JP4748797B2 - PET GUM AND PROCESS FOR PRODUCING THE SAME - Google Patents

PET GUM AND PROCESS FOR PRODUCING THE SAME Download PDF

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JP4748797B2
JP4748797B2 JP2006158019A JP2006158019A JP4748797B2 JP 4748797 B2 JP4748797 B2 JP 4748797B2 JP 2006158019 A JP2006158019 A JP 2006158019A JP 2006158019 A JP2006158019 A JP 2006158019A JP 4748797 B2 JP4748797 B2 JP 4748797B2
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JP2007325520A (en
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牧陽 野口
広樹 海野
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NIPPN Corp
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Nippon Flour Mills Co Ltd
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Description

本発明は、ペット用ガム及びその製造方法に関する。   The present invention relates to a pet gum and a method for producing the same.

犬等ペットのガム製品は、現状ローハイドガム(革製品)、澱粉射出成型によるガム、プラスチック射出製品(おもちゃ)等がある。
これらの製品は強固な素材を噛むことによる、ストレス解消、顎や歯の老化防止、歯垢除去等の目的で与えられるが、物性が硬すぎる、あるいは素材がペットの嗜好に合わないという理由で飽きられてしまうことが多かった。
一方、ペットの嗜好性に優れたおやつであるビスケットに硬さを持たせ、おやつを食べさせながら上記効果を得ようとする製品があるが、従来のビスケットや乾パンの製法では物性強度に限界があり意図する効果には不十分であった。
ペット用ガムとしては、例えば、以下のようなものが知られている。
(1)ガム本体を、乾燥へちまなどの天然繊維で構成し、ガム本体の有する貫通孔に綿ロープを挿通して輪状とし、ガム本体の両端部をたこ糸等でしばりボーン型としたもの(例えば特許文献1参照)。
(2)ペット用のガム等を2層にし、発泡体で栄養価の高い内容物を包み込んだもの(例えば特許文献2参照)。
(3)約30〜50質量%の動物性又は植物性蛋白質。約20〜50質量%の澱粉、約10〜20質量%の水、約1〜10質量%の食用繊維、約0.5〜3質量%の金属塩水和物から製造した食用熱可塑性物質を原料とするペット用ガム(例えば特許文献3参照)。
Pet gum products such as dogs currently include low-hide gum (leather products), gums by starch injection molding, and plastic injection products (toys).
These products are given for the purpose of relieving stress, preventing aging of jaws and teeth, removing plaque, etc. by chewing a strong material, but because the physical properties are too hard or the material does not match the pet's preference I was often bored.
On the other hand, there are products that try to obtain the above effect while making the biscuits, which are excellent snacks for pets, hard and eating the snacks, but there are limits to the physical strength of conventional biscuits and dry bread manufacturing methods There was insufficient for the intended effect.
The following are known as pet gums, for example.
(1) The gum body is made of natural fibers such as dried wigs, and a ring is formed by inserting a cotton rope through the through hole of the gum body. For example, see Patent Document 1).
(2) Two layers of pet gum or the like, and a high-nutrition content wrapped in foam (see, for example, Patent Document 2).
(3) About 30-50 mass% animal or vegetable protein. The raw material is an edible thermoplastic produced from about 20-50% by weight starch, about 10-20% by weight water, about 1-10% by weight edible fiber, and about 0.5-3% by weight metal salt hydrate. Pet gum (see, for example, Patent Document 3).

特開平10−150925号公報Japanese Patent Laid-Open No. 10-150925 特開2005−13030号公報JP 2005-13030 A 特表2003−517824号公報Special table 2003-517824 gazette

本発明の目的は、おやつ同様に嗜好性、消化がよく、しかも従来のペットフードやおやつには無かった物性強度を持つガムを提供することである。   An object of the present invention is to provide a gum that has good palatability and digestibility as well as a snack and has a physical strength not found in conventional pet foods and snacks.

