JP4735444B2 - Joint part between shaft and universal joint yoke and method for manufacturing the same - Google Patents

Description

The connecting portion between the shaft and the universal joint yoke, which is the subject of the present invention , is used, for example, in a steering device to connect the ends of various shafts constituting the steering device and the universal joint yoke.

  For example, in a steering device for giving a steering angle to the front wheels of an automobile as shown in FIG. 13, the movement of the steering shaft 2 that rotates in accordance with the operation of the steering wheel 1 is changed to a cross-shaft type as shown in detail in FIG. Is transmitted to the input shaft of the steering gear 5 through the universal joint 3 and the intermediate shaft 4. The universal joint 3 is formed by connecting a pair of yokes 6 and 7 through a cross shaft 8. The four end portions provided on the cross shaft 8 are swingably supported on the tip portions of the yokes 6 and 7 via a plurality of needles provided in the bearing cups 9 and 9, respectively. ing. Therefore, even if the centers of the yokes 6 and 7 are not located on the same straight line, the rotational force can be transmitted between the yokes 6 and 7.

  When assembling the steering device using such a universal joint 3, for example, one yoke 6 (left side in FIG. 14) is attached to the end of one shaft 10 such as a steering shaft by welding or screwing in advance. The other yoke 7 (right side in FIG. 14) is coupled to the end of the other shaft 11. In order to perform such an assembling operation, usually, the one shaft 10 is supported by the vehicle body, and then the shaft 10 and the other shaft 11 are coupled by the universal joint 3.

  Therefore, among the yokes 6 and 7 constituting the universal joint 3 constituting the steering device, at least the other yoke 7 moves the shaft 10 in the axial direction as described in Patent Document 1, for example. A so-called horizontal insertion type that can be connected without any problem is preferable. For example, in the case of the universal joint 3 shown in FIG. 14, one yoke 6 is fixed by welding to the end of one shaft 10, while the other yoke 7 has a U-shaped cross section as shown in FIG. It is a horizontal type having a base 12.

  The base portion 12 of the horizontal insertion type yoke 7 includes a pair of holding plate portions 13a and 13b. These two restraining plate portions 13a and 13b that are spaced apart from each other have respective inner surfaces as restraining surfaces 14 and 14 that are parallel to each other. Then, a screw hole 16 is provided by internally fitting and fixing a nut 15 to the opening side end of one (left side in FIG. 15) holding plate portion 13a. Further, a through-hole 17 having a diameter larger than that of the screw hole 16 is formed concentrically with the screw hole 16 at the opening side end of the other pressing plate portion 13b. The screw hole 16 may be directly formed in the holding plate portion 13a. There is also a structure in which the nut 15 is not fitted and fixed to the yoke 7.

  On the other hand, the shaft 11 whose tip is coupled to the yoke 7 configured as described above has at least the cross-sectional shape of the tip as an oval shape as shown in FIG. That is, a pair of parallel outer flat surfaces 18, 18 are formed on the outer peripheral surface of the tip of the shaft 11, and the outer flat surfaces 18, 18 and the restraining surfaces 14, 14 are brought into close contact with each other at the time of connection. The rotation of the shaft 11 with respect to the yoke 7 is prevented.

  When the end portion of the shaft 11 having the above-described shape is connected and fixed to the base portion 12 of the yoke 7 as described above, first, as shown by a solid line in FIG. 12 on the opening side. Then, from this state, for example, by rotating the yoke 7 around the cross shaft 8, the yoke 7 is swung counterclockwise from the solid line state to the chain line state in FIG. The end of the shaft 11 is inserted into the base 12 of the yoke 7. Note that the end of the shaft 11 may be inserted into the base 12 of the yoke 7 by moving the end of the shaft 11 without moving the yoke 7. In any case, before the end portion of the shaft 11 is inserted into the base portion 12, a holding bolt (not shown) is not inserted into the through hole 17.

