JP4694884B2 - Moisture removal method and moisture removal device - Google Patents

Moisture removal method and moisture removal device Download PDF

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JP4694884B2
JP4694884B2 JP2005135568A JP2005135568A JP4694884B2 JP 4694884 B2 JP4694884 B2 JP 4694884B2 JP 2005135568 A JP2005135568 A JP 2005135568A JP 2005135568 A JP2005135568 A JP 2005135568A JP 4694884 B2 JP4694884 B2 JP 4694884B2
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moisture
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water
volatile component
removal
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拓郎 和田
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Yaizu Suisan Kagaku Kogyo Co Ltd
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本発明は、香気成分等の有用な成分の揮発を極力抑えつつ、対象物から効率よく水分を除去する方法及び水分除去装置に関する。   The present invention relates to a method and a water removal apparatus for efficiently removing moisture from an object while suppressing volatilization of useful components such as aroma components as much as possible.

従来より、食品工業の分野においては、食品やエキスの保存性や使い易さ等を高めるために食品の乾燥やエキスの濃縮・乾燥が行われており、例えば、常圧若しくは減圧下で加熱して濃縮・乾燥する方法、凍結乾燥法、凍結濃縮法、逆浸透膜や限外濾過膜を用いて濃縮する方法等が知られている。   Conventionally, in the field of the food industry, food is dried or the extract is concentrated and dried in order to improve the storage stability and ease of use of the food and extract. For example, the food is heated under normal pressure or reduced pressure. Concentration / drying methods, freeze-drying methods, freeze-concentration methods, methods using a reverse osmosis membrane or ultrafiltration membrane, and the like are known.

しかしながら、加熱を伴う濃縮・乾燥方法は、加熱によって食品やエキス自体が劣化したり、風味が損なわれやすく、凍結乾燥法や凍結濃縮法は、加熱劣化は少ないものの、効率が悪く、コストがかかってしまうという問題があった。また、逆浸透膜や限外濾過膜を用いて濃縮する方法は、濃縮度が低く、処理中に雑菌の増殖等が起こり易いという問題があった。さらに、いずれの方法においても、水分と一緒に食品やエキスに含まれる香気成分等の有用な成分が失われやすく、得られる製品の風味が低下してしまうという問題があった。   However, the concentration / drying method with heating tends to deteriorate the food and extract itself or the flavor easily due to heating. The freeze-drying method and freeze-concentration method are less efficient and costly, although they are less susceptible to heat deterioration. There was a problem that. Further, the method of concentrating using a reverse osmosis membrane or an ultrafiltration membrane has a problem that the concentration is low and the proliferation of various bacteria is likely to occur during the treatment. Furthermore, in any of the methods, there is a problem that useful components such as aroma components contained in foods and extracts together with moisture are easily lost, and the flavor of the resulting product is lowered.

そのため、食品やエキスの本来の風味を損なうことなく濃縮・乾燥するために様々な方法が提案されており、例えば、下記特許文献1には、節類と水の混合物、またはこの混合物の抽出エキスから揮発性成分の50%以上を気液向流接触装置によって分離液として抽出した後、前記混合物をそのまま使用した場合は節類の固形分を取り除き、抽出エキスを使用した場合はそのまま残存した液を濃縮し、該濃縮液に前記揮発性成分の分離液を混合することを特徴とする節類濃縮エキスの製造方法が開示されている。   For this reason, various methods have been proposed for concentrating and drying without impairing the original flavor of foods and extracts. For example, Patent Document 1 listed below discloses a mixture of nodules and water, or an extract of this mixture. After extracting 50% or more of the volatile components from the liquid as a separated liquid using a gas-liquid countercurrent contact device, the solid content of knots is removed when the mixture is used as it is, and the liquid remaining as it is when the extract is used. A method for producing a concentrated extract of nodules characterized by mixing the volatile component with the concentrated solution is disclosed.

下記特許文献2には、下記工程:(A)焙煎し、粉砕したコーヒー豆から抽出したコーヒー液を濃縮し、濃縮液と濃縮除去液とを分別する工程、(B)前記(A)工程で得られた濃縮除去液を逆浸透膜(NaCl阻止率99%以上)で0.98MPa以下の操作圧力で濃縮し、濃縮除去液に含まれる香気成分を濃縮して濃縮香気液を得る工程、および(C)前記(A)工程で得られた濃縮液と前記(B)工程で得られた濃縮香気液とを混合して濃縮コーヒー液を調製する工程を含む濃縮コーヒー液の製造方法が開示されている。   The following Patent Document 2 includes the following steps: (A) a step of concentrating a coffee liquid extracted from roasted and pulverized coffee beans, and separating a concentrated solution from a concentrated removal solution, (B) the step (A) A step of concentrating the concentrated removal liquid obtained in step 1 with a reverse osmosis membrane (NaCl rejection 99% or more) at an operating pressure of 0.98 MPa or less, and concentrating the aromatic components contained in the concentrated removal liquid to obtain a concentrated aromatic liquid; And (C) a method for producing a concentrated coffee liquid comprising a step of preparing a concentrated coffee liquid by mixing the concentrated liquid obtained in the (A) process and the concentrated aromatic liquid obtained in the (B) process. Has been.

下記特許文献3には、水産物原料を水蒸気蒸留して該原料中の香り成分を得る工程、および該水蒸気蒸留によって得られた香り成分を逆浸透膜によって濃縮して該水産物原料のアロマを得る工程を包含する、香味の優れた水産物の抽出物の製造方法が開示されている。
特開平9−308455号公報 特開2003−204757号公報 特開2004−89141号公報
Patent Document 3 listed below includes a step of steam-distilling a marine product raw material to obtain a scent component in the raw material, and a step of concentrating the scent component obtained by the steam distillation using a reverse osmosis membrane to obtain an aroma of the marine product raw material And a method for producing an extract of a marine product having excellent flavor.
JP-A-9-308455 JP 2003-204757 A JP 2004-89141 A

しかしながら、上記特許文献1〜3に記載されているように、原料から揮発性成分を分離し、これを原料からの抽出物と混合する方法は、香気のバランスが変わりやすいため、安定した品質の製品を得ることが難しく、また、工程数も多くなるという問題があった。   However, as described in Patent Documents 1 to 3, the method of separating the volatile component from the raw material and mixing it with the extract from the raw material has a stable quality because the balance of the fragrance is easily changed. There was a problem that it was difficult to obtain a product and the number of processes was increased.

したがって、本発明の目的は、水分除去対象物の好ましい風味を損なうことなく、該水分除去対象物から簡便かつ効率よく水分を除去する方法及び水分除去装置を提供することにある。   Accordingly, an object of the present invention is to provide a method and a water removal apparatus for easily and efficiently removing water from the water removal object without impairing the preferred flavor of the water removal object.

本発明者らは、上記目的を達成するため鋭意研究した結果、水分除去対象物に含まれる所定の揮発性成分を添加した気体中で、該水分除去対象物を乾燥・濃縮することにより、風味を損なうことなく水分を除去できることを見出し、本発明を完成するに至った。 As a result of earnest research to achieve the above object, the present inventors dried and concentrated the moisture removal object in a gas to which a predetermined volatile component contained in the moisture removal object was added . It has been found that moisture can be removed without impairing the flavor, and the present invention has been completed.

