JP4665399B2 - Image forming apparatus, printing result inspection apparatus, and printing result inspection method - Google Patents

Description

  The present invention relates to an image forming apparatus including an inspection unit that inspects a printing result by a printing unit, a printing result inspection apparatus that inspects a printing result by the image forming apparatus, and a printing result inspection method.

  2. Description of the Related Art Conventionally, an image forming apparatus including an inspection unit that inspects a printing result by a printing unit is known. Such an image forming apparatus reads a paper surface of a sheet on which an image has been printed by a printing unit using an image reading apparatus, and determines whether the print result is good or not based on the obtained post-print image data. Accordingly, it is possible to automatically determine a printing failure and the like, and it is possible to take measures such as automatically reprinting a printing failure. Therefore, more reliable image printing is possible.

  The inspection of the print result is usually performed based on post-print image data. Therefore, if the post-print image data cannot be acquired accurately, an accurate print result inspection cannot be performed. Therefore, many techniques for acquiring post-print image data more accurately have been proposed. For example, Patent Document 1 discloses a method for acquiring post-print image data based on reference image data obtained by reading a blank portion of a sheet used for printing in order to acquire more accurate post-print image data. A technique for changing the luminosity of illumination in the reader is disclosed. According to this, more accurate post-print image data can be acquired, and a more accurate print result inspection can be performed.

JP-A-8-216379

  However, the conventional printing result inspection based on post-printing image data has the following problems. For example, when a sheet used for printing has a fold, a foreign object, a stain, and the like in advance, an image resulting from these is also included in the image data after printing. When the printing result inspection is performed based on such post-printing image data, it may be determined that the printing is defective even if the image is originally printed normally. In addition, among the papers used for printing, there is a preprinted paper on which a predetermined format or the like has been printed in advance. When such preprinted paper is used, the post-print image data includes an image of a preprinted format or the like. In such post-print image data, it may be determined that the print result is defective even if the image is printed normally.

  However, in many cases, even if there is a crease or foreign matter on the paper, it can be removed after printing, and even if it is dirty, the user does not care if it is of a certain size. Also, a pre-printed format is necessary, and even if it is included, it is not desirable to determine that printing is defective. However, in the conventional print result inspection based on post-print image data, if such a paper defect paper or pre-print paper is used, it is determined that the print result is defective even if the image is printed normally. It was hard to say that the printing results were correctly inspected.

  Accordingly, an object of the present invention is to provide an image forming apparatus, a print result inspection apparatus, and a print result inspection method that can perform a print result inspection more accurately.

An image forming apparatus of the present invention includes a printing unit that prints an image on a sheet based on document image data;
An inspection unit that inspects a printing result by the printing unit, and the inspection unit reads a paper surface of a sheet before printing by the printing unit and acquires pre-printing image data; and A post-printing reading unit that reads the paper surface of the paper after printing by the printing unit to obtain post- printing image data, a storage unit that stores image data indicating the preprinted content of the paper, and a pre-printing image data Based on the data excluding the image data indicating the pre-article printing content, the paper defect acquisition means for acquiring the paper defect based on the defects in the paper in advance, and the paper defect acquired by the paper defect acquisition means is a certain amount or more If the re-feeding means for instructing printing with different paper instead of the paper, if the paper defect obtained by the paper defect acquisition means it is less than a certain amount, or the print image data By removing the pre-print image data, inspection image acquisition means for acquiring inspection image data, which is an image printed on paper by the printing unit, and the printing unit based on the inspection image data and the document image data And a pass / fail judgment means for judging pass / fail of the print result.

In another preferred aspect, the amount of paper defects is calculated according to the type and size of the defects .

Another print result inspection apparatus according to the present invention is a print result inspection apparatus for inspecting a print result by an image forming apparatus that prints an image on a sheet based on document image data, and before printing by the image forming apparatus A pre-printing reading unit that reads preprinted image data by reading the paper surface of the paper, and a postprinting reading unit that acquires post-printing image data by reading the paper surface of the paper after being printed by the image forming apparatus; Storage means for storing image data indicating the preprint contents of the paper, and paper defects based on defects in the paper in advance based on data obtained by removing the image data indicating the preprint contents from the pre-print image data the paper defect acquisition means for acquiring, if the paper defect obtained by the paper defect acquisition means is more than a certain amount, an instruction to print on a different paper instead of the paper A sheet feeding means, said if the paper defect obtained by the paper defect acquisition means is less than a certain amount, by excluding the pre-printing the image data from the print image data, the image printed on the paper by the printing unit Inspection image acquisition means for acquiring certain inspection image data; and pass / fail judgment means for judging pass / fail of the printing result by the printing unit based on the inspection image data and the original image data.

