JP4708878B2 - Image heating device - Google Patents

Image heating device Download PDF

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JP4708878B2
JP4708878B2 JP2005184844A JP2005184844A JP4708878B2 JP 4708878 B2 JP4708878 B2 JP 4708878B2 JP 2005184844 A JP2005184844 A JP 2005184844A JP 2005184844 A JP2005184844 A JP 2005184844A JP 4708878 B2 JP4708878 B2 JP 4708878B2
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temperature
fixing roller
fixing
image
heating
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JP2007003886A (en
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仁 鈴木
時彦 小倉
泰夫 浪
直之 山本
貴大 中瀬
敏晴 近藤
康弘 吉村
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Canon Inc
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Canon Inc
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本発明は、例えば、電子写真方式によって画像形成を行う複写機・プリンター等の画像形成装置において、記録材上に形成担持させた未定着トナー画像を加熱定着する定着装置として用いて好適な像加熱装置に関するものである。   The present invention is an image heating suitable for use as a fixing device for heating and fixing an unfixed toner image formed and supported on a recording material, for example, in an image forming apparatus such as a copying machine or a printer that forms an image by electrophotography. It relates to the device.

昨今、OA機器の省エネルギー動向から、定着装置としては、省エネルギーおよびクイックスタート性を両立させるために、定着ローラを誘導発熱体(導電性磁性材)製のローラにし、磁束発生手段(誘導加熱コイル)の発生磁束により該定着ローラを発熱させて所定の定着可能温度に加熱する誘導加熱方式の定着装置が提案されている。   Recently, due to the trend of energy saving in OA equipment, as a fixing device, in order to achieve both energy saving and quick start performance, the fixing roller is a roller made of an induction heating element (conductive magnetic material) and magnetic flux generating means (induction heating coil) There has been proposed an induction heating type fixing device that heats the fixing roller by the generated magnetic flux and heats the fixing roller to a predetermined fixable temperature.

誘導加熱方式の定着装置において、従来では例えば、誘導発熱体として鉄やニッケルを用いていた。また、キュリー温度をコントロールした材料(整磁合金)も提案されている。定着ローラ材料(誘導発熱体)として整磁合金を用いキュリー点を定着温度以上でかつホットオフセット以下に設けたものがある(特許文献1)。   In an induction heating type fixing device, conventionally, for example, iron or nickel is used as an induction heating element. A material (magnetic shunt alloy) with a controlled Curie temperature has also been proposed. There is a fixing roller material (induction heating element) in which a magnetic shunt alloy is used and a Curie point is provided at a temperature higher than the fixing temperature and lower than a hot offset (Patent Document 1).

特に整磁合金は、加熱されてキュリー点を越えると磁性が失われるので、整磁合金中の磁場が減少し渦電流が減少、発熱が抑制される。定着ローラの材料として、キュリー温度が定着に必要な温度の整磁合金を使用すれば、ローラ温度がキュリー点となる定着温度近傍に自己温度制御とすることもできる。また、連続した小サイズ通紙により生じる非通紙部昇温に対しても通紙領域外においてキュリー点を超えた時点で部分的に発熱量が減る作用がある。
特開2000−39797号公報(図1)
In particular, when the magnetic shunt alloy is heated and exceeds the Curie point, the magnetism is lost. Therefore, the magnetic field in the magnetic shunt alloy is reduced, eddy current is reduced, and heat generation is suppressed. If a magnetic shunt alloy having a Curie temperature necessary for fixing is used as the material of the fixing roller, self-temperature control can be performed near the fixing temperature at which the roller temperature becomes the Curie point. Further, even for the non-sheet passing portion temperature rise caused by continuous small size sheet passing, there is an effect that the amount of heat generation is partially reduced when the Curie point is exceeded outside the sheet passing region.
Japanese Unexamined Patent Publication No. 2000-39797 (FIG. 1)

このように整磁合金は利点があるが、図10に示すように温度がキュリー点以下にて、誘導加熱コイルに一定電流を流していても電気抵抗が減少し始め熱量も減少し始めるため(図8)、常温から定着ローラを温度上昇させた場合に所望の電力を連続して投入できなくなる問題がある。これは、発熱体としての定着ローラの温度がキュリー点近傍まで昇温すると、発熱に寄与する定着ローラの抵抗値が、磁性の性質を失うことで減少し、定着温度に達する前に抵抗値が減少し始め、発熱効率が低下するためである。従来使用していた鉄やニッケルのキュリー点は、非常に高温領域にあるため問題はなかったが、整磁合金では温度上昇の傾きが小さくなる点(図8の定着ローラにコイルを装着した状態でのコイルの抵抗値の温度特性が極大となる温度、以下電力低下点とも呼ぶ)以降で緩くなるので、定着温度近傍にキュリー点の設定を行うと、ウォームアップタイムが長くなりクイックスタートの障害となる。 In this way, the magnetic shunt alloy has advantages, but as shown in FIG. 10, even when a constant current is passed through the induction heating coil at a temperature below the Curie point, the electric resistance starts to decrease and the amount of heat starts to decrease ( FIG. 8), there is a problem that when the temperature of the fixing roller is raised from room temperature, it is impossible to continuously input desired power. This is because when the temperature of the fixing roller as a heating element rises to near the Curie point, the resistance value of the fixing roller that contributes to heat generation decreases due to loss of magnetic properties, and the resistance value decreases before reaching the fixing temperature. This is because the heat generation efficiency starts to decrease and the heat generation efficiency decreases. The Curie point of iron and nickel used in the past was in a very high temperature range, so there was no problem. However, with a magnetic shunt alloy, the temperature rise slope becomes small (the state where the coil is attached to the fixing roller in FIG. 8). (The temperature at which the temperature characteristic of the resistance value of the coil reaches a maximum, which is also referred to as the power drop point hereinafter), and so on. If the Curie point is set near the fixing temperature, the warm-up time becomes longer and the quick start failure It becomes.

また、定着温度近傍にキュリー点を設定した定着ローラを用いた場合に、定着ローラを所定の定着温度まで昇温させるウォームアップ期間において、定着ローラと加圧ローラを接触させながら一定回転速度で回転させながら定着ローラ及び加圧ローラを加熱する場合、以下のような問題がある。即ち、定着ローラの温度が電力低下点を超えた後では、上述したような定着ローラの発熱効率の低下に加えて、加圧ローラ側に熱を奪われる(加圧ローラ側に熱を与えなくてはならない)ため、より一層のウォーアップタイムが長くなってしまう。 In addition, when a fixing roller with a Curie point set near the fixing temperature is used, it rotates at a constant rotational speed while contacting the fixing roller and the pressure roller during the warm-up period in which the fixing roller is heated to a predetermined fixing temperature. When the fixing roller and the pressure roller are heated while causing them to occur, there are the following problems. That is, after the temperature of the fixing roller exceeds the power lowering point, in addition to the reduction in the heat generation efficiency of the fixing roller as described above, heat is taken away to the pressure roller side (no heat is applied to the pressure roller side). mUST nOT) because, even more of the warm-up time becomes longer.

よって従来の構成では、キュリー点の温度設定を定着温度より高くすることでウォームアップタイムを短くしていた。しかし、キュリー点が定着温度に設定された場合において対応できず、記録材上のトナーが定着ローラに再び付着するホットオフセット温度を上限とし、実際にはできるだけキュリー点をホットオフセット温度に近づけるしかなかった。この場合設定温度は必然的に高くなってしまい、必要以上に高い温度設定は省エネの観点から、または安全面から考えても望ましい構成ではないことは明らかである。更に、キュリー点を高く設定すると小サイズ記録材の連続通紙により生じる非通紙部昇温現象にて通紙域に比べ、非通紙域は高く設定したキュリー点まで温度が上昇する。この場合、長手方向での定着ローラ温度差が大きくなり、小サイズ記録材を通紙後すぐに大サイズ記録材を通紙すると画像不良を生じることがある。   Therefore, in the conventional configuration, the warm-up time is shortened by setting the temperature setting of the Curie point higher than the fixing temperature. However, when the Curie point is set to the fixing temperature, this cannot be dealt with. The upper limit is the hot offset temperature at which the toner on the recording material adheres again to the fixing roller. In practice, the Curie point must be as close to the hot offset temperature as possible. It was. In this case, the set temperature is inevitably high, and it is obvious that setting a temperature higher than necessary is not desirable from the viewpoint of energy saving or safety. Further, when the Curie point is set high, the temperature rises to the Curie point set higher in the non-sheet passing area than in the sheet passing area due to the temperature rise phenomenon of the non-sheet passing portion caused by continuous passing of the small size recording material. In this case, the fixing roller temperature difference in the longitudinal direction becomes large, and if a large size recording material is passed immediately after passing a small size recording material, an image defect may occur.