  If the end portion of the shaft 11 is inserted into the base portion 12 of the yoke 7 as described above and the respective restraining surfaces 14 and 14 are opposed to the outer flat surfaces 18 and 18 (see FIGS. 15 to 16), The male screw portion formed at the tip end portion of the holding bolt inserted into the through hole 17 is screwed into the screw hole 16 and further tightened. Based on this tightening, the distance between the pair of holding surfaces 14, 14 is reduced, the holding surfaces 14, 14 and the outer flat surfaces 18, 18 come into strong contact with each other, and the tip of the shaft 11 is It is fixedly coupled to the base 12. A notch 28 is formed on one edge of the end portion of the shaft 11 to prevent interference between the shaft 11 and the flange portion of the holding bolt, and even if the holding bolt is loosened. The yoke 7 is prevented from coming off in the axial direction of the shaft 11. In addition to the structure as described above, means for fastening the holding plate portions 13a and 13b include structures described in Patent Documents 2 to 4, for example.

  The operation of connecting and fixing the yoke 7 and the shaft 11 as described above is often performed in a narrow space such as in an engine room. Therefore, when inserting the tip end portion of the shaft 11 between the pair of holding plate portions 13a and 13b provided on the base portion 12 of the yoke 7, the shaft 11 and the base portion 12 cannot be observed while being visually observed. There are many cases. Even in such a case, in order to facilitate the operation of inserting the tip end portion of the shaft 11 between the holding plate portions 13a and 13b, the tip end portion of the shaft 11 is connected to the both holding plate portions 13a, It is preferable that insertion is possible between 13b only in a normal positional relationship as shown in FIGS. If this positional relationship deviates from the normal state, the retaining bolt cannot be inserted into the screw hole 16 and the through hole 17 due to the notch 28. In such a case, the tip end portion of the shaft 11 must be reinserted between the holding plate portions 13a and 13b, and the efficiency of the assembling work of the joint portion between the shaft 11 and the yoke 7 is deteriorated. To do. For this reason, it is conceivable to provide a member for restricting the insertion position and the insertion direction of the shaft 11 in a part of the yoke 7 or the shaft 11. However, since the space for installing the universal joint 3 is limited, and the universal joint 3 is a member that rotates when in use, the structure for restricting the positional relationship properly is the turning of the universal joint. It is not preferable to increase the radius.

  In Patent Document 5, an engagement pin projecting on the inner surface of a connecting portion constituting the base portion of the yoke and an engagement hole formed on the outer peripheral surface of the tip end portion of the shaft are engaged with each other, Only when the positional relationship with the base is regular, a structure is described in which the shaft and the yoke can be combined. However, in the case of such a structure described in Patent Document 5, the fixing operation of the engaging pin becomes troublesome and causes an increase in cost. In addition, since the strength of the tip end portion of the shaft decreases with the processing of the engagement hole, the diameter of the shaft is increased correspondingly, or a material having high strength (high cost) is used. Necessity arises, and it also causes cost increase. Furthermore, the engagement pin and the engagement hole are engaged in the final stage of the operation of inserting the shaft into the base of the yoke. Therefore, the amount of work to be reworked when not engaged is increased, and the work of engaging the engagement pin with the engagement hole is troublesome, and the efficiency of the assembly work of the coupling portion between the shaft and the yoke is not always sufficient. It may not be possible.

US Pat. No. 5,358,350 Japanese Patent No. 2735260 US Pat. No. 5,090,833 European Patent Application Publication No. 309344 JP 2005-325869 A

In view of the above-described circumstances, the coupling portion between the shaft and the universal joint yoke of the present invention and the manufacturing method thereof are provided with the tip of the shaft at the base of the yoke without increasing the turning radius of the universal joint. The invention has been invented to realize a structure that can be easily inserted between a pair of holding plate portions only in a regular positional relationship and a manufacturing method thereof at a low cost.

