JP4732313B2 - Liquid container - Google Patents

Liquid container Download PDF

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JP4732313B2
JP4732313B2 JP2006328506A JP2006328506A JP4732313B2 JP 4732313 B2 JP4732313 B2 JP 4732313B2 JP 2006328506 A JP2006328506 A JP 2006328506A JP 2006328506 A JP2006328506 A JP 2006328506A JP 4732313 B2 JP4732313 B2 JP 4732313B2
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inner container
container
liquid
mouth
rectifying plate
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JP2008136787A (en
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晃 佐々井
豊彦 高槻
武男 神野
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Zojirushi Corp
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Zojirushi Corp
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本発明は、収容した液体を保温する断熱性を有する液体容器に関するものである。   The present invention relates to a liquid container having heat insulation properties for keeping a stored liquid warm.

本発明の液体容器に関連する先行技術文献情報としては次のものがある。   Prior art document information relating to the liquid container of the present invention includes the following.

特開2004−216105号公報JP 2004-216105 A 特開2004−224153号公報JP 2004-224153 A

これらの特許文献には、内容器と、該内容器の外部に所定の隙間をあけて囲繞するように配設した外容器とを備え、これらの間の空間を真空引きした断熱性を有する液体容器が記載されている。   These patent documents include an inner container and an outer container disposed so as to surround the inner container with a predetermined gap therebetween, and a heat-insulating liquid in which a space between them is evacuated. A container is described.

この液体容器には、内容器の口部に、オーバーフローパイプを配設した配管部材が配設される。この配管部材は、内容器の口部を貫通して内部まで進入されるもので、外部から内容器内に液体を流入するための流入路が設けられるとともに、前記オーバーフローパイプと連通するように、内容器内の液体を外部に流出するための流出路が設けられている。そして、流入路から液体が流入すると、既に内容器内に貯留されている液体がオーバーフローパイプ内に流入することにより、流出路から液体が流出される。   This liquid container is provided with a piping member in which an overflow pipe is disposed at the mouth of the inner container. This piping member penetrates through the mouth portion of the inner container to enter the inside, and is provided with an inflow path for allowing liquid to flow into the inner container from the outside, so as to communicate with the overflow pipe, An outflow path for outflowing the liquid in the inner container to the outside is provided. When the liquid flows in from the inflow path, the liquid already stored in the inner container flows into the overflow pipe, so that the liquid flows out from the outflow path.

この際、内容器内に貯留されている液体は、流入路から流入した液体の水圧により、混合される。この場合、貯留液体が流入液体によって変温するため、液体容器の保温性能が無駄になる。   At this time, the liquid stored in the inner container is mixed by the water pressure of the liquid flowing in from the inflow path. In this case, since the temperature of the stored liquid is changed by the inflowing liquid, the heat retaining performance of the liquid container is wasted.

そのため、前記特許文献では、口部の近傍に内容器の軸方向に対して直交する方向に延びる隔壁を設け、この隔壁に複数の通水孔を形成することにより、貯留液体と流入液体との混合を抑制し、貯留液体を優先的に流出できるように構成している。   Therefore, in the said patent document, the partition extended in the direction orthogonal to the axial direction of an inner container is provided in the vicinity of an opening | mouth part, and a plurality of water flow holes are formed in this partition, thereby Mixing is suppressed and the stored liquid can be preferentially flowed out.

しかしながら、これらの特許文献では、内容器に対して隔壁を接合により固着しているため、組立作業性が悪く、コスト高になるうえ、溶接部分が腐食するという問題がある。   However, in these patent documents, since the partition wall is fixed to the inner container by joining, there are problems that the assembly workability is poor, the cost is increased, and the welded portion is corroded.

本発明は、従来の問題に鑑みてなされたもので、組立作業性を向上することによりコストダウンを図るとともに、腐食の問題を確実に防止できる液体容器を提供することを課題とするものである。   The present invention has been made in view of the conventional problems, and an object of the present invention is to provide a liquid container that can reduce the cost by improving the assembly workability and can reliably prevent the corrosion problem. .

前記課題を解決するため、本発明の第1の液体容器は、一端に開口した第1口部を有する内容器と、該内容器の外部に所定の隙間をあけて囲繞するように配設され一端に前記第1口部の外面に固着される第2口部を有する外容器と、前記口部に装着し前記内容器内を内部に液体が流入する流入路および外部に液体が流出する流出路に区画する配管部材と、前記流入路に配設され貯留された液体と流入された液体との混合を抑制する整流板とを備えた液体容器において、前記内容器または整流板の外周部に、外向きまたは内向きに窪む陥没部を設けるとともに、整流板または内容器の外周部に、前記陥没部と凹凸嵌合する突部を設けた構成としている。
この第1の液体容器では、前記陥没部を環状に設け、前記突部を周方向に所定間隔をもって複数設けることが好ましい。
In order to solve the above-mentioned problems, a first liquid container of the present invention is disposed so as to surround an inner container having a first opening opened at one end and a predetermined gap outside the inner container. An outer container having a second mouth part fixed to the outer surface of the first mouth part at one end, an inflow passage which is attached to the mouth part and in which liquid flows into the inner container, and an outflow from which liquid flows out to the outside In a liquid container comprising a piping member that divides into a path and a rectifying plate that suppresses mixing of the stored liquid and the inflowed liquid disposed in the inflow path, the inner container or the outer periphery of the rectifying plate In addition, a recessed portion that is recessed outward or inward is provided, and a protruding portion that is unevenly fitted to the recessed portion is provided on the outer peripheral portion of the current plate or the inner container.
In the first liquid container, it is preferable that the depressed portion is provided in an annular shape and a plurality of the protruding portions are provided at predetermined intervals in the circumferential direction.

また、本発明の第2の液体容器は、一端に開口した第1口部を有する内容器と、該内容器の外部に所定の隙間をあけて囲繞するように配設され一端に前記第1口部の外面に固着される第2口部を有する外容器と、前記口部に装着し前記内容器内を内部に液体が流入する流入路および外部に液体が流出する流出路に区画する配管部材と、前記流入路に配設され貯留された液体と流入された液体との混合を抑制する整流板とを備えた液体容器において、前記内容器の外周部に、前記第1口部と対向する閉塞面に向けた前記整流板の移動を阻止する係止部を設けた構成としている。
この第2の液体容器では、前記内容器または配管部材に、前記第1口部に向けた前記整流板の移動を阻止する第2係止部を設けることが好ましい。
The second liquid container of the present invention is arranged so as to surround an inner container having a first opening opened at one end and a predetermined gap outside the inner container, and the first container at one end. An outer container having a second mouth part fixed to the outer surface of the mouth part, and a pipe that is attached to the mouth part and is divided into an inflow path through which liquid flows into the inner container and an outflow path through which liquid flows out In a liquid container comprising a member and a rectifying plate that suppresses mixing of the stored liquid disposed in the inflow path and the inflowed liquid, the outer peripheral portion of the inner container faces the first opening. The latch part which prevents the movement of the said baffle plate toward the obstruction | occlusion surface to perform is set as the structure provided.
In the second liquid container, it is preferable that the inner container or the piping member is provided with a second locking portion that prevents the rectifying plate from moving toward the first opening.

これらの液体容器では、整流板を内容器に対して溶接することなく組み付けることができるため、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できる。   In these liquid containers, the current plate can be assembled without welding to the inner container, so that the assembly workability can be improved and the cost can be reduced. In addition, it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

また、これらの液体容器では、前記内容器はステンレスからなり、前記整流板はステンレスの腐食を防止する異種金属または樹脂からなることが好ましい。
さらに、前記内容器および外容器は、口部から対向する閉塞面にかけた軸方向に2以上分割成形して接合したものであることが好ましい。
In these liquid containers, the inner container is preferably made of stainless steel, and the rectifying plate is preferably made of a dissimilar metal or resin that prevents corrosion of the stainless steel.
Furthermore, it is preferable that the inner container and the outer container are formed by dividing and joining two or more in the axial direction from the mouth portion to the opposing closed surface.

