JP4755130B2 - Reinforcing tool and ground reinforcement method - Google Patents

Reinforcing tool and ground reinforcement method Download PDF

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JP4755130B2
JP4755130B2 JP2007073991A JP2007073991A JP4755130B2 JP 4755130 B2 JP4755130 B2 JP 4755130B2 JP 2007073991 A JP2007073991 A JP 2007073991A JP 2007073991 A JP2007073991 A JP 2007073991A JP 4755130 B2 JP4755130 B2 JP 4755130B2
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reinforcing tool
hole
reinforcing
main body
natural ground
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JP2008231808A (en
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健介 伊達
拓治 山本
敏亮 佐藤
幸義 北本
済宇 李
泰宏 横田
和孝 ▲からさき▼
昭彦 岡村
清美 辻
浩 都築
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Ashimori Industry Co Ltd
Kajima Corp
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Ashimori Industry Co Ltd
Kajima Corp
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Description

本発明は、補強具および地山補強工法に関するものである。   The present invention relates to a reinforcing tool and a natural ground reinforcing method.

従来、都市部の地盤や山岳部の脆弱な地山内にトンネルを掘進する際には、棒状・管状等の補強材を用いて地山の補強が行われてきた。補強工法としては、(1)地山に削孔して補強材を挿入し、削孔した口元にパッカを設置し、補強材と地山の間のスペースに注入材を注入して補強材と地山とを一体化させる方法が一般的であった。   Conventionally, when tunnels are dug in the ground of urban areas and fragile grounds of mountainous areas, reinforcements of natural ground have been performed using reinforcing materials such as rods and tubes. Reinforcement methods include: (1) Drilling a hole in the ground and inserting a reinforcing material, installing a packer at the drilled mouth, and injecting an injection material into the space between the reinforcing material and the ground, The method of integrating the natural ground was common.

地山が脆弱で、削孔した孔が孔荒れあるいは孔崩れする場合には、人力による補強材の後挿入が不可能となるため、(2)二重管削孔によりケーシング管で孔壁を保護しながら地山を削孔して棒状補強材を挿入し、その後ケーシング管を孔から引き抜き、補強材と地山の間のスペースに注入材を注入して補強材と地山とを一体化させる方法もあった。
或いは、(3)補強材を二重管削孔のケーシング管として利用し、管の内側から注入材を注入して補強材と地山とを一体化させる方法もあった(例えば、特許文献1参照)。
If the ground is fragile and the drilled hole is rough or collapsed, it will be impossible to insert the reinforcing material manually. Drilling the ground reinforcement and inserting the rod-shaped reinforcement, and then pulling out the casing tube from the hole, injecting the injection material into the space between the reinforcement and the ground, and integrating the reinforcement and the ground There was also a way to make it.
Alternatively, (3) there is a method in which the reinforcing material is used as a casing pipe of a double pipe drilling hole, and the reinforcing material and the natural ground are integrated by injecting the injecting material from the inside of the pipe (for example, Patent Document 1). reference).

また、(4)補強材をロッドとして利用して掘削を行い、補強材そのものを注入管として補強材と地山の間のスペースに注入材を注入し、補強材と地山とを一体化させる方法もあった(例えば、特許文献2参照)。
特殊な方法としては、(5)金属性の管材を孔に挿入し、それを極めて高い圧力で膨張させて地山を押し広げ、地山との密着を図る方法があった(例えば、特許文献3参照)。
(4) Drilling using the reinforcing material as a rod, using the reinforcing material itself as an injection pipe, injecting the injected material into the space between the reinforcing material and the natural ground, and integrating the reinforcing material and the natural ground There was also a method (see, for example, Patent Document 2).
As a special method, there was a method of (5) inserting a metallic tube material into a hole, expanding it with an extremely high pressure to expand the natural ground, and making contact with the natural ground (for example, patent document) 3).

特許公報第2955279号Patent Publication No. 2955279 特開平9−184400号公報JP 9-184400 A 特開2004−19359号公報JP 2004-19359 A

補強材を用いた地山補強工法では、一度で可能な限り長い補強材を挿入した方が、弱部となる継目を減らし、施工サイクルを早めることができるため、施工上有利である。しかし、(1)の方法では、ボーリング距離が長いほど孔曲がりが生じやすいため、補強材の後挿入が困難となる。また、地山が脆弱な場合には、孔荒れあるいは孔崩れが起きやすく、長尺の補強材を後挿入することが困難である。   In the natural ground reinforcement method using a reinforcing material, it is advantageous in terms of construction to insert a reinforcing material that is as long as possible at a time, because the seam that becomes a weak part can be reduced and the construction cycle can be accelerated. However, in the method (1), the longer the boring distance is, the more easily the hole is bent, so that it is difficult to insert the reinforcing material later. Moreover, when the natural ground is fragile, hole roughening or hole collapse is likely to occur, and it is difficult to post-insert a long reinforcing material.

(2)、(3)の方法は、ケーシング管を用いて孔壁を保護することにより、孔曲がりや孔荒れあるいは孔崩れなどにより補強材を後挿入できないという問題点を解決するものである。しかし、(2)の方法では、ケーシングの抜き取り作業が必要となるため、工程のロスが大きいという問題点があり、専用機を用いることによるコスト高も問題となる。また、(2)、(3)の方法では、削孔をスムーズにするために外周面が比較的平坦なケーシング管を用いる場合が多いが、(3)の方法で外周面が平坦な補強材をケーシング管として用いると、地山との隙間に注入材を注入して補強材を固定する際に発揮される周面摩擦が小さくなるという問題点がある。   The methods (2) and (3) solve the problem that the reinforcing material cannot be inserted afterward due to bending of the hole, roughing of the hole or collapse of the hole by protecting the hole wall using the casing tube. However, in the method (2), the casing needs to be removed, so that there is a problem that the process loss is large, and the high cost due to the use of a dedicated machine is also a problem. Further, in the methods (2) and (3), a casing pipe having a relatively flat outer peripheral surface is often used in order to make a hole smoothly, but the reinforcing material having a flat outer peripheral surface by the method (3). Is used as a casing tube, there is a problem that the peripheral friction exhibited when the reinforcing material is fixed by injecting the injection material into the gap with the natural ground is reduced.

(4)の方法は、補強材の一般的な径がφ32mm前後と小さいため、孔への挿入が容易である。しかし、径が小さいため補強材の引張耐力が不十分であり、さらに期待できる周面摩擦も小さくなるという問題点がある。
また、(1)〜(4)のいずれも、補強材を孔に挿入した後、地山と補強材との間に注入材を注入する工程が含まれており、工程の長期化や工費の増大が避けられないうえ、注入材が周辺環境に与える影響も無視できない。
The method (4) is easy to insert into the hole because the general diameter of the reinforcing material is as small as about φ32 mm. However, since the diameter is small, there is a problem that the tensile strength of the reinforcing material is insufficient and the expected peripheral friction is also small.
In addition, any of (1) to (4) includes a step of injecting an injection material between the natural ground and the reinforcement material after the reinforcement material is inserted into the hole. The increase is inevitable and the influence of the injected material on the surrounding environment cannot be ignored.

(5)の方法は、注入材を用いないため、地山と補強材との間に注入材を注入する工程によって生じる問題点を解決できる。しかし、高圧を利用するために作業が非常に危険であること、補強材が金属製であるために補強後に地山の掘削が必要な場合には作業性が非常に悪化すること、削孔した孔内の水や地山の性状などから周面摩擦が期待できない場合であっても注入材による後補強が不可能であること、といった問題点があり、実際にはほとんど用いられていない。   Since the method (5) does not use an injection material, it can solve the problems caused by the step of injecting the injection material between the ground and the reinforcing material. However, the work is very dangerous due to the use of high pressure, and since the reinforcing material is made of metal, workability is greatly deteriorated when excavation of natural ground is necessary after reinforcement. Even if peripheral friction cannot be expected due to the nature of the water in the hole or the natural ground, there is a problem that post-reinforcement with an injecting material is impossible, and it is hardly used in practice.

本発明は、このような問題に鑑みてなされたもので、その目的とするところは、地山に掘削した孔内に挿入しやすく、地山との間に大きい摩擦力が期待でき、注入材を注入する工程の省略が可能である補強具および地山補強工法を提供することにある。   The present invention has been made in view of such problems, and the object of the present invention is that it can be easily inserted into a hole excavated in a natural ground, and a large frictional force can be expected between the natural ground and an injection material. It is an object of the present invention to provide a reinforcing tool and a natural ground reinforcing method capable of omitting the step of injecting.

前述した目的を達成するための第1の発明は、熱可塑性樹脂を母材として形成され、筒状織物である連続繊維で軸方向に強化された本体を有し、前記本体は、加熱および加圧されると膨張して横断面の占有面積が広がることを特徴とする補強具である。   A first invention for achieving the above-mentioned object has a main body formed of a thermoplastic resin as a base material and reinforced in the axial direction with continuous fibers which are tubular woven fabrics. The main body is heated and heated. The reinforcing tool is characterized in that when it is pressed, it expands to increase the area occupied by the cross section.

