JP4666336B2 - Method for producing antimony-containing composite metal oxide - Google Patents
Method for producing antimony-containing composite metal oxide Download PDFInfo
- Publication number
- JP4666336B2 JP4666336B2 JP2003336734A JP2003336734A JP4666336B2 JP 4666336 B2 JP4666336 B2 JP 4666336B2 JP 2003336734 A JP2003336734 A JP 2003336734A JP 2003336734 A JP2003336734 A JP 2003336734A JP 4666336 B2 JP4666336 B2 JP 4666336B2
- Authority
- JP
- Japan
- Prior art keywords
- antimony
- metal oxide
- raw material
- catalyst
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052787 antimony Inorganic materials 0.000 title claims description 44
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 title claims description 42
- 238000004519 manufacturing process Methods 0.000 title claims description 36
- 229910044991 metal oxide Inorganic materials 0.000 title claims description 35
- 239000002131 composite material Substances 0.000 title claims description 34
- 150000004706 metal oxides Chemical class 0.000 title claims description 34
- 239000003054 catalyst Substances 0.000 claims description 93
- 239000002994 raw material Substances 0.000 claims description 53
- 239000007789 gas Substances 0.000 claims description 42
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 38
- 230000003197 catalytic effect Effects 0.000 claims description 36
- 238000006243 chemical reaction Methods 0.000 claims description 30
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 30
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 28
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 25
- 239000011975 tartaric acid Substances 0.000 claims description 22
- 235000002906 tartaric acid Nutrition 0.000 claims description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- 239000000470 constituent Substances 0.000 claims description 18
- 229930195733 hydrocarbon Natural products 0.000 claims description 17
- 150000002430 hydrocarbons Chemical class 0.000 claims description 17
- 238000007254 oxidation reaction Methods 0.000 claims description 16
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 15
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 15
- 239000004215 Carbon black (E152) Substances 0.000 claims description 13
- 150000002825 nitriles Chemical class 0.000 claims description 13
- 229910052720 vanadium Inorganic materials 0.000 claims description 11
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 11
- 229910052742 iron Inorganic materials 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 229910003455 mixed metal oxide Inorganic materials 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 239000010955 niobium Substances 0.000 claims description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 239000011651 chromium Substances 0.000 claims description 7
- 229910052758 niobium Inorganic materials 0.000 claims description 7
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 7
- 239000010936 titanium Substances 0.000 claims description 7
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 7
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 239000010937 tungsten Substances 0.000 claims description 7
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 239000011733 molybdenum Substances 0.000 claims description 6
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052797 bismuth Inorganic materials 0.000 claims description 5
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 5
- 229910052733 gallium Inorganic materials 0.000 claims description 5
- 229910052715 tantalum Inorganic materials 0.000 claims description 5
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 5
- 229910052714 tellurium Inorganic materials 0.000 claims description 5
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 claims description 5
- 229910052718 tin Inorganic materials 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052792 caesium Inorganic materials 0.000 claims description 4
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052732 germanium Inorganic materials 0.000 claims description 4
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 4
- 229910052738 indium Inorganic materials 0.000 claims description 4
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 4
- 229910052746 lanthanum Inorganic materials 0.000 claims description 4
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052744 lithium Inorganic materials 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 229910052702 rhenium Inorganic materials 0.000 claims description 4
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052701 rubidium Inorganic materials 0.000 claims description 4
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 4
- 229910052712 strontium Inorganic materials 0.000 claims description 4
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 239000011259 mixed solution Substances 0.000 claims description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 42
- 239000012071 phase Substances 0.000 description 26
- 239000001294 propane Substances 0.000 description 21
- 229960001367 tartaric acid Drugs 0.000 description 19
- 239000002184 metal Substances 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 16
- 229910052751 metal Inorganic materials 0.000 description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 10
- 150000001299 aldehydes Chemical class 0.000 description 9
- 150000001336 alkenes Chemical class 0.000 description 9
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 9
- 239000012808 vapor phase Substances 0.000 description 9
- 150000002739 metals Chemical class 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 6
- 238000010304 firing Methods 0.000 description 6
- 239000004615 ingredient Substances 0.000 description 6
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 6
- -1 niantimony tetroxide Chemical compound 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 5
- 239000001358 L(+)-tartaric acid Substances 0.000 description 5
- 235000011002 L(+)-tartaric acid Nutrition 0.000 description 5
- FEWJPZIEWOKRBE-LWMBPPNESA-N L-(+)-Tartaric acid Natural products OC(=O)[C@@H](O)[C@H](O)C(O)=O FEWJPZIEWOKRBE-LWMBPPNESA-N 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- QOSATHPSBFQAML-UHFFFAOYSA-N hydrogen peroxide;hydrate Chemical compound O.OO QOSATHPSBFQAML-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 239000001282 iso-butane Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 238000001694 spray drying Methods 0.000 description 3
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-XIXRPRMCSA-N Mesotartaric acid Chemical compound OC(=O)[C@@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-XIXRPRMCSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- NLDWAWVKPCQURO-UHFFFAOYSA-N N#[Sb]=O.N#[Sb]=O.OC(C(C(O)=O)O)C(O)=O Chemical compound N#[Sb]=O.N#[Sb]=O.OC(C(C(O)=O)O)C(O)=O NLDWAWVKPCQURO-UHFFFAOYSA-N 0.000 description 2
- 150000004703 alkoxides Chemical class 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- LJCFOYOSGPHIOO-UHFFFAOYSA-N antimony pentoxide Chemical compound O=[Sb](=O)O[Sb](=O)=O LJCFOYOSGPHIOO-UHFFFAOYSA-N 0.000 description 2
- SZXAQBAUDGBVLT-UHFFFAOYSA-H antimony(3+);2,3-dihydroxybutanedioate Chemical compound [Sb+3].[Sb+3].[O-]C(=O)C(O)C(O)C([O-])=O.[O-]C(=O)C(O)C(O)C([O-])=O.[O-]C(=O)C(O)C(O)C([O-])=O SZXAQBAUDGBVLT-UHFFFAOYSA-H 0.000 description 2
