JP4629900B2 - Grinding wheel dressing method - Google Patents

Grinding wheel dressing method Download PDF

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Publication number
JP4629900B2
JP4629900B2 JP2001120870A JP2001120870A JP4629900B2 JP 4629900 B2 JP4629900 B2 JP 4629900B2 JP 2001120870 A JP2001120870 A JP 2001120870A JP 2001120870 A JP2001120870 A JP 2001120870A JP 4629900 B2 JP4629900 B2 JP 4629900B2
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JP
Japan
Prior art keywords
grinding wheel
workpiece
dressing
gap
diamond paste
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Expired - Fee Related
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JP2001120870A
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Japanese (ja)
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JP2002307306A (en
Inventor
幸一 岡田
浩靖 斎藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Topcon Corp
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Topcon Corp
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Filing date
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Description

【0001】
【発明の属する技術分野】
本発明は研削砥石の切れ刃回復のための目立てを行う研削砥石のドレッシング方法に関する。
【0002】
【従来の技術】
研削砥石は何度か被加工物の研削加工を繰り返すことにより目詰まりや砥粒の脱落などが起こり、本来の機能を果たさなくなってしまう。
【0003】
従来、このような事態に陥った場合、カップ砥石や単石ドレッサー、スティック砥石などのドレッシング専用の治具や工具を使って研削砥石のドレッシング(目立て)を行い、研削砥石の砥石面の切れ刃回復を図っていた。
【0004】
【発明が解決しようとする課題】
しかしながら、この従来の方法では、被加工物を外し研削砥石に専用治具を程よく接触させ、研削砥石のドレッシングを行っていたため、そのドレッシングのための作業に時間がかかり、作業負担となっていた。
【0005】
本発明は上記事情に鑑みてなされたもので、その目的とするところは専用の治具や工具を必要とせずに容易にドレッシングを行うことができる研削砥石のドレッシング方法を提供することにある。
【0007】
【課題を解決するための手段】
本発明の研削砥石のドレッシング方法は、研削砥石の加工面と被加工物の被加工面の間に間隙を設け、該間隙に研削砥粒を塗布し、前記研削砥石により前記被加工物の被加工面を擦ることにより研削砥石の目立てを行うことを特徴とする。
【0009】
さらに、本発明の研削砥石のドレッシング方法は、研削砥粒をダイアモンドペーストとすることを特徴とする。
【0010】
【発明の実施の形態】
〔実施例1〕
図1、2は本発明の実施例1に係る研削砥石のドレッシング方法を説明する図である。
【0011】
これらの図において、W1は例えば超硬の被加工物であり、ここでは、円盤部W2と、この円盤部W2の一面であって同一軸心上に一体形成された円柱部W3とからなり、この円柱部W3の端面が被加工面W4となる。この被加工面W4は窪んだ凹面であり、被加工物W1はその加工時には矢印Aで示すように回転駆動される。被加工物W1の回転数は例えば500rpmである。
【0012】
1は例えばレジンボンドの粒度♯3000の研削砥石であり、この研削砥石1は円盤状のもので、その中心部が回転軸2の一端に固定され、加工動作時、研削砥石1は矢印Bで示すように回転軸2と一体的に回転する。研削砥石1の回転数は例えば36000rpmである。
【0013】
図1に示すように、研削砥石1は回転された状態で被加工面W4に向けて矢印Cで示すようにアプローチされる。その際、図2に示すように、研削砥石1の加工面1aと被加工面W4との間にわずかな間隙φが設けられる。間隙φの大きさは例えば1μm〜数μmである。ここでは、この間隙φを埋めるように被加工物W1の被加工面W4側にダイヤモンドペースト(研削砥粒)3が塗布されている。ダイヤモンドペースト3のダイヤ粒径は例えば1μmである。被加工物W1の被加工面W1は研削砥石1によってこのダイヤモンドペースト3が擦り付けられるとともに、このダイヤモンドペースト3によって研削砥石1も擦られて加工面1aのドレッシングが行われることとなる。
【0014】
このように被加工物W1の被加工面W4の加工時、被加工物W1の被加工面W4と研削砥石1の加工面1aとの間に間隙φを設け、この間隙φを埋めるように所定粒径のダイヤモンドペースト3を塗布し、このダイヤモンドペースト3によって被加工物W1の被加工面W4の研削と同時に研削砥石1の加工面1aのドレッシング(目立て)まで行うようにしたため、従来必要としていた治具の段取りや接触具合の調節などの作業が不要になり、研削砥石のドレッシングが簡単化されることとなる。
〔実施例2〕
図3、4は本発明の実施例2に係る研削砥石のドレッシング方法を説明する図である。
【0015】
これらの図において、W5は例えば超硬の被加工物であり、円柱部W6と、この円柱部6と中心軸を一致された半球状の凸部W7とを有し、この凸部W7の端面が被加工面W8となる。この被加工物W2はその加工時、矢印Dで示すように回転されるものである。被加工物W5の回転数は例えば500rpmである。
【0016】
4は例えばレジンボンドの粒度♯3000の研削砥石であり、リング状のもので、円盤状の支持部材5の一面に固定されている。この支持部材5の反対側の面の中心部には回転軸6が固定されており、加工作業時、研削砥石4は矢印Eで示すように回転されるようになっている。
【0017】
図3に示すように、研削砥石4は回転された状態で被加工物W5の被加工面W8に向けてアプローチされる。その際、図4に示すように、研削砥石4の加工面4aと被加工面W8との間にわずかな間隙φが設けられる。間隙ファイの大きさは、例えば1μm〜数μmである。である。ここでは、この間隙φを埋めるように研削砥石4の加工面4aにダイヤモンドペースト(研削砥粒)7が塗布されている。ダイヤモンドペースト7のダイヤ粒径は例えば1μmである。被加工物W5の被加工面W8は研削砥石4によってこのダイヤモンドペースト7が擦り付けられるとともに、個のダイヤモンドペースト7によって研削砥石4の加工面4aのドレッシングが行われることとなる。
【0018】
このように被加工物W5の被加工面W8の加工時、被加工物W5の被加工面W8と研削砥石4の加工面4aとの間に間隙φを設け、この間隙φを埋めるように所定粒径のダイヤモンドペースト7を塗布し、このダイヤモンドペースト7によって被加工物W5の被加工面W8の研削と同時に研削砥石4の加工面4aのドレッシング(目立て)まで行うようにしたため、従来必要としていた治具の段取りや接触具合の調節などの作業が不要になり、研削砥石のドレッシングが簡単化されることとなる。
【0019】
以上説明した実施例では被加工物の被加工面か研削砥石の加工面のいずれかにダイヤモンドペーストを塗布するようにしていたが、被加工物の被加工面及び研削砥石の加工面の両者にダイヤモンドペーストを塗布するようにしてもよい。
【0020】
【発明の効果】
本発明によれば、専用の治具や工具を必要とせずに容易にドレッシングを行うことができる。
【図面の簡単な説明】
【図1】 本発明の実施例1に係る研削砥石のドレッシング方法における被加工物と研削砥石との関係を加工前の状態で示す斜視図である。
【図2】 本発明の実施例1に係る研削砥石のドレッシング方法における被加工物と研削砥石との関係を加工時の状態で示す要部拡大断面図である。
【図3】 本発明の実施例2に係る研削砥石のドレッシング方法における被加工物と研削砥石との関係を加工時の状態で示す側面図である。