すなわち、本発明の水分の除去方法は、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有し、かつ水分除去対象物に含まれる所定の揮発性成分を添加した気体を用い、常圧若しくは減圧下において水分除去対象物から水分を除去することを特徴とする。 That is, the water removal method of the present invention uses a gas having a water vapor partial pressure lower than the saturated water vapor pressure at the ambient temperature or operating temperature and added with a predetermined volatile component contained in the water removal object. Further, it is characterized in that moisture is removed from the moisture removal object under normal pressure or reduced pressure.

本発明の水分の除去方法によれば、水分除去対象物から水分を除去する際に、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有する気体を用いることにより、効率よく水分を除去することができる。更に、前記気体として、水分除去対象物に含まれる所定の揮発性成分を添加した気体を用いることにより、該水分除去対象物に含まれる有用な揮発性成分の揮発を抑制することができ、水分除去対象物の好ましい風味等を維持したまま水分を除去することができる。 According to the moisture removal method of the present invention, when moisture is removed from a moisture removal object, moisture is efficiently removed by using a gas having a water vapor partial pressure lower than the saturated water vapor pressure at the ambient temperature or operation temperature. Can be removed. Furthermore, by using a gas to which a predetermined volatile component contained in the moisture removal target is added as the gas, volatilization of a useful volatile component contained in the moisture removal target can be suppressed, Moisture can be removed while maintaining the preferred flavor of the moisture removal object.

本発明の水分の除去方法においては、前記気体として、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有し、かつ前記水分除去対象物に含まれる所定の揮発性成分及び前記水分除去対象物に付与したい揮発性成分を添加した気体を用いることが好ましい。 In the moisture removal method of the present invention, the gas has a water vapor partial pressure lower than the saturated water vapor pressure at the ambient temperature or operation temperature, and the predetermined volatile component contained in the moisture removal object and the water It is preferable to use a gas to which a volatile component to be added to the object to be removed is added .

これによれば、水分除去対象物が有する好ましい風味等を維持したまま効率よく水分を除去できるだけでなく、同時に水分除去対象物に所望の風味を容易に付与することができる。   According to this, it is possible not only to efficiently remove moisture while maintaining the preferable flavor and the like of the moisture removal object, but also to easily impart a desired flavor to the moisture removal object.

また、本発明の水分の除去方法においては、水分除去に用いた前記気体から水分を回収して、該水分に混入した前記揮発性成分を回収し、前記気体中に添加する前記揮発性成分として用いることが好ましい。更に、水分除去に用いた前記気体中に含まれる揮発性成分を回収し、この揮発性成分を前記気体中に添加する前記揮発性成分として用いることもできる。更にまた、水分除去に用いた前記気体から水分を回収して、該水分に混入した前記揮発性成分を回収し、更に水分を回収した後の気体に残存する揮発性成分も回収し、これらの揮発性成分を、前記気体中に添加する前記揮発性成分として用いることもできる。 In the water removal method of the present invention, water is recovered from the gas used for water removal, the volatile component mixed in the water is recovered, and the volatile component added to the gas is used as the volatile component. It is preferable to use it. Furthermore, the volatile component contained in the gas used for moisture removal can be recovered and used as the volatile component added to the gas. Furthermore, water is recovered from the gas used for water removal, the volatile components mixed in the water are recovered, and volatile components remaining in the gas after recovering the water are also recovered. A volatile component can also be used as the volatile component added to the gas.

これらによれば、水分除去対象物から放出した揮発性成分を回収して補うことにより、水分除去対象物の風味の揮発を効果的に抑制することができる。   According to these, the volatilization of the flavor of the water removal target can be effectively suppressed by collecting and supplementing the volatile components released from the water removal target.

更に、前記水分を回収した後の気体を循環利用することが好ましい。   Furthermore, it is preferable to circulate and use the gas after collecting the moisture.

これによれば、水分除去対象物から放出した揮発性成分のうち、水分を回収した後の気体中に残存する揮発性成分の分圧により、該揮発性成分の水分除去対象物からの揮発が抑制されるので、水分除去対象物の風味の損失を効果的に抑制することができる。   According to this, among the volatile components released from the water removal target, the volatilization of the volatile components from the water removal target is caused by the partial pressure of the volatile components remaining in the gas after collecting the water. Since it is suppressed, the loss of flavor of the moisture removal target can be effectively suppressed.

更にまた、前記気体として不活性ガスを用いることが好ましく、前記不活性ガスとして窒素ガスを用いることがより好ましい。   Furthermore, it is preferable to use an inert gas as the gas, and it is more preferable to use nitrogen gas as the inert gas.

これらによれば、水分除去処理中における揮発性成分や水分除去対象物の酸化を防ぐことができ、より風味に優れた製品を得ることができる。   According to these, it is possible to prevent oxidation of the volatile component and the water removal object during the water removal treatment, and to obtain a product with a better flavor.

また、本発明の水分除去装置は、水分除去対象物の乾燥・濃縮に用いる気体を輸送するポンプと、前記気体を加熱又は冷却する温調装置と、この温調装置により温度調整された前記気体と前記水分除去対象物とを接触させる水分除去槽と、前記水分除去対象物に含まれる所定の揮発性成分を前記水分除去対象物の乾燥・濃縮に用いる気体に添加する手段とを備えていることを特徴とする。   The water removal device of the present invention includes a pump for transporting a gas used for drying / concentration of a water removal object, a temperature control device for heating or cooling the gas, and the gas whose temperature is adjusted by the temperature control device. And a moisture removal tank for contacting the moisture removal object, and a means for adding a predetermined volatile component contained in the moisture removal object to a gas used for drying and concentrating the moisture removal object. It is characterized by that.

本発明の水分除去装置によれば、気体を温調装置により温度調整して水分除去槽に導入し、そこで水分除去対象物と接触させて、水分を除去することができ、その際に、揮発性成分の添加手段によって水分除去対象物に含まれる所定の揮発性成分を気体に添加することにより、水分除去対象物に含まれる所定の揮発性成分の分圧を高め、水分除去対象物から該揮発性成分が揮発することを抑制し、水分除去対象物の風味を維持しながら水分除去を行うことができる。   According to the moisture removing device of the present invention, the temperature of the gas can be adjusted by the temperature control device and introduced into the moisture removing tank, where it can be brought into contact with the moisture removing object to remove the moisture. The partial pressure of the predetermined volatile component contained in the moisture removal target is increased by adding the predetermined volatile component contained in the moisture removal target to the gas by the addition means of the sexual component, It is possible to suppress the volatilization of the volatile component and perform the water removal while maintaining the flavor of the water removal object.

本発明の水分除去装置においては、前記揮発性成分の添加手段は、前記水分除去対象物に含まれる所定の揮発性成分及び前記水分除去対象物に付与したい揮発性成分を添加するように構成されていてもよい。   In the moisture removal apparatus of the present invention, the volatile component addition means is configured to add a predetermined volatile component contained in the moisture removal object and a volatile component to be added to the moisture removal object. It may be.

これによれば、水分除去対象物が有する好ましい風味等を維持したまま水分を除去できるだけでなく、同時に水分除去対象物に所望の風味を容易に付与することができる。   According to this, not only can moisture be removed while maintaining the preferred flavor of the moisture removal object, but also a desired flavor can be easily imparted to the moisture removal object.

