JP4643863B2 - SUBSTRATE FOR INFORMATION RECORDING MEDIUM, INFORMATION MAGNETIC RECORDING MEDIUM, AND METHOD FOR PRODUCING THEM - Google Patents

SUBSTRATE FOR INFORMATION RECORDING MEDIUM, INFORMATION MAGNETIC RECORDING MEDIUM, AND METHOD FOR PRODUCING THEM Download PDF

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JP4643863B2
JP4643863B2 JP2001211335A JP2001211335A JP4643863B2 JP 4643863 B2 JP4643863 B2 JP 4643863B2 JP 2001211335 A JP2001211335 A JP 2001211335A JP 2001211335 A JP2001211335 A JP 2001211335A JP 4643863 B2 JP4643863 B2 JP 4643863B2
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recording medium
mol
substrate
addition amount
amount
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JP2003030816A (en
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孝一 津田
良治 小林
貴宏 徳用
邦男 日比野
稔 小野田
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Fuji Electric Co Ltd
Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Fuji Electric Holdings Ltd
Matsushita Electric Industrial Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium

Description

【0001】
【発明の属する技術分野】
本発明は、アルカリ金属含有ガラス基板からなる情報記録媒体用基板および該情報記録媒体用基板を用いた情報磁気記録媒体に関する。
【0002】
【従来の技術】
近年の磁気ディスクの高密度記録化に伴い、ディジタル信号を記録する磁性層の性能向上のみならず、記録の読み出しを司る磁気ヘッドや、磁気ディスクの基板といった様々な構成要素の性能向上も要求されている。このような要求に向けた検討の中で、基板については、従来から使用されていたアルミニウム基板に代わり、ガラス基板が注目されるようになってきている。
【0003】
磁気ディスクの基板としてガラス基板が注目され始めた理由としては、(i)磁気ディスクの小型・高密度化に要求される基板の薄板化が、ガラス材料を用いれば、容易であること、(ii)磁気ヘッドの低浮上量化を可能にする基板表面の平坦度の確保が、ガラス材料では容易であること、(iii)その他、ガラス基板は、アルミニウム基板に比べて、高い潜在能力を有していること、が挙げられる。また、ガラス材料は、その軟化温度以上で圧力を加えることで、容易に円板状に成形可能であるため、ガラスを用いて円板状基板を低コストで作製することができるという可能性を持つことも、理由の一つとして挙げられる。
【0004】
このようなガラス基板を作製する際の低コスト化を考慮した場合、基板成形時に使用する加圧装置や金型の寿命を縮めないことが必要であり、そのためには、成形温度はできるだけ低温であることが望ましい。
【0005】
一般に、ガラス基板の成形温度を低下させるためには、Li、Na、Kなどのアルカリ金属がガラス原料に添加される。しかしながら、一方では、ガラス基板へのアルカリ金属の添加は、情報磁気記録媒体の磁性層を腐食したり、または表面潤滑層を劣化させたり、あるいは表面析出物を生成しヘッドを破壊するといったデメリットが大きいことも、知られている。このように、情報磁気記録媒体用の基板材料としてガラス材料を用いる見地からは、アルカリ金属イオンの溶出を極力抑えることが望まれる。
【0006】
これに対して、Li、Na、Kなどのアルカリ金属を添加させたガラスからのアルカリ金属イオンの溶出を防ぐ方法として、これまでにいくつかの方法が提案されている。その主なものとして、以下に示す方法が挙げられる。
【0007】
(1) ZrO、SnOなどの四価の酸化物を添加する。
【0008】
(2) La、Gdなどの希土類酸化物を添加する。
【0009】
【発明が解決しようとする課題】
しかし、上述の(1)、(2)の方法ともに、アルカリ金属溶出を抑えるために、それら酸化物の添加量を増やしていくと、ガラス軟化温度(Ts)が数10℃上昇してしまう。周知のように、Tsは成形温度とほぼ比例関係にあるので、Tsが数10℃上昇すると、成形温度も必然的に数10℃上昇してしまい、アルカリ溶出を抑えることができても、元の成形温度を下げるという目的が果たせなくなってしまう。すなわち、前記酸化物の添加により、ガラス成形温度が上昇し、それに伴って、基板成形金型の寿命が短くなったり、また、成形タクトタイムが長くなる、という弊害が出てくる。この成形温度を下げるためには、また、アルカリ金属を添加しなくてはならないことになり、ガラス基板作製において悪循環に陥るだけになってしまう。このように、従来のガラス基板作製技術では、低温成形と低アルカリ溶出のトレードオフの関係を改善することは出来なかった。
【0010】
したがって、本発明の課題は、成形時のアルカリ溶出量が抑制され、製造後の耐久性にも優れ、さらに簡便かつ安価に提供することが可能であり、磁気記録媒体の基板に必要な性能に優れたアルカリ金属含有ガラス基板(情報記録媒体用基板)および該情報記録媒体用基板を用いた情報磁気記録媒体と、それらの製造方法を提供することにある。
【0011】
【課題を解決するための手段】
本発明者らは、従来のアルカリ金属含有ガラス基板(以下、単にガラス基板ともいう)からのアルカリ溶出について種々の検討を重ねた結果、次のような知見を得た。
【0012】
すなわち、先に説明した従来法(1)、(2)のようなガラス軟化温度を大幅に上昇させてしまうような添加物を用いなくとも、ガラスの材料組成の基礎的成分であるB、Al、RO(Rは、Li、Na、Kなどのアルカリ金属)の添加比率を特定の範囲内に非常に精度良く制御してやれば、Tsを高くすることなく、アルカリ溶出量を従来のガラス基板に比べて著しく低減できることを見出し、本発明を完成するに至った。
【0013】
本発明に係る情報記録媒体用基板は、組成分に少なくともB、Al、RO(Rはアルカリ金属)を有し、これら成分が、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(RO添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%
を満足したアルカリ金属含有ガラス材料を成形してなることを特徴とする。
【0014】