本発明は、回転発熱体の材料として像加熱温度近傍にキュリー点を設定することにより、定着温度近傍での回転発熱体の発熱効率の低下(励磁コイルを回転発熱体に装着した状態で測定された励磁コイルの抵抗値の温度特性が像加熱可能温度よりも低い温度に極大点を有すること)する誘導加熱方式の像加熱装置の場合において、像加熱処理を行うために前記回転発熱体を所定の像加熱可能温度まで昇温させるウォームアップ期間中に前記回転発熱体と前記回転加圧体を接触回転させる像加熱装置におけるウォーアップタイムを可及的に短縮することを目的とする。 In the present invention, the Curie point is set near the image heating temperature as the material of the rotating heating element, thereby reducing the heating efficiency of the rotating heating element near the fixing temperature (measured with the excitation coil mounted on the rotating heating element). In the case of an induction heating type image heating apparatus in which the temperature characteristic of the resistance value of the exciting coil has a maximum point at a temperature lower than the image heatable temperature), the rotary heating element is set in advance to perform image heating processing. and an object thereof is to shorten the warm-up time of an image heating device for contacting rotating the rotary pressure member and the rotating heating body to the image heatable temperature during the warm-up period for heating as much as possible.

本発明は下記の構成を特徴とする像加熱装置である。   The present invention is an image heating apparatus having the following configuration.

励磁コイルを有する磁束発生手段と、前記磁束発生手段からの磁束により発熱し、キュリー点と略等しい温度である像加熱温度で記録材上の画像を加熱する回転可能な発熱体と、前記発熱体に対してニップを形成し加圧する回転可能な加圧体と、を有し、像加熱処理を行うために前記発熱体前記像加熱温度まで昇温させるウォームアップ期間において前記発熱体と前記加圧体を接触回転させる加熱装置において、
前記励磁コイルを装置に装着した状態での温度に対する前記励磁コイルの抵抗値が極大点を示す温度が前記像加熱温度よりも低い温度に設定されており、前記ウォームアップ期間中において前記発熱体の温度が前記極大点を示す温度を超えると、前記極大点を示す温度に到達するまでの回転速度よりも遅い回転速度に切換えることを特徴とする像加熱装置。
Magnetic flux generating means having an exciting coil, a rotatable heat generating element that generates heat by the magnetic flux from the magnetic flux generating means and heats an image on a recording material at an image heating temperature that is substantially equal to the Curie point, and the heat generating element It has a rotatable pressure member for pressurizing to form a nip, against the the warm-up period to warm to said image heating temperature the heating element in order to perform an image heating process and the heating element pressing In the image heating apparatus that rotates the pressure body in contact with the pressure body ,
The temperature at which the resistance value of the exciting coil with respect to the temperature when the exciting coil is attached to the apparatus is set to a temperature lower than the image heating temperature, and during the warm-up period, When the temperature exceeds the temperature indicating the maximum point, the image heating apparatus is switched to a rotation speed slower than the rotation speed until the temperature reaching the maximum point is reached .

誘導加熱を用いた像加熱装置において、回転加熱体の材料として被加熱材加熱温度近傍にキュリー点を設定したもの(整磁合金)を用いて加熱開始させた場合に、励磁コイルを回転発熱体に装着した状態で測定された励磁コイルの抵抗値の温度特性が極大となる温度以降で回転加熱体の発熱効率が低下し、回転加熱体の昇温速度が低下することによるウォームアップの遅延を低減もしくは防止することができる。   In an image heating apparatus using induction heating, when heating is started using a material (magnetic shunt alloy) in which the Curie point is set near the heating material heating temperature as the material of the rotating heating body, the exciting coil is turned into the rotating heating element. The heat generation efficiency of the rotating heating body decreases after the temperature at which the temperature characteristic of the resistance value of the exciting coil measured in the state where it is mounted is maximized, and the warm-up delay due to the decrease in the heating rate of the rotating heating body is reduced. It can be reduced or prevented.

(1)画像形成装置例
図1は画像形成装置の一例の概略構成模式図である。本例の画像形成装置は転写式電子写真プロセス利用、レーザー走査露光方式の装置(複写機、プリンター、ファクシミリ、それらの複合機能機等)である。
(1) Example of Image Forming Apparatus FIG. 1 is a schematic configuration diagram of an example of an image forming apparatus. The image forming apparatus of this example is a transfer type electrophotographic process-use, laser scanning exposure type apparatus (copying machine, printer, facsimile, combined function machine thereof, etc.).

20は画像形成装置本体(以下、装置本体と記す)である。21は原稿読取装置(イメージスキャナ)、22は領域指定装置(デジタイザー)であり、何れも装置本体20の上面側に配設してある。原稿読取装置21は該装置の原稿台上に載置した原稿面を走査照明系により走査し、原稿面からの反射光をCCDラインセンサ等の光センサにより読取ることにより画像情報を時系列電気デジタル画素信号に変換する。領域指定装置22は原稿の読取領域等の設定を行ない、信号を出力する。23は制御部(CPU)である。制御部23は、原稿読取装置21、領域指定装置22、プリントコントローラ24等から信号を受けて、作像機構の各種プロセス機器に指令を送る信号処理や所定の作像シーケンス制御を司る。   Reference numeral 20 denotes an image forming apparatus main body (hereinafter referred to as an apparatus main body). Reference numeral 21 denotes a document reading device (image scanner), and 22 denotes an area designating device (digitizer), both of which are arranged on the upper surface side of the apparatus main body 20. The document reading device 21 scans the document surface placed on the document table of the device by a scanning illumination system, and reads the reflected light from the document surface by an optical sensor such as a CCD line sensor, whereby image information is time-series electric digital. Convert to pixel signal. The area designating device 22 sets a document reading area and outputs a signal. Reference numeral 23 denotes a control unit (CPU). The control unit 23 receives signals from the document reading device 21, the area designating device 22, the print controller 24, etc., and controls signal processing for sending commands to various process devices of the image forming mechanism and predetermined image forming sequence control.

25は像担持体としての回転ドラム型の電子写真感光体(以下、感光ドラムと記す)である。感光ドラム25は矢印の時計方向に所定の速度で回転駆動される。感光ドラム25はその回転過程で、帯電装置26により所定の極性・電位の一様な帯電処理を受ける。そして、その一様帯電面に対して画像書き込み装置27による像露光Lがなされる。これにより一様帯電面の露光明部の電位が減衰して感光ドラム面に露光パターンに対応した静電潜像が形成される。画像書き込み装置27は本例の場合はレーザースキャナーであり、制御部23において信号処理された画像データに従って変調したレーザー光Lを出力し、回転する感光ドラム25の一様帯電面を走査露光して画像情報に対応した静電潜像を形成する。   Reference numeral 25 denotes a rotating drum type electrophotographic photosensitive member (hereinafter referred to as a photosensitive drum) as an image carrier. The photosensitive drum 25 is rotationally driven at a predetermined speed in the clockwise direction of the arrow. The photosensitive drum 25 is subjected to a uniform charging process with a predetermined polarity and potential by the charging device 26 during the rotation process. Then, image exposure L by the image writing device 27 is performed on the uniformly charged surface. As a result, the potential of the exposed bright portion of the uniformly charged surface is attenuated, and an electrostatic latent image corresponding to the exposure pattern is formed on the photosensitive drum surface. In this example, the image writing device 27 is a laser scanner. The image writing device 27 outputs a laser beam L modulated according to the image data signal-processed by the control unit 23, and scans and exposes the uniformly charged surface of the rotating photosensitive drum 25. An electrostatic latent image corresponding to the image information is formed.