筒状織物である連続繊維は、径方向に伸度を有する。補強具は、必要に応じて、加熱および加圧する前に、本体の一部に拘束部が設けられ、本体は、加熱および加圧されると表面に凹凸が生じる。本体は、側部に穴を有する場合もある。また、先端に、削孔具を有する場合もある。本体は、継ぎ手部を有さない。本体が直接加熱・加圧される場合には、側部の穴は、本体内部が所定圧に達するまでは閉鎖され、所定圧以上となると開放される構造とする。   The continuous fiber which is a tubular woven fabric has elongation in the radial direction. If necessary, the reinforcing tool is provided with a restraining portion on a part of the main body before being heated and pressurized, and the main body is uneven when heated and pressurized. The body may have a hole on the side. In addition, there may be a drilling tool at the tip. The main body does not have a joint portion. When the main body is directly heated / pressurized, the side holes are closed until the inside of the main body reaches a predetermined pressure, and are opened when the pressure exceeds the predetermined pressure.

第2の発明は、地山に形成された孔に、第1の発明の補強具を挿入し、その後本体を加熱および加圧して膨張させ、横断面の占有面積を広げることを特徴とする地山補強工法である。   According to a second aspect of the present invention, the reinforcing tool of the first aspect of the invention is inserted into a hole formed in a natural ground, and then the main body is heated and pressurized to expand, thereby expanding the occupied area of the cross section. This is a mountain reinforcement method.

第3の発明は、地山に形成された孔に、本体の側部に穴を有する第1の発明の補強具を挿入する工程(a)と、前記本体を加熱および加圧して膨張させ、横断面の占有面積を広げる工程(b)と、前記本体の内部から注入材を注入し、注入材を、前記本体の側部に設けられた前記穴を介して、地山に形成された前記孔内部に注入する工程(c)と、を具備することを特徴とする地山補強工法である。 3rd invention inserts the reinforcing tool of 1st invention which has a hole in the side part of a main body in the hole formed in the natural ground, and expands the said main body by heating and pressurizing, The step (b) of expanding the occupation area of the cross section, and injecting the injection material from the inside of the main body, the injection material is formed in the natural ground through the hole provided in the side portion of the main body And a step (c) of injecting into the inside of the hole.

補強具は、加熱および加圧する前に、本体の一部に拘束部が設けられ、加熱および加圧されると本体の表面に凹凸が生じるものを用いてもよい。工程(c)では、場合によっては、注入材が、孔の周辺地山内にも注入される。   The reinforcing tool may be one in which a restraint portion is provided in a part of the main body before heating and pressurizing, and the surface of the main body becomes uneven when heated and pressed. In the step (c), in some cases, an injection material is also injected into the natural ground around the hole.

第3の発明では、工程(a)で、補強具内に袋体を設置しておき、工程(b)で、袋体内部から本体を加熱するのが望ましい。また、補強具の口元側外周部に弾性部材が装着され、工程(b)で、弾性部材が、本体の膨張に伴って地山に押し付けられるのが望ましい。 In 3rd invention, it is desirable to install a bag body in a reinforcement tool at a process (a) and to heat a main body from the inside of a bag body at a process (b). Further, it is desirable that an elastic member is attached to the outer peripheral portion of the mouth side of the reinforcing tool, and in step (b), the elastic member is pressed against the natural ground as the main body expands.

第3の発明では、工程(b)で、本体を直接加熱・加圧する場合もある。このとき、工程(b)では、本体の側部の穴が、本体内部が所定圧に達するまでは閉鎖され、所定圧以上となると開放される。 In the third invention, the main body may be directly heated and pressurized in the step (b). At this time, in the step (b), the hole in the side part of the main body is closed until the inside of the main body reaches a predetermined pressure, and is opened when the pressure exceeds the predetermined pressure.

本発明によれば、地山に掘削した孔内に挿入しやすく、地山との間に大きい摩擦力が期待でき、注入材を注入する工程の省略が可能である補強具および地山補強工法を提供できる。   According to the present invention, it is easy to insert into a hole excavated in a natural ground, a large frictional force can be expected between the natural ground, and a reinforcing tool and a natural ground reinforcing method capable of omitting the step of injecting an injection material Can provide.

以下、図面に基づいて、本発明の第1の実施の形態について詳細に説明する。図1は、補強具1の斜視図である。図1の(a)図は、加熱・加圧前の補強具1aの斜視図、図1の(b)図は、加熱・加圧前の補強具1bの斜視図、図1の(c)図は、加熱・加圧後の補強具1aの斜視図、図1の(d)図は、加熱・加圧後の補強具1bの斜視図を示す。   Hereinafter, a first embodiment of the present invention will be described in detail with reference to the drawings. FIG. 1 is a perspective view of the reinforcing tool 1. 1A is a perspective view of the reinforcing tool 1a before heating / pressing, FIG. 1B is a perspective view of the reinforcing tool 1b before heating / pressing, and FIG. 1C. FIG. 1 is a perspective view of the reinforcing tool 1a after heating / pressing, and FIG. 1 (d) is a perspective view of the reinforcing tool 1b after heating / pressing.

図1の(a)図に示すように、補強具1aは、本体2aが管状の部材であり、加熱・加圧前の横断面3aがC字型である。補強具1aの両端は開放面である。補強具1aは、熱可塑性樹脂を母材とし、筒状織物である連続繊維を含んで形成される。 As shown in (a) of FIG. 1, the reinforcing member 1a, the body 2a is a tubular member, the cross-section 3a 1 of the heat-pressurization is C-shaped. Both ends of the reinforcing tool 1a are open surfaces. The reinforcing tool 1a is formed by using a thermoplastic resin as a base material and including continuous fibers that are tubular woven fabrics.

補強具1aの本体2aは、加熱および加圧されると膨張し、図1の(a)図に示す横断面3aが図1の(c)図に示す横断面3aとなり、実質的な占有面積、すなわち点線5aに囲まれた部分の面積が広がる。補強具1aの本体2aは、加熱および加圧後の横断面3aが略円形となる。 Body 2a of brace 1a is to expand when heated and pressurized, cross section 3a 2, and the substantially the cross-section 3a 1 shown in (a) of FIG. 1 is shown in (c) diagram of Figure 1 The occupied area, that is, the area surrounded by the dotted line 5a increases. Body 2a of brace 1a is cross-section 3a 2 of the heating and after pressurization is substantially circular.

図1の(b)図に示すように、補強具1bは、本体2bが管状の部材であり、加熱・加圧前の横断面3bが略円形である。補強具1bの両端は開放面である。補強具1bは、熱可塑性樹脂を母材とし、筒状織物である連続繊維を含んで形成される。 As shown in (b) diagram of Figure 1, the brace 1b is a member of the body 2b is tubular, cross-section 3b 1 of the heat-pressurization is substantially circular. Both ends of the reinforcing tool 1b are open surfaces. The reinforcing tool 1b is formed by using a thermoplastic resin as a base material and including continuous fibers that are tubular woven fabrics.

補強具1bの本体2bは、加熱および加圧されると膨張し、図1の(b)図に示す横断面3bが図1の(d)図に示す横断面3bとなり、実質的な占有面積、すなわち点線5bに囲まれた部分の面積が広がる。補強具1bの本体2bは、加熱および加圧後の横断面3bも略円形となる。 Body 2b of the brace 1b is to expand when heated and pressurized, cross section 3b 2, and the substantially the cross section 3b 1 shown in (b) diagram of Figure 1 is shown in (d) of Figure of Figure 1 The occupied area, that is, the area surrounded by the dotted line 5b increases. Body 2b of the brace 1b is cross section 3b 2 of the heating and after pressurization also becomes substantially circular.

上述したように、図1に示す補強具1は、熱可塑性樹脂を母材とし、筒状織物である連続繊維を含んで形成される。筒状織物とは、軸方向の縦糸に径方向の横糸を上下に交差させて筒状に形成した織物で、環状織機等で織製される。補強具1は、筒状織物のうち、軸方向(図中の矢印Aに示す方向)の繊維により、軸方向の剛性が強化される。また、径方向の繊維により、せん断によって軸方向の連続繊維がバラバラになることが防止され、膨張時に厚さムラが発生せず、せん断に対する抵抗性が高められる。結果として、径方向に均一な膨張をさせることができる。 As described above, the reinforcing tool 1 shown in FIG. 1 is formed to include a continuous fiber that is a tubular woven fabric using a thermoplastic resin as a base material. The cylindrical woven fabric is a woven fabric that is formed into a cylindrical shape by vertically crossing an axial warp and a weft in a radial direction, and is woven by an annular loom or the like. In the reinforcing tool 1, the axial rigidity is reinforced by the fibers in the axial direction (the direction indicated by the arrow A in the drawing) of the tubular woven fabric. Further, the radial fibers prevent the continuous fibers in the axial direction from being separated by shearing, thickness unevenness does not occur during expansion, and the resistance to shearing is enhanced. As a result, uniform expansion in the radial direction can be achieved.

