JP4645766B2 - Frameless molding machine - Google Patents

Frameless molding machine Download PDF

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Publication number
JP4645766B2
JP4645766B2 JP2009535515A JP2009535515A JP4645766B2 JP 4645766 B2 JP4645766 B2 JP 4645766B2 JP 2009535515 A JP2009535515 A JP 2009535515A JP 2009535515 A JP2009535515 A JP 2009535515A JP 4645766 B2 JP4645766 B2 JP 4645766B2
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frame
casting frame
squeeze member
casting
match plate
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JP2010525948A (en
Inventor
実 平田
貴之 小宮山
英彦 大矢
酒井  毅
功一 坂口
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Sintokogio Ltd
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Sintokogio Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C11/00Moulding machines characterised by the relative arrangement of the parts of same
    • B22C11/10Moulding machines characterised by the relative arrangement of the parts of same with one or more flasks forming part of the machine, from which only the sand moulds made by compacting are removed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C17/00Moulding machines characterised by the mechanism for separating the pattern from the mould or for turning over the flask or the pattern plate
    • B22C17/06Moulding machines using stripping plates; Stripping plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C21/00Flasks; Accessories therefor
    • B22C21/02Sectional flasks, i.e. with divided, articulated, or interchangeable side sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C7/00Patterns; Manufacture thereof so far as not provided for in other classes
    • B22C7/04Pattern plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/10Cores; Manufacture or installation of cores
    • B22C9/108Installation of cores

Abstract

The disclosed invention provides a molding machine that defines upper and lower molding spaces while cope and drag flasks 12,13 and a match plate 11 clamped therebetween are rotated from a horizontal position to a vertical position, and that readily places a core into a lower mold within the drag flask. An upper squeeze member 14 is insertable into the cope flask 12 with its pressure-applying plane being opposed to the upper face of the match plate 11. The pressure-applying plane defines an upper molding space together with the upper face of the match plate 11 and the cope flask 12. A pivoting frame 23 supports the cope and drag flasks 12,13, a match plate 11 clamped therebetween, and the upper squeeze member 14, such that they rotate in unison between a horizontal position, in which the pressure-applying plane of the upper squeeze member 14 is oriented vertically downward, to a vertical position in which the pressure-applying plane is oriented horizontally. A fixed, vertical, filling frame abuts the drag flask 13 when the flasks 12, 13 and the match plate 11 that is clamped therebetween are in the vertical position. A lower squeeze member 16 has a pressure-applying plane that is oriented horizontally, and is insertable into the filling frame and the abutting drag flask 13. The pressure-applying plane of the lower squeeze member 16 defines a lower molding space together with the lower face of the match plate 11, the drag flask 13, and the filling frame 15. To place a core into a lower mold within the drag flask, the drag flask 13 is laterally moved from a position that is immediately beneath the cope flask 12 such that an open working space is provided.

Description

本発明は造型機に関し、特に無枠上鋳型と無枠下鋳型とを同時に造型する造型機に関する。   The present invention relates to a molding machine, and more particularly to a molding machine that simultaneously molds a frameless upper mold and a frameless lower mold.

無枠造型法においては、公知の無枠造型機を用いて作業効率の改善を図る試みがなされている。例えば日本国特開平04[1992] −66245号公報に開示されたものでは、公知の無枠造型機に対して、新たなパターンプレートを、手作業ではなく、機械的且つ自動的に交換させる交換機構を付加している。   In the frameless molding method, an attempt is made to improve work efficiency using a known frameless molding machine. For example, in the one disclosed in Japanese Patent Laid-Open No. 04 [1992] -66245, a new pattern plate is exchanged mechanically and automatically with respect to a known frameless molding machine instead of manually. A mechanism is added.

しかしながら、その開示事項で採用された無枠造型機は、同公報にも「造型機本体10は、所謂無枠式鋳型の造型に際して用いられている公知の構造のもの」と記載されているように、手作業でパターンプレート交換をなす従来の無枠造型法でも用いられている公知の無枠造型機である。従って無枠造型機で一対の造型空間を形成する工程については、手作業でパターンプレート交換をなす従来法と同様である。即ち、先ず造型機の側方において、両面に模型を有するパターンプレートを上鋳枠と下鋳枠との間に水平姿勢で挟持させた後、これらを一体的に造型機の鋳物砂充填機構の下方へ回動移動させて垂直姿勢にさせる。このパターンプレートを垂直姿勢で挟持している一対の鋳枠内へ、一対の対向するスクイズヘッドを水平方向から挿入することにより、一対の造型空間が規定される。従って従来の無枠造型機では、一対の造型空間を形成する工程は、パターンプレートを挟持した上鋳枠及び下鋳枠が垂直姿勢になるまで開始することができない。これに起因して造型機における造型作業は依然として時間を要するので、鋳型の生産効率が劣る。   However, the frameless molding machine employed in the disclosed matter is described in the publication as “the molding machine body 10 has a known structure used for molding a so-called frameless mold”. Furthermore, it is a known frameless molding machine that is also used in the conventional frameless molding method in which the pattern plate is exchanged manually. Therefore, the process of forming a pair of molding spaces with a frameless molding machine is the same as the conventional method in which pattern plates are exchanged manually. That is, first, on the side of the molding machine, a pattern plate having models on both sides is sandwiched between the upper casting frame and the lower casting frame in a horizontal posture, and then these are integrated with the molding sand filling mechanism of the molding machine. Rotate downward to make it vertical. A pair of molding spaces is defined by inserting a pair of opposing squeeze heads from a horizontal direction into a pair of casting frames holding the pattern plate in a vertical posture. Therefore, in the conventional frameless molding machine, the process of forming a pair of molding spaces cannot be started until the upper and lower casting frames sandwiching the pattern plate are in a vertical posture. Due to this, the molding work in the molding machine still takes time, so that the mold production efficiency is inferior.

無枠造型機で造型される最終的な鋳型は、積重された上鋳型及び下鋳型である。この鋳型の積重に先立って、下鋳枠内に造型された鋳型内に、しばしば手作業で中子を配置することがある。ところが上述の従来の無枠造型機において、下鋳枠内に造型された下鋳型内に中子を配置しようとする際には、その直上に位置する上鋳枠が作業員の妨げとなり、中子の配置が容易でない。このことも無枠造型機の生産効率を悪化させる要因である。   The final molds formed by the frameless molding machine are the stacked upper mold and lower mold. Prior to the stacking of the molds, the core is often manually placed in a mold formed in the lower casting frame. However, in the above-described conventional frameless molding machine, when trying to place the core in the lower mold formed in the lower casting frame, the upper casting frame located immediately above it interferes with the worker, Child placement is not easy. This is also a factor that deteriorates the production efficiency of frameless molding machines.

従って本発明の目的は、無枠鋳型の造型に要する時間を短縮して、生産効率を高めることが可能な無枠造型機を提供することにある。   Accordingly, an object of the present invention is to provide a frameless molding machine capable of shortening the time required for molding a frameless mold and improving the production efficiency.

