JP4644690B2 - Method and apparatus for measuring solute weight concentration, immersion processing apparatus - Google Patents

Method and apparatus for measuring solute weight concentration, immersion processing apparatus Download PDF

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JP4644690B2
JP4644690B2 JP2007041377A JP2007041377A JP4644690B2 JP 4644690 B2 JP4644690 B2 JP 4644690B2 JP 2007041377 A JP2007041377 A JP 2007041377A JP 2007041377 A JP2007041377 A JP 2007041377A JP 4644690 B2 JP4644690 B2 JP 4644690B2
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weight
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JP2008203156A (en
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徳二 梶原
勝利 鈴木
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梶原工業株式会社
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Description

本発明は、食材等の被加工物濃度を測定可能な溶質物重量濃度の測定方法及び測定装置、測定装置を備えた浸漬加工装置に関する。   The present invention relates to a solute weight concentration measuring method and measuring apparatus capable of measuring the concentration of a workpiece such as a food, and an immersion processing apparatus including the measuring apparatus.

食品の製造において、調味液と固体食品原料を混合し、煮熟しながら味受けをする操作がある。この操作においては、母液中の調味剤濃度は食品の水分と水分蒸発により変化し、その管理は母液の屈折率を測定し、塩分又は糖分に換算しているのが現状である。   In the production of food, there is an operation of mixing a seasoning liquid and a solid food material and receiving a taste while ripening. In this operation, the concentration of the seasoning in the mother liquor changes depending on the moisture and moisture evaporation of the food, and the management is to measure the refractive index of the mother liquor and convert it into salt or sugar.

この方法には、以下の問題がある。   This method has the following problems.

流動性が乏しい場合は自動分析が難しく、サンプリング分析を行うが、サンプルが全体を代表しない恐れがある。   When the fluidity is poor, automatic analysis is difficult and sampling analysis is performed, but the sample may not be representative.

食品の母液が少ない場合は、固形物に妨害され、屈折計のセルの表面を十分に母液で濡らすことができず、測定が困難となる。   When the amount of the mother liquor of the food is small, it is obstructed by solid matter, and the surface of the refractometer cell cannot be sufficiently wetted with the mother liquor, making measurement difficult.

一方、固体食品原料中の水分が浸出し、どこまで母液の濃度が変化するか、予測することは、濃縮の終点を決定するため、品質管理上重要である。   On the other hand, it is important in quality control to predict how much the concentration of the mother liquor will change due to leaching of water in the solid food material, since it determines the end point of concentration.

更に、製造される食品がペースト状、塑性物、パサパサ状粉体などである場合、食品の流動性、固さも品質上重要で、簡易に品質判定する手段が望まれている。   Furthermore, when the food to be produced is pasty, plastic, crumbly powder, etc., the fluidity and hardness of the food are also important for quality, and a means for easily judging the quality is desired.

特開平10−295280号公報JP-A-10-295280

解決しようとする問題点は、屈折計による糖度等の性状測定に限界があり、性状の簡易な測定ができない点である。 The problem to be solved is that there is a limit to the measurement of properties such as sugar content by a refractometer, and simple measurement of properties cannot be performed.

本発明は、屈折計を用いずに測定可能とするため、溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させる所定割合を溶質物重量濃度として測定する溶質物重量濃度の測定方法であって、前記溶質物の重量及び前記被加工物の乾燥重量と浸漬加工中の全測定重量とから、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥
重量)
とすることを主要な特徴とする。
In the present invention, in order to enable measurement without using a refractometer, a predetermined ratio of transferring the solute to the workpiece while immersing the workpiece in the immersion liquid to which the solute is added is a solute weight concentration. A measurement method of solute weight concentration to be measured from the weight of the solute and the dry weight of the workpiece and the total measured weight during the immersion process,
Solute weight concentration = weight of solute / (total measured weight during dip processing−drying of workpiece)
weight)
Is the main feature.

本発明は、固さを測定可能とするため、溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させつつ浸漬加工中の被加工物の固さを固形分率として同時に測定し、前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
とすることを主要な特徴とする。
In the present invention, in order to make it possible to measure the hardness, the solid matter of the workpiece being immersed is transferred while the workpiece is immersed in the immersion liquid to which the solute is added, while the solute is transferred to the workpiece. Is measured simultaneously as the solid content, from the dry weight of the workpiece before immersion and the total measured weight during immersion processing,
The main feature is that the solid content is the dry weight of the workpiece / the total measured weight during the immersion process.

本発明は、溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させる所定割合を溶質物重量濃度として測定する溶質物重量濃度の測定方法であって、前記溶質物の重量及び前記被加工物の乾燥重量と浸漬加工中の全測定重量とから、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥
重量)
とするため、糖度等の性状を屈折計を用いず測定することができる。
The present invention is a solute weight concentration measuring method in which a predetermined ratio of transferring the solute to the workpiece is measured as the solute weight concentration while the workpiece is immersed in the immersion liquid to which the solute is added. From the weight of the solute and the dry weight of the workpiece and the total measured weight during dip processing,
Solute weight concentration = weight of solute / (total measured weight during dip processing−drying of workpiece)
weight)
Therefore, properties such as sugar content can be measured without using a refractometer.

本発明は、溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させつつ浸漬加工中の被加工物の固さを固形分率として同時に測定し、前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
とするため、固さ等の性状を簡易に測定することができる。
The present invention simultaneously measures the hardness of a workpiece during immersion processing as a solid fraction while transferring the solute to the workpiece while immersing the workpiece in an immersion liquid to which a solute is added. From the dry weight of the workpiece before immersion and the total measured weight during immersion processing,
Since solid content ratio = dry weight of workpiece / total measured weight during immersion processing, properties such as hardness can be easily measured.

屈折計を用いずに糖度等の性状測定を可能にするという目的を、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥
重量)
とし、或いは固さ等の性状を簡易に測定可能にするという目的を
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
とすることで実現した。
The purpose of enabling measurement of properties such as sugar content without using a refractometer,
Solute weight concentration = weight of solute / (total measured weight during dip processing−drying of workpiece)
weight)
Alternatively, the object of making it possible to easily measure properties such as hardness was realized by setting the solid content ratio = the dry weight of the workpiece / the total measured weight during the immersion process.

[加熱浸漬加工装置の構造]
図1は、本発明を適用した加熱浸漬加工装置に係り、一部を断面及び想像線で示した全体図、図2は、かごの断面図、図3は、配管及び吹出口の分解配置図、図4(a)(b)は、吹出口の孔を示す平面図、図5は、配管に取り付けられた有孔フランジの平面図である。
[Structure of heat immersion processing equipment]
FIG. 1 relates to a heating immersion processing apparatus to which the present invention is applied. FIG. 2 is an overall view partially showing a section and an imaginary line, FIG. 2 is a sectional view of a car, and FIG. 4 (a) and 4 (b) are plan views showing holes of the outlet, and FIG. 5 is a plan view of a perforated flange attached to the pipe.

図1のように、本実施例の浸漬加工装置である加熱浸漬加工装置1は、筐体3に容器5が取り付けられ、容器5の底部に加熱部7が設けられ、容器5内部に、筒部9及び吹出口11が設けられている。   As shown in FIG. 1, a heating immersion processing apparatus 1 that is an immersion processing apparatus according to the present embodiment has a container 5 attached to a casing 3, a heating unit 7 provided at the bottom of the container 5, and a cylinder inside the container 5. The part 9 and the blower outlet 11 are provided.

