材
44 折り曲げ部
DESCRIPTION OF SYMBOLS 1 Joint connector 2,3 Mating connector 10 Connector housing 11 One side connector housing 12 The other side connector housing 13 One side fitting part 14 The other side fitting part 15 One side terminal 16 The other side terminal 17 Circuit board 17a One side press-fit part 17b The other side press-fit part 18 Insulating member 44 Bending part

Claims (4)

コネクタハウジングと、該コネクタハウジングの一方側及び他方側に形成され且つ相手コネクタが嵌合される複数の嵌合部と、前記コネクタハウジング内の一方側及び他方側の嵌合部の間に収容され且つ複数の端子挿通孔と任意の端子挿通孔同士を導通する導通経路とを有する回路基板と、前記端子挿通孔に圧接される圧接部と該圧接部から延在して前記相手コネクタに接続される接続部とを有する複数の端子と、を有するジョイントコネクタにおいて、
前記複数の端子が、前記コネクタハウジングの一方側の相手コネクタに接続される複数の一方側端子と、前記コネクタハウジングの他方側の相手コネクタに接続される複数の他方側端子と、を有し、そして、
前記回路基板が、前記一方側端子を圧入する一方側圧入部と前記他方側端子を圧入する他方側圧入部とを重ね合わせ且つ前記一方側端子及び前記他方側端子の各接続部が前記一方側及び他方側の各々の嵌合部に向かうように前記回路基板を折り曲げる折り曲げ部を有することを特徴とするジョイントコネクタ。
It is accommodated between a connector housing, a plurality of fitting portions formed on one side and the other side of the connector housing and fitted with a mating connector, and a fitting portion on one side and the other side in the connector housing. And a circuit board having a plurality of terminal insertion holes and a conduction path through which the arbitrary terminal insertion holes are connected, a pressure contact portion pressed against the terminal insertion holes, and extending from the pressure contact portion and connected to the mating connector. A joint connector having a plurality of terminals,
The plurality of terminals have a plurality of one side terminals connected to a mating connector on one side of the connector housing, and a plurality of other side terminals connected to a mating connector on the other side of the connector housing, And
The circuit board overlaps the one-side press-fitting part for press-fitting the one-side terminal and the other-side press-fitting part for press-fitting the other side terminal, and the connection parts of the one side terminal and the other side terminal are the one side and the other side. A joint connector comprising a bent portion for bending the circuit board so as to face each fitting portion on the side.
前記回路基板は、前記導通経路が折り曲げ自在に形成され且つ前記折り曲げ部以外の前記導通経路の両面に板部材が積層されて形成されていることを特徴とする請求項1に記載のジョイントコネクタ。   2. The joint connector according to claim 1, wherein the circuit board is formed such that the conduction path is foldable and a plate member is laminated on both surfaces of the conduction path other than the bent portion. 前記回路基板は、前記導通経路が折り曲げ自在に形成され且つ前記折り曲げ部が形成された板部材が前記導通経路の何れかの表面に積層されて形成されていることを特徴とする請求項1に記載のジョイントコネクタ。   2. The circuit board according to claim 1, wherein the conductive path is formed to be bendable, and a plate member on which the bent portion is formed is laminated on any surface of the conductive path. The described joint connector. 前記折り曲げ部によって折り曲げられた前記回路基板の一方側圧入部と他方側圧入部との間に介在する絶縁性部材を有することを特徴とする請求項1〜3の何れか1項に記載のジョイントコネクタ。   The joint connector according to claim 1, further comprising an insulating member interposed between the one side press-fitted portion and the other side press-fitted portion of the circuit board that is bent by the bent portion.
JP2006161943A 2006-06-12 2006-06-12 Joint connector Expired - Fee Related JP4764776B2 (en)

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KR20190033014A (en) * 2017-09-20 2019-03-28 타이코에이엠피 주식회사 Printed circuit board assembly
WO2019059607A1 (en) * 2017-09-20 2019-03-28 타이코에이엠피 주식회사 Printed circuit board assembly

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