更に、このような無枠造型機において、下鋳枠内に造型された下鋳型へ中子の配置が必要な場合には、その配置作業を容易にすることも本発明の目的の一部である。但し、本発明の無枠造型機において、造型された下鋳型へ中子を配置することは必須ではない。   Further, in such a frameless molding machine, when it is necessary to arrange the core in the lower mold formed in the lower casting frame, facilitating the arrangement work is also part of the object of the present invention. is there. However, in the frameless molding machine of the present invention, it is not essential to place the core in the molded lower mold.

本発明は一対の無枠鋳型を造型する造型機を与える。この造型機は、上鋳枠、下鋳枠、及び交換可能なマッチプレートとを含んでなり、そのマッチプレートの上面及び下面にパターンが形成されている鋳枠アセンブリと、;鋳枠アセンブリの上鋳枠及び下鋳枠がマッチプレートを挟持及び解放するように、上鋳枠及び下鋳枠をマッチプレートに対して相対移動させる手段と、;加圧面を有する上部スクイズ部材であり、この上部スクイズ部材は、その加圧面が前記マッチプレートの上面に対向するように、鋳枠アセンブリの上鋳枠内に挿入可能であると共に、その加圧面が鋳枠アセンブリのマッチプレート上面及び上鋳枠と共に上部造型空間を規定する上部スクイズ部材と、;上部スクイズ部材の加圧面が垂直方向下方に向き付けられるべき水平姿勢と、その加圧面が水平方向に向き付けられるべき垂直姿勢との間で、鋳枠アセンブリ及び上部スクイズ部材を一体的に回動可能に支持する支持手段と、;鋳枠アセンブリが垂直姿勢にあるときに、下鋳枠に対して垂直姿勢で当接するように配置された盛枠と、;水平方向に向き付けられた加圧面を有する下部スクイズ部材であり、この下部スクイズ部材は盛枠内に挿入可能であると共に、鋳枠アセンブリが垂直姿勢にあるときは、その加圧面が前記マッチプレートの下面に対向するように、盛枠を通じて下鋳枠内に挿入可能であり、且つその加圧面が前記マッチプレート下面、下鋳枠、及び盛枠と共に下部造型空間を規定する下部スクイズ部材と、;上鋳枠内へ挿入された上部スクイズ部材の加圧面が、上部造型空間内に充填された鋳物砂をスクイズするように、上部スクイズ部材をマッチプレートの上面へ向けて駆動させる上部アクチュエータと、;下鋳枠に挿入された下部スクイズ部材の加圧面が、下部造型空間内に充填された鋳物砂をスクイズするように、下部スクイズ部材をマッチプレートの下面へ向けて駆動させる下部アクチュエータと、;水平姿勢にある上鋳枠と下鋳枠との間に前記マッチプレートを挿脱させるように、マッチプレートを搬送する搬送機構と、;水平姿勢にある上鋳枠と下鋳枠との間からマッチプレートが搬出された後、下鋳枠を上鋳枠に対して造型機の側方へ移動させる移動手段とを備える。   The present invention provides a molding machine for forming a pair of frameless molds. The molding machine includes an upper casting frame, a lower casting frame, and a replaceable match plate, and a pattern assembly formed on the upper and lower surfaces of the match plate; Means for moving the upper casting frame and the lower casting frame relative to the match plate such that the casting frame and the lower casting frame sandwich and release the match plate; and an upper squeeze member having a pressure surface, the upper squeeze The member can be inserted into the upper casting frame of the casting frame assembly such that the pressing surface faces the upper surface of the match plate, and the pressing surface is upper together with the upper and upper matching plates of the casting frame assembly. An upper squeeze member that defines a molding space; a horizontal posture in which the pressure surface of the upper squeeze member should be directed vertically downward; and the pressure surface is directed in the horizontal direction A support means for pivotally supporting the casting frame assembly and the upper squeeze member integrally with each other between the vertical posture and the vertical posture with respect to the lower casting frame when the casting frame assembly is in the vertical posture; A lower squeeze member having a fill frame arranged to abut; and a pressing surface oriented horizontally; the lower squeeze member can be inserted into the fill frame and the casting frame assembly is in a vertical position The pressurization surface can be inserted into the lower casting frame through the filling frame so that the pressing surface faces the lower surface of the match plate, and the pressing surface is the lower surface of the match plate, the lower casting frame, and the filling frame. And a lower squeeze member that defines the lower molding space; and the upper squeeze member is sized so that the pressing surface of the upper squeeze member inserted into the upper casting frame squeezes the foundry sand filled in the upper molding space. An upper actuator that drives the upper squeeze plate toward the upper surface; and a pressure plate of the lower squeeze member inserted into the lower casting frame squeezes the foundry sand filled in the lower molding space to match the lower squeeze member to the match plate A lower actuator that is driven toward the lower surface of the sheet; a transport mechanism that transports the match plate so that the match plate is inserted and removed between the upper and lower casting frames in a horizontal position; After the match plate is unloaded from between a certain upper casting frame and lower casting frame, a moving means for moving the lower casting frame to the side of the molding machine with respect to the upper casting frame is provided.

この場合、水平姿勢から垂直姿勢への回動期間中に、下部スクイズ部材の盛枠内への挿入が開始されると共に、盛枠が下鋳枠に前記当接したときには、下部スクイズ部材が盛枠を介して下鋳枠内へ挿入されて、下部スクイズ部材の加圧面、前記マッチプレートの下面、及び下鋳枠により下部造型空間を規定する。   In this case, the insertion of the lower squeeze member into the filling frame is started during the rotation period from the horizontal posture to the vertical posture, and when the filling frame comes into contact with the lower casting frame, the lower squeeze member is raised. The lower molding space is defined by the pressure surface of the lower squeeze member, the lower surface of the match plate, and the lower casting frame.

上部及び下部アクチュエータは、油圧シリンダとしてもよく、又は電動シリンダ若しくはサーボシリンダとしてもよい。   The upper and lower actuators may be hydraulic cylinders, or electric cylinders or servo cylinders.

上鋳枠及び下鋳枠は、それらの側壁に砂供給孔を有すると共に、規定された上部及び下部造型空間内へ前記供給孔を通じて鋳物砂を空気を用いて導入する鋳物砂導入手段を更に備えてもよい。その鋳物砂導入手段は、圧縮空気の噴射により鋳物砂を流動化する流動化機構を有してもよい。   The upper casting frame and the lower casting frame have sand supply holes on their side walls, and further include foundry sand introducing means for introducing the casting sand into the upper and lower molding spaces through the supply holes using air. May be. The foundry sand introduction means may have a fluidizing mechanism for fluidizing the foundry sand by jetting compressed air.

造型機は、造型された一対の鋳型を上鋳枠及び下鋳枠から抜き出す枠抜機構を更に備えてもよい。好ましくは、この枠抜機構は、造型された一対の鋳型を包含して積重状態にある上鋳枠及び下鋳枠から鋳型を押し出す押出し手段を有する。   The molding machine may further include a frame extraction mechanism for extracting the pair of molded molds from the upper casting frame and the lower casting frame. Preferably, the frame punching mechanism includes an extruding means for extruding the mold from the upper and lower casting frames which include a pair of molded molds and are in a stacked state.

