JP4666780B2 - Hydraulic shock absorber valve support structure - Google Patents

Hydraulic shock absorber valve support structure Download PDF

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Publication number
JP4666780B2
JP4666780B2 JP2001019413A JP2001019413A JP4666780B2 JP 4666780 B2 JP4666780 B2 JP 4666780B2 JP 2001019413 A JP2001019413 A JP 2001019413A JP 2001019413 A JP2001019413 A JP 2001019413A JP 4666780 B2 JP4666780 B2 JP 4666780B2
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Japan
Prior art keywords
ring seat
valve
shock absorber
hydraulic shock
piston
Prior art date
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Expired - Fee Related
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JP2001019413A
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Japanese (ja)
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JP2002227904A (en
Inventor
千誉 堀場
智也 下瀬
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KYB Corp
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KYB Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、油圧緩衝器のバルブ支持構造に関し、特にピストンに設けた減衰力発生用のリーフバルブの支持構造に関する。
【0002】
【従来の技術】
一般に、油圧緩衝器のピストン又はベースバルブケースには二つの油室を連通するポートの端部に減衰力発生用のリーフバルブが開閉自在に設けられ、このリーフバルブは環座を介してピストンナット又はバルブ押えで支持されている。
【0003】
即ち、例えば、従来の油圧緩衝器としては図5に示すものが開発されている。この油圧緩衝器はシリンダ1内にピストン2を介して二つの上下油室A,Bが区画され、二つの油室A,Bはピストン2に設けたポート3を介して連通し、このポート3の出口端には伸側減衰力発生用のリーフバルブ4が開閉自在に設けられている。そして、このリーフバルブ4の基端側下面は小径の環座5で支持され、更に環座5の下面はピストンロッド7に螺合して締結したピストンナット8の上端面6で支持されているものである。
【0004】
【発明が解決しようとする課題】
しかしながら、上記のような従来のバルブ支持構造では次のような不具合がある。
【0005】
即ち、上記のピストンナット8は一般的に鍛造成形によって成形されるが、この成形の際にはピストンナット8の上端面たる環座5の支持面6が必ず均一に成形されるとは限らない。
【0006】
例えば、ピストンナット8の上端支持面6に不均一な凹凸が出来たり、中高になったり、外高になったりし、環座5の支持位置にバラツキが発生し、その結果減衰力にもバラツキが発生する。支持面6が中高の場合には環座5の支持が不安定となり、外高の場合に比較して減衰力が低くなり、減衰力も不安定となる。この為ピストンナット8の支持面6は平滑面にするか、又は外高の面に成形され、この平滑面や外高の外縁で環座5を支持すれば良いが、上記のように成形時に支持面6にバラツキが発生する為、その都度切削加工等によって支持面6を平滑にしたり、外高に修正する必要がある。この為、切削加工により工数が増加し、量産性も極めて低くなる。
【0007】
そこで、本発明の目的は、ピストンナットやバルブ押えの環座支持面をあらかじめ積極的に外高の面に成形し、切削加工等の後加工を不要とし、常に環座を同じ位置で支持できて環座の安定性と減衰力の安定性を図れる油圧緩衝器のバルブ支持構造を提供することである。
【0008】
【課題を解決するための手段】
上記の目的を達成するため、本発明の一つの手段は、 リーフバルブの基端側上面又は下面に環座を設け、上記リーフバルブと環座とがピストンナットで締め付け固定されている油圧緩衝器のバルブ支持構造に於て、上記ピストンナットの環座支持面の外縁をあらかじめ高く成形し、この外縁で環座を安定して支持させることを特徴とするものである。
【0009】
同じく、他の手段は、リーフバルブの基端側上面又は下面に環座を設け、上記リーフバルブと環座とがピストンナットで締め付け固定されている油圧緩衝器のバルブ支持構造に於て、上記ピストンナットの環座支持面を外縁から内縁に向けて勾配を下方に傾斜させる円錐面として形成し、上記円錐面の外縁で環座を安定して支持させることを特徴とするものである。
【0010】
【発明の実施の形態】
以下、本発明の実施の形態を図にもとづいて説明する。
【0011】
図1、図2は本発明の一実施の形態を示し、これは、 リーフバルブ4の基端側下面に環座5を設け、上記リーフバルブ4と環座5とがピストンナット8の締め付け時にこのピストンナット8の端面の中央に形成した環座支持面6aでピストン2側に押し付けられて締め付け固定されるものである。
この場合、ピストンナット8の上記環座支持面6aの外縁をあらかじめ高く成形し、この外縁で環座8を安定して支持させるものである。
【0012】
油圧緩衝器は、図5の従来技術と同じく、シリンダ1内にピストン2を介してピストンロッド7が移動自在に挿入され、ピストン2はシリンダ1内に上側油室Aと下側油室Bとを区画している。この実施の形態はピストン3に設けたリーフバルブ4の支持構造について説明するが、ベースバルブ側のバルブ支持構造にも適用でき、又、バルブを支持する部材としてピストンナット8について説明するが、他のバルブ押えの構造についても適用できる。
【0013】
図1,図2において、ピストン2には二つの油室A,Bを連通する伸ポート3と圧ポート9とが形成され、伸ポート3の出口端には一枚又は複数枚重ねた伸側減衰バルブたるリーフバルブ4が開閉自在に設けられ、このリーフバルブ4の基端側下面は小径の環座5で支持され、更に、この環座5の下面はピストンロッド7の下方小径部に螺合されたピストンナット8の上端端面たる支持面6aで支持されている。
【0014】
ピストンナット8は上端中央にボス10を起立し、このボス10の上端面を支持面6aとして利用している。
【0015】
支持面6aは外縁を高くし、この外縁で環座5の下面を円周方向に沿って支持している。外縁を高くする場合、環状の高い支持部としても良く、高い凸部を円周方向に沿って複数均一に隔設しても良い。
【0016】
更に図示のように、支持面6aは外縁から内縁に向けて勾配を下方に傾斜させるテーパ面を備えた円錐面として形成し、この円錐面の高い外縁で環座5の下面を円周方向に沿って均一に支持させても良い。
【0017】
上記の支持面6aは鍛造加工時に鍛造プレス等によってあらかじめ積極的に外縁が高くなるように成形するものである。
【0018】
従って、ピストンナット8の成形時には、製品となった時すでに外高の支持面6aが成形されており、後加工で切削して外高に成形する必要がなく、あらかじめ均一な支持部を備えるピストンナットを得ることができる。
【0019】
図3、図4は、本発明の他の実施の形態を示し、これは、リーフバルブ4aの基端側下面に環座5を設け、上記リーフバルブ4aと環座5とがピストンナット8Aaの締め付け時にこのピストンナット8aの端面外側に形成した環座支持面6aピストン2側に押し付けられて締め付け固定されるものである。
この場合、ピストンナット8aの上記環座支持面6Aを外縁から内縁に向けて勾配を下方に傾斜させる円錐面として形成し、上記円錐面の外縁で環座5を安定して支持させるものである。
