JP4746791B2 - Roofing material - Google Patents

Roofing material Download PDF

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Publication number
JP4746791B2
JP4746791B2 JP2001242746A JP2001242746A JP4746791B2 JP 4746791 B2 JP4746791 B2 JP 4746791B2 JP 2001242746 A JP2001242746 A JP 2001242746A JP 2001242746 A JP2001242746 A JP 2001242746A JP 4746791 B2 JP4746791 B2 JP 4746791B2
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Japan
Prior art keywords
resin
slip
waterproof sheet
aggregate
scattered
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001242746A
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Japanese (ja)
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JP2003056134A (en
Inventor
亘 谷川
省一 伊東
正和 白川
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田島応用化工株式会社
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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Laminated Bodies (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、瓦、スレート系及び金属などの上葺材と野地板との間に介在せしめて屋根の防水性を保持させるための屋根下葺材、特に、充分な滑り止め性が確保出来るようにした屋根下葺材に関するものである。
【0002】
【従来の技術】
勾配屋根での下葺材の敷設作業において、作業者が足を滑らせないような工夫を屋根下葺材に施すことは重要である。従来、屋根下葺材には、▲1▼表面全面に鉱物粉粒を散着させたアスファルトルーフィング、▲2▼エンボス加工を施した樹脂シートを表面に適用した防水シートがある。
【0003】
【発明が解決しようとする課題】
しかしながら、前者▲1▼の場合は鉱物粉粒が全面に散着されていたため、滑り難いという目的は達成したが、製品が重くなり、施工者より扱い難いという問題が指摘されていた。即ち、昨今、施工者が高齢化してきており、軽量な屋根下葺材が強く要望されている。また、後者▲2▼の場合はエンボスシートを適用した防水シートは軽量ではあるが、作業中に雨が降って濡れると滑り易くなり却って危険であるという欠点を備えていた。
【0004】
本発明は上記の問題を解消するためのもので、その目的とするところは、軽くて滑り難い(たとえ雨に濡れても)屋根下葺材を提供することにある。
【0005】
【課題を解決するための手段】
上記目的を達成するため、本発明に係る屋根下葺材は、防水シートの表面に、部分的に樹脂をコーティングし、該樹脂部分の外表面に防滑骨材を散着させることによって防滑性を付与するように構成した。
【0006】
前記防滑性付与の方法として二つの方式がある。一つは防滑骨材を混合した樹脂を防水シートに部分的にコーティングする方式、二つは部分的に樹脂をコーティングした上から防滑骨材を散着させる方式である。前者(一つ目)は粒径の粗い防滑骨材を樹脂に混合して部分的に防水シートにコーティングすることから試行の結果、防滑骨材が樹脂中に沈んで表面に出にくいために滑り防止効果が充分に発揮できなかったり、版に目詰まりを起こさせたり、混入した防滑骨材のために塗布装置に摩耗が生じるなど、種々の障害が発生した。
【0007】
一方、後者(二つ目)は樹脂を部分的にコーティングしてから防滑骨材を散着させるため、骨材自体が樹脂塊の表面より飛び出るように固定され、施工者の靴底への引っ掛かりが良くなって滑り難いものになったし、防滑骨材を散着させる面積が全面積の25%以下と少ないため非常に軽くなることが判った。また、樹脂中に粗い骨材が混入されていないため、版の目詰まりや塗布装置の摩耗が生じなかった。このようなことを総合的に勘案して、本発明では後者の「散着」方式を採用した。
【0008】
また、請求項2に記載の発明に係る屋根下葺材は、前記防滑骨材の散着面を含め防水シートの表面に、塗料を塗布したことを特徴とし、化粧性を向上できるように構成した。
【0009】
【発明の実施の態様】
次に、本発明の実施の態様を添付図面に基づいて説明する。図1は本願下葺材の略示的平面図、図2は樹脂塊とその表面に防滑骨材が散着している状態を示す拡大断面図、図3は本願下葺材の部分断面図で、(a)は防水シートの第1例、(b)は防水シートの第2例を示している。
【0010】
図において、1は防水シート、2は防水シート1の表面に部分的に樹脂をコーティングした樹脂塊である。該樹脂塊2は、図2では山形状になっているが、半円状であっても扁平状であってもよい。また、平面形状は、図1では円形になっているが、線状でも非円形でもよい。
【0011】
前記樹脂塊2の樹脂としては、特に限定しないが、アクリル、EVA(エチレン−酢酸ビニル共重合体)、SBR(スチレンブタジエンゴム=合成ゴム)、PE(ポリエチレン)、PP(ポリプロピレン)、ウレタン、エポシキ等の汎用のポリマー又はそれらの共重合体や混合物が使用できる。
【0012】
前記樹脂塊2の樹脂の中には、流動性の調整やコストダウンを目的として炭カル、タルク、クレー、シリカ等のフィラーを入れる場合もある。この場合、塗布装置の摩耗を考慮してフィラーの混合率は低く、また、粒度は細かい方が好ましい。
【0013】
前記防水シート1は、特に限定しないが、図3(a)、(b)にはアスファルト系のものが示されている。例えば、図3(a)では、不織布等の繊維質シート(例:80g/m2 )1aと、改質アスファルト層(例:厚さ0.5mm)1bと、アスファルト含浸クラフト紙(例、50g/m2 )1cとを、この順で上から積層してなる。ここに示した防水シート1はいわゆる高級屋根下葺材として市販されている。
【0014】
図3(b)は、不織布等の繊維質シート(例:50g/m2 )1a′と、アスファルト層(例:0.2mm厚)1b′と、アスファルトを含浸したルーフィング原紙(例:190g/m2 )1c′と、アスファルト層(例:0.2mm厚)1b″と、付着防止のための鉱物粉粒層1dとを、この順で上から積層してなるものである。
【0015】
また、図示していないが、防水シート1としては、ポリオレフィンシートやPVCシートなどの樹脂シート、NBRや非加硫ブチルなどのゴム系シートを用いることもある。
【0016】
前記防水シート1の表面(繊維質シート)に形成した樹脂塊2の外表面には、図2の如く、防滑骨材3が散着されている。この散着は樹脂塊2のコーティング後、該樹脂塊2が未だ可膠性を保持している間(固まる前)に行われるため、図2及び図3の如く、骨材自体が樹脂塊2の表面より飛び出るように固定される。従って、施工者の靴底への引っ掛かりが良くなっている。
【0017】
前記防滑骨材3としては珪砂、炭カル、セラミック粉、鉱滓等が選択使用できる。粒径としては、例えば、珪砂にあっては7〜8号(50〜200μm)を使用することが望ましい。
【0018】
前記防水シート1の表面には、図3(a)、(b)の如く、前記防滑骨材3を散着した樹脂塊2の表面を含め耐水性の塗料4を塗布するとよい。即ち、該塗料4の塗布は、見た目を綺麗にし、商品価値を高める効果がある。この塗料として特に白色塗料を用いると、意匠性の向上及び墨打ち性(切断線などの見当線を引くことなど)を付与できる上に、夏季施工時のシート表面の温度上昇を抑制することができる点でより好ましい。
【0019】
【実施例】
今、不織布(80g/m2 )と、アスファルトを含浸したクラフト紙(50g/m2 )との間に、改質アスファルト層(厚さ0.5mm)をサンドイッチ状に挟んで積層してなる防水シート1の表面(不織布面)に部分的に樹脂を山形状にコーティングして樹脂塊2を形成し、該樹脂塊2が未だ可膠性を保持する間に、その外表面に珪砂7号を防滑骨材3として散着させた。このときの樹脂塊2の直径D=3mm、樹脂塊2の高さH=0.2mm、樹脂塊2の中心間の距離P=9mmと決定して本願屋根下葺材を作成し、これを6寸勾配と7寸勾配の2種類の屋根に敷設し、乾燥状態での防滑性と、水で濡らしたときの防滑性とを試行した処、両者共に高い防滑性能が得られることが認められた。