上述したもの及びその他の本発明の特徴と目的は添付図面を参照する以下の説明から一層明らかになる。   The above and other features and objects of the present invention will become more apparent from the following description with reference to the accompanying drawings.

図1は本発明による造型機の一実施例の正面図である。FIG. 1 is a front view of an embodiment of a molding machine according to the present invention. 図2は図1の造型機を一部破断して示す正面図である。FIG. 2 is a front view of the molding machine shown in FIG. 図3は図1の造型機の右側面図である。FIG. 3 is a right side view of the molding machine of FIG. 図4は図1の造型機に形成される一対の造型空間及びそれに関連する要素を示す上面図である。4 is a top view showing a pair of molding spaces formed in the molding machine of FIG. 1 and elements related thereto. 図5は図1の造型機に形成される一対の造型空間及びそれに関連する要素を一部破断して示す正面図である。FIG. 5 is a front view showing a pair of molding spaces formed in the molding machine of FIG. 1 and elements related thereto partially cut away. 図6(A)及び(B)は図1の造型機により一対の造型空間を規定する工程を示す連続的な図である。6 (A) and 6 (B) are continuous views showing a process of defining a pair of molding spaces by the molding machine of FIG. 図7(A)及び(B)は図1の造型機による造型空間内への鋳物砂の充填、及びそのスクイズの工程を示す連続的な図である。7 (A) and 7 (B) are continuous views showing a process of filling molding sand into the molding space and squeezing the molding space by the molding machine of FIG. 図8(A)及び(B)は図1の造型機により一対の鋳枠からマッチプレートを分離する工程を示す連続的な図である。8A and 8B are continuous views showing a process of separating the match plate from the pair of casting frames by the molding machine of FIG. 図9(A)及び(B)は図1の造型機からマッチプレートが搬出された状態、及び下鋳枠内の鋳型へ中子を配置する工程を示す連続的な図である。FIGS. 9A and 9B are continuous views showing a state in which the match plate is unloaded from the molding machine of FIG. 1 and a step of arranging the core in the mold in the lower casting frame.

好ましい実施例の説明DESCRIPTION OF PREFERRED EMBODIMENTS

図1乃至図4は本発明に係る無枠造型機の一実施例を示す。全体的に無枠造型機は、その機台20上に配置された造型機本体1と、この本体1の上鋳枠12と下鋳枠13との間に対して交換可能なマッチプレート11(図2)を搬入及び搬出させる搬送機構2(図3)とを備えている。上鋳枠12及び下鋳枠13は、それぞれ側壁に砂導入口を有している。マッチプレート11の上面及び下面にはそれぞれパターンが形成されている。上鋳枠12及び下鋳枠13と、これら上鋳枠12と下鋳枠13との間に挟持されるマッチプレート11とから鋳枠アセンブリが構成される。
図示の実施例における造型機は、本体1で造型された上鋳型及び下鋳型を上鋳枠12及び下鋳枠13から抜き出す枠抜機構3を更に備えている。
1 to 4 show an embodiment of a frameless molding machine according to the present invention. As a whole, the frameless molding machine includes a molding machine main body 1 arranged on the machine base 20 and a match plate 11 exchangeable between the upper casting frame 12 and the lower casting frame 13 of the main body 1 ( 2) and a transport mechanism 2 (FIG. 3) for carrying in and out. The upper casting frame 12 and the lower casting frame 13 each have a sand inlet on the side wall. A pattern is formed on each of the upper and lower surfaces of the match plate 11. A cast frame assembly is constituted by the upper cast frame 12 and the lower cast frame 13 and the match plate 11 sandwiched between the upper cast frame 12 and the lower cast frame 13.
The molding machine in the illustrated embodiment further includes a frame extraction mechanism 3 for extracting the upper mold and the lower mold formed by the main body 1 from the upper casting frame 12 and the lower casting frame 13.

1.造型機本体
本発明に係る造型機について先ずその本体1を説明する。本体1は、特に図2に示すように、上述の鋳枠アセンブリ(即ち、上鋳枠12及び下鋳枠13と、これら上鋳枠12と下鋳枠13との間に狭持される交換可能なマッチプレート11)を含んでいる。本体1は更に、鋳枠アセンブリのマッチプレート11の上面に対向して上鋳枠12内に挿入可能な上部スクイズ部材14と、垂直姿勢で機台20に固定された盛枠15と、この盛枠15に挿入可能なように、加圧面を水平方向に向き付けて配置した下部スクイズ部材16とを含んでいる。
1. Molding machine main body First, the main body 1 of the molding machine according to the present invention will be described. As shown in FIG. 2 in particular, the main body 1 is replaced by the above-described cast frame assembly (that is, the upper cast frame 12 and the lower cast frame 13, and the exchange between the upper cast frame 12 and the lower cast frame 13). Possible match plates 11) are included. The main body 1 further includes an upper squeeze member 14 that can be inserted into the upper casting frame 12 so as to face the upper surface of the match plate 11 of the casting frame assembly, a filling frame 15 fixed to the machine base 20 in a vertical posture, and this filling. The lower squeeze member 16 is disposed so that the pressing surface is oriented in the horizontal direction so that it can be inserted into the frame 15.

図2は本体1の初期状態を示しており、この状態では、マッチプレート11、上鋳枠12、下鋳枠13、及び上部スクイズ部材14は水平姿勢にあり、上部スクイズ部材14の加圧面は垂直下方に向き付けられている。これらマッチプレート11、上鋳枠12、下鋳枠13、及び上部スクイズ部材14は後述のように一体的に垂直姿勢へ回動可能である。   FIG. 2 shows an initial state of the main body 1. In this state, the match plate 11, the upper casting frame 12, the lower casting frame 13, and the upper squeeze member 14 are in a horizontal posture, and the pressing surface of the upper squeeze member 14 is It is oriented vertically downward. The match plate 11, the upper casting frame 12, the lower casting frame 13, and the upper squeeze member 14 can be integrally rotated to a vertical posture as described later.

一方、盛枠15及び下部スクイズ部材16は回動せず、その向きは水平方向に固定されている。盛枠15は、マッチプレート11を挟持した上鋳枠12及び下鋳枠13が回動を完了した垂直姿勢にあるときに、下鋳枠13に当接する位置に固定されている。下部スクイズ部材16は、盛枠15を介して、垂直姿勢の下鋳枠13内にも挿入可能である。   On the other hand, the filling frame 15 and the lower squeeze member 16 do not rotate, and their directions are fixed in the horizontal direction. The prime frame 15 is fixed at a position where it contacts the lower casting frame 13 when the upper casting frame 12 and the lower casting frame 13 sandwiching the match plate 11 are in a vertical posture in which the rotation is completed. The lower squeeze member 16 can be inserted into the lower casting frame 13 in a vertical posture via the filling frame 15.

本体1の上部中央に配置された鋳物砂充填機構17は、その下方に形成されるべき一対の造型空間へ鋳物砂を充填する(図1及び図2では、造型空間は未だ形成されていない)。   The foundry sand filling mechanism 17 disposed in the upper center of the main body 1 fills the pair of molding spaces to be formed below (see FIGS. 1 and 2, the molding space is not yet formed). .

