JP4664105B2 - Molding apparatus and molding method - Google Patents

Description

  The present invention relates to a molding apparatus and a molding method for producing an integrally molded product of a skin material and a resin, and more particularly to a molding apparatus and a molding method provided with a stripper plate that projects a molded product from a mold.

2. Description of the Related Art Conventionally, in a molding apparatus such as a resin molded product, a configuration in which a stripper plate 130 for projecting a molded product is provided between a convex mold 110 and a concave mold 120 as shown in FIGS. 6 and 7 is known. .
As shown in FIG. 6, the stripper plate 130 is disposed so as to surround the convex mold 110.

When the mold is opened after molding, the stripper plate 130 moves to the concave mold 120 side, engages with the molded product formed on the convex mold 110, and takes out the molded product by protruding from the mold. is there.
By adopting the stripper plate 130, compared to a configuration in which the molded product is removed by the ejector pins, it is possible to obtain a molded product having a high appearance merchandise, with no trace of the pin on the molded product.

In a molding apparatus provided with such a stripper plate 130, vehicle interior materials such as door trims are created.
As shown in FIGS. 6 and 7, the vehicle interior material is formed between the convex mold 110 and the concave mold 120 by disposing the skin material 101 on the concave mold 120 side and clamping the convex mold 110 and the concave mold 120. It is created by injecting a resin into the cavity K and integrally molding the resin and the skin material 101.

The molded vehicle interior material is completed by winding the terminal portion 101a of the skin material 101 on the resin side and fixing the terminal portion 101a on the back side of the product.
The terminal portion 101a of the skin material 101 is sandwiched between the convex mold 110 and the concave mold 120 at the time of molding. At this time, as shown in FIG. 7, the skin material 101 is bent at the peripheral edge of the cavity of the concave mold 120. There is a problem in that folding occurs in a direction opposite to the winding direction of 101a, and the winding property when performing terminal processing is deteriorated.

  In addition, since the skin material is bent at a substantially right angle at the joint portion between the convex mold 110 and the concave mold 120, the movement of the skin material 101 is restricted when the mold is clamped during molding, and the skin material 101 becomes convex 110 during molding. When the resin is pressed or when the molten resin is injected, there is a case where a problem occurs such as stretching or tearing locally.

In order to solve the above problems, in a device for integrally molding a sheet material with resin, when a sheet material made of a material that is difficult to stretch, such as synthetic leather, is used, a molding is provided that prevents the sheet material from breaking. An apparatus has been proposed (see, for example, Patent Document 1).
JP-A-6-344377

  According to the technique of the above-mentioned Patent Document 1, the shape of the mold is such that a ridge is formed on the outer peripheral portion of the molded product, and the concave shape and the stripper plate are used to hold the sheet material terminal portion. This prevents the sheet material from being broken at the edge portion.

  According to the technique of Patent Document 1, it is possible to prevent the sheet material from being broken during molding. However, the molding apparatus described in Patent Document 1 cuts the terminal portion of the sheet material including the flange after molding, and is compatible with a molded product in which the terminal portion of the sheet material is wound on the back side of the product. Not.

An object of the present invention is to provide a molding apparatus and a molding method capable of manufacturing a molded article having a good winding property when performing terminal processing in a molding apparatus for integrally molding a skin material and a resin.
Another object of the present invention is to provide a molding apparatus and a molding method capable of producing a molded product with good appearance merchandise without causing problems such as elongation or tearing of the skin material during molding. It is in.

According to the present invention, the above-described problem is that the apparatus includes a convex mold and a concave mold that are opposed to each other, and a skin material is placed in a cavity formed between the convex mold and the concave mold, and a resin is injected. In the molding apparatus for integral molding, a stripper plate is interposed between the convex mold and the concave mold, and a taper portion is provided at a peripheral edge of the cavity of the concave mold, and the nested member attached to the stripper plate is an inclined portion corresponding to the tapered portion, and the sliding surface of said convex is formed, said surface material between said inclined portion and the tapered portion is held, is solved by.

  The molding apparatus of the present invention uses a stripper plate to protrude the molded product from the mold, and has a function of taking out the molded product from the mold without making a mark on the molded product.