補強具1aを作製するには、まず、図1の(c)図に示すような形状に成形した部材を生産する。その後、加熱することにより本体2aを軟化させ、図1の(a)図に示すように、横断面3aの実質的な占有面積が小さくなるように変形させる。 In order to produce the reinforcing tool 1a, first, a member formed into a shape as shown in FIG. 1 (c) is produced. Thereafter, the body 2a is softened by heating, as shown in (a) of FIG. 1, is deformed so as to substantially occupied area of the cross section 3a 1 is reduced.

また、補強具1bを作製するには、まず、図1の(d)図に示すような形状に変形可能な伸びを有する横糸を用いて筒状織物を作製し、概筒状織物を用いて成形した部材を生産する。図1の(b)図に示すように、横断面3bの実質的な占有面積は、図1の(d)図に示す横断面3bの実質的な占有面積より小さい。 In order to produce the reinforcing tool 1b, first, a tubular woven fabric is produced using a weft having an elongation that can be deformed into a shape as shown in FIG. Produces molded parts. As shown in FIG. 1B, the substantial occupation area of the cross section 3b 1 is smaller than the substantial occupation area of the cross section 3b 2 shown in FIG.

さらに、[0025]、[0026]で述べた特長を併せ持つ筒状織物を作製することも可能であり、その場合は、加熱加圧により補強具1aや補強具1bよりさらに占有面積を大きくすることができる。 Furthermore, it is also possible to produce a tubular woven fabric having the features described in [0025] and [0026]. In that case, the occupation area is further increased than the reinforcing tools 1a and 1b by heating and pressing. Can do.

図2は、補強具1を用いて補強された地山9の断面図である。第1の実施の形態では、図2に示すように、掘削中のトンネル11の切羽13の前方の地山9を、補強具1(図1に示す補強具1a、補強具1bのいずれか)を用いて補強する。   FIG. 2 is a cross-sectional view of the natural ground 9 reinforced with the reinforcing tool 1. In the first embodiment, as shown in FIG. 2, the natural ground 9 in front of the face 13 of the tunnel 11 being excavated is replaced by the reinforcing tool 1 (either the reinforcing tool 1a or the reinforcing tool 1b shown in FIG. 1). Reinforce with

図3は、補強具1の軸方向の断面図、図4は、補強具1を用いて地山9を補強する際の各工程を示す図である。図4の(a)図は、地山9に孔15を削孔する工程を示す図である。第1の実施の形態では、まず、図4の(a)図に示すように、トンネル11の切羽13から前方に向けて、地山9に孔15を削孔する。削孔は、削岩機等を用いた既往の工法で行う。 FIG. 3 is a cross-sectional view of the reinforcing tool 1 in the axial direction, and FIG. 4 is a diagram showing each process when reinforcing the natural ground 9 using the reinforcing tool 1. FIG. 4A is a diagram showing a process of drilling holes 15 in the natural ground 9. In the first embodiment, first, as shown in FIG. 4A, a hole 15 is drilled in the natural ground 9 from the face 13 of the tunnel 11 toward the front. Drilling is carried out by a conventional method using a rock drill or the like.

図3に示すように、補強具1は、内部7に袋体33が配置される。袋体33は、図1の(a)図に示す補強具1aでは内部7aに、図1の(b)図に示す補強具1bでは内部7bに配置される。袋体33は、補強具1の先端17側が閉塞され、補強具1の口元29側が開放される。袋体33は、補強具1の口元29側から端部35が出るように配置される。 As shown in FIG. 3, the reinforcing tool 1 has a bag 33 disposed in the inside 7. The bag 33 is disposed in the inner part 7a in the reinforcing tool 1a shown in FIG. 1 (a) and in the inner part 7b in the reinforcing tool 1b shown in FIG. 1 (b). The bag body 33 is closed at the distal end 17 side of the reinforcing tool 1 and opened at the mouth 29 side of the reinforcing tool 1. The bag 33 is arranged so that the end portion 35 protrudes from the mouth 29 side of the reinforcing tool 1.

図4の(b)図は、補強具1を孔15に挿入する工程を示す図である。地山9に孔15を削孔した後、図4の(b)図に示すように、孔15内に補強具1を挿入する。補強具1は、口元29が孔15の入口に付近に位置するように、人力で挿入される。袋体33の端部35は、切羽13の後方に配置される。 FIG. 4B is a diagram illustrating a process of inserting the reinforcing tool 1 into the hole 15. After drilling the hole 15 in the ground 9, the reinforcing tool 1 is inserted into the hole 15 as shown in FIG. The reinforcing tool 1 is inserted manually so that the mouth 29 is located near the entrance of the hole 15. The end portion 35 of the bag body 33 is disposed behind the face 13.

図4の(c)図は、加圧用ソケット37を装着する工程を示す図である。孔15に補強具1を挿入した後、図4の(c)図に示すように、袋体33の端部35に、加圧用ソケット37を装着する。   FIG. 4C is a diagram illustrating a process of mounting the pressurizing socket 37. After inserting the reinforcing tool 1 into the hole 15, a pressurizing socket 37 is attached to the end portion 35 of the bag 33 as shown in FIG.

図4の(d)図は、補強具1を膨張させる工程を示す図である。加圧用ソケット37を装着した後、図4の(d)図に示すように、加圧用ソケット37を用いて袋体33の内部から補強具1を加熱・加圧する。補強具1は、加熱および加圧すると膨張し、横断面3(図1の(c)図)の占有面積が大きくなる。膨張した補強具1は、横断面3の実質的な占有面積が、孔15の横断面積と略同等となる。このとき、補強具1の膨張により、孔15の径が削孔時よりも大きくなることもある。   FIG. 4D is a diagram showing a step of expanding the reinforcing tool 1. After mounting the pressurizing socket 37, the reinforcing tool 1 is heated and pressurized from the inside of the bag 33 using the pressurizing socket 37 as shown in FIG. 4 (d). The reinforcing tool 1 expands when heated and pressurized, and the occupied area of the cross section 3 (FIG. 1 (c)) increases. The expanded reinforcing tool 1 has a substantially occupied area of the cross section 3 substantially equal to the cross sectional area of the hole 15. At this time, due to the expansion of the reinforcing tool 1, the diameter of the hole 15 may be larger than that during drilling.

補強具1では、母材である熱可塑性樹脂の膨張に伴って、筒状織物の径方向の樹脂の径も拡がる。また、熱可塑性樹脂を用いた補強具1は、圧を高めにかけることにより、補強具1の作製時に最初に成形した形状とは異なる形状に変形させることができる。そのため、最初に成形した径よりも大きな径に変形させたり、またその効果により削孔内面を押し付けて孔15の削孔径をさらに大きくしたり、孔15の壁面の凹凸に追従して変形させたりすることが可能である。第1の実施の形態では、図4の(d)図に示すように、補強具1を、孔15の壁面の凹凸に追従して変形させる。 In the reinforcing tool 1, the diameter of the resin in the radial direction of the tubular fabric increases as the thermoplastic resin that is the base material expands. Moreover, the reinforcing tool 1 using a thermoplastic resin can be deformed into a shape different from the shape initially formed when the reinforcing tool 1 is manufactured by increasing the pressure. Therefore, the diameter of the hole 15 is deformed to a larger diameter than the initially formed diameter, the inner surface of the hole 15 is pressed by the effect, and the diameter of the hole 15 is further increased. Is possible. In the first embodiment, as shown in FIG. 4D, the reinforcing tool 1 is deformed following the unevenness of the wall surface of the hole 15.

補強具1は、加熱すると軟化して自重に任せたままの形状と状態となる。図4の(d)図に示す工程では、補強具1を加熱・加圧して所定の形状に膨張させた後、内部7の圧や形状を保持したままで冷却し、硬化させる。冷却時には、袋体33の内部に冷却水や冷却空気を注入する。なお、熱可塑性樹脂は、硬化後は通常の気温でも形状を保持し得る。 The reinforcing tool 1 is softened when heated and has a shape and a state left to its own weight. In the step shown in FIG. 4D, the reinforcing tool 1 is heated and pressurized to expand to a predetermined shape, and then cooled and cured while maintaining the pressure and shape of the inside 7. During cooling, cooling water or cooling air is injected into the bag 33. The thermoplastic resin can retain its shape even after normal curing after curing.