- BMYPOELGNTXHPU-UHFFFAOYSA-H bis(4,5-dioxo-1,3,2-dioxastibolan-2-yl) oxalate Chemical compound [Sb+3].[Sb+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O BMYPOELGNTXHPU-UHFFFAOYSA-H 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- JVLRYPRBKSMEBF-UHFFFAOYSA-K diacetyloxystibanyl acetate Chemical compound [Sb+3].CC([O-])=O.CC([O-])=O.CC([O-])=O JVLRYPRBKSMEBF-UHFFFAOYSA-K 0.000 description 2
- 239000001307 helium Substances 0.000 description 2
- 229910052734 helium Inorganic materials 0.000 description 2
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- YGBFTDQFAKDXBZ-UHFFFAOYSA-N tributyl stiborite Chemical compound [Sb+3].CCCC[O-].CCCC[O-].CCCC[O-] YGBFTDQFAKDXBZ-UHFFFAOYSA-N 0.000 description 2
- JGOJQVLHSPGMOC-UHFFFAOYSA-N triethyl stiborite Chemical compound [Sb+3].CC[O-].CC[O-].CC[O-] JGOJQVLHSPGMOC-UHFFFAOYSA-N 0.000 description 2
- ODNBVEIAQAZNNM-UHFFFAOYSA-N 1-(6-chloroimidazo[1,2-b]pyridazin-3-yl)ethanone Chemical compound C1=CC(Cl)=NN2C(C(=O)C)=CN=C21 ODNBVEIAQAZNNM-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229910021630 Antimony pentafluoride Inorganic materials 0.000 description 1
- GUNJVIDCYZYFGV-UHFFFAOYSA-K Antimony trifluoride Inorganic materials F[Sb](F)F GUNJVIDCYZYFGV-UHFFFAOYSA-K 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- STNJBCKSHOAVAJ-UHFFFAOYSA-N Methacrolein Chemical compound CC(=C)C=O STNJBCKSHOAVAJ-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229910017784 Sb In Inorganic materials 0.000 description 1
- 229910017847 Sb—Cu Inorganic materials 0.000 description 1
- 229910017838 Sb—In Inorganic materials 0.000 description 1
- 229910017835 Sb—Sn Inorganic materials 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910000074 antimony hydride Inorganic materials 0.000 description 1
- VBVBHWZYQGJZLR-UHFFFAOYSA-I antimony pentafluoride Chemical compound F[Sb](F)(F)(F)F VBVBHWZYQGJZLR-UHFFFAOYSA-I 0.000 description 1
- 229910000379 antimony sulfate Inorganic materials 0.000 description 1
- 229940045100 antimony triiodide Drugs 0.000 description 1
- RPJGYLSSECYURW-UHFFFAOYSA-K antimony(3+);tribromide Chemical compound Br[Sb](Br)Br RPJGYLSSECYURW-UHFFFAOYSA-K 0.000 description 1
- KWQLUUQBTAXYCB-UHFFFAOYSA-K antimony(3+);triiodide Chemical compound I[Sb](I)I KWQLUUQBTAXYCB-UHFFFAOYSA-K 0.000 description 1
- MVMLTMBYNXHXFI-UHFFFAOYSA-H antimony(3+);trisulfate Chemical compound [Sb+3].[Sb+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O MVMLTMBYNXHXFI-UHFFFAOYSA-H 0.000 description 1
- VMPVEPPRYRXYNP-UHFFFAOYSA-I antimony(5+);pentachloride Chemical compound Cl[Sb](Cl)(Cl)(Cl)Cl VMPVEPPRYRXYNP-UHFFFAOYSA-I 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- DAMJCWMGELCIMI-UHFFFAOYSA-N benzyl n-(2-oxopyrrolidin-3-yl)carbamate Chemical compound C=1C=CC=CC=1COC(=O)NC1CCNC1=O DAMJCWMGELCIMI-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 229960001270 d- tartaric acid Drugs 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 229940048879 dl tartaric acid Drugs 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- OGUCKKLSDGRKSH-UHFFFAOYSA-N oxalic acid oxovanadium Chemical compound [V].[O].C(C(=O)O)(=O)O OGUCKKLSDGRKSH-UHFFFAOYSA-N 0.000 description 1
- GEVPUGOOGXGPIO-UHFFFAOYSA-N oxalic acid;dihydrate Chemical compound O.O.OC(=O)C(O)=O GEVPUGOOGXGPIO-UHFFFAOYSA-N 0.000 description 1
- LIYKJALVRPGQTR-UHFFFAOYSA-M oxostibanylium;chloride Chemical compound [Cl-].[Sb+]=O LIYKJALVRPGQTR-UHFFFAOYSA-M 0.000 description 1
- ZFYHTGWRVARNFD-UHFFFAOYSA-I pentaiodo-lambda5-stibane Chemical compound I[Sb](I)(I)(I)I ZFYHTGWRVARNFD-UHFFFAOYSA-I 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000003381 solubilizing effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- OUULRIDHGPHMNQ-UHFFFAOYSA-N stibane Chemical compound [SbH3] OUULRIDHGPHMNQ-UHFFFAOYSA-N 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- CENHPXAQKISCGD-UHFFFAOYSA-N trioxathietane 4,4-dioxide Chemical compound O=S1(=O)OOO1 CENHPXAQKISCGD-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Description
本発明は、アンチモン含有複合金属酸化物の製造方法に関する。および、本発明の方法により得られる複合金属酸化物触媒を用いて、炭化水素を気相接触酸化反応または気相接触アンモ酸化反応させて、対応するアルケン、不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリルを製造する方法に関する。 The present invention relates to a method for producing an antimony-containing composite metal oxide. Using the mixed metal oxide catalyst obtained by the method of the present invention, a hydrocarbon is subjected to a gas phase catalytic oxidation reaction or a gas phase catalytic ammoxidation reaction to give a corresponding alkene, unsaturated aldehyde, unsaturated carboxylic acid, The present invention relates to a method for producing a saturated nitrile.
アンチモンを必須成分として含有する複合金属酸化物触媒は、炭化水素の気相接触酸化反応の触媒、または気相接触アンモ酸化反応の触媒として従来から広く用いられている。
例えば、プロピレン、イソブテン、プロパン、イソブタンを原料とし、気相接触酸化反応または気相接触アンモ酸化反応によって、対応する不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリル、アルケンを製造する技術において、例えば、Fe−Sb系触媒(例えば、特許文献1参照)、Sb−U−Ni−V系触媒(例えば、特許文献2、特許文献3参照)、Sb−U−W系触媒(例えば、特許文献4参照)、Sb−U系触媒(例えば、特許文献5参照)、Sb−In系触媒(例えば、特許文献6参照)、Ga−Sb系触媒(例えば、特許文献7、特許文献8参照)、Sb−Sn系触媒、Sb−U系触媒(以上、例えば、特許文献9参照)、V−Sb系触媒(例えば、特許文献10参照)、V−Sb−Ti系触媒(例えば、特許文献11参照)、V−Sb−W系触媒(例えば、特許文献12、特許文献13、特許文献14参照)、V−Sb−Sn系触媒(例えば、特許文献15参照)、V−Sb−Bi系触媒(例えば、特許文献16参照)、V−Sb−Fe系触媒(例えば、特許文献17参照)、V−Sn−Sb−Cu系触媒(例えば、特許文献18参照)、Cr−Sb−W系触媒(例えば、特許文献19参照)、Mo−Sb−W系触媒(例えば、特許文献20参照)、Mo−V−Sb−Nb系触媒(例えば、特許文献21、特許文献22参照)、Sb−Re系触媒(例えば、特許文献23参照)、Mo−Bi−Fe−Sb系触媒(例えば、特許文献24参照)、Mo−V−Sb−Ti系触媒(例えば、特許文献25参照)、Mo−V−Sb−Fe系触媒(例えば、特許文献26参照)などが開示されている。
A composite metal oxide catalyst containing antimony as an essential component has been widely used as a catalyst for hydrocarbon gas phase catalytic oxidation reaction or a gas phase catalytic ammoxidation reaction.
For example, in a technique for producing a corresponding unsaturated aldehyde, unsaturated carboxylic acid, unsaturated nitrile, alkene by using gas phase catalytic oxidation reaction or gas phase catalytic ammoxidation reaction using propylene, isobutene, propane, isobutane as raw materials, Fe-Sb-based catalysts (for example, see Patent Document 1), Sb-U-Ni-V-based catalysts (for example, see Patent Document 2 and Patent Document 3), Sb-U-W-based catalysts (for example, Patent Document 4) Sb—U-based catalyst (see, for example, Patent Document 5), Sb—In-based catalyst (for example, see Patent Document 6), Ga—Sb-based catalyst (for example, see Patent Document 7 and Patent Document 8), Sb -Sn-based catalyst, Sb-U-based catalyst (see, for example, Patent Document 9), V-Sb-based catalyst (for example, see Patent Document 10), V-Sb-Ti-based catalyst (for example, Patent Document 11) ), V-Sb-W catalyst (for example, see Patent Document 12, Patent Document 13, and Patent Document 14), V-Sb-Sn catalyst (see, for example, Patent Document 15), V-Sb-Bi catalyst (See, for example, Patent Document 16), V—Sb—Fe-based catalyst (see, for example, Patent Document 17), V—Sn—Sb—Cu-based catalyst (for example, see Patent Document 18), Cr—Sb—W-based catalyst. (See, for example, Patent Document 19), Mo—Sb—W-based catalyst (see, for example, Patent Document 20), Mo—V—Sb—Nb-based catalyst (see, for example, Patent Document 21 and Patent Document 22), Sb—Re Catalyst (see, for example, Patent Document 23), Mo—Bi—Fe—Sb catalyst (see, for example, Patent Document 24), Mo—V—Sb—Ti catalyst (see, for example, Patent Document 25), Mo—V -Sb-Fe catalyst (for example, Patent Document 2) Reference) and the like have been disclosed.