The joint portion between the shaft and the universal joint yoke, which is the subject of the present invention, is coupled to the shaft rotating at the time of use and the tip portion of this shaft, similarly to the joint portion between the conventional shaft and the universal joint yoke described above. And a fixed yoke.
A pair of outer flat surfaces parallel to each other is formed on the outer peripheral surface of the tip portion of the shaft.
The yoke is provided with a base portion having a substantially U-shaped or U-shaped cross section and an open side, and a continuous state from the leading edge of the base portion, and the end portion of the cross shaft is pivotally supported at each leading end portion. And a universal joint.
In such a yoke, a pair of holding plate portions that are spaced apart from each other and whose inner side faces are the holding surfaces facing the two outer side planes, and these holding plate portions are the base portion. And a through hole or a screw hole formed in each of the holding plate portions.
Then, the shaft and the base portion of the yoke are joined by screwing a male screw portion formed at a tip end portion of a holding bolt inserted through the through hole into the screw hole or nut.

In particular, in the joint portion between the shaft of the present invention and the yoke of the universal joint according to claim 1, the length of the end edge on the tip side of the yoke among the lengthwise both ends of the holding plate portions. The position in the vertical direction is made different between the two holding plate portions. At the same time, only when the positional relationship in the width direction is inserted between the two holding plate portions between the two holding plate portions in a normal state on one side of the tip portion of the shaft, the shaft interferes with both holding plate portions. The width direction engaging part which provided the protrusion which does not do is provided .
An axial engagement portion is provided between two different positions in the length direction of the base portion of the yoke and two axial positions near the front end portion of the shaft and the middle portion.
And only when the tip portion of the shaft is between the two holding plate portions and the positional relationship between the tip portion of the shaft and the holding plate portions is normal in both the width direction and the length direction. , Can be inserted.

In addition, in the connecting portion between the shaft of the present invention and the yoke of the universal joint according to claim 2, the length of the end edge on the proximal end side of the yoke among the lengthwise both ends of the both holding plate portions. The position in the vertical direction is made different between the two holding plate portions. At the same time, the axial position of the shaft of the stepped portion existing at the proximal end portion of the outer plane provided on the shaft is made different between the pair of outer planes. And only when the positional relationship in the width direction is inserted between the two restraining plate portions in a normal state between the distal end portions of the shaft, the edge on the proximal end side of the stepped portion and the two restraining plate portions Is provided with a width direction engaging portion that does not interfere with each other.
An axial engagement portion is provided between two different positions in the length direction of the base portion of the yoke and two axial positions near the front end portion of the shaft and the middle portion.
And only when the tip portion of the shaft is between the two holding plate portions and the positional relationship between the tip portion of the shaft and the holding plate portions is normal in both the width direction and the length direction. , Can be inserted.

When the joint portion between the shaft of the present invention and the yoke of the universal joint as described above is implemented, for example, as described in claim 3, the axial direction 2 of the base portion of the yoke that constitutes the axial engagement portion. The location is defined as both ends in the length direction of at least one of the holding plate portions.

Further, when the connecting portion between the shaft of the present invention and the universal joint yoke as described above is implemented, in order to form the axial engagement portion, for example, as described in claim 4 , The protrusion formed on the side surface of the distal end portion and the stepped portion existing on the proximal end portion of the outer plane are suppressed and engaged with both longitudinal edges of the plate portion .
Further, when the connecting portion between the shaft of the present invention and the yoke of the universal joint is implemented, for example, as described in claim 5 , the protrusion for forming the width direction engaging portion and the axial direction engaging The protrusions constituting the part can be the same protrusion.
Furthermore, when manufacturing the joint part of the shaft described in claim 1 and the yoke of the universal joint, it is preferable to press the tip surface of the caulking tool against the tip surface of the shaft as in the invention described in claim 6. The protrusion is formed on the side surface of the tip portion of the shaft by plastic deformation that causes the surplus generated by crushing the tip surface of the lever shaft to protrude from one side surface of the tip portion of the shaft.

According to the connecting portion of the shaft of the present invention and the yoke of the universal joint configured as described above, a pair of restraints in which the tip end portion of the shaft is provided at the base portion of the yoke without increasing the turning radius of the universal joint. It can be inserted between the plate portions only in a regular positional relationship. For this reason, the operation | work which inserts the front-end | tip part of the said shaft between the said both control board parts in a narrow space like an engine room can be performed easily.
In addition, since it is not necessary to fix the engagement pin to the yoke or to form the engagement hole at the tip of the shaft, the manufacturing cost can be kept low and the work of combining the yoke and the shaft is easy. It can be done.

