JP4708059B2 - Wash-free rice with umami and nutritional ingredients - Google Patents

Wash-free rice with umami and nutritional ingredients Download PDF

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JP4708059B2
JP4708059B2 JP2005093152A JP2005093152A JP4708059B2 JP 4708059 B2 JP4708059 B2 JP 4708059B2 JP 2005093152 A JP2005093152 A JP 2005093152A JP 2005093152 A JP2005093152 A JP 2005093152A JP 4708059 B2 JP4708059 B2 JP 4708059B2
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慶二 雜賀
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株式会社東洋精米機製作所
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この発明は、白米でありながら、米粒の亜糊粉細胞層と胚盤を残して、旨み成分と栄養成分を保持した無洗米に関するものである。   The present invention relates to non-washed rice that retains umami components and nutritional components while leaving white rice paste powder cell layers and scutellum while being white rice.

いま社会の人々が望むことは、単に長寿とか病気にならないというだけではなく、常に若々しく、元気で活動したいということである。そのために、サプリメントからでも栄養を補いたいという人々も多い。しかし、自然の食品から有益な栄養を摂取できればということで、毎日食べるお米について、昔から「玄米」「分搗き米」「胚芽米」などが存在し、最近では「発芽玄米」も世に出回っている。   What society wants now is not just to be long-lived or ill, but always to be young and healthy. For this reason, many people want to supplement nutrition even from supplements. However, as long as beneficial nutrition can be ingested from natural foods, there are traditionally "brown rice", "spreaded rice", "germ rice", etc. for rice that is eaten every day. ing.

しかし、それらの中で一番食べやすいといわれている「胚芽米」でも米消費量の1 %にも満たないのが現状である。その原因は、お米という食材は、精米機によって、玄米を1分搗きから完全精白米まで自由に精白度を高められるが、高白度になるほど栄養成分が除去されてしまう。かといって玄米に近い、低白度のものほど栄養的に優れてはいるが、それに反比例して、食味が悪いだけでなく、消化吸収性もよくないため、玄米や分搗き米や胚芽米は敬遠される。結局は、少ない栄養成分であっても消化吸収性がよく、且つ、美味な完全精白米が好まれるからである。   However, “germ rice”, which is said to be the easiest to eat, is currently less than 1% of rice consumption. The cause of this is that the rice milling machine can freely increase the degree of milling from brown rice for 1 minute to fully milled rice with a milling machine, but the higher the degree of whiteness, the more nutrient components are removed. However, the lower whiteness that is close to brown rice is nutritionally superior, but in inverse proportion to it, it is not only poor in taste but also poor in digestibility, so brown rice, sprinkled rice and germinated rice Is shunned. After all, even if it is a small amount of nutritional components, digested and absorbable is preferred, and delicious and completely polished rice is preferred.

従って精米機の歴史は、米粒を「消化吸収性がよく、且つ美味に」という点と、「栄養成分を残す」という相矛盾する点を、いかに両立させるかに苦労を積み重ねてきたと言っても過言ではない。それにもかかわれず、その二律背反の問題はほとんど解決されないままで、今日に至っているのであり、ほとんどの人々は完全精白米を食しているのが現状である。しかし、玄米には元々自然の優れた栄養成分を保持しているのに、それを除去して白米となして、米偏に白と書けば「粕」という字となる如く、結局は「粕」となったものを食さねばならぬという不合理性は大である。
特公平5−21628号公報 特開平2−242647号公報 特開2004−321001号公報
Therefore, even though the history of rice milling machines has been struggling to balance the conflict between the point that rice grains are "good digestive and absorbable and delicious" and the point that "nutrients remain"It's not too much to say. Regardless of that, the problem of antinomy remains almost unsolved and has reached today, and most people are eating completely polished rice. However, unpolished rice originally has excellent natural nutrients, but when it is removed, it becomes white rice. The absurdity of having to eat what became is great.
Japanese Patent Publication No. 5-21628 JP-A-2-242647 JP 2004-321001 A

しかし、文献を調べても、これまで玄米の組織について研究されたものはあるが、それらの各組織の食味についての研究や、種々の状態に搗精された米粒表層部の断面を顕微鏡で見て、表層の糠層などが如何程除去されているかの研究発表等が全く存在しない。本発明は、白米でありながら旨み成分と栄養成分を保持した無洗米と、その製造方法及びその製造装置を提供するものである。   However, even though the literature has been studied, there have been studies on the structure of brown rice, so far, research on the taste of each of those tissues, and cross-sections of the surface layer of rice grains that have been refined in various states under a microscope. There is no research presentation about how much the surface layer has been removed. The present invention provides wash-free rice that retains umami ingredients and nutritional components while being white rice, a production method thereof, and a production apparatus thereof.

本発明が解決しようとする課題は以上の如くであり、次に該課題を解決する為の手段を説明する。   The problems to be solved by the present invention are as described above. Next, means for solving the problems will be described.

請求項1においては、外から順に、表皮(1)、果皮(2)、種皮(3)、糊粉細胞層(4)と、澱粉を含まず食味上もよくない黄茶色の物質の層により表層部が構成され、該表層部の内側は、前記糊粉細胞層(4)に接して、一段深層に位置する薄黄色の一層の亜糊粉細胞層(5)と、該亜糊粉細胞層(5)の更に深層の、純白色の澱粉細胞層(6)により構成された玄米粒において、前記玄米粒を構成する糊粉細胞層(4)と亜糊粉細胞層(5)と澱粉細胞層(6)の中で、精米機による搗精により、表層部から糊粉細胞層(4)までを除去し、該糊粉細胞層(4)と澱粉細胞層(6)の間に位置する亜糊粉細胞層(5)を外面に残して、該一層の、マルトオリゴ糖類や食物繊維や蛋白質を含有する亜糊粉細胞層(5)を米粒の表面に露出させ、且つ搗精後の米粒の50%以上に『胚芽(7)の表面部を削りとられた胚芽(8)』または『舌触りの良くない胚芽(7)の表層部や突出部を削り取り、残された基底部である胚盤(9)』を残し、更に前記精米機による搗精後に、無洗米機(21)に供給し、該無洗米機(21)にて、前記糊粉細胞層(4)の細胞壁(4’)が破られ、その中の糊粉顆粒が米肌に粘り付けられた状態で米粒の表面に付着している『肌ヌカ』のみを分離除去したことを分離除去したことを特徴とする旨み成分と栄養成分を保持した無洗米である。
In claim 1, in order from the outside, the epidermis (1), the pericarp (2), the seed coat (3), the paste cell layer (4), and the yellow-brown substance layer that does not contain starch and does not taste good A surface layer portion is formed, and the inside of the surface layer portion is in contact with the paste powder cell layer (4), and a light yellow single layer paste powder cell layer (5) located in a single deep layer, and the paste powder cell In the brown rice grain composed of the pure white starch cell layer (6), which is deeper than the layer (5), the starch cell layer (4), the sub-gelatin cell layer (5) and starch constituting the brown rice grain In the cell layer (6), the surface powder is removed from the surface layer part to the paste cell layer (4) by milling with a rice mill, and is located between the paste cell layer (4) and the starch cell layer (6). The single paste powder cell layer (5) containing malto-oligosaccharide, dietary fiber and protein is exposed on the surface of the rice grain, leaving the small paste powder cell layer (5) on the outer surface. It is allowed, and scraping of the surface layer portion and the projecting portion of the "surface portion Sharpener taken the germ germ (7) (8)" in more than 50% of the rice grains after pearling or "mouthfeel of poor germ (7), remaining The basal plate (9) ”is left, and after the milling by the rice mill, it is supplied to the washing machine (21), and in the washing machine (21), the paste cell layer (4 ) Cell wall (4 ') was broken, and the paste granules were stuck to the rice skin. Wash-free rice that retains umami and nutrients.