  Further, in the molding apparatus of the present invention, a tapered portion is provided on the peripheral edge of the concave cavity, and the stripper plate is formed with an inclined portion corresponding to the tapered portion, so that the portion located in the cavity of the skin material, The skin material does not bend at a right angle at the boundary with the portion located outside the cavity, and is maintained in a smoothly continuous state, so that the skin material is not bent.

For this reason, when the terminal portion of the skin material is wound around the back of the molded product, the skin material does not warp in a direction different from the winding direction, and the terminal processing can be performed efficiently.
Moreover, since it becomes difficult to attach a broken line to a skin material, it becomes possible to obtain a molded article with a favorable external appearance.

The skin material is sandwiched and held by the concave tapered portion and the inclined portion of the nesting member attached to the stripper plate at the boundary between the portion located in the cavity and the portion located outside the cavity.
At this time, in the molding apparatus of the present invention, since the portion where the skin material is held is tapered, when the skin material is pushed into the convex mold by clamping and the skin material is pushed into the cavity In addition, when the molten resin is injected and filled in the cavity, the skin material is moderately displaced from the terminal side toward the cavity side, and local elongation or tearing of the skin material is prevented.

Scan tripper plate attached to the telescopic member has a sliding surface with the convex along the convex, moves to the concave side from the convex side.
Incidentally, the inclined portion and sliding surface, Ru der those formed nested members that are attached to the stripper plate.

  More specifically, the taper portion is preferably formed to be inclined in a range of 25 degrees to 65 degrees with respect to the convex and concave mold clamping directions.

  More specifically, the stripper plate includes a flat portion positioned between the convex shape and the concave shape, and the convex insertion hole provided in the flat portion, and the inclined portion is formed in the insertion hole. The shape is formed so as to protrude toward the cavity.

  Note that a fixing member for the skin material is provided outside the tapered portion of the concave shape, and the skin material is held by the fixing member.

The molding method of the present invention is a molding method for a molded product in which a skin material and a resin are integrally molded, and a concave mold having a tapered portion at the peripheral edge of the cavity, and a convex mold disposed opposite to the concave mold. And a stripper plate provided with a nesting member disposed around the convex mold and corresponding to the tapered section and formed with a sliding surface with the convex mold. A step of arranging, a step of sandwiching a skin material between the tapered portion of the concave mold and the inclined portion of the stripper plate in a state where the convex mold and the concave mold are opened, and clamping the convex mold and the concave mold And a step of introducing a molten resin into the cavity and integrally molding the skin material and the molten resin.

According to the present invention, in a molding apparatus that includes a convex mold, a concave mold, and a stripper plate, and integrally forms a skin material and a resin, a taper portion is provided on the peripheral edge of the cavity of the concave mold, and the nested member attached to the stripper plate Is formed with an inclined portion corresponding to the tapered portion.

The boundary between the part located in the cavity of the skin material and the part located outside the cavity is sandwiched and held by the peripheral edge of the concave cavity and the stripper plate.
In the molding apparatus of the present invention, as described above, a tapered portion is provided at the peripheral edge of the concave cavity, and the nesting member attached to the stripper plate is formed with an inclined portion corresponding to the tapered portion. When the skin material is held, the skin material does not bend at a right angle, and the skin material does not have a broken line, and a molded product having a good appearance can be obtained.

In addition, since the skin material is sandwiched and held between the concave taper portion and the inclined portion of the nesting member attached to the stripper plate , when the skin material is pushed into the cavity by mold clamping, It is possible to slide the skin material toward the cavity side from the surface, and to prevent local elongation and tearing of the skin material.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The members, arrangements, and the like described below are not intended to limit the present invention and can be variously modified within the scope of the gist of the present invention.

  1 to 4 relate to an embodiment of the present invention, FIG. 1 is an explanatory view of a molding apparatus, FIG. 2 is an enlarged explanatory view showing a mold opening state, and FIG. 3 is a mold clamping direction of convex and concave molds. FIG. 4 is an explanatory view showing the relationship between the inclination direction of the taper portion and the inclination angle, and FIG. 4 is an enlarged explanatory view showing the clamping state.