これらの公報においては、Sb原料としては例えば金属アンチモン、三酸化ニアンチモン、四酸化ニアンチモン、五酸化ニアンチモン、含水アンチモン酸化物、メタアンチモン酸、オルソアンチモン酸、ピロアンチモン酸、酸化アンチモンゾル、ハロゲン化アンチモン(例えば三塩化アンチモン、三弗化アンチモン、三臭化アンチモン、三沃化アンチモン、五塩化アンチモン、五弗化アンチモン、五沃化アンチモン)、水素化アンチモン、硫酸アンチモン、オキシ硫酸アンチモン、オキシ塩化アンチモン、アンチモンエトキシド、アンチモンブトキシド、酢酸アンチモン、蓚酸アンチモン、酒石酸アンチモン、酒石酸アンチモニルアンモニウムなどが教示されている。
これらのSb原料を用いて、Sbを含有する複合金属酸化物触媒を製造する場合、目的とする不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリル、アルケンの選択率が低いという問題があった。
In these publications, examples of Sb raw materials include metal antimony, antimony trioxide, niantimony tetroxide, antimony pentoxide, hydrous antimony oxide, metaantimonic acid, orthoantimonic acid, pyroantimonic acid, antimony oxide sol, Antimony halides (eg, antimony trichloride, antimony trifluoride, antimony tribromide, antimony triiodide, antimony pentachloride, antimony pentafluoride, antimony pentaiodide), antimony hydride, antimony sulfate, antimony oxysulfate, Antimony oxychloride, antimony ethoxide, antimony butoxide, antimony acetate, antimony oxalate, antimony tartrate, antimonylammonium tartrate and the like are taught.
When producing a composite metal oxide catalyst containing Sb using these Sb raw materials, there is a problem that the selectivity of the target unsaturated aldehyde, unsaturated carboxylic acid, unsaturated nitrile and alkene is low.
金属アンチモンを硝酸等の鉱酸に溶解して用いる場合は、触媒製造施設の腐食と特有の臭気があるため、製造設備の材質の制約があり、排気設備が必要である。金属アンチモンまたはアンチモンの酸化物をアンチモン以外の触媒構成元素例えばバナジウムの原料液などと還流下に沸騰させアンチモンを用いる場合は、触媒製造工程において、還流する工程が発生するために触媒製造用タンクに加熱設備および還流冷却器が必要であり、製造設備や工程が複雑になり、また加熱時間、加熱温度、加熱雰囲気等の管理方法が複雑になるという問題がある。ハロゲン化アンチモンに水またはアンモニア水を加えて加水分解して用いる場合は、触媒の製造時に有害なハロゲンガスが発生するという問題があり、排気設備が必要である。酒石酸アンチモニルアンモニウムを用いる場合は、調液する際に有害で刺激性の強いアンモニア水やガスを使用することが必要であり、また焼成工程などにおいてアンモニアガスが発生するという問題があり、排気設備が必要である。 When metal antimony is used by dissolving in mineral acid such as nitric acid, there is corrosion of the catalyst production facility and a specific odor, so there are restrictions on the material of the production equipment, and exhaust equipment is required. When antimony is used by boiling antimony metal or antimony oxide with a catalyst constituent element other than antimony, such as a vanadium raw material solution, under reflux, in the catalyst production process, a refluxing process occurs. There are problems that heating equipment and a reflux condenser are required, manufacturing equipment and processes become complicated, and management methods such as heating time, heating temperature, and heating atmosphere become complicated. When hydrolyzed by adding water or ammonia water to antimony halide, there is a problem that harmful halogen gas is generated during the production of the catalyst, and an exhaust facility is required. When using antimonyl ammonium tartrate, it is necessary to use ammonia water or gas that is harmful and irritating when preparing liquid, and there is a problem that ammonia gas is generated in the firing process, etc. is required.
また、その水溶液としての安定性が極めて低く、室温では析出物が生じやすいため保管する貯蔵タンクには温度管理のための付帯設備および加熱設備が必要である。また、アンチモンエトキシド、アンチモンブトキシド、酢酸アンチモンを用いる場合は、湿気を避けて保管し、窒素中で貯蔵するなどの取り扱いを要するうえ、特有の臭気があるため排気設備が必要である。蓚酸アンチモン、酒石酸アンチモンを用いる場合は、目的とする不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリル、アルケンの選択率が低いという問題があった。 Moreover, since the stability as the aqueous solution is extremely low and precipitates are likely to be generated at room temperature, the storage tank to be stored requires incidental equipment and heating equipment for temperature control. In addition, when using antimony ethoxide, antimony butoxide, and antimony acetate, it is necessary to handle it such as storing it away from moisture and storing it in nitrogen, and also requires exhaust equipment because of its unique odor. When antimony oxalate and antimony tartrate are used, there is a problem that the selectivity of the target unsaturated aldehyde, unsaturated carboxylic acid, unsaturated nitrile and alkene is low.
本発明は、アンチモンを含有する複合金属酸化物触媒において、目的とする不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリル、アルケンの選択率が高い触媒を製造すること、さらに製造する際に複雑な設備や工程を必要としない触媒の製造方法を提供することを目的とする。 In the composite metal oxide catalyst containing antimony, the present invention produces a catalyst having a high selectivity for the target unsaturated aldehyde, unsaturated carboxylic acid, unsaturated nitrile, and alkene, and is complicated in production. It aims at providing the manufacturing method of the catalyst which does not require an installation and a process.
本発明者らは、前記課題を解決するため、炭化水素の気相接触酸化反応または気相接触アンモ酸化反応に用いるアンチモンを含有する複合金属酸化物の製造方法を鋭意検討した結果、原料を調合する工程でSb原料として、ハロゲンを含まないSb化合物および/またはSb金属、2つ以上のカルボキシル基を有するオキシ酸および過酸化水素水から得られた錯体を、Sb原料の少なくとも一部として用いることによって、目的とする生成物、特にはアルケン、不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリルの選択率が高く、さらに製造する際に複雑な設備や工程を必要としない触媒の製造方法を見いだし、本発明をなすに至った。 In order to solve the above-mentioned problems, the present inventors diligently studied a method for producing a composite metal oxide containing antimony used in a gas phase catalytic oxidation reaction or a gas phase catalytic ammoxidation reaction of hydrocarbon, and as a result, prepared raw materials. A complex obtained from a halogen-free Sb compound and / or Sb metal, an oxyacid having two or more carboxyl groups, and a hydrogen peroxide solution as at least a part of the Sb material. Has found that the desired product, especially alkene, unsaturated aldehyde, unsaturated carboxylic acid, unsaturated nitrile, has a high selectivity and can be used to produce a catalyst that does not require complicated equipment and processes. The present invention has been made.
すなわち、本発明は、
(1) 炭化水素の気相接触酸化反応または気相接触アンモ酸化反応に用いるアンチモンを含有する複合金属酸化物触媒の製造方法において、原料を調合する工程で、酸化アンチモン、酒石酸又はクエン酸並びに過酸化水素水を混合し、得られた錯体を含むSb原料液を調製し、前記Sb原料液をアンチモン以外の構成元素と混合することを特徴とする複合金属酸化物触媒の製造方法、
(2)前記酸化アンチモン、前記酒石酸又は前記クエン酸並びに前記過酸化水素水の混合液を加熱することを特徴とする(1)に記載の複合金属酸化物触媒の製造方法、
(3)前記酸化アンチモン、前記酒石酸および前記過酸化水素水の混合液を加熱した後、前記アンチモン以外の構成元素と混合する前に放冷することを特徴とする(2)に記載の複合金属酸化物触媒の製造方法、
That is, the present invention
(1) In the method for producing a composite metal oxide catalyst containing antimony used for hydrocarbon gas phase catalytic oxidation reaction or gas phase catalytic ammoxidation reaction, antimony oxide, tartaric acid or citric acid, and hydrogen peroxide A method for producing a composite metal oxide catalyst , comprising: mixing an aqueous solution of hydrogen oxide ; preparing an Sb raw material liquid containing the obtained complex ; and mixing the Sb raw material liquid with a constituent element other than antimony ;
(2) The method for producing a mixed metal oxide catalyst according to (1) , wherein the mixed solution of antimony oxide, tartaric acid or citric acid and the hydrogen peroxide solution is heated .