請求項2においては、摩擦式精米機を全行程の終末寄りから少なくとも3分の2以上の行程に用い、前記亜糊粉細胞層(5)と『胚芽(7)の表面部を削りとられた胚芽(8)』または、『舌触りの良くない胚芽(7)の表層部や突出部を削り取り、残された基底部である胚盤(9)』が表面に現れた、白度35〜38の精白米に仕上げ、前記白度35〜38の精白米を、更に無洗米機(21)により『肌ヌカ』を除去する無洗米処理をして、『肌ヌカ』が除去された、白度41以上となるように精白米を仕上げたことを特徴とする請求項1記載の旨み成分と栄養成分を保持した無洗米である。
In claim 2, a friction-type rice mill is used for at least two-thirds or more of the process from the end of the entire process, and the surface area of the sub paste powder cell layer (5) and the embryo (7) is removed. The degree of whiteness of 35 to 38, wherein the surface layer and the protruding part of the germ (7), or the germinal part (7) having a bad touch, are removed, and the remaining scutellum (9) appears on the surface. The whiteness of the polished rice with the whiteness of 35 to 38 was further processed by washing the rice with a washing machine (21) to remove the “skin-free”. Polished rice is finished so as to be 41 or more, which is non-washed rice retaining umami ingredients and nutritional ingredients.

請求項3においては、白度41以上の無洗米であって、これを炊飯すると黄色度13〜18に炊き上がることを特徴とする請求項2に記載の旨み成分と栄養成分を保持した無洗米である。
In Claim 3, it is wash-free rice with a whiteness of 41 or more, and when this is cooked, it is cooked to a yellowness of 13-18, and the wash-free rice retaining the umami and nutrient components according to claim 2 It is.

本発明の効果は、
1.本発明の無洗米は、消費者が研ぎ洗いせずとも炊け、しかも従来のどのカテゴリーの米よりも甘みや旨みがあり、美味である旨み成分と栄養成分を保持した無洗米である。
The effect of the present invention is
1. Wash-free rice of the present invention is wash-free rice that can be cooked by consumers without being sharpened, and has sweetness and umami than any other category of rice, and retains a delicious taste component and nutritional components.

2.従来の高白度分搗き米や完全精白米より、自然のビタミンやミネラルが多く、かつ従来の玄米、分搗き米、胚芽米よりもはるかに食べやすくて消化性も良く、人体に摂取されやすい旨み成分と栄養成分を保持した無洗米を提供できる。   2. It has more natural vitamins and minerals than conventional high whiteness split rice and fully polished rice, and it is much easier to eat and digestible than conventional brown rice, split rice, and germinated rice, and it is easy for the human body to consume. Wash-free rice that retains umami and nutrients can be provided.

3.従来の完全精白米よりも除去するものが少ないから、生産工場も省エネで生産できる。   3. Because less is removed than conventional completely polished rice, production plants can also produce energy-saving.

本発明者は、従来の種々の精白米の表層部を解明するため調査した結果を開示する。先ず、玄米粒の組織について説明する。図1は、1粒の玄米粒の表層部の1部(各細胞が特に整然と並んだ部分)を拡大した略断面図である。その米粒表層部の各構成部の特徴について解説すると、表皮1、果皮2、種皮3、糊粉細胞層4(これは数段堆積している個所もある)までの層は、澱粉を含まないし、食味上もよくない黄茶色の物質である。というよりも、ごはんの美味しさの足を引っ張る物質という方が正しいであろう。   The present inventor discloses the results of investigations to elucidate the surface layer of various conventional polished rice. First, the brown rice grain structure will be described. FIG. 1 is an enlarged schematic cross-sectional view of a portion of a surface layer portion of one grain of brown rice (part where each cell is particularly ordered). To explain the characteristics of each component of the rice grain surface layer, the layers up to the epidermis 1, pericarp 2, seed coat 3 and paste cell layer 4 (which may be deposited in several stages) do not contain starch. It is a yellow-brown substance that does not taste good. Rather, the substance that pulls the delicious taste of rice would be more correct.

前述した玄米、分搗き米、胚芽米などの食味がよくないのは、ご飯の美味しさの足を引っ張る物質が残っているせいである。それらが除去されている完全精白米でも、洗米して炊かないと食味が良くないのは、精米過程で発生した糊粉細胞層4の細胞壁4’が破られ、その中の糊粉顆粒が米肌に粘り付けられた状態で米粒の表面に『肌ヌカ』として付着されているからである。糊粉顆粒はそれほど食味の足を引っ張るものである。それに引きかえ、糊粉細胞層4に接して、糊粉細胞層4より一段深層に位置する薄黄色の亜糊粉細胞層5(これは厚みも薄く1層しかない。)は、黄茶色の糊粉細胞層4や、後述する純白色の澱粉細胞層6とは異質のものである。   The reason for the poor taste of brown rice, split rice and germinated rice mentioned above is due to the remaining substances that pull the deliciousness of rice. Even if they are completely milled rice from which they have been removed, the taste is not good unless they are washed and cooked. The cell wall 4 'of the paste cell layer 4 generated during the milling process is broken, and the paste granules in them are This is because it is attached to the surface of the rice grain as “skin nuka” while sticking to the skin. Paste granule is the one that pulls the palate so much. In contrast, the light yellow sub-paste powder cell layer 5 (which is thin and has only one layer) located in one layer deeper than the paste cell layer 4 in contact with the paste powder cell layer 4 is yellow-brown. The paste powder cell layer 4 and the pure white starch cell layer 6 described later are different.

その成分は澱粉だけではなく、種々の有益成分を含有し、糠層(表皮1〜糊粉細胞層4まで)と、胚乳(澱粉細胞層6)の中間的位置にあるというだけでなく、内容的にも、澱粉細胞と糊粉細胞との中間的な一面もあり、我々人間(特に米を主食としてきた日本人)にとって極めて美味しさを感じさせる旨み成分だけでなく、栄養的にも優れたもの、例えばマルトオリゴ糖類や、食物繊維や、良質の蛋白質などを含有しているのである。その亜糊粉細胞層5に接した深層には、成分がほとんど澱粉で占めている澱粉細胞層6があるが、澱粉細胞層6は米粒の中心部まで多段的に積層され、米粒の大部分を占める構成物である。   Its ingredients include not only starch, but also various beneficial ingredients, and it is not only in the middle of the cocoon layer (from epidermis 1 to paste cell layer 4) and endosperm (starch cell layer 6) In particular, there is also an intermediate aspect between starch cells and paste cells, and it is not only a delicious ingredient that makes us humans (especially Japanese who have been staple rice), but also nutritionally superior. It contains things such as maltooligosaccharides, dietary fiber, and high-quality proteins. In the deep layer in contact with the subgelatin cell layer 5, there is a starch cell layer 6 in which most of the components are occupied by starch, and the starch cell layer 6 is laminated in multiple stages up to the center of the rice grain, and most of the rice grain It is a constituent that occupies.

その最も表層の第1層6’には旨み成分が若干含まれ、その第2層6’’には、それより更に微量の旨み成分が含まれている。そして第3層6’’’より中心部までの細胞には旨み成分がほとんど含まれていない。以上の説明から解るとおり、米粒の旨み成分や栄養成分が最も多いところは、亜糊粉細胞層5であり、オリンピック的に評価すると、亜糊粉細胞層5は『金層』であり、澱粉細胞層6の第1層6’が『銀層』であり、その第2層6’’が『銅層』ということになる。ところがこのように米粒における亜糊粉細胞層5は食味の点からも、栄養的見地からも極めて大切な部分でありながら、これまで、それが注目されたことは全くない。従って、これまで、この『金層』に相当する亜糊粉細胞層5の特徴を生かして搗精された米は、全く存在しないのである。   The first layer 6 ′, which is the outermost layer, contains a little umami component, and the second layer 6 ″ further contains a trace amount of umami component. The cells from the third layer 6 ″ ″ to the central portion contain almost no umami component. As can be understood from the above explanation, the place where the umami component and the nutritional component of rice grains are the most is the subgelatin cell layer 5, and when evaluated on an Olympic basis, the subgelatin cell layer 5 is a “gold layer” and starch. The first layer 6 ′ of the cell layer 6 is a “silver layer”, and the second layer 6 ″ is a “copper layer”. However, the subgelatin cell layer 5 in the rice grain is an extremely important part from the viewpoint of taste and nutritional aspect, but it has never been noticed so far. Therefore, until now, no rice has been refined by making use of the characteristics of the sub-glue cell layer 5 corresponding to the “gold layer”.

