JP4731499B2 - Method for assembling catalyst carrier holding mat and apparatus for assembling catalyst carrier holding mat - Google Patents

Method for assembling catalyst carrier holding mat and apparatus for assembling catalyst carrier holding mat Download PDF

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JP4731499B2
JP4731499B2 JP2007007397A JP2007007397A JP4731499B2 JP 4731499 B2 JP4731499 B2 JP 4731499B2 JP 2007007397 A JP2007007397 A JP 2007007397A JP 2007007397 A JP2007007397 A JP 2007007397A JP 4731499 B2 JP4731499 B2 JP 4731499B2
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catalyst carrier
holding mat
mat
holding
edge
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JP2008175091A (en
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敏明 小島
安広 杉山
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Calsonic Kansei Corp
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Description

本発明は、触媒担体の保持用マット組付方法及び触媒担体の保持用マット組付装置に関し、特に、保持用マット組み付けの自動化技術に関する。   The present invention relates to a catalyst carrier holding mat assembling method and a catalyst carrier holding mat assembling apparatus, and more particularly to an automation technique for holding mat assembling.

従来、触媒担体は、触媒を担持させた触媒担体の外周に保持用マットを巻き付け、この保持用マットを介してコンテナ内に収納させるようになっている。この保持用マットは、長方形板材よりなる本体部の巻き付け方向両端部に、凹部と凸部による歯合部が形成されている(例えば、特許文献1参照。)。   Conventionally, a catalyst carrier is configured such that a holding mat is wound around the outer periphery of a catalyst carrier on which a catalyst is loaded, and is accommodated in a container via the holding mat. In this holding mat, a toothed portion formed by a concave portion and a convex portion is formed at both ends in the winding direction of a main body portion made of a rectangular plate material (see, for example, Patent Document 1).

そして、従来では、触媒担体を治具に形成された断面半円形状の凹部内に押し込むことにより、保持用マットの中央部を触媒担体の下面側円弧面に沿わせる工程と、略垂直に起立した保持用マットの両端部を触媒担体の上面側円弧面に沿うように両側面から押圧すると共に、凹部と凸部を互いに歯合させた状態で該歯合部に粘着シールを貼り付けることにより保持用マットの両端接続部を仮止め固定する工程と、外周に保持用マットが組み付けられた触媒担体を治具の凹部から取り出す工程とが全て手作業により行われていた。
特開平10−131744号公報。
Conventionally, the catalyst carrier is pushed into a recess having a semicircular cross section formed in the jig, so that the central portion of the holding mat is set along the arc surface on the lower surface side of the catalyst carrier, and rises substantially vertically. By pressing both ends of the holding mat from both sides so as to be along the upper surface side arc surface of the catalyst carrier, and sticking an adhesive seal to the engagement portion in a state where the recess and the protrusion are engaged with each other The step of temporarily fixing and fixing both end connecting portions of the holding mat and the step of taking out the catalyst carrier having the holding mat attached to the outer periphery from the concave portion of the jig have been performed manually.
JP-A-10-131744.

しかしながら、従来では上述のように多くの作業工程を全て手作業で行っていたため、作業能率が悪いばかりでなく、セラミック触媒担体に対する保持用マットの組み付け位置精度および粘着シートの貼付位置や貼付状態にばらつきが生じ易く、このため、その後のコンテナへの圧入時に保持用マットのはみ出しや、粘着シートの剥離、噛み込み等の不具合によるガス通気洩れを生じさせる虞があるという問題があった。   However, in the past, many of the work steps were performed manually as described above, so not only the work efficiency was poor, but also the accuracy of the assembly position of the holding mat to the ceramic catalyst carrier and the adhesive sheet application position and application state. Variations are likely to occur. For this reason, there has been a problem that gas may leak due to problems such as protrusion of the holding mat, peeling of the adhesive sheet, and biting during subsequent press-fitting into the container.

また、保持用マットは、柔らかい素材で形成されて変形し易いため、上述した作業工程の中でも特にセラミックス触媒担体に対する保持用マットの巻き付けを自動化することが困難であった。   In addition, since the holding mat is formed of a soft material and easily deforms, it is difficult to automate the winding of the holding mat around the ceramic catalyst carrier, particularly in the above-described work process.

本発明の解決しようとする課題は、多くの組み付け工程を自動化することにより、作業能率を向上させると共に、触媒担体に対する保持用マットの組み付け位置精度を高め、排気通路の一部を構成するコンテナ内への圧入時における不具合の発生を防止することができる触媒担体の保持用マット組付方法及び触媒担体の保持用マット組付装置を提供することにある。   The problem to be solved by the present invention is to improve the working efficiency by automating many assembling processes, to improve the assembling position accuracy of the holding mat with respect to the catalyst carrier, and in the container constituting a part of the exhaust passage. An object of the present invention is to provide a catalyst carrier holding mat assembling method and a catalyst carrier holding mat assembling apparatus capable of preventing the occurrence of problems during press-fitting into a catalyst carrier.

加えて、本発明ではセラミック触媒担体に対する保持用マットの巻き付け時における保持用マットに掛かる負担を減らして変形を防止できることを目的としている。   In addition, an object of the present invention is to reduce the burden on the holding mat when the holding mat is wound around the ceramic catalyst carrier, thereby preventing deformation.

上記課題を解決するため請求項1記載の触媒担体の保持用マット組付方法は、両端部に凹部と該凹部に歯合する凸部とを備え該凹部側と凸部側のいずれか一方の端縁部に粘着テープの一端を粘着した平板状の保持用マットを略水平な載置台に対しもう一方の端縁部の両側縁部を除いて載置させる工程と、前記保持用マットにおける前記もう一方の端縁部上に触媒担体を配置させた状態で該触媒担体の両端面に回転ドラムを当接して挟持する工程と、前記保持用マットにおける前記一方の端縁部の裏面から前記触媒担体に対し該もう一方の端縁部の両側縁部を固定機構で押圧固定する工程と、該両固定機構で前記もう一方の端縁部の両側縁部が固定された保持用マットを前記回転ドラムを回転駆動機構によって回転させることにより前記触媒担体の外周面に巻き付ける工程と、該回転駆動機構による前記保持用マットの巻き取り移動速度に同調して前記載置台を水平駆動機構によって略水平に移動させる工程と、前記触媒担体が一回転以上回転した時点で該触媒担体と前記載置台との間で前記保持用マットの凹部内に凸部を押し込んで歯合させると共に前記粘着テープの他端を前記保持用マットのもう一方の端縁部に押し付けて粘着させる工程と、からなることを特徴とする手段とした。   In order to solve the above-mentioned problem, the method for assembling the catalyst carrier holding mat according to claim 1 further comprises a concave portion at both ends and a convex portion meshing with the concave portion, and one of the concave portion side and the convex portion side. A step of placing a flat holding mat having one end of an adhesive tape adhered to the end edge portion on a substantially horizontal mounting table, excluding both side edges of the other end edge portion; and the holding mat in the holding mat A step in which a rotating drum is brought into contact with and sandwiched between both end surfaces of the catalyst carrier in a state where the catalyst carrier is disposed on the other edge portion, and the catalyst is separated from the back surface of the one edge portion of the holding mat. A step of pressing and fixing both side edges of the other end edge to the carrier with a fixing mechanism, and a rotation of the holding mat to which both side edges of the other end edge are fixed by the both fixing mechanisms. The catalyst carrier is supported by rotating the drum by a rotation drive mechanism. A step of winding the mounting table substantially horizontally by a horizontal driving mechanism in synchronism with a winding movement speed of the holding mat by the rotation driving mechanism, and the catalyst carrier rotating one or more times. At that time, the convex portion is pushed into the concave portion of the holding mat between the catalyst carrier and the mounting table, and the other end of the adhesive tape is brought into contact with the other edge portion of the holding mat. And a step of pressing and adhering.