なお、RO添加量については、前記関係式(I)、(II)、(III)から必然的に導出され、その値は、10.2モル%≦RO添加量≦23.8モル%(関係式(IV))となる。
【0015】
前記成分組成に基板のガラス材料が制御されていることによって、本願の情報記録媒体用基板は、Tsを上昇させることなく、アルカリ溶出量を従来の基板より大幅に削減できている。
【0016】
【発明の実施の形態】
本発明の第1の態様は、情報記録媒体用基板に関する。本発明に基づく情報記録媒体用基板は、組成分に少なくともB、Al、RO(Rはアルカリ金属)を有し、これら成分が、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(RO添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%
を満足したアルカリ金属含有ガラス材料が成形されてなるものであることを特徴とする。
【0017】
本発明の第2の態様は、情報記録媒体用基板の製造方法に関する。本発明に基づく情報記録媒体用基板の製造方法は、組成分に少なくともB、Al、RO(Rはアルカリ金属)を有し、これら成分を、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(RO添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%
を満足させたアルカリ金属含有ガラス材料を調製し、このガラス材料を情報記録媒体用基板に成形することを特徴とする。
【0018】
図1は、本発明に基づく情報記録媒体用基板の一例を説明するための模式図である。図1から分かるように、情報記録媒体用基板1は、その中心に円形の孔2が形成された円板状のアルカリ金属含有ガラス基板3から構成される。
【0019】
このアルカリ金属含有基板3は、一例として、以下に示すような手順で作製される。最初に、所望の組成の添加物を含有するガラス粉末を溶融し、重さ約6g、厚さ約8mm、直径約23mmの円板状ガラスを作製する。次いで、円板状ガラスをTs近傍で成形し、厚さ0.635mm、直径65mmの円板状ガラス基板とする。次いで、円板状ガラス基板の中心部に内径20mmの穴を開け、さらに基板の機械的強度を増すために、一般的な化学強化を実施する。この化学強化は、NaNOとKNOとが0.4対0.6の仕率で混合され、350〜400℃に維持されてなる溶液中に、1〜5時間にわたって、当該ガラス基板を浸漬することで、実施される。最後に、ガラス基板を純水中で洗浄し、さらに、スクラブ洗浄、純水滴浄、イソブロピルアルコール(IPA)洗浄を実施する。
【0020】
本発明の第3の態様は、本発明の第1の態様で示した情報記録媒体用基板1を備えた情報磁気記録媒体に関する。すなわち、本発明に基づく情報磁気記録媒体は、図2に示すように、アルカリ金属含有ガラス基板3からなる情報記録媒体用基板1と、該基板1の上に積層された磁性層4とを有してなり、上記情報記録媒体用基板1は、組成分に少なくともB、Al、RO(Rはアルカリ金属)を有し、これら成分が、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(RO添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%
を満足したアルカリ金属含有ガラス材料が成形されてなるものであることを特徴とする。
【0021】
本発明の第4の態様は、上記第3の態様の情報記録媒体の製造方法に関する。本発明に基づく情報記録媒体の製造方法は、組成分に少なくともB、Al、RO(Rはアルカリ金属)を有し、これら成分を、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(RO添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%
を満足させたアルカリ金属含有ガラス材料を調製し、このガラス材料を情報記録媒体用基板に成形し、成形した基板上に磁気記録層を積層することを特徴とする。
【0022】
本発明の情報記録媒体は、アルカリ金属含有ガラス基板が上述の関係式を満足するガラス組成から構成することにより、基板からのアルカリ溶出量が少ないことを特徴とする。このように構成される情報磁気記録媒体は、必要に応じて、下地層、保護層、潤滑層などをさらに有してもよい。
【0023】
高性能な情報磁気記録媒体を達成するために、基板の上に下地層を設けて磁性層の配向を制御することが好ましい。
【0024】
このように本発明によれば、アルカリ金属含有ガラス基板が上述の関係式を満足している組成から構成されていると、情報記録媒体用基板からのアルカリの溶出が抑制され、溶出アルカリによって生じる情報磁気記録媒体の腐食、劣化、破壊などを防止することが可能となる。その結果、耐久性に優れ、信頼性の高い情報磁気記録媒体を提供することが可能となる。なお、情報磁気記録媒体の構造および形状は、特に限定されるものではなく、種々変更可能であることは、当業者によって容易に理解されるであろう。
【0025】
【実施例】
以下、実施例によって本発明をより具体的に説明するが、これらは本発明を限定するものではなく、本発明の要旨を逸脱しない範囲において種々変更可能であることは言うまでもない。
【0026】
(アルカリ金属含有ガラス基板の製造)
以降の実施例で使用されるアルカリ金属含有ガラス基板は、以下のようにして作製した。
【0027】
表1で示す組成のSiO、B、Al、LiO、NaO、KOの粉末を秤量・混合後、ルツボに入れ、1400〜1500℃で溶融した。この溶融したガラスをルツボからダイヤモンドライクカーボン製の型に流し込んで、重さ約6g、厚さ約8mm、直径約23mmの円板状のガラス(以下、「マーブル」と呼ぶことにする)を作製した。次に、このマーブルを、十分冷えないうちに成形用の金型に導入し、金型をTs近傍の温度に保持しながら、0.2〜0.6t/cm2で、3分間にわたって加圧した.この操作により、直径65mm、厚さ0.635mmの円板状のガラス板を得た。次に、このガラス板の中心部に直径20mmの穴を設け、さらに、この円板の抗折強度を確保するために、化学強化を施した。
【0028】
前記化学強化の具体的な処理条件は、重量比でNaO:KNO=2:3の比率で混ぜた硝酸塩を、370℃で溶融させ、この融液に穴開け加工を施したガラス板を2時間にわたって浸漬させた。
【0029】
最後に、化学強化を終えたガラス基板を洗浄し、乾燥させた。
【0030】
なお、表1で示すΣ ROは、LiO、NaO、KOのモル%の総和を示し、Rfは、下記式で示される値である。
【0031】
Rf=(Σ RO−Al添加量)/B添加量(単位:モル%)
【0032】
(アルカリ溶出量の評価)
以降の実施例において、アルカリ溶出防止効果を評価するために、以下の手順にしたがって、ガラス基板からのアルカリ溶出量を分析した。
【0033】
(a) 容積0.5Lの蓋付テフロン(登録商標)容器に純水を10mL入れ、さらに評価すべき基板1枚を入れる。
【0034】
(b) この容器を80℃の恒温槽に入れ、24時間にわたって放置する。
【0035】
(c) テフロン(登録商標)容器を恒温槽から取り出し、純水を採取し、純水中に溶出したアルカリ元素をICP分析で調べた。
【0036】
(d) 得られたICP分析値から、単位面積当たりの総アルカリ溶出量を計算した。
【0037】