本発明者らは上記の目的を達成するために鋭意研究を重ねた結果、澱粉、穀粉、水を含む生地を成形後、湿式加熱し、その後更に乾式加熱により乾燥することにより、優れた物性強度のペット用ガムを得られること、また、生地に澱粉加水分解物を加えることによりさらに優れた物性強度のペット用ガムを得られることを見出し、本発明を完成するに至った。
従って、本発明は、
(1)澱粉、穀粉、水を含む生地を成形後、湿式加熱し、その後更に乾式加熱により乾燥することを特長とするペット用ガムの製造方法である。
(2)乾式加熱が温度120〜200℃、加熱時間50〜120分であることを特徴とする前記ペット用ガムの製造方法である。
(3)乾式加熱によりペット用ガムの水分を10〜18質量%に調整することを特長とする前記ペット用ガムの製造方法である。
(4)前記方法により製造したペット用ガムである。
(5)さらにDE値が5〜40の澱粉加水分解物を粉体原料中3〜25質量%含む前記ペット用ガムである。
As a result of intensive studies to achieve the above-mentioned object, the present inventors have formed a dough containing starch, flour, and water, wet-heated, and then further dried by dry heating, resulting in excellent physical strength. The present invention has been completed by finding that a pet gum can be obtained, and that a pet gum having superior physical properties can be obtained by adding a starch hydrolyzate to the dough.
Therefore, the present invention
(1) A method for producing a pet gum, characterized in that a dough containing starch, flour, and water is molded, wet-heated, and then further dried by dry heating.
(2) The method for producing a pet gum, wherein dry heating is performed at a temperature of 120 to 200 ° C. and a heating time of 50 to 120 minutes.
(3) The method for producing a pet gum, wherein the moisture content of the pet gum is adjusted to 10 to 18% by mass by dry heating.
(4) The pet gum produced by the above method.
(5) The pet gum further comprising 3 to 25% by mass of starch hydrolyzate having a DE value of 5 to 40 in the powder raw material.

本発明の製造方法により製造したペット用ガムは嗜好性、消化がよく、ペット用ガムとして適した物性強度を持つ。   The pet gum produced by the production method of the present invention has good palatability and digestibility, and has physical properties suitable as a pet gum.

以下、本発明を詳細に説明する。
本発明の生地は、澱粉、穀粉に加水し混捏して調製する。
本発明において使用できる澱粉は従来からペットフードや食用に使用されている澱粉でであれば特に限定されない。
例えば、小麦澱粉、トウモロコシ澱粉、モチ種トウモロコシ澱粉、馬鈴薯澱粉、さつまいも澱粉、タピオカ澱粉、米澱粉、さご澱粉、くず澱粉等を挙げることができる。
これらの澱粉は未加工の生澱粉でも、リン酸架橋、アセチル化などのエステル化やヒドロキシプロピル化などのエーテル化、湿熱処理、温水処理、油脂加工、α化等の加工した澱粉でも使用できる。
また、これらの澱粉を適宜組み合わせて使用することもできる。
Hereinafter, the present invention will be described in detail.
The dough of the present invention is prepared by adding water and starch to starch and flour.
The starch that can be used in the present invention is not particularly limited as long as it is a starch conventionally used for pet food or food.
For example, wheat starch, corn starch, waxy corn starch, potato starch, sweet potato starch, tapioca starch, rice starch, sago starch, waste starch and the like can be mentioned.
These raw starches can be used as raw raw starches, as well as processed starches such as phosphoric acid crosslinks, esterification such as acetylation, etherification such as hydroxypropylation, wet heat treatment, hot water treatment, oil and fat processing, and pregelatinization.
Further, these starches can be used in appropriate combination.

本発明において使用できる穀粉は従来からペットフードや食用に使用されている穀粉でであれば特に限定されない。
例えば、小麦粉、そば粉、ライ麦粉、大麦粉、米粉、トウモロコシ粉、オーツ粉末等を挙げることができる。
これらの穀粉は未加工の生穀粉でも、熱処理等の加工をした穀粉でも使用できる。
また、これらの穀粉を適宜組み合わせて使用することもできる。
The flour that can be used in the present invention is not particularly limited as long as it is flour that has been conventionally used for pet food or food.
Examples thereof include wheat flour, buckwheat flour, rye flour, barley flour, rice flour, corn flour, and oat flour.
These flours can be used as raw raw flours or processed flours.
Moreover, these flours can also be used in combination as appropriate.