また、本発明の水分除去装置においては、前記水分除去槽内から取り出された気体に含まれる水分の回収装置と、前記回収した水分に含まれる揮発性成分の回収装置とを有し、前記揮発性成分の添加手段は、前記回収装置により回収した前記揮発性成分を、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されていることが好ましく、あるいは、前記水分除去槽内から取り出された気体に含まれる揮発性成分の回収装置を有し、前記揮発性成分の添加手段は、前記回収装置により回収した前記揮発性成分を、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されていることが好ましく、更には、前記水分除去槽内から取り出された気体に含まれる水分の回収装置と、前記回収した水分に含まれる揮発性成分を回収する第1回収装置と、水分を回収した後の気体中に含まれる揮発性成分を回収する第2回収装置とを有し、前記揮発性成分の添加手段は、前記第1回収装置及び第2回収装置により回収した前記揮発性成分を、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されていることが好ましい。   Further, the moisture removing device of the present invention includes a recovery device for moisture contained in the gas taken out from the moisture removal tank, and a recovery device for volatile components contained in the collected moisture, Preferably, the volatile component adding means is configured to mix the volatile component recovered by the recovery device with a gas used for drying / concentration of the moisture removal object, or the moisture removal tank. It has a recovery device for volatile components contained in the gas taken out from the inside, and the means for adding the volatile components is used to dry and concentrate the volatile components recovered by the recovery device. It is preferable to be configured to be mixed with the gas to be used, and furthermore, a device for recovering moisture contained in the gas taken out from the moisture removal tank, and volatile contained in the collected moisture And a second recovery device for recovering a volatile component contained in the gas after recovering moisture, and the means for adding the volatile component includes the first recovery device. It is preferable that the volatile component recovered by the second recovery device is mixed with a gas used for drying / concentration of the moisture removal object.

これらによれば、水分除去対象物から放出された揮発性成分を回収して、前記水分除去対象物の乾燥・濃縮に用いる気体に混合することにより、該揮発性成分の分圧を高めて、該揮発性成分の水分除去対象物からの揮発を抑制し、水分除去対象物の風味の損失を効果的に抑制することができる。   According to these, by collecting the volatile component released from the water removal target object and mixing with the gas used for drying / concentration of the water removal target object, the partial pressure of the volatile component is increased, Volatilization of the volatile component from the water removal target can be suppressed, and loss of flavor of the water removal target can be effectively suppressed.

また、本発明の水分除去装置においては、前記水分回収装置によって前記水分を回収した後の気体を前記水分除去対象物の乾燥・濃縮に用いる気体として循環させるように構成されていることが好ましい。   Moreover, in the water removal apparatus of this invention, it is preferable to be comprised so that the gas after collect | recovering the said water | moisture contents by the said water | moisture-content collection | recovery apparatus may be circulated as a gas used for drying and concentration of the said water removal object.

これによれば、水分を回収した後の気体を水分除去対象物の乾燥・濃縮に用いる気体として再利用することにより、水分除去対象物から放出した揮発性成分のうち、水分を回収した後の気体中に残存する揮発性成分の分圧により、該揮発性成分の水分除去対象物からの揮発が抑制されるので、水分除去対象物の風味の損失を効果的に抑制することができる。また、水分を回収した後の気体を水分除去対象物の乾燥・濃縮に用いる気体として再利用すると共に、回収した水分や気体中に含まれる揮発性成分を回収して上記気体に混合することにより、水分除去対象物の風味の損失をより効果的に抑制することができる。更に、系外に排出される揮発性成分を極力抑えることができ、排出される水については揮発性成分が取り除かれているので臭いなどの問題がなく、より環境にやさしい。   According to this, by reusing the gas after collecting moisture as the gas used for drying / concentration of the moisture removal target, among the volatile components released from the moisture removal target, Since the volatilization of the volatile component from the water removal target is suppressed by the partial pressure of the volatile component remaining in the gas, the flavor loss of the water removal target can be effectively suppressed. In addition, by reusing the gas after collecting moisture as a gas used for drying / concentration of the moisture removal object, the collected moisture and volatile components contained in the gas are collected and mixed with the gas. Moreover, the loss of the flavor of the moisture removal object can be more effectively suppressed. Furthermore, the volatile components discharged out of the system can be suppressed as much as possible, and since the volatile components are removed from the discharged water, there is no problem such as odor, and it is more environmentally friendly.

更に、前記揮発性成分の添加手段は、水分除去対象物の乾燥・濃縮に用いる気体が前記温調装置を通過した後に、該気体に前記揮発性成分を添加するように構成されていることが好ましい。   Furthermore, the means for adding the volatile component may be configured to add the volatile component to the gas after the gas used for drying / concentration of the moisture removal object passes through the temperature control device. preferable.

これによれば、揮発性成分の熱損失等を防止しつつ、水分除去対象物の乾燥・濃縮に用いる気体に揮発性成分を添加することができる。   According to this, a volatile component can be added to the gas used for drying / concentration of a water removal target object, preventing the heat loss etc. of a volatile component.

本発明によれば、水分除去対象物の好ましい風味を損なうことなく、簡便かつ効率よく水分を除去できる。   ADVANTAGE OF THE INVENTION According to this invention, a water | moisture content can be removed easily and efficiently, without impairing the preferable flavor of a water removal target object.

まず、本発明の水分の除去方法について説明する。
本発明の水分の除去方法で、乾燥・濃縮に用いる気体(以下、乾燥雰囲気ともいう)は、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有する気体である。
First, the water removal method of the present invention will be described.
In the moisture removal method of the present invention, the gas used for drying / concentration (hereinafter also referred to as a dry atmosphere) is a gas having a water vapor partial pressure lower than the saturated water vapor pressure at the ambient temperature or operating temperature.

水分の蒸発は、水蒸気分圧と飽和水蒸気圧の圧力差によって生じるので、この圧力差が大きいほど蒸発しやすいことになる。したがって、上記環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有する気体を用いることにより、処理温度を低くしても効率よく水分除去対象物から水分を除去できる。   Since the evaporation of moisture occurs due to the pressure difference between the water vapor partial pressure and the saturated water vapor pressure, the larger the pressure difference, the easier it is to evaporate. Therefore, by using a gas having a water vapor partial pressure lower than the saturated water vapor pressure at the environmental temperature or the operation temperature, water can be efficiently removed from the water removal target even when the processing temperature is lowered.

上記環境温度若しくは操作温度は、熱による水分除去対象物等の劣化を防止するために−15〜80℃が好ましく、水分除去効率の点から30〜80℃がより好ましい。本発明の水分の除去方法では、従来の方法のような放射熱や接触加熱ではなく、雰囲気温度で管理できるので、温度の管理が容易である。   The environmental temperature or the operating temperature is preferably −15 to 80 ° C. in order to prevent deterioration of the water removal target due to heat, and more preferably 30 to 80 ° C. from the viewpoint of water removal efficiency. In the moisture removal method of the present invention, the temperature can be easily managed because it can be managed not by radiant heat or contact heating as in the conventional method but by the ambient temperature.