(実施例1)
本実施例では、表1および表1(続き)で示す組成からなるアルカリ金属含有ガラス基板を、上述の方法で作製したもので、得られた基板について Tsおよびアルカリ溶出量について評価した。その結果を同表1および表1(続き)に示している。表中の判定欄の○、●は、判定結果を示したもので、○はTsが650℃以下で、かつアルカリ溶出量が5.0mg/m以下のものを示し、●はTsが650℃より大きいか、あるいはアルカリ溶出量が5.0mg/mより多いものを示している。なお、ここでは、LiO添加量:NaO添加量:KO添加量=10:6:1と固定してある。
【0038】
参照試料として、従来から検討されてきたガラス組成を参照#1および参照#2として、同じく表1に示した。参照#1は、Tsは590℃と低いが、アルカリ溶出量が11.7mg/mと大きい基板であり、逆に参照#2は、アルカリ溶出量は5.0mg/mと少ないが、Tsが670℃と高いために、成形金型寿命が短い欠点のあるガラス基板である。一般的には、参照#1、#2のように、アルカリ溶出量とTsにはトレードオフの関係がある。
【0039】
これに対して、本発明では、Alが3.0〜7.0モル%のときに、Bが9.0〜14.0モル%、かつRfが0.8〜1.2の範囲であれば、Tsが650℃以下で、しかもアルカリ溶出量が5.0mg/mを下回る、即ち、表1で○判定になる。
【0040】
なお、Bの添加量が15モル%を越えると、アルカリ溶出量が増加するのは、B添加量が多くなると、溶融中のガラスからBが蒸発し易くなり、このためマーブル表面が部分的に組成ズレを起こしてしまうためであると、推測される。
【0041】
(実施例2)
上述した実施例1では、Rfが0.8〜1.2で、かつB添加量が9.0〜14.0モル%のときに、本発明が成り立つことを説明した。本実施例2では、Alの有効な範囲についても説明する。
【0042】
試料の作製方法は、実施例1と同様で、表2に示す組合せにて実験した。判定の基準も同様である。なお、ここでは、Rfは本発明の中心値である1に固定してある。表2から明らかなように、Alの添加量が表1で示した範囲である3.0〜7.0モル%を越えた、2モル%や8モル%では、たとえ、Rf=1でも、判定は●となる。
【0043】
したがって、前記実施例1と本実施例2の結果を合わせると、Alの添加範囲は3.0〜7.0モル%に限定される。
【0044】
また、ここでは示してはいないが、KO、RbO、CsOなどのイオン半径の大きなアルカリイオン金属を添加する場合には、上述した化学強化を有効に作用させるために、あまり多くの添加は好ましくなく、およそ1.5モル%が限界である。
【0045】
上述の実施例1と2とによって、本発明に基づく情報記録媒体用基板がアルカリ溶出の抑制に優れていることが明らかとなった。そこで、次に、本発明に基づく情報記録媒体用基板を用いた情報磁気記録媒体について検討した。
【0046】
(実施例3)
本実施例は、本発明に基づく情報記録媒体用基板を用いて構成される情報磁気記録媒体に関する。実施例1で作製された各種基板を用いて、以下に示すようにして情報磁気記録媒体をそれぞれ作製した。
【0047】
実施例1で作製されたNo.38の情報記録媒体用基板の両面に、Cr下地層、CoPtCr磁性層、C保護膜を順次積層することにより、情報磁気記録媒体を作製した。得られた情報磁気記録媒体の耐候性を調べるため、80℃、85%RHの雰囲気に1000時間にわたって放置した後、基板の表面状態および磁気記録媒体の浮上量テストを実施した。その結果を表3のNo.82に示す。
【0048】
また、参照試料として表1の参照#1基板にも同様に成膜したものを用意し、全く同じ手順で耐候性を調べた。その結果を表3のNo.83に示す。
【0049】
表3から分かるように、参照#1のガラス基板では、表面にリチウムとナトリウムの混合炭酸塩からなる数10μmの大きさのデンドライト構造を有する析出物が認められた。このため、記録のリード/ライトはできなかった。
【0050】
一方、本発明に基づいて作製したNo.38ガラス基板では、アルカリ炭酸塩の析出は認められず、浮上量の変化も見られなかった。また磁気特性も初期とほとんど変わらなかった。
【0051】
【表1】

Figure 0004643863
【0052】
【表2】
Figure 0004643863
【0053】
【表3】
Figure 0004643863
【0054】
【表4】
Figure 0004643863
【0055】
【発明の効果】
以上説明したとおり、低温成形を可能とするアルカリイオンを含んだ情報記録媒体用ガラス基板を作製する際、次の関係式(I)〜(III)を満足する組成を有するガラスから基板を作ることにより、アルカリ溶出が少ない情報記録媒体用基板を提供することが可能となる。
【0056】
関係式(I) 0.8≦(RO添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%
(なお、RO添加量は上記関係式(I)〜(III)から必然的に導かれ、10.2モル%≦RO添加量≦23.8モル%となる。)
さらに、このような組成を持つガラス基板を用いて情報記録用媒体を作製することにより、80℃、85%RHのような過酷な耐候性試験においても、1000時間は初期と変わらない磁気特性を示す情報磁気記録媒体を提供することが可能となる。
【0057】
以上のように、本発明によれば低温加工性および高耐候性といった相反する特性を満足する安価な情報記録媒体用基板および該情報記録媒体用基板を用いた情報磁気記録媒体と、それらの製造方法を提供することが可能となる。
【図面の簡単な説明】
【図1】本発明に基づく情報記録媒体用基板の一例を説明するための平面模式図である。
【図2】本発明に基づく情報記録媒体の一例を説明するための断面積層模式図である。
【符号の説明】
1 情報記録媒体用基板
2 孔
3 アルカリ金属含有ガラス基板
4 磁性層[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an information recording medium substrate comprising an alkali metal-containing glass substrate and an information magnetic recording medium using the information recording medium substrate.
[0002]
[Prior art]
With the recent increase in recording density of magnetic disks, there is a demand not only for improving the performance of the magnetic layer for recording digital signals, but also for improving the performance of various components such as the magnetic head that controls recording and the substrate of the magnetic disk. ing. In consideration of such a demand, as a substrate, a glass substrate has been attracting attention in place of the conventionally used aluminum substrate.