請求項3記載の触媒担体の保持用マット組付装置は、両端部に凹部と該凹部に歯合する凸部とを備え該凹部側と凸部側のいずれか一方の端縁部に粘着テープの一端を粘着した平板状の保持用マットをもう一方の端縁部の両側縁部を除いて略水平状態で載置可能な切欠部を有する載置台と、前記保持用マットにおける前記もう一方の端縁部上に触媒担体を配置させた状態で該触媒担体の両端面に当接して挟持した状態で触媒担体を回転させる一対の回転ドラムと、前記保持用マットにおける前記もう一方の端縁部の裏面から前記触媒担体に対し該もう一方の端縁部の両側縁部を爪で押圧固定して前記回転ドラムと一体に回転する一対の固定機構と、該両固定機構で前記もう一方の端縁部の両側縁部が固定された保持用マットを前記回転ドラムを回転させることにより前記触媒担体の外周面に巻き付ける回転駆動機構と、該回転駆動機構による前記保持用マットの巻き取り移動速度に同調して前記載置台を略水平に移動させる水平駆動機構と、備えられ、前記触媒担体が一回転以上回転した時点で該触媒担体と前記載置台との間で前記保持用マットの凹部内に凸部を押し込んで歯合させると共に前記粘着テープの他端を前記保持用マットのもう一方の端縁部に押し付けて粘着させるように構成されていることを特徴とする手段とした。   4. A catalyst carrier holding mat assembling apparatus according to claim 3, comprising a concave portion at both ends and a convex portion engaging with the concave portion, and an adhesive tape at one end of the concave portion and the convex portion side. A mounting table having a notch that can be mounted in a substantially horizontal state excluding both side edges of the other edge, and the other holding plate in the holding mat. A pair of rotating drums for rotating the catalyst carrier in a state in which the catalyst carrier is arranged on the edge portion and in contact with and sandwiching both end surfaces of the catalyst carrier; and the other edge portion of the holding mat A pair of fixing mechanisms that rotate and rotate together with the rotary drum by pressing and fixing both side edges of the other edge to the catalyst carrier from the back surface of the rotating drum, and the other end by the both fixing mechanisms. The rotating mat is attached to the holding mat with both side edges fixed. A rotation drive mechanism that winds around the outer peripheral surface of the catalyst carrier by rolling, and a horizontal drive mechanism that moves the mounting table substantially horizontally in synchronization with the winding movement speed of the holding mat by the rotation drive mechanism. When the catalyst carrier rotates one or more times, a convex portion is pushed into the concave portion of the holding mat between the catalyst carrier and the mounting table, and the other end of the adhesive tape is held. The means is characterized by being configured to be pressed against the other edge of the mat for adhesion.

本発明の触媒担体の保持用マット組付方法及び触媒担体の保持用マット組付装置では、以下の順序で触媒担体に対する保持用マットの組み付けが行われる。
(a)両端部に凹部と該凹部に歯合する凸部とを備え該凹部側と凸部側のいずれか一方の端縁部に粘着テープの一端を粘着した平板状の保持用マットを略水平な載置台に対しもう一方の端縁部の両側縁部を除いて載置させる。
(b)前記保持用マットにおける前記もう一方の端縁部上に触媒担体を配置させた状態で該触媒担体の両端面に回転ドラムを当接して挟持する。
(c)前記保持用マットにおける前記一方の端縁部の裏面から前記触媒担体に対し該もう一方の端縁部の両側縁部を固定機構で押圧固定する。
(d)該両固定機構で前記もう一方の端縁部の両側縁部が固定された保持用マットを前記回転ドラムを回転駆動機構によって回転させることにより前記触媒担体の外周面に巻き付ける。
(e)該回転駆動機構による前記保持用マットの巻き取り移動速度に同調して前記載置台を水平駆動機構によって略水平に移動させる。
(f)前記触媒担体が一回転以上回転した時点で該触媒担体と前記載置台との間で前記保持用マットの凹部内に凸部を押し込んで歯合させると共に前記粘着テープの他端を前記保持用マットのもう一方の端縁部に押し付けて粘着させることにより、触媒担体に対する保持用マットの組み付けが完了する。
In the catalyst carrier holding mat assembling method and the catalyst carrier holding mat assembling apparatus of the present invention, the holding mat is assembled to the catalyst carrier in the following order.
(A) A flat holding mat having a concave portion at both ends and a convex portion meshing with the concave portion and having one end of an adhesive tape adhered to either one of the concave portion side and the convex portion side is substantially omitted. It mounts except a both-sides edge part of the other edge part with respect to a horizontal mounting base.
(B) A rotating drum is brought into contact with and sandwiched between both end faces of the catalyst carrier in a state where the catalyst carrier is disposed on the other edge of the holding mat.
(C) Both side edges of the other edge are pressed and fixed to the catalyst carrier from the back surface of the one edge of the holding mat by a fixing mechanism.
(D) The holding mat, which is fixed on both side edges of the other edge by the both fixing mechanisms, is wound around the outer peripheral surface of the catalyst carrier by rotating the rotating drum by a rotation driving mechanism.
(E) The mounting table is moved substantially horizontally by the horizontal drive mechanism in synchronization with the winding movement speed of the holding mat by the rotation drive mechanism.
(F) When the catalyst carrier rotates one or more times, a convex portion is pushed into the concave portion of the holding mat between the catalyst carrier and the mounting table and meshed with the other end of the adhesive tape. Assembling of the holding mat to the catalyst carrier is completed by pressing and adhering to the other edge of the holding mat.

以上のように、本発明によれば、多くの組み付け工程を自動化することができるため、作業効率を向上させることができるようになると共に、触媒担体に対する保持用マットの組み付け位置精度を高めることができ、これにより、マット嵌合合わせ部合わせ不良防止とバラツキ防止ができ工数削減を図ることができると共に、排気通路の一部を構成するコンテナ内への圧入時における不具合の発生を防止することができるようになるという効果が得られる。   As described above, according to the present invention, since many assembly steps can be automated, the working efficiency can be improved, and the assembly position accuracy of the holding mat with respect to the catalyst carrier can be improved. It is possible to prevent the mat fitting mating part alignment failure and variation, thereby reducing the number of man-hours and preventing the occurrence of troubles during press-fitting into the container constituting a part of the exhaust passage. The effect of being able to do it is obtained.