【図4】 図3の要部拡大断面図である。
【符号の説明】
W1、W5…被加工物
W4、W8…被加工面
1、4…研削砥石
3、7…ダイヤモンドペースト
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dressing method for a grinding wheel that performs sharpening for recovery of the cutting edge of the grinding wheel.
[0002]
[Prior art]
A grinding wheel repeatedly crushes a workpiece several times, resulting in clogging, dropping off of abrasive grains, and the like, resulting in failure to perform its original function.
[0003]
Conventionally, when this situation occurs, dressing (sharpening) of the grinding wheel using dressing tools and tools such as cup grindstones, single stone dressers and stick grindstones is performed, and the cutting edge of the grindstone surface of the grindstone I was trying to recover.
[0004]
[Problems to be solved by the invention]
However, in this conventional method, since the workpiece was removed and the dedicated jig was brought into contact with the grinding wheel moderately and the grinding wheel was dressed, it took a long time to perform the dressing work, which was a work burden. .
[0005]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a dressing method for a grinding wheel that can be easily dressed without requiring a dedicated jig or tool.
[0007]
[Means for Solving the Problems]
According to the dressing method of the grinding wheel of the present invention , a gap is provided between the processing surface of the grinding wheel and the work surface of the workpiece, and abrasive grains are applied to the gap, and the workpiece is covered by the grinding wheel. The grinding wheel is sharpened by rubbing the processed surface.
[0009]
Furthermore, the dressing method for a grinding wheel of the present invention is characterized in that the grinding abrasive grains are diamond paste.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
[Example 1]
1 and 2 are diagrams for explaining a dressing method for a grinding wheel according to Embodiment 1 of the present invention.
[0011]
In these drawings, W1 is, for example, a cemented carbide workpiece, and here includes a disk part W2 and a columnar part W3 formed integrally on the same axis on one surface of the disk part W2. The end surface of the cylindrical portion W3 becomes the workpiece surface W4. The workpiece surface W4 is a concave concave surface, and the workpiece W1 is rotationally driven as indicated by an arrow A during the machining. The rotation speed of the workpiece W1 is, for example, 500 rpm.
[0012]
Reference numeral 1 is a grinding wheel of resin bond grain size # 3000, for example, and this grinding wheel 1 is a disc-shaped one, and its central portion is fixed to one end of the rotating shaft 2. As shown, it rotates integrally with the rotary shaft 2. The rotational speed of the grinding wheel 1 is, for example, 36000 rpm.
[0013]
As shown in FIG. 1, the grinding wheel 1 is approached as indicated by an arrow C toward the work surface W4 in a rotated state. At that time, as shown in FIG. 2, a slight gap φ is provided between the processing surface 1a of the grinding wheel 1 and the processing surface W4. The size of the gap φ is, for example, 1 μm to several μm. Here, diamond paste (grinding abrasive grains) 3 is applied to the workpiece surface W4 side of the workpiece W1 so as to fill the gap φ. The diamond particle diameter of the diamond paste 3 is 1 μm, for example. The processing surface W1 of the workpiece W1 is rubbed with the diamond paste 3 by the grinding wheel 1, and the grinding wheel 1 is also rubbed by the diamond paste 3 to dress the processing surface 1a.
[0014]
As described above, when machining the workpiece surface W4 of the workpiece W1, a gap φ is provided between the workpiece surface W4 of the workpiece W1 and the machining surface 1a of the grinding wheel 1, and a predetermined value is set so as to fill the gap φ. A diamond paste 3 having a particle size is applied, and the diamond paste 3 is used to perform dressing (sharpening) of the processed surface 1a of the grinding wheel 1 simultaneously with grinding of the processed surface W4 of the workpiece W1. Work such as jig setup and contact condition adjustment is not required, and dressing of the grinding wheel is simplified.