Another print result inspection method according to the present invention is a print result inspection method for inspecting a print result by an image forming apparatus that prints an image on a sheet based on document image data, before printing by the image forming apparatus. A pre-printing reading process for reading preprinted image data by reading the paper surface of the paper, and a postprinting reading process for obtaining post-printing image data by reading the paper surface of the paper after being printed by the image forming apparatus; A paper defect acquisition step of acquiring a paper defect based on a defect in the paper in advance based on data obtained by removing the image data indicating the preprinted content of the paper stored in the storage unit in advance from the pre-print image data; If paper defect obtained by the paper defect acquisition process is more than a certain amount, a re-feeding step of instructing printing in different paper instead of the paper, collected the paper defect If paper defect obtained by stroke is less than a certain amount, by excluding the pre-printing the image data from the print image data, the inspection image obtained test image data is an image printed on paper by the printing unit An acquisition step, and a pass / fail judgment step for judging pass / fail of a print result by the printing unit based on the inspection image data and the document image data.

  Here, the paper refers to all sheet-like printing objects such as printing paper, cardboard, postcards, and cloth. In addition to printers, image forming apparatuses include those that form images on paper, such as copiers, facsimiles, and digital multi-function machines that combine these functions.

  According to the present invention, since the quality of the print result is judged based on the pre-print image data and the post-print image data, it is possible to accurately inspect the print result regardless of the state of the paper before printing. Therefore, more accurate printing result inspection can be performed.

  Hereinafter, a printer 10 according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows an overall configuration diagram of the printer 10. 2 is a schematic side view of the vicinity of the pre-printing reading unit 40 in the printer 10, and FIG. 3 is a schematic side view of the vicinity of the post-printing reading unit 42. The printer 10 described below is assumed to be a relatively large high-speed printer. However, it may be applied to other image forming apparatuses such as a copying machine and a small printer by appropriately changing a part of the configuration.

  The printer 10 is controlled by a printing control unit (not shown), and prints the same image as the original image stored in the printing control unit on paper. The paper stored in the storage unit 22 is appropriately fed to the main transport path 14. The fed paper is printed by the printing unit 12 after the pre-printing reading unit 40 reads the paper surface. The printed paper is conveyed to the post-printing reading unit 42 and the paper surface is read. The inspection control unit determines whether the print result is acceptable based on the two image data obtained by the two reading units 40 and 42. Then, according to the inspection result, the sheet is conveyed to the paper discharge unit 24 or the duplex conveyance path 18. Hereinafter, the printer 10 will be described in detail.

  The storage unit 22 includes two paper supply trays for storing paper. Each paper feed tray is connected to the main transport path 14 so that paper can be supplied as appropriate.

  The printing unit 12 is roughly divided into a transfer unit 26 that forms a toner image based on document image data and transfers the toner image onto a sheet, and a fixing unit 28 that fixes the toner transferred onto the sheet. The transfer unit 26 forms an electrostatic latent image on the photoconductor by a charging unit and an exposure unit (not shown), and attaches toner to the surface of the photoconductor by electrostatic force to form a toner image. The toner image formed here is formed based on the document image. The photoconductor or the transfer roller on which the toner image is transferred from the photoconductor is provided on the main conveyance path 14, and the toner is transferred onto the paper by conveying the paper here.

  The fixing unit 28 is provided on the main conveyance path 14 downstream from the transfer unit 26. This is a method in which the sheet to which the toner is attached is pressed against the fixing roller while heating, and the toner transferred onto the sheet is thereby fixed on the sheet.

  The pre-printing reading unit 40 is provided between the storage unit 22 and the printing unit 12, and reads the paper surface of the paper before printing (see FIG. 2). This includes two reading devices 44 and 46 and a pre-reading conveyance path 48. The two reading devices 44 and 46 are a front surface reading device 44 for reading the front surface of the paper and a back surface reading device 46 for reading the back surface of the paper. These are provided opposite to each other with the pre-read conveyance path 48 interposed therebetween. Each reading device 44, 46 has a built-in lamp 52, an imaging lens 54, and a CCD sensor 56, and reads the paper surface of the paper conveyed to the pre-reading conveyance path 48. The read image data is output to the inspection control unit as image data before front surface printing and image data before back surface printing, respectively.