本発明の生地には、必要に応じて、従来ペットフードに使用している添加物を使用することができる。
例えば、炭酸カルシウム、燐酸カルシウム、食塩、増粘多糖類、動植物蛋白、エキス類、調味料類、色素、香料、ビタミン類、ミネラル類、繊維類、酸化防止剤等を挙げることができる。
For the dough of the present invention, additives conventionally used in pet food can be used as necessary.
Examples include calcium carbonate, calcium phosphate, salt, thickening polysaccharides, animal and plant proteins, extracts, seasonings, pigments, fragrances, vitamins, minerals, fibers, antioxidants, and the like.

澱粉と穀粉の配合割合は澱粉10〜90質量部、穀粉90〜10質量部が好ましく、加水量は粉体原料100質量部に対して30〜90質量部が好ましい。
粉体原料とは、澱粉、穀粉のほか、必要に応じて使用した液体以外の添加物をすべて含む。
澱粉が10質量部未満では生地が硬めで加水が多く必要な為、乾燥工程に時間がかかるという傾向があり、澱粉が90質量部を超えると生地のつながりが悪くシート成型が難しくなるという傾向がある。
穀粉が10質量部未満では生地のつながりが悪くシート成型が難しくなるという傾向があり、穀粉が90質量部を超えると生地が硬めで加水が多く必要な為、乾燥工程に時間がかかるという傾向がある。
加水量が30質量部未満では生地のつながりが悪く成型が難しくなるという傾向があり、 加水量が90質量部を超えると生地が軟らかすぎて成型が難しく乾燥にも時間がかかるという傾向がある。
The blending ratio of starch and flour is preferably 10 to 90 parts by mass of starch and 90 to 10 parts by mass of flour, and the water content is preferably 30 to 90 parts by mass with respect to 100 parts by mass of the powder raw material.
The powder raw material includes all additives other than liquid used as necessary, in addition to starch and flour.
If the starch is less than 10 parts by mass, the dough is hard and requires a lot of water, so the drying process tends to take a long time. If the starch exceeds 90 parts by mass, the dough connection is poor and sheet molding becomes difficult. is there.
If the flour is less than 10 parts by mass, the dough connection is poor and sheet molding tends to be difficult. If the flour exceeds 90 parts by mass, the dough tends to be stiff and requires a lot of water, so the drying process tends to take a long time. is there.
If the amount of water added is less than 30 parts by mass, the dough connection tends to be poor and molding tends to be difficult, and if the amount of water exceeds 90 parts by mass, the dough tends to be too soft and difficult to mold and takes time to dry.

前記混捏は、生地が成形できる程度にシットリするように、例えば、製麺用横型ミキサー等を使用して5〜15分間程度行う。   The kneading is carried out for about 5 to 15 minutes using, for example, a horizontal mixer for noodle making so that the dough can be formed to the extent possible.

次に前記生地を棒状、短冊状等の任意の形状に成形する。
成形方法は特に限定されず、シート成形、型抜き成型、ロータリーカッターによる成型、デバイダーによる分割丸め、手による成形等を使用することができる。
Next, the dough is formed into an arbitrary shape such as a rod shape or a strip shape.
The molding method is not particularly limited, and sheet molding, die cutting molding, molding with a rotary cutter, division rounding with a divider, molding by hand, and the like can be used.

次に前記成形した生地を湿式加熱する。
湿式加熱は、例えば、100℃の水蒸気により5〜20分間好ましくは8〜15分間行う。
加熱の目安は、材料の澱粉がアルファー化することである。
湿式加熱には、蒸篭、バッチ式の蒸し機、トンネルスチーマー等を使用することができる。
Next, the shaped dough is wet-heated.
The wet heating is performed, for example, with water vapor at 100 ° C. for 5 to 20 minutes, preferably 8 to 15 minutes.
A measure of heating is that the starch of the material is alpha.
For the wet heating, steaming, a batch type steamer, a tunnel steamer, or the like can be used.