また、水蒸気圧は温度によって変化するので、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を具体的に規定することは困難であり、適宜設定すればよいが、少なくとも環境温度若しくは操作温度時の飽和水蒸気圧よりも40%以上低い水蒸気分圧を有することが好ましく、水分除去効率の点から60%以上低い水蒸気分圧を有することがより好ましい。   Further, since the water vapor pressure varies depending on the temperature, it is difficult to specifically define the water vapor partial pressure lower than the saturated water vapor pressure at the environmental temperature or the operating temperature, and it may be set as appropriate. It is preferable to have a water vapor partial pressure that is 40% or more lower than the saturated water vapor pressure at the time of temperature, and more preferable to have a water vapor partial pressure that is 60% or more lower from the viewpoint of water removal efficiency.

また、本発明の水分の除去方法で乾燥雰囲気として用いられる気体は、水分除去対象物に含まれる所定の揮発性成分を添加した気体である。 Moreover, the gas used as a dry atmosphere in the moisture removal method of the present invention is a gas to which a predetermined volatile component contained in the moisture removal object is added .

水分と同様に揮発性成分についても、乾燥雰囲気として用いられる気体中の揮発性成分の分圧が低いほど揮発性成分も揮発しやすく、飽和状態に近いほど揮発しにくくなる。したがって、乾燥雰囲気として用いる気体に揮発性成分を添加して揮発性成分の分圧を高めるほど水分除去対象物から揮発性成分が揮発しにくくなり、揮発性成分を保持したまま、水分のみを蒸発させることができる。 Similarly to moisture, the volatile component is more likely to volatilize as the partial pressure of the volatile component in the gas used as the dry atmosphere is lower, and is less likely to volatilize as the saturation state is approached. Therefore, as the volatile component is added to the gas used as the dry atmosphere and the partial pressure of the volatile component is increased, the volatile component is less likely to volatilize from the object to be removed, and only moisture is evaporated while retaining the volatile component. Can be made.

本発明において、水分除去対象物は特に制限されず、各種飲食品のほか、お香・ポプリ・その他芳香剤等の芳香性製品、化粧品、防虫剤、医薬品、オイル・有機溶媒等が例示できる。中でも、通常の乾燥・濃縮処理において、風味や香気等が損なわれやすいものが好ましい。例えば、飲食品では、昆布、節類、茶及びそれらの抽出エキス、各種具材、ドライフルーツ、醤油、味噌、酒、インスタント食品、その他水産物、畜産物、農産物及びそれらの加工品等が好ましく例示できる。   In the present invention, the water removal target is not particularly limited, and examples thereof include various foods and drinks, aromatic products such as incense, potpourri, and other fragrances, cosmetics, insect repellents, pharmaceuticals, and oils and organic solvents. Among them, those that are liable to lose flavor, aroma and the like in normal drying / concentration treatment are preferable. For example, in foods and drinks, kelp, knots, tea and their extracts, various ingredients, dried fruits, soy sauce, miso, sake, instant foods, other marine products, livestock products, agricultural products and processed products thereof are preferable examples. it can.

また、上記所定の揮発性成分とは、水分除去対象物が有する好ましい香気成分を意味するものであり、水分除去対象物によって様々な香気成分があり一概に言えないため、水分除去対象物に応じて適宜選択すればよい。例えば、節類ではフェノール類等、果実では有機エステルやテルペン類等の香気成分が知られている。   In addition, the predetermined volatile component means a preferable fragrance component that the water removal target has, and since there are various fragrance components depending on the water removal target, it cannot be generally described. May be selected as appropriate. For example, odorous components such as phenols are known for nodules and organic esters and terpenes are known for fruits.

上記所定の揮発性成分の分圧も水蒸気圧と同様に、温度や該揮発性成分の種類によって変化するため、一概に規定することは困難であるが、該揮発性成分の分圧が該揮発性成分の飽和蒸気圧に近いほど好ましい。具体的には、該揮発性成分の分圧が該揮発性成分の飽和蒸気圧の20%以上であることが好ましく、40%以上であることがより好ましい。   Similarly to the water vapor pressure, the partial pressure of the predetermined volatile component varies depending on the temperature and the type of the volatile component, and thus it is difficult to define it in general. The closer to the saturated vapor pressure of the sex component, the better. Specifically, the partial pressure of the volatile component is preferably 20% or more of the saturated vapor pressure of the volatile component, and more preferably 40% or more.

本発明においては、乾燥雰囲気として用いられる気体として、水分除去対象物に含まれる所定の揮発性成分だけでなく、水分除去対象物に付与したい揮発性成分を添加した気体を用いることもできる。 In the present invention, as a gas used as a dry atmosphere, not only a predetermined volatile component contained in a moisture removal target but also a gas added with a volatile component to be added to the moisture removal target can be used.

上記水分除去対象物に付与したい揮発性成分は、水分除去対象物に応じて適宜選択すればよく、上記と同様に該揮発性成分の分圧が飽和蒸気圧に近いほど、水分除去対象物に所望のフレーバーを効率よく付与することができる。例えば、水分除去対象物が節類やその抽出エキスである場合は、上記揮発性成分として、くん液等を用いることができる。   The volatile component desired to be given to the water removal object may be appropriately selected according to the water removal object. Similarly to the above, the closer the partial pressure of the volatile component is to the saturated vapor pressure, A desired flavor can be efficiently imparted. For example, when the water removal target is a nodule or an extract thereof, a liquid such as a liquid smoke can be used as the volatile component.

本発明においては、乾燥雰囲気に用いる気体として、不活性ガスを用いることが好ましく、具体的には、窒素ガスが好ましく用いられる。不活性ガスを用いることにより、処理中における水分除去対象物や揮発性成分の酸化を防止することができる。   In the present invention, an inert gas is preferably used as the gas used in the dry atmosphere, and specifically, nitrogen gas is preferably used. By using an inert gas, it is possible to prevent oxidation of water removal objects and volatile components during the treatment.

本発明の水分の除去方法は、上記のような気体を水分除去対象物と接触させることにより、常圧若しくは減圧下において水分除去対象物から水分を除去するものである。本発明においては、減圧下において処理を行うことにより、より効率よく水分を除去することができる。   The moisture removal method of the present invention is to remove moisture from a moisture removal object under normal pressure or reduced pressure by bringing the gas as described above into contact with the moisture removal object. In the present invention, moisture can be removed more efficiently by performing the treatment under reduced pressure.

上記気体を水分除去対象物と接触させる方法は、水分除去対象物の形態に応じて、気体と水分除去対象物が効率よく接触できるようにすればよい。本発明の水分の除去方法では、乾燥雰囲気が流れているので水分輸送の効率がよい。例えば、水分除去対象物が節類等の固形物である場合は、金網等に載せて上記気体と接触させればよく、水分除去対象物が抽出エキス等の液体である場合は、上記気体をバブリングすればよい。   The method for bringing the gas into contact with the moisture removal object may be such that the gas and the moisture removal object can be efficiently contacted according to the form of the moisture removal object. In the moisture removing method of the present invention, the moisture transport efficiency is good because the dry atmosphere flows. For example, when the water removal target is a solid material such as knots, it may be placed on a wire mesh or the like and brought into contact with the gas. When the water removal target is a liquid such as an extract, the gas is Just bubbling.