  The pre-reading conveyance path 48 is a conveyance path branched from the main conveyance path 14 and is a conveyance path for temporarily taking in a sheet conveyed from the storage unit 22 to the printing unit 12. The sheet 60 conveyed to the pre-read conveyance path 48 is returned to the main conveyance path 14 after the paper surface is read by the two reading devices 44 and 46.

  The post-printing reading unit 42 is provided downstream of the printing unit 12 and reads the paper surface of the printed paper (see FIG. 3). This is provided with one reading device 50 so that the surface of the printed paper (printed surface) can be read out of the conveyed paper. Since the configuration of the reading device 50 is substantially the same as that of the surface reading device 44 described above, the description thereof is omitted here. The image data acquired by the post-printing reading unit 42 is output to the inspection control unit as post-printing image data.

  The inspection control unit includes functions corresponding to inspection image acquisition means, pass / fail judgment means, defect information acquisition means, and refeeding means. The inspection control unit stores document image data in advance. In addition, pre-print image data (image data before printing on the front surface and image data before printing on the back surface) and image data after printing output from the two reading units 40 and 42 are also stored. The inspection control unit calculates inspection image data that is an image printed on a sheet by the printing unit 12 based on the pre-print image data and the post-print image data. Then, the quality of the print result is judged by comparing and comparing the obtained inspection image data and the original image data. The determination result obtained here is output to the printing control unit.

  The inspection control unit is information on defects in the paper before printing, for example, dirt, foreign matter, paper breakage, etc., based on the pre-printing image data when the pre-printing image data is input. Defect information is detected. If the defect of the sheet is equal to or greater than a predetermined value, a print instruction for another sheet is output to the printing control unit.

  The paper discharge unit 24 includes a normal paper discharge tray 34 that discharges paper on which image formation has been completed normally, and an abnormal paper discharge tray that discharges paper that has been determined to have poor printing results or paper that has been determined to have many defects. 36.

  The main transport path 14 is a transport path for transporting paper in the forward direction from the storage unit 22 toward the paper discharge unit 24. Each part of the main transport path 14 is provided with a plurality of transport rollers 15, and the paper is transported by driving the transport rollers 15.

  The most downstream of the main conveyance path 14 is branched into a discharge conveyance path 20 and a double-side conveyance path 18. The paper discharge conveyance path 20 is connected to the paper discharge trays 34 and 36, and can guide the paper to the paper discharge trays 34 and 36. The double-sided conveyance path 18 turns the paper over and leads it to the main conveyance path 14, and is used for duplex printing.

  A switch provided at the branch point of each transport path determines whether the paper transported along the main transport path 14 is led to the normal paper discharge tray 34, the abnormal paper discharge tray 36, or the double-side transport path 18. (Not shown). This switch is controlled by the printing control unit.

  Next, the flow of image formation in the printer 10 will be described. In the following, a case where a blank sheet, that is, a sheet on which no image is printed in advance is used will be described. When image formation is performed on paper, document image data that is an image to be printed is input to the printing control unit. The document image data is input, for example, by transmitting the document image data from another computer or the like to the printing control unit via the communication device. The input document image data is stored in the printing control unit and is output to the inspection control unit. The inspection control unit stores the document image data. Of course, the original image data may be acquired by reading a sheet on which a predetermined image is formed.

  The printing control unit develops the toner image on the photosensitive member by controlling the charging device, the exposure device, and the like based on the stored document image data. Further, the conveyance roller 15 is driven to feed the sheet from the storage unit 22 to the main conveyance path 14.

  The supplied paper is first read by the pre-printing reading unit 40 (see FIG. 2). That is, the sheet is conveyed from the main conveyance path 14 to the pre-read conveyance path 48, and the front and back surfaces thereof are read by the front surface reading device 44 and the back surface reading device 46. The read image data is output to the inspection control unit as image data before front surface printing and image data before back surface printing, respectively.

  Based on the two pre-print image data obtained, the inspection control unit detects paper defects, such as dirt and foreign matter attached to the paper, paper breaks, etc., and calculates the type and size of the defect. To do. Further, a defect level indicating the degree of the defect is determined according to the calculated type and size of the defect. Then, the determined defect level is compared with a predetermined reference level. If the defect level is larger than the reference level, the inspection control unit determines that it is necessary to refeed the sheet, The instruction is output to the printing control unit.

