JP4626506B2 - Cooling control device for electric equipment mounted on vehicle - Google Patents

Description

  The present invention relates to a cooling device for electric devices (power storage mechanisms (secondary batteries, capacitors, etc.), semiconductor elements for power conversion, etc.) mounted on a vehicle, and in particular, an electric device mounted on the rear side of the vehicle is provided in the vehicle interior. The present invention relates to a cooling control device that sucks air in a passenger compartment from a suction port and cools electrical equipment.

  A vehicle equipped with a power train called a hybrid system combining an internal combustion engine (for example, a known engine such as a gasoline engine or a diesel engine) and an electric motor has been developed and put into practical use. Such a vehicle is equipped with a power storage mechanism such as a secondary battery or a capacitor for driving an electric motor for traveling, and an electric device such as an inverter or a DC / DC converter. This secondary battery is discharged or charged by a chemical reaction, and this chemical reaction generates heat, so it needs to be cooled. Further, the inverter and the DC / DC converter also need to be cooled because the power element generates heat. Generally, in an electric device, when current flows through a power line, Joule heat is generated, and thus it is necessary to cool it.

  Such an electric device may be disposed between a vehicle rear seat and a luggage room, for example. This electrical device is disposed in a duct-shaped casing that forms an air passage, and is located on the upstream side of the intake air of the electrical device in the casing. A cooling fan that generates wind is arranged. Since the upstream end portion of the casing communicates with the vehicle interior (specifically, the rear package tray opens), the electric device is cooled by the air in the vehicle interior.

  Further, the inverter and the DC / DC converter may be integrated as an electric device called a PCU (Power Control Unit) and mounted on the vehicle. This PCU may also be disposed as an electrical device between the rear seat of the vehicle and the luggage room.

  In a hybrid vehicle, such an electric device must be mounted in addition to the engine. Japanese Patent Laying-Open No. 2005-186868 (Patent Document 1) discloses a cooling device for a power storage mechanism that can suppress an influence on a vehicle interior space and pressure loss. The cooling device for the power storage mechanism disclosed in this publication includes means for discharging air exchanged with the power storage mechanism from the power storage mechanism to the vehicle interior space, and air exchanged with heat from the vehicle interior space to the outside of the vehicle. And an exhaust fan that exhausts air.

  According to the cooling device for the power storage mechanism, the air exchanged heat with the power storage mechanism is discharged from the power storage mechanism into the vehicle interior space. This air is exhausted from the interior space to the outside by the exhaust fan. As a result, the heat-exchanged air can be discharged outside the vehicle without providing an exhaust duct that leads from the power storage mechanism to the outside of the vehicle and bypasses the interior space. Therefore, it is possible to suppress the influence and pressure loss on the vehicle interior space.

  Further, the vehicle is usually provided with an air conditioner (hereinafter referred to as an air conditioner) that adjusts the temperature in the passenger compartment, and the temperature in the passenger compartment is high according to the set temperature (or according to the passenger's operation). Sometimes it is cooled, and when the temperature in the passenger compartment is low, it is heated. In this air conditioner, at the branch portion between the outside intake passage and the inside intake passage of the intake passage, either the outside intake passage or the inside intake passage can be selectively closed, and the outside intake passage and the inside intake passage An air damper is disposed that is located at an intermediate position that opens both of the air dampers and that can change the ratio of the opening areas of the two passages. The air damper can be swung by an actuator (step motor or the like) and its stop position can be controlled. A switching operation to freely move and stop the air damper between the inside air introduction position where the outside air intake passage is closed and the inside air intake passage is opened, and the outside air introduction position where the inside air intake passage is closed and the outside air intake passage is opened. Do. Japanese Patent Laying-Open No. 2001-291532 (Patent Document 2) discloses a battery temperature cooling device applicable to a vehicle equipped with such an air conditioner. The battery temperature cooling device disclosed in this publication is a battery temperature control device that controls the temperature in a battery case in which a battery assembly is housed by introducing air outside the vehicle or air in a vehicle interior provided with an air conditioner. The air conditioning load is large, the air conditioning load is small, the battery temperature TB is within the standard temperature range, the air conditioning load is small, and the battery temperature is higher than the battery upper limit temperature when the air conditioner is in the inside air circulation mode. Is small and the battery temperature is lower than the standard temperature range, introduce the outside air into the battery case, the air conditioning load is small and the battery temperature is below the battery upper limit temperature and below the standard temperature range When the temperature is high, the lower of the vehicle interior temperature and the outside air temperature is introduced into the battery case.