筐体3は、ベース・フレーム13に支持され、ベース・フレーム13は、脚部15にロード・セルなどにより構成された測定部を構成する重量センサ17が備えられている。   The housing 3 is supported by a base frame 13, and the base frame 13 is provided with a weight sensor 17 that constitutes a measurement unit constituted by a leg cell 15 and a load cell.

重量センサ17の検出信号は、溶質物重量濃度の測定装置及び被固形物固さの測定装置を構成するコントローラ18に入力され、煮塾が進んで水分が蒸発し、予め設定された溶質物重量濃度或いは固形分率となるように空気吹き出しを制御し、目標の糖度或いは固さに応じた重量になると装置の空気吹き出しの動作が自動的に停止制御される構成となっている。溶質物重量濃度或いは固形分率は、コントローラ18からの出力により液晶ディスプレィなどで構成された表示部20に逐次表示されるようになっている。溶質物重量濃度等の詳細については、後述する。   The detection signal of the weight sensor 17 is input to the controller 18 constituting the solute weight concentration measuring device and the solid matter hardness measuring device, and the cooking process proceeds to evaporate the water, so that the solute weight set in advance is set. The air blowing is controlled so that the concentration or the solid content ratio is obtained, and when the weight reaches the target sugar content or hardness, the operation of the air blowing of the apparatus is automatically stopped and controlled. The solute weight concentration or the solid content ratio is sequentially displayed on the display unit 20 constituted by a liquid crystal display or the like by an output from the controller 18. Details of the solute weight concentration and the like will be described later.

容器5は、縦型であり、被加工物である例えば豆類を浸漬用液体である糖液と共に収容可能である。この容器5は、本体部19及び上部21からなり、筐体3に取り付けられている。本体部19は、筐体3に固定され、上部21は、本体部19上に着脱自在に取り付けられ、蓋22を備えている。従って、容器5は、重量センサ17を備えたベース・フレーム13に支持された構成となっている。容器5の本体部19には、底部にドレン・パイプ23が結合されている。ドレン・パイプ23は開閉可能であり、開放により容器5内の糖液を排出することができる。   The container 5 is a vertical type and can accommodate, for example, beans, which are workpieces, together with a sugar solution, which is a dipping liquid. The container 5 includes a main body portion 19 and an upper portion 21 and is attached to the housing 3. The main body 19 is fixed to the housing 3, and the upper portion 21 is detachably attached to the main body 19 and includes a lid 22. Accordingly, the container 5 is supported by the base frame 13 including the weight sensor 17. A drain pipe 23 is coupled to the main body 19 of the container 5 at the bottom. The drain pipe 23 can be opened and closed, and the sugar solution in the container 5 can be discharged by opening.

加熱部7は、電熱加熱ヒータで構成され、容器5の底面に取り付けられ、コントローラ18により動作制御され、容器5を加熱する構成となっている。なお、加熱部7は、電磁誘導型ヒータで構成することも可能である。この加熱部7は、独立に制御され、所定時間で停止制御される。   The heating unit 7 is configured by an electric heating heater, is attached to the bottom surface of the container 5, is controlled in operation by the controller 18, and is configured to heat the container 5. In addition, the heating part 7 can also be comprised with an electromagnetic induction type heater. The heating unit 7 is controlled independently and is stopped and controlled at a predetermined time.

筒部9は、容器5の内部中央に上下に向けて配置され、上下開放となっている。筒部9は、下筒部25及び上筒部27からなり、上筒部27は、下筒部25に着脱自在に嵌合装着されている。図1,図2のように下筒部25には、多孔性の補助容器であるかご29が一体的に備えられている。かご29は、上部開放の円筒状に形成され、上部に把持部31を備えている。   The cylindrical portion 9 is disposed in the center of the inside of the container 5 so as to face up and down, and is open up and down. The tube portion 9 includes a lower tube portion 25 and an upper tube portion 27, and the upper tube portion 27 is detachably fitted to the lower tube portion 25. As shown in FIGS. 1 and 2, the lower cylinder portion 25 is integrally provided with a cage 29 which is a porous auxiliary container. The car 29 is formed in a cylindrical shape with an open top, and includes a grip portion 31 at the top.

吹出口11は、図1,図3のように、円筒の筐体状に形成され、筒部9の下部側に配置されている。吹出口11には、図1,図3,図4のように上下に吹き出し用の孔33,35が複数形成されている。上部の孔33は、二重の環状に複数配列され、下部の孔35は、孔33よりも少なく環状に複数配列されている。   The blower outlet 11 is formed in a cylindrical housing shape as shown in FIGS. 1 and 3, and is disposed on the lower side of the cylindrical portion 9. As shown in FIGS. 1, 3, and 4, a plurality of blowing holes 33 and 35 are formed in the blower outlet 11 in the vertical direction. A plurality of upper holes 33 are arranged in a double ring shape, and a plurality of lower holes 35 are arranged in a ring shape with fewer holes 33.

吹出口11は、配管37,39を介して空気供給部41に接続されている。   The blower outlet 11 is connected to the air supply unit 41 via pipes 37 and 39.

配管37には、中間部に有孔フランジ43が取り付けられ、上部にカバー45が取り付けられている。配管37は、下部が、吹出口11の突管47にジョイント48により着脱自在に結合され、上部が配管39にジョイント50により着脱自在に結合されている。配管37の有孔フランジ43は、上筒部27内に配置され、配管37に対し上筒部27の位置決めを行っている。有孔フランジ43には、空気を通過させる孔52が設けられている。カバー45は、下向きに開放形状となっている。   A perforated flange 43 is attached to the pipe 37 at an intermediate portion, and a cover 45 is attached to the upper portion. The lower portion of the pipe 37 is detachably coupled to the projecting tube 47 of the outlet 11 by a joint 48, and the upper portion is detachably coupled to the pipe 39 by a joint 50. The perforated flange 43 of the pipe 37 is disposed in the upper cylinder part 27 and positions the upper cylinder part 27 with respect to the pipe 37. The perforated flange 43 is provided with a hole 52 through which air passes. The cover 45 is open downward.

配管39には、支持ステー49が取り付けられ、支持ステー49が、容器5の支持ブラケット51に着脱可能に支持されている。支持ブラケット51は、容器5の上部21に設けられている。   A support stay 49 is attached to the pipe 39, and the support stay 49 is detachably supported by a support bracket 51 of the container 5. The support bracket 51 is provided on the upper portion 21 of the container 5.

配管39は、容器5の上部21を貫通して外部に引き出され、筐体3の支持パネル53に着脱可能に支持されている。この配管39に、空気供給部41の配管55がジョイント57により着脱可能に接続されている。配管55は、筐体3の支持パネル59に着脱可能に支持されている。空気供給部41は、コンプレッサ等により構成され、コントローラ18により動作制御される。   The pipe 39 passes through the upper part 21 of the container 5 and is drawn out to the outside, and is detachably supported by the support panel 53 of the housing 3. A pipe 55 of the air supply unit 41 is detachably connected to the pipe 39 by a joint 57. The pipe 55 is detachably supported by the support panel 59 of the housing 3. The air supply unit 41 is configured by a compressor or the like, and its operation is controlled by the controller 18.