[First example of embodiment]
1 and 2 show a first example of an embodiment of the present invention corresponding to claims 1 and 3 to 5 . The feature of this example is the positional relationship between the distal end portion of the shaft 11a and the base portion 12a of the yoke 7a in the axial direction (left-right direction in FIGS. 1 and 2) and the width direction (up-down direction in FIG. 1). Unless the shaft is in a proper state, the distal end portion of the shaft 11a cannot be inserted between the pair of holding plate portions 19a and 19b provided on the base portion 12a of the yoke 7a.
Since the structure and operation of the other parts are the same as those of the conventional structure shown in FIGS. 14 to 18 described above, the illustration and description of the equivalent parts are omitted or simplified. The explanation is centered.

  In the case of this example, it exists in the intermediate part of both outer side planes 18 and 18 between the both holding plate parts 19a and 19b and the both end side surfaces of the shaft 11a, and these outer side planes 18 and 18 A width direction engaging portion 20 that is asymmetric with respect to a virtual plane α that is parallel to the plane (= a plane that includes the central axis of the shaft 11a and is parallel to both the outer planes 18 and 18, see FIG. 1) is provided. In the case of the present example in order to constitute the width direction engaging portion 20, the length direction of the both holding plate portions 19a and 19b (the direction that coincides with the axial direction of the shaft 11a in the combined state with the shaft 11a). In the left and right directions in FIGS. 1 and 2, the position in the length direction of the end of the yoke 7a (the left end in FIGS. Make them different from each other. Specifically, the edge positions of the base end sides (the right end side in FIGS. 1 and 2) of the two holding plate portions 19a and 19b are made to coincide with each other, and the length dimensions of the two holding plate portions 19a and 19b are different from each other. Make it. Thereby, the length direction position of the edge of the front end side (left end side of FIGS. 1 and 2) of one (lower side in FIG. 1) of the pressing plate part 19a is changed to the other side (upper side in FIG. 1) of the holding plate part 19b. It is biased toward the base end side rather than the position in the length direction of the end edge on the front end side.

  On the other hand, a protrusion 21 is formed on one side surface of the tip portion of the shaft 11a by cutting or the like, which protrudes from the one side surface in the width direction (vertical direction in FIG. 1) of the tip portion of the shaft 11a. Yes. The protrusion 21 is in balance with the axial direction engaging portion 22 described below, and the tip portion of the shaft 11a is inserted between the holding plate portions 19a and 19b with the positional relationship in the width direction as a normal state. Only when this is done, the tip of the shaft 11a can be inserted between the two holding plate portions 19a, 19b without interfering with the two holding plate portions 19a, 19b. In other words, when the positional relationship in the width direction is irregular, even if the positional relationship in the axial direction of the shaft 11a between the tip portion of the shaft 11a and the base portion 12a of the yoke 7a is appropriate, The protrusion 21 interferes with the tip of the other holding plate 19b so that the tip of the shaft 11a cannot be inserted between the two holding plates 19a, 19b.

Further, axial engagement portions 22 are provided between two different positions in the length direction of the base portion 12a of the yoke 7a and two axial positions near the distal end portion and the intermediate portion distal end portion of the shaft 11a. . The axially engaging portion 22 allows the two restraining plate portions 19a and 19b only when the longitudinal positional relationship between the distal end portion of the shaft 11a and the both restraining plate portions 19a and 19b is normal. The tip of the shaft 11a can be inserted between them. For this reason, in the case of this example, the protrusion 21 and the stepped portions 23 and 23 existing on the base end side portions of the outer flat surfaces 18 and 18 formed on both side surfaces of the distal end portion of the shaft 11a are connected to the holding plate. The portions 19a and 19b are engaged with the longitudinal edges. That is, since the cross-sectional shape of the intermediate portion of the shaft 11a is circular, the base end side portion of the outer flat surfaces 18 and 18 is a stepped portion that connects the outer flat surfaces 18 and 18 and the cylindrical peripheral surface. 23 and 23 exist. The axial engagement portion 22 of this example is constituted by one of the step portions 23 (downward in FIG. 1) and the protrusion 21. That is, the distance D between the stepped portion 23 and the protrusion 21 is larger than the length L _a of the short holding plate portion 19a and smaller than the length L _b of the long holding plate portion 19b (L _a <D <. L _b ).