(3) The mixed metal according to (2) , wherein the mixed solution of the antimony oxide, the tartaric acid and the hydrogen peroxide solution is heated and then allowed to cool before being mixed with a constituent element other than the antimony. Production method of oxide catalyst,
(4) アンチモンを含有する複合金属酸化物触媒が、アンチモン以外の構成元素として、リチウム、ナトリウム、カリウム、ルビジウム、セシウム、マグネシウム、カルシウム、ストロンチウム、バリウム、チタン、ジルコニウム、バナジウム、ニオブ、タンタル、クロム、モリブデン、タングステン、マンガン、レニウム、鉄、コバルト、ニッケル、亜鉛、ホウ素、アルミニウム、ガリウム、インジウム、ゲルマニウム、スズ、鉛、リン、ビスマス、テルル、ランタン、セリウムから選ばれた少なくとも1種以上の元素を含むことを特徴とする(1)〜(3)のいずれかに記載の複合金属酸化物触媒の製造方法、
(5) 炭化水素を気相接触アンモ酸化反応させて、対応する不飽和ニトリルを製造するにあたり、(1)〜(4)のいずれかに記載の製造方法によって得られた複合金属酸化物触媒を用いることを特徴とする不飽和ニトリルの製造方法、
に関するものである。
(4) The composite metal oxide catalyst containing antimony contains lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, strontium, barium, titanium, zirconium, vanadium, niobium, tantalum, chromium as constituent elements other than antimony. At least one element selected from molybdenum, tungsten, manganese, rhenium, iron, cobalt, nickel, zinc, boron, aluminum, gallium, indium, germanium, tin, lead, phosphorus, bismuth, tellurium, lanthanum, cerium The method for producing a composite metal oxide catalyst according to any one of (1) to (3), comprising:
(5) the hydrocarbons by gas phase catalytic ammoxidation, in producing the unsaturated nitriles the corresponding, (1) to (4) composite metal oxide catalyst obtained by the production method according to any one of method for producing an unsaturated nitrile you characterized by using a
It is about.
本発明は、 炭化水素の気相接触酸化反応または気相接触アンモ酸化反応に用いるアンチモンを含有する複合金属酸化物触媒の製造方法における原料を調合する工程で、Sb原料として、ハロゲンを含まないSb化合物および/またはSb金属、2つ以上のカルボキシル基を有するオキシ酸および過酸化水素水から得られた錯体を、Sb原料の少なくとも一部として用いることによって、目的とする生成物、特にはアルケン、不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリルの選択率が高く、さらに製造する際に複雑な設備や工程を必要としないという効果を見いだしたことに基づくものである。 The present invention relates to a step of preparing a raw material in a method for producing a composite metal oxide catalyst containing antimony used in a gas phase catalytic oxidation reaction or a gas phase catalytic ammoxidation reaction of hydrocarbon. By using a compound and / or a Sb metal, a complex obtained from an oxyacid having two or more carboxyl groups and a hydrogen peroxide solution as at least a part of the Sb raw material, a desired product, particularly an alkene, This is based on the finding that an unsaturated aldehyde, an unsaturated carboxylic acid, and an unsaturated nitrile have a high selectivity, and that no complicated equipment or process is required for production.
以下、本発明について具体的に説明する。
本発明の触媒の製造方法は、原料調合工程、乾燥工程、焼成工程からなる製造方法の原料調合工程において、Sb原料として、酸化アンチモン、酒石酸又はクエン酸並びに過酸化水素水を混合し、得られた錯体を、Sb原料の少なくとも一部として用いることに特徴がある。
本発明における酸化アンチモン、酒石酸又はクエン酸並びに過酸化水素水から得られた錯体とは、酸化アンチモン、酒石酸又はクエン酸並びに過酸化水素水を水に加えて混合・溶解させたときに生成する錯体である。
Hereinafter, the present invention will be specifically described.
The catalyst production method of the present invention is obtained by mixing antimony oxide, tartaric acid or citric acid and hydrogen peroxide water as the Sb raw material in the raw material preparation step of the production method comprising a raw material preparation step, a drying step, and a firing step. The complex is characterized in that it is used as at least part of the Sb raw material.
The complex obtained from antimony oxide, tartaric acid or citric acid and hydrogen peroxide water in the present invention is a complex formed when antimony oxide, tartaric acid or citric acid and hydrogen peroxide water are added to water and mixed and dissolved. It is.
該錯体は、酸化アンチモン、酒石酸又はクエン酸並びに過酸化水素水を水に加えて混合・溶解させたSb原料液として、その他の触媒構成元素の原料や原料液と混合されることが好ましい。本発明において、2つ以上のカルボキシル基を有するオキシ酸は、酒石酸、クエン酸を用いることができるが、好ましくは酒石酸である。ここで言う酒石酸とは、L(+)−酒石酸、D−酒石酸、DL−酒石酸、メソ酒石酸等のいずれでも良い。酒石酸を用いる場合、用いる酒石酸の量は限定されないが、好ましくは酒石酸/アンチモンのモル比が0.2〜3、特に好ましくは酒石酸/アンチモンのモル比が0.8〜2である。
本発明において、酸化アンチモンは、三酸化ニアンチモン、四酸化ニアンチモン、五酸化ニアンチモン、含水アンチモン酸化物等を用いることができるが、好ましくは三酸化ニアンチモンである。
The complex is preferably mixed with a raw material or raw material liquid of other catalyst constituent elements as an Sb raw material liquid in which antimony oxide, tartaric acid or citric acid and hydrogen peroxide water are mixed and dissolved in water. In the present invention, oxy acids having two or more carboxyl groups, tartaric acid, may be used citric acid, preferably tartaric acid. The tartaric acid mentioned here may be any of L (+)-tartaric acid, D-tartaric acid, DL-tartaric acid, mesotartaric acid and the like. When tartaric acid is used, the amount of tartaric acid to be used is not limited, but the molar ratio of tartaric acid / antimony is preferably 0.2 to 3, and particularly preferably the molar ratio of tartaric acid / antimony is 0.8 to 2.
In the present invention, as antimony oxide, niantimony trioxide, niantimony tetroxide, niantimony pentoxide, hydrous antimony oxide, and the like can be used, and antimony trioxide is preferable.
本発明において、用いる過酸化水素水の量は限定されないが、過酸化水素水に含まれる過酸化水素の量としては、好ましくは過酸化水素/アンチモンのモル比が0.1〜5、特に好ましくは過酸化水素/アンチモンのモル比が0.5〜2である。
本発明のアンチモンを含有する複合金属酸化物触媒において、アンチモン以外の構成元素として、リチウム、ナトリウム、カリウム、ルビジウム、セシウム、マグネシウム、カルシウム、ストロンチウム、バリウム、チタン、ジルコニウム、バナジウム、ニオブ、タンタル、クロム、モリブデン、タングステン、マンガン、レニウム、鉄、コバルト、ニッケル、亜鉛、ホウ素、アルミニウム、ガリウム、インジウム、ゲルマニウム、スズ、鉛、リン、ビスマス、テルル、ランタン、セリウムから選ばれた少なくとも1種以上の元素であり、好ましくはチタン、バナジウム、ニオブ、タンタル、クロム、モリブデン、タングステン、鉄、アルミニウム、ガリウム、スズ、ビスマス、テルル、特に好ましくはバナジウム、ニオブ、クロム、モリブデン、タングステン、鉄、さらに特に好ましくはバナジウムである。
In the present invention, the amount of hydrogen peroxide used is not limited, but the amount of hydrogen peroxide contained in the hydrogen peroxide is preferably a hydrogen peroxide / antimony molar ratio of 0.1 to 5, particularly preferably. Has a hydrogen peroxide / antimony molar ratio of 0.5-2.