本発明の液体容器では、整流板を内容器に対して陥没部と突部との凹凸嵌合により組み付けるため、または、整流板を内容器に対して係止部によって位置決めして組み付けるため、溶接は不要である。そのため、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できる。   In the liquid container of the present invention, welding is performed for assembling the rectifying plate to the inner container by fitting the concave and convex portions with the recesses and the protrusions, or for positioning and assembling the rectifying plate with respect to the inner container by the engaging portion Is unnecessary. Therefore, the assembly workability can be improved and the cost can be reduced. In addition, it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

以下、本発明の実施の形態を図面に従って説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1および図2は、本発明の第1実施形態に係る液体容器10を示す。この液体容器10は、大略、内容器11と、該内容器11の外側に配設する外容器18と、前記内容器11内に配設する整流板27と、前記内容器11および外容器18の間に配設する振動防止部材である振れ止め部材31および振れ止め抑え部材35とを備えている。   1 and 2 show a liquid container 10 according to a first embodiment of the present invention. The liquid container 10 generally includes an inner container 11, an outer container 18 disposed outside the inner container 11, a rectifying plate 27 disposed in the inner container 11, the inner container 11 and the outer container 18. Are provided with an anti-sway member 31 and an anti-sway member 35 which are anti-vibration members disposed between them.

この液体容器10は、例えば、車両の冷却水循環経路や、家庭の給湯機と蛇口とを接続する給湯経路などの所定位置に介設され、エンジンの始動時や給湯の開始時に、保温した常温以上の高温液体を供給できるようにするもので、前記内容器11の第1口部13には、経路の配管に分岐接続するための配管部材44が配設されている。   The liquid container 10 is interposed at a predetermined position such as a cooling water circulation path of a vehicle or a hot water supply path connecting a household hot water supply device and a faucet, and is kept at a normal temperature that is kept warm at the start of the engine or at the start of the hot water supply. A piping member 44 for branching and connecting to the piping of the path is disposed in the first opening 13 of the inner container 11.

前記内容器11はステンレス(SUS304)製であり、図2および図3に示すように、配管部材44との接続端に位置する第1内容器部材12と、中間部分に位置する第2内容器部材15と、第1内容器部材12と反対側の端部に位置する第3内容器部材16とを接合することにより形成されている。   The inner container 11 is made of stainless steel (SUS304). As shown in FIGS. 2 and 3, the first inner container member 12 located at the connection end with the piping member 44 and the second inner container located at the intermediate portion. It is formed by joining the member 15 and the third inner container member 16 located at the end opposite to the first inner container member 12.

前記第1内容器部材12は、ステンレス鋼板を円筒状に丸めて突き合わせた端部を溶接し、または、引抜き加工等により得た鋼管に対し、拡管および縮管等の絞り加工を施して形成した肉厚0.6mmのものである。この第1内容器部材12は、第2内容器部材15の側より第1円筒部12aと、該第1円筒部12aから先端に向けて直径が徐々に小さくなるように縮径する円錐筒部12bと、該円錐筒部12bから円筒状に突出する第2円筒部12cと、第2円筒部12cの先端に設けた拡径したフレア部12dとが形成されている。そして、前記第2円筒部12cとフレア部12dとは、接合状態の内容器11において、開口した一端の第1口部13を構成する。また、本実施形態の第1内容器部材12には、内容器11の外周部を構成する第1円筒部12aに、内向きに突出する突部14が周方向に所定間隔をもって複数設けられている。   The first inner container member 12 is formed by welding end portions obtained by rolling and butting a stainless steel plate into a cylindrical shape, or by performing drawing processing such as expansion and contraction on a steel pipe obtained by drawing or the like. The wall thickness is 0.6 mm. The first inner container member 12 includes a first cylindrical portion 12a from the second inner container member 15 side, and a conical cylinder portion that is reduced in diameter so that the diameter gradually decreases from the first cylindrical portion 12a toward the tip. 12b, a second cylindrical portion 12c projecting in a cylindrical shape from the conical cylinder portion 12b, and a flared portion 12d having an enlarged diameter provided at the tip of the second cylindrical portion 12c are formed. And the said 2nd cylindrical part 12c and the flare part 12d comprise the 1st opening | mouth part 13 of the open end in the inner container 11 of a joining state. Further, in the first inner container member 12 of the present embodiment, a plurality of protrusions 14 projecting inwardly are provided at predetermined intervals in the circumferential direction on the first cylindrical portion 12a constituting the outer peripheral portion of the inner container 11. Yes.

前記第2内容器部材15は、ステンレス鋼板を円筒状に丸めて突き合わせた端部を溶接し、または、引抜き加工等により得た鋼管により、第1内容器部材12の第1円筒部12aと同一肉厚で同一直径をなすように形成した円筒状のものである。   The second inner container member 15 is the same as the first cylindrical portion 12a of the first inner container member 12 by welding the end of a stainless steel plate rounded into a cylindrical shape, or by welding a steel pipe obtained by drawing or the like. It is a cylindrical shape formed so as to have the same diameter as the wall thickness.

前記第3内容器部材16は、ステンレス鋼板に絞り加工を施して、第2内容器部材15と同一肉厚で同一直径をなす円筒部16aと、該円筒部16aから円弧状に張り出し変形された受皿状の第1閉塞面部16bとが形成されている。そして、この第1閉鎖面部16bには、組付状態で第1口部13と対向する位置、具体的には内容器11の軸線上の位置に、円形状をなすように内向きに窪む振れ止め部材配設凹部17が設けられている。   The third inner container member 16 was subjected to drawing processing on a stainless steel plate, and was deformed by projecting in a circular arc shape from the cylindrical portion 16a having the same thickness and the same diameter as the second inner container member 15. A saucer-like first closing surface portion 16b is formed. The first closing surface portion 16b is recessed inward so as to form a circular shape at a position facing the first mouth portion 13 in the assembled state, specifically, a position on the axial line of the inner container 11. A steadying member disposing recess 17 is provided.

前記外容器18は内容器11と同様のステンレス(SUS304)製であり、図2および図4に示すように、配管部材44との接続端に位置する第1外容器部材19と、中間部分に位置する第2外容器部材21と、第1外容器部材19と反対側の端部に位置する第3外容器部材22とを備え、これらを内容器11の外部に所定の隙間をあけて囲繞するように接合することにより形成されている。   The outer container 18 is made of stainless steel (SUS304) similar to the inner container 11, and, as shown in FIGS. 2 and 4, a first outer container member 19 located at the connection end with the piping member 44 and an intermediate portion. A second outer container member 21 positioned; and a third outer container member 22 positioned at the end opposite to the first outer container member 19, which are surrounded by a predetermined gap outside the inner container 11. It is formed by joining.

前記第1外容器部材19は、内容器11と同様にして形成した円筒状をなすステンレス鋼を、拡管および縮管等の絞り加工を施して形成した肉厚0.8mmのものである。この第1外容器部材19は、第2外容器部材21の側より第1円筒部19aと、該第1円筒部19aから先端に向けて直径が徐々に小さくなるように縮径する円錐筒部19bと、該円錐筒部19bから円筒状に突出する第2円筒部19cとが形成され、内容器11に示すフレア部は形成していない。そして、前記第2円筒部19cが、内面が第1口部13を構成するフレア部12dの外面に接触する直径で形成され、該第1口部13と接合される第2口部20を構成する。なお、本実施形態の第1円筒部19aは、内容器11の第1円筒部12aとの間に約2.5mmの隙間が形成される直径差で形成されている。   The first outer container member 19 is formed of cylindrical stainless steel formed in the same manner as the inner container 11 and is formed by drawing processing such as expansion and contraction of the tube, and has a thickness of 0.8 mm. The first outer container member 19 includes a first cylindrical portion 19a from the second outer container member 21 side, and a conical cylinder portion that is reduced in diameter so that the diameter gradually decreases from the first cylindrical portion 19a toward the tip. 19b and the 2nd cylindrical part 19c which protrudes cylindrically from this conical cylinder part 19b are formed, and the flare part shown in the inner container 11 is not formed. The second cylindrical portion 19c is formed with a diameter such that the inner surface is in contact with the outer surface of the flare portion 12d constituting the first mouth portion 13, and constitutes the second mouth portion 20 joined to the first mouth portion 13. To do. In addition, the 1st cylindrical part 19a of this embodiment is formed by the diameter difference in which a clearance gap of about 2.5 mm is formed between the 1st cylindrical part 12a of the inner container 11. FIG.

