JP4759536B2 - Baumkuchen baking equipment - Google Patents

Baumkuchen baking equipment Download PDF

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JP4759536B2
JP4759536B2 JP2007162786A JP2007162786A JP4759536B2 JP 4759536 B2 JP4759536 B2 JP 4759536B2 JP 2007162786 A JP2007162786 A JP 2007162786A JP 2007162786 A JP2007162786 A JP 2007162786A JP 4759536 B2 JP4759536 B2 JP 4759536B2
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valve
gas
core
baumkuchen
gas burner
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JP2009000032A (en
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豊 塩見
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豊 塩見
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21BBAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00Baking apparatus for special goods; Other baking apparatus
    • A21B5/04Apparatus for baking cylindrical cakes on spits

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  • Food Science & Technology (AREA)
  • Mechanically-Actuated Valves (AREA)
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Description

本発明は、特にガスバーナーによる火力を使用するバウムクーヘン焼成装置に関する。   The present invention particularly relates to a Baumkuchen baking apparatus that uses thermal power from a gas burner.

ドイツのザクセン=アンハルト州で生まれた焼き菓子であるバウムクーヘンは、中心にドーナツ状の穴があり断面に樹木の年輪のような同心円状の模様が浮き出たケーキである。このバウムクーヘンは、製法が特殊なため普通のオーブンでは作れず、バウムクーヘン専用のオーブンが多く存在する。   Baumkuchen, a baked confectionery born in Saxony-Anhalt, Germany, is a cake with a donut-shaped hole in the center and a concentric pattern like tree rings on the cross section. Baumkuchen cannot be made with ordinary ovens because of its special manufacturing method, and there are many ovens dedicated to Baumkuchen.

この専用オーブンは、生地を巻き付けるための芯と、芯を自動的に回転させるための駆動装置が上部にあり、且つ下部には生地を焼き上げるための複数本のガスバーナーが据え付けられている。この芯自体は左右一対の傾動アームを介して、ガスバーナー近傍の焼成位置と、手前の取出位置との間を移動できるようにしてあり、芯に巻き付けられた生地の焼成完了後のバウムクーヘン製品の取り出し、および芯への新たな生地の巻き付けに際し、傾動アームを手前に引いて芯を引き出す構造となっている。このように専用オーブンは、庫内が密閉され壁面からの輻射熱を利用する一般のオーブンと異なり、開放型で直火で生地を焼き上げるものである。   The dedicated oven has a core for winding the dough and a driving device for automatically rotating the core, and a plurality of gas burners for baking the dough are installed in the lower part. The core itself can be moved between a firing position in the vicinity of the gas burner and a front take-out position via a pair of left and right tilt arms, and the Baumkuchen product after the baking of the dough wrapped around the core is completed. At the time of taking out and winding a new fabric around the core, the tilt arm is pulled forward to pull out the core. Thus, unlike a general oven that uses a radiant heat from a wall surface, the dedicated oven is an open type that bakes the dough with an open flame.

また、本場ドイツのバウムクーヘン生地は、バター、鶏卵、砂糖、バニラ、マジパン、ラム酒、水などで作られる。芯になる棒の表面に生地を少量かけてガスバーナーで焼くと、表面が焦げた厚さ1〜2mmの薄い層ができる。さらに焼けた層の上に生地をかけながら焼く作業を繰り返し、薄い層を10〜20層程度つくる。焼きあがった後に芯を抜いて輪切りにすると、ガスバーナーで炙った際にできたこげと内側の白い部分が層状に表れ木の年輪のように見えるバウムクーヘンができ上がる。
特に無し
The authentic German Baumkuchen dough is made with butter, eggs, sugar, vanilla, marzipan, rum, and water. When a small amount of dough is baked on the surface of the rod that becomes the core and baked with a gas burner, a thin layer with a thickness of 1-2 mm with a burned surface is formed. Further, the baking process is repeated while applying the dough on the burned layer to produce about 10 to 20 thin layers. After baking, the core is removed and cut into rings, and the burnt and the white area inside when struck with a gas burner appear in layers, creating Baumkuchen that looks like a tree ring.
None