【0020】
【発明の効果】
以上の如く、本発明に係る屋根下葺材は、防水シートの表面に、部分的に樹脂をコーティングし、該樹脂部分の外表面に、その樹脂が未だ可膠性を保持している間に、防滑骨材を散着させたことを特徴としているから、部分的にコーティングした樹脂塊の表面に防滑骨材が固定されているため、全体的に軽量であるとともに、充分な滑り止め性が確保出来るという優れた効果を奏する。
【0021】
また、請求項2に記載の発明に係る屋根下葺材は、前記防滑骨材の散着面を含め防水シートの表面に、塗料を塗布したことを特徴としているから、見た目を綺麗にし、かつ施工時に墨打ちができるなど、施工性の向上が図れるなどの優れた効果を奏する。
【図面の簡単な説明】
【図1】本願下葺材の略示的平面図である。
【図2】樹脂塊とその表面に防滑骨材が散着している状態を示す拡大断面図である。
【図3】本願下葺材の部分断面図で、(a)は防水シートの第1例、(b)は防水シートの第2例を示している。
【符号の説明】
1 防水シート
2 樹脂塊
3 防滑骨材
4 塗料
D 樹脂塊の直径
H 樹脂塊の高さ
P 樹脂塊の中心間の距離
[0001]
BACKGROUND OF THE INVENTION
In the present invention, it is possible to secure a sufficient anti-slip property, particularly a roof underlay material for maintaining the waterproofness of the roof by interposing it between the top cover material such as tile, slate type and metal and the base plate. This is related to roofing materials.
[0002]
[Prior art]
In laying the underlaying material on the sloped roof, it is important to devise the underlaying material so that the operator does not slip his / her foot. Conventionally, there are (1) asphalt roofing in which mineral particles are scattered on the entire surface and (2) a waterproof sheet in which an embossed resin sheet is applied to the surface.
[0003]
[Problems to be solved by the invention]
However, in the case of the former (1), since the mineral powder particles were scattered all over the surface, the purpose of being difficult to slip was achieved, but the problem was pointed out that the product became heavy and difficult to handle by the installer. That is, recently, the construction workers are aging, and there is a strong demand for a lightweight roof underarm. In the latter case (2), the waterproof sheet to which the embossed sheet is applied is lightweight, but it has a drawback that it becomes slippery when it gets wet during work and becomes dangerous.
[0004]
The present invention is intended to solve the above-mentioned problems, and an object of the present invention is to provide a roofing roof material that is light and difficult to slip (even if it gets wet in the rain).
[0005]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the roof underlaying material according to the present invention imparts anti-slip properties by partially coating a resin on the surface of the waterproof sheet and spreading an anti-slip aggregate on the outer surface of the resin part. Configured to do.
[0006]
There are two methods for imparting anti-slip properties. One is a method of partially coating a waterproof sheet with a resin mixed with an anti-slip aggregate, and the second is a method in which the anti-slip aggregate is scattered from a partially coated resin. In the former (first), the anti-slip aggregate with a coarse particle size is mixed with the resin and partially coated on the waterproof sheet. As a result of the trial, the anti-slip aggregate sinks in the resin and does not come out on the surface. Various obstacles occurred such as the prevention effect could not be sufficiently exhibited, the plate was clogged, and the anti-slip aggregate mixed with the coating device was worn.
[0007]
On the other hand, in the latter (second), since the anti-slip aggregate is scattered after the resin is partially coated, the aggregate itself is fixed so that it protrudes from the surface of the resin block, and is caught on the shoe sole of the installer. It became clear that it became very light because the area where the anti-slip aggregate was scattered was as small as 25% or less of the total area. In addition, since no coarse aggregate was mixed in the resin, clogging of the plate and wear of the coating apparatus did not occur. In consideration of the above, the latter “scattering” method is adopted in the present invention.