前記第2外容器部材21は、円筒状をなすステンレス鋼を、第1外容器部材19の第1円筒部19aと同一肉厚で同一直径をなすように形成した円筒状のものである。   The second outer container member 21 is a cylindrical member formed of cylindrical stainless steel so as to have the same thickness and the same diameter as the first cylindrical portion 19 a of the first outer container member 19.

前記第3外容器部材22は、ステンレス鋼板に絞り加工を施して、第2外容器部材21と同一肉厚で同一直径をなす円筒部22aと、該円筒部22aから円弧状をなすように張り出し変形された円弧状筒部22bと、該円弧状筒部22bから更に円形状をなすように外向きに膨出された第2閉塞面部22cとが形成されている。そして、第2閉塞面部22cには、組付状態で第2口部20と対向する位置、具体的には外容器18の軸線上の位置に、振れ止め部材配設凹部17と対向し、円錐台形状をなすように外向きに膨出する凹部23が設けられている。この凹部23は、後述する振れ止め抑え部材35を配設した状態で、該振れ止め部材31の突出方向と同一方向に窪むもので、振れ止め抑え部材35と閉塞部23aとの間に所定の断熱空間24を確保できる深さで形成されている。また、第2閉塞面部22cの外周部には排気口25が設けられ、この排気口25にチップ管26が接合されている。   The third outer container member 22 is formed by drawing a stainless steel plate so as to form a cylindrical portion 22a having the same thickness and the same diameter as the second outer container member 21 and an arc shape from the cylindrical portion 22a. A deformed arc-shaped cylindrical portion 22b and a second closing surface portion 22c bulging outward from the arc-shaped cylindrical portion 22b so as to form a circular shape are formed. The second blocking surface portion 22c is opposed to the steady-rest member disposing recess 17 at a position facing the second mouth portion 20 in the assembled state, specifically on the axial line of the outer container 18, A recess 23 is provided that bulges outward to form a trapezoidal shape. The recess 23 is recessed in the same direction as the projection direction of the steady rest member 31 in a state where a steady rest restraining member 35 to be described later is disposed, and a predetermined gap is provided between the steady rest restraining member 35 and the closing portion 23a. It is formed with a depth that can secure the heat insulating space 24. Further, an exhaust port 25 is provided in the outer peripheral portion of the second closing surface portion 22 c, and a tip tube 26 is joined to the exhaust port 25.

前記整流板27は、ステンレス製の内容器11を腐食から保護する異種金属(例えばアルミニウム)または樹脂からなり、図2および図5に示すように、一端を開口し、他端を閉塞した受皿状をなす肉厚0.35mmのものである。この整流板27の外周部27aは、垂直に近い急傾斜状態で隔壁部27bに向けて直径が小さくなるように縮径した略円筒状をなす。また、この整流板27の隔壁部27bは、水平に近い緩傾斜状態で先端に向けて直径が小さくなるように縮径した円錐筒状をなし、その先端部(頂部)には水平方向に延びる平坦部27cが設けられている。   The rectifying plate 27 is made of a dissimilar metal (for example, aluminum) or a resin that protects the stainless steel inner container 11 from corrosion. As shown in FIGS. 2 and 5, the rectifying plate 27 has one end opened and the other end closed. The wall thickness is 0.35 mm. The outer peripheral portion 27a of the rectifying plate 27 has a substantially cylindrical shape with a diameter reduced so that the diameter becomes smaller toward the partition wall portion 27b in a steeply inclined state near vertical. Further, the partition wall portion 27b of the rectifying plate 27 has a conical cylinder shape whose diameter is reduced so that the diameter decreases toward the tip in a state of gentle inclination near horizontal, and the tip (top) thereof extends in the horizontal direction. A flat portion 27c is provided.

そして、前記外周部27aには、内容器11の突部14と凹凸嵌合する陥没部28が内向きに窪むように円環状に設けられている。また、外周部27aは、この陥没部28を突部14に嵌合させて組み付けた状態で内容器11の円錐筒部12bに干渉しない寸法とされている。前記隔壁部27bには、液体を通過させる複数の通水孔29が設けられている。また、前記平坦部27cには、後述する配管部材44のオーバーフローパイプ47を貫通させる貫通孔30が設けられている。   The outer peripheral portion 27a is provided with a depressed portion 28 that is concavely and convexly fitted to the protrusion 14 of the inner container 11 so as to be recessed inward. Further, the outer peripheral portion 27a is dimensioned so as not to interfere with the conical cylinder portion 12b of the inner container 11 in a state in which the depressed portion 28 is fitted to the protrusion 14 and assembled. The partition wall portion 27b is provided with a plurality of water passage holes 29 through which liquid passes. Further, the flat portion 27c is provided with a through hole 30 through which an overflow pipe 47 of a piping member 44 described later passes.

前記振れ止め部材31は、内容器11と同様のステンレス製であり、内容器11の第1閉塞面部16bに形成した振れ止め部材配設凹部17に対して接合することにより、外容器18の第2閉塞面部22cに向けて突出するように固着されるものである。この振れ止め部材31は、図2および図6に示すように、円板状をなす固着部32と、該固着部32から突出する振れ止め部33とを備えた凸状に形成されている。そして、本実施形態では、内容器11からの伝熱を低減するために、振れ止め部33から固着部32にかけて貫通する貫通孔34が設けられている。   The anti-sway member 31 is made of stainless steel similar to the inner container 11, and is joined to the anti-sway member disposing recess 17 formed on the first closing surface part 16 b of the inner container 11, thereby 2 It is fixed so as to protrude toward the closing surface portion 22c. As shown in FIGS. 2 and 6, the steady member 31 is formed in a convex shape having a disk-like fixing portion 32 and a steady portion 33 protruding from the fixing portion 32. In the present embodiment, in order to reduce heat transfer from the inner container 11, a through hole 34 penetrating from the steadying portion 33 to the fixing portion 32 is provided.

前記振れ止め抑え部材35は、外容器18と同様のステンレス製であり、外容器18の第2閉塞面部22cに形成した凹部23に接合により固着される肉厚0.6mmのもので、振れ止め部材31を貫通させることにより、該振れ止め部材31を介して内容器11の移動を抑制するものである。即ち、振れ止め抑え部材35は、塑性変形することなく内容器11の揺動を確実に防止できる範囲で、薄肉に形成されている。この振れ止め抑え部材35は、凹部23の開口端の直径より大径の円板状をなし、その中心には、振れ止め部33を挿通保持する挿通孔36が設けられている。そして、本実施形態では、挿通孔36の縁に所定間隔をもって複数の切欠部37を設け、振れ止め部33との接触面積を低減することにより、振れ止め部材31から振れ止め抑え部材35への伝熱を低減する構成としている。また、この振れ止め抑え部材35には、前記挿通孔36の中心である振れ止め部33を中心として同一方向へ環状に膨出する一対の同心円からなる膨出部38A,38Bが同一方向に設けられている。これら膨出部38A,38Bにより、振れ止め抑え部材35は、中心断面形状が波状をなすように構成されている。また、本実施形態では、外側に位置する大径の膨出部38Aは、その外径が凹部23の内径より僅かに小さくなるように形成され、この凹部23の開口縁に位置決めして内嵌できる構成としている。   The anti-rest member 35 is made of stainless steel similar to the outer container 18 and has a thickness of 0.6 mm that is fixed to the concave portion 23 formed on the second closing surface portion 22c of the outer container 18 by bonding. By causing the member 31 to penetrate, the movement of the inner container 11 is suppressed via the steadying member 31. That is, the steadying restraining member 35 is formed thin so that the inner container 11 can be reliably prevented from swinging without being plastically deformed. This steadying restraining member 35 has a disk shape larger in diameter than the diameter of the opening end of the recess 23, and an insertion hole 36 for inserting and holding the steadying portion 33 is provided at the center thereof. In the present embodiment, a plurality of notches 37 are provided at predetermined intervals on the edge of the insertion hole 36, and the contact area with the steadying portion 33 is reduced, whereby the steadying member 31 to the steadying restraining member 35 is reduced. The heat transfer is reduced. Further, the steadying restraining member 35 is provided with bulging portions 38A and 38B made of a pair of concentric circles that bulge in the same direction around the steadying portion 33 that is the center of the insertion hole 36 in the same direction. It has been. By these bulging portions 38A and 38B, the steadying restraining member 35 is configured such that the central cross-sectional shape is wavy. In the present embodiment, the large-diameter bulging portion 38A located outside is formed so that its outer diameter is slightly smaller than the inner diameter of the recess 23, and is positioned at the opening edge of the recess 23 and fitted inside. It is configured as possible.