また、セラミック触媒担体に対する保持用マットの巻き付け時において、保持用マットを載置した載置台を水平駆動機構により略水平に移動させて搬送するため、保持用マットに掛かる負担を減らして変形を防止できる。   In addition, when the holding mat is wound around the ceramic catalyst carrier, the mounting table on which the holding mat is placed is moved substantially horizontally by the horizontal drive mechanism and is transported, thereby reducing the burden on the holding mat and preventing deformation. it can.

以下にこの発明の実施例を図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

この実施例の触媒担体の保持用マット組付装置は、請求項3〜12に記載の発明に対応する。   The catalyst carrier holding mat assembling apparatus of this embodiment corresponds to the invention described in claims 3-12.

まず、この実施例の触媒担体の保持用マット組付装置を図面に基づいて説明する。   First, a catalyst carrier holding mat assembling apparatus of this embodiment will be described with reference to the drawings.

図1はこの実施例の触媒担体の保持用マット組付装置を示す平面図、図2は図1のA−A線における縦断正面図、図3は図2のB−B線における縦断左側面図、図4は固定機構の爪を示す斜視図、図5〜12は工程説明図である。   1 is a plan view showing a catalyst carrier holding mat assembling apparatus according to this embodiment, FIG. 2 is a longitudinal front view taken along line AA in FIG. 1, and FIG. 3 is a longitudinal left side taken along line BB in FIG. FIGS. 4 and 4 are perspective views showing the claw of the fixing mechanism, and FIGS.

この触媒担体の保持用マット組付装置は、図1〜3に示すように、載置台1と、一対の回転ドラム2、2と、一対の固定機構3、3と、回転駆動機構4aと、挟持機構4bと、水平駆動機構5と、ガイドローラ6a、6b、6cと、バケット7と、を備えている。   As shown in FIGS. 1 to 3, the catalyst carrier holding mat assembling apparatus includes a mounting table 1, a pair of rotating drums 2, 2, a pair of fixing mechanisms 3, 3, a rotation driving mechanism 4 a, A clamping mechanism 4b, a horizontal drive mechanism 5, guide rollers 6a, 6b, 6c, and a bucket 7 are provided.

さらに詳述すると、上記載置台1は、両端部に凹部81と該凹部81に歯合する凸部82とを備えた保持用マット8を載置して水平方向に移動させる役目をなすもので、凹部81側の端縁部の両側縁部を除いて保持用マット8を水平状態で載置させるように載置面11が形成されている。即ち、保持用マット8の凹部81側端縁部が載置される載置台1の端縁部側の両側縁部には両爪31、31を保持用マット8の裏面側に挿入当接させるための切欠部12、12が形成されている。   More specifically, the mounting table 1 serves to place the holding mat 8 having the concave portions 81 and the convex portions 82 meshing with the concave portions 81 at both ends and move the holding mat 8 in the horizontal direction. The mounting surface 11 is formed so that the holding mat 8 is mounted in a horizontal state except for both side edges of the end edge on the recess 81 side. That is, the claws 31 are inserted into and contacted with the back surface side of the holding mat 8 on both side edges on the edge side of the mounting table 1 on which the edge of the holding mat 8 on the recess 81 side is placed. For this purpose, notches 12 and 12 are formed.

上記一対の回転ドラム2、2は、保持用マット8における凹部81側端縁部上に触媒担体Sを配置させた状態で該触媒担体Sの両端面に当接して挟持した状態で触媒担体Sを回転させる役目をなすもので、触媒担体Sの両端面に当接する一対の回転ドラム2、2の端面には柔軟な弾性素材であるスポンジ又はゴム系統の板21が備えられている。   The pair of rotating drums 2, 2 is in a state where the catalyst carrier S is disposed on the edge of the holding mat 8 on the side of the recess 81 and is held in contact with both end surfaces of the catalyst carrier S. The end surfaces of the pair of rotating drums 2 and 2 that are in contact with both end surfaces of the catalyst carrier S are provided with a sponge or rubber system plate 21 that is a flexible elastic material.

上記一対の固定機構3、3は、保持用マット8における凹部81側の端縁部の裏面から触媒担体Sに対し該凹部81側の端縁部の両側縁部を爪31で押圧固定する役目をなすもので、それぞれ回転ドラム2と一体に回転するように回転ドラム2に備えられている。   The pair of fixing mechanisms 3, 3 serve to press and fix both side edges of the edge portion on the concave portion 81 side to the catalyst carrier S from the back surface of the edge portion on the concave portion 81 side of the holding mat 8 with the claws 31. The rotary drum 2 is provided so as to rotate integrally with the rotary drum 2.

そして、上記爪31における保持用マット8の当接面が触媒担体Sの外周円弧に略沿った円弧面に形成されている(図4参照)。   The contact surface of the holding mat 8 on the claw 31 is formed as an arc surface substantially along the outer circumference arc of the catalyst carrier S (see FIG. 4).

また、上記一対の固定機構3、3には、爪31、31を回転ドラム2、2に対し軸方向に駆動させることにより保持用マット8における凹部81側の端縁部の裏面に爪31、31を進退自在に差し込む役目をなす軸方向駆動機構(図示を省略)と、一対の爪31、31を回転ドラム2、2に対し径方向に進退自在に駆動させることにより触媒担体Sに対し保持用マット8の凹部81側の端縁部の両側縁部を爪31、31でそれぞれ押圧固定する役目をなす径方向駆動機構(図示を省略)とが備えられている。   Further, the pair of fixing mechanisms 3, 3 is configured such that the claws 31, 31 are driven in the axial direction with respect to the rotary drums 2, 2, so that the claws 31, An axial drive mechanism (not shown) for inserting and retracting 31 in a freely reciprocating manner, and a pair of claws 31 and 31 are held on the catalyst carrier S by driving the rotating drums 2 and 2 so as to advance and retract in the radial direction. There is provided a radial drive mechanism (not shown) that serves to press and fix both side edges of the edge of the mat 8 on the recess 81 side with the claws 31, 31.

上記回転駆動機構4aは、回転ドラム2、2を回転させることにより、一対の固定機構3、3の爪31、31で凹部81側の端縁部の両側縁部が固定された保持用マット8を触媒担体Sの外周面に巻き付ける役目をなす。   The rotation drive mechanism 4a rotates the rotating drums 2 and 2 to rotate the holding mats 8 in which both side edges of the end edge on the concave portion 81 side are fixed by the claws 31 and 31 of the pair of fixing mechanisms 3 and 3. Is wound around the outer peripheral surface of the catalyst carrier S.

上記挟持機構4bは、両回転ドラム2、2を軸方向に進退駆動させることにより、触媒担体Sを挟持させる役目をなす。   The sandwiching mechanism 4b serves to sandwich the catalyst carrier S by driving both the rotating drums 2 and 2 back and forth in the axial direction.