[煮熟操作]
水の沸騰による豆の煮熟と煮熟した煮豆を糖液に浸漬する二段階の方法について説明する。
[Boiled operation]
A two-step method of immersing beans in boiling water and immersing the boiled beans in a sugar solution will be described.

先ず、前述した装置から容器5の上部21、配管37を取り外し、容器5の上に蓋22を乗せた状態で豆の煮熟を行う。小豆をかご29の中に入れ、水を入れ小豆を煮熟する。かご29に小豆を収容するときは、かご29を容器5から取り出して行う。容器5に対するかご29の出し入れは、容器5の上部21を取り外して行う。   First, the upper part 21 and the pipe 37 of the container 5 are removed from the apparatus described above, and the beans are boiled with the lid 22 placed on the container 5. Put the red beans in the basket 29, add water and boil the red beans. When the red beans are stored in the car 29, the car 29 is taken out of the container 5. The car 29 is taken in and out of the container 5 by removing the upper part 21 of the container 5.

煮熟条件は水の沸騰下に行い前炊き20分、渋きり、給水、本炊き60分で行った。煮汁を切り、かご29内に煮豆がある状態で容器5の上部21、配管37を再装着し、容器5の上に蓋22を乗せた状態、即ち図1の状態とする。   Sterilization conditions were performed under boiling water, with 20 minutes pre-cooking, astringency, water supply, and main cooking for 60 minutes. The broth is cut, and the upper part 21 and the pipe 37 of the container 5 are remounted with the boiled beans in the basket 29, and the lid 22 is placed on the container 5, that is, the state shown in FIG.

容器5内に、例えば液面Aとなるように糖液を入れ、かご29に糖液に浸漬させる豆類を収容させる。   In the container 5, for example, a sugar solution is placed so as to be the liquid surface A, and beans to be immersed in the sugar solution in the basket 29 are accommodated.

筒部9の上筒部27、吹出口11、及び配管37,39を組み付け、配管39に空気供給部41の配管55を組み付ける。   The upper tube portion 27 of the tube portion 9, the air outlet 11, and the pipes 37 and 39 are assembled, and the pipe 55 of the air supply unit 41 is assembled to the pipe 39.

コントローラ18の制御により加熱部7を動作させて容器5を加熱し、所定温度に到達した後、空気供給部41を動作させる。   Under the control of the controller 18, the heating unit 7 is operated to heat the container 5, and after reaching a predetermined temperature, the air supply unit 41 is operated.

空気供給部41の動作によりエア・ポンプから配管55,39,37を通って吹出口11に空気が供給される。供給された空気は、吹出口11の孔33,35から筒部9内を上昇する。   By the operation of the air supply unit 41, air is supplied from the air pump to the outlet 11 through the pipes 55, 39, and 37. The supplied air rises in the cylindrical portion 9 from the holes 33 and 35 of the air outlet 11.

筒部9内の空気の存在により筒部9内の平均密度が小さくなり、筒部9内下端側の圧力が筒部9下端側外の圧力よりも低下する。このため、筒部9下端側周囲から筒部9内下端側へ糖液が流入する。この糖液の流入により筒部9内の液容積が増大し、筒部9上端から矢印のように糖液が溢れ出て、筒部9内外を循環移動する。   Due to the presence of air in the tube portion 9, the average density in the tube portion 9 is reduced, and the pressure on the lower end side in the tube portion 9 is lower than the pressure on the lower end side of the tube portion 9. For this reason, the sugar solution flows from the periphery of the lower end side of the cylindrical portion 9 to the lower end side in the cylindrical portion 9. Due to the inflow of the sugar solution, the liquid volume in the tube portion 9 increases, and the sugar solution overflows from the upper end of the tube portion 9 as indicated by an arrow, and circulates and moves inside and outside the tube portion 9.

また、糖液と空気とが接触することにより水の分圧の低い気泡中に飽和状態となるまで水分が蒸発する。蒸発した水分は筒部9上端から容器5内上部へ放出され、容器5内の糖液の濃度が高まる。   Further, when the sugar solution and air come into contact with each other, moisture evaporates until bubbles are saturated in the bubbles having a low partial pressure of water. The evaporated water is discharged from the upper end of the cylindrical portion 9 to the upper part in the container 5 and the concentration of the sugar solution in the container 5 is increased.

こうして、エア・リフトと言われる原理を用いた簡単な構造により糖液の濃度を高め且つ循環させることでかご29内の豆を糖液により短時間で品質よく糖を浸透させることができる。   In this way, the sugar in the basket 29 can be infiltrated with good quality in a short time with the sugar solution by increasing the concentration of the sugar solution and circulating it with a simple structure using the principle called air lift.

この濃縮浸漬操作の際に、重量センサ17の検出値がコントローラ18に逐次入力され、予め定められた速度で糖液を濃縮するため、空気供給が調整され、予め定められた最終の重量糖度%となったときに空気供給部41の動作が自動的に停止され、さらに設定された浸漬時間となった時に加熱部7が自動的に停止され、濃縮浸漬操作を的確に完了させることができる。   During this concentration dipping operation, the detection value of the weight sensor 17 is sequentially input to the controller 18, and in order to concentrate the sugar solution at a predetermined speed, the air supply is adjusted, and the predetermined final weight sugar content% Then, the operation of the air supply unit 41 is automatically stopped, and when the set immersion time is reached, the heating unit 7 is automatically stopped, and the concentration immersion operation can be completed accurately.

煮熟完了後は、容器5の上部21を取り外して本体部19上部を開放し、把持部31を把持してかご29を本体部19外へ取り出すことができる。   After completion of ripening, the upper part 21 of the container 5 is removed, the upper part of the main body part 19 is opened, the grip part 31 is gripped, and the car 29 can be taken out of the main body part 19.

容器5内の煮熟後の糖液は、ドレン・パイプ23を開放して下部から排出させることができる。   The sugar solution after ripening in the container 5 can be discharged from the lower part by opening the drain pipe 23.

[溶質物重量濃度]
本実施例では、溶質物として砂糖を使用するため、溶質物重量濃度は、重量糖度として説明する。なお、溶質物は、食品の加工において砂糖以外にも塩その他の調味料を使用することができ、食品以外では、調味料以外のものも使用することができる。溶質物は、単体、或いは、複数種混合の何れにも適用することができる。
[Solute weight concentration]
In this embodiment, since sugar is used as the solute, the solute weight concentration will be described as the sugar content. As the solute, salt and other seasonings can be used in addition to sugar in the processing of food, and other than seasonings can be used other than food. The solute can be applied to either a simple substance or a mixture of plural kinds.

前記コントローラ18は、本実施例において、溶質物重量濃度の測定装置(被加工物固さの測定装置については後述)であり、溶質物である砂糖を水に添加した浸漬用液体に被加工物である小豆を浸漬しつつ前記砂糖を前記小豆に移乗させる所定割合を測定部としての演算部18aが重量糖度として測定、すなわち演算する。   In the present embodiment, the controller 18 is a solute weight concentration measuring device (a workpiece hardness measuring device will be described later), and the workpiece is added to a dipping liquid in which sugar as a solute is added to water. The calculation unit 18a serving as a measurement unit measures, that is, calculates, a weighted sugar content at a predetermined ratio of transferring the sugar to the red beans while immersing the red beans.