[Example 2]
3 and 4 are diagrams for explaining a dressing method for a grinding wheel according to Embodiment 2 of the present invention.
[0015]
In these drawings, W5 is, for example, a carbide workpiece, and has a cylindrical part W6 and a hemispherical convex part W7 whose central axis coincides with the cylindrical part 6, and an end face of the convex part W7. Becomes the work surface W8. The workpiece W2 is rotated as indicated by an arrow D during the machining. The rotation speed of the workpiece W5 is, for example, 500 rpm.
[0016]
4 is a grinding wheel of resin bond particle size # 3000, for example, which is ring-shaped and fixed to one surface of a disk-shaped support member 5. A rotating shaft 6 is fixed to the center of the opposite surface of the support member 5, and the grinding wheel 4 is rotated as indicated by an arrow E during the machining operation.
[0017]
As shown in FIG. 3, the grinding wheel 4 is approached toward the workpiece surface W8 of the workpiece W5 while being rotated. At that time, as shown in FIG. 4, a slight gap φ is provided between the processing surface 4a of the grinding wheel 4 and the processing surface W8. The size of the gap phi is, for example, 1 μm to several μm. It is. Here, diamond paste (grinding abrasive grains) 7 is applied to the processed surface 4a of the grinding wheel 4 so as to fill the gap φ. The diamond paste 7 has a diamond particle size of, for example, 1 μm. The work surface W8 of the work W5 is rubbed with the diamond paste 7 by the grinding wheel 4, and the dressing of the work surface 4a of the grinding wheel 4 is performed by the individual diamond paste 7.
[0018]
In this way, when machining the workpiece surface W8 of the workpiece W5, a gap φ is provided between the workpiece surface W8 of the workpiece W5 and the machining surface 4a of the grinding wheel 4, and a predetermined value is set so as to fill the gap φ. Since the diamond paste 7 having a particle size is applied and the diamond paste 7 is used to perform the dressing (sharpening) of the processed surface 4a of the grinding wheel 4 simultaneously with the grinding of the processed surface W8 of the workpiece W5. Work such as jig setup and contact condition adjustment is not required, and dressing of the grinding wheel is simplified.
[0019]
In the embodiment described above, the diamond paste is applied to either the work surface of the work piece or the work surface of the grinding wheel, but both the work surface of the work piece and the work surface of the grinding wheel are applied. A diamond paste may be applied.
[0020]
【The invention's effect】
According to the present invention, dressing can be easily performed without requiring a dedicated jig or tool.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a relationship between a workpiece and a grinding wheel in a dressing method for a grinding wheel according to a first embodiment of the present invention in a state before processing.
FIG. 2 is an enlarged cross-sectional view of a main part illustrating a relationship between a workpiece and the grinding wheel in the grinding wheel dressing method according to the first embodiment of the present invention in a state during processing.
FIG. 3 is a side view showing a relationship between a workpiece and a grinding wheel in a grinding wheel dressing method according to Embodiment 2 of the present invention in a state during processing.
4 is an enlarged cross-sectional view of a main part of FIG. 3;
[Explanation of symbols]
W1, W5 ... Workpiece
W4, W8 ... Work surface 1, 4 ... Grinding wheel 3, 7 ... Diamond paste