図4の(e)図は、袋体33を撤去する工程を示す図である。補強具1が膨張した状態で硬化した後、図4の(e)図に示すように、補強具1内の袋体33を撤去する。
補強具1は、口元29に加圧用ソケットを直接取り付けて、内部から直接加熱・加圧することもできる。この場合、膨張後の冷却も内部に直接冷却水等を注入して行う。
FIG. 4E is a diagram illustrating a process of removing the bag 33. After the reinforcing tool 1 is cured in the expanded state, the bag 33 in the reinforcing tool 1 is removed as shown in FIG.
The reinforcing tool 1 can be directly heated and pressurized from the inside by directly attaching a pressurizing socket to the mouth 29. In this case, cooling after expansion is performed by directly injecting cooling water or the like into the inside.

このように、第1の実施の形態では、補強具1を、図4の(b)図に示すように横断面の占有面積が小さい状態で孔15に挿入するため、荒れた孔や曲がった孔にも、従来の各種の補強材よりも長尺のものを挿入できる。また、熱可塑性樹脂を用いた補強具1は、図2に示す状態からトンネル11の掘削をさらに進める場合に、容易に切削することができる。   As described above, in the first embodiment, the reinforcing tool 1 is inserted into the hole 15 in a state where the occupied area of the cross section is small as shown in FIG. A hole longer than various conventional reinforcing materials can be inserted into the hole. Further, the reinforcing tool 1 using a thermoplastic resin can be easily cut when the tunnel 11 is further excavated from the state shown in FIG.

第1の実施の形態では、補強具1を孔15の壁面の凹凸に追従して変形させることにより、補強具1が地山9の細かい凹凸に食い込んで滑りにくくなり、軸方向の荷重が速やかに地山9に伝達される。また、補強材1を地山9に密着させることにより、補強具1と地山9との間に注入材を注入する工程を省略できる。さらに、補強具1は、最初に成形した形状とは異なる形状に変形させることができるため、地山9に確実に密着させることが可能である。 In the first embodiment, by deforming the reinforcing tool 1 following the unevenness of the wall surface of the hole 15, the reinforcing tool 1 bites into the fine unevenness of the natural ground 9 and becomes difficult to slip, and the axial load is rapidly increased. Is transmitted to natural ground 9. Moreover, the process which inject | pours an injection material between the reinforcement tool 1 and the natural ground 9 can be skipped by sticking the reinforcing material 1 to the natural ground 9. Furthermore, since the reinforcing tool 1 can be deformed into a shape different from the shape first formed, the reinforcing tool 1 can be securely brought into close contact with the natural ground 9.

補強具1の母材である熱可塑性樹脂は、加熱により軟化した状態では、比較的小さな力で膨張や変形などをさせることができるため、高圧を与える機械を必要としない。そのため、高圧を用いて金属製の管材を膨張させる従来の方法と比較して、安全に補強具1を膨張させることができる。   Since the thermoplastic resin that is the base material of the reinforcing tool 1 can be expanded or deformed with a relatively small force when softened by heating, a machine that applies high pressure is not required. Therefore, the reinforcing tool 1 can be safely expanded as compared with the conventional method of expanding a metal pipe using high pressure.

次に、第2の実施の形態について説明する、図5は、補強具1cの斜視図を示す。図5の(a)図は、加熱・加圧前の補強具1cの斜視図、図5の(b)図は、加熱・加圧後の補強具1cの斜視図を示す。   Next, a second embodiment will be described. FIG. 5 is a perspective view of the reinforcing tool 1c. 5A is a perspective view of the reinforcing tool 1c before heating / pressing, and FIG. 5B is a perspective view of the reinforcing tool 1c after heating / pressing.

図5の(a)図に示すように、補強具1cは、本体2cが管状の部材であり、加熱・加圧前の横断面3cが略円形である。補強具1cの両端は開放面である。補強具1cは、熱可塑性樹脂を母材とし、筒状織物である連続繊維を含んで形成される。補強具1cは、本体2cの側部に穴21を有する。 As shown in (a) of FIG. 5, the brace 1c is a member of the body 2c has a tubular cross section 3c 1 of heating and pressurization is substantially circular. Both ends of the reinforcing tool 1c are open surfaces. The reinforcing tool 1c is formed by using a thermoplastic resin as a base material and including continuous fibers that are tubular woven fabrics. The reinforcing tool 1c has a hole 21 in a side portion of the main body 2c.

なお、補強具1cは、地山補強に使用する際に、口元29側の外周にシール31(図6)が装着される。シール31(図6)は、例えば、ゴム等の弾性部材である。 In addition, when using the reinforcing tool 1c for natural ground reinforcement, the seal 31 (FIG. 6) is attached to the outer periphery on the mouth 29 side. The seal 31 (FIG. 6) is an elastic member such as rubber, for example.

補強具1cの本体2cは、加熱および加圧されると膨張し、図5の(a)図に示す横断面3cが図5の(b)図に示す横断面3cとなり、実質的な占有面積が広がる。補強具1cの本体2cは、加熱および加圧後の横断面3cも略円形となる。 Body 2c of the reinforcing member 1c is to expand when heated and pressed, transverse section 3c 2, and the substantially the cross-section 3c 1 shown in (a) of FIG. 5 is shown in (b) diagram of Figure 5 Occupied area increases. Body 2c of the reinforcing member 1c is cross section 3c 2 of the heating and after pressurization also becomes substantially circular.

補強具1cは、図1に示す補強具1と同様に、筒状織物のうち、軸方向の繊維により、軸方向の剛性が強化される。また、径方向の繊維により、せん断によって軸方向の連続繊維がバラバラになることが防止され、せん断に対する抵抗性が高められる。筒状織物は、径方向に伸度を有する。補強具1cでは、母材である熱可塑性樹脂の膨張に伴って、筒状織物の径方向の繊維の径も拡がる。 As in the reinforcing tool 1 shown in FIG. 1, the reinforcing tool 1 c has axial rigidity enhanced by axial fibers in the tubular fabric. Further, the radial fibers prevent the continuous fibers in the axial direction from being separated by shearing, and the resistance to shearing is enhanced. The tubular fabric has an elongation in the radial direction. In the reinforcing tool 1c, the diameter of the fiber in the radial direction of the tubular fabric increases as the thermoplastic resin as the base material expands.

補強具1cを作製するには、まず、図5の(b)図に示すような形状に成形した部材を生産する。その後、加熱することにより本体2cを軟化させ、図5の(a)図に示すように、横断面3cの実質的な占有面積が小さくなるように変形させる。または、図5の(b)図に示すような形状に膨張可能な伸びを有する横糸を用いて筒状織物を作製し、概筒状織物を用いて成形した部材を生産する。 In order to produce the reinforcing tool 1c, first, a member molded into a shape as shown in FIG. 5B is produced. Thereafter, the main body 2c is softened by heating, as shown in (a) of FIG. 5, is deformed so as to substantially occupied area of the cross section 3c 1 is reduced. Alternatively, a tubular woven fabric is produced using a weft having an expandable elongation in a shape as shown in FIG. 5B, and a member molded using the substantially tubular woven fabric is produced.

さらに、[0045]で述べた特長を併せ持つ筒状織物を作製することも可能であり、その場合は、加熱加圧により補強具1cよりさらに占有面積を大きくすることができる。 Furthermore, it is also possible to produce a tubular woven fabric having the features described in [0045]. In this case, the occupation area can be further increased by heating and pressurization than the reinforcing tool 1c.

図6は、補強具1cを用いて地山9を補強する際の各工程を示す図である。第2の実施の形態では、図6に示すように、掘削中のトンネル11の切羽13の前方の地山9を、補強具1cを用いて補強する。 FIG. 6 is a diagram showing each step when reinforcing the natural ground 9 using the reinforcing tool 1c. In 2nd Embodiment, as shown in FIG. 6, the natural ground 9 ahead of the face 13 of the tunnel 11 under excavation is reinforced using the reinforcement tool 1c.

図6の(a)図は、地山9に孔15を削孔して補強具1cを挿入する工程を示す図である。第2の実施の形態では、まず、トンネル11の切羽13から前方に向けて、地山9に孔15を削孔する。削孔は、削岩機等を用いた既往の工法で行う。 FIG. 6A is a diagram showing a process of drilling the hole 15 in the natural ground 9 and inserting the reinforcing tool 1c. In the second embodiment, first, a hole 15 is drilled in the natural ground 9 from the face 13 of the tunnel 11 toward the front. Drilling is carried out by a conventional method using a rock drill or the like.

地山9に孔15を削孔した後、孔15内に補強具1cを挿入し、シール31を口元29に装着する。補強具1cは、口元29が孔15の入口に付近に位置するように、人力で挿入される。なお、補強具1cの内部7cには、図3に示す補強具1と同様に、袋体33(図示せず)が配置される。孔15に補強具1を挿入した後、図4の(c)図に示す工程と同様に、袋体33の端部35に加圧用ソケット37(図示せず)が装着される。 After drilling the hole 15 in the ground 9, the reinforcing tool 1 c is inserted into the hole 15, and the seal 31 is attached to the mouth 29. The reinforcing tool 1c is manually inserted so that the mouth 29 is located near the entrance of the hole 15. In addition, the bag body 33 (not shown) is arrange | positioned like the reinforcement tool 1 shown in FIG. 3 at the inside 7c of the reinforcement tool 1c. After inserting the reinforcing tool 1 into the hole 15, a pressurizing socket 37 (not shown) is attached to the end portion 35 of the bag body 33 as in the step shown in FIG.