前記砂糖の重量及び前記小豆の乾燥重量とを予め測定し、浸漬加工中の全測定してコントローラ18に入力し、浸漬加工中の全測定重量の変化は重量センサ17で測定され、コントローラ18に入力される。浸漬加工中の全測定重量の変化は、装置の重量等を除き、加工中の容器5中の水分等を含む餡の全重量である。   The weight of the sugar and the dry weight of the red beans are measured in advance, all the measurements during the dipping process are input to the controller 18, and the change in the total measured weight during the dipping process is measured by the weight sensor 17. Entered. The change in the total measured weight during the dipping process is the total weight of the bag including the moisture and the like in the container 5 being processed, excluding the weight of the apparatus and the like.

これらより、前記演算部18aは、
重量糖度%=砂糖の重量/(浸漬加工中の全測定重量−小豆の乾燥重量)
×100
として演算する。
From these, the calculation unit 18a is
Sugar content weight = sugar weight / (total measured weight during dipping process−dry weight of red beans)
× 100
Calculate as

かかる演算式の前提を以下に示す。   The premise of such an arithmetic expression is shown below.

重量糖度% = 餡中の全糖分/(餡中の全糖分+餡中の全水分)×100
即ち、重量糖度(溶質物重量濃度)は、完全に餡中の糖と水が均一に混合された場合の糖の濃度である。餡中の水に不溶なものは除外されている。(甘みを感じるのは糖液中の糖の濃度に相関されるので、この濃度が重要となる。)
糖(砂糖)以外の溶質物として一般化すると、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥
重量)
と表すことができる。
Sugar content by weight = total sugar content in cocoon / (total sugar content in strawberry + total water content in cocoon) x 100
That is, the weight sugar content (solute weight concentration) is the sugar concentration when the sugar and water in the koji are completely mixed uniformly. Those insoluble in the water in the cage are excluded. (Since sweetness is correlated with the sugar concentration in the sugar solution, this concentration is important.)
When generalized as a solute other than sugar (sugar),
Solute weight concentration = weight of solute / (total measured weight during dip processing−drying of workpiece)
weight)
It can be expressed as.

ここに、溶質物の重量とは、餡煉りの場合の糖の重量に相当する。食品原料を調理・漬け込む場合の水溶性物質(調味料など)のドライベースの重量である。被加工物の乾燥重量は、赤外線乾燥器、真空乾燥器などを用いて、少量のサンプルを乾燥して重量を測定し、その食材の単位重量当たり乾燥重量として求めたものである。   Here, the weight of the solute corresponds to the weight of sugar in the case of mashing. This is the dry base weight of water-soluble substances (seasoning etc.) when cooking / dipping food ingredients. The dry weight of the workpiece is obtained as a dry weight per unit weight of the food by measuring a weight by drying a small amount of sample using an infrared dryer, a vacuum dryer or the like.

演算部18aの演算結果は、表示部20に逐次表示される。   The calculation results of the calculation unit 18a are sequentially displayed on the display unit 20.

従って、砂糖(溶質物)を水に添加した浸漬用液体に小豆(被加工物)を浸漬しつつ前記砂糖を前記小豆に移乗させる所定割合を重量糖度(溶質物重量濃度)として測定する溶質物重量濃度の測定方法であって、前記砂糖の重量及び前記小豆の乾燥重量と浸漬加工中の全測定重量とから、前記式により重量糖度を測定する測定方法を実現することができる。   Therefore, a solute that measures a predetermined ratio of transferring sugar to the red beans while immersing the red beans (workpiece) in a dipping liquid in which sugar (solute) is added to water is measured as the sugar content (solute weight concentration). It is a measuring method of weight concentration, Comprising: From the weight of the said sugar, the dry weight of the said red beans, and the total measured weight during immersion processing, the measuring method which measures a weight sugar content by the said formula is realizable.

こうして、砂糖(溶質物)を添加した浸漬用液体に小豆(被加工物)を浸漬しつつ前記砂糖を前記小豆に移乗させつつ小豆の性状である重量糖度を測定する被加工物性状の測定方法であって、前記性状を、浸漬加工中の全測定重量に基づいて測定することができる。   In this way, the measuring method of the processed material property which measures the weight sugar content which is the property of a red bean while immersing the red bean (processed product) in the immersion liquid to which sugar (solute) is added and transferring the sugar to the red bean. And the said property can be measured based on the total measured weight during immersion processing.

調味料(溶質物)が多岐に渡る場合、容器5(調理釜)に投入した調味料は、投入時に重量を記録しコントローラ18に入力すれば、その後、加熱攪拌操作を受けてもその割合は変化しないので、調味料の成分毎に溶質物重量濃度を演算・表示することも可能である。   If the seasoning (solute) is diverse, the seasoning put in the container 5 (cooking pot) will record the weight at the time of charging and input it to the controller 18. Since it does not change, it is also possible to calculate and display the solute weight concentration for each ingredient of the seasoning.

[餡の評価基準]
餡の評価基準は種々の項目があり、代表的なものとして、餡製造時、餡煉りの終点判断で品質管理に用いられるのは、糖度と固さである。
[Evaluation criteria for strawberries]
There are various items of evaluation criteria for koji, and typical examples are the sugar content and hardness that are used for quality control when judging the end point of kashiri at the time of koji manufacture.

前記のように、糖度は都度サンプリングして屈折計で測定するのが一般的である。しかし、操作が煩わしいだけでなく、固い餡等の場合、屈折計の界面が不明確になる。蔗糖以外の物質(小豆中の溶解成分、水飴、各種の糖、塩など)が糖液に溶解していると正しい値が表示されない、餡煉り後BRIXが経時変化する、など多くの問題点がある。   As described above, the sugar content is generally sampled and measured with a refractometer. However, not only is the operation cumbersome, but the interface of the refractometer becomes unclear in the case of a hard wrinkle or the like. There are many problems such as the fact that substances other than sucrose (dissolved components in red beans, starch syrup, various sugars, salts, etc.) are dissolved in the sugar solution, the correct value is not displayed, and BRIX changes over time after mashing. is there.

餡の固さは、目視により判定するが、経験が必要で個人の技量に依存し、個人差が発生する。   The hardness of the bag is determined by visual observation, but it requires experience and depends on the skill of the individual, resulting in individual differences.

これらの問題点を総括すると、信頼性のある糖度と固さを常時表示しながら餡煉りできるようなシステムが望まれていると言える。製品の質量を計測しながら餡煉りするシステムSWS(自動計重量システム)で、餡煉りの終点を、仕上がり質量で定量的に管理する場合もある。   To sum up these problems, it can be said that a system that can display the reliable sugar content and hardness at all times is desired. In some cases, SWS (automatic weighing system) is used to measure the mass of the product, and the end point of the finishing is quantitatively managed by the finished mass.

今回は、このシステムを更に進化させ、糖度として重量糖度、固さの尺度として固形分率を表示しながら餡煉りを行なう。   This time, this system will be further evolved and practiced while displaying the weight sugar content as the sugar content and the solid content ratio as a measure of hardness.