次いで、その静電潜像が現像装置28によりトナー画像として現像される。そのトナー画像が、感光ドラム25と転写装置29との対向部である転写部Tに給紙機構部側から所定の制御タイミングにて給送された被加熱材である紙やOHP等の記録材(以下、転写材と記す)Pの面に順次に静電転写される。給紙機構部は、本例の場合は、給紙カセット31から所定の制御タイミングにて転写材Pを1枚分離給送する。その転写材Pをレジストローラ33を含む転写材搬送路32により転写部Tに所定のタイミングにて搬送する。   Next, the electrostatic latent image is developed as a toner image by the developing device 28. The toner image is a recording material such as paper or OHP which is a material to be heated, which is fed from the sheet feeding mechanism side to the transfer portion T, which is the opposing portion of the photosensitive drum 25 and the transfer device 29, at a predetermined control timing Electrostatic transfer is sequentially performed on the surface of P (hereinafter referred to as a transfer material). In the case of this example, the paper feed mechanism section separates and feeds one transfer material P from the paper feed cassette 31 at a predetermined control timing. The transfer material P is transported to the transfer portion T at a predetermined timing by the transfer material transport path 32 including the registration rollers 33.

転写部Tを通った転写材Pは感光ドラム25の面から分離されて、定着装置Fへ搬送される。定着装置Fは転写材P上の未定着トナー画像を固着画像として熱圧定着処理する。そして画像定着を受けた転写材Pは画像形成物(コピー、プリント)として装置本体外部の排紙トレイ34上に排紙される。 The transfer material P that has passed through the transfer portion T is separated from the surface of the photosensitive drum 25 and conveyed to the fixing device F. The fixing device F is treated thermally fixing the unfixed toner image on the transfer material P as a solid Chakugazo. The transfer material P that has undergone image fixing is discharged as an image formed product (copy, print) onto a discharge tray 34 outside the apparatus main body.

また、転写材分離後の感光ドラム25はクリーニング装置30により転写残りトナー等の付着汚染物の除去を受けて清掃されて繰り返して作像に供される。   The photosensitive drum 25 after separation of the transfer material is cleaned by the cleaning device 30 after removal of adhering contaminants such as transfer residual toner, and is repeatedly used for image formation.

(2)定着装置F
この定着装置Fは、励磁コイルを有する磁束発生手段と、磁束発生手段の発生磁束の作用により電磁誘導加熱されかつ回転可能な誘導発熱体(回転加熱体)と、加圧部材(回転加圧体)とで加熱圧接することで記録材にトナーを定着する誘導加熱方式の像加熱装置において、誘導発熱体は定着温度近傍にキュリー点を有した整磁合金であり、前記誘導発熱体もしくは周辺の温度を検知する温度検知手段とを有しており、前記誘導発熱体及び前記加圧部材は回転しており、前記温度検知手段により前記誘導発熱体の温度が、誘導発熱体と励磁コイルを装置に組み込んだ状態での励磁コイルの両端にかかるインピーダンスの温度特性が極大となる温度(以下電力低下点と呼ぶ)に上昇したことを検知して、立ち上げ開始時に比べ前記誘導発熱体の回転を遅くする制御を行い、前記温度検知手段により前記誘導発熱体の温度が定着温度に到達したことを検知して、電力低下点にて遅くした回転制御に比べ前記誘導発熱体の回転を速くする制御を行うことを特徴とする加熱装置である。
(2) Fixing device F
The fixing device F includes a magnetic flux generating means having an exciting coil, an induction heating element (rotary heating element) that is electromagnetically heated and rotated by the action of the magnetic flux generated by the magnetic flux generating means, and a pressure member (rotary pressure element). ), The induction heating element is a magnetic shunt alloy having a Curie point in the vicinity of the fixing temperature. Temperature induction means for detecting temperature, the induction heating element and the pressurizing member are rotating, and the temperature of the induction heating element is determined by the temperature detection means to connect the induction heating element and the excitation coil. It is detected that the temperature characteristic of the impedance applied to both ends of the exciting coil in the state where the coil is incorporated has risen to a maximum temperature (hereinafter referred to as a power drop point), and the induction heating element The temperature detecting means detects that the temperature of the induction heating element has reached the fixing temperature, and makes the rotation of the induction heating element faster than the rotation control delayed at the power lowering point. It is the heating device characterized by performing control to do.

(2−1)定着装置Fの全体的な概略構成
図2は定着装置Fの要部の拡大横断面模型図、図3は要部の正面模型図である。この定着装置Fは、加熱ローラ型で、電磁誘導加熱方式の加熱装置である。
(2-1) Overall Schematic Configuration of Fixing Device F FIG. 2 is an enlarged cross-sectional model view of the main part of the fixing device F, and FIG. 3 is a front model diagram of the main part. The fixing device F is a heating roller type and is an electromagnetic induction heating type heating device.

1は加熱回転体としての定着ローラ(熱ローラ)である。この定着ローラ1は誘導発熱体(導電性磁性材)製の円筒状ローラである。外周面にはフッ素樹脂等の離型層を形成してある。   Reference numeral 1 denotes a fixing roller (heat roller) as a heating rotator. The fixing roller 1 is a cylindrical roller made of an induction heating element (conductive magnetic material). A release layer such as a fluororesin is formed on the outer peripheral surface.

2は加圧回転体としての加圧ローラである。この加圧ローラ2は、軸芯2aと、該軸芯に同心一体にローラ状に形成具備させたシリコンゴム層等の弾性体層2bとからなる弾性ローラである。   Reference numeral 2 denotes a pressure roller as a pressure rotator. The pressure roller 2 is an elastic roller that includes a shaft core 2a and an elastic body layer 2b such as a silicon rubber layer that is concentrically integrated with the shaft core.

上記の定着ローラ1と加圧ローラ2は上下に並行に配列して、定着装置フレームの手前側と奥側の側板41間にそれぞれ軸受42を介して回転自在に保持させるとともに、加圧ローラ2を定着ローラ1の下面に対して不図示の付勢手段により弾性体層2bの弾性に抗して所定の押圧力にて圧接させてローラ回転方向に関して所定幅の定着ニップ部Nを形成させている。定着ローラ1を加圧ローラ2に対して圧接させる構成にすることもできる。   The fixing roller 1 and the pressure roller 2 are arranged in parallel in the vertical direction so as to be rotatably held via bearings 42 between the front side plate 41 and the rear side plate 41 of the fixing device frame. Is pressed against the lower surface of the fixing roller 1 by a predetermined pressing force against the elasticity of the elastic body layer 2b by a biasing means (not shown) to form a fixing nip portion N having a predetermined width in the roller rotation direction. Yes. A configuration in which the fixing roller 1 is brought into pressure contact with the pressure roller 2 can also be adopted.

Gは定着ローラ1の一方側の端部に固着させたドライブギアである。このドライブギアGに駆動源Mから伝達系を介して回転力が伝達されることで、定着ローラ1が図2において矢印aの時計方向に所定の周速度にて回転駆動される。加圧ローラ2はこの定着ローラ1の回転駆動に従動して矢印の反時計方向に回転する。   A drive gear G is fixed to one end of the fixing roller 1. When the rotational force is transmitted to the drive gear G from the drive source M through the transmission system, the fixing roller 1 is rotationally driven in the clockwise direction indicated by the arrow a in FIG. The pressure roller 2 is rotated counterclockwise as indicated by an arrow following the rotational driving of the fixing roller 1.

3は磁束(磁場)発生手段としてのコイル・アセンブリであり、定着ローラ1の中空部内に挿入して配設してある。   Reference numeral 3 denotes a coil assembly as magnetic flux (magnetic field) generating means, which is inserted into the hollow portion of the fixing roller 1 and disposed.

コイル・アセンブリ3は、ボビン4、磁性コア5、励磁コイル(誘導加熱コイル)6、絶縁材製のステー7等の組み立て体である。磁性コア5はボビン4に形成した通孔に挿入してある。励磁コイル6はボビン4の周囲に銅線を巻回して形成してある。このボビン4、コア5、励磁コイル6のユニットをステー7に固定支持させてある。そして、このコイル・アセンブリ3を定着ローラ1の中空部内に挿入して、ステー7の両端部をそれぞれ定着装置フレーム側の固定部材43に不動に支持させることで、定着ローラ1の中空部内に非接触の状態で所定の位置・姿勢にて配設してある。   The coil assembly 3 is an assembly of a bobbin 4, a magnetic core 5, an exciting coil (induction heating coil) 6, a stay 7 made of an insulating material, and the like. The magnetic core 5 is inserted into a through hole formed in the bobbin 4. The exciting coil 6 is formed by winding a copper wire around the bobbin 4. The unit of the bobbin 4, the core 5, and the exciting coil 6 is fixedly supported on the stay 7. The coil assembly 3 is inserted into the hollow portion of the fixing roller 1, and both ends of the stay 7 are immovably supported by the fixing members 43 on the fixing device frame side. It is arranged in a predetermined position and posture in a contact state.