上記水平駆動機構5は、回転駆動機構4aによる保持用マット8の巻き取り移動速度に同調して載置台1を水平に移動させる役目をなすもので、保持用マット8の巻き取り速度よりは少しだけ遅い速度で移動するように、回転駆動機構4aと水平駆動機構5が異なるギアー比で同一のモータ(駆動手段)M又はエアーによって駆動されるようになっている。そして、この実施例では載置台1に螺合した2本の平行なねじ棒51、51を回転させることにより、載置台1を水平に往復移動させるようにしたが、具体的構造は任意であり、ラック&ピニオンで往復移動させるようにしてもよい。   The horizontal drive mechanism 5 serves to move the mounting table 1 horizontally in synchronization with the winding movement speed of the holding mat 8 by the rotation driving mechanism 4a, and is slightly lower than the winding speed of the holding mat 8. The rotational drive mechanism 4a and the horizontal drive mechanism 5 are driven by the same motor (drive means) M or air with different gear ratios so as to move at a slower speed. In this embodiment, by rotating two parallel screw rods 51, 51 screwed to the mounting table 1, the mounting table 1 is reciprocated horizontally, but the specific structure is arbitrary. Alternatively, it may be moved back and forth with a rack and pinion.

上記ガイドローラa、6b、6cは、触媒担体Sに巻き取られる保持用マット8に当接してガイドする役目をなすもので、ガイドローラ6a、6bは触媒担体Sの外周前後2箇所に備えられている。そして、このガイドローラ6a、6bは、上下移動可能な枠体61に備えられ、ガイドローラ6cは載置台1の先端部で触媒担体Sの底部前方寄りの位置に備えられている。   The guide rollers a, 6b, and 6c serve to guide and hold the holding mat 8 wound around the catalyst carrier S, and the guide rollers 6a and 6b are provided at two positions before and after the outer periphery of the catalyst carrier S. ing. The guide rollers 6 a and 6 b are provided on a frame 61 that can move up and down, and the guide roller 6 c is provided at a position near the front of the bottom of the catalyst carrier S at the tip of the mounting table 1.

上記バケット7は、触媒担体Sの下方にシリンダ73により上下昇降自在に備えられていて、保持用マット8の巻き付けが完了した時点で、載置台1を水平方向にさらに移動させ、シリンダ73でバケット7を触媒担体Sを支える位置まで上昇させた後に、一対の径方向駆動機構及び軸方向駆動機構による保持用マット8の押圧固定状態及び保持用マット8における凹部81側の端縁部の裏面への爪31、31の差し込み状態を解除させ、かつ、両回転ドラム2、2による触媒担体Sの挟持状態を解除させることにより、保持用マット8が巻かれた触媒担体Sをバケット7内に受け取り収容し、シリンダ73でバケット7を元の位置まで下降させるように構成されている。   The bucket 7 is provided below the catalyst carrier S so as to be movable up and down by a cylinder 73. When the winding of the holding mat 8 is completed, the mounting table 1 is further moved in the horizontal direction. 7 is raised to a position for supporting the catalyst carrier S, and then the holding mat 8 is pressed and fixed by the pair of radial drive mechanisms and the axial drive mechanism and to the back surface of the edge portion of the holding mat 8 on the recess 81 side. The catalyst carrier S around which the holding mat 8 is wound is received in the bucket 7 by releasing the inserted state of the claws 31 and 31 and releasing the sandwiched state of the catalyst carrier S by the rotary drums 2 and 2. The bucket 7 is accommodated and lowered by the cylinder 73 to the original position.

そして、このバケット7には、該バケット7内に受け取り収容された触媒担体Sを他の位置に移動させる移送機構71が備えられている。そして、この実施例ではバケット7に螺合したねじ棒72、72を回転させることにより、バケット7を水平に往復移動させるようにしたが、具体的構造は任意であり、ラック&ピニオンで往復移動させるようにしてもよい。   The bucket 7 is provided with a transfer mechanism 71 that moves the catalyst carrier S received and accommodated in the bucket 7 to another position. In this embodiment, the screw rods 72 and 72 screwed into the bucket 7 are rotated to reciprocate the bucket 7 horizontally. However, the specific structure is arbitrary, and the reciprocating movement is performed by a rack and pinion. You may make it make it.

次に、この実施例の作用を図5〜12の工程図に基づいて説明する。   Next, the operation of this embodiment will be described with reference to the process diagrams of FIGS.

この実施例の触媒担体の保持用マット組付装置では、以下の順序で触媒担体Sに対する保持用マット8の組み付けが行われる。   In the catalyst carrier holding mat assembling apparatus of this embodiment, the holding mat 8 is assembled to the catalyst carrier S in the following order.

(a)まず、図1、2及び図5に示すように、凸部82側の端縁部に粘着テープ9の一端を粘着した保持用マット8を載置台1に対し凹部81側の端縁部の両側縁部を除いて載置させる。この時、ガイドローラ6cが触媒担体Sの下面前方寄りの面に当接した状態になる。   (A) First, as shown in FIGS. 1, 2, and 5, the holding mat 8 having one end of the adhesive tape 9 adhered to the end portion on the convex portion 82 side is set to the end on the concave portion 81 side with respect to the mounting table 1. It is placed except for both side edges. At this time, the guide roller 6c comes into contact with the front surface of the catalyst carrier S closer to the lower surface.

(b)次に、図6に示すように、保持用マット8における凹部81側の端縁部上に触媒担体Sを配置させた状態で、挟持機構4b、4bにより該触媒担体Sの両端面に回転ドラム2、2を当接して挟持する。   (B) Next, as shown in FIG. 6, in a state where the catalyst carrier S is disposed on the edge of the holding mat 8 on the recess 81 side, both end surfaces of the catalyst carrier S are held by the clamping mechanisms 4b and 4b. The rotating drums 2 and 2 are held in contact with each other.

(c)次に、図7に示すように、枠体61を下降させ、両ガイドローラ6a、6bを触媒担体Sの外周前後2箇所に近接配置させる。   (C) Next, as shown in FIG. 7, the frame body 61 is lowered, and the two guide rollers 6 a and 6 b are arranged close to the front and rear of the catalyst carrier S at two locations.

(d)次に、図8に示すように、径方向駆動機構及び軸方向駆動機構により、保持用マット8における凹部81側の端縁部の裏面から触媒担体Sに対し該凹部81側の端縁部の両側縁部を固定機構3、3の爪31、31で押圧固定する。   (D) Next, as shown in FIG. 8, the end on the concave portion 81 side from the back surface of the end edge portion on the concave portion 81 side of the holding mat 8 with respect to the catalyst carrier S by the radial direction driving mechanism and the axial direction driving mechanism. Both side edges of the edge are pressed and fixed by the claws 31 of the fixing mechanisms 3 and 3.