  Upon receiving the re-feed instruction, the printing control unit drives the conveyance roller 15 and the switch to transfer the sheet currently being conveyed, that is, the sheet from which the pre-print image data is generated. It is conveyed to the abnormal paper discharge tray 36. At this time, printing processing in the printing unit 12 in the middle of conveyance and paper surface reading in the post-printing reading unit 42 are not performed, and the sheet is conveyed to the abnormal paper discharge tray 36 as it is. Then, instead of the discharged paper, another paper is fed from the storage unit 22 to the main transport path 14.

  In this way, by reading the paper surface of the paper before printing, it is possible to know the presence or absence of paper defects such as dirt on the paper and the extent thereof. Then, when the sheet defect is equal to or greater than a certain level, the sheet is discharged and another sheet is newly fed, thereby preventing unnecessary printing processing. That is, when there are many printing defects such as stains on the paper used for printing, even if printing can be performed normally, the final output product (paper) has many printing defects such as stains. . Such a result often does not satisfy the user's request and is usually subjected to processing such as reprinting. However, in the present embodiment, a defect in the sheet is detected in advance before the printing process, and another sheet is used in a certain case, so that a wasteful printing process can be prevented.

  On the other hand, when the defect level is smaller than the reference level, the sheet is conveyed to the printing unit 12 as it is. In the printing unit 12, the toner image is transferred by the transfer unit 26 and the toner is fixed by the fixing unit 28. As a result, image printing based on the document image data is performed on the paper.

  The paper 60 that has passed the printing unit 12 is conveyed to the reading unit 42 after printing. Then, the printing surface is read by the reading device 50 (see FIG. 3). The post-printing reading unit 42 outputs the acquired image data as post-printing image data to the inspection control unit.

  The inspection control unit acquires inspection image data that is an image printed on a sheet by the printing unit 12 based on the pre-print image data and the post-print image data output from the two reading units 40 and 42. In other words, the post-print image data may include an image caused by dirt or foreign matter previously attached to the paper in addition to the image printed by the printing unit 12. Therefore, an image caused by dirt or foreign matter adhering to the paper in advance is specified from the pre-print image data, and these images are removed from the post-print image data. Thereby, only the image actually printed by the printing unit 12 can be extracted as inspection image data. When extracting the inspection image data, it is determined whether the printing surface is the front surface or the back surface of the paper, and based on the determination, either the image data before the front surface printing or the image data before the back surface printing is selected. Is used as pre-print image data.

  Once the inspection image data is extracted, the inspection image data and the document image data are then compared and collated. As a result of comparison and collation, when the difference amount between the two images is large, it is determined that the printing result is defective, and when the difference amount is small, it is determined that the printing result is normal.

  At this time, the inspection image data excludes images based on paper defects such as dirt attached to the paper in advance. Therefore, it is possible to accurately evaluate the printing result by the printing unit 12, and it is possible to perform a more accurate printing result inspection.

  The inspection result by the inspection control unit is output to the printing control unit. The printing control unit conveys the sheet to the duplex conveyance path 18 or the discharge conveyance path 20 according to the inspection result. That is, when it is determined that the printing result is normal, the printing paper is conveyed to the double-sided conveyance path 18 or the normal paper discharge tray 34. On the other hand, if it is determined that the printing result is defective, the paper is transported to the abnormal paper discharge tray 36 and a new paper is fed to the main transport path 14. Then, the defect inspection of the paper, the printing process, the printing result inspection, and the like are performed again.

  As described above, according to the present embodiment, it is possible to inspect the print result more accurately by acquiring the pre-print image data obtained by reading the pre-print paper. Further, it is possible to prevent useless printing processing by detecting a paper defect based on the pre-printing image data and instructing printing processing on another paper when the paper defect is large. Furthermore, by acquiring the pre-print image data for both the front and back sides of the paper, even when performing back side printing, it is possible to accurately inspect the printing results and prevent wasteful printing processing.

  In the above description, the case of using a blank sheet is described. However, a preprinted sheet on which a predetermined format or the like is printed in advance may be used. Even when pre-printed paper is used, the pre-print contents are included in the post-print image data, and accurate print result inspection is difficult. Therefore, the paper surface of the paper is read in advance, and the obtained pre-print image data is removed from the post-print image data obtained after printing to obtain inspection image data. An accurate print result inspection can be performed by performing the print result inspection based on the inspection image data. In this case, the paper defect is not calculated and the paper is not fed again when the paper defect is excessive. This is because it is difficult to distinguish between preprinted contents and paper defects. Of course, if the pre-printed content is stored in the inspection control unit before reading the pre-printing paper, the paper defect may be calculated. In that case, only the print defect can be extracted by removing the stored pre-print contents from the pre-print image data.