磁性コア5としては、透磁率が大きく自己損失の小さい材料がよく、例えばフェライト、パーマロイ、センダスト等が適している。ボビン4は、磁性コア5と励磁コイル6とを絶縁する絶縁部としても機能している。   The magnetic core 5 is preferably made of a material having a high magnetic permeability and a small self loss. For example, ferrite, permalloy, sendust and the like are suitable. The bobbin 4 also functions as an insulating part that insulates the magnetic core 5 from the exciting coil 6.

励磁コイル6は加熱に十分な交番磁束を発生するものでなければならないが、そのためには抵抗成分が低く、インダクタンス成分を高くとる必要がある。励磁コイル6の芯線としてφ0.1〜0.3の細線を略80〜160本ほど束ねたリッツ線を用いている。細線には絶縁被覆電線を用いている。また磁性コア5を周回するようにボビン4の形状に合わせて横長舟型に複数回巻回して励磁コイルとしてある。励磁コイル6は定着ローラ1の長手方向に巻かれている。6a・6bは上記励磁コイル6の2本の外方引出しリード線であり、駆動電源(励磁回路)35に接続してある。   The exciting coil 6 must generate an alternating magnetic flux sufficient for heating. For this purpose, it is necessary to have a low resistance component and a high inductance component. As the core wire of the exciting coil 6, a litz wire in which about 80 to 160 fine wires with a diameter of 0.1 to 0.3 are bundled is used. Insulated coated wires are used for the thin wires. In addition, an exciting coil is formed by winding a plurality of times in a horizontal long boat shape in accordance with the shape of the bobbin 4 so as to go around the magnetic core 5. The exciting coil 6 is wound in the longitudinal direction of the fixing roller 1. Reference numerals 6 a and 6 b denote two outward lead wires of the excitation coil 6, which are connected to a drive power source (excitation circuit) 35.

8は定着ローラ1の温度を検出するサーミスタ等の温度センサ(温度検知手段)であり、定着ローラ1に接触させて、又は非接触に近接させて配設してある。9は定着ローラ1に接触させて、又は非接触に近接させて配設したサーモスタット等の安全素子である。10は分離爪であり、定着ニップ部Nを出た転写材Pが定着ローラ1に巻き付くのを抑え、定着ローラ1から分離させる役目をする。   Reference numeral 8 denotes a temperature sensor (temperature detection means) such as a thermistor for detecting the temperature of the fixing roller 1 and is disposed in contact with the fixing roller 1 or close to non-contact. Reference numeral 9 denotes a safety element such as a thermostat disposed in contact with the fixing roller 1 or close to non-contact. Reference numeral 10 denotes a separation claw that serves to prevent the transfer material P from the fixing nip N from being wound around the fixing roller 1 and to separate it from the fixing roller 1.

前記のボビン4、ステー7、分離爪10は、例えば液晶ポリマー、ポリイミド、ポリフェニレンサルファイドなどの耐熱および電気絶縁性エンジニアリング・プラスチックから形成されている。   The bobbin 4, stay 7, and separation claw 10 are made of heat-resistant and electrically insulating engineering plastic such as liquid crystal polymer, polyimide, polyphenylene sulfide, and the like.

画像形成装置本体のメイン電源スイッチは投入されているが、画像形成装置本体が画像形成開始信号の入力待ちをしている待機状態時において、定着装置Fは定着ローラ1の回転駆動は停止されており、また励磁コイル6への通電も停止されている。画像形成開始信号が入力すると、制御部23は装置本体の所定の前回転動作を実行する。定着装置Fについては、所定の制御タイミングにおいて、定着ローラ1の回転駆動を開始させると共に、駆動電源35から励磁コイル6への電力供給を開始する。加圧ローラ2は定着ローラ1の回転駆動に従動して回転する。そして、励磁コイル6に生じる高周波磁界で定着ローラ1が電磁誘導作用により加熱されて、所定の定着可能温度まで温度立ち上げがなされる。定着ローラ1の温度が温度センサ20により検出され、その検出温度情報が制御部23に入力する。制御部23は入力する温度情報により駆動電源35を制御し定着ローラ1の温度を所定の定着可能温度に制御する。そして、温度制御された定着ローラ1と加圧ローラ2の定着ニップ部Nに、作像機構部側から未定着トナー画像tを担持した転写材Pが導入されて、定着ニップ部Nを挟持搬送されていく。転写材Pが定着ニップ部Nを挟持搬送されていく過程において、定着ローラ1の熱と、定着ニップ部Nの圧力により未定着トナー画像tが転写材Pの面に固着画像として定着される。 Although the main power switch of the image forming apparatus main body is turned on, the fixing device F stops the rotational driving of the fixing roller 1 in the standby state in which the image forming apparatus main body is waiting for the input of the image forming start signal. In addition, energization to the exciting coil 6 is also stopped. When the image formation start signal is input, the control unit 23 executes a predetermined pre-rotation operation of the apparatus main body. For the fixing device F, at a predetermined control timing, the rotation of the fixing roller 1 is started and power supply from the drive power source 35 to the exciting coil 6 is started. The pressure roller 2 rotates following the rotational driving of the fixing roller 1. Then, the fixing roller 1 is heated by an electromagnetic induction action by a high-frequency magnetic field generated in the exciting coil 6, and the temperature is raised to a predetermined fixable temperature. The temperature of the fixing roller 1 is detected by the temperature sensor 20, and the detected temperature information is input to the control unit 23. The control unit 23 controls the driving power source 35 based on the input temperature information, and controls the temperature of the fixing roller 1 to a predetermined fixable temperature. Then, a transfer material P carrying an unfixed toner image t is introduced from the image forming mechanism side to the fixing nip portion N of the fixing roller 1 and the pressure roller 2 controlled in temperature, and the fixing nip portion N is nipped and conveyed. It will be done. In the process of the transfer material P is gradually being nipped and conveyed to fixing nip portion N, the unfixed toner image t is fixed as a solid Chakugazo the surface of the transfer material P and the heat of the fixing roller 1, by the pressure of the fixation nip N .

サーモスタット等の安全素子10は定着装置の熱暴走時に駆動電源35から励磁コイル6への給電回路を緊急遮断する。   The safety element 10 such as a thermostat urgently cuts off the power supply circuit from the drive power source 35 to the exciting coil 6 when the fixing device is thermally runaway.

(2−2)定着ローラ1の温度立ち上げ過程時の制御
定着ローラ1を構成させた誘導発熱体の材質は、Ni−Fe、Ni−Fe−Co、Ni−Fe−Crなどで構成される整磁合金であり、定着温度近傍にてキュリー点を持つよう設定している。即ち、定着ローラ1を構成させた誘導発熱体は前記磁束発生手段からの磁束により発熱し、前記励磁コイルを装置に装着した状態での励磁コイルの抵抗の温度依存性が所定の像加熱可能温度よりも低い温度で極大点をもつ。
(2-2) Control during process of raising temperature of fixing roller 1 The material of the induction heating element constituting the fixing roller 1 is made of Ni-Fe, Ni-Fe-Co, Ni-Fe-Cr, or the like. It is a magnetic shunt alloy and is set to have a Curie point near the fixing temperature. That is, the induction heating element constituting the fixing roller 1 generates heat due to the magnetic flux from the magnetic flux generating means, and the temperature dependency of the resistance of the exciting coil in a state where the exciting coil is mounted on the apparatus has a predetermined image heating temperature. It has a maximum point at a lower temperature.