In the structure of this embodiment, as described above, the dimension L _a of the respective sections, D, because regulates the L _b, the shaft 11a of the distal end portion of the both clamping plates 19a, between the 19b together, FIG. Insertion is possible only when the positional relationship shown in FIG. Therefore, in the state where the tip end portion of the shaft 11a is inserted between the holding plate portions 19a and 19b, the holding bolt can be reliably inserted into the screw hole and the through hole. If the positional relationship is irregular, insertion becomes impossible at the initial stage of insertion. For this reason, it is not necessary to reinsert the tip of the shaft 11a between the holding plate portions 19a and 19b, and the assembly work of the connecting portion between the shaft 11a and the yoke 7a is made more efficient. I can plan.

  In the case of this example, the width-direction engaging portion 20 and the axial-direction engaging portion 22 are connected to each other along with tightening of bolts for connecting and fixing the shaft 11a and the base portion 12a of the yoke 7a. It is provided at a position where it comes off from the abutting clamping surface, that is, the abutting surface between the outer flat surfaces 18 and 18 of the shaft 11a and the inner side surfaces of the holding plate portions 19a and 19b. For this reason, burrs, surface accuracy, or deterioration of dimensional accuracy occurs with the processing of the projections 21 and the stepped portions 23, 23, etc. constituting the width direction engaging portion 20 and the axial direction engaging portion 22. However, it is possible to prevent the adverse effect on the tightening holding function, which is most important. In addition, since the entire contact surface associated with the tightening can be used for tightening and holding, a stable holding force can be obtained as the bolt is tightened. Further, the contact surface pressure of a part of the tightening surface is prevented from excessively increasing locally to suppress plastic deformation (sagging) of the tightening surface, and the coupling strength between the yoke 7a and the shaft 11a. It is possible to prevent the deterioration for a long time.

[Second Example of Embodiment]
Figure 3 also corresponds to claim 1 and 3 to 5 show a second example of the embodiment of the present invention. In the case of this example, the protrusion 21 is formed on one side surface of the tip portion of the shaft 11b, and the step portion 23 is provided only on the other side surface.
Since the configuration and operation of the other parts are the same as in the case of the first example of the embodiment described above, overlapping illustrations and explanations regarding the equivalent parts are omitted.

[Third example of embodiment]
FIGS. 4-5 has shown the 3rd example of embodiment of this invention corresponding to Claim 1, 3-6 . In the case of this example, the surplus material generated by pressing the front end surface of the caulking tool against the front end surface of the shaft 11c and crushing the front end surface of the shaft 11c is projected from one side surface of the front end portion of the shaft 11c. A projection 21a is formed on one side surface of the tip of the shaft 11c by plastic deformation.
Since the configuration and operation of the other parts are the same as in the case of the first example of the above-described embodiment, the overlapping description regarding the equivalent parts is omitted.

[First example of reference example]
6-7 has shown the 1st example of the reference example regarding this invention . In the case of this example, the pair of holding plate portions 19 and 19 constituting the base portion 12b of the yoke 7b have the same axial length, and both the holding plate portions 19 and 19 have both end edges in the length direction. The longitudinal positions are made to coincide with each other. In the case of this example, in order to constitute the width direction engaging portion 20a, the front end side of the yoke 7b (FIG. 6) rather than one holding plate portion 19 on the inner surface of a part of the yoke 7b (upward in FIG. 6). The abutting piece 24 protrudes from the position (the inner side surface of the base portion of the support arm portion 25) deviated to the left side of ˜7 by performing plastic working such as press working on the portion. Along with this, a projection 21 is formed on one side surface (the lower surface in FIG. 6) of the shaft 11a, similar to the case of the first example of the embodiment described above.