特に図4及び図5に明らかなように、鋳物砂充填機構17の下方近傍には、上部スクイズ部材14及び下部スクイズ部材16をそれぞれ作動する一対の横向きの上部アクチュエータ18と、一本の横向きの下部アクチュエータ19とを対向して配置してある。これら上部及び下部アクチュエータ18及19は、本実施例では油圧シリンダであるが、電動シリンダ若しくはサーボシリンダとしてもよい。
図1及び図2に示すように、機台20の上方右側に配置された回転軸21は、本体1の前後方向(図1及び図2の紙面に対して垂直方向)へ延伸している。従って図1及び図2における回転軸21はその前端面のみが示されている。この回転軸21は、前後方向に所定の間隔をもって機台20に装着された一対の軸受22(図1に前側軸受22のみを示す)により回転自在に支持されている。この回転軸21の長さ方向中央付近には、実質的に垂直方向へ延伸する回動フレーム23が固着してある。
4 and 5, in the vicinity of the lower portion of the foundry sand filling mechanism 17, a pair of lateral upper actuators 18 for operating the upper squeeze member 14 and the lower squeeze member 16, respectively, The lower actuator 19 is disposed to face the lower actuator 19. These upper and lower actuators 18 and 19 are hydraulic cylinders in this embodiment, but may be electric cylinders or servo cylinders.
As shown in FIGS. 1 and 2, the rotating shaft 21 disposed on the upper right side of the machine base 20 extends in the front-rear direction of the main body 1 (perpendicular to the paper surface of FIGS. 1 and 2). Accordingly, only the front end surface of the rotating shaft 21 in FIGS. 1 and 2 is shown. The rotary shaft 21 is rotatably supported by a pair of bearings 22 (only the front bearing 22 is shown in FIG. 1) mounted on the machine base 20 at a predetermined interval in the front-rear direction. A rotating frame 23 extending substantially in the vertical direction is fixed to the vicinity of the center in the length direction of the rotating shaft 21.

特に図2に示すように、回動フレーム23の右側下端には、右方向へ延伸する支持部材24が装着してある。この支持部材には、図3に示すように、一対の横向きの第1シリンダ(移動手段)25が前後方向に所定の間隔をもって装着してある。一対の第1シリンダ25の間には下鋳枠13が架設されており、この下鋳枠13は第1シリンダ25の伸縮作動により本体1の左右方向へ往復動する。   In particular, as shown in FIG. 2, a support member 24 extending in the right direction is attached to the lower right end of the rotating frame 23. As shown in FIG. 3, a pair of laterally oriented first cylinders (moving means) 25 are attached to the support member at a predetermined interval in the front-rear direction. A lower casting frame 13 is installed between the pair of first cylinders 25, and the lower casting frame 13 reciprocates in the left-right direction of the main body 1 by the expansion and contraction operation of the first cylinder 25.

回動フレーム23の右側部には、実質的に垂直方向に延伸する一対のガイドロッド26が長さ方向に所定の間隔をもって装着してある。図2に示すように、これら一対の垂直ガイドロッド26には、下鋳枠13の上方においてマッチプレート11を載置する載置部材27が、この載置部材27の上方には上鋳枠12が、それぞれ一対のガイドホルダ28及び一対のガイドホルダ29を介して垂直ガイドロッド26に沿って摺動自在に支持してある。   A pair of guide rods 26 extending substantially in the vertical direction are mounted on the right side of the rotating frame 23 with a predetermined interval in the length direction. As shown in FIG. 2, the pair of vertical guide rods 26 has a mounting member 27 for mounting the match plate 11 above the lower casting frame 13, and the upper casting frame 12 above the mounting member 27. Are supported slidably along the vertical guide rod 26 via a pair of guide holders 28 and a pair of guide holders 29, respectively.

載置部材27は、造型機前後方向に延伸するガイドレール31上に、このガイドレールに沿って移動自在に載置されている。そのガイドレール31は、回動フレーム23に装着された第2シリンダ30の伸縮作動によって昇降する。上鋳枠12は、そのピストンロッドの先端が回動フレーム23に装着された下向きの第3シリンダ32に支持部材(図示せず)を介して固着してあり、第3シリンダ32の伸縮作動によって載置部材27に対して進退動する。   The mounting member 27 is mounted on a guide rail 31 extending in the longitudinal direction of the molding machine so as to be movable along the guide rail. The guide rail 31 moves up and down by the expansion and contraction operation of the second cylinder 30 attached to the rotating frame 23. The upper casting frame 12 has its piston rod tip fixed to a downward third cylinder 32 mounted on the rotating frame 23 via a support member (not shown). It moves forward and backward with respect to the mounting member 27.

特に図1に示すように、上鋳枠12の前後両側面(図1には前側面のみを示す)の中央部には、上部スクイズ部材14をピストンロッドの先端間に架設して、伸縮作動により上鋳枠12に対して進退動させる一対の横向きの第4シリンダ33が装着してある。従って、この第4シリンダ33は上鋳枠12及び上部スクイズ部材14と一体的に回動可能である。上鋳枠12の前後両側面の両端には、上鋳枠12をマッチプレート11に対して押し離す2対の下向きの第5シリンダ34が装着してある。下鋳枠13(図2)の前後両外側面には、これをマッチプレート11に対して押し離す4本の上向きの第6シリンダ35が装着してある。   In particular, as shown in FIG. 1, an upper squeeze member 14 is installed between the ends of the piston rod at the center of the front and rear side surfaces (only the front side is shown in FIG. 1) of the upper casting frame 12 to expand and contract. A pair of laterally oriented fourth cylinders 33 that are moved forward and backward with respect to the upper casting frame 12 are attached. Therefore, the fourth cylinder 33 can rotate integrally with the upper casting frame 12 and the upper squeeze member 14. Two pairs of downward fifth cylinders 34 that push the upper casting frame 12 away from the match plate 11 are mounted on both ends of the upper and lower sides of the upper casting frame 12. Four upward sixth cylinders 35 are attached to both the front and rear outer surfaces of the lower casting frame 13 (FIG. 2) to push it away from the match plate 11.

図1に示すように、本体1においては、機台20の上面の前後両側には、右向きの一対の第7シリンダ36が装着されている。一対の第7シリンダ36のピストンロッドの先端間には、回動フレーム23の上部が連結機構37を介して連結されており、第7シリンダ36の伸縮作動により、回動フレーム23が回転軸21周りに上下方向に回動する。
本体1の鋳物砂充填機構17は、図1に示すように機台20の上面における一対の第7シリンダ36の間に設置してある。図2に示すように、鋳物砂充填機構17のサンドタンク38の下部には、鋳物砂を流動化させるための圧縮空気を噴射する噴射機構39が設けてある。
As shown in FIG. 1, in the main body 1, a pair of rightward seventh cylinders 36 are mounted on both front and rear sides of the upper surface of the machine base 20. The upper part of the rotating frame 23 is connected between the tip ends of the piston rods of the pair of seventh cylinders 36 via a connecting mechanism 37, and the rotating frame 23 is connected to the rotating shaft 21 by the expansion / contraction operation of the seventh cylinder 36. Rotate up and down around.
The foundry sand filling mechanism 17 of the main body 1 is installed between a pair of seventh cylinders 36 on the upper surface of the machine base 20 as shown in FIG. As shown in FIG. 2, an injection mechanism 39 for injecting compressed air for fluidizing the foundry sand is provided below the sand tank 38 of the foundry sand filling mechanism 17.