図4と図5及び図7により、定着ローラ1を像加熱するために昇温開始してから所定の像加熱可能温度まで加熱するウォーミングアップ期間(加熱過程時)における、定着ローラ温度、励磁コイル供給電力、定着ローラ回転数(回転速度)の関係と、制御動作の概略シーケンスを説明する。   4, 5, and 7, the fixing roller temperature and the excitation coil supply during the warm-up period (during the heating process) in which the fixing roller 1 is heated to start image heating for heating the image to a predetermined image heatable temperature. A relationship between power and fixing roller rotation speed (rotation speed) and a schematic sequence of control operations will be described.

図4は、従来例としてウォーミングアップ期間の定着ローラの回転速度を一定速度で回転させた場合と、本実施例として途中まで定着ローラの回転速度を速くし、途中から回転速度を遅くした場合の温度上昇プロファイルの比較である。   FIG. 4 shows the temperature when the rotation speed of the fixing roller during the warm-up period is rotated at a constant speed as a conventional example, and when the rotation speed of the fixing roller is increased halfway and the rotation speed is decreased halfway as the present embodiment. Comparison of rising profiles.

記録材への加熱を行なわない待機状態から時点T1において、定着ローラ1を回転させながら励磁コイル6への電力投入を開始すると、定着ローラ1の温度は上昇し始める。ところが、定着ローラ1を構成させた誘導発熱体として整磁合金を用いた場合定着温度近傍にキュリー点を設定すると、時点T2の電力低下点近傍において定着ローラ1の磁性が消失し始めるため、定着ローラ1のインピーダンスもそれに伴い変化し電力が投入しづらくなっていく。電力低下点とは、配合した材料にもよるが、設定したキュリー点に対しおおよそ50〜60℃下の温度以上の温度域(所定の像加熱可能温度(ここでは定着温度)よりも低い温度で昇温速度が低下する温度領域)にある。 At the time point T1 from the standby state in which the recording material is not heated, when the application of power to the exciting coil 6 is started while rotating the fixing roller 1, the temperature of the fixing roller 1 starts to rise. However, when a magnetic shunt alloy is used as the induction heating element constituting the fixing roller 1, when the Curie point is set near the fixing temperature, the magnetism of the fixing roller 1 starts to disappear near the power lowering point at time T2, so that the fixing is performed. The impedance of the roller 1 also changes accordingly, making it difficult to apply power. The power lowering point, depending on the formulation materials, at set approximately 50-60 ° C. under a temperature above the temperature range of relative Curie point (predetermined image heatable temperature (temperature lower than the fixing temperature) where The temperature range is such that the rate of temperature increase decreases.

本実施例では、キュリー温度(透磁率が1となる温度)は定着温度以上装置の耐熱温度よりも小さくしている。即ち、定着ローラ1のキュリー温度が像加熱可能温度以上装置の耐熱温度よりも低い。よって、この作用により加熱開始当初から一定の回転スピードのままでは所望の温度まで到達するのにかかる時間が長くなってしまう(時間T1→T4:破線の温度勾配による立ち上がり時間)。 In this embodiment, the Curie temperature (the temperature at which the magnetic permeability becomes 1) is set to be higher than the fixing temperature and lower than the heat resistance temperature of the apparatus. That is, the Curie temperature of the fixing roller 1 is equal to or higher than the image heatable temperature and lower than the heat resistance temperature of the apparatus. Therefore, due to this action, it takes a long time to reach the desired temperature at a constant rotational speed from the beginning of heating (time T1 → T4: rise time due to the broken temperature gradient).

また、加圧ローラ2の温度も定着プロセス上大きく影響するため、ある程度の加熱(必要最低加圧ローラ温度)は必要である。   Further, since the temperature of the pressure roller 2 greatly affects the fixing process, a certain amount of heating (necessary minimum pressure roller temperature) is necessary.

そこで、本実施例では、ウォーアップ期間において、定着ローラ1と加圧ローラ2を接触して回転させることで、加圧ローラを温めておき、更に定着ローラ1の回転速度を2段階設ける(複数の回転速度を設ける)。 Therefore, in this embodiment, the warm-up period, the fixing roller 1 and the pressure roller 2 by contact with rotating, allowed to warm to the pressure roller, further provided two steps the rotational speed of the fixing roller 1 ( Provide multiple rotation speeds).

即ち、制御部23は加熱開始から電力低下点までの加熱期間(もしくは定着ローラ1の温度が比較的低温時である加熱期間)では、実線で示したように所定の第一の速度で回転制御し、温度センサ20により検出した信号にて定着ローラ1の温度が電力低下点まで上昇したことを検知すると(時点T2)、定着ローラ4の回転を第一の速度よりも遅い第二の回転速度となるように制御を行う。即ち、ウォームアップ期間中での定着ローラ1の回転速度を低温側では速く回転させ、高温側で遅くなるように制御する。 That is, the control unit 23 controls the rotation at a predetermined first speed as shown by the solid line during the heating period from the start of heating to the power drop point (or the heating period when the temperature of the fixing roller 1 is relatively low). When it is detected from the signal detected by the temperature sensor 20 that the temperature of the fixing roller 1 has risen to the power drop point (time point T2), the rotation speed of the fixing roller 4 is lower than the first speed. Control is performed as follows. That is, the rotation speed of the fixing roller 1 during the warm-up period is controlled to rotate faster on the low temperature side and slower on the high temperature side.

このように、電力低下点以下の温度であれば定着ローラの発熱効率は高い状態であり、連続して最大電力が投入できるため、電力低下点に到達するまでの回転スピードを速くする(T1→T5)もしくは定着ローラが高温時に比べて回転速度を速くする。これにより加圧ローラへの熱伝導が増し加圧ローラ温度の上昇が早くなる。一方、回転速度を速めることで、加圧ローラとは逆に定着ローラの温度上昇は遅くなり、結果として定着ローラの温度が電力低下点に到達するまでの時間が長くなり最大電力の投入時間を長くすることができる。加圧ローラに温度上昇(供給する熱量)を、定着ローラ1の温度が低く発熱効率が高いときに行い、発熱効率が低下しているときには加圧ローラ側は定着のために必要な温度であるので回転速度を遅くし、定着ローラを重点的に加熱させる。即ち、定着ローラ1の温度が所定温度に到達したら定着ローラ1の回転速度を遅くする。所定温度は前記温度特性の極大となる温度以下である。こうすることで加圧ローラと定着ローラを含めてトータル的に見れば一定回転時に比べ電力を多く投入することができ、効率を良くすることが可能となる。 Thus, if the temperature is lower than the power lowering point, the heat generation efficiency of the fixing roller is high and the maximum power can be continuously input. Therefore, the rotation speed until the power lowering point is reached is increased (T1 → T5) Or the rotational speed is increased compared to when the fixing roller is hot. As a result, heat conduction to the pressure roller increases and the pressure roller temperature rises faster. On the other hand, by increasing the rotation speed, the temperature rise of the fixing roller is slowed contrary to the pressure roller, and as a result, the time until the temperature of the fixing roller reaches the power lowering point becomes longer and the time for turning on the maximum power is increased. Can be long. The temperature is increased (the amount of heat supplied) to the pressure roller when the temperature of the fixing roller 1 is low and the heat generation efficiency is high. When the heat generation efficiency is low, the pressure roller side is a temperature necessary for fixing. Therefore, the rotation speed is decreased and the fixing roller is heated preferentially. That is, when the temperature of the fixing roller 1 reaches a predetermined temperature, the rotation speed of the fixing roller 1 is decreased. The predetermined temperature is equal to or lower than the temperature at which the temperature characteristic is maximized. By doing so, it is possible to supply more electric power than in the case of constant rotation and to improve the efficiency when viewed in total including the pressure roller and the fixing roller.

よって、電力低下点まで温度上昇し電力が入りづらくなる前に所定の第一の速度で回転させ、定着ローラ1と共に加圧ローラ2の温度も上昇させる。そして、時点T2から定着ローラ1の回転を遅い速度(第二の回転速度)にすることで、逆に定着ローラの温度上昇を速め、加圧ローラ側には極力必要最低限の熱量だけを付与するようにする。このように温度勾配を制御した後、制御部23が定着ローラ1の温度が定着可能となったことを温度センサ20にて検知した時点T3で、定着ローラ1の回転を定着プロセスに応じた所望の速い回転に変化させる。   Therefore, the temperature is increased to the power lowering point and the rotation is performed at a predetermined first speed before the power becomes difficult to enter, and the temperature of the pressure roller 2 as well as the fixing roller 1 is increased. Then, by rotating the fixing roller 1 at a slow speed (second rotational speed) from the time T2, conversely, the temperature rise of the fixing roller is accelerated, and only the minimum necessary amount of heat is applied to the pressure roller side. To do. After controlling the temperature gradient in this way, at the time T3 when the control unit 23 detects that the temperature of the fixing roller 1 can be fixed by the temperature sensor 20, the rotation of the fixing roller 1 is desired according to the fixing process. Change to a faster rotation.