In the case of this example, only when the tip end portion of the shaft 11a is inserted between the holding plate portions 19 and 19 in a regular positional relationship, the protrusion 21 and the step portions 23 and 23 and the bumper Neither the combined piece 24 nor the base end edges of the holding plate portions 19 and 19 interfere with each other, and the tip end portion of the shaft 11 a can be inserted between the holding plate portions 19 and 19.
Since the configuration and operation of the other parts are the same as in the case of the first example of the above-described embodiment, the overlapping description regarding the equivalent parts is omitted.

[ Fourth Example of Embodiment]
FIGS. 8-9 shows the 4th example of embodiment of this invention corresponding to Claims 2-5 . In the case of this example, in order to constitute the width direction engaging part 20b, the length of the end edge on the base end side of the base part 12c of the yoke 7c among the both end edges in the length direction of both holding plate parts 19c, 19d. The directional positions are different from each other between the two holding plate portions 19c and 19d. At the same time, the axial position of the shaft 11d of the step portions 23a and 23b existing at the proximal end portions of the outer flat surfaces 18a and 18b provided on the shaft 11d is made different between the outer flat surfaces 18a and 18b. ing. Further, projections 21a and 21a for forming an axial engagement portion 22a are formed on both side surfaces of the tip portion of the shaft 11d. Even in the case of both the protrusions 21a and 21a, as in the third example of the embodiment shown in FIGS. 4 to 5 described above, by plastic deformation that presses the tip surface of the caulking tool against the tip surface of the shaft 11d, Forming.

In the case of this example, only when the tip end portion of the shaft 11d is inserted in a regular positional relationship between the holding plate portions 19c, 19d, the protrusions 21a, 21a and the step portions 23a, 23b The both ends of the holding plate portions 19c and 19d in the longitudinal direction do not interfere with each other, and the tip portion of the shaft 11d can be inserted between the holding plate portions 19c and 19d.
Since the configuration and operation of the other parts are the same as in the case of the first example of the above-described embodiment, the overlapping description regarding the equivalent parts is omitted.

[Second example of reference example]
10-11 has shown the 2nd example of the reference example regarding this invention . In the case of this example, the position in the width direction is located between the front end edge of the pair of restraining plate portions 19e, 19e constituting the yoke 7d and the support arm portions 25, 25, and these restraining plate portions 19e, 19e. Intermediate step portions 26 and 26 are formed, which are intermediate positions between the front end edge and the support arm portions 25 and 25. An abutting piece 24a for forming the width direction engaging portion 20c is formed on the intermediate step portion 26 on one side (upper side in FIG. 10).
In the case of this example, the height of the abutting piece 24a can be kept low by the amount of the intermediate step portions 26, 26, and the machining of the abutting piece 24a is facilitated.
Since the configuration and operation of the other parts are the same as those of the first example of the reference example shown in FIGS.

[Third example of reference example]
FIG. 12 shows a third example of the reference example relating to the present invention . In the case of this example, the front end side position of the two positions in the axial direction of the base 12c of the yoke 7c constituting the axial engagement portion 22b is used as the front end side edge in the length direction of the connecting portion 27. For this reason, in the case of this example, the projection 21b is formed at the tip portion of the shaft 11e at the portion facing the connecting portion 27 by plastically deforming the portion.
Since the configuration and operation of the other parts are the same as those of the fourth example of the embodiment shown in FIGS.