(糖度)
糖度とは蔗糖水溶液中の蔗糖の重量濃度と定義され、通常は屈折計で屈折率を測定し、その蔗糖含有量をBRIXで示す。即ちサンプルの屈折率を測定し、サンプルが蔗糖水溶液と仮定して物性が対応する蔗糖濃度を与えるもので、サンプルに蔗糖以外のものが溶解していれば、正しい値を示さない。つまり、砂糖(蔗糖)以外でも水溶性の物質であれば光を屈折する(物質により屈折率は異なる)ので、BRIX値が計測される。
(sugar content)
The sugar content is defined as the weight concentration of sucrose in the sucrose aqueous solution. Usually, the refractive index is measured with a refractometer, and the sucrose content is indicated by BRIX. That is, the refractive index of the sample is measured, and the sample is assumed to be a sucrose aqueous solution and gives a sucrose concentration corresponding to the physical properties. In other words, if it is a water-soluble substance other than sugar (sucrose), light is refracted (the refractive index varies depending on the substance), so the BRIX value is measured.

屈折率n=c/v
真空中での速度cと、媒質中での速度vの比c/v
以下に、物質の屈折率(波長589nm)を示す。

Figure 0004644690
Refractive index n = c / v
Ratio c / v of velocity c in vacuum and velocity v in medium
The refractive index (wavelength 589 nm) of the substance is shown below.

Figure 0004644690


(餡の構造)
餡は、餡粒子と糖液が良く混合されたものである。餡粒子は、十数個の澱粉粒を細胞膜で包み込んだもので大きさ50〜100ミクロンの粒子である。この細胞膜はかなり強固なもので、餡粒子は安定して取り扱うことができる。

(Structure of cocoon)
The soot is a mixture of soot particles and sugar solution. The soot particles are particles having a size of 50 to 100 microns, in which dozens of starch granules are wrapped with a cell membrane. This cell membrane is quite strong, and soot particles can be handled stably.

餡煉りはこの餡粒子を糖液でコーティングする作業ということができる。   It can be said that the process of coating the soot particles with a sugar solution.

餡粒子の中に糖液は入っていないか、入っていても、その濃度は低いと推定される。餡粒子の細胞膜は一種の半透膜で、大きさの小さい水分子は比較的自由に移動できるが蔗糖の分子はかなり大きい(分子量が水の20倍)ため移動は困難である。従って餡煉り終了時に、餡粒子の回りは糖液でコーティングされるが、餡粒子内に糖は入っていない。   Even if no sugar solution is contained in the soot particles, the concentration is estimated to be low. The cell membrane of sucrose particles is a kind of semi-permeable membrane, and small water molecules can move relatively freely, but sucrose molecules are quite large (molecular weight is 20 times that of water), so it is difficult to move. Therefore, at the end of the soaking, the soot particles are coated with a sugar solution, but no sugar is contained in the soot particles.

すなわち、半透膜である餡粒子の細胞膜を隔てて水の濃度に差があるので、浸透圧が生じ、餡粒子内の水が糖液側に移動する。餡煉り後、時間が経つと、餡の糖液濃度が見かけ上減少する。場合によっては、餡と分離した糖液ができる現象を招く原因となる。   That is, since there is a difference in the concentration of water across the cell membrane of the soot particles that are semipermeable membranes, osmotic pressure is generated, and the water in the soot particles moves to the sugar solution side. Over time, the sugar solution concentration in the cocoon apparently decreases. In some cases, it may cause a phenomenon that a sugar solution separated from the cocoon is formed.

(餡の重量糖度)
餡の糖度は屈折計にサンプルを入れて圧迫し、屈折計のセルの表面に糖液を押し出し、この糖液の屈折率が測定され、BRIXとして計測される。つまり、餡粒子をコーティングしている糖液の糖度を測定している。
(Weight sugar content of salmon)
The sugar content of sputum is measured by putting a sample in a refractometer and pressing it, pushing the sugar solution onto the surface of the cell of the refractometer, measuring the refractive index of this sugar solution, and measuring it as BRIX. That is, the sugar content of the sugar solution coating the soot particles is measured.

しかしながら、餡粒子の中にはまだ、糖液と置換されていない水があり、糖が、餡内に均一に分散された場合の濃度とは異なる。この均一に分散された場合の糖度を重量糖度と呼ぶ。重量糖度は以下の式で与えられる。   However, some of the soot particles still have water that is not replaced with sugar solution, and the concentration is different from the concentration when sugar is uniformly dispersed in the soot. The sugar content when uniformly dispersed is called the weight sugar content. The weight sugar content is given by the following formula.

重量糖度%=糖の全重量/(糖の全重量 +水の全重量)×100
=餡中の糖の重量/(餡の全重量−乾燥餡の重量)×100
乾燥餡の重量とは、生餡を乾燥した場合の重量である。この計算は、餡を、糖と水分と乾燥餡とよりなるとしている。
Sugar percentage by weight = total weight of sugar / (total weight of sugar + total weight of water) × 100
= Weight of sugar in cocoon / (total weight of cocoon-weight of dry cocoon) x 100
The weight of the dried rice cake is the weight when the ginger is dried. This calculation states that koji consists of sugar, moisture, and dried koji.

重量糖度とは文字通り、重量基準の糖分濃度である。即ち、餡中の全水分と全糖分との合計に対する糖分の重量比率である。この場合、全水分には餡粒子に含まれる水分も含まれる。式を見て判るように、製品質量を常時測定すれば、重量糖度は常時表示することができる。   The sugar content is literally the weight-based sugar concentration. That is, it is the weight ratio of sugar to the sum of the total water and total sugar in the koji. In this case, the total moisture includes moisture contained in the soot particles. As can be seen from the equation, if the product mass is constantly measured, the weight sugar content can be always displayed.

(重量糖度と屈折糖度の関係)
発明者等が試験した結果によると、漉し餡の餡煉りをした場合、屈折計を用いて測定した餡の糖度は、餡中の水に均一に糖分が分散した場合・即ち重量糖度に比べ、3〜4%高い糖度となる。屈折計を用いて測定した餡の糖度BRIX値を今後は屈折糖度と呼ぶ。屈折糖度は餡の表面にある糖液の濃度を測っており、餡全体の糖度を示す重量糖度とは当然異なり、どちらが正しいというものではない。
(Relationship between sugar content by weight and refractive index)
According to the results of the tests by the inventors, when the koji koji was mashed, the sugar content of the koji measured using a refractometer was 3% compared to the weight sugar content when the sugar content was evenly dispersed in the water in the koji. -4% higher sugar content. The sugar content BRIX value of sputum measured using a refractometer will be referred to as refractive sugar content in the future. The refractive sugar content is measured by measuring the concentration of the sugar solution on the surface of the cocoon, which is naturally different from the weight sugar content indicating the sugar content of the whole cocoon, and neither is correct.

重量糖度に3−4%を加えれば屈折糖度になっており、重量糖度が表示されれば、屈折糖度は測定しなくとも、推定できる。重量糖度は仕込み重量と最終重量のみに依存し、その再現性・精度は高い。一方屈折糖度は餡の状態に依存し、ある程度の変動は避けられないので、重量糖度による管理が望ましい。   If 3-4% is added to the weight sugar content, the refractive sugar content is obtained. If the weight sugar content is displayed, the refractive sugar content can be estimated without measurement. The sugar content depends only on the preparation weight and the final weight, and its reproducibility and accuracy are high. On the other hand, the refractive sugar content depends on the state of wrinkles, and a certain degree of fluctuation is unavoidable.