即ち、これまでに世に出されている米を調べても、亜糊粉細胞層5が、全部またはほとんど除去されてしまった完全精白米や高白度分搗き米か、それ以外は亜糊粉細胞層5を表皮1、果皮2、種皮3、糊粉細胞層4により、またはそのいずれかにより、米粒表面のほとんどを覆ったままの、玄米、発芽玄米、分搗き米、胚芽米しかなかったのである。つまり亜糊粉細胞層5が、いかに食味に『金層』として価値があっても、その表面に、美味しさの足を引っ張る糊粉細胞層4などが覆っていればその効果が出ないだけでなく、不味となるのである。
要するに本願発明者の調査の結果判明したことは、
(1)『完全精白米』の場合は、精米機によって、表皮1、果皮2、種皮3などと共に糊粉細胞層4や、その次の層に位置している、薄い厚みで一層しかない亜糊粉細胞層5までも、ほとんど除去され、それより次の深層にある澱粉細胞層6が露出した状態で完全精白米の表面を形成しているのである。
That is, even if the rice that has been put out so far is examined, the sub-powder cell layer 5 has been completely or almost completely removed. There were only brown rice, germinated brown rice, split rice, and germ rice with the cell layer 5 covered with most of the surface of the rice grain by epidermis 1, pericarp 2, seed coat 3, glue powder cell layer 4, or any of them. It is. In other words, no matter how much the paste powder cell layer 5 is valuable as a “gold layer” in taste, if the surface is covered with the paste cell layer 4 that pulls the legs of deliciousness, the effect is not achieved. It is not good.
In short, what was found out as a result of the inventors' investigation is
(1) In the case of “completely polished rice”, a thin rice mill is located in the paste cell layer 4 and the next layer together with the epidermis 1, pericarp 2, seed coat 3, etc. Even the paste cell layer 5 is almost removed, and the surface of the completely polished rice is formed with the starch cell layer 6 in the next deeper layer exposed.

それは後述のとおり、精白途上の精白度の低い白度32の段階ですら、すでに澱粉が除去されているほどであるから、それは取りもなおさず、玄米粒の中で最も浅い層に位置した澱粉含有物となる亜糊粉細胞層5が削られているのであり、それが白度約39の高白度に仕上がっている完全精白米の場合は、亜糊粉細胞層5は剥離されてしまって、それより深層の澱粉細胞層6が表面に露出しているのは当然のことである。また、この澱粉細胞層6はそれより表層にある表皮1〜亜糊粉細胞層5よりはるかに硬い為、特に米粒同士で粒々摩擦によって剥離されにくい特性がある。それ故に、一般に用いられている摩擦式精米機が搗精に適するのである。従って、完全精白米であっても、早期に剥離された米粒の突出部も、それほど澱粉細胞層6が深く削りとられることなく、つまり米粒の原形が大きく変わることなく、仕上がっているものの、1粒の米粒でもムラ搗きになり、僅かの部分を占める非突出部以外は、亜糊粉細胞層5が取り去られているのである。それは、玄米の形状が図2のとおり球状ではないだけでなく、凹凸もあるからである。   As will be described later, even at the low whiteness level of 32, the starch has already been removed. Therefore, it does not change, and the starch located in the shallowest layer of brown rice grains. In the case of the fully polished rice having a high whiteness of about 39 whiteness, the subspice powder cell layer 5 has been peeled off. Of course, the deeper starch cell layer 6 is exposed on the surface. Moreover, since this starch cell layer 6 is much harder than the epidermis 1 to the sub-paste powder cell layer 5 in the surface layer, it has a characteristic that it is difficult to be peeled off by friction between rice grains. Therefore, the commonly used friction-type rice mill is suitable for milling. Therefore, even if it is completely polished rice, the protruding part of the rice grain peeled off early is finished without the starch cell layer 6 being deeply shaved, that is, the original shape of the rice grain is not greatly changed. Even the grain of rice grains becomes uneven, and the subglue cell layer 5 is removed except for the non-projecting portions that occupy a small portion. This is because the shape of brown rice is not only spherical as shown in FIG.

また、完全精白米には、胚芽8や胚盤9が残った米粒も殆ど存在しない。このように、完全精白米が精米機で仕上げられたままでは白度約39であり、そして無洗米機によって肌ヌカ除去すると白度45〜50になる。それを炊飯すると黄色度11以下(11より少ない数字)(これは純白の白さである)になり、誰もがよく知っているように、真っ白なご飯になる。
(2)また『分搗き米』の状態は、玄米に近いものほど脱芽はしていないが、果皮2や種皮3までもが多く残り、玄米とほとんど同じになる。また分搗き米でも7分搗きになると、胚芽7はほとんど脱落し、完全精白米に近いものほど果皮2や種皮3は勿論のこと、亜糊粉細胞層5までほとんど無くなっている。
Further, in the completely polished rice, there are almost no rice grains in which the germ 8 or the scutellum 9 remains. In this way, when the completely polished rice is finished with a rice mill, it has a whiteness of about 39, and when the skin is removed by a non-washing machine, the whiteness is 45-50. Cooking it gives a yellowness of 11 or less (less than 11) (this is pure whiteness), and, as everyone knows well, it becomes pure white rice.
(2) The state of “split rice” is almost the same as that of brown rice, although it is not sprouting as much as it is close to brown rice. In addition, when the divided rice is sown for 7 minutes, the germ 7 is almost lost, and the closer to the completely polished rice, the pericarp 2 and the seed coat 3 as well as the sub paste powder cell layer 5 are almost lost.

しかし、いずれの分搗き米でも、米粒の表面には多かれ、少なかれ、食味上のマイナス物質の糊粉細胞層4や場合によっては、それより表層の物質が残留しているのである。それらの分搗き米は精米機で仕上げられたままの白度は22〜38であり、無洗米機で肌ヌカを除去すると白度25〜45になる。勿論、肌ヌカを除去されただけでは、それを炊飯すると、精白度の低いものは、玄米飯の如く濃い黄茶色で、糠臭く口当たりも悪い。 そして、精白度の高いものはそれより食べやすいものの、胚芽7の残存がほとんどなくなり、栄養も少ない。
(3)また『胚芽米』の状態は、最も精白されたものでも、分搗き米の7分搗き程度のものであって、それに胚芽7’が多く残存している違いだけである。その白度は28〜32であり、無洗米機で肌ヌカを除去すると白度32〜38になる。それを炊飯すると黄色度22以上もあり、糠臭く口当たりも悪い。
However, in any divided rice, the surface of the rice grain is more or less, the paste powder cell layer 4 of a taste minus substance, and in some cases, the surface layer substance remains. The whiteness of the milled rice as it is finished with a rice mill is 22-38, and when the skin is removed with a non-washing machine, the whiteness becomes 25-45. Of course, if the skin nuka is removed, when it is cooked, the one with a low degree of whitening is dark yellow-brown like brown rice, and it has a bad smell and a bad taste. And although those with a high degree of whitening are easier to eat than that, there is almost no remaining germ 7 and less nutrition.
(3) The state of “germ rice” is only the most refined one, but it is only about 7 minutes of sprinkled rice, and a lot of germ 7 ′ remains. The whiteness is 28 to 32, and the whiteness is 32 to 38 when the skin bran is removed with a non-washing rice machine. When it is cooked, it has a yellowness of 22 or more, and it is stinky and bad taste.

つまり、ご飯が黄茶色で、また胚芽7がほとんどそのままの形状で多く残存していて、その胚芽7’の表面が一層口当たりを悪くしている。従って高栄養で且つ口当たりのよい『胚芽7の表面部を除去した胚芽8』や『胚盤9』の状態で残っている米粒はほとんどみられない。ここで『胚芽7』について説明すると、玄米粒における胚芽7は、図2のように、先端が円錐状になって米粒の中心部に向けて深く没入し、その頂部が米粒の頭部より盛り上がった状態になっている。そして『胚芽米』とは、図5に示す如く、玄米の表皮1や果皮2等を除去しても、胚芽米の胚芽7’は、玄米の時より僅かに小さくなっているものの、ほとんどそのまま残したものである。しかし胚芽7’の表面部、つまり米粒より盛り上がった部分は口当たりが悪く、かつ消化性も良くない。   That is, the rice is yellow-brown, and many germs 7 remain in the shape as they are, and the surface of the germ 7 'is even worse. Therefore, the rice grains remaining in the state of “germ 8 from which the surface portion of germ 7 has been removed” and “scuttle 9” are hardly seen. Here, “germ 7” will be explained. As shown in FIG. 2, the germ 7 in the brown rice grain has a conical tip and is deeply immersed toward the center of the rice grain, and its top is raised from the head of the rice grain. It is in the state. As shown in FIG. 5, “germ rice” means that even if the brown rice skin 1 and skin 2 are removed, the germ rice 7 ′ is slightly smaller than that of the brown rice, but it is almost as it is. It ’s left. However, the surface portion of the germ 7 ', that is, the portion raised from the rice grain has a bad taste and is not digestible.