前記構成の液体容器10を組み立てる際には、例えば、内容器11の第1内容器部材12に対して、第1口部13と反対側の接合開口端から整流板27を隔壁部27bの側から挿入し、第1内容器部材12の突部14と整流板27の陥没部28とを凹凸嵌合させて組み付ける。そして、内容器11を構成する第1内容器部材12、第2内容器部材15および第3内容器部材16を溶接することにより接合する。また、内容器11の第3内容器部材16の振れ止め部材配設部に対して振れ止め部材31の固着部32を配設し、これらを溶接することにより接合する。なお、第3内容器部材16は、振れ止め部材31を接合した状態で、第2内容器部材15と接合してもよい。   When assembling the liquid container 10 having the above-described configuration, for example, the rectifying plate 27 is connected to the partition wall portion 27b from the joint opening end opposite to the first mouth portion 13 with respect to the first inner container member 12 of the inner container 11. Then, the protrusion 14 of the first inner container member 12 and the depressed portion 28 of the rectifying plate 27 are assembled by fitting in an uneven manner. And it joins by welding the 1st inner container member 12, the 2nd inner container member 15, and the 3rd inner container member 16 which comprise the inner container 11. As shown in FIG. Moreover, the fixing | fixed part 32 of the steadying member 31 is arrange | positioned with respect to the steadying member arrangement | positioning part of the 3rd inner container member 16 of the inner container 11, and these are joined by welding. The third inner container member 16 may be joined to the second inner container member 15 in a state where the steadying member 31 is joined.

このようにして内容器11を組み立てると、第1口部13の第2円筒部12cから他端の振れ止め部材31にかけて輻射伝熱を防止するための金属箔39を配設する。   When the inner container 11 is assembled in this manner, a metal foil 39 for preventing radiant heat transfer is disposed from the second cylindrical portion 12c of the first mouth portion 13 to the steadying member 31 at the other end.

ついで、外容器18の第1外容器部材19に対して、第2口部20と反対側の接合開口端から内容器11を第1口部13の側から挿入し、第1口部13の先端のフレア部12dと第2口部20の先端とを溶接することにより接合する。また、第3外容器部材22の凹部23に対して、開口端から振れ止め抑え部材35を膨出部38A,38Bの側から配設し、この膨出部38A,38Bが凹部23内に膨出するように位置させて、該振れ止め抑え部材35の外周部と外容器18の凹部23の外周部とを、接合することにより固着する。この際、本実施形態では、膨出部38Aを凹部23に内嵌可能な直径に形成しているため、組み付ける際の位置決め作業性を向上できる。さらに、第3外容器部材22の平坦部27cの内面に、ガスを吸着するゲッター40を取付部材41を介して接合することにより配設する。   Next, the inner container 11 is inserted into the first outer container member 19 of the outer container 18 from the joint opening end opposite to the second mouth part 20 from the first mouth part 13 side. The flare portion 12d at the tip and the tip of the second mouth portion 20 are joined by welding. Further, an anti-swaying member 35 is disposed from the opening end to the concave portion 23 of the third outer container member 22 from the side of the bulging portions 38A and 38B, and the bulging portions 38A and 38B bulge into the concave portion 23. The outer peripheral portion of the steadying restraining member 35 and the outer peripheral portion of the concave portion 23 of the outer container 18 are fixed by being joined so as to protrude. At this time, in the present embodiment, since the bulging portion 38A is formed to have a diameter that can be fitted into the recess 23, the positioning workability during assembly can be improved. Furthermore, a getter 40 that adsorbs gas is disposed on the inner surface of the flat portion 27 c of the third outer container member 22 by joining via an attachment member 41.

この状態で、内容器11に対して外容器18の第2外容器部材21を外嵌させ、該第2外容器部材21と第1外容器部材19とを溶接することにより接合する。その後、内容器11の第3内容器部材16を覆うように外容器18を構成する第3外容器部材22を配置し、該第3外容器部材22と第2外容器部材21とを溶接することにより接合する。   In this state, the second outer container member 21 of the outer container 18 is externally fitted to the inner container 11, and the second outer container member 21 and the first outer container member 19 are joined by welding. Thereafter, the third outer container member 22 constituting the outer container 18 is disposed so as to cover the third inner container member 16 of the inner container 11, and the third outer container member 22 and the second outer container member 21 are welded. To join.

ついで、外容器18に配設したチップ管26に排気装置の排気管を接続し、予め規定した真空度になるように真空排気する。そして、真空排気により規定の真空度に達すると、その真空度を維持した状態でリークテスト装置により、内容器11および外容器18の間に形成された真空空間42にリークが存在するか否かをテストする。その結果、リークが無いことが確認されると、チップ管26を封止して不要部分を切断する。また、残留したチップ管26の外周部にアルミニウム製のチップ管カバー43を配設する。   Next, an exhaust pipe of an exhaust device is connected to the tip pipe 26 disposed in the outer container 18 and evacuated to a predetermined degree of vacuum. When the specified vacuum degree is reached by evacuation, whether or not there is a leak in the vacuum space 42 formed between the inner container 11 and the outer container 18 by the leak test apparatus while maintaining the vacuum degree. To test. As a result, when it is confirmed that there is no leak, the chip tube 26 is sealed and unnecessary portions are cut. Further, an aluminum tip tube cover 43 is disposed on the outer periphery of the remaining tip tube 26.

なお、真空空間42に配設されたゲッター40は、前記排気工程で、所定の高温雰囲気下で加熱されることにより活性化される。または、前記排気工程は、活性化しない温度または常温の雰囲気下で行われ、排気孔の封止が完了した後、複数の液体容器10を纏めて加熱炉内に配置し、高温で加熱することにより活性化される。   The getter 40 disposed in the vacuum space 42 is activated by being heated in a predetermined high temperature atmosphere in the exhaust process. Alternatively, the evacuation step is performed in an atmosphere at a temperature that is not activated or normal temperature, and after sealing the exhaust holes, the plurality of liquid containers 10 are collectively placed in a heating furnace and heated at a high temperature. Activated by.

このように、本発明の液体容器10は、整流板27を内容器11に対して溶接することなく、陥没部28と突部14との凹凸嵌合により組み付けることができるため、これらの間に溶接の必要はない。そのため、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できる。   As described above, the liquid container 10 of the present invention can be assembled by the concave-convex fitting between the depressed portion 28 and the projecting portion 14 without welding the rectifying plate 27 to the inner container 11. There is no need for welding. Therefore, the assembly workability can be improved and the cost can be reduced. In addition, it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

このように製造された液体容器10は、車両の冷却水循環経路または家庭の給湯経路の所定位置に配管部材44を用いて介設される。ここで、この配管部材44は樹脂製であり、図1に示すように、内容器11の第1口部13に内嵌接続される装着部45と、液体が流通される図示しない経路において、上流側に接続される流入管部50と、下流側に接続される流出管部51とを備えている。   The liquid container 10 manufactured in this way is interposed using a piping member 44 at a predetermined position in the cooling water circulation path of the vehicle or the hot water supply path of the home. Here, the piping member 44 is made of resin, and as shown in FIG. 1, in the mounting portion 45 that is fitted and connected to the first mouth portion 13 of the inner container 11, and in a path (not shown) through which the liquid flows. An inflow pipe portion 50 connected to the upstream side and an outflow pipe portion 51 connected to the downstream side are provided.