図6の(b)図は、補強具1cを膨張させ、注入材19を注入する工程を示す図である。図6の(b)図に示す工程では、加圧用ソケット37(図示せず)を用いて袋体33(図示せず)の内部から補強具1cを加熱・加圧し、図5の(b)図に示す状態まで膨張させる。膨張した補強具1cは、横断面の実質的な占有面積が、孔15の横断面積と略同等となる。このとき、補強具1cの膨張により、孔15の径が削孔時よりも大きくなることもある。補強材1cの口元29に装着されたシール31は、補強具1cの本体2cの膨張に伴って拡径し、孔15の壁面に押し付けられる。但し、口元29における補強具1cと地山9とのシール31に関しては、弾性部材を使う必要はなく、従来のようにウレタンによるシールで構わない。   FIG. 6B is a diagram showing a process of inflating the reinforcing tool 1c and injecting the injection material 19. In the step shown in FIG. 6 (b), the reinforcing tool 1c is heated and pressurized from the inside of the bag 33 (not shown) using a pressurizing socket 37 (not shown), and FIG. 5 (b). Expand to the state shown in the figure. The expanded reinforcing tool 1 c has a substantially occupied area in the cross section substantially equal to the cross-sectional area of the hole 15. At this time, the diameter of the hole 15 may become larger than that at the time of drilling due to the expansion of the reinforcing tool 1c. The seal 31 attached to the mouth 29 of the reinforcing member 1 c increases in diameter as the main body 2 c of the reinforcing member 1 c expands and is pressed against the wall surface of the hole 15. However, regarding the seal 31 between the reinforcing tool 1c and the natural ground 9 at the mouth 29, it is not necessary to use an elastic member, and a seal with urethane may be used as in the related art.

第2の実施の形態では、補強材1cを孔15の壁面の凹凸に追従させる必要はない。図6の(b)図に示す工程では、補強具1cを所定の形状に膨張させた後、内部7cの圧や形状を保持したままで冷却し、硬化させる。 In the second embodiment, it is not necessary for the reinforcing member 1c to follow the unevenness of the wall surface of the hole 15. In the step shown in FIG. 6B, after the reinforcing tool 1c is expanded to a predetermined shape, it is cooled and cured while maintaining the pressure and shape of the interior 7c.

補強具1cが硬化した後、補強具1c内の袋体33(図4の(d)図)を撤去する。そして、補強具1cの内部7cの口元29側に注入管およびパッカ(図示せず)を設置して注入材19を注入する。シール31は、注入材19がトンネル11内に漏れるのを防止する。注入材19は、穴21を介して孔15内に充填される。   After the reinforcing tool 1c is cured, the bag body 33 (FIG. 4D) in the reinforcing tool 1c is removed. Then, an injection tube and a packer (not shown) are installed on the mouth 29 side of the inside 7c of the reinforcing tool 1c, and the injection material 19 is injected. The seal 31 prevents the injection material 19 from leaking into the tunnel 11. The injection material 19 is filled into the hole 15 through the hole 21.

このように、第2の実施の形態では、補強具1cを、図6の(a)図に示すように横断面の占有面積が小さい状態で孔15に挿入するため、荒れた孔や曲がった孔にも、従来の各種の補強材よりも長尺のものを挿入できる。また、熱可塑性樹脂を用いた補強具1cは、図6の(b)図に示す状態からトンネル11の掘削をさらに進める場合に、容易に切削することができる。   As described above, in the second embodiment, the reinforcing tool 1c is inserted into the hole 15 with a small cross-sectional area as shown in FIG. A hole longer than various conventional reinforcing materials can be inserted into the hole. Further, the reinforcing tool 1c using a thermoplastic resin can be easily cut when the tunnel 11 is further excavated from the state shown in FIG. 6 (b).

補強具1cの母材である熱可塑性樹脂は、加熱により軟化した状態では、比較的小さな力で膨張や変形などをさせることができるため、高圧を与える機械を必要としない。そのため、高圧を用いて金属製の管材を膨張させる従来の方法と比較して、安全に補強具1cを膨張させることができる。   The thermoplastic resin that is the base material of the reinforcing tool 1c can be expanded or deformed with a relatively small force when softened by heating, and therefore does not require a machine that applies high pressure. Therefore, the reinforcing tool 1c can be safely expanded as compared with the conventional method of expanding a metal pipe using high pressure.

第2の実施の形態では、孔15内に注入材19を注入することにより、地山9の凹凸と注入材19との接着による周面摩擦が期待できる。 In the second embodiment, by injecting the injection material 19 into the hole 15, circumferential friction due to adhesion between the unevenness of the ground 9 and the injection material 19 can be expected.

次に、第3の実施の形態について説明する。図7は、補強具1dの斜視図を示す。図7の(a)図は、加熱・加圧前の補強具1dの斜視図、図7の(b)図は、加熱・加圧後の補強具1dの斜視図を示す。   Next, a third embodiment will be described. FIG. 7 shows a perspective view of the reinforcing tool 1d. 7A is a perspective view of the reinforcing tool 1d before heating / pressing, and FIG. 7B is a perspective view of the reinforcing tool 1d after heating / pressing.

図7の(a)図に示すように、補強具1dは、本体2dが管状の部材であり、加熱・加圧前の横断面3dが略円形である。補強具1dの両端は開放面である。補強具1dは、熱可塑性樹脂を母材とし、筒状織物である連続繊維を含んで形成される。補強具1dは、本体2dの側部に穴21を有する。 As shown in (a) of FIG. 7, brace 1d is a member of the body 2d is tubular, cross-section 3d 1 of heating and pressurization is substantially circular. Both ends of the reinforcing tool 1d are open surfaces. The reinforcing tool 1d is formed by using a thermoplastic resin as a base material and including continuous fibers that are tubular woven fabrics. The reinforcing tool 1d has a hole 21 in a side portion of the main body 2d.

なお、補強具1dは、地山補強に使用される際に、口元29側の外周にシール31(図8)が装着される。シール31(図8)は、例えばゴム等の弾性部材である。さらに、本体2dの一部に径方向の拘束部25(図8)が設けられる。拘束部25(図8)は、穴21の位置を避けて設けられる。 When the reinforcing tool 1d is used for natural ground reinforcement, a seal 31 (FIG. 8) is attached to the outer periphery on the mouth 29 side. The seal 31 (FIG. 8) is an elastic member such as rubber. Furthermore, a radial restraint 25 (FIG. 8) is provided on a part of the main body 2d. The restraining part 25 (FIG. 8) is provided avoiding the position of the hole 21.

図7の(b)図に示すように、補強具1dの本体2dは、加熱および加圧されると、拘束部25で拘束された部分と、拘束されていない部分とで異なる径に膨張し、表面に凹凸が生じる。補強具1dの本体2dは、加熱されると、拘束されていない部分では、図7の(a)図に示す横断面3dが図7の(b)図に示す横断面3dとなり、実質的な占有面積が広がる。補強具1dの本体2dの加熱および加圧後の横断面3dは、略円形となる。 As shown in FIG. 7B, when the body 2d of the reinforcing tool 1d is heated and pressurized, the main body 2d expands to have different diameters in the portion restrained by the restraining portion 25 and the portion not restrained. Unevenness occurs on the surface. Body 2d of brace 1d, when heated, the portion not constrained cross section 3d 2 next to cross-section 3d 1 shown in (a) of FIG. 7 is shown in (b) diagram of Figure 7, substantially Occupies a large area. Cross section 3d 2 heating and after pressing of the body 2d of brace 1d becomes substantially circular.

補強具1dは、図1に示す補強具1と同様に、筒状織物のうち、軸方向の繊維により、軸方向の剛性が強化される。また、径方向の繊維により、せん断によって軸方向の連続繊維がバラバラになることが防止され、せん断に対する抵抗性が高められる。筒状織物は、径方向に伸度を有する。 Similar to the reinforcing tool 1 shown in FIG. 1, the reinforcing tool 1 d has axial rigidity enhanced by axial fibers in the tubular fabric. Further, the radial fibers prevent the continuous fibers in the axial direction from being separated by shearing, and the resistance to shearing is enhanced. The tubular fabric has an elongation in the radial direction.