しかし、図7の如く、『胚芽7の表面部を削りとられた胚芽8』になると、そのデメリットがかなり解消される。それを更に削り取ると図6に示す如く、胚芽の胚盤9だけが残ることになる。いずれにしても、この『胚芽7の表面部を除去された胚芽8』や『胚盤9』は消化性も良く、甘みもあり、またビタミンE等の栄養成分も多いのである。以上のことから考えると、従来は米の栄養成分は糠層や胚芽だけに目を向けられていたため、気付かなかったが、胚盤9や亜糊粉細胞層5には米粒の栄養成分及び旨み成分を多く含有しているのであるから、これを可及的に残すと共に、食味にマイナス作用を与える糊粉細胞層4やそれより表層の物質、いわゆる糠層成分や、胚芽7の表面部を可能なかぎり除去すれば良いことになる。   However, as shown in FIG. 7, the “development 8 in which the surface portion of the embryo 7 is cut” is considerably eliminated. If it is further scraped off, only the germinal scuttle 9 remains as shown in FIG. In any case, the “embryo 8 from which the surface portion of the germ 7 has been removed” and “the scutellum 9” have good digestibility, are sweet, and have many nutrient components such as vitamin E. Considering the above, since the nutritional components of rice have been focused on only the cocoon layer and the germ, it was not noticed, but the scutellum 9 and the sub paste powder cell layer 5 have no nutritional components and flavor of rice grains. Since it contains a lot of ingredients, it leaves as much as possible, and the paste cell layer 4 that gives a negative effect on the taste and the surface layer material, so-called cocoon layer components, and the surface part of the germ 7 Remove as much as possible.

ところが、これまでそのようなものが全く存在しなかった。特に、その存在の可能性が高いと思われる完全精白米より、僅かに精白度の低い分搗き米でも、そのような米が存在しなかったのである。
その理由として考えられるのは、
第一に、亜糊粉細胞層5の特徴が知られていなかったこと。
第二に、亜糊粉細胞層5は極めて厚みが薄く、且つ、岩盤的な硬い澱粉細胞層6の外側にある糊粉細胞層4と共に剥離されやすいこと。
第三に、従来から、飯米用の精米手段は摩擦式精米機にて『ヘの字型搗精』を行うことが常識とされていることから、その搗精方法では、必然的にそうなるからであろう。
即ち、この第三の理由について詳述すると、本願発明者の発見によるが、従来の摩擦式精米機では、白度32程度の精白途上のまだ比較的精白度の低い段階から、胚芽が根こそぎ脱落している米粒が多く、またその未精白状態の時に、精米機より排出される糠より微砕粒を除去しても、その糠にかなりの澱粉成分が含まれていることを発見した。
However, until now there has never been such a thing. In particular, there was no such rice even in the case of split rice that was slightly less polished than completely polished rice, which is likely to be present.
Possible reasons are:
First, the characteristics of the sub-glue cell layer 5 were not known.
Secondly, the sub-powder cell layer 5 is extremely thin and easily peeled off together with the paste cell layer 4 on the outside of the hard rock-like starch cell layer 6.
Thirdly, since it has been a common sense that rice milling means for rice is traditionally performed with a friction-type rice milling machine, the milling method will inevitably do so. I will.
In other words, the third reason will be described in detail. According to the discovery of the present inventor, in the conventional friction-type rice milling machine, the germs are uprooted and dropped off from the stage where the whitening degree of about 32 is still relatively low. It was discovered that there are many rice grains, and when the pulverized grains are removed from the rice cake discharged from the rice milling machine, the rice cake contains a significant amount of starch.

それによって、これまでの概念では、摩擦式精米機では発生した糠粉を介在しながら、米粒同士を擦れ合わせて米粒の表面を剥離する方式であるから、球形とは異なる米粒表面の凹凸にかかわらず、表面が均等に剥離されていくものと考えられていたがそれは誤りであることが判明した。何故ならば、米粒の精白度が低いのに、かなりの米粒が根こそぎ脱芽しているだけでなく、米粒の深層部にしか存在しない澱粉成分が削られるということは、精米過程で一度に剥離される糠層はかなりの厚さで、しかも部分的に『むら剥離』が生じていることになるからである。従って、完全精白米に精白される直前の高白度分搗き米を1粒当たりで見ても、米粒の全表面の内、胚芽の脱芽だけでなく、深層の亜糊粉細胞層5が削ぎ落とされ、更に、澱粉細胞層6の表面も若干削りとられている過精白部分もあれば、未だ糊粉細胞層4が残ったままの未精白部分も多く存在するのである。   As a result, the conventional concept is a method in which the surface of the rice grain is peeled off by rubbing the rice grains while interposing the flour generated in the friction-type rice milling machine. However, it was thought that the surface was peeled off evenly, but it turned out to be wrong. The reason is that not only the rice grains have a low degree of milling but a large amount of rice grains are rooted and sprouting, and the starch component that exists only in the deep part of the rice grains is scraped at a time during the milling process. This is because the wrinkle layer to be formed has a considerable thickness and partly “uneven peeling” occurs. Therefore, even if the high whiteness separated rice just before being refined into completely polished rice is seen per grain, not only the germination of the entire surface of the rice grain but also the deep sub-glue cell layer 5 There are over-whitened portions that have been scraped off and the surface of the starch cell layer 6 is also slightly scraped, and there are many un-whitened portions where the paste-cell layer 4 still remains.

それ故、このような完全精白米に仕上げる直前の高白度分搗き米は食味がよくなく敬遠されたのである。そもそもこれまでの、このような『むら剥離』そのものが知られていなかったのは、米の消費のうち、炊飯に供される米の99%以上は完全精白米であり、その完全精白米の精白過程では、澱粉細胞層6が、丁度、地層の岩盤の如く硬いため、それより深層の剥離は遅く、その間に『むら剥離』のため取り残されていた澱粉細胞層6より表層のものが剥離され、結果的に完全精白米に達する頃には、きれいにむら剥離状でなくなっていて、誰もその直前まで『むら剥離』になっていることに気付かなかったのである。しかし、『むら剥離』は摩擦式よりも、研削式の方がひどいのである。   Therefore, the high whiteness-stretched rice just before finishing into such completely polished rice was not good in taste and was avoided. In the first place, this kind of “uneven peeling” itself was not known. Of the rice consumption, more than 99% of the rice used for cooking was completely polished rice. In the whitening process, the starch cell layer 6 is hard just like the bedrock of the formation, so that the deep layer peels slower than that, and the surface layer peels away from the starch cell layer 6 left behind due to “uneven peeling”. As a result, by the time it reached fully polished rice, it was no longer unevenly peeled, and no one noticed that it had been “unevenly peeled” until just before that. However, "uneven peeling" is worse in the grinding type than in the friction type.

胚芽米の製造手段の研削式精米機の場合になると、砥石などで米粒の表面を削る方式であるために、摩擦式の場合より、一層むら剥離が生じ、高白度になると、澱粉細胞層6も削ぎ落とされている個所もあれば、糊粉細胞層4だけでなく、それより表層の糠層が残ったままの部分もあるという状態になる。特に、胚芽米は主要精米行程を研削式精米機にて仕上げられるため、米粒表面に研削傷があるため一層食味が良くない。また、特公平5−21628号公報に記載の技術では、胚盤9が残留したものであるが、精米機で仕上げただけの白度が40の高白度米のため、旨み成分や栄養成分の多い亜糊粉細胞層5はほとんど除去されてしまっている。   In the case of a grinding rice mill, which is a means for producing embryo rice, the surface of the rice grain is shaved with a grindstone or the like. If 6 is also scraped off, not only the paste cell layer 4 but also the part in which the surface ridge layer remains remains. In particular, germinated rice is finished with a grinding-type rice milling machine, so that the surface of the grain of rice has a grinding flaw so that it does not taste much better. In addition, in the technique described in Japanese Patent Publication No. 5-21628, the scutellum 9 remains, but it is a high whiteness rice having a whiteness of 40 just finished with a rice mill, so that it is a umami ingredient and a nutritional ingredient. Most of the paste powder cell layer 5 having a large amount has been removed.