(e)次に、図8、9に示すように、両固定機構3、3の爪31、31で凹部81側の端縁部の両側縁部が固定された保持用マット8を回転駆動機構4aによって回転ドラム2、2を回転させると同時に水平駆動機構5により載置台1を触媒担体Sの周速に同調して水平移動させると、保持用マット8が触媒担体Sの外周面に巻き付けられていく。   (E) Next, as shown in FIGS. 8 and 9, the holding mat 8 in which both side edges of the end edge on the recess 81 side are fixed by the claws 31 and 31 of the both fixing mechanisms 3 and 3 is rotated. When the rotating drums 2 and 2 are rotated by 4a and the mounting table 1 is horizontally moved in synchronization with the peripheral speed of the catalyst carrier S by the horizontal drive mechanism 5, the holding mat 8 is wound around the outer peripheral surface of the catalyst carrier S. To go.

この際、ガイドローラ6cが前方へ逃げて触媒担体Sとの間に隙間を形成しながら保持用マット8に当接して案内し、続いて、ガイドローラ6a、6bが順番に上方へ逃げながら保持用マットに当接して案内する。   At this time, the guide roller 6c escapes forward and forms a gap with the catalyst carrier S while being in contact with the holding mat 8 for guidance. Subsequently, the guide rollers 6a and 6b are sequentially held upward while being held. Guide to the mat for use.

また、触媒担体Sの周速よりは少しだけ遅い速度で載置台1が移動することにより、載置台1の載置面11との間の摩擦力で保持用マット8にテンションが与えられた状態で巻き取られる。   In addition, when the mounting table 1 moves at a speed slightly slower than the peripheral speed of the catalyst carrier S, a tension is applied to the holding mat 8 by the frictional force between the mounting table 1 and the mounting surface 11. It is wound up by.

(f)次に、図10に示すように、触媒担体Sが一回転以上回転した時点で該触媒担体Sと載置台1との間で保持用マット8の凹部81内に凸部82を押し込んで歯合させると共に粘着テープ9の他端を保持用マット8の凹部81側の端縁部に押し付けて粘着させた後、回転ドラム2、2を少し逆転させて正転に戻すという動作を数回(少なくとも一回)行うことにより、粘着テープ9の粘着を確実にし、これにより、触媒担体Sに対する保持用マット8の組み付けが完了する。   (F) Next, as shown in FIG. 10, when the catalyst carrier S rotates one or more times, the convex portion 82 is pushed into the concave portion 81 of the holding mat 8 between the catalyst carrier S and the mounting table 1. And the other end of the pressure-sensitive adhesive tape 9 is pressed against the edge of the holding mat 8 on the side of the recess 81 to be adhered, and then the rotating drums 2 and 2 are slightly reversed to return to normal rotation. By performing the operation once (at least once), adhesion of the adhesive tape 9 is ensured, whereby the assembly of the holding mat 8 to the catalyst carrier S is completed.

(g)次に、図11に示すように、水平駆動機構5により載置台1をさらに水平方向に移動させ、シリンダ73でバケット7を触媒担体Sを支える位置まで上昇させた後に、図2に示すように一対の径方向駆動機構及び軸方向駆動機構による保持用マット8の押圧固定状態及び保持用マット8における凹部81側の端縁部の裏面への爪31、31の差し込み状態を解除させ、かつ、挟持機構4bによる両回転ドラム2、2間での触媒担体Sの挟持状態を解除させることにより、図鎖線で示すように、保持用マット8が巻かれた触媒担体Sをバケット7内に落下させて収容する。   (G) Next, as shown in FIG. 11, the mounting table 1 is further moved in the horizontal direction by the horizontal drive mechanism 5, and the bucket 7 is raised to a position where the catalyst carrier S is supported by the cylinder 73, and then in FIG. 2. As shown in the figure, the pressing and fixing state of the holding mat 8 by the pair of the radial driving mechanism and the axial driving mechanism and the insertion state of the claws 31 and 31 to the back surface of the edge portion on the concave portion 81 side in the holding mat 8 are released. Further, by releasing the sandwiched state of the catalyst carrier S between the rotating drums 2 and 2 by the sandwiching mechanism 4b, the catalyst carrier S around which the holding mat 8 is wound is placed in the bucket 7 as shown by a chain line in FIG. Drop into and store.

(h)次に、図12に示すように、移送機構71により、バケット7を移動させることにより、バケット7内に落下収容された触媒担体Sを他の位置に移動させる。   (H) Next, as shown in FIG. 12, by moving the bucket 7 by the transfer mechanism 71, the catalyst carrier S dropped and accommodated in the bucket 7 is moved to another position.

次に、この実施例の効果を説明する。   Next, the effect of this embodiment will be described.

この実施例の触媒担体の保持用マット組付装置では、上述のように、多くの組み付け工程を自動化することができるため、作業効率を向上させることができるようになると共に、触媒担体に対する保持用マットの組み付け位置精度を高めることができ、これにより、排気通路の一部を構成するコンテナ内への圧入時における不具合の発生を防止することができるようになるという効果が得られる。   In the catalyst carrier holding mat assembling apparatus of this embodiment, as described above, since many assembling steps can be automated, the working efficiency can be improved, and the holding for the catalyst carrier can be achieved. The mat assembling position accuracy can be improved, and thereby an effect is obtained that it is possible to prevent the occurrence of a problem at the time of press-fitting into a container constituting a part of the exhaust passage.

また、触媒担体の両端面に当接する前記一対の回転ドラム2、2の端面が柔軟な弾性素材であるスポンジ又はゴム系統板で構成されることで、触媒担体Sの両端面の破損、変形を防止することができるようになる。   In addition, the end surfaces of the pair of rotating drums 2 and 2 that are in contact with both end surfaces of the catalyst carrier are formed of a sponge or rubber system plate that is a flexible elastic material, so that both end surfaces of the catalyst carrier S are damaged or deformed. Can be prevented.

また、一対の爪31、31における保持用マット8の当接面が触媒担体Sの外周円弧に略沿った円弧面に形成されることにより、保持用マット8の端面を触媒担体Sの円弧に沿って固定することができるようになる。   In addition, the contact surfaces of the holding mat 8 at the pair of claws 31, 31 are formed on an arc surface substantially along the outer peripheral arc of the catalyst carrier S, so that the end surface of the holding mat 8 becomes an arc of the catalyst carrier S. Can be fixed along.

また、回転駆動機構4aによる保持用マット8の巻き取り移動速度に同調して載置台1を略水平に移動させる水平駆動機構5が保持用マット8の巻き取り速度よりは遅い速度で移動するように構成されることで、載置台1の載置面11との間の摩擦力で保持用マット8にテンションが与えられた状態で巻き取られるため、触媒担体Sの外周面に隙間なく保持用マット8を巻き付けることができるようになる。   Further, the horizontal drive mechanism 5 that moves the mounting table 1 substantially horizontally in synchronization with the winding movement speed of the holding mat 8 by the rotation driving mechanism 4 a moves at a speed slower than the winding speed of the holding mat 8. By being configured in this manner, the holding mat 8 is wound in a tensioned state by a frictional force with the mounting surface 11 of the mounting table 1, so that the outer periphery of the catalyst carrier S can be held without a gap. The mat 8 can be wound.