【0020】
この場合は、減衰バルブとして複数のリーフバルブ4aと、リーフバルブ4aの外縁側を支持する支持板11と、支持板11の下部を支持するスプリング12とで構成させている。
【0021】
リーフバルブ4aの基端側下面は小径な環座5で支持され、この環座5の下面はピストンロッド7の下方に螺合したピストンナット8aの上端支持面6aで支持されている。
【0022】
支持面6aは図2の場合と同じく、外縁側を高く成形し、この外縁で環座5を均一に支持している。支持面6aの構造,加工手段は、図2の実施の形態と同じである。
【0023】
【発明の効果】
本発明によれば、次の効果が得られる。
【0024】
(1) 各請求項の発明によれば、ピストンナットの環座支持面を外高となるようあらかじめ積極的に成形しているため、この外高の外縁で環座を均一に支持できる。従って環座が安定して支持され、その結果、リーフバルブも安定して撓むため、常に安定した均一な減衰力を得ることができる。
【0025】
(2) 同じく、ピストンナットの環座支持面をあらかじめ外高に設定しておくことにより、公差の最大から最小の範囲で減衰力値のサポートを小さくすることができる。即ち、ピストンナットの製品としてのバラッキが多少あったとしても減衰力のバラッキに与える影響が小さく、減衰力変動に対して鈍感な構造となる。
【0026】
(3)支持面はあらかじめ積極的に外高となるように成形されているから、外高となるように切削加工等の後加工が不要となり、成形が容易でコストダウンを図れ、多量生産に適する。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る油圧緩衝器のバルブ支持構造の縦断正面図である。
【図2】図1の一部拡大断面図である。
【図3】他の実施の形態に係る油圧緩衝器のバルブ支持構造の縦断正面図である。
【図4】図3の一部拡大断面図である。
【図5】従来の油圧緩衝器の縦断正面図である。
【符号の説明】
4,4a リーフバルブ
5 環座
6a 支持面
8,8a ピストンナット
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a valve support structure for a hydraulic shock absorber, and more particularly to a support structure for a leaf valve for generating a damping force provided in a piston.
[0002]
[Prior art]
In general, a piston or base valve case of a hydraulic shock absorber is provided with a leaf valve for generating damping force at the end of a port communicating with two oil chambers, and this leaf valve is connected to a piston nut via a ring seat. Or it is supported by the valve holder.
[0003]
That is, for example, a conventional hydraulic shock absorber shown in FIG. 5 has been developed. In this hydraulic shock absorber, two upper and lower oil chambers A and B are defined in a cylinder 1 via a piston 2, and the two oil chambers A and B communicate with each other via a port 3 provided in the piston 2. A leaf valve 4 for generating an extension side damping force is provided at the outlet end of the valve so as to be freely opened and closed. The lower surface of the base end side of the leaf valve 4 is supported by a small-diameter ring seat 5, and the lower surface of the ring seat 5 is supported by an upper end surface 6 of a piston nut 8 that is screwed into a piston rod 7 and fastened. Is.
[0004]
[Problems to be solved by the invention]
However, the conventional valve support structure as described above has the following problems.
[0005]
That is, the above-described piston nut 8 is generally formed by forging, but the support surface 6 of the ring seat 5 that is the upper end surface of the piston nut 8 is not necessarily formed uniformly during this forming. .
[0006]
For example, uneven unevenness is formed on the upper end support surface 6 of the piston nut 8, becomes a medium height, or becomes an outer height, and the support position of the ring seat 5 varies, and as a result, the damping force also varies. Will occur. When the support surface 6 is medium-high, the support of the ring seat 5 is unstable, and the damping force is lower than that of the outer height, and the damping force is also unstable. For this reason, the support surface 6 of the piston nut 8 may be a smooth surface or molded to an outer height surface, and the ring seat 5 may be supported by the smooth surface or the outer edge of the outer height. Since the support surface 6 varies, it is necessary to smooth the support surface 6 by cutting or the like or to correct it to the outer height each time. For this reason, the number of man-hours is increased by cutting, and the mass productivity is extremely low.
[0007]