しかしながら、従来においては、芯に巻き付けられた生地の焼成完了後のバウムクーヘン製品の取り出し、および芯への新たな生地の巻き付けのために、傾動アームを手前に引いて芯を引き出した場合であっても、ガスバーナーの火口からは常時ガスが吹き出された着火の状態となっており、これによってガスが無駄に消費され極めて不経済となるのは勿論、周辺に不要な熱気をまき散らすことで、特に夏季におけるバウムクーヘン焼成作業人に相当な苦痛を与えるという問題を有している。例えば、本発明者は30数年間に亘って殆んど毎日数百回もアーム操作を行うなどバウムクーヘン焼成作業に携わっており、作業現場における熱気による苦痛軽減は緊急の課題である。   However, conventionally, in order to take out the Baumkuchen product after the baking of the dough wound around the core and to wind the new dough around the core, the tilt arm is pulled forward to pull out the core. However, the gas burner's crater is always in an ignited state in which gas is blown out, which not only wastes gas and makes it extremely uneconomical, but also by spreading unnecessary hot air around it, It has the problem of causing considerable pain to Baumkuchen calciners in the summer. For example, the present inventor has been engaged in Baumkuchen baking work such as performing arm operations almost hundreds of times every day for 30 years, and alleviating pain caused by hot air at the work site is an urgent issue.

そこで、本発明は、叙上のような従来存した諸事情に鑑み案出されたもので、芯を傾動アームを介してガスバーナー近傍の焼成位置に移動させて生地を焼成する時にはガスバーナーにガスが供給されると共に、生地の焼成完了後のバウムクーヘン製品の取り出し、および芯への新たな生地の巻き付けに際し、傾動アームを手前に引いて芯を引き出した時には、ガスバーナーへのガスの供給が停止されることで、ガスの無駄な消費量を削減することができると共に、周辺に不要な熱気をまき散らすのを阻止できるバウムクーヘン焼成装置を提供することを目的とする。   Therefore, the present invention has been devised in view of the conventional circumstances as described above, and when the dough is fired by moving the core to the firing position near the gas burner via the tilting arm, the gas burner is used. When the gas is supplied and when the Baumkuchen product is taken out after baking of the dough and the new dough is wrapped around the core, when the tilt arm is pulled forward and the core is pulled out, the gas is not supplied to the gas burner. An object of the present invention is to provide a Baumkuchen baking apparatus capable of reducing unnecessary gas consumption and preventing unnecessary hot air from being scattered in the vicinity by being stopped.

上述した課題を解決するため、本発明にあっては、生地を焼き上げるための開閉バルブを備えたガスバーナーと、傾動アームを介して、後方にあるガスバーナー近傍の焼成位置と前方の取出位置との間を移動可能とした生地巻き付け用の芯と、該芯を自動的に回転させるための駆動装置とを備えてなるバウムクーヘン焼成装置であって、前記傾動アームと開閉バルブとの間にバルブ調整機構を備え、該バルブ調整機構は、傾動アームによる芯の引き出し方向への移動に連動して前記開閉バルブを閉弁可能、且つ傾動アームによる芯のガスバーナー近傍の焼成位置への移動に連動して前記開閉バルブを開弁可能となるよう、ガス管の途中に介設した電磁弁を備え、傾動アームの前方乃至後方への前記傾倒移動に連動して当該電磁弁を通電作動させることで、ガス管のガス流路を遮断乃至開放させるようにしてなる電磁弁式の開閉バルブによって構成されていることを特徴とする。 In order to solve the above-described problems, in the present invention, a gas burner provided with an open / close valve for baking the dough, and a firing position in the vicinity of the gas burner on the back and a take-out position on the front via a tilting arm A Baumkuchen baking apparatus comprising a core for winding the fabric that can move between the two and a drive device for automatically rotating the core, and adjusting the valve between the tilt arm and the open / close valve a mechanism, the valve adjusting mechanism, in conjunction with the movement of said opening and closing valve in association with the movement of the drawing direction of the core due to the tilting arm closing available-and the firing position of the gas burner near the core by the tilting arm and so as to be capable opening the closing valve, an electromagnetic valve which is interposed in the middle of the gas pipe, the conjunction with the tilting movement of energization actuating the solenoid valve forward or backward tilting arm In Rukoto, characterized in that it is constituted by a solenoid valve on-off valve formed by so as to shut off or opening the gas flow path of the gas pipe.