以上のことからも判るとおり、従来の精白米は、食べやすいが栄養成分が少ない精白米か、栄養成分が多いが極めて食味がまずいものしかなかったのである。それを解決するには、摩擦式精米機での精米過程で、これまで気付かなかった、低精白米の状態の時に、脱芽したり排出される糠の中に澱粉が含まれることを可及的に少なくし、つまり、
(1)可能な限り中途精米過程での1粒当りの米粒の剥離差を生じなくする、つまりむら剥離を無くすと共に、可能なかぎり高栄養・良食味の亜糊粉細胞層5と胚盤9か、または、口当たりの悪い胚芽7の表面部を除去した胚芽8を残るようにする。
(2)その上で、亜糊粉細胞層5が表面に露出した時に搗精を終わらせることが必要となる。
しかし、この(1)の問題は、それに気付けば対策はある。即ち、昔から精米業界で常識として行われてきた方式を、次のように変えることで実現できる。(尤もそれによってこれまでのような完全精白米に仕上げるには極めて不都合になる。)
As can be seen from the above, conventional polished rice is easy to eat but has few nutritional components, or has high nutritional components but very poor taste. In order to solve this problem, it is possible that starch is contained in the sprouting or discharged rice cake in the state of low-milled rice, which has not been noticed until now in the rice milling process with a friction-type rice mill. Less, that is,
(1) As much as possible, it eliminates the difference in the separation of rice grains per grain during the process of half-milled rice, that is, eliminates uneven peeling, and as much as possible the high-nutrition and good-tasting sub-glue cell layer 5 and scutellum 9 Alternatively, the germ 8 from which the surface portion of the germ 7 having a poor mouth feel is removed is left.
(2) On top of that, it is necessary to finish the sperm when the sub-glue cell layer 5 is exposed on the surface.
However, there is a countermeasure against this problem (1). In other words, it can be realized by changing the method that has been used in the rice milling industry for a long time as follows. (However, it is extremely inconvenient to finish the fully polished rice as before.)

能率を向上させるために、従来の摩擦式精米機では精白除糠網筒の内面にイボ状、または線状等の突起を設け、糠層を一度に分厚く剥離していたのをなくし、同網筒の内面を滑面にしたり、更にこれも能率の向上には逆行するが、従来の『ヘの字型』搗精、即ち、精米行程の中間行程が、他の行程のところより集中して精白しているのを変え、全行程で均等に精白したり、非効率的ではあるが、同精米機の回転数を早めることなどが有効である。また(2)については、(1)の完了後に亜糊粉細胞層5が表面に現れた時の白度が35〜38(米粒により差がある)となるので、最適の状態に仕上げるような白度計と黄色度計を用いて、試験搗精の上で、対処できる。従って、本発明の精米装置は、次のとおり従来の装置を若干変更するだけで実現できる。   In order to improve the efficiency, the conventional friction-type rice milling machine is provided with warts or line-like protrusions on the inner surface of the whitening net milling net, eliminating the thick layer peeling at once, The inner surface of the tube is made smooth, and this also goes backwards in improving efficiency, but the traditional “H-shaped” milling, that is, the intermediate process of the rice milling process is concentrated and refined from the other processes. It is effective to change the milling speed evenly, or to improve the speed of the rice milling machine, although it is inefficient. Moreover, about (2), since the whiteness when the sub paste powder cell layer 5 appears on the surface after the completion of (1) is 35 to 38 (there is a difference depending on the rice grain), it is finished in an optimum state. Can be dealt with on a test scale using a whiteness meter and a yellowness meter. Therefore, the rice milling apparatus of the present invention can be realized by slightly changing the conventional apparatus as follows.

<実施例の説明>
本発明の装置の1実施例を図3に基づき説明する。玄米張込口11より第1昇降機12を経て、供給された玄米を貯蔵する玄米タンク13からの玄米供給を受ける第1精米機14、及び第2昇降機15から低白度中途精白米の供給を受ける第2精米機16、及び第3昇降機17から高白度中途精白米の供給を受ける第3精米機18と、各装置が連設されて精米装置が構成されている。なお、第1精米機14、第2精米機16、第3精米機18はいずれも摩擦式精米機である(但し第1精米機14のみは研削式にする場合もある。)従来は、第2精米機16が第1精米機14及び第3精米機18よりも高馬力のモーターが付設されているが、本装置のモーター(いずれも図示せず)は3台とも同馬力のものを付設している。
<Description of Examples>
An embodiment of the apparatus of the present invention will be described with reference to FIG. The supply of the low whiteness halfway polished rice from the first rice mill 14 and the second elevator 15 that receive the brown rice supply from the brown rice tank 13 that stores the supplied brown rice through the first elevator 12 from the brown rice entrance 11. A second rice milling machine 16 and a third rice milling machine 18 that receives the supply of high-whiteness middle milled rice from the third elevator 17 and each device are connected to constitute a rice milling apparatus. The first rice milling machine 14, the second rice milling machine 16, and the third rice milling machine 18 are all friction-type rice milling machines (however, only the first rice milling machine 14 may be of a grinding type). The 2 rice milling machine 16 is equipped with motors with higher horsepower than the first rice milling machine 14 and the third rice milling machine 18, but all of the motors of this apparatus (not shown) have the same horsepower. is doing.

また、それらの摩擦式精米機の回転数も毎分900回転以上の高速回転で運転される。更にそれらの摩擦式精米機の精白除糠網筒(図示せず)の内面は、若干微細な凹凸があるものの、従来のものにくらべ、はるかに凸部が低くなっている。そして第3精米機18から排出された精白米は第4昇降機19より精白米タンク20に投入され、無洗米機21に供給され、同無洗米機21にて無洗米に仕上げられたものが排出口22より次行程に送られる構成になっている。この無洗米機21は肌ヌカを除去出来るものならどれでも良い。即ち、本願発明者の発明に係る特開平2−242647号公報、または特開2004−321001号公報に示されるものでも良い。   Moreover, the rotational speed of these friction type rice mills is also operated at a high speed of 900 or more revolutions per minute. Furthermore, although the inner surface of the milling screen cylinder (not shown) of these friction-type rice mills has slightly fine irregularities, the convex part is much lower than the conventional one. Then, the polished rice discharged from the third rice mill 18 is fed into the polished rice tank 20 from the fourth elevator 19 and supplied to the non-washed rice machine 21, and the non-washed rice finished by the non-washed rice machine 21 is discharged. It is configured to be sent to the next process from the exit 22. This washing machine 21 may be any machine that can remove skin nuisance. That is, the one disclosed in Japanese Patent Laid-Open No. Hei 2-242647 or Japanese Patent Laid-Open No. 2004-321001 according to the invention of the present inventor may be used.

次に、上記装置の作用説明と、本件発明の製造方法を説明する。玄米張込口11に投入された玄米は、第1昇降機12を経て、玄米タンク13に投入される。そして玄米タンク13より流下した玄米は、第1精米機14にて、薄く剥離した中途精白米に仕上げられ、第2昇降機15を経て、第2精米機16に供給される。第2精米機16では、その中途精白米の表面を薄く剥離し、更に精白度を高めた中途精白米に仕上げて、第3昇降機17を経て、第3精米機18に供給する。第3精米機18では、その中途精白米の表面を薄く剥離して白度35〜38に仕上げて、第4昇降機19を経て、精白米タンク20に投入される。   Next, the operation of the above apparatus and the manufacturing method of the present invention will be described. The brown rice thrown into the brown rice filling slot 11 is thrown into the brown rice tank 13 through the first elevator 12. Then, the brown rice that has flowed down from the brown rice tank 13 is finished into half-milled white rice that has been thinly peeled off by the first rice mill 14, and is supplied to the second rice mill 16 through the second elevator 15. In the second rice milling machine 16, the surface of the intermediate milled rice is thinly peeled, finished into half milled rice with a higher degree of milling, and supplied to the third rice milling machine 18 via the third elevator 17. In the third rice mill 18, the surface of the milled white rice is thinly peeled and finished to a whiteness of 35 to 38, and then fed into the milled rice tank 20 through the fourth elevator 19.