[0003]
The reason why a glass substrate has begun to attract attention as a substrate of a magnetic disk is that (i) it is easy to make a thin plate required for miniaturization and high density of a magnetic disk by using a glass material, (ii ) Securing the flatness of the substrate surface that makes it possible to reduce the flying height of the magnetic head is easy with glass materials. (Iii) In addition, the glass substrate has higher potential than an aluminum substrate. It can be mentioned. In addition, the glass material can be easily formed into a disk shape by applying a pressure above its softening temperature, so that a disk-shaped substrate can be produced at low cost using glass. Having it is one of the reasons.
[0004]
In consideration of cost reduction when manufacturing such a glass substrate, it is necessary not to shorten the life of the pressurizing device and the mold used for forming the substrate. For this purpose, the molding temperature is as low as possible. It is desirable to be.
[0005]
Generally, in order to lower the molding temperature of the glass substrate, an alkali metal such as Li, Na, or K is added to the glass raw material. However, on the other hand, the addition of an alkali metal to the glass substrate has the demerits of corroding the magnetic layer of the information magnetic recording medium, deteriorating the surface lubricating layer, or generating surface precipitates and destroying the head. It is also known to be big. Thus, from the viewpoint of using a glass material as a substrate material for an information magnetic recording medium, it is desired to suppress the elution of alkali metal ions as much as possible.
[0006]
On the other hand, several methods have heretofore been proposed as methods for preventing elution of alkali metal ions from glass to which alkali metals such as Li, Na, and K are added. The main methods include the following methods.
[0007]
(1) A tetravalent oxide such as ZrO 2 or SnO 2 is added.
[0008]
(2) A rare earth oxide such as La 2 O 3 or Gd 2 O 3 is added.
[0009]
[Problems to be solved by the invention]
However, in both methods (1) and (2) described above, the glass softening temperature (Ts) increases by several tens of degrees Celsius when the amount of oxide added is increased in order to suppress alkali metal elution. As is well known, since Ts is almost proportional to the molding temperature, if Ts rises by several tens of degrees Celsius, the molding temperature inevitably rises by several tens of degrees Celsius. The purpose of lowering the molding temperature cannot be fulfilled. In other words, the addition of the oxide raises the glass molding temperature, and as a result, there is a negative effect that the life of the substrate molding die is shortened and the molding tact time is lengthened. In order to lower the molding temperature, it is necessary to add an alkali metal, and only a vicious cycle occurs in the production of the glass substrate. As described above, the conventional glass substrate manufacturing technique cannot improve the trade-off relationship between low temperature molding and low alkali elution.