次に湿式加熱した生地を乾式加熱する。
湿式加熱は前記生地の水分量が10〜18質量%になるように行う。
水分量は、135℃常圧乾燥法により測定した値である。
Next, the wet-heated dough is dry-heated.
Wet heating is performed so that the moisture content of the dough is 10 to 18% by mass.
The water content is a value measured by a 135 ° C. atmospheric pressure drying method.

前記乾式加熱の加熱温度及び加熱時間は、例えば、100〜200℃で30〜150分間であり、好ましくは120〜180℃で50〜120分間である。
加熱温度が100℃未満では乾燥不十分で硬度不足という傾向があり、加熱温度が200℃を超えると焦げ臭が生じ脆いという傾向がある。
加熱時間が30分間未満では乾燥不十分で硬度不足という傾向があり、加熱時間が150分間を超えると焦げ臭が生じ脆いという傾向がある。
湿式加熱はバッチ式、あるいは連続式のオーブンなどを使用することができる。
本発明のペット用ガムは、湿式加熱後に乾式加熱を併用することにより好ましい物性強度を得ることができ、湿式加熱のみ、乾式加熱のみ又は乾式加熱後に湿式加熱を行っても本発明のペット用ガムのような好ましい物性強度を得ることができない。
The heating temperature and heating time of the dry heating are, for example, 100 to 200 ° C. for 30 to 150 minutes, and preferably 120 to 180 ° C. for 50 to 120 minutes.
When the heating temperature is less than 100 ° C, there is a tendency that the drying is insufficient and the hardness is insufficient.
When the heating time is less than 30 minutes, there is a tendency that the drying is insufficient and the hardness is insufficient, and when the heating time is longer than 150 minutes, there is a tendency that a burning odor is generated and brittle.
For the wet heating, a batch type or continuous type oven can be used.
The pet gum of the present invention can obtain preferable physical strength by combining dry heating after wet heating. Even if wet heating only, dry heating only or wet heating after dry heating, the pet gum of the present invention Thus, it is not possible to obtain such a preferable physical property strength.

本発明のペット用ガムの生地は、澱粉加水分解物を使用することで更に好ましい物性強度を得ることができる。
澱粉加水分解物のDE値(ブドウ糖当量)は5〜40が好ましく、さらに好ましくは8〜25である。
DE値は(直接還元糖/全固形分)×100で定義され、澱粉の加水分解の程度が大きくなるほど、数値が大きくなる。
DE値が5未満では物性が脆くなる傾向があり、DE値が40を超えると物性が軟らかくなる傾向がある。
澱粉加水分解物の使用量は、粉体原料中3〜25質量%好ましくは5〜15質量%である。
澱粉加水分解物の使用量が3質量%未満では物性が脆くなる傾向があり、25質量%を超えると物性が軟らかくなるという傾向がある。
The dough for pet gum of the present invention can obtain more preferable physical strength by using starch hydrolyzate.
The DE value (glucose equivalent) of the starch hydrolyzate is preferably 5 to 40, more preferably 8 to 25.
The DE value is defined as (direct reducing sugar / total solid content) × 100, and the numerical value increases as the degree of starch hydrolysis increases.
If the DE value is less than 5, the physical properties tend to be brittle, and if the DE value exceeds 40, the physical properties tend to be soft.
The usage-amount of a starch hydrolyzate is 3-25 mass% in a powder raw material, Preferably it is 5-15 mass%.
If the amount of starch hydrolyzate used is less than 3% by mass, the physical properties tend to be brittle, and if it exceeds 25% by mass, the physical properties tend to be soft.

以下本発明を実施例により具体的に説明する。
[実施例1]

Figure 0004748797
Hereinafter, the present invention will be specifically described by way of examples.
[Example 1]
Figure 0004748797