ここで、注釈を加えるが、第1精米機14は玄米を僅かに精白するだけであるから、従来のままでも米粒の亜糊粉細胞層5まで削られることはない。(但し、研削式の場合は砥石を60番以上にする必要あり)問題は全精米行程の中ほどを受け持つ、第2精米機16であるが、本装置では、(1)精白除糠網の内面がほとんど、滑面状となっているから、(2)また第2精米機16では第1精米機14や第3精米機18と同状の軽負荷しかかけないから、更に、(3)本装置は毎分900回の高速回転をさせているから、それらの作用により精白時に、従来の如く、一度に分厚く糠層が削ぎ落とされたり、ムラ剥離されることはない。また摩擦式精米機特有の胚芽が根こそぎ脱落することもない。   Here, although an annotation is added, since the first rice mill 14 only whitens the brown rice slightly, it is not scraped to the sub-glue cell layer 5 of the rice grains even in the conventional state. (However, in the case of the grinding type, it is necessary to use a grinding wheel of 60 or more.) The problem is the second rice mill 16 that is responsible for the middle of the whole rice milling process. Since the inner surface is almost smooth, (2) and the second rice mill 16 only applies the same light load as the first rice mill 14 and the third rice mill 18, and (3) Since this apparatus is rotated at a high speed of 900 times per minute, during the whitening process, the cocoon layer is not thickly removed at one time or unevenly peeled off. In addition, the germ unique to the friction-type rice milling machine does not fall down and fall off.

従って、従来の第2精米機16より排出する中途精白米に比べ、本装置の第2精米機16より排出される中途精白米の方が遙かに精白度が低く、且つ胚芽の残存率が高く、また澱粉の除去率が低いのが特徴である。   Therefore, compared with the half-milled rice discharged from the conventional second rice milling machine 16, the half-milled rice discharged from the second rice milling machine 16 of this apparatus has a much lower degree of milling and the remaining rate of germ. It is characterized by high and low starch removal rate.

そして、その米を第2精米機16と同一構成の第3精米機18にて、第2精米機16とほぼ同負荷で搗精することによって、白度35〜38に仕上げられるのである。(それは3台共ほぼ同負荷をかけるということであって、糠の発生量が3台が均等というのではない)。尤も、白度35〜38の内のどの白度に仕上げるかは、上記装置のミニチュア機と、白度計と、炊飯器と、黄色度計を用い、そのロットの米はどの白度に仕上げれば良いかを事前に確認しておき、その白度で仕上げるのである。   And the whiteness is finished to 35 to 38 by scouring the rice with the third rice mill 18 having the same configuration as the second rice mill 16 with almost the same load as the second rice mill 16. (That means that the same load is applied to all three units, and the amount of wrinkles generated is not equal to three units). However, the whiteness of 35 to 38 of whiteness is finished using the miniature machine, whiteness meter, rice cooker, and yellowness meter of the above equipment, and the whiteness of the rice in the lot is finished. It is confirmed in advance whether it should be done, and finish with the whiteness.

そして、その白度は、従来の第3精米機18より排出された完全精白米の白度より低いのである。ということは、本装置にて従来の完全精白米に仕上げることもはできないし、3台共にモーター馬力を大きくしてそれを果たそうとしても、米温が極めて上昇するだけでなく、極めて効率の悪いものとなる。しかし、本発明の米を製造するときは従来の場合より、米粒から剥離するものが少ないから、逆に消費電力が少ないのである。そして注目すべきは、そのようにして得た白度35〜38に仕上がった精白米は、後述のとおりほとんど亜糊粉細胞層5も削ぎ落とされていないし、胚芽7の表面部を除去された胚芽8や、胚盤9もかなり残存しているのである。また、亜糊粉細胞層5の表面に未剥離の糊粉細胞層4がほとんど残存していないのである。   And the whiteness is lower than the whiteness of the completely polished rice discharged from the conventional third rice mill 18. This means that this machine cannot be used to finish conventional completely polished rice, and even if all three units increase the motor horsepower to achieve it, not only will the rice temperature rise, it will be extremely efficient. Will be bad. However, when the rice of the present invention is produced, the amount of power that is peeled off from the rice grains is smaller than that in the conventional case, so that the power consumption is low. And, it should be noted that the polished rice finished with whiteness of 35 to 38 thus obtained has almost no sachet cell layer 5 removed as described later, and the surface portion of the germ 7 has been removed. The germ 8 and the scutellum 9 also remain considerably. Moreover, the unpeeled paste powder cell layer 4 hardly remains on the surface of the sub paste powder cell layer 5.

以上のように本発明の精米装置では、
(1)全行程、もしくは終末寄りの行程が摩擦式精米機によって構成され、それが全精米行程の少なくとも3分の2以上を占めている。
(2)その摩擦式精米行程の全行程をほぼ均等負荷がかかる負荷配分になっている。
(3)同精米機の精白除糠網筒の内面はほぼ滑面状となっている。
(4)同精米機の精白ロールの回転数が毎分900回転以上の高速回転となっている。
との主要な要件を備えたものであるが、それらの(1)〜(4)の全てを満たすことは相乗効果も働き最もよいが、その内の各項目の一つでもそれなりの効果を有するものである。
As described above, in the rice milling apparatus of the present invention,
(1) The whole process or the process near the end is constituted by a friction-type rice mill, which occupies at least two-thirds or more of the total rice process.
(2) The load distribution is such that almost the same load is applied to the entire process of the friction-type rice milling process.
(3) The inner surface of the milling screen of the rice mill is almost smooth.
(4) The rotational speed of the milling roll of the rice mill is a high speed rotation of 900 or more per minute.
However, satisfying all of (1) to (4) has the best synergistic effect, but any one of the items has a certain effect. Is.

なお、図3の実施例は3台連座式となっているが、これを4台連座式にしても良いし、また単機でも、上記(1)〜(4)を満たすものであればよい。但し、1台の1回通過式精米機でそれを行うには、従来の精白ロールのままでは出来ない。従って、その場合の精白ロールを第2実施例として、図4に示し、説明する。(但し精米機全体の図示は省略する)。図4は、本発明の1台による1回通過式精米機に用いられる『均圧型』精白ロールを示すものであるが、その特徴は、円筒状の胴体31の外面に縦走する2本の突条32、32’が、始点34と終点35の中ほどの曲点(アールを有す)33にて、167度前後の角度で矢印方向に曲がっていることである。しかも、始点34と終点35を結ぶ線が精白ロールの軸線方向と平行になっている。   Although the embodiment of FIG. 3 is a three-unit joint type, this may be a four-unit joint type, or a single machine may be used as long as it satisfies the above (1) to (4). However, in order to do it with one single pass type rice mill, it is not possible with the conventional milling roll. Therefore, the whitening roll in that case is shown in FIG. 4 and described as a second embodiment. (However, illustration of the entire rice mill is omitted). FIG. 4 shows a “pressure equalizing” whitening roll used in a one-pass type rice milling machine according to the present invention, which is characterized by two protrusions running vertically on the outer surface of a cylindrical body 31. That is, the strips 32 and 32 ′ are bent in the direction of the arrow at an angle of about 167 degrees at a middle curve point (having a radius) 33 between the start point 34 and the end point 35. Moreover, the line connecting the start point 34 and the end point 35 is parallel to the axial direction of the whitening roll.

なお、36・36’・36’’・36’’’は、いずれも突条32の背陰部に開口した噴風口である。その精白ロールの作用は、精白室内に回転自在に設けられた精白ロールの右(図)に接続して、一体的に設けられた送米ラセン(図示せず)により、精白室内に送られた玄米は、送米ラセンと共に回転する精白ロールの突条32、32’によって、高圧状で攪拌されるが、精白ロールの突条32、32’は曲点33にて回転方向(矢印)に対して、約167度の角度で曲がっているため、中央部に高圧がかかることがない。   Note that 36, 36 ′, 36 ″, and 36 ″ ″ are gusts that are opened in the back shadow of the ridge 32. The action of the whitening roll was sent to the whitening chamber by a rice feed spiral (not shown) integrally connected to the right (illustrated) of the whitening roll provided rotatably in the whitening chamber. The brown rice is stirred at high pressure by the ridges 32 and 32 ′ of the whitening roll that rotates together with the rice sending spiral. In addition, since it is bent at an angle of about 167 degrees, no high pressure is applied to the central portion.