[0008]
In addition, the roof underlay material according to the invention of claim 2 is characterized in that a paint is applied to the surface of the waterproof sheet including the scattering surface of the anti-slip aggregate, and is configured to improve cosmetic properties. .
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a schematic plan view of the lower glazing material of the present application, FIG. 2 is an enlarged cross-sectional view showing a state where the anti-slip aggregate is scattered on the surface of the resin mass, and FIG. (A) is the 1st example of a waterproof sheet, (b) has shown the 2nd example of the waterproof sheet.
[0010]
In the figure, 1 is a waterproof sheet, and 2 is a resin mass in which the surface of the waterproof sheet 1 is partially coated with resin. The resin lump 2 has a mountain shape in FIG. 2, but may be semicircular or flat. Moreover, although the planar shape is circular in FIG. 1, it may be linear or non-circular.
[0011]
The resin of the resin mass 2 is not particularly limited, but acrylic, EVA (ethylene-vinyl acetate copolymer), SBR (styrene butadiene rubber = synthetic rubber), PE (polyethylene), PP (polypropylene), urethane, epoxy General-purpose polymers such as these or copolymers or mixtures thereof can be used.
[0012]
In the resin of the resin mass 2, fillers such as charcoal cal, talc, clay, and silica may be added for the purpose of fluidity adjustment and cost reduction. In this case, it is preferable that the mixing ratio of the filler is low and the particle size is fine in consideration of wear of the coating apparatus.
[0013]
Although the said waterproof sheet 1 is not specifically limited, FIG. 3 (a), (b) shows an asphalt type thing. For example, in FIG. 3A, a fibrous sheet (eg, 80 g / m 2) 1a such as a nonwoven fabric, a modified asphalt layer (eg, thickness 0.5 mm) 1b, and asphalt-impregnated kraft paper (eg, 50 g / m 2). m2) 1c are laminated in this order from the top. The waterproof sheet 1 shown here is commercially available as a so-called high-grade roof covering material.
[0014]
FIG. 3B shows a fibrous sheet (eg, 50 g / m 2) 1a ′ such as a nonwoven fabric, an asphalt layer (eg, 0.2 mm thick) 1b ′, and a roofing base paper impregnated with asphalt (eg, 190 g / m 2). ) 1c ′, an asphalt layer (eg, 0.2 mm thick) 1b ″, and a mineral particle layer 1d for preventing adhesion are laminated in this order from above.
[0015]
Although not shown, the waterproof sheet 1 may be a resin sheet such as a polyolefin sheet or a PVC sheet, or a rubber-based sheet such as NBR or non-vulcanized butyl.
[0016]
As shown in FIG. 2, an antiskid bone material 3 is scattered on the outer surface of the resin mass 2 formed on the surface (fibrous sheet) of the waterproof sheet 1. Since this spreading is performed after the resin lump 2 is coated and while the resin lump 2 still retains the fouling property (before it hardens), the aggregate itself is the resin lump 2 as shown in FIGS. It is fixed so that it protrudes from the surface. Therefore, the contractor's catch on the sole is improved.
[0017]
As the anti-slip aggregate 3, quartz sand, charcoal cal, ceramic powder, ore, etc. can be selected and used. As the particle size, for example, in the case of silica sand, it is desirable to use No. 7-8 (50-200 μm).
[0018]
As shown in FIGS. 3 (a) and 3 (b), a water-resistant paint 4 including the surface of the resin mass 2 on which the anti-slip bone material 3 is scattered may be applied to the surface of the waterproof sheet 1. That is, the application of the paint 4 has an effect of making the appearance beautiful and increasing the commercial value. In particular, when white paint is used as this paint, it is possible to provide improved design and inkability (such as drawing a register line such as a cutting line) and to suppress the temperature rise of the sheet surface during summer construction. It is more preferable at the point which can be performed.