The figure similar to FIG. 17 which shows the 1st example of embodiment of this invention. The side view seen from the lower part of FIG. The figure equivalent to the right half part of FIG. 1 which shows the 2nd example of embodiment of this invention. The figure similar to FIG. 17 which shows the 3rd example of embodiment of this invention. The side view seen from the lower part of FIG. The figure similar to FIG. 17 which shows the 1st example of the reference example regarding this invention. The side view seen from the lower part of FIG. The figure similar to FIG. 17 which shows the 4th example of embodiment of this invention. The side view seen from the lower part of FIG. The figure similar to FIG. 17 which shows the 2nd example of the reference example regarding this invention. The side view seen from the lower part of FIG. The figure similar to FIG. 9 which shows the 3rd example of the reference example regarding this invention. The side view which shows one example of the steering device for motor vehicles provided with the coupling | bond part of the shaft used as the object of this invention, and the yoke of a universal joint. The side view which shows the state which couple | bonds the edge part of a shaft, and the base part of a yoke with the structure used as the object of this invention. AA sectional drawing of FIG. BB sectional drawing. The figure seen from the upper part of FIG. 14 in the state which inserted the front-end | tip part of the shaft in the base part of the yoke, and cut | disconnected a part. The figure seen from the lower part of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Steering wheel 2 Steering shaft 3 Universal joint 4 Intermediate shaft 5 Steering gear 6 Yoke 7, 7a, 7b, 7c, 7d Yoke 8 Cross shaft 9 Bearing cup 10 Shaft 11, 11a, 11b, 11c, 11d, 11e Shaft 12, 12a , 12b, 12c Base portion 13a, 13b Holding plate portion 14 Holding surface 15 Nut 16 Screw hole 17 Through hole 18, 18a, 18b Outer flat surface 19, 19a, 19b, 19c, 19d, 19e Holding plate portion 20, 20a, 20b, 20c Width direction engaging portion 21, 21a, 21b Protrusion 22, 22a, 22b Axial engaging portion 23, 23a, 23b Stepped portion 24, 24a Abutting piece 25 Support arm portion 26 Intermediate step portion 27 Connecting portion 28 Notch

Claims (6)