また、曲点33から、終点35までは、僅かではあるが米の流れとは逆らう方向になっているため、終点35の近傍にある排出口に設けられた圧迫板(いずれも図示せず)の圧迫力も適圧で済む。ということは、終点35付近が極めて低圧になることもない。以上のとおりであるから、連座型であっても、或いは全精白行程を一本の精白ロールで済ます1回通過式の単機型であっても、その全行程(尤も排出口近傍の低圧部なったところを除いて)はほぼ均等に圧力がかかり、結果として全行程がほぼ均等に負荷がかかる負荷配分が行われ、上記に示す(1)〜(4)が実現される。このようにして、第1実施例でも、第2実施例でも、共に、精米行程の最終行程を経た、白度35〜38に仕上げられた精白米は、胚盤9や、表面部を除去された胚芽8が多く残存し、しかも亜糊粉細胞層5もほとんど残存し、またその表層にあった糊粉細胞層4を含めて、糠層がほとんど剥離されているのである。   In addition, since the direction from the bending point 33 to the end point 35 is slightly opposite to the flow of rice, a compression plate provided at the discharge port in the vicinity of the end point 35 (both not shown) The compressive force of is sufficient. This means that the vicinity of the end point 35 does not become extremely low pressure. Since it is as described above, even if it is a joint type or a single-pass type single pass type in which the entire whitening process is performed by a single whitening roll, the entire process (possibly the low pressure part near the discharge port) The pressure distribution is applied almost evenly, and as a result, load distribution is performed in which the entire process is almost evenly loaded, and the above (1) to (4) are realized. In this way, in both the first embodiment and the second embodiment, the polished rice that has undergone the final process of the polishing process and finished to a whiteness of 35 to 38 has the scutellum 9 and the surface portion removed. In addition, a large amount of the germ 8 remains, and the sub-glue cell layer 5 remains, and the cocoon layer is peeled off, including the paste cell layer 4 on the surface.

但し、精米機で仕上げられたままでは肌糠が表面に付着しているため、それを第4昇降機19にて精白米タンク20に投入し、無洗米機21にて肌糠を除去し、無洗米に仕上げられ、排出口22より排出する。このように無洗米機21にかけるのは、せっかく亜糊粉細胞層5や胚盤9などを残した精白米に仕上がっているのに、これを手作業や洗米機で強くゴシゴシと米を研がれると剥離しやすい亜糊粉細胞層5や胚盤9などが流失してしまうからである。その点、無洗米機21にかけた場合は、排出された無洗米は、亜糊粉細胞層5は除去されず、肌ヌカが除去され、白度41〜45に仕上がっている。また全米粒のうち、胚盤9または表面部が除去された胚芽8が残存した米粒の合計数が50%以上を占めているのである。 However, since the flesh adheres to the surface as it is finished with the rice mill, it is put into the milled rice tank 20 by the fourth elevator 19, and the flesh is removed by the washing machine 21. The rice is washed and discharged from the discharge port 22. In this way the applied to the non-bran rice machine 21, great pains to have finished in polished rice that was left and Anori powder cell layer 5 and the blastocyst 9, this is the scrub and the US strongly by hand or washing rice machine This is because, when sharpened, the subglue cell layer 5 and the scutellum 9 that easily peel off will be washed away. In that respect, when it is applied to the washing-free rice machine 21, the discharged washing-free rice does not remove the sub paste powder cell layer 5, removes the skin nuka, and has a whiteness of 41 to 45. The total number of rice grains in which the scutellum 9 or the germ 8 from which the surface portion has been removed occupies 50% or more of all the rice grains.

次に、本発明の無洗米について説明する。本発明の精米機から排出された白度35〜38の精白米には、その表面に糊粉細胞層4などの糠成分が残っていないことは前述した通りであるが、それが残っていれば無洗米機21にて肌糠を取り除いていても、糊粉細胞層4等の糠成分は黄茶色をしているため、白度は40以上に上がることはない。従って、白度41〜45の本発明の無洗米は、おいしさの足を引っ張る糠成分がほとんど除去された無洗米に仕上がっていることになる。なお、従来の完全精白米や高白度の分搗き米の無洗米でも、白度41以上になる。しかし、本発明の無洗米との決定的な違いは、それらの無洗米は胚芽8や胚盤9は、ほとんど残留しないだけでなく、米粒表面に亜糊粉細胞層5が殆ど存在せず、澱粉細胞層6が表面に露出しているため、それがご飯に炊きあがると黄色度11以下(数字が小さくなる)の真白なご飯になる。   Next, the non-washed rice of the present invention will be described. As described above, the milled rice having a whiteness of 35 to 38 discharged from the milling machine of the present invention has no cocoon components such as the paste cell layer 4 on its surface as described above. For example, even if the skin wrinkle is removed by the washing-free rice machine 21, the whiteness does not increase to 40 or more because the wrinkle components such as the paste cell layer 4 are yellowish brown. Therefore, the non-washed rice of the present invention having a whiteness of 41 to 45 is finished in the non-washed rice from which most of the wrinkle component that pulls the delicious foot is removed. In addition, even with conventional completely polished rice or non-washed rice having high whiteness, the whiteness is 41 or more. However, the decisive difference from the non-washed rice of the present invention is that those non-washed rices not only have few germs 8 and scutella 9 left, but there are almost no subgelatin cell layers 5 on the surface of the rice grain, Since the starch cell layer 6 is exposed on the surface, when it is cooked on the rice, it becomes pure white rice having a yellowness of 11 or less (numbers are reduced).

それが、米偏に白と書いた『粕』(カス)の字を表すものである。それに対して、本発明の無洗米は白度41以上であっても、その表面は亜糊粉細胞層5に覆われているため、ご飯に炊き上げると、僅かに黄色みを帯びた黄色度13〜18になるのでる。しかも、それには全米粒の内、胚盤9または表面を除去された胚芽8が残った米粒の合計数が50%以上も占めている。従って、その食味は、従来のご飯とは異なった美味しさがある。参考までに従来の米と比べた食味及び含有栄養成分を示すと、表1の通りである。 That is the character of the “cas” written as white in the US. On the other hand, even if the non-washed rice of the present invention has a whiteness of 41 or more, the surface is covered with the sub-glue cell layer 5, so when cooked in rice, the yellowness is slightly yellowish. Oh Ru since become 13 to 18. In addition, the total number of rice grains in which the scutellum 9 or the germ 8 from which the surface has been removed occupies 50% or more of all rice grains. Therefore, the taste is different from that of conventional rice. For reference, the taste and contained nutrient components compared to conventional rice are shown in Table 1.

Figure 0004708059
Figure 0004708059

ちなみに、上記黄色度13〜18は炊飯前の米粒表面に亜糊粉細胞層5が露出していること、同11以下は澱粉細胞層6が露出していること、同22以上が糊粉細胞層4等の糠成分が露出していることを示すものである。しかし、従来のものにも黄色度13〜18に炊き上がるものがあるが、それは炊飯前の米が1粒の中でも、更には粒と粒において、露出している部分が、澱粉細胞層6と糊粉細胞層4が混合している場合である。なお、本明細書等において記載している用語について、以下のとおり定義または解説をする。   By the way, the yellowness of 13 to 18 is that the sub-glue cell layer 5 is exposed on the surface of the rice grain before cooking rice, that 11 or less is the starch cell layer 6 is exposed, and 22 or more is the paste cell. This shows that the soot component such as the layer 4 is exposed. However, some of the conventional ones are cooked to a yellowness of 13 to 18, but the rice before cooking is one grain, and the exposed portions of the grains and grains are the starch cell layer 6. This is a case where the paste powder cell layer 4 is mixed. The terms described in this specification and the like are defined or explained as follows.