前記装着部45は円筒状をなし、その外径は第1口部13の内径と略同一のものである。この装着部45の内部には、中心に向けて放射状に突出するリブ46が設けられ、その先端には、内容器11内に配設した整流板27の貫通孔30を貫通して第1閉塞面部16bにかけて延びるオーバーフローパイプ47が配設されている。このオーバーフローパイプ47には、該配管部材44および第1口部13への装着状態で、整流板27の平坦部27cの第1口部13の側の面に係止し、第1口部13に向けた整流板27の移動を阻止する係止部48が設けられている。なお、オーバーフローパイプ47において、第1閉塞面部16bの側に位置する先端は、斜めにカットした傾斜部49とされている。   The mounting portion 45 has a cylindrical shape, and the outer diameter thereof is substantially the same as the inner diameter of the first mouth portion 13. A rib 46 projecting radially toward the center is provided inside the mounting portion 45, and the tip of the rib 46 passes through the through hole 30 of the rectifying plate 27 disposed in the inner container 11 and is closed first. An overflow pipe 47 extending to the surface portion 16b is provided. The overflow pipe 47 is engaged with the surface of the flat portion 27 c of the rectifying plate 27 on the first mouth portion 13 side in a state of being attached to the piping member 44 and the first mouth portion 13, and the first mouth portion 13. A locking portion 48 is provided for preventing the movement of the rectifying plate 27 toward the head. In addition, in the overflow pipe 47, the front-end | tip located in the 1st obstruction | occlusion surface part 16b side is made into the inclined part 49 cut diagonally.

前記流入管部50は、装着部45の内部に連通するように下端外周部に接続され、オーバーフローパイプ47の外周部から内容器11内に液体を供給するものである。   The inflow pipe portion 50 is connected to the outer peripheral portion of the lower end so as to communicate with the inside of the mounting portion 45, and supplies the liquid into the inner container 11 from the outer peripheral portion of the overflow pipe 47.

前記流出管部51は、装着部45の閉塞された下端を貫通するように設けられた略L字形状のものである。この流出管部51には、装着部45内に位置する先端には、オーバーフローパイプ47の端部に接続される接続部52が設けられ、オーバーフローパイプ47の先端から流入される内容器11内に貯留されていた液体を外部に流出させる構成としている。   The outflow pipe portion 51 has a substantially L shape provided so as to penetrate the closed lower end of the mounting portion 45. The outflow pipe portion 51 is provided with a connection portion 52 connected to the end portion of the overflow pipe 47 at the front end located in the mounting portion 45, and into the inner container 11 that flows in from the front end of the overflow pipe 47. It is set as the structure which flows out the stored liquid outside.

なお、冷却水循環経路または給湯経路に介設する場合には、図示のように、口部13,20を下向きに位置させ、閉塞面部16b,22cを上向きに位置させることにより、上側に溜まる高温液体を下側に位置する自然冷却された経路内液体から離間させることが好ましい。   When the cooling water circulation path or the hot water supply path is provided, as shown in the drawing, the mouth portions 13 and 20 are positioned downward, and the closed surface portions 16b and 22c are positioned upward, so that the high-temperature liquid that accumulates on the upper side. Is preferably spaced from the naturally cooled in-path liquid located below.

この配管部材44を介して冷却水循環経路または給湯経路に介設した液体容器10には、流入管部50を介して高温の液体が内容器11内において、オーバーフローパイプ47の外部に流入される(流入路)。そして、この流入液体は整流板27により整流され、径方向にかけて略均等に整流された状態で、通水孔29を通って整流板27の第1閉塞面部16bの側に流入する。そうすると、既に貯留されていた液体は、オーバーフローパイプ47の先端の傾斜部49から内部に流入し、流出管部51を介して冷却水循環経路または給湯経路に流出される(流出路)。   In the liquid container 10 provided in the cooling water circulation path or the hot water supply path via the piping member 44, high-temperature liquid flows into the outside of the overflow pipe 47 in the inner container 11 via the inflow pipe portion 50 ( Inflow channel). Then, the inflowing liquid is rectified by the rectifying plate 27 and flows into the first closing surface portion 16 b side of the rectifying plate 27 through the water passage hole 29 in a state of being rectified substantially uniformly in the radial direction. Then, the liquid that has already been stored flows into the inside from the inclined portion 49 at the tip of the overflow pipe 47 and flows out to the cooling water circulation path or the hot water supply path via the outflow pipe section 51 (outflow path).

この際、液体容器10は、車両の走行による振動や液体が流入することによる水圧などによって、固定された外容器18に対して口部13,20のみで接合された内容器11が揺動する。しかし、本実施形態では、内容器11に振れ止め部材31を配設するとともに、外容器18に振れ止め抑え部材35を配設しているため、振動が加わることによる内容器11の外容器18に対する揺動を防止できる。そのため、内容器11が外容器18に干渉することによる異音の発生を防止できるうえ、内容器11と外容器18とを接合した口部13,20にリークが発生することを防止できる。   At this time, in the liquid container 10, the inner container 11 that is joined to the fixed outer container 18 only by the mouth portions 13 and 20 is swung due to vibration caused by running of the vehicle or water pressure due to the inflow of liquid. . However, in this embodiment, since the steadying member 31 is provided in the inner container 11 and the steadying suppressing member 35 is provided in the outer container 18, the outer container 18 of the inner container 11 due to vibration is applied. Can be prevented from swinging. Therefore, it is possible to prevent the generation of noise due to the inner container 11 interfering with the outer container 18, and it is possible to prevent leakage from occurring in the mouth portions 13 and 20 where the inner container 11 and the outer container 18 are joined.

一方、車両のエンジンを停止したり給湯を停止したりすると、冷却水循環経路内や給湯経路内に残留した液体は自然冷却される。しかし、液体容器10内に貯留された液体は、該液体容器10の断熱性能により保温される。   On the other hand, when the vehicle engine is stopped or the hot water supply is stopped, the liquid remaining in the cooling water circulation path or the hot water supply path is naturally cooled. However, the liquid stored in the liquid container 10 is kept warm by the heat insulating performance of the liquid container 10.

ここで、この液体容器10を介設していない通常の経路では、再びエンジンを始動させたり給湯を開始したりすると、当初はエンジンまたは蛇口には経路内に残留する自然冷却された液体のみが給水される。しかし、この液体容器10を介設した経路では、経路内の液体が液体容器10に流入し、液体容器10で保温した液体が流出管部51を介してエンジンまたは蛇口に給水される。そのため、当初から常温より高温の液体を供給することができる。   Here, when the engine is started again or the hot water supply is started again in the normal path not provided with the liquid container 10, only the naturally cooled liquid remaining in the path is initially stored in the engine or the faucet. Water is supplied. However, in the path provided with the liquid container 10, the liquid in the path flows into the liquid container 10, and the liquid kept warm in the liquid container 10 is supplied to the engine or the faucet through the outflow pipe portion 51. Therefore, a liquid having a temperature higher than normal temperature can be supplied from the beginning.

但し、液体容器10による保温状態では、内容器11と外容器18との間の断熱のための真空空間42に振動防止部材として振れ止め部材31と振れ止め抑え部材35とを配設しているため、これらを伝熱部材として内容器11の熱が外容器18に伝わって放熱される。   However, in the heat insulation state by the liquid container 10, the anti-sway member 31 and the anti-sway member 35 are disposed as vibration preventing members in the vacuum space 42 for heat insulation between the inner container 11 and the outer container 18. Therefore, the heat of the inner container 11 is transmitted to the outer container 18 using these as heat transfer members and radiated.

しかし、本実施形態では、振れ止め抑え部材35には、振れ止め部材31を中心として円環状に膨出する複数の膨出部38A,38Bを設けているため、外容器18において外気に曝された放熱量が多い領域までの断熱距離を確保できる。その結果、振れ止め部材31および振れ止め抑え部材35を介して外容器18へ伝わる熱量を低減でき、保温性能が低下することを防止できる。また、本実施形態では、凹部23の閉塞部23aと振れ止め抑え部材35との間に所定の断熱空間24を形成する構成とし、振れ止め部材31の近傍からの放熱を防止できるようにしているため、保温性能の低下を更に低減できる。   However, in the present embodiment, the steadying restraining member 35 is provided with a plurality of bulging portions 38A and 38B that bulge in an annular shape around the steadying member 31, so that it is exposed to the outside air in the outer container 18. Insulation distance to a region with a large amount of heat dissipation can be secured. As a result, the amount of heat transmitted to the outer container 18 via the steady rest member 31 and the steady rest suppressing member 35 can be reduced, and the heat retention performance can be prevented from deteriorating. In the present embodiment, a predetermined heat insulating space 24 is formed between the closed portion 23a of the recess 23 and the steadying restraining member 35 so that heat radiation from the vicinity of the steadying member 31 can be prevented. Therefore, it is possible to further reduce the decrease in heat retention performance.