図5の平面図及び図6の正面図は、マッチプレート11、上及び下鋳枠12及び13、上及び下部スクイズ部材14及び16、及び盛枠15が、図1及び図2に示す状態から、上述のように上下造型空間を形成して、それらの関連部材と共に鋳物砂充填機構17の真下へ旋回移動したときの配置を示す。図5及び図6において、鋳物砂充填機構17(図6)の下方には、平面断面が概略的にC字状を成す支持フレーム体40が機台20(図1及び図2)へ装着してある。   The plan view of FIG. 5 and the front view of FIG. 6 show the match plate 11, the upper and lower casting frames 12 and 13, the upper and lower squeeze members 14 and 16, and the fill frame 15 from the state shown in FIGS. The arrangement when the upper and lower molding spaces are formed as described above and swiveled to the casting sand filling mechanism 17 together with the related members is shown. 5 and 6, below the foundry sand filling mechanism 17 (FIG. 6), a support frame body 40 having a substantially C-shaped plane cross section is attached to the machine base 20 (FIGS. 1 and 2). It is.

特に図5に示すように、支持フレーム体40の左側フレームの内側には、下造型空間を規定する際に盛枠15が下鋳枠13へ当接するように、垂直姿勢の盛枠15が装着してある。支持フレーム体40の左側フレームの中央部には、上述の単独の下部アクチュエータ19が右横向きに装着してあり、そのピストンロッドの先端には垂直姿勢の下部スクイズ部材16が固着してある。支持フレーム体40の一対の開放端には、上述の上部アクチュエータ18の各々が左横向きにして装着してある。   In particular, as shown in FIG. 5, the vertical frame 15 is mounted on the inner side of the left frame of the support frame 40 so that the vertical frame 15 abuts the lower casting frame 13 when defining the lower molding space. It is. The above-described single lower actuator 19 is attached to the center of the left frame of the support frame body 40 in a lateral direction, and a vertical lower squeeze member 16 is fixed to the tip of the piston rod. Each of the above-described upper actuators 18 is mounted on the pair of open ends of the support frame body 40 so as to face left.

2.マッチプレートの搬送機構
次いで本発明に係る造型機の搬送機構2について説明する。この搬送機構2は、図1及び図2に示した本体1の後方に配置されている。
2. It is described a match plate transport mechanism then molding machine transport mechanism 2 according to the present invention. The transport mechanism 2 is disposed behind the main body 1 shown in FIGS.

図4の造型機の右側面図に示すように、搬送機構2は、マッチプレート11(図2)のための載置部材27を上鋳枠12と下鋳枠13との間に導くレール41を有している。搬送機構2は更に、レール41の下方に垂直方向に所定間隔をもって造型機の機台20に装着されて、造型機前後方向(図4では左右方向)へ延伸する一対の水平タイバー42と、この一対の水平タイバー42にそれに沿って摺動するように装架された移動部材43と、この移動部材43と載置部材27とを着脱可能に連結する連結機構44とを有している。搬送機構2は更に、移動部材43を水平タイバー42に沿って往復駆動させる駆動機構45を有している。その駆動機構45は、造型機前後方向に回動する回動アーム46を有する駆動体47を有する。その回動アーム46の先端と移動部材43とは連結機構48により連結されている。載置部材27は、駆動体47の駆動による回動アーム46の往復回動により、移動部材43を介して左右方向に往復動する。   As shown in the right side view of the molding machine in FIG. 4, the transport mechanism 2 guides the mounting member 27 for the match plate 11 (FIG. 2) between the upper casting frame 12 and the lower casting frame 13. have. The transport mechanism 2 is further attached to the machine base 20 of the molding machine in a vertical direction below the rails 41 at a predetermined interval, and a pair of horizontal tie bars 42 extending in the longitudinal direction of the molding machine (left and right in FIG. 4). It has a moving member 43 mounted so as to slide along the pair of horizontal tie bars 42, and a connecting mechanism 44 that removably connects the moving member 43 and the mounting member 27. The transport mechanism 2 further includes a drive mechanism 45 that reciprocates the moving member 43 along the horizontal tie bar 42. The drive mechanism 45 has a drive body 47 having a rotation arm 46 that rotates in the longitudinal direction of the molding machine. The tip of the rotating arm 46 and the moving member 43 are connected by a connecting mechanism 48. The mounting member 27 reciprocates in the left-right direction via the moving member 43 by reciprocating rotation of the rotating arm 46 driven by the driving body 47.

3.枠抜機構
次いで本発明に係る造型機の枠抜機構3について説明する。枠抜機構3は、図1及び図2における右側に配置されている。
3. It is described the frame disconnect mechanism 3 of the frame disconnect mechanism then the molding machine according to the present invention. The frame removing mechanism 3 is disposed on the right side in FIGS. 1 and 2.

図3に示すように、枠抜機構3においては、機台20に支持部材49を介して装着された一対の下向きの第8シリンダ50のピストンロッドが昇降フレーム51に取り付けられている。   As shown in FIG. 3, in the frame removal mechanism 3, a piston rod of a pair of downward eighth cylinders 50 attached to the machine base 20 via a support member 49 is attached to the lifting frame 51.

枠抜機構3の昇降フレーム51の上方には、積重された状態の上鋳枠12及び下鋳枠13から抜き出された積重状態の上鋳型及び下鋳型を受ける受け部材52が配置されている。枠抜機構3は、受け部材52上の積重状態の上鋳型及び下鋳型を受け部材52上から押し出すための押出し機構53も含んでいる。   Above the elevating frame 51 of the frame extraction mechanism 3, a receiving member 52 that receives the stacked upper and lower casting molds 12 and 13 that are extracted from the lower casting frame 13 is disposed. ing. The frame removal mechanism 3 also includes an extrusion mechanism 53 for extruding the upper mold and the lower mold in a stacked state on the receiving member 52 from above the receiving member 52.

造型機による上鋳型及び下鋳型の造型
図1乃至図6に示した本発明に係る造型機を用いて、図1及び図2に示す状態から、積重状態の無枠の上下鋳型を造型する手順について、図6乃至図9を参照して説明する。
Molding of upper and lower molds using a molding machine Using the molding machine according to the present invention shown in FIGS. 1 to 6, a frameless upper and lower mold is molded from the state shown in FIGS. The procedure will be described with reference to FIGS.

先ず本体1の第3シリンダ32を収縮作動させて、下鋳枠13上にマッチプレート11及び上鋳枠12を実質的に水平姿勢で順次に重ね合わせることにより、マッチプレート11を上鋳枠12と下鋳枠13との間に狭持する(図6(A))。   First, the third cylinder 32 of the main body 1 is contracted and the match plate 11 and the upper casting frame 12 are sequentially superimposed on the lower casting frame 13 in a substantially horizontal posture, whereby the matching plate 11 is placed on the upper casting frame 12. And the lower casting frame 13 (FIG. 6A).