In the composite metal oxide catalyst containing antimony of the present invention, as constituent elements other than antimony, lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, strontium, barium, titanium, zirconium, vanadium, niobium, tantalum, chromium At least one element selected from molybdenum, tungsten, manganese, rhenium, iron, cobalt, nickel, zinc, boron, aluminum, gallium, indium, germanium, tin, lead, phosphorus, bismuth, tellurium, lanthanum, cerium Preferably titanium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, iron, aluminum, gallium, tin, bismuth, tellurium, particularly preferably vanadium, niobium, chromium, molyb Emissions, tungsten, iron, more particularly preferably vanadium.
本発明のアンチモンを含有する複合金属酸化物触媒において、アンチモン以外の構成元素がバナジウム、ニオブ、クロム、モリブデン、タングステン、鉄(以下X元素と呼ぶ)の場合は、X元素/アンチモンのモル比が0.5〜2が好ましく、特に好ましくはX元素/アンチモンのモル比が0.7〜1.5、さらに特に好ましくはX元素/アンチモンのモル比が0.9〜1.1である。X元素の中で特にバナジウムの場合は、バナジウム/アンチモンのモル比が1に近い組成において、従来の製造方法では目的とするアルケン、不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリルの選択率が低かったが、本発明の製造方法によって新しい組成の触媒を提供することができる。 In the composite metal oxide catalyst containing antimony of the present invention, when the constituent elements other than antimony are vanadium, niobium, chromium, molybdenum, tungsten, iron (hereinafter referred to as X element), the molar ratio of X element / antimony is The molar ratio of X element / antimony is preferably 0.7 to 1.5, and more preferably the molar ratio of X element / antimony is 0.9 to 1.1. In particular, in the case of vanadium among the X elements, the selectivity of the target alkene, unsaturated aldehyde, unsaturated carboxylic acid, and unsaturated nitrile is high in the conventional production method in a composition having a molar ratio of vanadium / antimony close to 1. Although low, a catalyst having a new composition can be provided by the production method of the present invention.
アンチモン以外の構成元素の原料として特に制限はなく、使用する金属のシュウ酸塩、水酸化物、酸化物、硝酸塩、酢酸塩、アンモニウム塩、炭酸塩、アルコキシド等の化合物や使用する金属または金属化合物を適当な試薬で可溶化したものを用いることができる。
本発明の製造方法で得られた複合金属酸化物触媒は単独で触媒として使用することができるが、本発明の製造方法で得られた複合金属酸化物触媒とシリカ、アルミナなどの一種以上の担体成分とを同一粒子内に含んだ状態で使用してもよい。さらに、複合金属酸化物を粒子とシリカ、アルミナなどの一種以上の酸化物からなる粒子とが混合した状態で反応に使用してもよい。
There is no particular limitation as a raw material for constituent elements other than antimony, and compounds such as oxalates, hydroxides, oxides, nitrates, acetates, ammonium salts, carbonates, alkoxides of metals used, and metals or metal compounds used Can be used solubilized with an appropriate reagent.
The composite metal oxide catalyst obtained by the production method of the present invention can be used alone as a catalyst, but the composite metal oxide catalyst obtained by the production method of the present invention and one or more carriers such as silica and alumina You may use it in the state which contained the component in the same particle. Further, the composite metal oxide may be used for the reaction in a state where the particles and particles made of one or more oxides such as silica and alumina are mixed.
本発明の触媒の製造方法は、前記したように、原料調合工程、乾燥工程及び焼成工程の3つの工程からなる。以下にこれらの工程について説明する。
<原料調合工程>
Sb原料液としては、例えば三酸化ニアンチモンを酒石酸と過酸化水素を含む水溶液に溶解することで製造できる。混合することで溶解することができるが、60〜80℃に加熱して溶解しても良い。混合する時間は、好ましくは5分〜10時間、特に好ましくは10分〜2時間である。酒石酸を用いる場合、用いる酒石酸の量は限定されないが、好ましくは酒石酸/アンチモンのモル比が0.2〜3、特に好ましくは酒石酸/アンチモンのモル比が0.8〜2である。過酸化水素は、用いる過酸化水素水の量は限定されないが、過酸化水素水に含まれる過酸化水素の量としては、好ましくは過酸化水素/アンチモンのモル比が0.1〜5、特に好ましくは過酸化水素/アンチモンのモル比が0.5〜2である。
As described above, the method for producing a catalyst of the present invention includes three steps: a raw material preparation step, a drying step, and a firing step. These steps will be described below.
<Raw material preparation process>
The Sb raw material liquid can be produced, for example, by dissolving niantimony trioxide in an aqueous solution containing tartaric acid and hydrogen peroxide. Although it can melt | dissolve by mixing, you may heat and melt | dissolve at 60-80 degreeC. The mixing time is preferably 5 minutes to 10 hours, particularly preferably 10 minutes to 2 hours. When tartaric acid is used, the amount of tartaric acid to be used is not limited, but the molar ratio of tartaric acid / antimony is preferably 0.2 to 3, and particularly preferably the molar ratio of tartaric acid / antimony is 0.8 to 2. The amount of hydrogen peroxide used is not limited, but the amount of hydrogen peroxide contained in the hydrogen peroxide solution is preferably a hydrogen peroxide / antimony molar ratio of 0.1 to 5, particularly The hydrogen peroxide / antimony molar ratio is preferably 0.5-2.
アンチモン以外の構成元素がバナジウムの場合は、五酸化バナジウム、メタバナジン酸アンモニウム、シュウ酸バナジルの水溶液や、五酸化バナジウム、メタバナジン酸アンモニウムを過酸化水素水で溶解したV原料液を好適に用いることができる。
アンチモン以外の構成元素がリチウム、ナトリウム、カリウム、ルビジウム、セシウム、マグネシウム、カルシウム、ストロンチウム、バリウム、チタン、ジルコニウム、ニオブ、タンタル、クロム、モリブデン、タングステン、マンガン、レニウム、鉄、コバルト、ニッケル、亜鉛、ホウ素、アルミニウム、ガリウム、インジウム、ゲルマニウム、スズ、鉛、リン、ビスマス、テルル、ランタン、セリウムを用いる場合には、使用する金属のシュウ酸塩、水酸化物、酸化物、硝酸塩、酢酸塩、アンモニウム塩、炭酸塩、アルコキシド等の化合物や使用する金属または金属化合物を適当な試薬で可溶化したものを用いることができる。
When the constituent element other than antimony is vanadium, it is preferable to use an aqueous solution of vanadium pentoxide, ammonium metavanadate, vanadyl oxalate, or a V raw material solution in which vanadium pentoxide, ammonium metavanadate is dissolved in hydrogen peroxide. it can.
Constituent elements other than antimony are lithium, sodium, potassium, rubidium, cesium, magnesium, calcium, strontium, barium, titanium, zirconium, niobium, tantalum, chromium, molybdenum, tungsten, manganese, rhenium, iron, cobalt, nickel, zinc, When using boron, aluminum, gallium, indium, germanium, tin, lead, phosphorus, bismuth, tellurium, lanthanum, cerium, oxalate, hydroxide, oxide, nitrate, acetate, ammonium of the metal used A compound obtained by solubilizing a compound such as a salt, carbonate, alkoxide or the like or a metal to be used or a metal compound with an appropriate reagent can be used.
各原料液を適宜の順序で混合することによって触媒原料液を製造することができる。触媒原料液は室温程度例えば20〜30℃で撹拌することで混合することができる。混合する時間は、好ましくは5分〜10時間、特に好ましくは10分〜2時間である。 A catalyst raw material liquid can be produced by mixing the raw material liquids in an appropriate order. The catalyst raw material liquid can be mixed by stirring at about room temperature, for example, 20 to 30 ° C. The mixing time is preferably 5 minutes to 10 hours, particularly preferably 10 minutes to 2 hours.