本発明の水分の除去方法においては、水分除去に用いた上記気体から水分を回収して、該水分に混入した前記揮発性成分を回収し、前記気体中に添加する前記揮発性成分として用いることが好ましい。上記気体から水分を回収する方法は、気体を冷却することにより、該気体中の水分を結露させて回収する方法、吸湿剤を用いる方法等が挙げられる。また、水分に混入した揮発性成分を回収する方法は、例えば、遠心分離等を用いた分液処理、分留装置や精留装置を用いる方法、有機溶媒を用いた液液抽出、回収した水分を水の沸点より低い温度で適宜加熱し、揮発性成分を優先的に揮発させる方法等により行うことができる。 In the water removal method of the present invention, water is recovered from the gas used for water removal, the volatile component mixed in the water is recovered, and used as the volatile component added to the gas. Is preferred. Examples of the method for recovering moisture from the gas include a method for condensing and recovering moisture in the gas by cooling the gas, and a method using a hygroscopic agent. In addition, methods for recovering volatile components mixed in water include, for example, liquid separation using centrifugation, a method using a fractionator and a rectifier, liquid-liquid extraction using an organic solvent, and recovered water. Is suitably heated at a temperature lower than the boiling point of water, and a method of preferentially volatilizing volatile components can be used.

また、水分除去に用いた上記気体から前記揮発性成分を回収し、前記気体中に添加する前記揮発性成分として用いることも好ましい。この場合、水分除去に用いた上記気体から前記揮発性成分を直接回収してもよく、水分除去に用いた上記気体から水分を回収した後の気体から前記揮発性成分を回収してもよい。
Moreover, it is also preferable to collect | recover the said volatile component from the said gas used for the water | moisture content removal, and to use as said volatile component added to the said gas. In this case, the volatile component may be directly recovered from the gas used for removing moisture, or the volatile component may be recovered from the gas after recovering moisture from the gas used for removing moisture.

更に本発明においては、前記水分を回収した後の気体を、乾燥雰囲気として循環利用してもよい。これにより、回収した水分に混入しない揮発性成分をそのまま利用でき、ランニングコストの低下を図ることができるだけでなく、揮発性成分の回収ロスを抑え、かつ系外に排出される揮発性成分を極力抑えることができるので環境にもやさしい。この場合、循環利用する上記気体に、上記水分から回収された揮発性成分や、上記水分除去に用いた気体から回収された揮発性成分を混合させることができる。   Furthermore, in this invention, you may circulate and utilize the gas after collect | recovering the said water | moisture contents as a dry atmosphere. As a result, volatile components that are not mixed in the recovered water can be used as they are, and not only can the running cost be reduced, but also recovery loss of volatile components can be suppressed, and volatile components discharged out of the system can be used as much as possible. Since it can be suppressed, it is environmentally friendly. In this case, the volatile component recovered from the moisture and the volatile component recovered from the gas used for the moisture removal can be mixed into the circulating gas.

次に、本発明の水分除去装置について図面に基いて説明する。図1には、本発明の水分除去装置の一実施形態の概略構成図が示されている。   Next, the moisture removing apparatus of the present invention will be described with reference to the drawings. FIG. 1 shows a schematic configuration diagram of an embodiment of the moisture removing apparatus of the present invention.

図1に示す水分除去装置10は、水分除去対象物の乾燥・濃縮に用いる気体を輸送するポンプ1と、前記気体を加熱又は冷却する温調装置2と、前記気体と前記水分除去対象物とを接触させる水分除去槽3と、前記水分除去槽から取り出された気体に含まれる水分の回収装置4と、前記水分除去槽内の気体から回収した水分に含まれる揮発性成分の第1回収装置5と、前記水分を回収した後の気体に含まれる揮発性成分の第2回収装置6とを有している。そして、第1回収装置5及び第2回収装置6で回収した前記揮発性成分が、前記温調装置2を通過した後の、前記水分除去対象物の乾燥・濃縮に用いる気体に混合されるように構成されている。   A water removal apparatus 10 shown in FIG. 1 includes a pump 1 that transports a gas used for drying / concentration of a water removal object, a temperature control device 2 that heats or cools the gas, the gas, and the water removal object. A water removal tank 3 in contact with water, a recovery device 4 for moisture contained in the gas taken out from the moisture removal tank, and a first recovery device for volatile components contained in moisture recovered from the gas in the moisture removal tank. 5 and a second recovery device 6 for volatile components contained in the gas after recovering the moisture. The volatile components recovered by the first recovery device 5 and the second recovery device 6 are mixed with the gas used for drying / concentration of the moisture removal target after passing through the temperature control device 2. It is configured.

したがって、この水分除去装置10においては、水分除去対象物の乾燥・濃縮に用いる気体は、温調装置2によって加熱又は冷却された後、ポンプ1により水分除去槽3に送られ、水分除去槽3内に保持された水分除去対象物と接触するようになっている。ここで、温度調整された前記気体は、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有するように調整されているので、前記水分除去槽3内において前記水分除去対象物の水分を効率よく蒸発させることができる。   Therefore, in this moisture removal apparatus 10, the gas used for drying / concentration of the moisture removal object is heated or cooled by the temperature control apparatus 2, and then sent to the moisture removal tank 3 by the pump 1. It comes in contact with the moisture removal object held inside. Here, since the temperature-adjusted gas is adjusted so as to have a water vapor partial pressure lower than the saturated water vapor pressure at the environmental temperature or the operating temperature, the water content of the water removal object in the water removal tank 3 Can be efficiently evaporated.

そして、水蒸気分圧が上がった水分除去槽3内の気体は水分の回収装置4に送られ、ここで水分が除去・回収される。上記水分の回収装置4は、例えば、回収した気体の温度を下げることにより水分を結露させて除去・回収する方法を採用する場合は、冷却管と水分回収用槽とから構成される。なお、回収された水分は系外に排出される。   Then, the gas in the water removal tank 3 whose water vapor partial pressure has been raised is sent to the water recovery device 4 where the water is removed and recovered. The moisture recovery device 4 includes a cooling pipe and a moisture recovery tank, for example, when a method of removing and recovering moisture by condensing moisture by lowering the temperature of the recovered gas. The recovered water is discharged out of the system.

回収された水分は、前記揮発性成分の第1回収装置5に送られ、該水分に含まれる揮発性成分が回収された後、排出される。水分に含まれる揮発性成分の回収方法としては、例えば分留装置を用いて、水分との沸点の差を利用して回収する方法等が挙げられる。回収された前記揮発性成分は、水分除去対象物の乾燥・濃縮に用いる気体に混合され、該気体中の揮発性成分の分圧を高めるために利用される。   The recovered moisture is sent to the first recovery device 5 for the volatile component, and after the volatile component contained in the moisture is recovered, it is discharged. Examples of a method for recovering volatile components contained in water include a method of recovering using a difference in boiling point from water using a fractionator. The recovered volatile component is mixed with a gas used for drying / concentration of the water removal target, and used to increase the partial pressure of the volatile component in the gas.

一方、前記水分を回収した後の気体は、前記揮発性成分の第2回収装置6に送られ、該気体中に含まれる揮発性成分が回収された後、系外に排出される。気体中に含まれる揮発性成分の回収方法としては、例えば、水分の回収装置4より更に低い温度で揮発性成分をトラップして回収する方法等が挙げられる。回収された前記揮発性成分は、前記温調装置2を通過した後の、前記水分除去対象物の乾燥・濃縮に用いる気体に混合され、該気体中の揮発性成分の分圧を高めるために利用される。   On the other hand, the gas after recovering the moisture is sent to the second recovery device 6 for the volatile component, and after the volatile component contained in the gas is recovered, it is discharged out of the system. Examples of a method for recovering the volatile component contained in the gas include a method of trapping and recovering the volatile component at a temperature lower than that of the water recovery device 4. In order to increase the partial pressure of the volatile component in the gas, the recovered volatile component is mixed with a gas used for drying / concentration of the water removal target after passing through the temperature control device 2. Used.