続いて、本体1の上部アクチュエータ18を収縮させた状態で、本体1の一対の第7シリンダ36を伸長作動させて回動フレーム23を回転軸21周りに時計方向へ回動させることにより、マッチプレート11を挟持した上鋳枠12及び下鋳枠13と共に上部スクイズ部材14を、上部アクチュエータ18と盛枠15との間へ搬送して、垂直姿勢にさせる。この回動と同時に下部アクチュエータ19を所定長さ伸長作動させ、且つ一対の第4シリンダ33を収縮作動させて、図4に示した上部及び下部造型空間の規定を開始する。更に詳しくは、上鋳枠12及び下鋳枠13でマッチプレート11を狭持した状態で、上鋳枠12内にマッチプレート11に対向して上スクイズ部材14を挿入させることにより、上部造型空間が規定される。マッチプレート11を挟持した上鋳枠12及び下鋳枠、上部スクイズ部材14及びそれを駆動する第4シリンダ33は一体的に回動可能であるから、その回動期間中に上部造型空間を規定することができる。この回動と同時に下部アクチュエータ19を伸長作動させることにより、下部スクイズ部材16を盛枠15に挿通させ、且つ回動により到来する実質的に垂直姿勢の下鋳枠13へ挿入する。回動が完了して下鋳枠13が盛枠15に当接すると、下造型空間も規定される(図6(B))。従って、従来の造型機に比べて造型空間を規定するために要する時間、ひいては造型に要する時間が大幅に短縮される。   Subsequently, in a state where the upper actuator 18 of the main body 1 is contracted, the pair of seventh cylinders 36 of the main body 1 are extended to rotate, and the rotation frame 23 is rotated around the rotation shaft 21 in the clockwise direction. The upper squeeze member 14 together with the upper casting frame 12 and the lower casting frame 13 sandwiching the plate 11 is conveyed between the upper actuator 18 and the filling frame 15 to be in a vertical posture. Simultaneously with this rotation, the lower actuator 19 is extended for a predetermined length and the pair of fourth cylinders 33 are contracted to start defining the upper and lower molding spaces shown in FIG. More specifically, the upper squeeze member 14 is inserted into the upper casting frame 12 so as to face the match plate 11 with the upper plate 12 and the lower casting frame 13 holding the match plate 11. Is defined. Since the upper casting frame 12 and the lower casting frame sandwiching the match plate 11, the upper squeeze member 14 and the fourth cylinder 33 that drives the upper casting frame 12 are integrally rotatable, the upper molding space is defined during the rotation period. can do. Simultaneously with this rotation, the lower actuator 19 is extended to cause the lower squeeze member 16 to be inserted into the fill frame 15 and inserted into the lower casting frame 13 that comes in a substantially vertical posture. When the rotation is completed and the lower casting frame 13 comes into contact with the filling frame 15, a lower molding space is also defined (FIG. 6B). Therefore, the time required for defining the molding space, and hence the time required for molding, is greatly reduced as compared with the conventional molding machine.

次いで、サンドタンク38の流動化エアー噴射機構39へ図示しない供給源から圧縮空気を供給して、上部及び下部造型空間へ鋳物砂を空気を用いて充填する(図7(A))。この鋳物砂の充填に際しては、サンドタンク38内へも圧縮空気を供給して、サンドタンク38内の鋳物砂の導入時間を短縮することが好ましいが、本発明はそれに限定されるものではない。   Next, compressed air is supplied from a supply source (not shown) to the fluidizing air injection mechanism 39 of the sand tank 38, and the upper and lower molding spaces are filled with casting sand using air (FIG. 7A). When filling the foundry sand, it is preferable to supply compressed air also into the sand tank 38 to shorten the time for introducing the foundry sand in the sand tank 38, but the present invention is not limited to this.

続いて、上部アクチュエータ18及び下部アクチュエータ19をそれぞれ伸長作動させることにより、上部スクイズ部材14及び下部スクイズ部材16をそれぞれマッチプレート11へ向けて移動させ、上部及び下造型空間内の鋳物砂をスクイズする(図7(B))。この鋳物砂のスクイズにより、上部造型空間及び下部造型空間内にはそれぞれ上鋳型及び下鋳型が造型される。   Subsequently, the upper actuator 18 and the lower actuator 19 are extended to move the upper squeeze member 14 and the lower squeeze member 16 toward the match plate 11, respectively, and squeeze the foundry sand in the upper and lower molding spaces. (FIG. 7 (B)). Due to the squeeze of the foundry sand, an upper mold and a lower mold are formed in the upper molding space and the lower molding space, respectively.

次いで、一対の第7シリンダ36を収縮作動させて回動フレーム23を反時計方向へ回動させることにより、上鋳型及び下鋳型をそれぞれ包含した上鋳枠12及び下鋳枠13を枠抜機構3へ旋回移動させる(図8(A))。   Next, the pair of seventh cylinders 36 are contracted to rotate the rotating frame 23 counterclockwise, whereby the upper casting frame 12 and the lower casting frame 13 including the upper mold and the lower mold, respectively, are removed from the frame. 3 is turned (FIG. 8A).

続いて、一対の第3シリンダ32を伸長作動して上鋳枠12を上昇させると共に、4本の第5シリンダ34を伸長作動させて、マッチプレート11を上鋳枠12から押し離す。同時に、4本の第6シリンダ35を伸長作動させて、マッチプレート11を下鋳枠13から押し離す(図8(B))。   Subsequently, the pair of third cylinders 32 are extended to raise the upper casting frame 12 and the four fifth cylinders 34 are extended to push the match plate 11 away from the upper casting frame 12. At the same time, the four sixth cylinders 35 are extended to push the match plate 11 away from the lower casting frame 13 (FIG. 8B).

この場合、一対の第3シリンダ32の伸長作動による上鋳枠12の上昇速度を、四本の第6シリンダ35の伸長作動によるマッチプレート11の下鋳枠13からの分離速度の約2倍にすることにより、上鋳枠12と下鋳枠13とのマッチプレート11からの分離速度をほぼ同一にすることができる。   In this case, the rising speed of the upper casting frame 12 due to the extension operation of the pair of third cylinders 32 is approximately twice the separation speed of the match plate 11 from the lower casting frame 13 due to the extension operation of the four sixth cylinders 35. By doing so, the separation speed of the upper casting frame 12 and the lower casting frame 13 from the match plate 11 can be made substantially the same.

次いで、搬送機構2の駆動機構45の駆動体47を駆動して、回動アーム46を正逆回動させることにより、移動部材43及び載置部材27を前後方向へ往復動させ、マッチプレート11を上鋳枠12と下鋳枠13との間から搬出する(図9(A))。   Next, the driving member 47 of the driving mechanism 45 of the transport mechanism 2 is driven to rotate the rotating arm 46 forward and backward, thereby reciprocating the moving member 43 and the mounting member 27 in the front-rear direction, and the match plate 11. Is carried out from between the upper casting frame 12 and the lower casting frame 13 (FIG. 9A).