(固さについて)
餡の固さを決める因子
餡は、餡粒子と糖液よりなる分散体である。流動性を支配する因子は粒子と液体の比率である。この比率が僅かに変っても、流動性は大きく変化する。
(About hardness)
Factors that determine the hardness of cocoons 餡 is a dispersion consisting of cocoon particles and sugar solution. The factor governing fluidity is the ratio of particles to liquid. Even if this ratio changes slightly, the fluidity changes greatly.

例えば、図6のように、生餡のケーキは水と餡粒子より成る混合物で、含水率が63%〜68%であるが、1%の含水率の変化で流動性が大きく変化することは良く知られている。   For example, as shown in FIG. 6, ginger cake is a mixture of water and cocoon particles and has a moisture content of 63% to 68%. However, the change in the moisture content of 1% greatly changes the fluidity. Well known.

この生餡と、煉り餡は、生餡中の水が糖液に置換されたものであり、基本的には同様な流動性を示す。従って煉り餡中の餡粒子と糖液の比率が、餡の流動性に強い影響を与える。糖液の比率が小さくなるほど、流動性が乏しくなる、即ち固くなる。   The ginger and the bamboo shoot are obtained by replacing the water in the ginger with a sugar solution and basically exhibit the same fluidity. Therefore, the ratio between the cocoon particles and the sugar solution in the brick cocoon has a strong influence on the fluidity of the cocoon. The smaller the ratio of the sugar solution, the poorer the fluidity, that is, the harder it becomes.

水の粘度は20℃で1cpであるが、糖液の粘度は濃度が高くなると増大する。50%程度までは小さいが、濃度70%程度では、20℃500cp程度であり、かなり大きいと言える。しかし、餡の固さに比べれば小さな値である。従って、餡の固さに大きな影響を与えるのは、餡中の餡粒子の比率である。これを後述の固形分率で代表させる。   The viscosity of water is 1 cp at 20 ° C., but the viscosity of the sugar solution increases as the concentration increases. It is small up to about 50%, but at a concentration of about 70%, it is about 500 cp at 20 ° C., which can be said to be quite large. However, it is a small value compared to the hardness of the kite. Therefore, it is the ratio of the soot particles in the soot that has a great influence on the hardness of the soot. This is represented by the solid content rate described below.

(餡の固形分と固さの関係)
餡の固さをレオメーターで測定した。測定方法は、直径10mmの円板を餡中に60mm/分で侵入させる時の抗力の変化を記録した。
(Relationship between solid content and hardness of straw)
The hardness of the cocoon was measured with a rheometer. As a measuring method, a change in the drag force when a 10 mm-diameter disk was allowed to enter the cage at 60 mm / min was recorded.

図7のようなチャートが得られ、ピーク値を固さとして採用した。単位はg重である。なお、図でマイナス側は付着性を示す。   A chart as shown in FIG. 7 was obtained, and the peak value was adopted as the hardness. The unit is g weight. In the figure, the minus side indicates adhesion.

測定結果の例を図8に示す。固形分率が1%変化しても、固さが大きく変ることが判った。   An example of the measurement result is shown in FIG. It was found that the hardness changed greatly even when the solid content ratio changed by 1%.

固形分率は次式で与えられる。   The solid content is given by:

固形分率=乾燥餡の質量/全質量×100
一般的には、
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
即ち、煉り餡の中の乾燥した生餡の質量の比率で、固形分率は固さの尺度として使用できる。
Solid content = dry rice cake mass / total mass × 100
In general,
Solid content = Dry weight of workpiece / Total measured weight during dip processing That is, the ratio of the mass of dried ginger in the brickwork, and the solid content can be used as a measure of hardness.

以上、餡煉りにおいて、重量センサ17の検出値をコントローラ18が取り込んで常時計測し、演算部18aにおいて重量糖度及び固形分率を上記式により演算し、表示部18aに常時重量糖度と固形分率とを表示し、これらの値から、餡煉りの終点を判定し、管理することができる。   As described above, in the training, the detected value of the weight sensor 17 is taken in by the controller 18 and constantly measured, and the calculation unit 18a calculates the weight sugar content and the solid content rate according to the above formula, and the display unit 18a constantly displays the weight sugar content and the solid content rate. , And the end point of the practice can be determined and managed from these values.

重量糖度に関して言えば、その都度分析する手間が無くなるし、屈折計でBRIXを測定する場合に生じる、サンプリング点の問題、読み取り精度、餡粒子よりの水分移動による変化などの問題がなく、管理指標として適している。   Speaking of heavy sugar content, there is no need to analyze each time, and there are no problems such as sampling point problems, reading accuracy, changes due to moisture movement from soot particles, etc. that occur when measuring BRIX with a refractometer, and management index Suitable as

また、従来、数値による管理が困難であった、固さに対しても、固形分率を使用して管理が可能である。   In addition, the solid content rate can be used to manage the hardness, which has conventionally been difficult to manage with numerical values.

[実施例の効果]
砂糖を水に添加した浸漬用液体に小豆を浸漬しつつ前記砂糖を前記小豆に移乗させつつ小豆の糖度、固さの性状を測定する被加工物性状の測定方法であって、前記糖度、固さの性状を、予め測定した小豆の乾燥重量及び重量センサ17により検出した浸漬加工中の全測定重量に基づいて測定するため、屈折計を用いずに糖度を測定し、或いは固さを簡易に測定することができる。
[Effect of Example]
A method for measuring a property of a processed object, wherein the sugar content and hardness of the red beans are measured while transferring the sugar to the red beans while immersing the red beans in a dipping liquid in which sugar is added to water. In order to measure the properties of the bean on the basis of the dry weight of the red beans measured in advance and the total measured weight during the dipping process detected by the weight sensor 17, the sugar content is measured without using a refractometer, or the hardness is simplified. Can be measured.

砂糖を水に添加した浸漬用液体に小豆を浸漬しつつ前記砂糖を前記小豆に移乗させる所定割合を重量糖度として測定する溶質物重量濃度の測定方法であって、前記砂糖の重量及び前記浸漬前の小豆の乾燥重量と浸漬加工中の全測定重量とから、
重量糖度%=砂糖の重量/(浸漬加工中の全測定重量−小豆の乾燥重量)
×100
とするため、屈折計を用いずに糖度を測定することができる。
A solute weight concentration measuring method for measuring a predetermined ratio of transferring sugar to the red beans while immersing the red beans in a dipping liquid in which sugar is added to water, as a weight sugar content, wherein the weight of the sugar and before the immersion From the dry weight of red beans and the total measured weight during immersion processing,
Sugar content weight = sugar weight / (total measured weight during dipping process−dry weight of red beans)
× 100
Therefore, the sugar content can be measured without using a refractometer.

砂糖を水に添加した浸漬用液体に小豆を浸漬しつつ前記砂糖を前記小豆に移乗させる所定割合を重量センサ17からの検出信号により演算部18aが演算し、重量糖度として測定するコントローラ18であって、
前記演算部18aは、予め検出した前記砂糖の重量及び前記浸漬前の小豆の乾燥重量と重量センサ17で検出した浸漬加工中の全測定重量とから、
重量糖度=砂糖の重量/(浸漬加工中の全測定重量−小豆の乾燥重量)
とするため、屈折計を用いずに糖度を測定することができる。
The controller 18 calculates a predetermined ratio of transferring the sugar to the red beans while immersing the red beans in a dipping liquid in which sugar is added to water based on a detection signal from the weight sensor 17 and measures the weight sugar content. And
The calculation unit 18a is based on the weight of the sugar detected in advance and the dry weight of the red beans before the immersion and the total measured weight detected by the weight sensor 17 during the immersion process.
Sugar content weight = sugar weight / (total measured weight during dipping process-dry weight of red beans)
Therefore, the sugar content can be measured without using a refractometer.