表1に示す原料をホバートミキサーで6分間ミキシングし生地を調製した後、リバースシーターでシート状に圧延し、120mm×30mm×15mmの短冊形に切り出し成形した。
前記成形した生地を蒸し機を使用して100℃で10分間蒸した。
その後180℃に調節したオーブンに入れ60分間焼成し本発明のペット用ガムを得た。
前記ペット用ガムは物性が強固で、エキスの香りがした。
このガムをビーグル犬に与えたところ嗜好性がよく、5分間ほど噛み続け、食べきった。
1日1本ずつ1ヶ月間、10頭のビーグル犬に供与したが、獣医の観察で健康を害した犬、便性の異常な犬は1頭もいなかった。
The raw materials shown in Table 1 were mixed with a Hobart mixer for 6 minutes to prepare a dough, then rolled into a sheet with a reverse sheeter and cut into a 120 mm × 30 mm × 15 mm strip.
The molded dough was steamed for 10 minutes at 100 ° C. using a steamer.
Thereafter, it was placed in an oven adjusted to 180 ° C. and baked for 60 minutes to obtain the pet gum of the present invention.
The pet gum had strong physical properties and aroma of extract.
When this gum was given to a beagle dog, it had good palatability and continued to chew for about 5 minutes.
They were donated to 10 beagle dogs once a day for one month, but none of the dogs had any health problems or abnormally fecal dogs as observed by veterinarians.

[実施例2]

Figure 0004748797
[Example 2]
Figure 0004748797

表2に示す原料をホバートミキサーで8分間ミキシングし生地を調製した後、麺棒を用いてシート状に手圧延し、80mm×20mm×10mmの短冊形に切り出し成形した。
前記成形した生地を蒸し機を使用して100℃で8分間蒸した。
その後180℃に調節したオーブンに入れ90分間焼成し本発明のペット用ガムを得た。
前記ペット用ガムは物性が強固で、エキスの香りがした。
このガムをビーグル犬に与えたところ嗜好性がよく、5分間ほど噛み続け、食べきった。
The raw materials shown in Table 2 were mixed with a Hobart mixer for 8 minutes to prepare a dough, and then hand-rolled into a sheet using a rolling pin and cut into a 80 mm × 20 mm × 10 mm strip.
The molded dough was steamed for 8 minutes at 100 ° C. using a steamer.
Thereafter, it was placed in an oven adjusted to 180 ° C. and baked for 90 minutes to obtain the pet gum of the present invention.
The pet gum had strong physical properties and aroma of extract.
When this gum was given to a beagle dog, it had good palatability and continued to chew for about 5 minutes.

Figure 0004748797
Figure 0004748797

表3に示す原料をカントー10コートミキサーで10分間ミキシングし生地を調製した後、50gに分割し、リバースシーターを用い直径50mm、厚さ7mmの円盤型に成型した。
前記成形した生地を蒸し機を使用して100℃で8分間蒸した。
その後150℃に調節したオーブンに入れ120分間焼成し本発明のペット用ガムを得た。
前記ペット用ガムは物性が強固で、エキスの香りがした。
このガムをビーグル犬に与えたところ嗜好性がよく、7分間ほど噛み続け、食べきった。
The raw materials shown in Table 3 were mixed for 10 minutes with a Can Tho 10 coat mixer to prepare a dough, then divided into 50 g, and formed into a disk shape having a diameter of 50 mm and a thickness of 7 mm using a reverse sheeter.
The molded dough was steamed for 8 minutes at 100 ° C. using a steamer.
Thereafter, it was placed in an oven adjusted to 150 ° C. and baked for 120 minutes to obtain the pet gum of the present invention.
The pet gum had strong physical properties and aroma of extract.
When this gum was given to a beagle dog, it had good palatability and continued to chew for about 7 minutes and ate.

[試験例1]
実施例1において、蒸し時間を表4に示すとおり変化させた以外は実施例1と同様にしてペット用ガムを得た。
結果を表4に示す。
[Test Example 1]
A gum for pets was obtained in the same manner as in Example 1 except that the steaming time was changed as shown in Table 4 in Example 1.
The results are shown in Table 4.

Figure 0004748797
Figure 0004748797

サンプル1−1は蒸し工程がなく剪断強度は180Nで十分な物性強度が得られなかった。   Sample 1-1 was not steamed and the shear strength was 180 N, and sufficient physical strength was not obtained.

[試験例2]
実施例1において、蒸し時間を8分間に、焼成時間を表5に示すとおり変化させた以外は実施例1と同様にしてペット用ガムを得た。
結果を表5に示す。
[Test Example 2]
A gum for pets was obtained in the same manner as in Example 1 except that the steaming time was changed to 8 minutes and the baking time was changed as shown in Table 5.
The results are shown in Table 5.