続いて、必要とあれば、下鋳枠13内の鋳型に作業員の手作業で中子を配置してもよい(図9(B))。そのためには、一対の第1シリンダ25を伸長作動させて、下鋳枠13を上鋳枠12に対して本体1の側方向(作業員側)へ移動させる。この場合、図9(B)に明らかなように、下鋳枠13上方の空間が開放されているので、中子を配置する作業員に上鋳枠12が干渉することはない。従って下鋳枠13内の鋳型への中子の配置が容易である。下鋳枠13内の鋳型へ中子を配置した後は、一対の第1シリンダ25を収縮作動させて下鋳枠13を元の位置(上鋳枠12の直下の位置)へ戻す。但し、中子の配置が必要なければ、図9(B)に示す工程は省略可能である。   Subsequently, if necessary, the core may be manually placed in the mold in the lower casting frame 13 by the worker (FIG. 9B). For this purpose, the pair of first cylinders 25 are extended to move the lower casting frame 13 in the side direction of the main body 1 (worker side) with respect to the upper casting frame 12. In this case, as apparent from FIG. 9B, the space above the lower casting frame 13 is open, so that the upper casting frame 12 does not interfere with the operator who arranges the core. Therefore, it is easy to arrange the core in the mold in the lower casting frame 13. After the core is disposed in the mold in the lower casting frame 13, the pair of first cylinders 25 are contracted to return the lower casting frame 13 to the original position (a position directly below the upper casting frame 12). However, if it is not necessary to arrange the core, the step shown in FIG. 9B can be omitted.

次いで、第3シリンダ32を収縮作動させて、上鋳枠12を下降させて下鋳枠13に重ね合わせる。更に、枠抜機構3の第8シリンダ50を収縮作動して昇降フレーム51を介して受け部材52を上昇させて下鋳型の下面に当接させる。続いて、一対の第4シリンダ33を収縮作動させて、上部スクイズ部材14を介して上鋳枠12内の鋳型を下方へ押圧すると共に、第8シリンダ50を伸長作動させて、昇降フレーム51を介して受け部材52を下降させて、上鋳枠12及び下鋳枠13内から上鋳型及び下鋳型を抜き出す。次いで一対の第4シリンダ33を伸長作動させて、上部スクイズ部材14を上昇させる。   Next, the third cylinder 32 is contracted to lower the upper casting frame 12 and overlap the lower casting frame 13. Further, the eighth cylinder 50 of the frame removal mechanism 3 is contracted to raise the receiving member 52 via the lifting frame 51 and contact the lower surface of the lower mold. Subsequently, the pair of fourth cylinders 33 is contracted to press the mold in the upper casting frame 12 downward via the upper squeeze member 14 and the eighth cylinder 50 is extended to operate the lifting frame 51. Then, the receiving member 52 is lowered, and the upper mold and the lower mold are extracted from the upper casting frame 12 and the lower casting frame 13. Next, the pair of fourth cylinders 33 are extended to raise the upper squeeze member 14.

次いで、押出し機構53を駆動して、受け部材52上の積重状態の上鋳型及び下鋳型を受け部材52上から押し出す。これにより、積重状態の無枠の上鋳型及び下鋳型が得られる。   Next, the pushing mechanism 53 is driven to push the stacked upper and lower molds on the receiving member 52 from the receiving member 52. As a result, an unframed upper mold and lower mold in a stacked state are obtained.

上述の実施例は本発明の単なる一例を示すものであって、本発明の限定を意図したものはない。添付の請求項に規定された本発明の要旨と目的を逸脱することなく幾多の変更又は改良をなせることは当業者には自明である。   The above embodiments are merely examples of the present invention, and are not intended to limit the present invention. It will be apparent to those skilled in the art that many changes and modifications can be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (6)