そして、定着温度到達を検知した時点で回転を速くすることにより、遅延することなく通紙を開始する(T3)ことが可能となる。   Then, when the fixing temperature is detected, the rotation is accelerated so that the sheet can be started without delay (T3).

本実施例では一例として定着ローラ(加熱回転体)と加圧ローラ(加圧回転体)による構成にて記載しているが、例えば定着ローラまたは定着ベルトと加圧ベルトの構成などでも同様で、加熱する側が周辺部材と接触している構成においては電力低下に伴う温度勾配の補正効果が得られる。   In this embodiment, the fixing roller (heating rotator) and the pressure roller (pressure rotator) are described as an example. However, for example, the configuration of the fixing roller or the fixing belt and the pressure belt is the same. In a configuration in which the heating side is in contact with the peripheral member, a temperature gradient correction effect due to power reduction can be obtained.

また、図4では、一例として、定着ローラ1の加熱開始時の定着ローラ回転スピードと通紙時の定着ローラ回転スピードは同等として示しているが、図6の(a)に示すように、通紙時の定着ローラ回転スピードに比べ定着ローラ加熱開始時の定着ローラ回転スピードを遅くすればより定着ローラ1の加熱立ち上げ時間は早くなる。逆に、(b)に示すように、通紙時の定着ローラ回転スピードに比べ加熱開始時の定着ローラ回転スピードを速くすればより周辺部材が充分に温まるため連続通紙による温度低下を防ぐ効果が得られる。ここで、第一の回転速度としては、騒音や、耐久的な観点から、最大サイズ(通常サイズ)記録材を加熱時の加熱ローラの回転速度の2倍以下が好ましい。また、第一の回転速度の下限値としては、定着ローラが所定の像加熱温度に達したときに加圧ローラの温度が必要最低加圧ローラ温度になるように加熱ローラを一定速度で回転させた場合の回転速度よりも速い回転速度が必要となる。また、第二の回転速度の下限値としては、温度ムラの観点から最大サイズ記録材を加熱時の加熱ローラの回転速度の1/8程度の回転速度の速度が好ましい。より好ましくは最大サイズ記録材を通紙時の回転速度に比べ1/2〜1/4程度の回転速度が望ましい。また間欠回転制御でも良い。また、第二の回転速度の上限値としては、第一の回転速度より遅ければよい。   In FIG. 4, as an example, the fixing roller rotation speed at the start of heating of the fixing roller 1 and the fixing roller rotation speed at the time of paper feeding are shown to be equivalent, but as shown in FIG. If the fixing roller rotation speed at the start of fixing roller heating is made slower than the fixing roller rotation speed at the time of paper, the heating start-up time of the fixing roller 1 becomes faster. On the contrary, as shown in (b), if the fixing roller rotation speed at the start of heating is made faster than the fixing roller rotation speed at the time of paper passing, the peripheral members will be sufficiently warmed, thereby preventing the temperature drop due to continuous paper passing. Is obtained. Here, the first rotation speed is preferably not more than twice the rotation speed of the heating roller when heating the maximum size (normal size) recording material from the viewpoint of noise and durability. The lower limit of the first rotation speed is that the heating roller is rotated at a constant speed so that the pressure roller temperature becomes the required minimum pressure roller temperature when the fixing roller reaches a predetermined image heating temperature. Rotation speed faster than the rotation speed in the case is necessary. The lower limit of the second rotational speed is preferably a rotational speed that is about 1/8 of the rotational speed of the heating roller when heating the maximum size recording material from the viewpoint of temperature unevenness. More preferably, the rotational speed is about 1/2 to 1/4 compared with the rotational speed at the time of feeding the maximum size recording material. Further, intermittent rotation control may be used. Further, the upper limit value of the second rotation speed may be slower than the first rotation speed.

(2−3)電力低下のメカニズム及び測定方法
ここで、前記の定着ローラ1の電力低下のメカニズム及び測定方法について説明する。一般に、誘導発熱体である定着ローラ1の抵抗値は式1で表されるとおり、周波数が一定の場合は透磁率μと抵抗率ρで決まり、一般に抵抗率は温度上昇に伴って緩やかに増加する。
(2-3) Power Reduction Mechanism and Measurement Method Here, the power reduction mechanism and measurement method of the fixing roller 1 will be described. In general, the resistance value of the fixing roller 1 that is an induction heating element is determined by the magnetic permeability μ and the resistivity ρ when the frequency is constant, as shown in Equation 1, and the resistivity generally increases gradually as the temperature rises. To do.

図8は本実施例の定着ローラ1に励磁コイルを装着した状態で励磁コイルの抵抗値(以後コイルからみた定着ローラ1のみかけの抵抗値とも呼ぶ)の温度依存性曲線を示した図である。本実施例では、定着ローラ1の材料として所定の温度にキュリー温度を調整した整磁合金を用いることによって、キュリー温度を定着温度以上装置の耐熱温度よりも小さくしている。そのため、加熱ローラの温度がキュリー温度近傍に達すると透磁率が急激に減少し、図8ようにコイルからみた定着ローラ1の抵抗値は、装置の耐熱温度よりも低い温度範囲において減少し発熱量が低下する。即ち、昇温速度が低下する温度は定着ローラ1の抵抗値が極大となる温度である。   FIG. 8 is a diagram showing a temperature dependence curve of the resistance value of the exciting coil (hereinafter also referred to as the apparent resistance value of the fixing roller 1 viewed from the coil) in a state where the exciting coil is mounted on the fixing roller 1 of the present embodiment. . In this embodiment, a magnetic shunt alloy whose Curie temperature is adjusted to a predetermined temperature is used as the material of the fixing roller 1, so that the Curie temperature is lower than the fixing temperature and the heat resistance temperature of the apparatus. Therefore, when the temperature of the heating roller reaches near the Curie temperature, the magnetic permeability rapidly decreases, and the resistance value of the fixing roller 1 viewed from the coil decreases in a temperature range lower than the heat resistance temperature of the apparatus as shown in FIG. Decreases. That is, the temperature at which the rate of temperature increase is a temperature at which the resistance value of the fixing roller 1 is maximized.

ここで、定着ローラ1に励磁コイルを装着した状態で励磁コイルの抵抗値が極大をとる点を電力低下点とし、この温度より低い温度では発熱効率がよいため、加圧ローラ2の温度を温める為に回転させ、電力低下点以上ではウォームアップタイムを短縮するため定着ローラ1の回転速度を遅くする。   Here, the point where the resistance value of the exciting coil takes a maximum value with the exciting coil attached to the fixing roller 1 is set as a power lowering point. Since the heat generation efficiency is good at a temperature lower than this temperature, the temperature of the pressure roller 2 is warmed. Therefore, the rotation speed of the fixing roller 1 is decreased in order to shorten the warm-up time above the power lowering point.

また、従来のように温度と共に抵抗値が上昇する加熱ローラと違って、温度上昇に伴って発熱効率(発熱量)が低減するため非通紙部昇温を低減することができる。また、透磁率の減少に伴い、渦電流量も減少するため、発熱量は急激に低下する。   Further, unlike the conventional heating roller whose resistance value increases with temperature, the heat generation efficiency (heat generation amount) is reduced as the temperature rises, so that the temperature rise of the non-sheet passing portion can be reduced. Further, as the magnetic permeability decreases, the amount of eddy current also decreases, so the amount of heat generation decreases rapidly.

また、所定の定着温度以上装置の耐熱温度よりも低い温度範囲において、キュリー温度となるように設定している。こうすることで定着ローラ1が定着温度以上に達した場合の発熱量を下げることができ、非通紙部昇温を低減することができる。   In addition, the Curie temperature is set in a temperature range above a predetermined fixing temperature and lower than the heat resistance temperature of the apparatus. By doing so, the amount of heat generated when the fixing roller 1 reaches the fixing temperature or more can be reduced, and the temperature rise of the non-sheet passing portion can be reduced.