[0010]
Therefore, the object of the present invention is to suppress the amount of alkali elution at the time of molding, to be excellent in durability after production, to be provided more simply and inexpensively, and for the performance required for the substrate of the magnetic recording medium. It is an object of the present invention to provide an excellent alkali metal-containing glass substrate (information recording medium substrate), an information magnetic recording medium using the information recording medium substrate, and a method for producing them.
[0011]
[Means for Solving the Problems]
As a result of repeated studies on alkali elution from a conventional alkali metal-containing glass substrate (hereinafter also simply referred to as a glass substrate), the present inventors have obtained the following knowledge.
[0012]
That is, B 2 O, which is a basic component of the glass material composition, without using an additive that significantly increases the glass softening temperature as in the conventional methods (1) and (2) described above. 3 , Al 2 O 3 , R 2 O (where R is an alkali metal such as Li, Na, K, etc.) Alcohol elution without increasing Ts if the addition ratio is controlled within a specific range with high accuracy The inventors have found that the amount can be significantly reduced as compared with the conventional glass substrate, and have completed the present invention.
[0013]
The substrate for an information recording medium according to the present invention has at least B 2 O 3 , Al 2 O 3 , and R 2 O (R is an alkali metal) in the composition, and these components are represented by the following relational expression in terms of molar ratio. (I), (II), (III);
Relational formula (I) 0.8 ≦ (R 2 O addition amount−Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%
An alkali metal-containing glass material that satisfies the above requirements is formed.
[0014]
The R 2 O addition amount is inevitably derived from the relational expressions (I), (II), and (III), and the value is 10.2 mol% ≦ R 2 O addition amount ≦ 23.8. Mol% (relational formula (IV)).
[0015]
By controlling the glass material of the substrate to the component composition, the information recording medium substrate of the present application can significantly reduce the amount of alkali elution compared to the conventional substrate without increasing Ts.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
A first aspect of the present invention relates to an information recording medium substrate. The substrate for an information recording medium based on the present invention has at least B 2 O 3 , Al 2 O 3 , and R 2 O (R is an alkali metal) in the composition, and these components are represented by the following relational expression in terms of molar ratio. (I), (II), (III);
Relational formula (I) 0.8 ≦ (R 2 O addition amount−Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%
An alkali metal-containing glass material that satisfies the requirements is formed.
[0017]
A second aspect of the present invention relates to a method for manufacturing an information recording medium substrate. The method for producing an information recording medium substrate according to the present invention has at least B 2 O 3 , Al 2 O 3 , and R 2 O (R is an alkali metal) in the composition, and these components are converted into molar ratios, The following relational expressions (I), (II), (III);
Relational formula (I) 0.8 ≦ (R 2 O addition amount−Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%
An alkali metal-containing glass material satisfying the above requirements is prepared, and the glass material is formed on an information recording medium substrate.
[0018]
FIG. 1 is a schematic view for explaining an example of an information recording medium substrate according to the present invention. As can be seen from FIG. 1, the information recording medium substrate 1 is composed of a disc-shaped alkali metal-containing glass substrate 3 having a circular hole 2 formed in the center thereof.
[0019]
As an example, the alkali metal-containing substrate 3 is manufactured by the following procedure. First, glass powder containing an additive having a desired composition is melted to produce a disk-shaped glass having a weight of about 6 g, a thickness of about 8 mm, and a diameter of about 23 mm. Subsequently, disk-shaped glass is shape | molded by Ts vicinity, and it is set as the disk-shaped glass substrate of thickness 0.635mm and diameter 65mm. Next, a hole having an inner diameter of 20 mm is formed in the center of the disk-shaped glass substrate, and general chemical strengthening is performed in order to increase the mechanical strength of the substrate. This chemical strengthening involves immersing the glass substrate in a solution in which NaNO 3 and KNO 3 are mixed at a rate of 0.4 to 0.6 and maintained at 350 to 400 ° C. for 1 to 5 hours. It is carried out by doing. Finally, the glass substrate is cleaned in pure water, and scrub cleaning, pure water drop cleaning, and isopropanol alcohol (IPA) cleaning are performed.
[0020]
A third aspect of the present invention relates to an information magnetic recording medium including the information recording medium substrate 1 shown in the first aspect of the present invention. That is, the information magnetic recording medium according to the present invention has an information recording medium substrate 1 made of an alkali metal-containing glass substrate 3 and a magnetic layer 4 laminated on the substrate 1 as shown in FIG. The information recording medium substrate 1 has at least B 2 O 3 , Al 2 O 3 , and R 2 O (R is an alkali metal) in the composition, and these components are converted into molar ratios as follows: Relational expressions (I), (II), (III);
Relational formula (I) 0.8 ≦ (R 2 O addition amount−Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%
An alkali metal-containing glass material that satisfies the requirements is formed.
[0021]
A fourth aspect of the present invention relates to a method for manufacturing the information recording medium of the third aspect. The method for producing an information recording medium based on the present invention has at least B 2 O 3 , Al 2 O 3 , R 2 O (R is an alkali metal) in the composition, and these components are represented by the following relationship in terms of molar ratio. Formula (I), (II), (III);
Relational formula (I) 0.8 ≦ (R 2 O addition amount−Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%
An alkali metal-containing glass material satisfying the above requirements is prepared, the glass material is molded into a substrate for an information recording medium, and a magnetic recording layer is laminated on the molded substrate.