なお、第1回収装置5,第2回収装置6で回収された揮発性成分は、熱による変質を防ぎ、より還元されやすくするため、温調装置2を通過した後の気体中に混合されることが好ましい。ただし、ポンプ1の前後で混合することもできる。また、第1回収装置5,第2回収装置6は、いずれか一方のみ設置されていてもよい。更に、水分除去槽3から取り出された気体から揮発性成分を直接回収する装置を設け、そこで回収された揮発性成分を前記水分除去対象物の乾燥・濃縮に用いる気体に混合することもできる。   Note that the volatile components recovered by the first recovery device 5 and the second recovery device 6 are mixed in the gas after passing through the temperature control device 2 in order to prevent alteration due to heat and to facilitate reduction. It is preferable. However, mixing can be performed before and after the pump 1. Further, only one of the first recovery device 5 and the second recovery device 6 may be installed. Furthermore, a device for directly recovering volatile components from the gas taken out from the water removal tank 3 may be provided, and the recovered volatile components may be mixed with a gas used for drying and concentrating the water removal object.

図2には、本発明の水分除去装置の他の実施形態が示されている。この水分除去装置12は、水分除去対象物の乾燥・濃縮に用いる気体を輸送するポンプ1と、前記気体を加熱又は冷却する温調装置2と、前記気体と前記水分除去対象物とを接触させる水分除去槽3と、前記水分除去槽から取り出された気体に含まれる水分の回収装置4と、前記回収した水分に含まれる揮発性成分の回収装置5とを有し、前記水分を回収した後の気体を再びポンプ1に送って、前記水分除去対象物の乾燥・濃縮に用いる気体として再利用し、かつ回収した前記揮発性成分を、前記温調装置2を通過した、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されている。   FIG. 2 shows another embodiment of the moisture removing apparatus of the present invention. The moisture removing device 12 brings the pump 1 that transports the gas used for drying and concentrating the moisture removing object, the temperature control device 2 that heats or cools the gas, and the gas and the moisture removing object into contact with each other. After having collected the moisture, the moisture removal tank 3, the collection device 4 for the moisture contained in the gas taken out from the moisture removal tank, and the collection device 5 for the volatile component contained in the collected moisture The water-removal object is sent to the pump 1 again, reused as a gas used for drying / concentration of the water-removal object, and the recovered volatile component passes through the temperature control device 2. It is comprised so that it may mix with the gas used for drying and concentration.

この水分除去装置12においては、水蒸気分圧が上がった水分除去槽3内の気体は水分の回収装置4に送られ、ここで水分が除去・回収される。上記水分の回収装置4は、例えば、回収した気体の温度を下げることにより水分を結露させて除去・回収する方法を採用する場合は、冷却管と水分回収用槽とから構成される。   In this moisture removing device 12, the gas in the moisture removing tank 3 whose water vapor partial pressure has been raised is sent to the moisture collecting device 4, where moisture is removed and collected. The moisture recovery device 4 includes a cooling pipe and a moisture recovery tank, for example, when a method of removing and recovering moisture by condensing moisture by lowering the temperature of the recovered gas.

回収された水分は、前記揮発性成分の回収装置5に送られ、該水分に含まれる揮発性成分が回収された後、系外に排出される。回収された前記揮発性成分は、前記温調装置2を通過した、前記水分除去対象物の乾燥・濃縮に用いる気体に混合され、該気体中の揮発性成分の分圧を高めるために利用される。なお、前記揮発性成分は、ポンプ1の前後で前記気体中に混合してもよい。   The recovered water is sent to the volatile component recovery device 5, where volatile components contained in the water are recovered and then discharged out of the system. The recovered volatile component is mixed with a gas that has passed through the temperature control device 2 and used for drying / concentration of the water removal target, and is used to increase the partial pressure of the volatile component in the gas. The The volatile component may be mixed in the gas before and after the pump 1.

また、前記水分を回収した後の気体は、再びポンプ1に送って、前記水分除去対象物の乾燥・濃縮に用いる気体として再利用される。上記水分が除去された気体中には、水分除去対象物から揮発した揮発性成分が含まれており、該揮発性成分の分圧が高い状態になっている。したがって、このような気体を用いて乾燥・濃縮することにより、水分除去対象物からの該揮発性成分の揮発をより一層効果的に抑制することができる。   Further, the gas after collecting the water is sent to the pump 1 again and reused as a gas used for drying and concentrating the water removal object. The gas from which moisture has been removed contains volatile components that have volatilized from the moisture removal object, and the partial pressure of the volatile components is high. Therefore, by drying and concentrating using such a gas, volatilization of the volatile component from the water removal target can be more effectively suppressed.

なお、図1の実施形態と同様に、水分の回収装置4を通過した気体中からも揮発性成分を回収する第2回収装置を設け、この第2回収装置で回収された揮発性成分も、前記気体に戻すようにしてもよい。この場合には、上記揮発性成分を、温調装置2を通過した前記気体に戻すことにより、揮発性成分の熱損失を防いで気体に還元することができる。   As in the embodiment of FIG. 1, a second recovery device that recovers volatile components from the gas that has passed through the moisture recovery device 4 is provided, and the volatile components recovered by the second recovery device are You may make it return to the said gas. In this case, by returning the volatile component to the gas that has passed through the temperature control device 2, heat loss of the volatile component can be prevented and reduced to a gas.

送風ポンプと、加熱用フラスコとマントルヒーターからなる温調装置と、水蒸気蒸留用試料管からなる水分除去槽と、蛇管冷却管と水分回収用フラスコからなる水分回収装置兼フレーバー回収装置を、図3に示すように連続接続し、密閉系の水分除去装置を作製した。この水分除去装置を用いて、以下の条件で鰹節粗砕品の乾燥を行った。   FIG. 3 shows a temperature control device consisting of a blower pump, a heating flask and a mantle heater, a moisture removing tank consisting of a sample tube for steam distillation, a moisture collecting device and flavor collecting device consisting of a serpentine cooling tube and a moisture collecting flask. As shown in Fig. 1, a continuous water removal device was produced by continuous connection. Using this water removing device, the dried crushed koji was dried under the following conditions.

水蒸気蒸留用試料管に鰹節粗砕品100gを入れ、系内の気体を窒素ガスに置換した後、送風ポンプで系内の窒素ガスを循環させるとともに、水蒸気蒸留用試料管に入る窒素ガスの温度が40〜50℃となるように加熱した。   After putting 100 g of crushed bonito into the sample tube for steam distillation and replacing the gas in the system with nitrogen gas, the nitrogen gas in the system is circulated with a blow pump and the temperature of the nitrogen gas entering the sample tube for steam distillation Was heated to 40-50 ° C.