<乾燥工程>
原料調合工程で得られた触媒原料液を噴霧乾燥法または蒸発乾固法によって乾燥させ、乾燥粉体を得ることができる。噴霧乾燥法における噴霧化は、遠心方式、二流体ノズル方式または高圧ノズル方式を採用することができる。乾燥熱源は、スチーム、電気ヒーターなどによって加熱された空気を用いることができる。このとき熱風の乾燥機入口温度は150〜300℃が好ましい。噴霧乾燥は簡便には100℃〜300℃に加熱された鉄板上へ触媒原料液を噴霧することによって行うこともできる。
<Drying process>
The catalyst raw material liquid obtained in the raw material preparation step can be dried by spray drying or evaporation to dryness to obtain a dry powder. The atomization in the spray drying method can employ a centrifugal method, a two-fluid nozzle method, or a high-pressure nozzle method. As the drying heat source, air heated by steam, an electric heater or the like can be used. At this time, the dryer inlet temperature of hot air is preferably 150 to 300 ° C. Spray drying can also be performed simply by spraying the catalyst raw material liquid onto an iron plate heated to 100 ° C to 300 ° C.
<焼成工程>
乾燥工程で得られた乾燥粉体を焼成することによって複合金属酸化物触媒を得ることができる。焼成は回転炉、トンネル炉、管状炉、流動焼成炉等を用い、500〜800℃、好ましくは550〜700℃で実施することができる。焼成時間は0.5〜5時間、好ましくは1〜3時間である。
このようにして製造された触媒の存在下、炭化水素を気相接触酸化反応または気相接触アンモ酸化反応させて、対応するアルケン、不飽和アルデヒド、不飽和カルボン酸、不飽和ニトリルを製造する。例えば、プロパンまたはイソブタンを気相接触アンモ酸化させて、アクリロニトリルまたはメタクリロニトリルを製造する方法、他にプロパンまたはイソブタンを気相接触酸化させて、アクリル酸またはメタクリル酸を製造する方法、プロピレンまたはイソブテンを気相接触アンモ酸化させて、アクリロニトリルまたはメタクリロニトリルを製造する方法、プロピレンまたはイソブテンを気相接触酸化させて、アクロレインまたはメタクロレインを製造する方法、エタンを気相接触酸化させて、エチレンを製造する方法などがある。
<Baking process>
A composite metal oxide catalyst can be obtained by calcining the dry powder obtained in the drying step. Firing can be performed at 500 to 800 ° C., preferably 550 to 700 ° C., using a rotary furnace, tunnel furnace, tubular furnace, fluidized firing furnace or the like. The firing time is 0.5 to 5 hours, preferably 1 to 3 hours.
In the presence of the catalyst thus produced, the hydrocarbon is subjected to gas phase catalytic oxidation reaction or gas phase catalytic ammoxidation reaction to produce the corresponding alkene, unsaturated aldehyde, unsaturated carboxylic acid, and unsaturated nitrile. For example, a method of producing acrylonitrile or methacrylonitrile by vapor-phase catalytic ammoxidation of propane or isobutane, a method of producing acrylic acid or methacrylic acid by vapor-phase catalytic oxidation of propane or isobutane, propylene or isobutene Is a method of producing acrylonitrile or methacrylonitrile by vapor phase catalytic ammoxidation, a method of producing propylene or isobutene by vapor phase catalytic oxidation to produce acrolein or methacrolein, and ethane is vapor phase catalytically oxidized to produce ethylene. There are methods for manufacturing.
炭化水素やアンモニアの供給原料は必ずしも高純度である必要はなく、工業グレードのガスを使用することができる。
反応系に供給する酸素源として空気、酸素を富化した空気、または純酸素を用いることができる。更に、希釈ガスとしてヘリウム、アルゴン、炭酸ガス、水蒸気、窒素などを供給してもよい。
気相接触アンモ酸化の場合は、反応系に供給されるアンモニアの炭化水素に対するモル比は0.1〜1.5、好ましくは0.2〜1.2である。リサイクル方式で気相接触アンモ酸化を行う場合には、反応器入り口のガス組成は、アンモニアの炭化水素に対するモル比を0.2〜1.0にすることが好ましく、0.5〜0.8とすることがより好ましい。
The feedstock for hydrocarbons and ammonia is not necessarily highly pure, and industrial grade gases can be used.
As the oxygen source supplied to the reaction system, air, air enriched with oxygen, or pure oxygen can be used. Further, helium, argon, carbon dioxide gas, water vapor, nitrogen or the like may be supplied as a dilution gas.
In the case of gas phase catalytic ammoxidation, the molar ratio of ammonia to the hydrocarbon supplied to the reaction system is 0.1 to 1.5, preferably 0.2 to 1.2. When performing vapor phase catalytic ammoxidation in a recycle mode, the gas composition at the reactor inlet is preferably such that the molar ratio of ammonia to hydrocarbon is 0.2 to 1.0, 0.5 to 0.8 More preferably.
また、反応系に供給される分子状酸素の炭化水素に対するモル比は0.2〜6とすることが好ましく、0.4〜4とすることがより好ましい。リサイクル方式で気相接触アンモ酸化を行う場合には、反応器入り口のガス組成は、分子状酸素の炭化水素に対するモル比を0.8〜2.2にすることが好ましく、1.5〜1.9とすることがより好ましい。一方気相接触酸化を行う場合は、分子状酸素の炭化水素に対するモル比を0.1〜10、好ましくは0.1〜5である。また反応系に水蒸気を添加することが好ましく、その場合反応系に供給される水蒸気の炭化水素に対するモル比は0.1〜70、好ましくは3〜40である。 Further, the molar ratio of molecular oxygen to hydrocarbons supplied to the reaction system is preferably 0.2 to 6, and more preferably 0.4 to 4. When performing vapor phase catalytic ammoxidation in a recycle mode, the gas composition at the inlet of the reactor is preferably such that the molar ratio of molecular oxygen to hydrocarbon is 0.8 to 2.2, and 1.5 to 1 .9 is more preferable. On the other hand, when performing vapor phase catalytic oxidation, the molar ratio of molecular oxygen to hydrocarbon is 0.1 to 10, preferably 0.1 to 5. Moreover, it is preferable to add water vapor | steam to a reaction system, In that case, the molar ratio with respect to the hydrocarbon of the water vapor | steam supplied to a reaction system is 0.1-70, Preferably it is 3-40.
気相接触酸化および気相接触アンモ酸化のいずれについても、反応圧力は絶対圧で0.01〜1MPa、好ましくは0.1〜0.3MPaである。気相接触アンモ酸化の反応温度は300〜600℃、好ましくは380〜480℃である。気相接触酸化の反応温度は300〜600℃、好ましくは350〜440℃である。気相接触酸化および気相接触アンモ酸化のいずれについても、接触時間は0.05〜30(g・sec/ml)、好ましくは0.1〜10(g・sec/ml)である。接触時間は下記の式で定義される。
接触時間(g・sec/ml)=W/F×60×273/(273+T)×((P+0.101)/0.101)
〔ただし、Wは複合金属酸化物触媒の重量(g)、Fは原料混合ガスの流量(ml/min)、Tは反応温度(℃)、Pは反応圧力(ゲージ圧)(MPa)を表わす。〕気相接触酸化および気相接触アンモ酸化のいずれについても、反応は、固定床、流動床、移動床など従来の方式を採用できるが流動床が好ましい。反応は単流方式でもリサイクル方式でもよい。
For both gas phase catalytic oxidation and gas phase catalytic ammoxidation, the reaction pressure is 0.01 to 1 MPa in absolute pressure, preferably 0.1 to 0.3 MPa in absolute pressure. The reaction temperature of the gas phase ammoxidation is 300 to 600 ° C, preferably 380 to 480 ° C. The reaction temperature of the gas phase catalytic oxidation is 300 to 600 ° C, preferably 350 to 440 ° C. For both gas phase catalytic oxidation and gas phase catalytic ammoxidation, the contact time is 0.05 to 30 (g · sec / ml), preferably 0.1 to 10 (g · sec / ml). The contact time is defined by the following formula.