図7は第2実施形態の液体容器10を示す。この液体容器10は、図8に示すように、内容器11を構成する第1内容器部材12の外周部である第1円筒部12aに、外向きに窪む陥没部53が環状をなすよう設けられるとともに、整流板27の外周部27aに外向きに突出する突部54が周方向に所定間隔をもって複数設けられている点でのみ、第1実施形態と相違している。   FIG. 7 shows the liquid container 10 of the second embodiment. As shown in FIG. 8, the liquid container 10 is configured such that a recessed portion 53 that is recessed outwardly forms an annular shape in the first cylindrical portion 12 a that is the outer peripheral portion of the first inner container member 12 that constitutes the inner container 11. It is different from the first embodiment only in that it is provided and a plurality of protrusions 54 that protrude outwardly on the outer peripheral portion 27a of the rectifying plate 27 are provided at predetermined intervals in the circumferential direction.

この第2実施形態の液体容器10は、第1実施形態と同様の工程を経て設けられる。そして、第1実施形態と同様に、整流板27を内容器11に対して凹凸嵌合により組み付けることができるため、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できるという同様の作用および効果を得ることができる。   The liquid container 10 of the second embodiment is provided through the same process as that of the first embodiment. And since the baffle plate 27 can be assembled | attached with an uneven | corrugated fitting with respect to the inner container 11 similarly to 1st Embodiment, while being able to improve assembly workability | operativity, it can aim at cost reduction. Further, it is possible to obtain the same operation and effect that it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

図9は第3実施形態の液体容器10を示す。この液体容器10は、内容器11に外向きに窪むように形成する陥没部、および、整流板27に形成する突部の構成を変更した点で、第2実施形態と相違している。   FIG. 9 shows a liquid container 10 of the third embodiment. This liquid container 10 is different from the second embodiment in that the configuration of the recessed portion formed to be recessed outward in the inner container 11 and the protrusion formed on the rectifying plate 27 are changed.

具体的には、第3実施形態では、図10に示すように、内容器11を構成する第1内容器部材12には、外周部である第1円筒部12aの開口(上)端に、段状に拡開させたフレア部55が形成されている。そして、第2内容器部材15には、その一(下)端にフレア部55の外径より大きい外径をなす接合フランジ部56が設けられている。   Specifically, in the third embodiment, as shown in FIG. 10, the first inner container member 12 constituting the inner container 11 has an opening (upper) end of the first cylindrical portion 12 a that is an outer peripheral portion, A flare portion 55 that is expanded stepwise is formed. The second inner container member 15 is provided with a joining flange portion 56 having an outer diameter larger than the outer diameter of the flare portion 55 at one (lower) end thereof.

また、整流板27は、所定間隔をもって外向きに膨出するように設けた突部54の代わりに、前記フレア部55内に嵌合可能な拡開したフレア状の突部57が環状をなすように設けられている。   In addition, the rectifying plate 27 has an expanded flared projection 57 that can be fitted into the flare portion 55 instead of the projection 54 provided so as to bulge outward at a predetermined interval. It is provided as follows.

この第3実施形態では、第1内容器部材12に対して第2および第3内容器部材15,16を接合する前に、第1内容器部材12に対して整流板27を圧入することなく隔壁部27bの側から収容させるように配置し、突部57をフレア部55内に載せる。その後、第1内容器部材12の開口端であるフレア部55に第2内容器部材15の接合フランジ部56を当接させて、これらを溶接することにより接合する。これにより、これらフレア部55と接合フランジ部56とで、外向きに窪む陥没部58が形成される。   In the third embodiment, before the second and third inner container members 15 and 16 are joined to the first inner container member 12, the rectifying plate 27 is not press-fitted into the first inner container member 12. It arrange | positions so that it may accommodate from the partition part 27b side, and the protrusion 57 is mounted in the flare part 55. FIG. Then, the joining flange part 56 of the 2nd inner container member 15 is made to contact | abut to the flare part 55 which is the opening end of the 1st inner container member 12, and these are joined by welding. As a result, the flare portion 55 and the joint flange portion 56 form a depressed portion 58 that is recessed outward.

そして、該第2内容器部材15に対して第3内容器部材16を接合により組み付けた後、この内容器11に対して外容器18を接合して組み付けることにより、図9に示す液体容器10が完成する。   Then, after the third inner container member 16 is assembled to the second inner container member 15 by joining, the outer container 18 is joined to the inner container 11 and assembled, whereby the liquid container 10 shown in FIG. Is completed.

このように構成した第3実施形態の液体容器10は、第2実施形態と同様に、整流板27を内容器11に対して接合することなく、また、整流板27を圧入することなく、組み付けにより突部57を挟み込むようにして陥没部58と凹凸嵌合状態とすることができる。そのため、第1実施形態と同様に、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できるという同様の作用および効果を得ることができる。   The liquid container 10 of the third embodiment configured as described above is assembled without joining the rectifying plate 27 to the inner container 11 and without press-fitting the rectifying plate 27 as in the second embodiment. Thus, the projecting portion 57 can be sandwiched between the depressed portion 58 and the concave portion 58. Therefore, as in the first embodiment, the assembly workability can be improved and the cost can be reduced. Further, it is possible to obtain the same operation and effect that it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

図11は第4実施形態の液体容器10を示す。この液体容器10は、内容器11に対して整流板27を凹凸嵌合によらず、挟み込むようにして配設するようにした点で、前記各実施形態と相違している。   FIG. 11 shows the liquid container 10 of the fourth embodiment. The liquid container 10 is different from the above embodiments in that the current plate 27 is disposed so as to be sandwiched between the inner container 11 and the inner container 11 without being unevenly fitted.

具体的には、第4実施形態では、図12に示すように、内容器11を構成する第1内容器部材12の外周部である第1円筒部12aに、組付状態の内容器11の第1閉塞面部16bに向けた整流板27の移動を阻止する係止部59が、環状をなすように内向きに膨出させて設けられている。そして、前記配管部材44のオーバーフローパイプ47に設けた係止部48を、整流板27が第1口部13に向けて移動することを阻止する第2の係止部とし、これらの係止部59,48で整流板27の上下端を挟み込むように構成している。   Specifically, in the fourth embodiment, as shown in FIG. 12, the assembled inner container 11 is attached to the first cylindrical portion 12 a that is the outer peripheral portion of the first inner container member 12 constituting the inner container 11. A locking portion 59 that prevents the movement of the rectifying plate 27 toward the first closing surface portion 16b is provided so as to bulge inward so as to form an annular shape. And the latching | locking part 48 provided in the overflow pipe 47 of the said piping member 44 is made into the 2nd latching | locking part which prevents the baffle plate 27 moving toward the 1st opening part 13, These latching | locking parts The upper and lower ends of the rectifying plate 27 are sandwiched between 59 and 48.