また、蛇管冷却管には1〜3℃の冷却水を循環させて水蒸気蒸留用試料管から排出される窒素ガスを冷却し、水蒸気を結露させて水分回収用フラスコに回収した。水分を回収した後の窒素ガスは40〜50℃に温めて、再度、水蒸気蒸留用試料管に供給し、鰹節粗砕品と接触させた。ここで、飽和水蒸気圧は40℃で7.375kPa、3℃で0.758kPaである。したがって、水蒸気蒸留用試料管から排出される窒素ガスを上記操作により3℃まで冷却することで、0.758kPa以上の過剰な水蒸気分圧の水分を結露・回収し、同時に水蒸気分圧を0.758kPaに調整することができる。そして、この窒素ガスを40℃まで加熱することで飽和水蒸気圧(40℃)より約90%低い水蒸気圧の窒素ガスを還元することができる。   Moreover, 1 to 3 degreeC cooling water was circulated through the serpentine cooling tube, nitrogen gas discharged | emitted from the sample tube for water vapor | steam distillation was cooled, water vapor | steam was condensed, and it collect | recovered to the water recovery flask. The nitrogen gas after recovering the water was warmed to 40 to 50 ° C., supplied again to the sample tube for steam distillation, and brought into contact with the crushed koji product. Here, the saturated water vapor pressure is 7.375 kPa at 40 ° C. and 0.758 kPa at 3 ° C. Therefore, by cooling the nitrogen gas discharged from the sample tube for steam distillation to 3 ° C. by the above operation, moisture having an excess steam partial pressure of 0.758 kPa or more is condensed and recovered, and at the same time, the steam partial pressure is reduced to 0. 0. It can be adjusted to 758 kPa. And by heating this nitrogen gas to 40 ° C., nitrogen gas having a water vapor pressure lower by about 90% than the saturated water vapor pressure (40 ° C.) can be reduced.

一方、回収した水分は25℃に戻し、該水分に含まれる揮発性成分が揮発しやすい状態、すなわち、同一の温度において水よりも飽和蒸気圧が高い揮発性成分を3℃から25℃に加熱することにより、同温度間における飽和水蒸気圧差以上に揮発性成分の飽和蒸気圧差が生じている状態を維持して水分回収用フラスコ内の窒素ガス中の揮発性成分の分圧を高め、この窒素ガスを水蒸気蒸留用試料管に供給する窒素ガスに混合した。   On the other hand, the recovered moisture is returned to 25 ° C., and the volatile component contained in the moisture is easily volatilized, that is, the volatile component having a higher saturated vapor pressure than water at the same temperature is heated from 3 ° C. to 25 ° C. By maintaining the state in which the saturated vapor pressure difference of the volatile component is greater than the saturated vapor pressure difference between the same temperatures, the partial pressure of the volatile component in the nitrogen gas in the water recovery flask is increased, and this nitrogen The gas was mixed with nitrogen gas supplied to the steam distillation sample tube.

回収した水分が5mlになったところで、送風ポンプを停止して乾燥処理を終了した。得られた鰹節粗砕品の乾燥品は、従来の方法による80℃での常圧乾燥品や40℃加熱を行った減圧乾燥品に比べて、香気が強く残っており、高い評価が得られた。また、この装置を分解する際に、系内のニオイを確認したところ、鰹節の香りが充満していることが確認された。このことにより、鰹節の香気成分が窒素ガス中に分散し、香気成分の分圧が上昇していたことを確認した。なお、乾燥中に水蒸気蒸留用試料管に還元する窒素ガス中の揮発性成分をガスクロマトグラフで測定し、得られたピーク面積の合計値は、同一装置で水分回収を行わず窒素ガスを1時間循環させて平衡状態に達した時のガスクロマトグラフ測定で得られたピーク面積の合計値より約15%低い値であった。揮発性成分濃度は分圧に比例するため、平衡状態(≒飽和蒸気圧)の約85%の分圧で操作できることがわかった。   When the collected moisture became 5 ml, the blower pump was stopped and the drying process was completed. The dried dried bonito crushed product has a strong aroma as compared with the conventional dried product at 80 ° C. and the reduced pressure dried product heated at 40 ° C., which is highly evaluated. It was. Moreover, when this apparatus was disassembled, odors in the system were confirmed, and it was confirmed that the scent of bonito was full. As a result, it was confirmed that the aroma component of bonito was dispersed in nitrogen gas and the partial pressure of the aroma component was increased. Note that the volatile components in the nitrogen gas reduced to the steam distillation sample tube during drying were measured with a gas chromatograph, and the total peak area obtained was measured for 1 hour without collecting water in the same apparatus. The value was about 15% lower than the total peak area obtained by gas chromatographic measurement when it was circulated to reach an equilibrium state. Since the volatile component concentration is proportional to the partial pressure, it was found that the operation can be performed at a partial pressure of about 85% of the equilibrium state (≈saturated vapor pressure).

実施例1の水分除去装置を用い、同様の条件で鰹エキス100g(Brix5%)を濃縮した。濃縮倍率は2倍とし、50mlの水分を回収して時点で濃縮処理を終了した。   Using the water removing apparatus of Example 1, 100 g (Brix 5%) of koji extract was concentrated under the same conditions. The concentration rate was doubled, 50 ml of water was collected, and the concentration process was completed at that time.

得らた鰹エキス濃縮液は、従来の方法による常圧濃縮品や40℃加熱を行った減圧濃縮品に比べて、香気が強く残っており、高い評価が得られた。   The obtained koji extract concentrate had a strong fragrance and was highly evaluated as compared with a normal pressure concentrate obtained by a conventional method and a vacuum concentrate obtained by heating at 40 ° C.

実施例1の水分除去装置を用い、水分回収用フラスコに予め、くん液を2g入れておき、同様の条件で鰹節粗砕品の乾燥を1時間行った。その結果、5mlの水分を回収することができた。   Using the water removal apparatus of Example 1, 2 g of the liquid smoke was previously placed in the water recovery flask, and the dried koji kneaded product was dried for 1 hour under the same conditions. As a result, 5 ml of water could be recovered.

得られた鰹節粗砕品の乾燥品は、実施例1で得られた鰹節粗砕品の乾燥品よりも、くん臭が強く、乾燥と香気成分の添加を同時に行うことができることが確認できた。   It was confirmed that the dried dried bonito crushed product had a stronger scent than the dried dried bonito crushed product obtained in Example 1, and could be dried and added with aroma components simultaneously. .

実施例1の水分除去装置を用い、水分回収用フラスコに予め、くん液を2g入れておき、実施例2と同様の条件で鰹エキスの濃縮を40分間行った。その結果、5mlの水分を回収することができた。   Using the water removal apparatus of Example 1, 2 g of the liquid smoke was previously placed in the water recovery flask, and the koji extract was concentrated for 40 minutes under the same conditions as in Example 2. As a result, 5 ml of water could be recovered.

得られた鰹エキス濃縮液は、実施例2で得られた鰹エキス濃縮液よりも、くん臭が強く、乾燥と香気成分の添加を同時に行うことができることが確認できた。   The obtained koji extract concentrate had a stronger scent than the koji extract concentrate obtained in Example 2, and it was confirmed that drying and addition of aroma components could be performed simultaneously.

本発明の水分の除去方法及び水分除去装置は、通常の乾燥・濃縮処理を行うと風味や香気等が損なわれやすいもの、例えば、昆布、節類、茶やそれらの抽出エキス、各種具材等の乾燥・濃縮に好適である。   The moisture removal method and moisture removal apparatus of the present invention are those that are liable to lose their flavor and aroma when subjected to normal drying / concentration treatment, such as kelp, kushi, tea, extracts thereof, various ingredients, etc. It is suitable for drying and concentrating.