Figure 0004748797
Figure 0004748797

サンプル2−1は焼成工程がなく剪断強度は60Nで十分な物性強度が得られなかった。
焼成時間が50〜120分間で特に好ましい物性強度を得ることができた。
Sample 2-1 did not have a firing step, and the shear strength was 60 N, and sufficient physical properties were not obtained.
A particularly preferred physical property strength could be obtained at a firing time of 50 to 120 minutes.

[試験例3]
実施例1において、蒸し時間を8分間に、焼成温度を表6に示すとおり変化させた以外は実施例1と同様にしてペット用ガムを得た。
結果を表6に示す。
[Test Example 3]
A gum for pets was obtained in the same manner as in Example 1 except that the steaming time was changed to 8 minutes and the baking temperature was changed as shown in Table 6.
The results are shown in Table 6.

Figure 0004748797
Figure 0004748797

焼成温度が120℃〜200℃で特に好ましい物性強度を得ることができた。   Particularly preferable physical strength was obtained at a firing temperature of 120 ° C to 200 ° C.

[試験例4]
実施例1において、蒸し時間を8分間に、コーンスターチと澱粉加水分解物(DE値25)の配合量を表7に示すとおり変化させた以外は実施例1と同様にしてペット用ガムを得た。
なお、表中、コーンスターチと澱粉加水分解物(DE値25)の配合量の単位は質量部である。
結果を表7に示す。
[Test Example 4]
A gum for pets was obtained in the same manner as in Example 1, except that the steaming time was 8 minutes and the blending amount of corn starch and starch hydrolyzate (DE value 25) was changed as shown in Table 7. .
In addition, the unit of the compounding quantity of a corn starch and a starch hydrolyzate (DE value 25) in a table | surface is a mass part.
The results are shown in Table 7.

Figure 0004748797
Figure 0004748797

澱粉加水分解物(DE値25)の使用量が3〜25質量%で特に好ましい物性強度を得ることができた。
サンプル4−6は生地がべたついて作業性が悪かった。
Particularly preferred physical strength could be obtained when the amount of starch hydrolyzate (DE value 25) used was 3 to 25% by mass.
Sample 4-6 was sticky and poor in workability.

[試験例5]
実施例1において、蒸し時間を8分間に、澱粉加水分解物のDE値を表8に示すとおり変化させた以外は実施例1と同様にしてペット用ガムを得た。
結果を表8に示す。
[Test Example 5]
A gum for pets was obtained in the same manner as in Example 1 except that the steaming time was changed to 8 minutes and the DE value of the starch hydrolyzate was changed as shown in Table 8.
The results are shown in Table 8.

Figure 0004748797
Figure 0004748797

DE値が5〜40で特に好ましい物性強度を得ることができた。
Particularly preferred physical strengths were obtained with DE values of 5-40.

Claims (5)

澱粉、穀粉、水を含む生地を成形後、湿式加熱し、その後更に乾式加熱により乾燥することを特長とするペット用ガムの製造方法。   A method for producing a pet gum, characterized in that a dough containing starch, flour and water is molded, wet-heated and then dried by dry heating. 乾式加熱が温度120〜200℃、加熱時間50〜120分間であることを特徴とする請求項1に記載のペット用ガムの製造方法。   The method for producing a pet gum according to claim 1, wherein the dry heating is performed at a temperature of 120 to 200 ° C and a heating time of 50 to 120 minutes. 乾式加熱によりペット用ガムの水分を10〜18質量%に調整することを特長とする請求項1又は請求項2に記載のペット用ガムの製造方法。   The method for producing a pet gum according to claim 1 or 2, wherein the moisture of the pet gum is adjusted to 10 to 18% by mass by dry heating. 請求項1乃至請求項3のいずれか1項に記載の方法により製造したペット用ガム。   A gum for pets produced by the method according to any one of claims 1 to 3. さらにDE値が5〜40の澱粉加水分解物を粉体原料中3〜25質量%含む請求項4に記載のペット用ガム。
Furthermore, the gum for pets of Claim 4 which contains 3-25 mass% of starch hydrolysates with DE value of 5-40 in a powder raw material.
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