本発明によれば、芯を傾動アームを介して後方のガスバーナー近傍の焼成位置に移動させて生地を焼成する時にはガスバーナーにガスが供給されると共に、生地の焼成完了後のバウムクーヘン製品の取り出し、および芯への新たな生地の巻き付けに際し、傾動アームを手前に引いて芯を引き出した時には、ガスバーナーへのガスの供給が停止されることで、ガスの無駄な消費量を削減することができる。具体的にはガスの使用費を従来の3分の1から4分の1まで削減することができる。   According to the present invention, the gas is supplied to the gas burner when the dough is baked by moving the core to the baking position near the rear gas burner via the tilting arm, and the Baumkuchen product is taken out after the baking of the dough is completed. When a new fabric is wound around the core, when the core is pulled out by pulling the tilt arm toward the front, the gas supply to the gas burner is stopped, thereby reducing unnecessary gas consumption. it can. Specifically, the gas use cost can be reduced from the conventional one-third to one-fourth.

また、本発明によれば、周辺に不要な熱気をまき散らすことで、特に夏季におけるバウムクーヘン焼成作業人に苦痛を与えるのを極力少なくすることができる。   Further, according to the present invention, unnecessary hot air is scattered around the periphery, so that it is possible to minimize the pain to the Baumkuchen baking worker especially in summer.

さらに、ガスバーナーの開閉バルブを閉弁または開弁させるバルブ調整機構としては、電磁弁式によって構成されているので、傾動アームの動作を介してのガスバーナーの開閉バルブの開閉切替調整を簡易な構成によって容易に実現させることができる。 Further, as the valving mechanism to close or open the opening and closing valve of the gas burner, since the thus configured electric solenoid valve type, the opening and closing switch adjustment of the opening and closing valve of the gas burner via the operation of the tilting arm It can be easily realized by a simple configuration.

以下、図面を参照して本発明を実施するための最良の一形態を説明する。
本発明に係るバウムクーヘン焼成装置は、図1に示すように、下部の四隅に備えたキャスターKによって搬送可能とされており、また上側には前面側が開放された焼成室1を備えている。該焼成室1内の背面側には、下部の主管2から分岐されて縦格子状に並列設置されたパイプ状の複数のガスバーナー3を備え、主管2は元バルブ4を備えたガス管5を介して、例えばLPガスボンベやその他のガス供給源(図示省略)に接続されている。
The best mode for carrying out the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the Baumkuchen baking apparatus according to the present invention can be transported by casters K provided at the lower four corners, and includes a baking chamber 1 having an open front side on the upper side. A plurality of pipe-shaped gas burners 3 branched from the lower main pipe 2 and arranged in parallel in a vertical lattice shape are provided on the back side in the baking chamber 1, and the main pipe 2 is a gas pipe 5 provided with an original valve 4. For example, it is connected to an LP gas cylinder or other gas supply source (not shown).

具体的には、このガスバーナー3は、不図示の自動点火機構により火口から約21000Kcal以上の熱量が発生し、この対流熱によって生地Qの表面を目標の褐色に熱効率良く焼成できるようになっており、しかもこのガスバーナー3における火力とエアーは適宜調整することができる。   Specifically, the gas burner 3 generates a heat quantity of about 21000 Kcal or more from the crater by an automatic ignition mechanism (not shown), and the convection heat can heat the surface of the dough Q to the target brown with high heat efficiency. Moreover, the heating power and air in the gas burner 3 can be adjusted as appropriate.