(2−4)定着ローラのみかけの抵抗値及びその温度依存性の測定方法
定着ローラ1のみかけの抵抗値(表皮抵抗)Rsは、磁束発生手段3を定着ローラに装着した状態での励磁コイル6に交流を流したときの励磁コイル6の抵抗値と励磁コイルを定着ローラに装着しない状態で測定したときの抵抗値との差に相当する。
(2-4) Apparent resistance value of fixing roller and method of measuring temperature dependency The apparent resistance value (skin resistance) Rs of fixing roller 1 is an exciting coil in a state where magnetic flux generating means 3 is mounted on the fixing roller. 6 corresponds to the difference between the resistance value of the exciting coil 6 when AC is passed and the resistance value measured when the exciting coil is not attached to the fixing roller.

このみかけの抵抗値の測定方法、及び抵抗値の温度依存性は以下のように測定する。   The apparent resistance value measurement method and the temperature dependence of the resistance value are measured as follows.

アジレント社製のLCRメータ(型番HP4194A)を用いて、周波数20kHzの交流を印加した際の定着ローラ1の抵抗値を測定した。このとき、定着ローラ1、磁束発生手段である励磁コイル6、磁性コア5は定着装置(加熱装置)に装着された状態で測定するものとする。このとき定着ローラの温度を変えていき、温度と定着ローラの抵抗値を同時にプロットしていくことで定着ローラの抵抗値の温度特性曲線を得ることができる。   Using an LCR meter (model number HP4194A) manufactured by Agilent, the resistance value of the fixing roller 1 when an alternating current with a frequency of 20 kHz was applied was measured. At this time, the fixing roller 1, the exciting coil 6 serving as magnetic flux generating means, and the magnetic core 5 are measured while mounted on a fixing device (heating device). At this time, the temperature characteristic curve of the resistance value of the fixing roller can be obtained by changing the temperature of the fixing roller and plotting the temperature and the resistance value of the fixing roller simultaneously.

また、定着ローラの温度を変えるには、恒温室に定着ローラ1及び磁束発生手段3を装置に装着させた位置関係に保った状態にして定着ローラ1の温度を変化させ、定着ローラ温度を恒温室の温度に飽和させてから上記の測定法で抵抗値を測定する。厳密には、測定値からコイル単体の抵抗分を引いた値が定着ローラのみかけの抵抗値Rsであるが、コイル単体の抵抗は温度によらずほぼ一定とみなせるため、測定値の温度依存性の極大点はRsの温度依存性の極大点とみなせる。   In order to change the temperature of the fixing roller, the temperature of the fixing roller 1 is changed by keeping the positional relationship in which the fixing roller 1 and the magnetic flux generating means 3 are mounted on the apparatus in a constant temperature chamber, and the fixing roller temperature is kept constant. After saturating to the room temperature, the resistance value is measured by the above measurement method. Strictly speaking, the value obtained by subtracting the resistance of the coil alone from the measured value is the apparent resistance value Rs of the fixing roller, but the resistance of the coil alone can be regarded as almost constant regardless of the temperature. Can be regarded as the maximum point of temperature dependence of Rs.

(2−5)キュリー温度の測定
また、キュリー温度の測定は以下のように行なう。岩通計測株式会社製のB−Hアナライザー(型番:SY−8232)を用いて測定した。測定試料に装置の所定の一次コイルと二次コイルを巻きつけて周波数20kHzで測定する。測定試料はコイルが巻きつけられる形状であれば構わない。
(2-5) Measurement of Curie temperature The Curie temperature is measured as follows. The measurement was performed using a BH analyzer (model number: SY-8232) manufactured by Iwatsu Measurement Co., Ltd. A predetermined primary coil and secondary coil of the apparatus are wound around the measurement sample, and measurement is performed at a frequency of 20 kHz. The measurement sample may be any shape as long as the coil is wound around it.

試料にコイルを設定したら、恒温室に試料を入れて温度を飽和させ、その温度における透磁率をプロットする。恒温室の温度を変えてやることで透磁率の温度依存性曲線が得られる。このとき透磁率が1となる温度をキュリー温度とする。ここで、透磁率が1となる温度は以下のように求める。恒温室の温度を上昇させていき、ある温度で透磁率が変化しなくなる。この温度を透磁率が1となった温度(キュリー温度)とみなす。   After setting the coil to the sample, put the sample in a constant temperature room to saturate the temperature, and plot the permeability at that temperature. The temperature dependence curve of permeability can be obtained by changing the temperature of the temperature-controlled room. At this time, the temperature at which the magnetic permeability is 1 is defined as the Curie temperature. Here, the temperature at which the magnetic permeability is 1 is obtained as follows. The temperature of the temperature-controlled room is raised, and the permeability does not change at a certain temperature. This temperature is regarded as the temperature at which the magnetic permeability is 1 (Curie temperature).

本実施例の定着装置は、励磁コイルを有する磁束発生手段と、磁束発生手段の発生磁束の作用により電磁誘導加熱されかつ回転可能な誘導発熱体(回転加熱体)と、加圧部材(回転加圧体)とで加熱圧接することで記録材にトナーを定着する像加熱装置において、前記誘導発熱体は定着温度近傍にキュリー点を有した整磁合金であり、前記誘導発熱体及び前記加圧部材は回転しており、時間計測手段を有しており、立ち上げ開始時に比べ一定時間経過後に前記誘導発熱体の回転を遅くする制御を行い、電力低下点にて遅くした回転制御に比べ一定時間経過後に前記誘導発熱体の回転を速くする制御を行うことを特徴とする像加熱装置である。   The fixing device of the present embodiment includes a magnetic flux generating means having an exciting coil, an induction heating element (rotary heating element) that can be rotated and electromagnetically induced by the action of the magnetic flux generated by the magnetic flux generating means, and a pressure member (rotating heating). In the image heating apparatus in which the toner is fixed to the recording material by heating and pressure contact with the pressure member, the induction heating element is a magnetic shunt alloy having a Curie point near the fixing temperature, and the induction heating element and the pressurizing element The member is rotating and has a time measuring means, which controls to slow down the rotation of the induction heating element after a certain period of time compared to when starting up, and is constant compared to the rotation control delayed at the point of power reduction. An image heating apparatus that performs control to speed up the rotation of the induction heating element after a lapse of time.

すなわち、前記の実施例1では、定着ローラ1の温度立ち上げ期間時の制御を温度センサ20が検出する定着ローラ温度情報に基づいて行ったが、本実施例2では定着ローラ1の温度立ち上げ期間時の制御を予め定めたタイマー時間に従って制御を行う。つまり、前記ウォームアップ期間中の加熱時間が所定時間経過したときに誘導発熱体の回転速度を遅くするように制御する。 That is, in the first embodiment, the control during the temperature rising period of the fixing roller 1 is performed based on the fixing roller temperature information detected by the temperature sensor 20, but in the second embodiment, the temperature of the fixing roller 1 is raised. Control during the period is performed according to a predetermined timer time. That is, control is performed such that the rotation speed of the induction heating element is reduced when a predetermined time has elapsed during the warm-up period.

定着ローラ1や加圧ローラ2と、励磁コイル6や磁性コア5による磁場発生手段3にて構成される定着装置は、組みあがった状態では機械的な位置のずれなどが非常に小さいため投入する電力は通常同じとなる。よって、電力低下点までの時間(T1→T2)や電力低下点から定着温度までの時間(T2→T3)もおおよそ一定となるため予想ができ、時間での制御が可能である。   The fixing device composed of the fixing roller 1 and the pressure roller 2 and the magnetic field generating means 3 by the exciting coil 6 and the magnetic core 5 is inserted because the mechanical position shift is very small in the assembled state. The power is usually the same. Therefore, the time from the power drop point (T1 → T2) and the time from the power drop point to the fixing temperature (T2 → T3) are almost constant and can be predicted, and control by time is possible.