Contact time (g · sec / ml) = W / F × 60 × 273 / (273 + T) × ((P + 0.101) /0.101)
[W is the weight (g) of the composite metal oxide catalyst, F is the flow rate of the raw material mixed gas (ml / min), T is the reaction temperature (° C.), and P is the reaction pressure (gauge pressure) (MPa). . For both gas phase catalytic oxidation and gas phase catalytic ammoxidation, conventional methods such as a fixed bed, a fluidized bed and a moving bed can be used for the reaction, but a fluidized bed is preferred. The reaction may be a single flow method or a recycle method.
次に、本発明をプロパンの気相接触アンモ酸化反応の実施例で説明する。各例において、プロパン転化率、アクリロニトリル選択率は、それぞれ次の定義に従う。
プロパン転化率(%)={(反応したプロパンのモル数(μmol))/(供給したプロパンのモル数(μmol))}×100
アクリロニトリル選択率(%)={(生成したアクリロニトリルのモル数(μmol))/ (反応したプロパンのモル数(μmol))}×100
Next, the present invention will be described with reference to examples of vapor-phase catalytic ammoxidation of propane. In each example, propane conversion and acrylonitrile selectivity are in accordance with the following definitions.
Propane conversion (%) = {(moles of reacted propane (μmol)) / (moles of propane fed (μmol))} × 100
Acrylonitrile selectivity (%) = {(number of moles of acrylonitrile produced (μmol)) / (number of moles of reacted propane (μmol))} × 100
[実施例1]
<触媒調製>
成分組成式がV1.0Sb1.0On(nは構成金属の原子価および原子比によって決まる数である。)で示される複合金属酸化物触媒を次のようにして調製した。
水58gにL(+)−酒石酸9.0gと30重量%の過酸化水素水6.8gを加え、室温で30分撹拌して溶解させ、さらに三酸化ニアンチモン(Sb2O3)5.83gを加え、70℃で30分加熱して溶解したのち、30℃にて放冷し、Sb原料液を得た。水300gにメタバナジン酸アンモニウム(NH4VO3)4.68gを加え、70℃で15分加熱して溶解したのち、30℃にて放冷し、V原料液を得た。Sb原料液をV原料液に加え、室温で1時間撹拌して触媒原料液を得た。得られた触媒原料液を140℃に加熱したテフロン(登録商標)コーティング鉄板上に噴霧し乾燥粉体を得た。得られた乾燥粉末から2.0gを、内径20mmの石英管に充填し、350Nml/minの空気流通下、600℃で2時間焼成して複合金属酸化物触媒を得た。
[Example 1]
<Catalyst preparation>
V 1.0 Sb 1.0 O n ingredients formula (n is a number determined by the valency and atomic ratio of the constituent metals.) Was prepared composite metal oxide catalyst represented by the following manner.
4. To 58 g of water, 9.0 g of L (+)-tartaric acid and 6.8 g of 30% by weight hydrogen peroxide water were added and dissolved by stirring at room temperature for 30 minutes, and then niantimony trioxide (Sb 2 O 3 ). 83 g was added and dissolved by heating at 70 ° C. for 30 minutes, and then allowed to cool at 30 ° C. to obtain an Sb raw material liquid. To 300 g of water, 4.68 g of ammonium metavanadate (NH 4 VO 3 ) was added, dissolved by heating at 70 ° C. for 15 minutes, and then allowed to cool at 30 ° C. to obtain a V raw material liquid. The Sb raw material liquid was added to the V raw material liquid and stirred at room temperature for 1 hour to obtain a catalyst raw material liquid. The obtained catalyst raw material liquid was sprayed onto a Teflon (registered trademark) coated iron plate heated to 140 ° C. to obtain a dry powder. From the obtained dry powder, 2.0 g was filled in a quartz tube having an inner diameter of 20 mm, and calcined at 600 ° C. for 2 hours under an air flow of 350 Nml / min to obtain a composite metal oxide catalyst.
<プロパンのアンモ酸化反応試験>
複合金属酸化物触媒0.20gを内径4mmの固定床型反応管に充填し、反応温度T=460℃(外温)、プロパン:アンモニア:酸素:ヘリウム=1:0.7:1.7:5.3のモル比の原料混合ガスを流量F=12Nml/minで流した。このとき圧力Pはゲージ圧で0MPaであった。接触時間は0.38g・s/mlである(接触時間は、複合金属酸化物触媒重量をW(g)として、W/F×60×273/(273+T)×((P+0.101)/0.101)から求めた。)。反応ガスの分析はオンラインガスクロマトグラフィーで行った。得られた結果を表1に示す。
<Propane Ammoxidation Test>
A 0.20 g mixed metal oxide catalyst was charged into a fixed bed type reaction tube having an inner diameter of 4 mm, reaction temperature T = 460 ° C. (external temperature), propane: ammonia: oxygen: helium = 1: 0.7: 1.7: A raw material mixed gas having a molar ratio of 5.3 was supplied at a flow rate F = 12 Nml / min. At this time, the pressure P was 0 MPa as a gauge pressure. The contact time is 0.38 g · s / ml (the contact time is W / F × 60 × 273 / (273 + T) × ((P + 0.101) / 0, where the weight of the composite metal oxide catalyst is W (g)) .101))). Analysis of the reaction gas was performed by on-line gas chromatography. The obtained results are shown in Table 1.
[比較例1]
<触媒調製>
成分組成式がV1.0Sb1.0On(nは構成金属の原子価および原子比によって決まる数である。)で示される複合金属酸化物触媒を次のようにして調製した。
Sb原料液において、L(+)−酒石酸と30重量%の過酸化水素水を用いなかった以外は実施例1の触媒調製を反復した。
<プロパンのアンモ酸化反応試験>
得られた複合金属酸化物触媒についてプロパンのアンモ酸化反応を、原料混合ガスを流量F=12Nml/minを18Nml/minに、接触時間は0.38g・s/mlを0.25g・s/mlに変更した以外は実施例1と同じ条件下にて行った。得られた結果を表1に示す。
[Comparative Example 1]
<Catalyst preparation>
V 1.0 Sb 1.0 O n ingredients formula (n is a number determined by the valency and atomic ratio of the constituent metals.) Was prepared composite metal oxide catalyst represented by the following manner.
The catalyst preparation of Example 1 was repeated except that L (+)-tartaric acid and 30 wt% aqueous hydrogen peroxide were not used in the Sb raw material liquid.
<Propane Ammoxidation Test>
The resulting mixed metal oxide catalyst was subjected to propane ammoxidation reaction, the raw material mixed gas at a flow rate F = 12 Nml / min to 18 Nml / min, and the contact time from 0.38 g · s / ml to 0.25 g · s / ml. The procedure was the same as in Example 1 except that the change was made. The obtained results are shown in Table 1.
[比較例2]
<触媒調製>
成分組成式がV1.0Sb1.0On(nは構成金属の原子価および原子比によって決まる数である。)で示される複合金属酸化物触媒を次のようにして調製した。
Sb原料液において、30重量%の過酸化水素水を用いなかった以外は実施例1の触媒調製を反復した。
<プロパンのアンモ酸化反応試験>
得られた複合金属酸化物触媒についてプロパンのアンモ酸化反応を、原料混合ガスを流量F=12Nml/minを48Nml/minに、接触時間は0.38g・s/mlを0.09g・s/mlに変更した以外は実施例1と同じ条件下にて行った。得られた結果を表1に示す。
[Comparative Example 2]
<Catalyst preparation>
V 1.0 Sb 1.0 O n ingredients formula (n is a number determined by the valency and atomic ratio of the constituent metals.) Was prepared composite metal oxide catalyst represented by the following manner.
The catalyst preparation of Example 1 was repeated except that 30% by weight of hydrogen peroxide solution was not used in the Sb raw material liquid.
<Propane Ammoxidation Test>
The obtained mixed metal oxide catalyst was subjected to an ammoxidation reaction of propane, a raw material mixed gas at a flow rate F = 12 Nml / min to 48 Nml / min, and a contact time of 0.38 g · s / ml to 0.09 g · s / ml. The procedure was the same as in Example 1 except that the change was made. The obtained results are shown in Table 1.