また、焼成室1の両サイドに設けられた支軸6によって前傾方向と後退方向に回動可能としてなる傾動アーム7が配置され、該傾動アーム7の上端部同士には、生地Qを巻き付けるための円注状の芯8の両端が、例えばラジアル軸受もしくはスラスト軸受等の軸受9を介して回転可能に枢着され、焼成室1の内部に備えた不図示の駆動装置によって当該芯8を自動的に回転させるようにしてある。そして、この傾動アーム7は、一端に備えた操作バネ7aを介して、後方にあるガスバーナー3近傍の焼成位置と前方の取出位置との間を芯8自体が移動可能となるようにしてある。尚、図中の10は、芯8から製品を取り出すための載置台である。   Further, a tilting arm 7 that can be rotated forward and backward by a support shaft 6 provided on both sides of the baking chamber 1 is disposed, and a dough Q is wound around the upper ends of the tilting arm 7. Both ends of a circular core 8 for rotation are pivotally mounted via a bearing 9 such as a radial bearing or a thrust bearing, and the core 8 is attached by a driving device (not shown) provided inside the firing chamber 1. It is designed to rotate automatically. The tilt arm 7 is configured such that the core 8 itself can move between a firing position in the vicinity of the gas burner 3 at the rear and a front take-out position via an operation spring 7a provided at one end. . In addition, 10 in a figure is a mounting base for taking out a product from the core 8. FIG.

また、前記主管2と元バルブ4との間おけるガス管5には、当該主管2へのガスの供給と停止との切替を行うための開閉バルブ11を備えており、該開閉バルブ11には、後述するバルブ調整機構Pが付設されている。このバルブ調整機構Pによって、傾動アーム7による芯8の引き出し方向への移動に連動して開閉バルブ11を閉弁可能とし、且つ傾動アーム7による芯8のガスバーナー3近傍の焼成位置への移動に連動して開閉バルブ11を開弁可能となるようにしてある。 The gas pipe 5 between the main pipe 2 and the main valve 4 is provided with an opening / closing valve 11 for switching between supply and stop of gas to the main pipe 2. , Luba Lube adjusting mechanism P to be described later is attached. By this valve adjusting mechanism P, the opening / closing valve 11 can be closed in conjunction with the movement of the lead 8 in the pulling direction by the tilting arm 7 and the tilting arm 7 moves the lead 8 to the firing position near the gas burner 3. The on-off valve 11 can be opened in conjunction with the above.

には、バルブ調整機構Pが示されており、ガス管5の途中に電磁弁51を介設し、傾動アーム7の前方乃至後方への傾倒移動に連動して当該電磁弁51を通電作動させることで、ガス管5のガス流路を遮断乃至開放させるように電磁弁式の開閉バルブ11よって構成されている。このとき、電磁弁51の電磁石の一方の極からは、電線52が傾動アーム7の他端側に余裕長さを有する状態で接続されており、電磁弁51の他方の極には、電源53を介して接点端子54が後方側に配されている。 In FIG. 2, there is shown valves adjusting mechanism P, interposed a solenoid valve 51 in the middle of the gas tube 5, the solenoid valve 51 in conjunction with the tilting movement of the forward or backward tilting arm 7 The solenoid valve type on-off valve 11 is configured to shut off or open the gas flow path of the gas pipe 5 by energizing operation. At this time, the electric wire 52 is connected to the other end side of the tilt arm 7 from one pole of the electromagnet of the electromagnetic valve 51 in a state having a margin length, and the power supply 53 is connected to the other pole of the electromagnetic valve 51. The contact terminal 54 is arranged on the rear side via the.