また、整流板27は、外周部27aと隔壁部27bと平坦部27cとを備えた第1実施形態と同様のもので、組付状態の係止部59,48間の高さより僅かに低い全高に形成されている。そして、本実施形態では、上端縁である外周部27aの開口端に、周方向に所定間隔をもってスリット60が設けられている。なお、外周部27aの下端の外径は、前記係止部59の内径より小さく形成されている。また、外周部27aの上端の外径は、係止部59の内径より大きく形成されている。但し、外周部27aの上端の外径は、スリット60を設ける構成から第1円筒部12aの内径より大きくすることも可能であるが、組付作業性を考慮すると第1円筒部12aの内径以下とすることが好ましい。さらに、スリット60は、外周部27aにおいて、係止部59の内径と同一外径となる位置まで延びるように構成することが好ましい。   The rectifying plate 27 is the same as that of the first embodiment including the outer peripheral portion 27a, the partition wall portion 27b, and the flat portion 27c, and is slightly lower than the height between the locking portions 59 and 48 in the assembled state. Is formed. In the present embodiment, slits 60 are provided at a predetermined interval in the circumferential direction at the opening end of the outer peripheral portion 27a that is the upper edge. Note that the outer diameter of the lower end of the outer peripheral portion 27 a is smaller than the inner diameter of the locking portion 59. In addition, the outer diameter of the upper end of the outer peripheral portion 27 a is formed larger than the inner diameter of the locking portion 59. However, the outer diameter of the upper end of the outer peripheral portion 27a can be made larger than the inner diameter of the first cylindrical portion 12a from the configuration in which the slit 60 is provided, but in consideration of the assembly workability, it is less than the inner diameter of the first cylindrical portion 12a. It is preferable that Furthermore, it is preferable that the slit 60 is configured to extend to a position where the outer peripheral portion 27 a has the same outer diameter as the inner diameter of the locking portion 59.

この第4実施形態では、第1内容器部材12に対して第2および第3内容器部材15,16を接合する前に、第1実施形態と同様に、第1内容器部材12に対して整流板27を圧入するようにして組み付ける。この際、第1内容器部材12の係止部59の内径より大径の開口端を有する整流板27は、その外周部27aがスリット60により弾性的に収縮し、係止部59を越えると弾性的に復元する。これにより、整流板27の開口端が係止部59の下側に係止することにより、第1内容器部材12の開口端の側への移動が阻止される。   In this 4th Embodiment, before joining the 2nd and 3rd inner container members 15 and 16 with respect to the 1st inner container member 12, like 1st Embodiment, with respect to the 1st inner container member 12, The rectifying plate 27 is assembled by press-fitting. At this time, when the rectifying plate 27 having an opening end having a diameter larger than the inner diameter of the locking portion 59 of the first inner container member 12 is elastically contracted by the slit 60 and exceeds the locking portion 59. Restore elastically. Accordingly, the opening end of the rectifying plate 27 is locked to the lower side of the locking portion 59, thereby preventing the movement of the first inner container member 12 toward the opening end.

その後、第1実施形態と同様にして第2内容器部材15および第3内容器部材16を接合により組み付けた後、外容器18を接合して組み付けることにより、図11に示す液体容器10が完成する。   Thereafter, the second inner container member 15 and the third inner container member 16 are assembled by joining in the same manner as in the first embodiment, and then the outer container 18 is joined and assembled to complete the liquid container 10 shown in FIG. To do.

そして、液体容器10に対して配管部材44を装着すると、オーバーフローパイプ47が貫通孔30を貫通し、該オーバーフローパイプ47の第2の係止部48が整流板27の平坦部27cを係止することにより、整流板27が上下で挟み込んだ状態に位置決めされる。   When the piping member 44 is attached to the liquid container 10, the overflow pipe 47 passes through the through hole 30, and the second locking portion 48 of the overflow pipe 47 locks the flat portion 27 c of the rectifying plate 27. As a result, the rectifying plate 27 is positioned so as to be sandwiched between the top and bottom.

このように構成した第4実施形態の液体容器10は、整流板27を内容器11に対して接合することなく、係止部59,48により挟み込んで組み付けることができるため、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できるという同様の作用および効果を得ることができる。   The liquid container 10 of the fourth embodiment configured as described above can be assembled by being sandwiched between the locking portions 59 and 48 without joining the rectifying plate 27 to the inner container 11, thereby improving the assembling workability. In addition, the cost can be reduced. Further, it is possible to obtain the same operation and effect that it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

図13は第5実施形態の液体容器10を示す。この液体容器10は、内容器11の内部に整流板27を挟み込むようにして配設する構成を異なるようにした点で、第4実施形態と相違している。   FIG. 13 shows the liquid container 10 of the fifth embodiment. The liquid container 10 is different from the fourth embodiment in that the configuration in which the current plate 27 is sandwiched inside the inner container 11 is different.

具体的には、第5実施形態では、図14に示すように、内容器11を構成する第1内容器部材12には、凹凸嵌合させる突部14、陥没部53,58および係止部59は設けていない。そして、これらに代えて、第2内容器部材15は、第1内容器部材12の第1円筒部12aの直径より小さい直径の円筒状に形成し、その一(下)端に第1円筒部12aの直径より大きい外径をなすように接合フランジ部61が設けられている。   Specifically, in the fifth embodiment, as shown in FIG. 14, the first inner container member 12 that constitutes the inner container 11 has projections 14, depressions 53 and 58, and locking portions that are unevenly fitted. 59 is not provided. Instead of these, the second inner container member 15 is formed in a cylindrical shape having a diameter smaller than the diameter of the first cylindrical portion 12a of the first inner container member 12, and the first cylindrical portion is formed at one (lower) end thereof. A joining flange portion 61 is provided so as to have an outer diameter larger than the diameter of 12a.

また、整流板27は、内容器11と同様に、その外周部27aに陥没部28、突部54,57およびスリット60は設けていない。そして、外周部27aは、各実施形態と同様に、垂直に近い急傾斜状態で隔壁部27bに向けて直径が小さくなるように縮径した略円筒状をなし、直径が大きい開口端の外径は、第1内容器部材12の第1円筒部12aの内径より僅かに小さく形成されている。   Further, like the inner container 11, the rectifying plate 27 is not provided with the depressed portion 28, the projecting portions 54 and 57, and the slit 60 on the outer peripheral portion 27 a. The outer peripheral portion 27a, like each embodiment, has a substantially cylindrical shape with a diameter reduced toward the partition wall portion 27b in a steeply inclined state close to vertical, and the outer diameter of the opening end having a large diameter. Is formed slightly smaller than the inner diameter of the first cylindrical portion 12 a of the first inner container member 12.

この第5実施形態では、第1内容器部材12に対して第2および第3内容器部材15,16を接合する前に、第1内容器部材12に対して整流板27を圧入することなく隔壁部27bの側から収容させるように配置する。その後、第1内容器部材12の開口端に第2内容器部材15の接合フランジ部61を当接させて、これらを溶接することにより接合する。これにより、この接合フランジ部61において、第1内容器部材12から内向きに突出する部分により係止部62が形成される。   In the fifth embodiment, before the second and third inner container members 15, 16 are joined to the first inner container member 12, the rectifying plate 27 is not press-fitted into the first inner container member 12. It arrange | positions so that it may accommodate from the partition part 27b side. Then, the joining flange part 61 of the 2nd inner container member 15 is made to contact | abut to the opening end of the 1st inner container member 12, and these are joined by welding. Thereby, in this joint flange part 61, the latching | locking part 62 is formed of the part which protrudes inward from the 1st inner container member 12. FIG.

そして、該第2内容器部材15に対して第3内容器部材16を接合により組み付けた後、この内容器11に対して外容器18を接合して組み付けることにより、図13に示す液体容器10が完成する。   Then, after the third inner container member 16 is assembled to the second inner container member 15 by joining, the outer container 18 is joined to the inner container 11 and assembled, whereby the liquid container 10 shown in FIG. Is completed.

この第5実施形態の液体容器10では、内容器11の内部で整流板27が係止することなく、第1内容器部材12の内部において遊動可能な状態である。しかし、所定の経路に組み付ける際に、液体容器10に対して配管部材44を装着すると、オーバーフローパイプ47が貫通孔30を貫通し、該オーバーフローパイプ47の第2の係止部48が整流板27の平坦部27cを係止することにより、整流板27は上下が係止部62,48で挟み込まれた状態に位置決めされる。   In the liquid container 10 according to the fifth embodiment, the rectifying plate 27 is not locked inside the inner container 11, and is in a freely movable state inside the first inner container member 12. However, when the piping member 44 is attached to the liquid container 10 when assembled in the predetermined path, the overflow pipe 47 penetrates the through hole 30, and the second locking portion 48 of the overflow pipe 47 is connected to the current plate 27. By locking the flat portion 27 c, the rectifying plate 27 is positioned in a state where the upper and lower sides are sandwiched between the locking portions 62 and 48.