  In the above description, the pre-printing reading unit 40 includes two reading devices, but only a single reading device may be used.

  The pre-printing reading unit 40 is provided downstream from the position where the paper is re-conveyed to the main conveyance path 14 by the double-side conveyance path 18, and the image data before printing on the reverse side is provided only for the paper turned upside down and re-conveyed by the double-side conveyance path 18. Should be obtained.

1 is a schematic configuration diagram of a printer according to an embodiment of the present invention. FIG. 3 is a schematic side view of the periphery of a pre-printing reading unit of the printer. FIG. 3 is a schematic side view of the vicinity of a post-printing reading unit of the printer.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 10 Printer, 12 Printing part, 14 Main conveyance path, 15 Conveyance roller, 18 Duplex conveyance path, 20 Discharge conveyance path, 22 Storage part, 24 Discharge part, 40 Pre-printing reading part, 42 Post-printing reading part , 48 Pre-read transport path, 60 sheets.

Claims (4)

A printing unit that prints an image on paper based on document image data;
Inspection means for inspecting a printing result by the printing unit;
Have
The inspection means includes
A pre-printing reading unit that reads the paper surface of the paper before printing by the printing unit and acquires pre-printing image data;
A post-printing reading unit that reads the paper surface of the paper after printing by the printing unit and acquires post-printing image data;
Storage means for storing image data indicating the preprint contents of the paper;
Based on data obtained by removing the image data indicating the pre-print content from the pre-print image data, a paper defect acquisition unit that acquires a paper defect based on a defect in the paper in advance;
A refeed unit that instructs printing on another sheet instead of the sheet when the sheet defect acquired by the sheet defect acquisition unit is a certain amount or more;
When the paper defect acquired by the paper defect acquisition means is less than a certain amount, the printing on the paper is instructed, and by removing the pre-print image data from the post-print image data obtained after the printing, Inspection image acquisition means for acquiring inspection image data which is an image printed on paper by a printing unit;
Pass / fail judgment means for judging pass / fail of a print result by the printing unit based on inspection image data and the original image data;
An image forming apparatus comprising: The image forming apparatus according to claim 1,
The amount of the sheet defect is calculated according to the type and size of the defect . A printing result inspection apparatus for inspecting a printing result by an image forming apparatus that prints an image on paper based on document image data,
A pre-printing reading unit that reads the paper surface of the paper before being printed by the image forming apparatus and acquires pre-printing image data;
A post-printing reading means for reading the paper surface of the paper after being printed by the image forming apparatus and acquiring post-printing image data;
Storage means for storing image data indicating the preprint contents of the paper;
Based on data obtained by removing the image data indicating the pre-print content from the pre-print image data, a paper defect acquisition unit that acquires a paper defect based on a defect in the paper in advance;
A refeed unit that instructs printing on another sheet instead of the sheet when the sheet defect acquired by the sheet defect acquisition unit is a certain amount or more;
When the paper defect acquired by the paper defect acquisition means is less than a certain amount, the printing on the paper is instructed, and by removing the pre-print image data from the post- print image data obtained after the printing, Inspection image acquisition means for acquiring inspection image data which is an image printed on paper by a printing unit;
Pass / fail judgment means for judging pass / fail of a print result by the printing unit based on inspection image data and the original image data;
A printing result inspection apparatus comprising: A printing result inspection method for inspecting a printing result by an image forming apparatus that prints an image on paper based on original image data,
A pre-printing reading step of obtaining a pre-printing image data by reading a paper surface of a paper before being printed by the image forming apparatus;
A post-printing reading step of obtaining a post-printing image data by reading a paper surface of the paper after being printed by the image forming apparatus;
A paper defect acquisition step for acquiring a paper defect based on a defect in the paper in advance based on the data excluding the preprinted content of the paper stored in the storage means in advance from the pre-print image data ;
A paper refeeding step for instructing printing on another paper instead of the paper when the paper defect acquired in the paper defect acquisition process is a certain amount or more;
When the paper defects acquired by the paper defect acquisition process are less than a certain amount, the printing on the paper is instructed, and by removing the pre-printing image data from the post- printing image data obtained after the printing, An inspection image acquisition step of acquiring inspection image data which is an image printed on paper by a printing unit;
A pass / fail judgment step for judging pass / fail of a printing result by the printing unit based on inspection image data and the original image data;
A printing result inspection method characterized by comprising:

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