加えて、水平駆動機構5により載置台1を移動させない場合に比べて保持用マットに掛かる負担を減らして、テープ剥がれ、破損、変形を防止できる。   In addition, the load applied to the holding mat can be reduced as compared with the case where the mounting table 1 is not moved by the horizontal drive mechanism 5, and tape peeling, breakage, and deformation can be prevented.

また、回転駆動機構4aと水平駆動機構5が異なるギアー比で同一のモータM又はエアーにより駆動させるようにしたことで、構成の簡略化と、同調駆動の確実化が図れるようになる。   Further, since the rotary drive mechanism 4a and the horizontal drive mechanism 5 are driven by the same motor M or air with different gear ratios, the configuration can be simplified and the synchronized driving can be ensured.

また、触媒担体Sに巻き取られる保持用マット8を触媒担体Sに当接してガイドするガイドローラ6a、6b、6cが備えられたことで、触媒担体Sのセット位置を正確に置くことができるため、保持用マット8を正確に巻き付けることができるようになる。   Further, since the holding mat 8 wound around the catalyst carrier S is provided with the guide rollers 6a, 6b, 6c for contacting the catalyst carrier S and guiding it, the set position of the catalyst carrier S can be accurately set. Therefore, the holding mat 8 can be accurately wound.

また、触媒担体Sが一回転以上回転した時点で該触媒担体Sと載置台1との間で保持用マット8の凹部81内に凸部82を押し込んで歯合させると共に粘着テープ9の他端を保持用マット8の凹部81側の端縁部に押し付けて粘着させた後、回転ドラム2、2を少し逆転させて正転に戻すという動作を複数回(少なくとも一回)行うようにしたことで、粘着テープ9を確実に粘着させることができるようになる。   Further, when the catalyst carrier S rotates one or more times, the convex portion 82 is pushed into the concave portion 81 of the holding mat 8 between the catalyst carrier S and the mounting table 1 to engage with each other and the other end of the adhesive tape 9 is engaged. Was pressed against the edge of the holding mat 8 on the recess 81 side and adhered, and then the rotating drums 2 and 2 were slightly reversed to return to normal rotation a plurality of times (at least once). Thus, the adhesive tape 9 can be securely adhered.

また、一対の固定機構3、3には一対の爪31、31をそれぞれ回転ドラム2、2に対し軸方向に駆動させる軸方向駆動手段と、一対の爪31、31を回転ドラム2、2に対し径方向に進退自在に駆動させる径方向駆動機構とが備えられている構成とすることで、保持用マット8における凹部81側の端縁部の裏面に爪31、31を進退自在に差し込んだ後、触媒担体Sに対し保持用マット8の凹部81側の端縁部の両側縁部を爪31、31で押圧固定する操作を自動で迅速に行うことができるようになる。   In addition, the pair of fixing mechanisms 3 and 3 includes an axial driving means for driving the pair of claws 31 and 31 in the axial direction with respect to the rotary drums 2 and 2, respectively, and the pair of claws 31 and 31 to the rotary drums 2 and 2. By adopting a configuration in which a radial drive mechanism is provided that can be moved forward and backward in the radial direction, the claws 31 and 31 are inserted into the back surface of the end edge portion on the concave portion 81 side of the holding mat 8 so as to freely advance and retract. After that, the operation of pressing and fixing the both side edges of the edge of the holding mat 8 on the concave portion 81 side with the claws 31, 31 to the catalyst carrier S can be automatically and quickly performed.

また、触媒担体Sの下方にバケット7が備えられていて、載置台1をさらに水平方向に移動させ、シリンダ73でバケット7を触媒担体Sを支える位置まで上昇させた後に、一対の径方向駆動機構及び軸方向駆動機構による保持用マット8の押圧固定状態及び保持用マット8における凹部81側の端縁部の裏面への爪31、31の差し込み状態を解除させ、かつ、両回転ドラム2、2による触媒担体Sの挟持状態を挟持機構4bを駆動して解除させることにより、保持用マット8が巻かれた触媒担体Sをバケット7内に受け取り収容するように構成したことで、特別な装置を付加することなしに、バケット7内に収容させることができるようになる。   Further, a bucket 7 is provided below the catalyst carrier S, and after the mounting table 1 is further moved in the horizontal direction and the bucket 7 is raised to a position where the catalyst carrier S is supported by the cylinder 73, a pair of radial driving is performed. The pressing and fixing state of the holding mat 8 by the mechanism and the axial direction driving mechanism and the insertion state of the claws 31 and 31 into the back surface of the end edge of the holding mat 8 on the concave portion 81 side, 2 is configured to receive and accommodate the catalyst carrier S around which the holding mat 8 is wound in the bucket 7 by driving the clamping mechanism 4b to release the clamping state of the catalyst carrier S by 2. Can be accommodated in the bucket 7 without adding.

なお、水平行動機構5により載置台1を移動可能な構造にしない場合には、触媒担体Sをバケット7内に受け取り収容させることができず、この場合は、保持用マット8が巻かれた触媒担体Sを上方から保持して搬送する特別な装置(ロボットアーム等)が必要になり、設備コストが増大する上、収容に時間が掛かってしまう。   If the mounting table 1 is not configured to be movable by the horizontal action mechanism 5, the catalyst carrier S cannot be received and accommodated in the bucket 7, and in this case, the catalyst around which the holding mat 8 is wound. A special device (robot arm or the like) for holding and transporting the carrier S from above is required, which increases the equipment cost and takes time for accommodation.

また、バケット7には、移送機構71が備えられることで、該バケット7内に受け取り収容された触媒担体Sを他の位置に迅速に移動させることができるようになる。   Further, since the bucket 7 is provided with the transfer mechanism 71, the catalyst carrier S received and accommodated in the bucket 7 can be quickly moved to another position.

以上本実施例を説明してきたが、本発明は上述の実施例に限られるものではなく、本発明の要旨を逸脱しない範囲の設計変更等があっても、本発明に含まれる。   Although the present embodiment has been described above, the present invention is not limited to the above-described embodiment, and design changes and the like within a scope not departing from the gist of the present invention are included in the present invention.

例えば、実施例では、回転駆動機構4aによる保持用マット8の巻き取り移動速度に同調して載置台1を略水平に移動させる水平駆動機構5が保持用マット8の巻き取り速度よりは遅い速度で移動するように構成したが、少なくとも同じ速度であればよい。   For example, in the embodiment, the horizontal driving mechanism 5 that moves the mounting table 1 substantially horizontally in synchronization with the winding movement speed of the holding mat 8 by the rotation driving mechanism 4 a is slower than the winding speed of the holding mat 8. However, it is sufficient that the speed is at least the same.

また、実施例では、回転駆動機構4aと水平駆動機構5が異なるギアー比で同一のモータM又はエアーにより駆動させるようにしたが、それぞれ独立したモータ等で駆動させるようにしてもよい。   In the embodiment, the rotational drive mechanism 4a and the horizontal drive mechanism 5 are driven by the same motor M or air with different gear ratios, but may be driven by independent motors or the like.