[0022]
The information recording medium of the present invention is characterized in that the amount of alkali elution from the substrate is small when the alkali metal-containing glass substrate is composed of a glass composition satisfying the above relational expression. The information magnetic recording medium configured as described above may further include an underlayer, a protective layer, a lubricating layer, and the like as necessary.
[0023]
In order to achieve a high-performance information magnetic recording medium, it is preferable to provide an underlayer on the substrate to control the orientation of the magnetic layer.
[0024]
As described above, according to the present invention, when the alkali metal-containing glass substrate is composed of a composition satisfying the above-described relational expression, the elution of alkali from the information recording medium substrate is suppressed, and is caused by the eluted alkali. It is possible to prevent corrosion, deterioration, destruction, etc. of the information magnetic recording medium. As a result, an information magnetic recording medium having excellent durability and high reliability can be provided. The structure and shape of the information magnetic recording medium are not particularly limited, and it will be easily understood by those skilled in the art that various changes can be made.
[0025]
【Example】
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, it should be understood that these examples do not limit the present invention and can be variously modified without departing from the gist of the present invention.
[0026]
(Manufacture of alkali metal-containing glass substrates)
The alkali metal-containing glass substrate used in the following examples was produced as follows.
[0027]
The powders of SiO 2 , B 2 O 3 , Al 2 O 3 , Li 2 O, Na 2 O, and K 2 O having the composition shown in Table 1 were weighed and mixed, then placed in a crucible and melted at 1400 to 1500 ° C. This molten glass is poured from a crucible into a diamond-like carbon mold to produce a disk-shaped glass (hereinafter referred to as “marble”) having a weight of about 6 g, a thickness of about 8 mm, and a diameter of about 23 mm. did. Next, the marble is introduced into a molding die before it is sufficiently cooled, and is pressed at 0.2 to 0.6 t / cm 2 for 3 minutes while maintaining the die at a temperature near Ts. By this operation, a disk-shaped glass plate having a diameter of 65 mm and a thickness of 0.635 mm was obtained. Next, a hole having a diameter of 20 mm was provided in the center of the glass plate, and chemical strengthening was performed to ensure the bending strength of the disc.
[0028]
The specific treatment conditions for the chemical strengthening are as follows. A nitrate mixed at a weight ratio of NaO 3 : KNO 3 = 2: 3 is melted at 370 ° C., and a glass plate is formed by punching the melt. Soaked for 2 hours.
[0029]
Finally, the glass substrate that had been chemically strengthened was washed and dried.
[0030]
Note that the sigma R 2 O shown in Table 1, Li 2 O, Na 2 O, shows the mole% of the sum of K 2 O, Rf is a value represented by the following formula.
[0031]
Rf = (ΣR 2 O—Al 2 O 3 addition amount) / B 2 O 3 addition amount (unit: mol%)
[0032]
(Evaluation of alkali elution amount)
In the following examples, in order to evaluate the alkali elution prevention effect, the amount of alkali elution from the glass substrate was analyzed according to the following procedure.
[0033]
(A) 10 mL of pure water is put into a 0.5 L capacity Teflon (registered trademark) container with a lid, and one substrate to be evaluated is put.
[0034]
(B) The container is placed in a constant temperature bath at 80 ° C. and left for 24 hours.
[0035]
(C) A Teflon (registered trademark) container was taken out of the thermostatic bath, pure water was collected, and alkali elements eluted in the pure water were examined by ICP analysis.
[0036]
(D) The total alkali elution amount per unit area was calculated from the obtained ICP analysis value.
[0037]
Example 1
In this example, an alkali metal-containing glass substrate having the composition shown in Table 1 and Table 1 (continued) was prepared by the above-described method, and the obtained substrate was evaluated for Ts and alkali elution amount. The results are shown in Table 1 and Table 1 (continued). ○ and ● in the judgment column in the table show the judgment results, ○ shows that Ts is 650 ° C. or less and the amount of alkali elution is 5.0 mg / m 2 or less, and ● shows Ts of 650 It shows that the amount of alkali elution is larger than 5.0 ° C. or more than 5.0 mg / m 2 . Here, Li 2 O addition amount: Na 2 O addition amount: K 2 O addition amount = 10: 6: 1 is fixed.
[0038]
As reference samples, glass compositions that have been studied conventionally are shown in Table 1 as reference # 1 and reference # 2. Referring # 1 is Ts is 590 ° C. and lower, a large substrate with an alkali elution amount is 11.7 mg / m 2, see # 2, on the other hand, although the alkali elution amount is small and the 5.0 mg / m 2, Since Ts is as high as 670 ° C., it is a glass substrate having a defect that the molding die life is short. Generally, as in References # 1 and # 2, there is a trade-off relationship between the alkali elution amount and Ts.
[0039]
In contrast, in the present invention, when Al 2 O 3 is 3.0 to 7.0 mol%, B 2 O 3 is 9.0 to 14.0 mol%, and Rf is 0.8-1 .2 in the range, Ts is 650 ° C. or lower, and the alkali elution amount is less than 5.0 mg / m 2 , that is, “good” in Table 1.
[0040]
Incidentally, if the amount of B 2 O 3 is more than 15 mol%, the amount of alkali elution increases, the B 2 O 3 added amount is large, B 2 O 3 is liable to evaporate from the glass in the molten For this reason, it is presumed that this is because the marble surface partially causes a composition shift.