According to this battery temperature cooling device, when the air-conditioning load is small and the battery temperature is lower than the battery upper limit temperature and higher than the standard temperature range, the air that is the lower of the vehicle interior temperature or the outside air temperature is stored in the battery case. Is switched to the outside air introduction position or the inside air introduction position. As a result, the cooler battery can be cooled by introducing air at a lower temperature into the battery case, and the battery temperature can be quickly lowered.
JP 2005-186868 A JP 2001-291532 A

  However, since the battery is usually mounted in the vicinity of the rear seat on the vehicle rear side, the air inlet of the battery cooling device is also installed on the vehicle rear side such as the rear tray or the rear seat lower side. On the other hand, the temperature of the air blown from the air conditioner into the passenger compartment varies depending on the air conditioning parameters such as the set temperature and the inside air temperature, but is normally controlled to about 25 ° C., but the air inlet of the battery cooling device is the rear tray. When installed on the vehicle rear side such as the lower side of the rear seat or the like, the air blown from the air conditioner may not reach the air inlet sufficiently in the operating condition of the air conditioner (particularly in the inside air circulation state).

  The present invention has been made to solve the above-described problems, and an object of the present invention is to provide an electric device mounted on a vehicle that can sufficiently cool an electric device such as a battery mounted on the rear of the vehicle. A cooling control device is provided.

  A cooling control device according to a first aspect of the present invention controls a device that cools an electric device mounted on the rear side of a vehicle using air in the passenger compartment. There is an outlet of a temperature adjusting mechanism for adjusting the air temperature in the passenger compartment in front of the passenger compartment, and the temperature adjusting mechanism has an outside air introduction mode and an inside air circulation mode. The cooling control device includes a mode detection unit for detecting that the temperature adjustment mechanism is in the inside air circulation mode, a request detection unit for detecting a cooling request for the electric device, and an electric device when in the inside air circulation mode. And a control means for controlling the temperature adjustment mechanism so as to increase the air volume from the outlet of the temperature adjustment mechanism.

  According to the first aspect, the outlet of the temperature adjustment mechanism is in front of the passenger compartment, and the electric device to be cooled is mounted on the rear of the vehicle. For this reason, compared with the outside air introduction mode, the cooling air does not easily reach the electrical equipment from the outlet of the temperature adjustment mechanism in the inside air circulation mode. For this reason, the control means increases the air volume from the outlet of the temperature adjustment mechanism when there is a cooling request for the electric device in the inside air circulation mode. For this reason, it is possible to efficiently cool the electric device mounted on the rear side of the vehicle even in the inside air circulation. As a result, it is possible to provide a cooling control device for an electric device mounted on a vehicle that can sufficiently cool an electric device such as a battery mounted on the rear side of the vehicle.

  The cooling control device according to the second invention further includes means for detecting the outside air temperature of the vehicle in addition to the configuration of the first invention. When there is a request for cooling of the electrical equipment when the outside air temperature is equal to or higher than a predetermined first temperature in the inside air circulation mode, the control means increases the air volume from the outlet of the temperature adjustment mechanism. Means for controlling the adjusting mechanism.

  According to the second aspect of the invention, introduction of outside air when the outside air temperature is high is disadvantageous for cooling the electrical equipment, so that the air volume from the outlet of the temperature adjusting mechanism is increased while the inside air circulation is maintained. For this reason, it is possible to efficiently cool the electric device mounted on the rear side of the vehicle even in the inside air circulation.

  The cooling control apparatus according to the third invention further includes means for detecting the set temperature of the temperature adjustment mechanism in addition to the configuration of the first invention. When there is a request for cooling of the electrical equipment when the set temperature is equal to or higher than a predetermined second temperature in the inside air circulation mode, the control means increases the air volume from the outlet of the temperature adjustment mechanism. Control means for controlling the adjustment mechanism is included.

  According to the third invention, when the set temperature of the temperature adjustment mechanism is high, the amount of air from the outlet of the temperature adjustment mechanism remains in the inside air circulation in order to efficiently cool the apparatus by supplying a large amount of cooling air to the electrical equipment. Increase. For this reason, it is possible to efficiently cool the electric device mounted on the rear side of the vehicle even in the inside air circulation.

  In the cooling control apparatus according to the fourth aspect of the invention, in addition to the configuration of any one of the first to third aspects, the mode detection means determines in advance the time that has elapsed since the temperature adjustment mechanism was switched to the inside air circulation mode. Means for detecting that the internal air circulation mode is set based on being over the predetermined time.

  According to the fourth invention, when a considerable time (for example, 30 minutes) elapses after the change from the outside air introduction mode to the inside air circulation mode is performed, it is possible to detect the inside air circulation mode.