Therefore, the object of the present invention is to form the support surface of the piston nut and the valve presser in advance to an outer height surface in advance, eliminating the need for post-processing such as cutting, and always supporting the ring seat at the same position. It is another object of the present invention to provide a valve support structure for a hydraulic shock absorber that can improve the stability of the ring seat and the stability of the damping force.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, one means of the present invention is to provide a hydraulic shock absorber in which a ring seat is provided on the upper or lower surface of the base end side of the leaf valve, and the leaf valve and the ring seat are fastened and fixed by a piston nut . In this valve support structure, the outer edge of the ring seat support surface of the piston nut is formed high in advance, and the ring seat is stably supported by this outer edge.
[0009]
Similarly, the other means is a valve support structure for a hydraulic shock absorber in which a ring seat is provided on the upper or lower surface of the base end side of the leaf valve, and the leaf valve and the ring seat are fastened and fixed by a piston nut. The annular seat support surface of the piston nut is formed as a conical surface that inclines downward from the outer edge toward the inner edge, and the annular seat is stably supported by the outer edge of the conical surface.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0011]
1 and 2 show an embodiment of the present invention , in which a ring seat 5 is provided on the lower surface of the base end side of the leaf valve 4, and the leaf valve 4 and the ring seat 5 are tightened when the piston nut 8 is tightened. The piston nut 8 is pressed against the piston 2 side by a ring seat support surface 6a formed at the center of the end surface of the piston nut 8, and is fastened and fixed.
In this case, the outer edge of the ring seat support surface 6a of the piston nut 8 is formed high in advance, and the ring seat 8 is stably supported by this outer edge.
[0012]
As in the prior art of FIG. 5, the hydraulic shock absorber has a piston rod 7 movably inserted into a cylinder 1 via a piston 2, and the piston 2 is inserted into the cylinder 1 with an upper oil chamber A and a lower oil chamber B. Is partitioned. In this embodiment, the support structure of the leaf valve 4 provided on the piston 3 will be described, but it can also be applied to the valve support structure on the base valve side, and the piston nut 8 will be described as a member for supporting the valve. This can also be applied to the structure of the valve holder.
[0013]
1 and 2, the piston 2 is formed with an extension port 3 and a pressure port 9 communicating with two oil chambers A and B, and the outlet side of the extension port 3 has one or more stacked extension sides. A leaf valve 4 serving as a damping valve is provided so as to be openable and closable. A lower surface of the base end side of the leaf valve 4 is supported by a small-diameter ring seat 5. The combined piston nut 8 is supported by a support surface 6a which is the upper end surface.
[0014]
The piston nut 8 erects a boss 10 at the center of the upper end, and uses the upper end surface of the boss 10 as a support surface 6a.
[0015]
The support surface 6a has a higher outer edge, and the outer edge supports the lower surface of the ring seat 5 along the circumferential direction. When making an outer edge high, it is good also as a cyclic | annular high support part, and you may provide a plurality of high convex parts uniformly along the circumferential direction.
[0016]
Further, as shown in the figure, the support surface 6a is formed as a conical surface having a tapered surface that slopes downward from the outer edge toward the inner edge, and the lower surface of the ring seat 5 is circumferentially formed by the high outer edge of the conical surface. You may support uniformly along.