[0041]
(Example 2)
In the first embodiment described above, by Rf is 0.8 to 1.2, and B 2 O 3 added amount is at 9.0 to 14.0 mol%, has been described that the present invention is satisfied. In the second embodiment, an effective range of Al 2 O 3 will also be described.
[0042]
The method for preparing the sample was the same as in Example 1, and experiments were performed using combinations shown in Table 2. The criteria for determination are the same. Here, Rf is fixed to 1 which is the central value of the present invention. As apparent from Table 2, when the addition amount of Al 2 O 3 exceeds 3.0 to 7.0 mol%, which is the range shown in Table 1, at 2 mol% or 8 mol%, Rf = Even with 1, the determination is ●.
[0043]
Therefore, when the results of Example 1 and Example 2 are combined, the addition range of Al 2 O 3 is limited to 3.0 to 7.0 mol%.
[0044]
Although not shown here, when an alkali ion metal having a large ionic radius, such as K 2 O, Rb 2 O, or Cs 2 O, is added, Many additions are undesirable, with a limit of approximately 1.5 mole percent.
[0045]
From the above-described Examples 1 and 2, it was revealed that the information recording medium substrate according to the present invention is excellent in suppressing alkali elution. Then, next, the information magnetic recording medium using the substrate for information recording media based on this invention was examined.
[0046]
(Example 3)
The present embodiment relates to an information magnetic recording medium configured using an information recording medium substrate according to the present invention. Using the various substrates produced in Example 1, information magnetic recording media were produced as follows.
[0047]
No. 1 produced in Example 1. An information magnetic recording medium was manufactured by sequentially laminating a Cr underlayer, a CoPtCr magnetic layer, and a C protective film on both surfaces of the 38 information recording medium substrate. In order to investigate the weather resistance of the obtained information magnetic recording medium, it was left in an atmosphere of 80 ° C. and 85% RH for 1000 hours, and then the surface condition of the substrate and the flying height test of the magnetic recording medium were performed. The results are shown in Table 3. 82.
[0048]
Further, as a reference sample, a reference # 1 substrate shown in Table 1 was similarly prepared, and the weather resistance was examined in exactly the same procedure. The results are shown in Table 3. 83.
[0049]
As can be seen from Table 3, in the glass substrate of reference # 1, precipitates having a dendrite structure with a size of several tens of μm made of a mixed carbonate of lithium and sodium were observed on the surface. For this reason, it was not possible to read / write the recording.
[0050]
On the other hand, No. produced based on this invention. In the 38 glass substrate, no precipitation of alkali carbonate was observed, and no change in the flying height was observed. Also, the magnetic properties were almost unchanged from the initial stage.
[0051]
[Table 1]
Figure 0004643863
[0052]
[Table 2]
Figure 0004643863
[0053]
[Table 3]
Figure 0004643863
[0054]
[Table 4]
Figure 0004643863
[0055]
【The invention's effect】
As described above, when producing a glass substrate for an information recording medium containing alkali ions that enables low temperature forming, the substrate is made from glass having a composition satisfying the following relational expressions (I) to (III). Thus, it is possible to provide an information recording medium substrate with little alkali elution.
[0056]
Relational formula (I) 0.8 ≦ (R 2 O addition amount−Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%
(The R 2 O addition amount is inevitably derived from the above relational expressions (I) to (III), and 10.2 mol% ≦ R 2 O addition amount ≦ 23.8 mol%).
Furthermore, by producing an information recording medium using a glass substrate having such a composition, even in severe weather resistance tests such as 80 ° C. and 85% RH, the magnetic characteristics remain unchanged from the initial 1000 hours. It is possible to provide the information magnetic recording medium shown.
[0057]
As described above, according to the present invention, an inexpensive information recording medium substrate satisfying conflicting characteristics such as low-temperature workability and high weather resistance, an information magnetic recording medium using the information recording medium substrate, and production thereof It becomes possible to provide a method.
[Brief description of the drawings]
FIG. 1 is a schematic plan view for explaining an example of an information recording medium substrate according to the present invention.
FIG. 2 is a schematic cross-sectional view for explaining an example of an information recording medium based on the present invention.
[Explanation of symbols]
1 Information recording medium substrate 2 Hole 3 Alkali metal-containing glass substrate 4 Magnetic layer

Claims (4)

情報記録媒体用基板であって、
組成分がSiO 、Al 、Li O、Na O、およびK Oからなり、これら成分が、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(Li O、Na O、およびK Oの全添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%、および
関係式 K O添加量<Na O添加量<Li O添加量
を満足したアルカリ金属含有ガラス材料が成形されてなるものであることを特徴とする情報記録媒体用基板。
An information recording medium substrate,
The composition is composed of SiO 2 , B 2 O 3 , Al 2 O 3 , Li 2 O, Na 2 O, and K 2 O , and these components are represented by the following relational expressions (I) and (II) in terms of molar ratio. , (III);
Relational formula (I) 0.8 ≦ ( total addition amount of Li 2 O, Na 2 O and K 2 O− Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%, and
Substrate for information recording medium, wherein the relation K 2 O amount <Na 2 O amount <Li 2 O amount <alkali metal-containing glass material satisfying the br /> is made is molded.