この電磁弁51は、電気信号によって作動する電磁石(ソレノイド)の力を利用することで弁体を動かすものであり、電磁弁51の構造は、電磁石の部分と弁体の部分とから構成されている。この電磁弁としては、小型の電磁石でパイロット弁を操作しその力で弁体を動かすパイロット式と、電磁石の力で直接弁体を動かす直動式とがある。そして、電磁石はソレノイドコイルと鉄心からできており、コイルに通電することで可動鉄心(プランジャ)が吸引されて弁が開閉する。   The electromagnetic valve 51 moves the valve body by utilizing the force of an electromagnet (solenoid) that is actuated by an electric signal, and the structure of the electromagnetic valve 51 includes an electromagnet part and a valve part. Yes. As this electromagnetic valve, there are a pilot type in which a pilot valve is operated by a small electromagnet and the valve element is moved by the force, and a direct action type in which the valve element is directly moved by an electromagnet force. The electromagnet is made up of a solenoid coil and an iron core. When the coil is energized, the movable iron core (plunger) is attracted to open and close the valve.

すなわち、傾動アーム7が前方側に傾倒した際には、当該傾動アーム7と電磁弁51とに繋がれた電線52と、接点端子54とが接触導通され、電源53からコイルに通電することで可動鉄心(プランジャ)が吸引されて弁が閉弁し、ガス供給停止状態となる。   That is, when the tilting arm 7 is tilted forward, the electric wire 52 connected to the tilting arm 7 and the electromagnetic valve 51 and the contact terminal 54 are brought into contact with each other, and the coil from the power source 53 is energized. The movable iron core (plunger) is sucked, the valve is closed, and the gas supply is stopped.

一方、傾動アーム7が後方側に傾倒した際には、当該傾動アーム7と電磁弁51とに繋がれた電線52と、接点端子54とが離反され、コイルは非通電状態となり可動鉄心(プランジャ)の吸引が開放されて弁が開弁し、ガス供給状態となる。   On the other hand, when the tilting arm 7 is tilted rearward, the electric wire 52 connected to the tilting arm 7 and the electromagnetic valve 51 and the contact terminal 54 are separated from each other, the coil is deenergized and the movable iron core (plunger ) Is released, the valve is opened, and the gas is supplied.

次に、以上のように構成されたバームクーヘン焼成装置の使用・動作について説明する。尚、ガス管5の元バルブ4は、常時開弁した状態となっている。 Next, a description will be given of the use and operation of configured Baumkuchen baking apparatus as described above. The original valve 4 of the gas pipe 5 is always open.

先ず、芯8に生地Qを巻き付ける際には、操作バネ7aを介して保持されている傾動アーム7を前方に傾倒させることで芯8を取出位置まで移動させる。   First, when the fabric Q is wound around the core 8, the core 8 is moved to the take-out position by tilting the tilting arm 7 held via the operation spring 7a forward.

そして、芯8に生地Qを巻き付けた後に、操作バネ7aを介して保持されている傾動アーム7を後方に傾倒させることで芯8をガスバーナー3近傍の焼成位置まで移動させてから駆動装置によって芯8を回転させながら生地Qを焼成する。   Then, after winding the fabric Q around the core 8, the tilting arm 7 held via the operation spring 7 a is tilted backward to move the core 8 to the firing position in the vicinity of the gas burner 3, and then by the driving device. The dough Q is fired while the core 8 is rotated.

すなわち、傾動アーム7を後方へ傾倒させて生地Qを巻き付けた芯8がガスバーナー3近傍の焼成位置まで到達すると、当該芯8が回転すると共に開閉バルブ11として用いられている電磁弁51が開弁し、ガス供給状態となる。そして、このガス供給状態となった時には、ガスバーナー3は、不図示の自動点火機構により自動的に着火される。That is, when the core 8 around which the dough Q is wound by tilting the tilting arm 7 to reach the firing position in the vicinity of the gas burner 3, the core 8 rotates and the electromagnetic valve 51 used as the on-off valve 11 is opened. Valve and gas supply state. When this gas supply state is reached, the gas burner 3 is automatically ignited by an automatic ignition mechanism (not shown).