[0017]
The support surface 6a is formed so as to positively increase the outer edge in advance by a forging press or the like during forging.
[0018]
Therefore, when the piston nut 8 is molded, the support surface 6a having an outer height is already molded when the product is manufactured, and it is not necessary to cut the outer surface by molding in the post-processing, and the piston having a uniform support portion in advance. You can get a nut.
[0019]
3 and 4 show another embodiment of the present invention , in which a ring seat 5 is provided on the lower surface of the base end side of the leaf valve 4a, and the leaf valve 4a and the ring seat 5 are connected to the piston nut 8Aa. At the time of tightening, it is pressed against the ring seat support surface 6a piston 2 formed outside the end surface of the piston nut 8a to be fastened and fixed.
In this case, the ring seat support surface 6A of the piston nut 8a is formed as a conical surface that inclines downward from the outer edge toward the inner edge, and the ring seat 5 is stably supported by the outer edge of the conical surface. .
[0020]
In this case, the damping valve includes a plurality of leaf valves 4a, a support plate 11 that supports the outer edge of the leaf valve 4a, and a spring 12 that supports the lower portion of the support plate 11.
[0021]
The lower surface of the base end side of the leaf valve 4 a is supported by a small-diameter ring seat 5, and the lower surface of the ring seat 5 is supported by an upper end support surface 6 a of a piston nut 8 a screwed below the piston rod 7.
[0022]
As in the case of FIG. 2, the support surface 6 a is formed with a high outer edge side, and the ring seat 5 is uniformly supported by the outer edge. The structure and processing means of the support surface 6a are the same as in the embodiment of FIG.
[0023]
【The invention's effect】
According to the present invention, the following effects can be obtained.
[0024]
(1) According to the invention of each claim, since the annular seat support surface of the piston nut is positively formed in advance so as to have an outer height, the outer seat can be uniformly supported by the outer edge of the outer height. Accordingly, the ring seat is stably supported, and as a result, the leaf valve is also flexed stably, so that a stable and uniform damping force can always be obtained.
[0025]
(2) Similarly, by setting the ring nut support surface of the piston nut to an outer height in advance, the support of the damping force value can be reduced in the range from the maximum to the minimum tolerance. That is, even if there is some unevenness as a product of the piston nut, the influence on the unevenness of the damping force is small, and the structure becomes insensitive to the variation of the damping force.
[0026]
(3) Since the support surface is preliminarily molded so as to have an external height, post-processing such as cutting is not required to achieve an external height, making the molding easy, reducing costs, and mass production. Suitable.
[Brief description of the drawings]
FIG. 1 is a longitudinal front view of a valve support structure of a hydraulic shock absorber according to an embodiment of the present invention.
FIG. 2 is a partially enlarged cross-sectional view of FIG.
FIG. 3 is a longitudinal front view of a valve support structure for a hydraulic shock absorber according to another embodiment.
4 is a partially enlarged cross-sectional view of FIG. 3. FIG.
FIG. 5 is a longitudinal front view of a conventional hydraulic shock absorber.
[Explanation of symbols]
4, 4a Leaf valve 5 Ring seat 6a Support surface 8, 8a Piston nut