補強具1dを作製するには、まず、図7の(b)図に示すような形状に成形した部材を生産する。その後、加熱することにより本体2dを軟化させ、図7の(a)図に示すように、横断面3dの実質的な占有面積が小さくなるように変形させる。または、図7の(b)図に示すような形状に膨張可能な伸びを有する横糸を用いて筒状織物を作製し、概筒状織物を用いて成形した部材を生産する。拘束部25(図8)とシール31(図8)とは、筒状織物作製後に設置するのが望ましい。 In order to produce the reinforcing tool 1d, first, a member formed into a shape as shown in FIG. 7B is produced. Thereafter, the main body 2d is softened by heating, as shown in (a) of FIG. 7, is deformed so as to substantially occupied area of the cross section 3d 1 decreases. Alternatively, a tubular woven fabric is produced using a weft having an expandable elongation in a shape as shown in FIG. 7B, and a member molded using the substantially tubular woven fabric is produced. The restraining portion 25 (FIG. 8) and the seal 31 (FIG. 8) are desirably installed after the production of the tubular fabric.

さらに、[0061]で述べた特長を併せ持つ筒状織物を作製することも可能であり、その場合は、加熱加圧により補強具1dよりさらに占有面積を大きくすることができる。 Furthermore, it is also possible to produce a tubular woven fabric having the features described in [0061]. In that case, the occupation area can be further increased than the reinforcing tool 1d by heating and pressing.

図8は、補強具1dを用いて補強された地山9の断面図である。第3の実施の形態では、図8に示すように、掘削中のトンネル11の切羽13の前方の地山9を補強具1dを用いて補強する。 FIG. 8 is a cross-sectional view of the natural ground 9 reinforced with the reinforcing tool 1d. In 3rd Embodiment, as shown in FIG. 8, the natural ground 9 ahead of the face 13 of the tunnel 11 under excavation is reinforced using the reinforcement tool 1d.

第3の実施の形態では、切羽13から前方に向けて、既往の工法で地山9に孔15を削孔した後、孔15内に補強具1dを挿入する。補強具1dは、口元29が孔15の入口に付近に位置するように、人力で挿入される。そして、補強具1dの口元29にシール31を装着する。また、本体2dの側部に、穴21を避けて拘束部25を設置する。 In 3rd Embodiment, after drilling the hole 15 in the natural ground 9 by the existing construction method toward the front from the face 13, the reinforcing tool 1d is inserted into the hole 15. The reinforcing tool 1d is manually inserted so that the mouth 29 is located near the entrance of the hole 15. Then, a seal 31 is attached to the mouth 29 of the reinforcing tool 1d. Further, the restraining portion 25 is installed on the side portion of the main body 2d while avoiding the hole 21.

次に、補強具1dの内部7dに配置した袋体33(図示せず)に加圧用ソケット37(図示せず)を装着し、袋体33の内部から補強具1dを加熱・加圧して膨張させる。本体2dは、加熱・加圧されると、拘束部25によって膨張が拘束され、表面に凹凸が生じる。膨張した補強具1dは、横断面の実質的な占有面積が、孔15の横断面積と略同等となる。シール31は、補強具1dの膨張に伴って、孔15の壁面に押し付けられる。 Next, a pressure socket 37 (not shown) is attached to the bag body 33 (not shown) disposed in the interior 7d of the reinforcing tool 1d, and the reinforcing tool 1d is heated and pressurized from the inside of the bag body 33 to expand. Let When heated and pressurized, the main body 2d is restrained from expanding by the restraining portion 25, and the surface is uneven. The expanded reinforcing tool 1 d has a substantially occupied area in the cross section substantially equal to the cross-sectional area of the hole 15. The seal 31 is pressed against the wall surface of the hole 15 as the reinforcing tool 1d expands.

但し、口元29における補強具1cと地山9とのシール31に関しては、弾性部材を使う必要はなく、従来のようにウレタンによるシールで構わない。第3の実施の形態では、補強材1dを孔15の壁面の凹凸に追従させる必要はない。 However, regarding the seal 31 between the reinforcing tool 1c and the natural ground 9 at the mouth 29, it is not necessary to use an elastic member, and a seal with urethane may be used as in the related art. In the third embodiment, it is not necessary for the reinforcing material 1d to follow the unevenness of the wall surface of the hole 15.

補強具1dを所定の形状に膨張させた後、内部7dの圧や形状を保持したままで冷却し、硬化させ、補強具1d内の袋体33(図示せず)を撤去する。そして、補強具1dの内部7dの口元29側に注入管およびパッカ(図示せず)を設置して注入材19を注入する。シール31は、注入材19がトンネル11内に漏れるのを防止する。注入材19は、穴21を介して孔15内に充填される。   After the reinforcing tool 1d is expanded to a predetermined shape, it is cooled and cured while maintaining the pressure and shape of the interior 7d, and the bag 33 (not shown) in the reinforcing tool 1d is removed. Then, an injection tube and a packer (not shown) are installed on the mouth 29 side of the inside 7d of the reinforcing tool 1d, and the injection material 19 is injected. The seal 31 prevents the injection material 19 from leaking into the tunnel 11. The injection material 19 is filled into the hole 15 through the hole 21.

このように、第3の実施の形態では、補強具1dを、図7の(a)図に示すように横断面の占有面積が小さい状態で孔15に挿入するため、荒れた孔や曲がった孔にも、従来の各種の補強材よりも長尺のものを挿入できる。また、熱可塑性樹脂を用いた補強具1dは、図8に示す状態からトンネル11の掘削をさらに進める場合に、容易に切削することができる。   As described above, in the third embodiment, the reinforcing tool 1d is inserted into the hole 15 with a small cross-sectional area as shown in FIG. A hole longer than various conventional reinforcing materials can be inserted into the hole. Further, the reinforcing tool 1d using the thermoplastic resin can be easily cut when the tunnel 11 is further excavated from the state shown in FIG.

補強具1dの母材である熱可塑性樹脂は、加熱により軟化した状態では、比較的小さな力で膨張や変形などをさせることができるため、高圧を与える機械を必要としない。そのため、高圧を用いて金属製の管材を膨張させる従来の方法と比較して、安全に補強具1dを膨張させることができる。   Since the thermoplastic resin that is the base material of the reinforcing tool 1d can be expanded or deformed with a relatively small force in a state of being softened by heating, a machine that applies high pressure is not required. Therefore, the reinforcing tool 1d can be safely expanded as compared with the conventional method of expanding a metal pipe using high pressure.

第3の実施の形態では、孔15内に注入材19を注入することにより、地山9の凹凸と注入材19との接着による周面摩擦が期待できる。また、加熱および加圧後に補強具1dの表面に凹凸が形成されることにより、表面が平坦な補強具1cを用いて補強した場合(第2の実施の形態)と比較して、より大きな周面摩擦を発揮させることができる。 In the third embodiment, by injecting the injection material 19 into the hole 15, circumferential friction due to adhesion between the unevenness of the ground 9 and the injection material 19 can be expected. In addition, since the unevenness is formed on the surface of the reinforcing tool 1d after heating and pressurizing, a larger circumference is obtained as compared with the case where the reinforcing tool 1c having a flat surface is reinforced (second embodiment). Surface friction can be exhibited.

次に、第4の実施の形態について説明する。第4の実施の形態では、図7に示す補強具1dとほぼ同様の構成であるが、穴21、シール31を有さない補強具1eを用いる。   Next, a fourth embodiment will be described. In the fourth embodiment, the configuration is almost the same as that of the reinforcing tool 1d shown in FIG. 7, but the reinforcing tool 1e having no hole 21 and seal 31 is used.

図9は、補強具1eを用いて補強された地山9の断面図である。第4の実施の形態では、図9に示すように、掘削中のトンネル11の切羽13の前方の地山9を補強具1eを用いて補強する。 FIG. 9 is a cross-sectional view of the natural ground 9 reinforced with the reinforcing tool 1e. In 4th Embodiment, as shown in FIG. 9, the natural ground 9 ahead of the face 13 of the tunnel 11 under excavation is reinforced using the reinforcement tool 1e.

第4の実施の形態では、切羽13から前方に向けて、既往の工法で地山9に孔15を削孔した後、孔15内に補強具1eを挿入する。補強具1eは、口元29が孔15の入口に付近に位置するように、人力で挿入される。そして、補強具1eの本体2eの側部に、穴21を避けて拘束部25を設置する。 In the fourth embodiment, the hole 15 is drilled in the natural ground 9 by the existing method from the face 13 toward the front, and then the reinforcing tool 1e is inserted into the hole 15. The reinforcing tool 1e is manually inserted so that the mouth 29 is located near the entrance of the hole 15. And the restraint part 25 is installed in the side part of the main body 2e of the reinforcement tool 1e, avoiding the hole 21. FIG.

そして、補強具1eの内部7dに配置した袋体33(図示せず)に加圧用ソケット37(図示せず)を装着し、袋体33の内部から補強具1eを加熱・加圧して膨張させる。本体2eは、加熱・加圧されると、拘束部25によって膨張が拘束され、表面に凹凸が生じる。膨張した補強具1eは、非拘束部では地山9を押し拡げて定着し、拘束部25では、拘束部25の柔軟さによるが、一般的には孔15の削孔径の略同等以下となる。 Then, a pressurizing socket 37 (not shown) is attached to the bag 33 (not shown) disposed in the interior 7d of the reinforcing tool 1e, and the reinforcing tool 1e is heated and pressurized from the inside of the bag 33 to expand. . When heated and pressurized, the main body 2e is restrained from being expanded by the restraining portion 25, and the surface is uneven. The expanded reinforcing tool 1e pushes and spreads the natural ground 9 in the non-restraining portion, and the restraining portion 25 is generally equal to or smaller than the drilling diameter of the hole 15 depending on the flexibility of the restraining portion 25. .