実施例の触媒担体の保持用マット組付装置を示す平面図である。It is a top view which shows the mat assembly | attachment apparatus for holding | maintenance of the catalyst carrier of an Example. 図1のA−A線における縦断正面図である。It is a vertical front view in the AA line of FIG. 図2のB−B線における縦断左側面図である。FIG. 3 is a longitudinal left side view taken along line BB in FIG. 2. 固定機構の爪を示す斜視図である。It is a perspective view which shows the nail | claw of a fixing mechanism. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing. 工程説明図である。It is process explanatory drawing.

符号の説明Explanation of symbols

S 触媒担体
M モータ(駆動手段)
1 載置台
11 載置面
12 切欠部
2 回転ドラム
21 スポンジ板(柔軟な弾性素材)
3 固定機構
31 爪
4a 回転駆動機構
4b 挟持機構
5 水平駆動機構
51 ねじ棒
6a ガイドローラ
6b ガイドローラ
6c ガイドローラ
61 枠体
7 バケット
71 移送機構
72 ねじ棒
73 シリンダ
8 保持用マット
81 凹部
82 凸部
9 粘着テープ
S catalyst carrier M motor (drive means)
DESCRIPTION OF SYMBOLS 1 Mounting stand 11 Mounting surface 12 Notch 2 Rotating drum 21 Sponge board (flexible elastic material)
DESCRIPTION OF SYMBOLS 3 Fixing mechanism 31 Claw 4a Rotation drive mechanism 4b Clamping mechanism 5 Horizontal drive mechanism 51 Screw rod 6a Guide roller 6b Guide roller 6c Guide roller 61 Frame body 7 Bucket 71 Transfer mechanism 72 Screw rod 73 Cylinder 8 Holding mat 81 Concave portion 82 Convex portion 9 Adhesive tape

Claims (12)