一対の無枠鋳型を造型する造型機であって、
機台と、
この機台に装着された支持フレーム体と、
上鋳枠、下鋳枠、及び交換可能なマッチプレートとを重ね合わせてなり、そのマッチプレートの上面及び下面にパターンが形成されている鋳枠アセンブリと、
前記上鋳枠と前記下鋳枠との間に、これら上鋳枠及び下鋳枠と共に前記鋳枠アセンブリを構成すべき前記マッチプレートを挟持及び解放するように、前記上鋳枠及び前記下鋳枠を前記マッチプレートに対して水平姿勢で相対移動させる手段と、
加圧面を有する上部スクイズ部材であり、この上部スクイズ部材は、その加圧面が前記マッチプレートの上面に対向するように、前記鋳枠アセンブリの上鋳枠内に挿入可能であると共に、その加圧面が前記鋳枠アセンブリのマッチプレート上面及び前記上鋳枠と共に上部造型空間を規定する上部スクイズ部材と、
前記機台に支持された回転軸周りに回動可能な回動フレームと、
前記相対移動させる手段と前記鋳枠アセンブリ及び前記上部スクイズ部材とを一体的に支持して前記回動フレームに装着されることにより、該回動フレームの回動によって、上部スクイズ部材の加圧面が垂直方向下方に向き付けられるべき水平姿勢と、その加圧面が水平方向に向き付けられるべき垂直姿勢との間で、前記相対移動させる手段と前記鋳枠アセンブリ及び上部スクイズ部材と一体的に回動可能する支持手段と、
水平方向に向き付けられた加圧面を有し、その向きが固定された下部スクイズ部材であり、この下部スクイズ部材は、前記鋳枠アセンブリが前記垂直姿勢にあるときには、その加圧面が前記マッチプレートの下面に対向するように、前記下鋳枠内に挿入可能であり、且つその加圧面が前記マッチプレート下面及び下鋳枠と共に下部造型空間を規定する下部スクイズ部材と、
上鋳枠内へ挿入された上部スクイズ部材の加圧面が、上部造型空間内に充填された鋳物砂をスクイズするように、前記垂直姿勢に回動された上部スクイズ部材を前記マッチプレートの上面へ向けて駆動させるように前記支持フレーム体に装着された上部アクチュエータと、
下鋳枠に挿入された下部スクイズ部材の加圧面が、下部造型空間内に充填された鋳物砂をスクイズするように、下部スクイズ部材を前記マッチプレートの下面へ向けて駆動させるように前記支持フレーム体に装着された下部アクチュエータと、
前記水平姿勢にあるときの前記鋳枠アセンブリにおける前記上鋳枠と前記下鋳枠との間に、これら上鋳枠及び下鋳枠と共に前記鋳枠アセンブリを構成すべき前記マッチプレートを挿脱させるように、このマッチプレートを搬送する搬送機構と、を備えて、上・下一対の無枠鋳型を造型する造型機において、
前記水平姿勢にあるときの前記鋳枠アセンブリにおける前記上鋳枠と前記下鋳枠との間から前記マッチプレートが搬出された後、前記下鋳枠を前記上鋳枠に対して前記造型機の側方へ移動させる移動手段と、
前記支持手段により一体的に回動可能に支持された前記鋳枠アセンブリと上部スクイズ部材とのうち、前記上部スクイズ部材を前記上鋳枠に対して進退動させるように前記鋳枠アセンブリの前記上鋳枠に装着されていることにより、前記支持手段により前記鋳枠アセンブリ及び前記上部スクイズ部材が一体的に回動する際には、前記鋳枠アセンブリの前記上鋳枠と共に回動する更なるアクチュエータと、
向きが水平方向に固定されて回動しない盛枠とを更に備え、その盛枠は、前記鋳枠アセンブリが前記垂直姿勢にあるときに、前記下鋳枠に対して垂直姿勢で当接するように、且つ下部アクチュエータの駆動により下部スクイズ部材がこの盛枠を通じて前記下鋳枠内に挿入可能な位置で前記支持フレーム体に固定され、
前記支持手段により前記鋳枠アセンブリ及び上部スクイズ部材が前記水平姿勢から前記垂直姿勢へ回動する期間中には、回動中の前記上部スクイズ部材を回動中の前記鋳枠アセンブリの前記上鋳枠の前記更なるアクチュエータで駆動することにより、前記上部スクイズ部材の加圧面、前記鋳枠アセンブリの前記マッチプレーの上面及び前記上鋳枠により前記上部造型空間を規定しながら、前記下部アクチュエータの駆動によって前記下部スクイズ部材の前記盛枠内への挿入が開始され、前記盛枠が前記下鋳枠に前記当接したときには、前記下部スクイズ部材が前記盛枠を介して前記下鋳枠内へ挿入されて、前記下部スクイズ部材の加圧面、前記マッチプレートの下面、及び前記下鋳枠により前記下部造型空間が規定されることを特徴とする造型機。
A molding machine for molding a pair of frameless molds,
Machine base,
A support frame body mounted on this machine base;
A casting frame assembly in which an upper casting frame, a lower casting frame, and a replaceable match plate are overlaid, and a pattern is formed on the upper and lower surfaces of the match plate;
The upper casting frame and the lower casting frame are sandwiched and released between the upper casting frame and the lower casting frame so as to sandwich and release the match plate that constitutes the casting frame assembly together with the upper casting frame and the lower casting frame. Means for moving the frame relative to the match plate in a horizontal position;
An upper squeeze member having a pressing surface, the upper squeeze member being insertable into the upper casting frame of the casting frame assembly such that the pressing surface faces the upper surface of the match plate, and the pressing surface An upper squeeze member that defines an upper molding space together with an upper surface of the match plate of the casting frame assembly and the upper casting frame;
A rotating frame that is rotatable about a rotation axis supported by the machine base;
The Rukoto is attached to the pivoting frame supporting integrally with said relative movement is allowed means and the drag flask assembly and the upper squeeze member, by the rotation of the pivoting frame, the pressing surface of the upper squeeze member a horizontal posture to be oriented vertically downwardly, the pressing surface is between the vertical position to be oriented in a horizontal direction, integrally rotating with said drag flask assembly and the upper squeeze member and means for moving the relative and support means for the movement possible,
A lower squeeze member having a pressing surface oriented in a horizontal direction and having a fixed orientation, and the lower squeeze member is configured such that when the casting frame assembly is in the vertical posture, the pressing surface is the match plate. A lower squeeze member that can be inserted into the lower casting frame so as to face the lower surface of the lower squeeze member, and whose pressing surface defines a lower molding space together with the lower surface of the match plate and the lower casting frame,
The upper squeeze member rotated to the vertical posture is moved to the upper surface of the match plate so that the pressing surface of the upper squeeze member inserted into the upper casting frame squeezes the foundry sand filled in the upper molding space. An upper actuator mounted on the support frame body to be driven toward the
The support frame is configured to drive the lower squeeze member toward the lower surface of the match plate so that the pressing surface of the lower squeeze member inserted into the lower casting frame squeezes the foundry sand filled in the lower molding space. A lower actuator attached to the body;
The match plate that constitutes the cast frame assembly is inserted and removed between the upper cast frame and the lower cast frame in the cast frame assembly in the horizontal posture together with the upper cast frame and the lower cast frame. In a molding machine for forming a pair of upper and lower frameless molds, including a transport mechanism for transporting this match plate,
After the match plate is unloaded from between the upper casting frame and the lower casting frame in the casting frame assembly in the horizontal posture, the lower casting frame is moved to the upper casting frame from the molding machine. Moving means for moving to the side;
Of the casting frame assembly and the upper squeeze member that are integrally pivotally supported by the support means, the upper squeeze member is moved upward and backward with respect to the upper casting frame. When the cast frame assembly and the upper squeeze member are integrally rotated by the support means, the additional actuator is rotated together with the upper cast frame of the cast frame assembly. When,
A filling frame that is fixed in a horizontal direction and does not rotate, and the filling frame is in contact with the lower casting frame in a vertical posture when the casting frame assembly is in the vertical posture. And, the lower squeeze member is fixed to the support frame body at a position where the lower squeeze member can be inserted into the lower casting frame through the fill frame by driving the lower actuator,
During the period in which the casting frame assembly and the upper squeeze member are rotated from the horizontal posture to the vertical posture by the support means, the upper casting of the casting frame assembly that is rotating the upper squeeze member being rotated. The lower actuator is driven while the upper molding space is defined by the pressing surface of the upper squeeze member, the upper surface of the match play of the casting frame assembly, and the upper casting frame by being driven by the further actuator of the frame. When the insertion of the lower squeeze member into the fill frame is started, and when the fill frame comes into contact with the lower cast frame, the lower squeeze member is inserted into the lower cast frame via the fill frame. The lower molding space is defined by the pressing surface of the lower squeeze member, the lower surface of the match plate, and the lower casting frame. Machine.
請求項1の造型機において、上部及び下部アクチュエータは、油圧シリンダ、電動シリンダ若しくはサーボシリンダを含む造型機。2. The molding machine according to claim 1, wherein the upper and lower actuators include a hydraulic cylinder, an electric cylinder or a servo cylinder. 請求項1又は2の造型機において、前記上鋳枠及び前記下鋳枠がそれらの側壁に砂供給孔を有すると共に、前記規定された上部及び下部造型空間内へ前記供給孔を通じて鋳物砂を空気を用いて導入する鋳物砂導入手段を更に備える造型機。3. The molding machine according to claim 1, wherein the upper casting frame and the lower casting frame have sand supply holes on their side walls, and air is discharged through the supply holes into the defined upper and lower molding spaces. A molding machine further provided with foundry sand introducing means to be introduced using the above-mentioned. 請求項3の造型機において、前記鋳物砂導入手段は、圧縮空気の噴射により鋳物砂を流動化する流動化機構を有する造型機。4. The molding machine according to claim 3, wherein the foundry sand introducing means has a fluidizing mechanism for fluidizing the foundry sand by injection of compressed air. 請求項1乃至4の何れか一項に記載の造型機において、造型された一対の鋳型を前記上及び下鋳枠から抜き出す枠抜機構を備える造型機。The molding machine according to any one of claims 1 to 4, further comprising a frame extraction mechanism for extracting a pair of molded molds from the upper and lower casting frames. 請求項5の造型機において、前記枠抜機構は、造型された一対の鋳型を包含して積重状態にある前記上及び下鋳枠から鋳型を押し出す押出し手段を有する造型機。6. The molding machine according to claim 5, wherein the frame removing mechanism includes an extruding means for extruding the mold from the upper and lower casting frames in a stacked state including a pair of molded molds.
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