The molding apparatus S according to an embodiment of the present invention is used for manufacturing a vehicle interior material in which a skin material 1 and a resin J are integrally molded, such as a door trim.
The molding apparatus S includes a mold composed of a convex mold 10 and a concave mold 20 and a stripper plate 30.
As the mold, either a mold that opens in the vertical direction or a mold that opens in the left-right direction may be used.

The convex mold 10 and the concave mold 20 are provided facing each other, and a cavity K is formed between the convex mold 10 and the concave mold 20 at the time of clamping.
The convex mold 10 is a fixed mold, and the concave mold 20 is a movable mold. The concave mold 20 is configured to be movable by a drive mechanism.

  As shown in FIG. 2, the concave mold 20 is provided with a tapered portion 21. The tapered portion 21 is provided at the peripheral edge of the cavity K of the concave mold 20 and is provided so as to surround the cavity K.

The inclination angle θ of the taper portion 21 is 25 to 65 degrees, preferably 45 degrees with respect to the clamping direction of the convex mold 10 and the concave mold 20.
FIG. 3 shows the relationship between the clamping direction D ₁ of the convex mold 10 and the concave mold 20, the inclination direction D ₂ of the tapered portion 21, and the inclination angle θ. As described above, the tapered portion 21 is formed so as to be inclined in a direction in which the peripheral portion of the cavity K is expanded in the direction of expanding from the cavity K.

  The taper part 21 is provided in order to hold | maintain the skin material 1 suitably between the stripper plates 30 at the time of shaping | molding. The holding of the skin material 1 during molding will be described later together with the description of the stripper plate 30.

A pin 22 for holding the skin material 1 is provided outside the tapered portion 21 of the concave mold 20.
The pin 22 is stuck in the terminal portion 1a of the skin material 1, and holds the skin material 1 so that the skin material 1 does not shift from an appropriate position in the molding process.

  The stripper plate 30 is positioned on the concave mold 20 side when the mold is opened, moves to the convex mold 10 side together with the concave mold 20 when the mold is clamped, and is positioned around the convex mold 10 when the mold is clamped. Further, the stripper plate 30 is configured to move to the concave mold 20 side after molding and to project a molded product located on the convex mold 10. The operation of the stripper plate 30 is performed by the operation of the protruding means 31 connected to the stripper plate 30.

The stripper plate 30 includes a flat portion 34 positioned between the convex mold 10 and the concave mold 20, and the flat portion 34 includes the insertion hole 34 a of the convex mold 10.
When the stripper plate 30 operates as described above, the convex mold 10 enters and exits the insertion hole 34a.

  Since the stripper plate 30 is a mechanism for projecting the molded product as described above, the stripper plate 30 is provided so as to be in close contact with the convex mold 10 so as to be in contact with the molded product on the convex mold 10. At the time of protrusion, it is configured to move while sliding on the convex mold 10.

  Further, the stripper plate 30 not only projects the molded product but also sandwiches the skin material 1 with the concave mold 20 when molding.

FIG. 2 shows a state before mold clamping, and the convex mold 10 and the concave mold 20 are located apart from each other.
The skin material 1 is disposed on the concave mold 20 side, and the terminal portion 1 a is held by pins 22.
Further, the skin material 1 is held by being held between the concave mold 20 and the stripper plate 30.

The nesting member 35 attached to the stripper plate 30 is provided with an inclined portion 32 at a location where it comes into contact with the concave mold 20. The inclined portion 32 is formed to protrude toward the cavity K.

The inclined portion 32 of the nesting member 35 attached to the stripper plate 30 is formed at an angle corresponding to the tapered portion 21 of the concave portion 20 so that the skin material 1 can be held between the tapered portion 21 of the concave portion 20. Yes.
That is, it is formed at an inclination angle of 25 to 65 degrees, preferably 45 degrees with respect to the clamping direction of the convex mold 10 and the concave mold 20.

As shown in FIG. 2, before the mold clamping, the stripper plate 30 moves to the concave mold 20 side, and the taper portion 21 of the concave mold 20 and the inclined portion 32 of the nesting member 35 attached to the stripper plate 30. The terminal portion 1a of the skin material 1 is held.