砂糖を水に添加した浸漬用液体に小豆を浸漬しつつ前記砂糖を前記小豆に移乗させる所定割合を重量糖度として測定する重量センサ17及び演算部18aと、前記重量センサ17及び演算部18aが測定した重量糖度を表示する表示部20とを備えた加熱浸漬加工装置1であって、前記演算部18aは、予め検出した前記砂糖の重量及び前記浸漬前の小豆の乾燥重量と重量センサ17により検出した浸漬加工中の全測定重量とから、
重量糖度=砂糖の重量/(浸漬加工中の全測定重量−小豆の乾燥重量)
とするため、屈折計を用いずに糖度を測定し、その変化を逐次表示させることができる。このため、餡の加工管理を容易に行わせることができる。
A weight sensor 17 and a calculation unit 18a for measuring a predetermined ratio of transferring the sugar to the red beans while immersing the red beans in a dipping liquid in which sugar is added to water, and measuring the weight sensor 17 and the calculation unit 18a. The heating immersion processing apparatus 1 includes a display unit 20 for displaying the weight sugar content, and the calculation unit 18a detects the weight of the sugar detected in advance and the dry weight of the red beans before the immersion with the weight sensor 17. From the total measured weight during the dipping process
Sugar content weight = sugar weight / (total measured weight during dipping process-dry weight of red beans)
Therefore, the sugar content can be measured without using a refractometer, and the change can be sequentially displayed. For this reason, it is possible to easily manage the processing of the ridges.

砂糖を水に添加した浸漬用液体に小豆を浸漬しつつ前記砂糖を前記小豆に移乗させつつ浸漬加工中の小豆の固さを固形分率として測定する被加工物固さの測定方法であって、予め検出した前記浸漬前の小豆の乾燥重量と重量センサ17により検出した浸漬加工中の全測定重量とから、
固形分率=小豆の乾燥重量/浸漬加工中の全測定重量
とするため、餡の固さを数値等に換算して簡易に測定することができる。
It is a method for measuring the hardness of a workpiece by measuring the hardness of a red bean during the dipping process as a solid content ratio while transferring the sugar to the red bean while immersing the red bean in a liquid for immersion in which sugar is added to water. From the dry weight of the red beans before the immersion detected in advance and the total measured weight during the immersion processing detected by the weight sensor 17,
Since the solid content ratio is the dry weight of red beans / the total measured weight during the dipping process, the hardness of the koji can be easily measured by converting it into a numerical value or the like.

砂糖を水に添加した浸漬用液体に小豆被を浸漬しつつ前記砂糖を前記小豆に移乗させつつ浸漬加工中の小豆の固さを重量センサ17及び演算部18aが固形分率として測定する被加工物固さの測定装置としてのコントローラ18であって、前記演算部18aは、予め検出した前記浸漬前の小豆の乾燥重量と重量センサ17により検出した浸漬加工中の全測定重量とから、
固形分率=小豆の乾燥重量/浸漬加工中の全測定重量
とするため、餡の固さを数値等に換算して簡易に測定することができる。
The workpiece in which the weight sensor 17 and the calculation unit 18a measure the solidity of the red beans during the immersion processing while transferring the sugar to the red beans while immersing the red beans in a dipping liquid in which sugar is added to water. The controller 18 as a physical hardness measuring device, wherein the calculation unit 18a is based on the dry weight of the red beans before the immersion detected in advance and the total measured weight detected during the immersion processing detected by the weight sensor 17.
Since the solid content ratio is the dry weight of red beans / the total measured weight during the dipping process, the hardness of the koji can be easily measured by converting it into a numerical value or the like.

砂糖を水に添加した浸漬用液体に小豆を浸漬しつつ前記砂糖を前記小豆に移乗させつつ浸漬加工中の小豆の固さを固形分率として測定する重量センサ17及び演算部18aと、前記重量センサ17及び演算部18aが測定した餡の固さを表示する表示部20とを備えた加熱浸漬加工装置1であって、前記演算部18aは、予め検出した前記浸漬前の小豆の乾燥重量と重量センサ17により検出した浸漬加工中の全測定重量とから、
固形分率=小豆の乾燥重量/浸漬加工中の全測定重量
とするため、餡の固さを数値等に換算して簡易に測定し、表示部20に逐次表示させることができる。
[その他]
上記実施例では、重量糖度及び固形分率の双方を逐次測定し表示するようにしたが、何れか一方のみ測定し、表示させることもできる。
A weight sensor 17 and a calculation unit 18a that measure the solidity of the red beans being dipped while transferring the sugar to the red beans while immersing the red beans in a dipping liquid in which sugar is added to water, and the weight It is the heating immersion processing apparatus 1 provided with the display part 20 which displays the hardness of the candy measured by the sensor 17 and the calculating part 18a, Comprising: The said calculating part 18a is the dry weight of the red beans before the said immersion detected previously. From the total measured weight during immersion processing detected by the weight sensor 17,
Since the solid content ratio = the dry weight of red beans / the total measured weight during the dipping process, the hardness of the koji can be easily measured by converting it into a numerical value or the like, and can be sequentially displayed on the display unit 20.
[Others]
In the above embodiment, both the sugar content and the solid content are measured and displayed sequentially, but only one of them can be measured and displayed.

本発明の測定方法及び測定装置を適用する浸漬加工装置は、上記実施例以外に、その他、一般的な横型、縦型等の食品の加熱撹拌装置、煮熟装置にも適用することができる。また、食品以外の装置において溶質物重量濃度又は固形分率を測定し表示させることもできる。   The immersion processing apparatus to which the measurement method and the measurement apparatus of the present invention are applied can be applied to, in addition to the above-described embodiments, general horizontal and vertical food heating and stirring apparatuses and ripening apparatuses. Also, the solute weight concentration or solid content rate can be measured and displayed in an apparatus other than food.

前記小豆の煮熟は、水の沸点未満で行うことも可能である。しばしば、沸点100℃よりも低い温度で時間をかけて煮熟した方が豆全体を均一に柔らかく、かつ保形成良く炊くことができる場合がある。本装置1を用い、前記実施例の濃縮浸漬操作において、浸漬用液体を糖液の代わりに水を用いることで対応することができる。   The red beans can be boiled at a temperature lower than the boiling point of water. Often, the whole bean can be cooked well over time by boiling at a temperature lower than the boiling point of 100 ° C., and the whole bean can be cooked uniformly and well. Using the apparatus 1, in the concentration dipping operation of the above embodiment, the dipping liquid can be handled by using water instead of the sugar liquid.