Claims (2)

リーフバルブの基端側上面又は下面に環座を設け、上記リーフバルブと環座とがピストンナットで締め付け固定されている油圧緩衝器のバルブ支持構造に於て、上記ピストンナットの環座支持面の外縁をあらかじめ高く成形し、この外縁で環座を安定して支持させることを特徴とする油圧緩衝器のバルブ支持構造。In the valve support structure of the hydraulic shock absorber in which a ring seat is provided on the upper or lower surface of the base end side of the leaf valve, and the leaf valve and the ring seat are fastened and fixed by a piston nut, the ring seat support surface of the piston nut A valve support structure for a hydraulic shock absorber, wherein an outer edge of the hydraulic shock absorber is molded in advance and the ring seat is stably supported by the outer edge. リーフバルブの基端側上面又は下面に環座を設け、上記リーフバルブと環座とがピストンナットで締め付け固定されている油圧緩衝器のバルブ支持構造に於て、上記ピストンナットの環座支持面を外縁から内縁に向けて勾配を下方に傾斜させる円錐面として形成し、上記円錐面の外縁で環座を安定して支持させることを特徴とする油圧緩衝器のバルブ支持構造。In the valve support structure of the hydraulic shock absorber in which a ring seat is provided on the upper or lower surface of the base end side of the leaf valve, and the leaf valve and the ring seat are fastened and fixed by a piston nut, the ring seat support surface of the piston nut A valve support structure for a hydraulic shock absorber, wherein the ring seat is stably supported at the outer edge of the conical surface.
JP2001019413A 2001-01-29 2001-01-29 Hydraulic shock absorber valve support structure Expired - Fee Related JP4666780B2 (en)

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JP4666780B2 true JP4666780B2 (en) 2011-04-06

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006132555A (en) * 2004-11-02 2006-05-25 Kayaba Ind Co Ltd Damping force generating structure

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63195440A (en) * 1987-02-06 1988-08-12 Kayaba Ind Co Ltd Shock absorber
JPH11344069A (en) * 1998-04-01 1999-12-14 Kayaba Ind Co Ltd Damping force generating structure of hydraulic shock absorber

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63195440A (en) * 1987-02-06 1988-08-12 Kayaba Ind Co Ltd Shock absorber
JPH11344069A (en) * 1998-04-01 1999-12-14 Kayaba Ind Co Ltd Damping force generating structure of hydraulic shock absorber

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