The nesting member 35 attached to the stripper plate 30 has a sliding surface 33 with the convex mold 10 and moves along the convex mold 10 from the convex mold 10 side to the concave mold 20 side. Thus, the stripper plate 30 of this example is disposed in close contact with the convex mold 10 so as to be slidable. Therefore, as shown in FIG. 4, when the convex mold 10 and the concave mold 20 are clamped, the injected resin is prevented from entering the portion other than the cavity K in the step of injecting the molten resin into the cavity K. .

In this example, the inclined portion 32 and the sliding surface 33 of the stripper plate 30 are provided in a nested member 35 attached to the stripper plate 30 as a separate member.
The nesting member 35 is attached to the stripper plate 30 with bolts or the like.

  In this way, by using the nesting member 35, if the nesting member 35 is attached to the conventional stripper plate, the configuration of the present invention can be realized without taking the cost and labor of replacing the equipment. It becomes.

In this example, the mounting recess of the nesting member 35 is provided in the peripheral portion of the insertion hole 34a of the stripper plate 30, and the nesting member 35 is fitted and disposed in the mounting recess. Alternatively, a configuration in which the nesting member 35 is attached to the upper surface of the flat portion 34 may be adopted .

In the molding apparatus S of the present example, the skin material 1 is held by the tapered portion 21 of the concave mold 20 and the inclined portion 32 of the nesting member 35 attached to the stripper plate 30 , so Since the skin material 1 is held in a smoothly continuous state at the boundary between the portion located and the portion located outside the cavity K, the skin material 1 is not bent.

Here, the manufacturing process of the molded product in the molding apparatus S of the present invention will be described.
First, the skin material 1 is disposed between the convex mold 10, the concave mold 20, and the stripper plate 30. Next, in a state where the concave mold 20 and the convex mold 10 are opened, the skin material 1 is sandwiched between the tapered portion 21 of the concave mold 20 and the inclined portion 32 of the nesting member 35 attached to the stripper plate 30.

When the skin material 1 is held at an appropriate position, the convex mold 10 and the concave mold 20 are clamped and the molten resin J is injected into the cavity K as shown in FIG.
That is, a predetermined amount of the molten resin J required for molding the vehicle interior part is injected from the resin injection gate provided in the convex mold 20 and disposed in the cavity K in a molten state.

  While maintaining the mold clamping state, cooling to cure the molten resin J is performed, and the skin material 1 and the resin J are integrated to form a molded product in which the skin material 1 and the resin J are integrated. The

  After the molding, the terminal portion 1a of the skin material 1 is wound and processed on the back side of the molded product, but according to the molding apparatus S of this example, the terminal portion 1a of the skin material 1 does not have a broken line, and the winding direction Since the skin material 1 is not folded in the opposite direction, the terminal treatment of the skin material 1 can be performed smoothly during the terminal treatment after molding.

  Further, when the skin material 1 is held between the convex mold 10, the stripper plate 30 and the concave mold 20, the portion where the skin material 1 is held is tapered. When the skin material 1 is pushed into the cavity K by being pushed by the mold 10, or when the molten resin J is injected and filled into the cavity K, the end portion 1a is directed toward the cavity K. It is prevented that the skin material 1 slips moderately and the skin material 1 is not forced locally. Thereby, the local elongation and tearing of the skin 1 are prevented.

FIG. 5 is an explanatory view showing another embodiment. In this embodiment, the same members as those in the above embodiment are denoted by the same reference numerals, and the description thereof is omitted.
The concave mold 20 of this embodiment is composed of an electroformed shell 23 and a mold body 24.

On the back surface of the electroformed shell 23, a threaded nut 41 having a screw provided in a central hole is provided by being partially inserted by welding or re-electroforming.
A through hole 45 is provided at a predetermined location of the mold body 24, and the nut 41 and a bolt 42 connected to the nut 41 are located in the through hole 45.