[比較例3]
<触媒調製>
成分組成式がV1.0Sb1.0On(nは構成金属の原子価および原子比によって決まる数である。)で示される複合金属酸化物触媒を次のようにして調製した。
Sb原料液において、L(+)−酒石酸の代わりにシュウ酸ニ水和物(H2C2O4・2H2O)7.56gを用い、30重量%の過酸化水素水を用いなかった以外は実施例1の触媒調製を反復した。
<プロパンのアンモ酸化反応試験>
得られた複合金属酸化物触媒についてプロパンのアンモ酸化反応を、原料混合ガスを流量F=12Nml/minを18Nml/minに、接触時間は0.38g・s/mlを0.25g・s/mlに変更した以外は実施例1と同じ条件下にて行った。得られた結果を表1に示す。
[Comparative Example 3]
<Catalyst preparation>
V 1.0 Sb 1.0 O n ingredients formula (n is a number determined by the valency and atomic ratio of the constituent metals.) Was prepared composite metal oxide catalyst represented by the following manner.
In the Sb raw material liquid, 7.56 g of oxalic acid dihydrate (H 2 C 2 O 4 .2H 2 O) was used instead of L (+)-tartaric acid, and 30% by weight of hydrogen peroxide was not used. The catalyst preparation of Example 1 was repeated except for the above.
<Propane Ammoxidation Test>
The resulting mixed metal oxide catalyst was subjected to propane ammoxidation reaction, the raw material mixed gas at a flow rate F = 12 Nml / min to 18 Nml / min, and the contact time from 0.38 g · s / ml to 0.25 g · s / ml. The procedure was the same as in Example 1 except that the change was made. The obtained results are shown in Table 1.
[比較例4]
<触媒調製>
成分組成式がV1.0Sb1.0On(nは構成金属の原子価および原子比によって決まる数である。)で示される複合金属酸化物触媒を次のようにして調製した。
Sb原料液において、L(+)−酒石酸を用いなかった以外は実施例1の触媒調製を反復した。
<プロパンのアンモ酸化反応試験>
得られた複合金属酸化物触媒についてプロパンのアンモ酸化反応を、原料混合ガスを流量F=12Nml/minを18Nml/minに、接触時間は0.38g・s/mlを0.25g・s/mlに変更した以外は実施例1と同じ条件下にて行った。得られた結果を表1に示す。
[Comparative Example 4]
<Catalyst preparation>
V 1.0 Sb 1.0 O n ingredients formula (n is a number determined by the valency and atomic ratio of the constituent metals.) Was prepared composite metal oxide catalyst represented by the following manner.
The catalyst preparation of Example 1 was repeated except that L (+)-tartaric acid was not used in the Sb raw material liquid.
<Propane Ammoxidation Test>
The resulting mixed metal oxide catalyst was subjected to propane ammoxidation reaction, the raw material mixed gas at a flow rate F = 12 Nml / min to 18 Nml / min, and the contact time from 0.38 g · s / ml to 0.25 g · s / ml. The procedure was the same as in Example 1 except that the change was made. The obtained results are shown in Table 1.
[実施例2]
<Sb原料液の安定性試験>
実施例1のSb原料液の製法を反復して、Sb原料液を得た。得られたSb原料液を室温で1年間放置したが析出物は見られず安定なSb原料液であることがわかった。
[Example 2]
<Sb raw material stability test>
The manufacturing method of the Sb raw material liquid in Example 1 was repeated to obtain an Sb raw material liquid. The obtained Sb raw material liquid was allowed to stand at room temperature for 1 year, but no precipitate was observed, and it was found to be a stable Sb raw material liquid.
[実施例3]
<触媒調製>
成分組成式がV1.0Sb1.0On(nは構成金属の原子価および原子比によって決まる数である。)で示される複合金属酸化物触媒を次のようにして調製した。
Sb原料液において、実施例2の1年間放置したSb原料液を用いた以外は実施例1の触媒調製を反復した。
<プロパンのアンモ酸化反応試験>
得られた複合金属酸化物触媒についてプロパンのアンモ酸化反応を、実施例1と同じ条件下にて行った。得られた結果を表1に示す。
[Example 3]
<Catalyst preparation>
V 1.0 Sb 1.0 O n ingredients formula (n is a number determined by the valency and atomic ratio of the constituent metals.) Was prepared composite metal oxide catalyst represented by the following manner.
The catalyst preparation of Example 1 was repeated except that the Sb raw material liquid left for one year in Example 2 was used as the Sb raw material liquid.
<Propane Ammoxidation Test>
The obtained composite metal oxide catalyst was subjected to propane ammoxidation reaction under the same conditions as in Example 1. The obtained results are shown in Table 1.
本発明は、アンチモンを必須成分として含有する複合金属酸化物の製造方法として、触媒分野、とくに炭化水素の気相接触酸化および気相接触アンモ酸化触媒の製造方法として好適に利用できる。 INDUSTRIAL APPLICABILITY The present invention can be suitably used as a method for producing a composite metal oxide containing antimony as an essential component, particularly in the catalyst field, particularly as a method for producing a hydrocarbon gas phase catalytic oxidation and a gas phase catalytic ammoxidation catalyst.
Claims (5)
Hydrocarbons by gas phase catalytic ammoxidation, in producing the unsaturated nitriles the corresponding, characterized by using a composite metal oxide catalyst obtained by the process according to any one of claims 1 to 4 method for producing an unsaturated nitrile shall be the.
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JP2000005603A (en) * | 1998-04-23 | 2000-01-11 | Mitsubishi Rayon Co Ltd | Catalyst composition for making unsaturated nitrile |
JP2002030028A (en) * | 2000-07-13 | 2002-01-29 | Mitsubishi Chemicals Corp | Method for producing unsaturated carboxylic acid |
JP2002159853A (en) * | 2000-09-18 | 2002-06-04 | Asahi Kasei Corp | Method for producing oxide catalyst for oxidation or ammoxidation |
JP2002355556A (en) * | 2001-03-30 | 2002-12-10 | Nippon Shokubai Co Ltd | Catalyst for oxidation of alkyl benzenes and method for preparing aromatic aldehyde |
JP2003071283A (en) * | 2001-09-06 | 2003-03-11 | Asahi Kasei Corp | Method for manufacturing oxidation or ammoxydation catalyst |
JP2004504288A (en) * | 2000-07-18 | 2004-02-12 | ビーエーエスエフ アクチェンゲゼルシャフト | Method for producing acrylic acid by gas phase oxidation of propane by heterogeneous catalysis |
JP2006502950A (en) * | 2002-10-17 | 2006-01-26 | ビーエーエスエフ アクチェンゲゼルシャフト | Multi-metal oxide composition |
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JP2000005603A (en) * | 1998-04-23 | 2000-01-11 | Mitsubishi Rayon Co Ltd | Catalyst composition for making unsaturated nitrile |
JP2002030028A (en) * | 2000-07-13 | 2002-01-29 | Mitsubishi Chemicals Corp | Method for producing unsaturated carboxylic acid |
JP2004504288A (en) * | 2000-07-18 | 2004-02-12 | ビーエーエスエフ アクチェンゲゼルシャフト | Method for producing acrylic acid by gas phase oxidation of propane by heterogeneous catalysis |
JP2002159853A (en) * | 2000-09-18 | 2002-06-04 | Asahi Kasei Corp | Method for producing oxide catalyst for oxidation or ammoxidation |
JP2002355556A (en) * | 2001-03-30 | 2002-12-10 | Nippon Shokubai Co Ltd | Catalyst for oxidation of alkyl benzenes and method for preparing aromatic aldehyde |
JP2003071283A (en) * | 2001-09-06 | 2003-03-11 | Asahi Kasei Corp | Method for manufacturing oxidation or ammoxydation catalyst |
JP2006502950A (en) * | 2002-10-17 | 2006-01-26 | ビーエーエスエフ アクチェンゲゼルシャフト | Multi-metal oxide composition |
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