『白度』とは、(株)ケット製の白度計C−300型、にて計測した精白米の白度値(数値が高いほど白い)の3回計測した平均値である。『黄色度』とは、日本電色工業(株)製の分光色差計SE2000型にて炊きたてのご飯の黄色度値(数値が小さいほど白い)の3回計測した平均値である。(ジャーで長時間保温による変色したものなどは含まない。)『胚盤』とは、舌触りの良くない胚芽の表層部や突出部を削り取り、残された胚芽の基底部のことであり、最も栄養分の多いところである。『全行程をほぼ均等負荷がかかる負荷配分』とは、精米行程の終末の排出口直前の『搗精』よりも『除糠』に主眼を置いた行程(それも一般的には精米行程の範疇に入れられている)を除いた全精米行程において、従来のように、中ほどで搗精の大部分をしていたのをせずに、従来よりはるかに均等に行うことである。   The “whiteness” is an average value obtained by measuring the whiteness value of polished rice measured with a whiteness meter C-300 type manufactured by Kett Co., Ltd. (whiter as the numerical value is higher). “Yellowness” is an average value obtained by measuring the yellowness value of freshly cooked rice with a spectral color difference meter SE2000 manufactured by Nippon Denshoku Industries Co., Ltd. (whiter as the numerical value is smaller) three times. (Does not include jars that have been discolored due to long-term incubation.) “Blasta” means the remaining germ basal part and the protruding part of the germ that is not touching the tongue. It is a place with a lot of nutrients. “Load distribution with almost equal load over the entire process” is a process that focuses on “removal” rather than “seed” just before the end of the milling process. In the whole rice milling process (except for the above), it is performed more evenly than in the past, without using the middle part of the milling as in the middle.

1粒の玄米粒の表層部の一部の拡大断面図である。It is a partial expanded sectional view of the surface layer part of one grain of brown rice grain. 玄米の外観図であり(a)は縦側面図、(b)は横側面図、(c)は縦断面図、(d)は横断面図である。It is an external view of brown rice, (a) is a longitudinal side view, (b) is a lateral side view, (c) is a longitudinal sectional view, and (d) is a transverse sectional view. 本発明にかかる連座式の精米装置の1実施例図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagram illustrating an embodiment of a continuous type rice milling apparatus according to the present invention. 同単式の精米装置の精白ロールの図面である。It is drawing of the milling roll of the same type rice milling apparatus. 従来の胚芽米を横から見た外観図である。It is the external view which looked at the conventional germinated rice from the side. 本発明の『胚盤9を残した無洗米』の縦断面図である。It is a longitudinal cross-sectional view of the "washless rice which left the scutellum 9" of this invention. 同『胚芽8の表面部を除去した無洗米』を横から見た外観図である。It is the external view which looked at the same "washless rice which removed the surface part of the germ 8" from the side.

1 表皮
2 果皮
3 種皮
4 糊粉細胞層
5 亜糊粉細胞層
6 澱粉細胞層
7 胚芽
7’ 胚芽米の胚芽
8 表面部を除去された胚芽
9 胚盤
11 玄米張込口
12 第1昇降機
13 玄米タンク
14 第1精米機
15 第2昇降機
16 第2精米機
17 第3昇降機
18 第3精米機
19 第4昇降機
20 精白米タンク
21 無洗米機
22 排出口
31 胴体
32・32’ 突条
33 曲点
34 始点
35 終点
36・36’・36’’・36’’’ 噴風口
DESCRIPTION OF SYMBOLS 1 Epidermis 2 Pericarp 3 Seed coat 4 Paste cell layer 5 Subspice cell layer 6 Starch cell layer 7 Embryo 7 'Germ rice germ 8 Germ from which surface part was removed 9 Blast plate 11 Brown rice insertion port 12 First elevator 13 Brown rice tank 14 1st rice mill 15 Second elevator 16 2nd rice mill 17 3rd elevator 18 3rd rice mill 19 4th elevator 20 Polished rice tank 21 Washless rice machine 22 Discharge port 31 Body 32/32 'Projection 33 songs Point 34 Start point 35 End point 36 ・ 36 '・ 36''・36'''

Claims (3)

外から順に、表皮(1)、果皮(2)、種皮(3)、糊粉細胞層(4)と、澱粉を含まず食味上もよくない黄茶色の物質の層により表層部が構成され、該表層部の内側は、前記糊粉細胞層(4)に接して、一段深層に位置する薄黄色の一層の亜糊粉細胞層(5)と、該亜糊粉細胞層(5)の更に深層の、純白色の澱粉細胞層(6)により構成された玄米粒において、前記玄米粒を構成する糊粉細胞層(4)と亜糊粉細胞層(5)と澱粉細胞層(6)の中で、精米機による搗精により、表層部から糊粉細胞層(4)までを除去し、該糊粉細胞層(4)と澱粉細胞層(6)の間に位置する亜糊粉細胞層(5)を外面に残して、該一層の、マルトオリゴ糖類や食物繊維や蛋白質を含有する亜糊粉細胞層(5)を米粒の表面に露出させ、且つ搗精後の米粒の50%以上に『胚芽(7)の表面部を削りとられた胚芽(8)』または『舌触りの良くない胚芽(7)の表層部や突出部を削り取り、残された基底部である胚盤(9)』を残し、更に前記精米機による搗精後に、無洗米機(21)に供給し、該無洗米機(21)にて、前記糊粉細胞層(4)の細胞壁(4’)が破られ、その中の糊粉顆粒が米肌に粘り付けられた状態で米粒の表面に付着している『肌ヌカ』のみを分離除去したことを特徴とする旨み成分と栄養成分を保持した無洗米。 In order from the outside, the surface layer part is composed of a layer of a yellowish brown substance that does not contain starch and does not taste well, in the order of the outer skin (1), pericarp (2), seed coat (3), paste cell layer (4), The inside of the surface layer portion is in contact with the paste cell layer (4), and a light yellow one-layer sub paste powder cell layer (5) located in one deep layer, and further the sub paste powder cell layer (5) In the brown rice grain composed of a deep, pure white starch cell layer (6), the paste cell layer (4), the subgelatin cell layer (5) and the starch cell layer (6) constituting the brown rice grain In the scouring with a rice mill, the surface layer portion to the paste cell layer (4) are removed, and the sub paste powder cell layer ( 5) leaving the outer surface, further said to expose Anori powder cell layer containing malto sugars and fiber and protein (5) to the rice grains surface, and after pearling More than 50% of the grains are “the embryo (7) whose surface portion of the germ (7) has been scraped off” or “the germinal layer (7) whose surface is not well-touched” The scutellum (9) "is left, and after scouring with the rice mill, the rice is washed (21) and supplied to the cell wall (4 ') of the paste cell layer (4). ) And the savory ingredients and nutritional components, which are characterized by separating and removing only the “skin nuka” adhering to the surface of the rice grains in a state where the paste granules are stuck to the rice skin Washed rice. 摩擦式精米機を全行程の終末寄りから少なくとも3分の2以上の行程に用い、前記亜糊粉細胞層(5)と『胚芽(7)の表面部を削りとられた胚芽(8)』または、『舌触りの良くない胚芽(7)の表層部や突出部を削り取り、残された基底部である胚盤(9)』が表面に現れた、白度35〜38の精白米に仕上げ、前記白度35〜38の精白米を、更に無洗米機(21)により『肌ヌカ』を除去する無洗米処理をして、『肌ヌカ』が除去された、白度41以上となるように精白米を仕上げたことを特徴とする請求項1記載の旨み成分と栄養成分を保持した無洗米。 Using a friction-type rice milling machine for at least two-thirds from the end of the whole process, the subgelatinous cell layer (5) and "embryo (8) with the surface part of the germ (7) shaved" Or, finish the milled rice with whiteness of 35-38 , with the surface of the germ layer (7) with poor tongue and the protruding part, and the remaining scutellum (9) appearing on the surface . The polished white rice having a whiteness of 35 to 38 is further subjected to a washing-free rice treatment for removing “skinned nuclides” by a rinsing machine (21) so that the “skinned nuclides” are removed and the whiteness is 41 or more. Washed rice retaining umami ingredients and nutritional ingredients according to claim 1, wherein polished rice is finished. 前記白度41以上の無洗米であって、これを炊飯すると黄色度13〜18に炊き上がることを特徴とする請求項2に記載の旨み成分と栄養成分を保持した無洗米。
The whiteness 41 or more a non-bran rice, no-bran rice which holds the flavor component and nutrients claim 2, characterized in that up cook the yellowness 13-18 When cooking it.
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