第4の実施の形態では、補強材1eを、孔15の壁面の凹凸に追従させ、場合によっては拘束部25で拘束されない部分で孔15を押し拡げるように膨張させる。補強具1eを所定の形状に膨張させた後、内部7eの圧や形状を保持したままで冷却し、硬化させ、補強具1e内の袋体33(図示せず)を撤去する。   In the fourth embodiment, the reinforcing member 1e is caused to follow the unevenness of the wall surface of the hole 15, and in some cases, the hole 15 is expanded so as to be expanded at a portion not restrained by the restraining portion 25. After the reinforcing tool 1e is expanded to a predetermined shape, it is cooled and cured while maintaining the pressure and shape of the inner part 7e, and the bag 33 (not shown) in the reinforcing tool 1e is removed.

このように、第4の実施の形態では、補強具1eを、横断面の占有面積が小さい状態で孔15に挿入するため、荒れた孔や曲がった孔にも、従来の各種の補強材よりも長尺のものを挿入できる。また、熱可塑性樹脂を用いた補強具1eは、図9に示す状態からトンネル11の掘削をさらに進める場合に、容易に切削することができる。 As described above, in the fourth embodiment, since the reinforcing tool 1e is inserted into the hole 15 in a state in which the area occupied by the cross section is small, a rough hole or a bent hole can be used instead of various conventional reinforcing materials. Can also insert long ones. Further, the reinforcing tool 1e using a thermoplastic resin can be easily cut when the tunnel 11 is further excavated from the state shown in FIG.

第4の実施の形態では、補強具1eを孔15の壁面の凹凸に追従して変形させることにより、補強具1eが地山9の細かい凹凸に食い込んで滑りにくくなり、軸方向の荷重が速やかに地山9に伝達される。また、補強材1eを地山9に密着させることにより、補強具1eと地山9との間に注入材を注入する工程を省略できる。さらに、加熱後に補強具1eの表面に凹凸が形成されることにより、表面が平坦な補強具1a、補強具1bを用いる場合(第1の実施の形態)と比較して、地山9との境界により大きな周面摩擦を発揮させることができる。補強具1eは、最初に成形した形状とは異なる形状に変形させることができるため、地山9により強く確実に密着させることが可能である。 In the fourth embodiment, by deforming the reinforcing tool 1e so as to follow the unevenness of the wall surface of the hole 15, the reinforcing tool 1e bites into the fine unevenness of the natural ground 9, making it difficult to slip, and the axial load is quickly increased. Is transmitted to natural ground 9. Moreover, the process which inject | pours an injection material between the reinforcing tool 1e and the natural ground 9 can be skipped by sticking the reinforcing material 1e to the natural ground 9. Furthermore, since unevenness is formed on the surface of the reinforcing tool 1e after heating, compared with the case where the reinforcing tool 1a and the reinforcing tool 1b having flat surfaces are used (first embodiment), Large circumferential friction can be exerted on the boundary. Since the reinforcing tool 1e can be deformed into a shape different from the shape formed first, the reinforcing tool 1e can be tightly and reliably brought into close contact with the natural ground 9.

補強具1eの母材である熱可塑性樹脂は、加熱により軟化した状態では、比較的小さな力で膨張や変形などをさせることができるため、高圧を与える機械を必要としない。そのため、高圧を用いて金属製の管材を膨張させる従来の方法と比較して、安全に補強具1eを膨張させることができる。   The thermoplastic resin, which is the base material of the reinforcing tool 1e, can be expanded or deformed with a relatively small force when softened by heating, and therefore does not require a machine that applies high pressure. Therefore, the reinforcing tool 1e can be safely expanded as compared with the conventional method of expanding a metal pipe using high pressure.

なお、第1から第4の実施の形態では、加熱前の横断面がC字型や略円形で、加熱後の横断面が略円形となる補強具1を用いたが、加熱前後の補強具の横断面の形状はこれらに限らない。横断面の一部に開口部があってもよいし、横断面が楕円等でもよい。補強具は、管状でなく、棒状でもよい。第3、第4の実施の形態の補強具1では、軸方向に所定の間隔をおいて横断方向の拘束部25を配置したが、拘束部25は、本体の少なくとも1箇所に設ければよい。   In the first to fourth embodiments, the reinforcing tool 1 having a C-shaped or substantially circular cross section before heating and a substantially circular cross section after heating is used. However, the reinforcing tool before and after heating is used. The shape of the cross section is not limited to these. There may be an opening in a part of the cross section, or the cross section may be an ellipse or the like. The reinforcing tool may be rod-shaped instead of tubular. In the reinforcing tool 1 according to the third and fourth embodiments, the restraining portion 25 in the transverse direction is arranged at a predetermined interval in the axial direction. However, the restraining portion 25 may be provided in at least one place of the main body. .

また、第1から第4の実施の形態では、連続繊維の繊維の材質や織り方を工夫することにより、意図した方向のみに膨張性が発揮されるような補強具を得ることもできる。 In the first to fourth embodiments, it is also possible to obtain a reinforcing tool that exhibits expandability only in the intended direction by devising the material and weaving method of the continuous fibers.

さらに、第1から第4の実施の形態では、両端面が開放された補強具1の内部に袋体33を配置し、袋体33の内部から補強具1を加熱・加圧して膨張させたが、補強具を膨張させる方法はこれに限らない。 Furthermore, in the first to fourth embodiments, the bag body 33 is disposed inside the reinforcing tool 1 with both end surfaces open, and the reinforcing tool 1 is heated and pressurized from the inside of the bag body 33 to be expanded. However, the method of expanding the reinforcing tool is not limited to this.

図10は、補強具1fを用いて補強された地山9の断面図を示す。図10の(a)図は、地山9に孔15を削孔して補強具1fを挿入する工程を示す図、図10の(b)図は、補強具1fを膨張させ、注入材19を注入する工程を示す図である。図10に示すように、先端17側の端面が閉鎖され、口元29側の端面が開放された補強具1fを用い、補強具1fの口元29を加熱・加圧装置とつなぎ、補強具1fを直接加熱・加圧して膨張させてもよい。 FIG. 10 shows a cross-sectional view of the natural ground 9 reinforced with the reinforcing tool 1f. FIG. 10A is a diagram showing a process of drilling the hole 15 in the natural ground 9 and inserting the reinforcing tool 1f, and FIG. 10B is a diagram illustrating the expanding of the reinforcing tool 1f and the injection material 19. It is a figure which shows the process of inject | pouring. As shown in FIG. 10, a reinforcing tool 1f having an end face on the tip end 17 side closed and an end face on the mouth 29 side opened, the mouth 29 of the reinforcing tool 1f is connected to a heating / pressurizing device, and the reinforcing tool 1f is attached. You may expand by direct heating and pressurization.

加熱・加圧後に注入材の注入を行う場合は、補強具1fに設けた穴21に、ある圧力になると穴21が開放する簡易な弁(シール)23を設けておく必要がある。こうしておくことで、加熱・加圧時は弁(シール)23が閉じて補強具1fを膨張させることができ、注入時は弁(シール)23が開放して注入材19を注入させることができる。 When the injection material is injected after heating and pressurizing, it is necessary to provide a simple valve (seal) 23 that opens the hole 21 when a certain pressure is reached in the hole 21 provided in the reinforcing tool 1f. By doing so, the valve (seal) 23 can be closed during heating and pressurization to expand the reinforcing tool 1f, and the valve (seal) 23 can be opened during injection to inject the injection material 19. .

第1、第4の実施の形態では、側部に穴21を有さない補強具1を用いたが、第2、第3の実施の形態で使用したような側部に穴21を有する補強具1を用いてもよい。その場合、孔15内で補強具1を膨張した後に期待した周面摩擦を得られなかった場合に、本体2の側部の穴21を介して地山9と補強具1との間に注入材19を後注入することができる。   In the first and fourth embodiments, the reinforcing tool 1 that does not have the hole 21 in the side portion is used, but the reinforcement that has the hole 21 in the side portion as used in the second and third embodiments. Tool 1 may be used. In that case, when the expected peripheral friction cannot be obtained after expanding the reinforcing tool 1 in the hole 15, it is injected between the natural ground 9 and the reinforcing tool 1 through the hole 21 on the side of the main body 2. The material 19 can be post-injected.

第2、第3の実施の形態では、孔15と補強具1との間に注入材19を充填したが、必要に応じて、補強具1の内部や周辺の地山9に注入材19を充填する場合もある。   In the second and third embodiments, the injection material 19 is filled between the hole 15 and the reinforcing tool 1, but if necessary, the injection material 19 is placed inside or around the reinforcing material 1. It may be filled.