こうして、焼けた生地Q層の上に生地Qをかけながら上記した焼成作業を繰り返すことで、ガスバーナー3で炙った際にできたこげと内側の白い部分が層状に表れ木の年輪のように見えるバウムクーヘンができ上がる。   In this way, by repeating the baking operation described above while applying the dough Q on the baked dough Q layer, the burnt and the white part on the inside appear when layered with the gas burner 3, like a tree ring The visible Baumkuchen is completed.

本発明を実施するための最良の形態におけるバウムクーヘン焼成装置の概略を示す構成図である。It is a block diagram which shows the outline of the Baumkuchen baking apparatus in the best form for implementing this invention. 電磁弁式によるバルブ調整機構を示す一部省略の断面図である。It is a partially omitted cross-sectional view showing a solenoid valve type valve adjustment mechanism.

P バルブ調整機構
Q 生地
K キャスター
1 焼成室
2 主管
3 ガスバーナー
4 元バルブ
5 ガス管
6 支軸
7 傾動アーム
7a 操作バネ
8 芯
9 軸受
10 載置台
11 開閉バルブ
51 電磁弁
52 電線
53 電源
54 接点端子
P Valve adjustment mechanism Q Fabric K Caster 1 Firing chamber 2 Main pipe 3 Gas burner 4 Original valve 5 Gas pipe 6 Support shaft 7 Tilt arm 7a Operating spring 8 Core 9 Bearing 10 Mounting base 11 Opening and closing valve 51 Electromagnetic valve 52 Electric wire 53 Power supply 54 Contact Terminal

Claims (1)

生地を焼き上げるための開閉バルブを備えたガスバーナーと、傾動アームを介して、後方にあるガスバーナー近傍の焼成位置と前方の取出位置との間を移動可能とした生地巻き付け用の芯と、該芯を自動的に回転させるための駆動装置とを備えてなるバウムクーヘン焼成装置であって、前記傾動アームと開閉バルブとの間にバルブ調整機構を備え、該バルブ調整機構は、傾動アームによる芯の引き出し方向への移動に連動して前記開閉バルブを閉弁可能、且つ傾動アームによる芯のガスバーナー近傍の焼成位置への移動に連動して前記開閉バルブを開弁可能となるよう、ガス管の途中に介設した電磁弁を備え、傾動アームの前方乃至後方への前記傾倒移動に連動して当該電磁弁を通電作動させることで、ガス管のガス流路を遮断乃至開放させるようにしてなる電磁弁式の開閉バルブによって構成されていることを特徴とするバウムクーヘン焼成装置。 A gas burner having an open / close valve for baking the dough, a dough winding core that is movable between a firing position in the vicinity of the gas burner at the rear and a take-out position at the front via a tilting arm; A Baumkuchen firing device comprising a driving device for automatically rotating the lead, comprising a valve adjusting mechanism between the tilting arm and the open / close valve, the valve adjusting mechanism comprising: closing available-the-off valve in conjunction with the movement in the withdrawal direction, and that in association with the movement of the firing position of the gas burner near the core by the tilting arm allows opening the on-off valve, the gas pipe A solenoid valve interposed in the middle of the gas pipe, and by energizing the solenoid valve in conjunction with the tilting movement of the tilting arm forward or backward, the gas flow path of the gas pipe is shut off or opened. Baumkuchen baking apparatus characterized by being constituted by a solenoid valve on-off valve formed by way.
JP2007162786A 2007-06-20 2007-06-20 Baumkuchen baking equipment Active JP4759536B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104735989A (en) * 2013-07-08 2015-06-24 株式会社可八多 Layered food production device and production method

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4608586B1 (en) * 2009-08-05 2011-01-12 株式会社 不二商会 Electric heating type Baumkuchen baking machine
JP5063763B2 (en) * 2010-10-26 2012-10-31 株式会社 不二商会 Electric heating type Baumkuchen baking machine

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Publication number Priority date Publication date Assignee Title
DE397520C (en) * 1922-09-05 1924-07-03 Josef Holz Baking device for Baumkuchen

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104735989A (en) * 2013-07-08 2015-06-24 株式会社可八多 Layered food production device and production method

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