前記実施例は、被加工物に小豆を用いた場合であるが、小豆は密煮すると煮熟が進まないため、煮熟と蜜漬けとを分離して行う必要がある。一方、豆によっては、蜜煮が可能なものもあり、蜜漬け操作のみで沸点以下での煮熟蜜漬けができる。   Although the said Example is a case where a red bean is used for a to-be-processed object, when a red bean is densely boiled, boiling does not progress, Therefore It is necessary to isolate | separate and perform boiling and honey pickling. On the other hand, some beans can be boiled with honey and can be boiled with honey at a boiling point or lower just by honey pickling.

かご29は、備えない構成にすることも可能である。   The car 29 may be configured not to include.

かご29は、多孔であればよく、必ずしもかごである必要はない。   The cage | basket | car 29 should just be porous, and does not necessarily need to be a cage | basket | car.

かご29と下筒部25とは、別体にすることもできる。下筒部25及び上筒部27は、一体にすることもできる。   The car 29 and the lower cylinder portion 25 can be separated. The lower cylinder part 25 and the upper cylinder part 27 can also be integrated.

加熱部7は、電熱コイルによる加熱部、或いはガスを用いた加熱部とすることもできる。   The heating unit 7 may be a heating unit using an electric heating coil or a heating unit using gas.

加熱浸漬加工装置の一部を断面及び想像線で示した正面図である(実施例1)。It is the front view which showed a part of heating immersion processing apparatus with the cross section and the imaginary line (Example 1). かごの断面図である(実施例1)。(Example 1) which is sectional drawing of a cage | basket | car. 配管及び吹出口の分解配置図である(実施例1)。(Example 1) which is a decomposition | disassembly arrangement | positioning figure of piping and a blower outlet. (a)(b)は、吹出口上下の孔を示す平面図である(実施例1)。(A) (b) is a top view which shows the hole above and below a blower outlet (Example 1). 配管に取り付けられた有孔フランジの平面図である(実施例1)。(Example 1) which is a top view of the perforated flange attached to piping. 糖液の粘度を示すグラフである(実施例1)。It is a graph which shows the viscosity of a sugar liquid (Example 1). 餡の固形分と固さとの関係のグラフである(実施例1)。It is a graph of the relationship between the solid content and hardness of cocoon (Example 1). 練り餡の固さの測定例を示すグラフである(実施例1)。It is a graph which shows the example of a measurement of the hardness of a kneading paste (Example 1).

符号の説明Explanation of symbols

1 加熱浸漬加工装置(浸漬加工装置)
17 重量センサ(測定部)
18 コントローラ(溶質物重量濃度の測定装置、被加工物固さの測定装置)
18a 演算部(測定部)
20 表示部
1 Heating immersion processing equipment (immersion processing equipment)
17 Weight sensor (measurement unit)
18 Controller (Measuring device for solute weight concentration, Measuring device for workpiece hardness)
18a Calculation unit (measurement unit)
20 display

Claims (6)

溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させる所定割合を溶質物重量濃度として測定する溶質物重量濃度の測定方法であって、
前記溶質物の重量及び前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥重量)
とすることを特徴とする溶質物重量濃度の測定方法。
A predetermined proportion of the solute was Ru is ERROR in the workpiece immersion liquid with added solutes was while immersed workpieces method of measuring solute product weight concentration measured as a solute substance concentration by weight,
From the weight of the solute and the dry weight of the workpiece before immersion and the total measured weight during immersion processing,
Solute weight concentration = weight of solute / (total measured weight during dip processing−dry weight of workpiece)
A method for measuring the weight concentration of a solute, characterized in that
溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させる所定割合を測定部が溶質物重量濃度として測定する溶質物重量濃度の測定装置であって、
前記測定部は、前記溶質物の重量及び前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥重量)
とすることを特徴とする溶質物重量濃度の測定装置
A solute weight concentration measuring device in which a measurement unit measures a predetermined ratio of transferring the solute to the workpiece while immersing the workpiece in the immersion liquid to which the solute is added, as the solute weight concentration. ,
From the weight of the solute and the dry weight of the workpiece before immersion and the total measurement weight during immersion processing,
Solute weight concentration = weight of solute / (total measured weight during dip processing−dry weight of workpiece)
An apparatus for measuring the weight concentration of a solute.
溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させる所定割合溶質物重量濃度として測定する測定部と、
前記測定部が測定した溶質物重量濃度を表示する表示部と、
を備えた浸漬加工装置であって、
前記測定部は、前記溶質物の重量及び前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
溶質物重量濃度=溶質物の重量/(浸漬加工中の全測定重量−被加工物の乾燥重量)
とすることを特徴とする浸漬加工装置
A measuring unit for measuring a predetermined ratio to ERROR the solute was on the workpiece immersion liquid with added solutes was while immersed workpiece as a solute substance concentration by weight,
A display unit for displaying the solute weight concentration measured by the measurement unit;
An immersion processing apparatus comprising :
From the weight of the solute and the dry weight of the workpiece before immersion and the total measurement weight during immersion processing,
Solute weight concentration = weight of solute / (total measured weight during dip processing−dry weight of workpiece)
An immersion processing apparatus characterized by the above.
請求項1記載の溶質物重量濃度の測定方法であって、
前記溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させつつ浸漬加工中の被加工物の固さを固形分率として同時に測定し、
前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
とすることを特徴とする溶質物重量濃度の測定方法
A method for measuring the solute weight concentration according to claim 1,
While immersing the workpiece in the immersion liquid to which the solute is added, while measuring the hardness of the workpiece during the dip processing while transferring the solute to the workpiece, as a solid fraction,
From the dry weight of the workpiece before immersion and the total measured weight during immersion processing,
Solute product weight concentration measuring method characterized by the total measured weight of the dry weight / immersion in the processing of solid content = workpiece.
請求項2記載の溶質物重量濃度の測定装置であって、
前記溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させつつ浸漬加工中の被加工物の固さを前記測定部が固形分率として同時に測定し、
前記測定部は、前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
とすることを特徴とする溶質物重量濃度の測定装置
The solute weight concentration measuring device according to claim 2,
The measurement unit simultaneously measures the solid content ratio of the workpiece during immersion processing while transferring the solute to the workpiece while immersing the workpiece in the immersion liquid to which the solute is added. And
The measurement unit is based on the dry weight of the workpiece before the immersion and the total measurement weight during the immersion process.
An apparatus for measuring the weight concentration of a solute , characterized in that solid content ratio = dry weight of workpiece / total measured weight during immersion processing.
請求項3記載の浸漬加工装置であって、
前記溶質物を添加した浸漬用液体に被加工物を浸漬しつつ前記溶質物を前記被加工物に移乗させつつ浸漬加工中の被加工物の固さを前記測定部が固形分率として同時に測定し、
前記測定部が測定した被加工物固さを表示する表示部を備え、
前記測定部は、前記浸漬前の被加工物の乾燥重量と浸漬加工中の全測定重量とから、
固形分率=被加工物の乾燥重量/浸漬加工中の全測定重量
とすることを特徴とする浸漬加工装置
An immersion processing apparatus according to claim 3, wherein
Simultaneously measuring the hardness of the workpiece during the immersion process while ERROR on the workpiece the solute material while immersed workpiece immersion liquid obtained by adding the solute material as the measuring unit is a solid fraction And
A display unit for displaying the workpiece hardness measured by the measurement unit;
The measurement unit is based on the dry weight of the workpiece before the immersion and the total measurement weight during the immersion process.
A dipping device characterized by: solid content = dry weight of workpiece / total measured weight during dipping .
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