A washer 43 and a sleeve 44 are interposed between the nut 41 and the head of the bolt 42. When assembling the electroformed shell 23 and the mold body 24, the tip of the bolt 42 is screwed into the nut 41 and tightened. The head of the bolt 42 is pressed and held around the periphery of the opening of the through-hole 45, and the electroformed shell 23 is pulled by tightening the bolt 42, and the electroformed shell 23 is attracted and fixed to the mold body 24 side. Is done.
In addition, in this example, the fixing by the nut 41 and the bolt 42 from the back surface side is performed on the right side of FIG. 5, but may be performed on the left side as well. Or you may carry out in the center part. Furthermore, you may carry out in several places. Since the fixing by the nut 41 and the bolt 42 does not affect the molding surface, it can be appropriately performed at a predetermined location according to the mold shape or the like.

At other portions of the electroformed shell 23, the electroformed shell 23 is attached from the surface side with a flat screw B.
The electroformed shell 23 and the mold body 24 are provided with a tapered portion 21. The tapered portion 21 is provided so as to surround the cavity K, and the inclination angle θ is formed to be 25 to 65 degrees, preferably 45 degrees with respect to the clamping direction of the convex mold 10 and the concave mold 20. Has been.

Also in the molding apparatus S having the above-described configuration, the stripper plate 30 having the nesting member 35 in which the inclined portion 32 and the sliding surface 33 are formed is provided, and the stripper plate 30 holds and molds the skin material 1. Extrude the product.
About the holding | maintenance of the skin material 1, it carries out similarly to the said Example.
Thereby, also in a present Example, it becomes possible to prevent the local elongation and tear of the skin material 1 at the time of shaping | molding, without making a broken line in the terminal part 1a of the skin material 1. FIG.

It is explanatory drawing of the shaping | molding apparatus which concerns on the Example of this invention. It is an enlarged explanatory view showing a mold open state of a convex type and a concave type. It is explanatory drawing which shows the relationship between the clamping direction of a convex type and a concave type, the inclination direction of a taper part, and an inclination angle. It is expansion explanatory drawing which shows the mold clamping state of a convex type and a concave type. It is explanatory drawing which shows another Example. It is explanatory drawing which shows a prior art example. It is explanatory drawing which shows a prior art example.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Skin material 1a Terminal part 10 Convex type 20 Concave type 21 Tapered part 22 Pin 23 Electroformed shell 24 Mold body 30 Stripper plate 31 Extruding means 32 Inclined part 33 Sliding surface 34 Plane part 34a Insertion hole 35 Nesting member D ₁ Convex type And concave mold clamping direction D ₂ Inclination direction of tapered portion 21 J Resin K Cavity θ Inclination angle

Claims (5)

In a molding apparatus comprising a convex mold and a concave mold facing each other, injecting a resin by placing a skin material in a cavity formed between the convex mold and the concave mold, and integrally molding the skin material on the resin,
A stripper plate is interposed between the convex mold and the concave mold,
A taper portion is provided at the peripheral edge of the concave cavity,
An inclined portion is nested member that is attached to the stripper plate corresponding to the tapered portion, the sliding surface between the convex is formed, the skin material between the inclined portion and the tapered portion A molding apparatus characterized by being held.   2. The molding apparatus according to claim 1, wherein the tapered portion is formed to be inclined in a range of 25 degrees to 65 degrees with respect to the convex and concave mold clamping directions.   The stripper plate includes a flat portion positioned between the convex mold and the concave mold, and the convex insertion hole provided in the flat section, and the inclined portion protrudes toward the cavity in the insertion hole. The molding apparatus according to claim 1, wherein the molding apparatus is formed.   The molding apparatus according to claim 1, wherein a fixing member for the skin material is provided outside the tapered portion of the concave mold. In the molding method of the molded product in which the skin material and the resin are integrally molded,
A concave mold provided with a taper at the peripheral edge of the cavity; a convex mold disposed opposite the concave mold; an inclined section disposed around the convex mold and corresponding to the taper section; and the convex mold A step of disposing the skin material between a stripper plate provided with a nesting member formed with a sliding surface with
A step of sandwiching a skin material with the tapered portion of the concave shape and the inclined portion of the stripper plate in a state where the convex shape and the concave shape are opened; and
Clamping the convex mold and the concave mold;
And a step of introducing a molten resin into the cavity and integrally molding the skin material and the molten resin.

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