第1から第4の実施の形態では、二重管削孔という経費や工程の面で不利となる工法を用いなくても、従来の基本的な削孔方法で、二重管削孔した場合と同様の補強効果を発揮させることができるが、削孔方法はこれに限らない。一般的に自穿孔ボルトと呼ばれるように、補強具1をロッド代わりに用いてその先端17に削孔具を設けて、補強具1で孔15を削孔する場合もある。また、削孔後にケーシング管内に人力で補強具1を挿入し、その後ケーシング管を引き抜く場合もある。その他、二重管削孔を採用し、ケーシング管として補強具1を用いて削孔する場合もある。このとき、ケーシング管の外周面に削孔に障害がない程度に摩擦力発揮を期待するための溝をつける場合があるが、補強具1dや補強具1eを用いれば、壁面が平坦な孔をスムーズに削孔し、後工程で補強具の表面に凹凸をつけて摩擦力を発揮させることで、相反する課題を解決することができる。 In the first to fourth embodiments, when double pipe drilling is performed by a conventional basic drilling method without using a construction method that is disadvantageous in terms of cost and process of double pipe drilling. However, the hole drilling method is not limited to this. In general, as called a self-drilling bolt, there is a case in which the reinforcing tool 1 is used instead of a rod and a drilling tool is provided at the tip 17 and the hole 15 is drilled by the reinforcing tool 1. In some cases, the reinforcing tool 1 is manually inserted into the casing tube after drilling, and then the casing tube is pulled out. In addition, a double pipe drilling hole may be employed, and the reinforcing tool 1 may be used as a casing pipe for drilling. At this time, the outer peripheral surface of the casing tube may be provided with a groove for expecting frictional force to the extent that there is no obstacle to the drilling hole, but if the reinforcing tool 1d or the reinforcing tool 1e is used, a hole with a flat wall surface is formed. The conflicting problems can be solved by smoothly drilling holes and making the surface of the reinforcing tool uneven by exerting a frictional force in the subsequent process.

以上、添付図面を参照しながら本発明にかかる補強具および地山補強工法の好適な実施形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although preferred embodiment of the reinforcing tool concerning this invention and the natural ground reinforcement construction method was described referring an accompanying drawing, this invention is not limited to this example. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

補強具1の斜視図Perspective view of the reinforcing tool 1 補強具1を用いて補強された地山9の断面図Sectional view of ground 9 reinforced with reinforcing tool 1 補強具1の軸方向の断面図A sectional view of the reinforcing tool 1 in the axial direction 補強具1を用いて地山9を補強する際の各工程を示す図The figure which shows each process at the time of reinforcing the natural ground 9 using the reinforcement tool 1 補強具1cの斜視図Perspective view of the reinforcing tool 1c 補強具1cを用いて地山9を補強する際の各工程を示す図The figure which shows each process at the time of reinforcing the natural ground 9 using the reinforcement tool 1c. 補強具1dの斜視図Perspective view of the reinforcing tool 1d 補強具1dを用いて補強された地山9の断面図Sectional drawing of the natural ground 9 reinforced with the reinforcing tool 1d 補強具1eを用いて補強された地山9の断面図Sectional drawing of the natural ground 9 reinforced with the reinforcing tool 1e 補強具1fを用いて補強された地山9の断面図Sectional drawing of the natural ground 9 reinforced with the reinforcing tool 1f

符号の説明Explanation of symbols

1、1a、1b、1c、1d、1e、1f………補強具
2、2a、2b、2c、2d、2e………本体
3、3a、3a、3b、3b、3c、3c、3d、3d………横断面
7、7a、7b、7c、7d、7e………内部
9………地山
15………孔
17………先端
19………注入材
21………穴
23………弁(シール)
25………拘束部
29………口元
31………シール
33………袋体
1,1a, 1b, 1c, 1d, 1e, 1f ......... brace 2,2a, 2b, 2c, 2d, 2e ......... body 3,3a 1, 3a 2, 3b 1 , 3b 2, 3c 1, 3c 2 , 3d 1 , 3d 2 ......... cross-section 7, 7a, 7b, 7c, 7d, 7e .... Inside 9 ... ... natural ground 15 ... ... hole 17 ... ... tip 19 ... ... injection material 21 ……… Hole 23 ……… Valve (seal)
25 ......... Restraining part 29 ......... Mouth 31 ......... Seal 33 ......... Bag body

Claims (13)

熱可塑性樹脂を母材として形成され、筒状織物である連続繊維で軸方向に強化された本体を有し、前記本体は、加熱および加圧されると膨張して横断面の占有面積が広がることを特徴とする補強具。 It has a main body formed of a thermoplastic resin as a base material and reinforced in the axial direction with continuous fibers that are tubular woven fabrics, and the main body expands when heated and pressurized to increase the occupied area of the cross section A reinforcing tool characterized by that. 前記筒状織物が径方向に伸度を有することを特徴とする請求項1記載の補強具。   The reinforcing tool according to claim 1, wherein the tubular fabric has an elongation in a radial direction. 加熱前に、前記本体の一部に拘束部が設けられ、前記本体は、加熱および加圧されると表面に凹凸が生じることを特徴とする請求項1記載の補強具。   The reinforcing tool according to claim 1, wherein a constraining portion is provided on a part of the main body before heating, and the main body is uneven when heated and pressurized. 前記本体の側部に穴を有することを特徴とする請求項1または請求項3記載の補強具。   The reinforcing tool according to claim 1, wherein a hole is formed in a side portion of the main body. 先端に、削孔具を有することを特徴とする請求項1記載の補強具。   The reinforcing tool according to claim 1, wherein a drilling tool is provided at the tip. 前記本体が、継ぎ手部を有さないことを特徴とする請求項1記載の補強具。   The said main body does not have a joint part, The reinforcement tool of Claim 1 characterized by the above-mentioned. 前記穴が、前記本体内部が所定圧に達するまでは閉鎖され、前記所定圧以上となると開放される構造であることを特徴とする請求項4記載の補強具。   The reinforcing tool according to claim 4, wherein the hole is closed until the inside of the main body reaches a predetermined pressure, and is opened when the pressure exceeds the predetermined pressure. 地山に形成された孔に、請求項1記載の補強具を挿入し、その後前記本体を加熱および加圧して膨張させて横断面の占有面積を広げることを特徴とする地山補強工法。   A natural ground reinforcement construction method, wherein the reinforcing tool according to claim 1 is inserted into a hole formed in a natural ground, and then the main body is heated and pressurized to expand to expand an occupied area of a cross section. 地山に形成された孔に、請求項4記載の補強具を挿入する工程(a)と、
前記本体を加熱して膨張させ、横断面の占有面積を広げる工程(b)と、
前記本体の内部から注入材を注入し、注入材を、前記本体の側部に設けられた前記穴を介して、地山に形成された前記孔内部に注入する工程(c)と、
を具備することを特徴とする地山補強工法。
(A) inserting the reinforcing tool according to claim 4 into a hole formed in the natural ground;
Heating and expanding the body to increase the cross-sectional area occupied (b);
Injecting an injection material from the inside of the main body, and injecting the injection material into the hole formed in the natural ground through the hole provided in the side portion of the main body;
A natural ground reinforcement method characterized by comprising:
前記工程(c)で、前記注入材が、前記孔の周辺地山内に注入されることを特徴とする請求項9記載の地山補強工法。   10. The natural ground reinforcement method according to claim 9, wherein in the step (c), the injection material is injected into a natural ground around the hole. 前記工程(a)で、前記補強具内に袋体を設置しておき、
前記工程(b)で、前記袋体内部から前記本体を加熱および加圧することを特徴とする請求項9記載の地山補強工法。
In the step (a), a bag is installed in the reinforcing tool,
The ground reinforcement method according to claim 9, wherein in the step (b), the main body is heated and pressurized from within the bag body.
前記補強具の口元側外周部に弾性部材が装着され、
前記工程(b)で、前記弾性部材が、前記本体の膨張に伴って地山に押し付けられることを特徴とする請求項9記載の地山補強工法。
An elastic member is attached to the mouth side outer periphery of the reinforcing tool,
10. The natural ground reinforcement method according to claim 9, wherein, in the step (b), the elastic member is pressed against the natural ground as the main body expands.
前記工程(b)で、前記穴が、前記本体内部が所定圧に達するまでは閉鎖され、前記所定圧以上となると開放されることを特徴とする請求項9記載の地山補強工法。   10. The natural ground reinforcement method according to claim 9, wherein in the step (b), the hole is closed until the inside of the main body reaches a predetermined pressure, and is opened when the pressure exceeds the predetermined pressure.
JP2007073991A 2007-03-22 2007-03-22 Reinforcing tool and ground reinforcement method Expired - Fee Related JP4755130B2 (en)

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