両端部に凹部と該凹部に歯合する凸部とを備え該凹部側と凸部側のいずれか一方の端縁部に粘着テープの一端を粘着した平板状の保持用マットを略水平な載置台に対しもう一方の端縁部の両側縁部を除いて載置させる工程と、
前記保持用マットにおける前記もう一方の端縁部上に触媒担体を配置させた状態で該触媒担体の両端面に回転ドラムを当接して挟持する工程と、
前記保持用マットにおける前記一方の端縁部の裏面から前記触媒担体に対し該もう一方の端縁部の両側縁部を固定機構で押圧固定する工程と、
該両固定機構で前記もう一方の端縁部の両側縁部が固定された保持用マットを前記回転ドラムを回転駆動機構によって回転させることにより前記触媒担体の外周面に巻き付ける工程と、
該回転駆動機構による前記保持用マットの巻き取り移動速度に同調して前記載置台を水平駆動機構によって略水平に移動させる工程と、
前記触媒担体が一回転以上回転した時点で該触媒担体と前記載置台との間で前記保持用マットの凹部内に凸部を押し込んで歯合させると共に前記粘着テープの他端を前記保持用マットのもう一方の端縁部に押し付けて粘着させる工程と、
からなることを特徴とする触媒担体の保持用マット組付方法。
A flat holding mat having a concave portion at both ends and a convex portion that meshes with the concave portion and having one end of an adhesive tape adhered to either one of the concave portion side and the convex portion side is mounted substantially horizontally. A step of placing on the mounting table excluding both side edges of the other edge,
A step of abutting and sandwiching a rotating drum on both end faces of the catalyst carrier in a state where the catalyst carrier is disposed on the other edge of the holding mat;
A step of pressing and fixing both side edges of the other edge to the catalyst carrier from the back surface of the one edge of the holding mat with a fixing mechanism;
Winding the holding mat, on which both side edges of the other end edge are fixed by the both fixing mechanisms, around the outer peripheral surface of the catalyst carrier by rotating the rotating drum by a rotation driving mechanism;
A step of moving the mounting table substantially horizontally by a horizontal drive mechanism in synchronization with a winding movement speed of the holding mat by the rotation drive mechanism;
When the catalyst carrier rotates one or more times, a convex portion is pushed into the concave portion of the holding mat between the catalyst carrier and the mounting table, and the other end of the adhesive tape is connected to the holding mat. A process of pressing and adhering to the other edge of the
A method for assembling a catalyst carrier holding mat comprising the steps of:
請求項1に記載の触媒担体の保持用マット組付方法において、前記粘着テープの一端を前記保持用マットにおける凸部側の端縁部に粘着させるようにしたことを特徴とする触媒担体の保持用マット組付方法。   2. The method for assembling a catalyst carrier holding mat according to claim 1, wherein one end of the adhesive tape is adhered to an edge portion on a convex side of the holding mat. Mat assembly method. 両端部に凹部と該凹部に歯合する凸部とを備え該凹部側と凸部側のいずれか一方の端縁部に粘着テープの一端を粘着した平板状の保持用マットをもう一方の端縁部の両側縁部を除いて略水平状態で載置可能な切欠部を有する載置台と、
前記保持用マットにおける前記もう一方の端縁部上に触媒担体を配置させた状態で該触媒担体の両端面に当接して挟持した状態で前記触媒担体を回転させる一対の回転ドラムと、
前記保持用マットにおける前記もう一方の端縁部の裏面から前記触媒担体に対し該もう一方の端縁部の両側縁部を爪で押圧固定して前記回転ドラムと一体に回転する一対の固定機構と、
該両固定機構で前記もう一方の端縁部の両側縁部が固定された保持用マットを前記回転ドラムを回転させることにより前記触媒担体の外周面に巻き付ける回転駆動機構と、
該回転駆動機構による前記保持用マットの巻き取り移動速度に同調して前記載置台を略水平に移動させる水平駆動機構と、
が備えられ、
前記触媒担体が一回転以上回転した時点で該触媒担体と前記載置台との間で前記保持用マットの凹部内に凸部を押し込んで歯合させると共に前記粘着テープの他端を前記保持用マットのもう一方の端縁部に押し付けて粘着させるように構成されていることを特徴とする触媒担体の保持用マット組付装置。
A flat holding mat having a concave portion at both end portions and a convex portion meshing with the concave portion and having one end of an adhesive tape adhered to one end edge of the concave portion side or the convex portion side is provided at the other end. A mounting table having a notch that can be mounted in a substantially horizontal state except for both side edges of the edge; and
A pair of rotating drums for rotating the catalyst carrier in a state in which the catalyst carrier is disposed on the other end edge of the holding mat and in contact with and sandwiched between both end surfaces of the catalyst carrier;
A pair of fixing mechanisms that rotate integrally with the rotating drum by pressing and fixing both side edges of the other edge to the catalyst carrier from the back surface of the other edge of the holding mat with claws. When,
A rotation drive mechanism for winding the holding mat, the side edges of the other edge of which are fixed by the both fixing mechanisms, around the outer peripheral surface of the catalyst carrier by rotating the rotary drum;
A horizontal drive mechanism for moving the mounting table substantially horizontally in synchronization with the winding movement speed of the holding mat by the rotation drive mechanism;
Is provided,
When the catalyst carrier rotates one or more times, a convex portion is pushed into the concave portion of the holding mat between the catalyst carrier and the mounting table, and the other end of the adhesive tape is connected to the holding mat. A catalyst carrier holding mat assembling apparatus, characterized in that the mating apparatus is configured to be pressed against and adhered to the other edge portion of the catalyst carrier.
請求項3に記載の触媒担体の保持用マット組付装置において、前記触媒担体の両端面に当接する前記一対の回転ドラムの端面がスポンジ、ゴム系統等の柔軟な弾性素材で構成されていることを特徴とする触媒担体の保持用マット組付装置。   4. The catalyst carrier holding mat assembling apparatus according to claim 3, wherein the end surfaces of the pair of rotating drums in contact with both end surfaces of the catalyst carrier are made of a flexible elastic material such as a sponge or a rubber system. An apparatus for assembling a mat for holding a catalyst carrier. 請求項3または4に記載の触媒担体の保持用マット組付装置において、前記一対の爪における前記保持用マットの当接面が前記触媒担体の外周円弧に略沿った円弧面に形成されていることを特徴とする触媒担体の保持用マット組付装置。   5. The catalyst carrier holding mat assembling apparatus according to claim 3, wherein a contact surface of the holding mat between the pair of claws is formed in an arc surface substantially along an outer peripheral arc of the catalyst carrier. A mat assembly device for holding a catalyst carrier. 請求項3〜5のいずれか1項に記載の触媒担体の保持用マット組付装置において、前記回転駆動機構による前記保持用マットの巻き取り移動速度に同調して前記載置台を略水平に移動させる前記水平駆動機構が前記触媒担体の周速よりは遅い速度で移動するように構成されていることを特徴とする触媒担体の保持用マット組付装置。   The catalyst carrier holding mat assembling apparatus according to any one of claims 3 to 5, wherein the mounting table is moved substantially horizontally in synchronization with a winding movement speed of the holding mat by the rotation drive mechanism. The catalyst carrier holding mat assembling apparatus, wherein the horizontal driving mechanism is configured to move at a speed slower than a peripheral speed of the catalyst carrier. 請求項6に記載の触媒担体の保持用マット組付装置において、前記回転駆動機構と前記水平駆動機構が異なるギアー比で同一のモータやシリンダ等の駆動手段により駆動されるように構成されていることを特徴とする触媒担体の保持用マット組付装置。   7. The catalyst carrier holding mat assembling apparatus according to claim 6, wherein the rotation drive mechanism and the horizontal drive mechanism are driven by a drive means such as the same motor or cylinder at different gear ratios. A mat assembly device for holding a catalyst carrier. 請求項3〜7のいずれか1項に記載の触媒担体の保持用マット組付装置において、前記触媒担体に巻き取られる前記保持用マットに当接して案内するガイドローラが備えられていることを特徴とする触媒担体の保持用マット組付装置。   The catalyst carrier holding mat assembling apparatus according to any one of claims 3 to 7, further comprising a guide roller that abuts and guides the holding mat wound around the catalyst carrier. A catalyst support holding mat assembling apparatus. 請求項3〜8のいずれか1項に記載の触媒担体の保持用マット組付装置において、 前記触媒担体が一回転以上回転した時点で該触媒担体と前記載置台との間で前記保持用マットの凹部内に凸部を押し込んで歯合させると共に前記粘着テープの他端を前記保持用マットのもう一方の端縁部に押し付けて粘着させた後、前記回転ドラムを少し逆転させて正転に戻すという動作を少なくとも一回行うようにしたことを特徴とする触媒担体の保持用マット組付装置。   The catalyst support holding mat assembling apparatus according to any one of claims 3 to 8, wherein the holding mat is placed between the catalyst support and the mounting table when the catalyst support rotates one or more times. After pressing the convex part into the concave part and engaging the other end of the adhesive tape against the other edge part of the holding mat, the rotating drum is rotated slightly in the reverse direction for normal rotation. An apparatus for assembling a mat for holding a catalyst carrier, wherein the returning operation is performed at least once. 請求項3〜9のいずれか1項に記載の触媒担体の保持用マット組付装置において、 前記一対の固定機構には前記一対の爪をそれぞれ前記回転ドラムに対し軸方向に駆動させることにより前記保持用マットにおける前記もう一方の端縁部の裏面に前記爪を進退自在に差し込む軸方向駆動手段と、前記一対の爪を前記回転ドラムに対し径方向に進退自在に駆動させることにより前記触媒担体に対し前記保持用マットのもう一方の端縁部の両側縁部を爪で押圧固定する径方向駆動機構とが備えられていることを特徴とする触媒担体の保持用マット組付装置。   The catalyst support holding mat assembling apparatus according to any one of claims 3 to 9, wherein the pair of fixing mechanisms are configured to drive the pair of claws in the axial direction with respect to the rotating drum, respectively. An axial driving means for inserting the claw into the back surface of the other end edge of the holding mat so as to be able to advance and retract, and the pair of claws to be driven to advance and retract in the radial direction with respect to the rotating drum. On the other hand, the catalyst carrier holding mat assembling apparatus is provided with a radial drive mechanism that presses and fixes both side edges of the other end edge of the holding mat with claws. 請求項10に記載の触媒担体の保持用マット組付装置において、前記触媒担体の下方にバケットが備えられていて、前記載置台をさらに水平方向に移動させた後に、前記バケットを触媒担体を支える位置まで上昇させて前記一対の径方向駆動機構及び軸方向駆動機構による前記保持用マットの押圧固定状態及び前記保持用マットにおける前記もう一方の端縁部の裏面への爪の差し込み状態を解除させ、かつ、前記両回転ドラムによる前記触媒担体の挟持状態を解除させることにより、前記保持用マットが巻かれた前記触媒担体を前記バケット内に受け取り収容するように構成されていることを特徴とする触媒担体の保持用マット組付装置。   11. The catalyst carrier holding mat assembling device according to claim 10, wherein a bucket is provided below the catalyst carrier, and the catalyst table is supported by the bucket after the mounting table is further moved in the horizontal direction. The holding mat is pressed and fixed by the pair of radial drive mechanisms and the axial drive mechanism, and the nail is not inserted into the back surface of the other edge of the holding mat. In addition, the catalyst carrier on which the holding mat is wound is received and accommodated in the bucket by releasing the sandwiched state of the catalyst carrier by the both rotating drums. A mat assembly for holding a catalyst carrier. 請求項11に記載の触媒担体の保持用マット組付装置において、前記バケットには、該バケット内に受け取り収容された触媒担体を他の位置に移動させる移送機構が備えられていることを特徴とする触媒担体の保持用マット組付装置。   12. The catalyst carrier holding mat assembling apparatus according to claim 11, wherein the bucket is provided with a transfer mechanism for moving the catalyst carrier received and accommodated in the bucket to another position. A catalyst carrier holding mat assembling apparatus.
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