図9は、本実施例における、定着ローラ1の温度立ち上げ期間時の制御動作の概略シーケンスである。制御部23にはタイマー36(図1・図3)より時間信号が送られる。制御部23は、図4・図8のように、加熱開始時T1から一定時間経過後(T1→T2)に定着ローラ1の回転を遅く制御する。更に一定時間経過後(T2→T3)定着ローラの回転を速く制御することにより通紙が開始(T3)できる。時間はタイマー36より制御部23に信号が送られて定着ローラ1の回転を制御する。特にこの場合では、定着ローラ1がキュリー点になると自己温度制御が働くため時間制御と組み合わせることで温度センサ20なしでも安定した定着が行える。   FIG. 9 is a schematic sequence of the control operation during the temperature rising period of the fixing roller 1 in this embodiment. A time signal is sent to the control unit 23 from a timer 36 (FIGS. 1 and 3). As shown in FIGS. 4 and 8, the control unit 23 controls the rotation of the fixing roller 1 to be slow after a predetermined time has elapsed from the heating start time T1 (T1 → T2). Further, after a predetermined time has elapsed (T2 → T3), the sheet feeding can be started (T3) by quickly controlling the rotation of the fixing roller. For the time, a signal is sent from the timer 36 to the controller 23 to control the rotation of the fixing roller 1. In particular, in this case, when the fixing roller 1 reaches the Curie point, the self-temperature control works, so that stable fixing can be performed without the temperature sensor 20 by combining with the time control.

ここで、本発明に係る像加熱装置は、実施例の画像加熱定着装置に限られず、未定着画像を記録材に仮定着する仮定着装置、定着画像を担持した記録材を再加熱してつや等の画像表面性を改質する表面改質装置等の像加熱装置として用いても有効である。   Here, the image heating apparatus according to the present invention is not limited to the image heating and fixing apparatus of the embodiment, but an assumption fixing apparatus that presupposes an unfixed image on a recording material, glossy by reheating a recording material carrying a fixed image, and the like. It is also effective when used as an image heating apparatus such as a surface modification apparatus for modifying the image surface property of the image.

また、本発明において、被加熱材への加熱を行なわない待機状態から所定の被加熱材加熱可能温度まで前記回転加熱体を加熱する期間には、画像形成装置本体のメイン電源が投入されたときに実行される前多回転動作時の定着装置(加熱装置)のウォームアップ期間も含む。   Further, in the present invention, when the main power source of the image forming apparatus main body is turned on during a period in which the rotary heating body is heated from a standby state where the heating target material is not heated to a predetermined heating target material heating temperature. 3 includes the warm-up period of the fixing device (heating device) during the pre-multi-rotation operation.

実施例1における画像形成装置の概略構成図1 is a schematic configuration diagram of an image forming apparatus according to a first embodiment. 実施例1における定着装置の要部の拡大横断面模型図Enlarged cross-sectional model view of the main part of the fixing device in Embodiment 1. 同じく要部の正面模型図Similarly, front view of the main part 定着ローラの温度勾配図と投入電力と回転数を示した図Figure showing the temperature gradient of the fixing roller, input power, and rotation speed 定着ローラ立ち上げ時の概略動作シーケンスを示した図Diagram showing schematic operation sequence when fixing roller is started up 定着ローラの回転数を示した図Diagram showing the number of rotations of the fixing roller 定着ローラの温度勾配図と投入電力と回転数を示した図Figure showing the temperature gradient of the fixing roller, input power, and rotation speed 定着ローラの抵抗値の温度依存性曲線を示した図Figure showing the temperature dependence curve of the resistance value of the fixing roller 実施例2における定着ローラ立ち上げ時の概略動作シーケンスを示した図FIG. 10 is a diagram illustrating a schematic operation sequence when the fixing roller is started up in the second embodiment. 従来の構成を示した図Diagram showing conventional configuration

符号の説明Explanation of symbols

F・・定着装置(像加熱装置)、1・・定着ローラ(回転加熱体)、2・・加圧ローラ(回転加圧体)、3・・コイル・アセンブリ(磁束発生手段)、5・・磁性コア、6・・励磁コイル、7・・ステー、8・・温度センサ、9・・サーモスタット、10・・分離爪、P・・記録材、t・・トナー、20・・画像形成装置本体、21・・原稿読取装置、22・・デジタイザー、23・・制御部(CPU)、24・・プリントコントローラ、25・・感光ドラム、27・・画像書き込み装置、28・・現像装置、29・・転写装置、35・・駆動電源、36・・タイマー   F. Fixing device (image heating device), 1. Fixing roller (rotating heating body), 2. Pressure roller (rotating pressure body), 3. Coil assembly (magnetic flux generating means), 5. Magnetic core 6 ... Excitation coil 7 ... Stay 8 ... Temperature sensor 9 ... Thermostat 10 ... Separation claw P ... Recording material t ... Toner 20 ... Image forming device body 21 .. Document reading device, 22... Digitizer, 23 .. Control unit (CPU), 24 .. Print controller, 25 .. Photosensitive drum, 27 .. Image writing device, 28 .. Developing device, 29. Device, 35 ... Drive power supply, 36 ... Timer

Claims (2)

励磁コイルを有する磁束発生手段と、前記磁束発生手段からの磁束により発熱し、キュリー点と略等しい温度である像加熱温度で記録材上の画像を加熱する回転可能な発熱体と、前記発熱体に対してニップを形成し加圧する回転可能な加圧体と、を有し、像加熱処理を行うために前記発熱体前記像加熱温度まで昇温させるウォームアップ期間において前記発熱体と前記加圧体を接触回転させる加熱装置において、
前記励磁コイルを装置に装着した状態での温度に対する前記励磁コイルの抵抗値が極大点を示す温度が前記像加熱温度よりも低い温度に設定されており、前記ウォームアップ期間中において前記発熱体の温度が前記極大点を示す温度を超えると、前記極大点を示す温度に到達するまでの回転速度よりも遅い回転速度に切換えることを特徴とする像加熱装置。
Magnetic flux generating means having an exciting coil, a rotatable heat generating element that generates heat by the magnetic flux from the magnetic flux generating means and heats an image on a recording material at an image heating temperature that is substantially equal to the Curie point, and the heat generating element It has a rotatable pressure member for pressurizing to form a nip, against the the warm-up period to warm to said image heating temperature the heating element in order to perform an image heating process and the heating element pressing In the image heating apparatus that rotates the pressure body in contact with the pressure body ,
The temperature at which the resistance value of the exciting coil with respect to the temperature when the exciting coil is attached to the apparatus is set to a temperature lower than the image heating temperature, and during the warm-up period, When the temperature exceeds the temperature indicating the maximum point, the image heating apparatus is switched to a rotation speed slower than the rotation speed until the temperature reaching the maximum point is reached .
前記極大点を示す温度を超えたときの回転速度は、記録材上の画像を加熱するときの回転速度よりも遅いことを特徴とする請求項1に記載の像加熱装置。 The image heating apparatus according to claim 1, wherein a rotation speed when the temperature indicating the maximum point is exceeded is lower than a rotation speed when the image on the recording material is heated.
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JP5207775B2 (en) * 2008-03-05 2013-06-12 キヤノン株式会社 Fixing device
JP2010266565A (en) * 2009-05-13 2010-11-25 Kyocera Mita Corp Fixing device and image forming apparatus
JP5494636B2 (en) * 2011-12-12 2014-05-21 コニカミノルタ株式会社 Fixing apparatus and image forming apparatus

Citations (4)

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Publication number Priority date Publication date Assignee Title
JPH0389383A (en) * 1989-09-01 1991-04-15 Ricoh Co Ltd Temperature control system for fixing part
JPH05127552A (en) * 1991-11-07 1993-05-25 Matsushita Electric Ind Co Ltd Image fixing device
JP2000035724A (en) * 1998-07-17 2000-02-02 Matsushita Electric Ind Co Ltd Image heating device and image forming device
JP2005208623A (en) * 2003-12-26 2005-08-04 Canon Inc Heating device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0389383A (en) * 1989-09-01 1991-04-15 Ricoh Co Ltd Temperature control system for fixing part
JPH05127552A (en) * 1991-11-07 1993-05-25 Matsushita Electric Ind Co Ltd Image fixing device
JP2000035724A (en) * 1998-07-17 2000-02-02 Matsushita Electric Ind Co Ltd Image heating device and image forming device
JP2005208623A (en) * 2003-12-26 2005-08-04 Canon Inc Heating device

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