情報記録媒体用基板の製造方法であって、
組成分がSiO 、Al 、Li O、Na O、およびK Oからなり、これら成分を、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(Li O、Na O、およびK Oの全添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%、および
関係式 K O添加量<Na O添加量<Li O添加量
を満足させたアルカリ金属含有ガラス材料を調製し、このガラス材料を情報記録媒体用基板に成形することを特徴とする情報記録媒体用基板の製造方法。
A method for manufacturing an information recording medium substrate, comprising:
The composition is composed of SiO 2 , B 2 O 3 , Al 2 O 3 , Li 2 O, Na 2 O, and K 2 O. These components are converted into molar ratios by the following relational expressions (I) and (II): , (III);
Relational formula (I) 0.8 ≦ ( total addition amount of Li 2 O, Na 2 O and K 2 O− Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%, and
That relationship K 2 O amount <Na 2 O amount <Li 2 O amount <br /> an alkali metal-containing glass material to satisfy prepared, shaping the glass material to a substrate for information recording medium A method for manufacturing a substrate for an information recording medium.
情報記録媒体用基板と、該基板の上に積層された磁性層とを有してなる情報記録媒体であって、
上記情報記録媒体用基板は、組成分がSiO 、Al 、Li O、Na O、およびK Oからなり、これら成分が、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(Li O、Na O、およびK Oの全添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%、および
関係式 K O添加量<Na O添加量<Li O添加量
を満足したアルカリ金属含有ガラス材料が成形されてなるものであることを特徴とする情報磁気記録媒体。
An information recording medium comprising an information recording medium substrate and a magnetic layer laminated on the substrate,
The information recording medium substrate is composed of SiO 2 , B 2 O 3 , Al 2 O 3 , Li 2 O, Na 2 O, and K 2 O , and these components have the following relationship in terms of molar ratio: Formula (I), (II), (III);
Relational formula (I) 0.8 ≦ ( total addition amount of Li 2 O, Na 2 O and K 2 O− Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%, and
Magnetic information recording medium, wherein the relation K 2 O amount <Na 2 O amount <Li 2 O amount <alkali metal-containing glass material satisfying the br /> is made is molded.
組成分がSiO 、Al 、Li O、Na O、およびK Oからなり、これら成分を、モル比換算で、下記関係式(I)、(II)、(III);
関係式(I) 0.8≦(Li O、Na O、およびK Oの全添加量−Al添加量)/B添加量≦1.2
関係式(II) 9.0モル%≦B添加量≦14.0モル%
関係式(III) 3.0モル%≦Al添加量≦7.0モル%、および
関係式 K O添加量<Na O添加量<Li O添加量
を満足させたアルカリ金属含有ガラス材料を調製し、このガラス材料を情報記録媒体用基板に成形し、成形した基板上に磁気記録層を積層することを特徴とする情報記録媒体の製造方法。
The composition is composed of SiO 2 , B 2 O 3 , Al 2 O 3 , Li 2 O, Na 2 O, and K 2 O. These components are converted into molar ratios by the following relational expressions (I) and (II): , (III);
Relational formula (I) 0.8 ≦ ( total addition amount of Li 2 O, Na 2 O and K 2 O− Al 2 O 3 addition amount) / B 2 O 3 addition amount ≦ 1.2
Relational formula (II) 9.0 mol% ≦ B 2 O 3 addition amount ≦ 14.0 mol%
Relational formula (III) 3.0 mol% ≦ Al 2 O 3 addition amount ≦ 7.0 mol%, and
The relationship K 2 O amount <Na 2 O amount <Li 2 O amount <br /> an alkali metal-containing glass material to satisfy the preparing and molding the glass material to a substrate for information recording medium, molding A method of manufacturing an information recording medium, comprising: laminating a magnetic recording layer on a substrate that has been manufactured.
JP2001211335A 2001-07-11 2001-07-11 SUBSTRATE FOR INFORMATION RECORDING MEDIUM, INFORMATION MAGNETIC RECORDING MEDIUM, AND METHOD FOR PRODUCING THEM Expired - Fee Related JP4643863B2 (en)

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JP4930838B2 (en) * 2006-05-15 2012-05-16 富士電機株式会社 Glass substrate for information recording medium and information recording medium
US9139469B2 (en) 2012-07-17 2015-09-22 Corning Incorporated Ion exchangeable Li-containing glass compositions for 3-D forming

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03146435A (en) * 1989-10-31 1991-06-21 Nippon Electric Glass Co Ltd Glass for substrate
JP2001019466A (en) * 1999-07-06 2001-01-23 Hitachi Ltd Glass substrate for magnetic disk
JP2002338297A (en) * 2001-05-09 2002-11-27 Minolta Co Ltd Glass substrate and medium for information recording and element for optical communication using the substrate
JP2002358626A (en) * 2001-05-31 2002-12-13 Hoya Corp Glass substrate for information recording medium and magnetic information recording medium using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03146435A (en) * 1989-10-31 1991-06-21 Nippon Electric Glass Co Ltd Glass for substrate
JP2001019466A (en) * 1999-07-06 2001-01-23 Hitachi Ltd Glass substrate for magnetic disk
JP2002338297A (en) * 2001-05-09 2002-11-27 Minolta Co Ltd Glass substrate and medium for information recording and element for optical communication using the substrate
JP2002358626A (en) * 2001-05-31 2002-12-13 Hoya Corp Glass substrate for information recording medium and magnetic information recording medium using the same

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