本発明の水分除去装置の一実施形態を示す概略構成図である。It is a schematic block diagram which shows one Embodiment of the moisture removal apparatus of this invention. 本発明の水分除去装置の他の実施形態を示す概略構成図である。It is a schematic block diagram which shows other embodiment of the water | moisture-content removal apparatus of this invention.

符号の説明Explanation of symbols

1.ポンプ
2.温調装置
3.水分除去槽
4.水分の回収装置
5、6.揮発性成分の回収装置
10、11、12 水分除去装置
1. Pump 2. 2. Temperature control device 3. Water removal tank 5. Moisture recovery device 5,6. Volatile component recovery device 10, 11, 12 Moisture removal device

Claims (15)

環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有し、かつ水分除去対象物に含まれる所定の揮発性成分を添加した気体を用い、常圧若しくは減圧下において水分除去対象物から水分を除去することを特徴とする水分の除去方法。 Using a gas having a water vapor partial pressure lower than the saturated water vapor pressure at the ambient temperature or operating temperature, and with the addition of a predetermined volatile component contained in the water removal object, the water removal object under normal pressure or reduced pressure A method for removing moisture, comprising removing moisture from the water. 前記気体として、環境温度若しくは操作温度時の飽和水蒸気圧より低い水蒸気分圧を有し、かつ前記水分除去対象物に含まれる所定の揮発性成分及び前記水分除去対象物に付与したい揮発性成分を添加した気体を用いる請求項1記載の水分の除去方法。 As the gas has a low water vapor partial pressure than the saturation vapor pressure at ambient temperature or operating temperature, and a predetermined volatile components and volatile components to be imparted to the moisture removal target contained in the water removal target The method for removing moisture according to claim 1, wherein the added gas is used. 水分除去に用いた前記気体から水分を回収して、該水分に混入した前記揮発性成分を回収し、前記気体中に添加する前記揮発性成分として用いる請求項1又は2記載の水分の除去方法。 The water removal method according to claim 1 or 2, wherein water is recovered from the gas used for water removal, the volatile component mixed in the water is recovered and used as the volatile component added to the gas. . 水分除去に用いた前記気体中に含まれる揮発性成分を回収し、この揮発性成分を前記気体中に添加する前記揮発性成分として用いる請求項1〜3のいずれか1つに記載の水分の除去方法。 The volatile component contained in the gas used for moisture removal is recovered, and the volatile component is used as the volatile component added to the gas. Removal method. 水分除去に用いた前記気体から水分を回収して、該水分に混入した前記揮発性成分を回収し、更に水分を回収した後の気体に残存する揮発性成分も回収し、これらの揮発性成分を、前記気体中に添加する前記揮発性成分として用いる請求項3記載の水分の除去方法。 Moisture is collected from the gas used for removing moisture, the volatile components mixed in the moisture are collected, and volatile components remaining in the gas after collecting the moisture are also collected, and these volatile components are collected. the method for removing of claim 3 water according employed as the volatile component to be added to the gas. 前記水分を回収した後の気体を循環利用する請求項3又は5記載の水分の除去方法。   The method for removing moisture according to claim 3 or 5, wherein the gas after collecting the moisture is circulated and used. 前記気体として不活性ガスを用いる請求項1〜6のいずれか一つに記載の水分の除去方法。   The water removal method according to claim 1, wherein an inert gas is used as the gas. 前記不活性ガスとして窒素ガスを用いる請求項7記載の水分の除去方法。   The moisture removing method according to claim 7, wherein nitrogen gas is used as the inert gas. 水分除去対象物の乾燥・濃縮に用いる気体を輸送するポンプと、前記気体を加熱又は冷却する温調装置と、この温調装置により温度調整された前記気体と前記水分除去対象物とを接触させる水分除去槽と、前記水分除去対象物に含まれる所定の揮発性成分を前記水分除去対象物の乾燥・濃縮に用いる気体に添加する手段とを備えていることを特徴とする水分除去装置。   A pump for transporting a gas used for drying / concentration of a water removal target, a temperature control device for heating or cooling the gas, and the gas adjusted in temperature by the temperature control device and the water removal target are brought into contact with each other. A moisture removal apparatus comprising: a moisture removal tank; and means for adding a predetermined volatile component contained in the moisture removal object to a gas used for drying and concentrating the moisture removal object. 前記揮発性成分の添加手段は、前記水分除去対象物に含まれる所定の揮発性成分及び前記水分除去対象物に付与したい揮発性成分を添加するように構成されている請求項9記載の水分除去装置。   The moisture removal unit according to claim 9, wherein the volatile component addition means is configured to add a predetermined volatile component contained in the moisture removal target and a volatile component desired to be added to the moisture removal target. apparatus. 前記水分除去槽内から取り出された気体に含まれる水分の回収装置と、前記回収した水分に含まれる揮発性成分の回収装置とを有し、前記揮発性成分の添加手段は、前記回収装置により回収した前記揮発性成分を、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されている請求項9記載の水分除去装置。   A recovery device for moisture contained in the gas taken out from the moisture removal tank; and a recovery device for volatile components contained in the recovered moisture. The moisture removing apparatus according to claim 9, wherein the collected volatile component is mixed with a gas used for drying and concentrating the moisture removing object. 前記水分除去槽内から取り出された気体に含まれる揮発性成分の回収装置を有し、前記揮発性成分の添加手段は、前記回収装置により回収した前記揮発性成分を、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されている請求項9記載の水分除去装置。   It has a recovery device for volatile components contained in the gas taken out from the moisture removal tank, and the volatile component addition means uses the recovery device to recover the volatile components recovered by the recovery device. The moisture removing apparatus according to claim 9, wherein the moisture removing apparatus is configured to be mixed with a gas used for drying and concentration. 前記水分除去槽内から取り出された気体に含まれる水分の回収装置と、前記回収した水分に含まれる揮発性成分を回収する第1回収装置と、水分を回収した後の気体中に含まれる揮発性成分を回収する第2回収装置とを有し、前記揮発性成分の添加手段は、前記第1回収装置及び第2回収装置により回収した前記揮発性成分を、前記水分除去対象物の乾燥・濃縮に用いる気体に混合するように構成されている請求項9記載の水分除去装置。   A recovery device for moisture contained in the gas taken out from the moisture removal tank, a first recovery device for collecting volatile components contained in the collected moisture, and volatilization contained in the gas after collecting moisture A volatile component adding means for drying the volatile component recovered by the first recovery device and the second recovery device. The moisture removing apparatus according to claim 9, wherein the moisture removing apparatus is configured to mix with a gas used for concentration. 前記水分を回収した後の気体を前記水分除去対象物の乾燥・濃縮に用いる気体として循環させるように構成されている請求項11又は13記載の水分除去装置。   The water removal apparatus according to claim 11 or 13, wherein the gas after the water is collected is circulated as a gas used for drying and concentration of the water removal object. 前記揮発性成分の添加手段は、水分除去対象物の乾燥・濃縮に用いる気体が前記温調装置を通過した後に、該気体に前記揮発性成分を添加するように構成されている請求項9〜14のいずれか1つに記載の水分除去装置。   The volatile component adding means is configured to add the volatile component to the gas after the gas used for drying / concentration of the water removal object passes through the temperature control device. The water removing apparatus according to any one of 14.
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