Claims (2)

研削砥石の目立てを行うための研削砥石のドレッシング方法において、
前記研削砥石の加工面と被加工物の被加工面の間に間隙を設け、
該間隙に研削砥粒を塗布し、前記研削砥石により前記被加工物の被加工面を擦ることにより研削砥石の目立てを行うことを特徴とする研削砥石のドレッシング方法。
In the grinding wheel dressing method for sharpening the grinding wheel,
Providing a gap between the processing surface of the grinding wheel and the processing surface of the workpiece;
A method for dressing a grinding wheel, comprising applying abrasive grains to the gap and rubbing the work surface of the workpiece with the grinding wheel to sharpen the grinding wheel.
請求項1に記載の研削砥石のドレッシング方法において、
研削砥粒をダイアモンドペーストとすることを特徴とする研削砥石のドレッシング方法。
In the dressing method of the grinding stone according to claim 1 ,
A method for dressing a grinding wheel, characterized in that the abrasive grains are diamond paste.
JP2001120870A 2001-04-19 2001-04-19 Grinding wheel dressing method Expired - Fee Related JP4629900B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001120870A JP4629900B2 (en) 2001-04-19 2001-04-19 Grinding wheel dressing method

Publications (2)

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JP2002307306A JP2002307306A (en) 2002-10-23
JP4629900B2 true JP4629900B2 (en) 2011-02-09

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5357672B2 (en) * 2009-09-07 2013-12-04 株式会社ディスコ Grinding method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59219158A (en) * 1983-05-19 1984-12-10 Mitsubishi Norton Kk Grinding coolant solution feeding method and device thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59219158A (en) * 1983-05-19 1984-12-10 Mitsubishi Norton Kk Grinding coolant solution feeding method and device thereof

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