[0019]
【Example】
A waterproof sheet 1 in which a modified asphalt layer (thickness 0.5 mm) is sandwiched and laminated between a nonwoven fabric (80 g / m 2) and kraft paper impregnated with asphalt (50 g / m 2). A resin lump 2 is formed by partially coating the surface (nonwoven fabric surface) of the resin with the resin lump 2, and while the resin lump 2 still retains the fouling property, silica sand No. 7 is applied to the outer surface of the litter block. The material 3 was scattered. At this time, the diameter D of the resin lump 2 is determined to be 3 mm, the height H of the resin lump 2 is H = 0.2 mm, and the distance P between the centers of the resin lump 2 is 9 mm. It was laid on two types of roofs, a gradual gradient and a 7-dimensional gradient, and it was confirmed that both had high anti-slip performance after trials of anti-slip property in a dry state and anti-slip property when wet with water. .
[0020]
【The invention's effect】
As described above, the roof underlay material according to the present invention is partially coated with a resin on the surface of the waterproof sheet, and the resin still retains the gelability on the outer surface of the resin part . Since it is characterized by the fact that anti-slip aggregates are scattered, the anti-slip aggregate is fixed to the surface of the partially coated resin mass, so it is lightweight overall and has sufficient anti-slip properties. There is an excellent effect of being able to.
[0021]
Further, the roof covering material according to the invention of claim 2 is characterized in that a paint is applied to the surface of the waterproof sheet including the scattering surface of the anti-slip aggregate, so that the appearance is clean and construction There are excellent effects such as improving the workability, such as making a black ink occasionally.
[Brief description of the drawings]
FIG. 1 is a schematic plan view of a lower brazing material of the present application.
FIG. 2 is an enlarged cross-sectional view showing a state where a resin block and anti-slip aggregates are scattered on the surface thereof.
FIG. 3 is a partial cross-sectional view of the lower brazing material of the present application, in which (a) shows a first example of a waterproof sheet and (b) shows a second example of the waterproof sheet.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Waterproof sheet 2 Resin lump 3 Anti-slip aggregate 4 Paint D Resin lump diameter H Resin lump height P Distance between resin lump centers

Claims (2)

防水シートの表面に、部分的に樹脂をコーティングし、該樹脂部分の外表面に、その樹脂が未だ可膠性を保持している間に、防滑骨材を散着させたことを特徴とする屋根下葺材。The surface of the waterproof sheet is partially coated with a resin, and the anti-skid bone material is scattered on the outer surface of the resin part while the resin still retains the gelability. Roof underwood. 前記防滑骨材の散着面を含め防水シートの表面に、塗料を塗布したことを特徴とする請求項1に記載の屋根下葺材。  The roof underlaying material according to claim 1, wherein a paint is applied to a surface of the waterproof sheet including a scattering surface of the anti-slip aggregate.
JP2001242746A 2001-08-09 2001-08-09 Roofing material Expired - Fee Related JP4746791B2 (en)

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JP2001242746A JP4746791B2 (en) 2001-08-09 2001-08-09 Roofing material

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JP4746791B2 true JP4746791B2 (en) 2011-08-10

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JP2012036664A (en) * 2010-08-09 2012-02-23 Yonekin:Kk Solar cell module installation structure and construction method for solar cell module

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