A shaft that rotates during use and a yoke that is coupled and fixed to the tip of the shaft, and a pair of outer flat surfaces that are parallel to each other are formed on the outer periphery of the tip of the shaft. A base portion having a substantially U-shaped or U-shaped cross section and having a lateral opening, and a pair of support arms that are provided in a state of being continuous from the distal end edge of the base portion and pivotally support the end portions of the cross shaft at the respective distal end portions. A pair of holding plate portions that are spaced apart from each other at the base portion of the yoke, and each of the inner side surfaces is a holding surface that faces the both outer side planes. And a connecting portion that connects these holding plate portions to each other at a portion opposite to the opening of the base portion, and a through hole or a screw hole formed in both the holding plate portions, the shaft and the above The base of the yoke A male screw portion formed on the distal end of the restraining bolt inserted through the infield hole in the joint section between a shaft and a universal joint yoke being coupled by screwing to the threaded hole or a nut, the clamping plates The longitudinal position of the end of the yoke on the leading end side of the two ends in the longitudinal direction of the portion is made different between the holding plate portions, and the shaft is arranged on one side of the tip of the shaft. A width direction engaging portion provided with a projection that does not interfere with both the pressing plate portions only when the distal end portion of the pressing plate is inserted between these holding plate portions with the positional relationship in the width direction as a normal state. By providing an axial engagement portion between two different positions in the length direction of the base portion of the yoke and two axial positions near the distal end portion of the shaft and the intermediate portion distal end portion, the shaft Up the tip of It is characterized in that it can be inserted between both holding plate portions only when the positional relationship between the tip portion of these shafts and both holding plate portions is normal in both the width direction and the length direction. The joint between the shaft and the universal joint yoke. A shaft that rotates during use and a yoke that is coupled and fixed to the tip of the shaft, and a pair of outer flat surfaces that are parallel to each other are formed on the outer periphery of the tip of the shaft. A base portion having a substantially U-shaped or U-shaped cross section and having a lateral opening, and a pair of support arms that are provided in a state of being continuous from the distal end edge of the base portion and pivotally support the end portions of the cross shaft at the respective distal end portions. A pair of holding plate portions that are spaced apart from each other at the base portion of the yoke, and each of the inner side surfaces is a holding surface that faces the both outer side planes. And a connecting portion that connects these holding plate portions to each other at a portion opposite to the opening of the base portion, and a through hole or a screw hole formed in both the holding plate portions, the shaft and the above The base of the yoke A male screw portion formed on the distal end of the restraining bolt inserted through the infield hole in the joint section between a shaft and a universal joint yoke being coupled by screwing to the threaded hole or a nut, the clamping plates The longitudinal direction position of the end edge on the base end side of the yoke among the both end edges in the length direction of the section is made different between the two restraining plate portions, and the base end side of the outer plane provided on the shaft The axial position of the shaft of the step portion existing in the part is made different between the pair of outer planes, and the positional relationship in the width direction is set between the end plate portions of the shaft between the holding plate portions. Only when inserted in a normal state, a width direction engagement portion is provided so that the stepped portion and the end edge on the proximal end side of both holding plate portions do not interfere with each other, and the length direction of the base portion of the yoke is provided. 2 different positions and the above shaft By providing an axial engagement portion between two positions in the axial direction of the end portion and the portion near the tip of the intermediate portion, the tip portion of the shaft is placed between the holding plate portions and the tip portions of the shafts. A connecting portion between a shaft and a universal joint yoke, which can be inserted only when the positional relationship between both holding plate portions is normal in both the width direction and the length direction. The two axial positions of the base portion of the yoke constituting the axial engagement portion are both ends in the length direction of at least one of the holding plate portions . A joint portion between any one of the shafts and a universal joint yoke. And an axial engaging portion by engaging in the longitudinal direction both end edges of the stepped portion and the clamping plates present on the proximal portion of the projection and an outer flat surface formed on the distal end side of the shaft, according to claim 1 The coupling | bond part of the shaft described in any one of -3, and the yoke of a universal joint. The shaft and the universal joint yoke according to any one of claims 1 to 4 , wherein the protrusion for forming the width direction engaging portion and the protrusion for forming the axial direction engaging portion are the same protrusion. And joints.   A shaft that rotates during use and a yoke that is coupled and fixed to the tip of the shaft, and a pair of outer flat surfaces that are parallel to each other are formed on the outer periphery of the tip of the shaft. A base portion having a substantially U-shaped or U-shaped cross section and having a lateral opening, and a pair of support arms that are provided in a state of being continuous from the distal end edge of the base portion and pivotally support the end portions of the cross shaft at the respective distal end portions. A pair of holding plate portions that are spaced apart from each other at the base portion of the yoke, and each of the inner side surfaces is a holding surface that faces the both outer side planes. And a connecting portion that connects these holding plate portions to each other at a portion opposite to the opening of the base portion, and a through hole or a screw hole formed in both the holding plate portions, the shaft and the above The base of the yoke A joint portion between a shaft and a universal joint yoke that are joined by screwing a male thread portion formed at the tip of a restraint bolt inserted through the through hole into the threaded hole or nut, and the both restraining plates. The longitudinal position of the end of the yoke on the leading end side of the two ends in the longitudinal direction of the portion is made different between the holding plate portions, and the shaft is arranged on one side of the tip of the shaft. Only when the positional relationship in the width direction is inserted between the above-mentioned holding plate portions in a normal state, a protrusion that does not interfere with these holding plate portions is formed to form the width direction engaging portion. And providing an axial engagement portion between two different positions in the length direction of the base portion of the yoke and two axial positions of the tip end portion and the intermediate portion tip end portion of the shaft. Shaft tip up A shaft and a universal joint that can be inserted only when the positional relationship between the tip of the shaft and the holding plate portions is normal in both the width direction and the length direction between the holding plate portions. In order to create a joint with the yoke, the surplus generated by crushing the front end surface of the shaft by pressing the front end surface of the caulking tool against the front end surface of the shaft protrudes from one side surface of the front end portion of the shaft. A method of manufacturing a joint portion between a shaft and a yoke of a universal joint, wherein the protrusion is formed on one side surface of the tip portion of the shaft by plastic deformation.

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