このように構成した第5実施形態の液体容器10は、第4実施形態と同様に、整流板27を内容器11に対して接合することなく、係止部62,48により挟み込んで組み付けることができるため、組立作業性を向上できるとともに、コストダウンを図ることができる。また、腐食に伴う液体への異物質の混入を防止できるとともに、リークの発生を防止できるという同様の作用および効果を得ることができる。   As in the fourth embodiment, the liquid container 10 of the fifth embodiment configured as described above can be sandwiched and assembled by the locking portions 62 and 48 without joining the rectifying plate 27 to the inner container 11. Therefore, the assembly workability can be improved and the cost can be reduced. Further, it is possible to obtain the same operation and effect that it is possible to prevent foreign substances from being mixed into the liquid due to corrosion and to prevent the occurrence of leakage.

なお、本発明の液体容器10は、前記実施形態の構成に限定されるものではなく、種々の変更が可能である。   The liquid container 10 of the present invention is not limited to the configuration of the above embodiment, and various modifications can be made.

例えば、前記各実施形態では、配管部材44のオーバーフローパイプ47に整流板27の下面を係止する係止部48を設けたが、整流板27は、流入した液体の圧力により閉塞面部16b,22cに向けて圧接されるため、この係止部48は設けない構成としてもよい。   For example, in each of the above embodiments, the locking portion 48 that locks the lower surface of the rectifying plate 27 is provided on the overflow pipe 47 of the piping member 44. However, the rectifying plate 27 is closed by the pressure of the liquid that has flowed. Therefore, the engaging portion 48 may not be provided.

本発明の第1実施形態の液体容器を示す断面図である。It is sectional drawing which shows the liquid container of 1st Embodiment of this invention. 図1の断面斜視図である。It is a cross-sectional perspective view of FIG. 内容器の分解斜視図である。It is a disassembled perspective view of an inner container. 外容器の分解斜視図である。It is a disassembled perspective view of an outer container. 整流板の斜視図である。It is a perspective view of a baffle plate. 振れ止め部材および振れ止め抑え部材を示す斜視図である。It is a perspective view which shows a steadying member and a steadying prevention member. 第2実施形態の液体容器を示す断面図である。It is sectional drawing which shows the liquid container of 2nd Embodiment. 第2実施形態の第1内容器部材と整流板とを示す斜視図である。It is a perspective view which shows the 1st inner container member and baffle plate of 2nd Embodiment. 第3実施形態の液体容器を示す断面図である。It is sectional drawing which shows the liquid container of 3rd Embodiment. 第3実施形態の第1内容器部材と第2内容器部材と整流板とを示す斜視図である。It is a perspective view which shows the 1st inner container member of 3rd Embodiment, the 2nd inner container member, and a baffle plate. 第4実施形態の液体容器を示す断面図である。It is sectional drawing which shows the liquid container of 4th Embodiment. 第4実施形態の第1内容器部材と整流板とを示す斜視図である。It is a perspective view which shows the 1st inner container member of 4th Embodiment, and a baffle plate. 第5実施形態の液体容器を示す断面図である。It is sectional drawing which shows the liquid container of 5th Embodiment. 第5実施形態の第1内容器部材と第2内容器部材と整流板とを示す斜視図である。It is a perspective view which shows the 1st inner container member of 5th Embodiment, the 2nd inner container member, and a baffle plate.

符号の説明Explanation of symbols

10…液体容器
11…内容器
13…第1口部
14,54,57…突部
16b…第1閉塞面部
18…外容器
20…第2口部
22c…第2閉塞面部
27…整流板
28,53,58…陥没部
42…真空空間
44…配管部材
47…オーバーフローパイプ
48…第2の係止部
50…流入管部
51…流出管部
59,62…係止部
DESCRIPTION OF SYMBOLS 10 ... Liquid container 11 ... Inner container 13 ... 1st opening part 14,54,57 ... Protrusion 16b ... 1st obstruction | occlusion surface part 18 ... Outer container 20 ... 2nd opening part 22c ... 2nd obstruction | occlusion surface part 27 ... Current plate 28, 53, 58 ... Depressed part 42 ... Vacuum space 44 ... Piping member 47 ... Overflow pipe 48 ... Second locking part 50 ... Inflow pipe part 51 ... Outflow pipe part 59, 62 ... Locking part

Claims (6)

一端に開口した第1口部を有する内容器と、該内容器の外部に所定の隙間をあけて囲繞するように配設され一端に前記第1口部の外面に固着される第2口部を有する外容器と、前記口部に装着し前記内容器内を内部に液体が流入する流入路および外部に液体が流出する流出路に区画する配管部材と、前記流入路に配設され貯留された液体と流入された液体との混合を抑制する整流板とを備えた液体容器において、
前記内容器または整流板の外周部に、外向きまたは内向きに窪む陥没部を設けるとともに、整流板または内容器の外周部に、前記陥没部と凹凸嵌合する突部を設けたことを特徴とする液体容器。
An inner container having a first mouth opening at one end, and a second mouth portion disposed so as to surround the inner container with a predetermined gap and fixed to the outer surface of the first mouth at one end An outer container having an inlet, a piping member that is divided into an inflow path through which the liquid flows into the inner container and an outflow path through which the liquid flows out, and is disposed and stored in the inflow path. In a liquid container provided with a rectifying plate that suppresses mixing of the liquid and the flowed-in liquid,
In addition to providing a concave portion that is recessed outward or inward on the outer peripheral portion of the inner container or the current plate, and providing a protrusion that fits the concave portion on the outer peripheral portion of the current plate or the inner container. Feature liquid container.
前記陥没部を環状に設け、前記突部を周方向に所定間隔をもって複数設けたことを特徴とする請求項1に記載の液体容器。   The liquid container according to claim 1, wherein the depressed portion is provided in an annular shape, and a plurality of the protruding portions are provided at predetermined intervals in the circumferential direction. 一端に開口した第1口部を有する内容器と、該内容器の外部に所定の隙間をあけて囲繞するように配設され一端に前記第1口部の外面に固着される第2口部を有する外容器と、前記口部に装着し前記内容器内を内部に液体が流入する流入路および外部に液体が流出する流出路に区画する配管部材と、前記流入路に配設され貯留された液体と流入された液体との混合を抑制する整流板とを備えた液体容器において、
前記内容器の外周部に、前記第1口部と対向する閉塞面に向けた前記整流板の移動を阻止する係止部を設けたことを特徴とする液体容器。
An inner container having a first mouth opening at one end, and a second mouth portion disposed so as to surround the inner container with a predetermined gap and fixed to the outer surface of the first mouth at one end An outer container having an inlet, a piping member that is divided into an inflow path through which the liquid flows into the inner container and an outflow path through which the liquid flows out, and is disposed and stored in the inflow path. In a liquid container provided with a rectifying plate that suppresses mixing of the liquid and the flowed-in liquid,
The liquid container according to claim 1, further comprising: a locking portion that prevents movement of the rectifying plate toward a closed surface facing the first mouth portion on an outer peripheral portion of the inner container.
前記内容器または配管部材に、前記第1口部に向けた前記整流板の移動を阻止する第2係止部を設けたことを特徴とする請求項3に記載の液体容器。   4. The liquid container according to claim 3, wherein the inner container or the piping member is provided with a second locking portion that prevents movement of the current plate toward the first opening. 前記内容器はステンレスからなり、前記整流板はステンレスの腐食を防止する異種金属または樹脂からなることを特徴とする請求項1乃至請求項4のいずれか1項に記載の液体容器。   The liquid container according to any one of claims 1 to 4, wherein the inner container is made of stainless steel, and the rectifying plate is made of a dissimilar metal or resin that prevents corrosion of the stainless steel. 前記内容器および外容器は、口部から対向する閉塞面にかけた軸方向に2以上分割成形して接合したものであることを特徴とする請求項1乃至請求項5のいずれか1項に記載の液体容器。   6. The inner container and the outer container are each formed by dividing and joining two or more pieces in an axial direction from the mouth portion to a facing closed surface facing each other. Liquid container.
JP2006328506A 2006-12-05 2006-12-05 Liquid container Expired - Fee Related JP4732313B2 (en)

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JP5178422B2 (en) * 2008-09-16 2013-04-10 カルソニックカンセイ株式会社 Thermal storage device and manufacturing method thereof

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