  In addition to the configuration of any one of the first to fourth inventions, the cooling control device according to the fifth invention further includes means for detecting the temperature of the electrical equipment. The request detection means includes means for detecting a request for cooling of the electric device when the temperature of the electric device is equal to or higher than a predetermined third temperature.

  According to the fifth invention, it is possible to avoid the occurrence of problems such as durability due to the high temperature of secondary batteries, capacitors and the like that are electrical devices.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, the same parts are denoted by the same reference numerals. Their names and functions are also the same. Therefore, detailed description thereof will not be repeated. In the following description, a vehicle cooling device that cools a secondary battery, which is an example of a power storage mechanism, as an electric device will be described (note that the cooling control device according to the present embodiment is a The present invention is not limited to this. The power storage mechanism may be a capacitor instead of the secondary battery, and the electric device may be a PCU including an inverter and a DC / DC converter instead of the power storage mechanism (secondary battery or capacitor). In the following description, the vehicle is assumed to be a hybrid vehicle using an engine and a motor as drive sources, but may be an electric vehicle (EV) (EV power supply is not limited).

  FIG. 1 is a control block diagram of a vehicle equipped with a vehicle cooling device according to the present embodiment. As shown in FIG. 1, the vehicle cooling device is disposed in a trunk room (a space other than the boarding space) on the vehicle rear side from the vehicle interior space (boarding space). In addition, the vehicle cooling device is installed at a substantially central portion in the vehicle width direction so as to avoid tire houses on both sides in the vehicle width direction.

  The vehicle cooling device includes a chargeable / dischargeable secondary battery (nickel metal hydride battery or lithium ion battery) 100 that is a drive source of the vehicle, and an electric cooling fan 200 of the secondary battery 100.

  In the secondary battery 100, for example, six square battery cells (usually an output voltage of about 1.2V) are connected in series to form one battery module, and a large number (20 to 30) of battery modules. Are connected in series to form a battery pack. In addition, the physique of this secondary battery 100 is a dimension which fits inside the rear side member of a vehicle width direction as an example.

  The vehicular cooling device cools the secondary battery 100 by supplying the air in the vehicle interior space to the secondary battery 100 by being sucked by the electric cooling fan 200 from the cooling air inlet 210 through the duct. .

  The cooling air inlet 210 is open to a rear package tray (usually a member on which an audio speaker or the like is installed) located at a lower part of the rear glass. That is, the duct connected to the cooling air inlet 210 is arranged so as to extend downward from above as shown in FIG. 1, so that the vehicle interior air flows downward from above as shown by the arrows in FIG. The vehicle interior air is sucked toward the secondary battery 100 by the electric cooling fan 200 (flows between the battery modules), and then the air that has cooled the secondary battery 100 is connected to the rear of the secondary battery 100. It is discharged out of the vehicle through the duct 500.

  The air conditioner 300 includes an inside / outside air switching damper 400 for switching between an outside air introduction state (outside air introduction mode) in which air is taken from outside the vehicle and an inside air circulation state (inside air circulation mode) in which air in the vehicle interior is circulated. When the inside / outside air switching damper 400 is on the upper side of the sheet of FIG. 1, the inside air circulation mode is set, and when the inside / outside air switching damper 400 is on the lower side of the sheet, the outside air introduction mode is set.

  In the outside air introduction mode, air outside the vehicle is introduced into the air conditioner 300 from the outside air intake port 330 opened outside the vehicle. In the outside air introduction mode, the air inside the vehicle is introduced into the air conditioner 300 from the inside air intake 320 opened in the vehicle.

  The inside / outside air switching damper 400 is operated by an electric motor or an air actuator, and the operation of these devices (motor, actuator) is controlled based on a command signal from an ECU (Electronic Control Unit) 1000. The ECU 1000 also receives an outside air temperature TH (A) from an outside air temperature sensor 1020 that detects the outside air temperature, and a secondary battery temperature TH (B) from a temperature sensor 1010 provided in the secondary battery 100. In addition, set temperature TH (AC) of air conditioner 300 is input to ECU 1000. ECU 1000 controls air conditioner 300 based on temperature information, set temperature, and the like input from each sensor. ECU 1000 also receives a signal representing the vehicle speed.

  A control structure of a program executed by ECU 1000 that controls the cooling device according to the present embodiment will be described with reference to FIG. Note that the program represented by this flowchart is repeatedly executed at a predetermined cycle time (for example, 80 msec).

  In step (hereinafter, step is abbreviated as S) 100, ECU 1000 determines whether or not inside / outside air switching damper 400 of air conditioner 300 has been switched from the outside air introduction state to the inside air circulation state. When switched to the inside air circulation state (YES in S100), the process proceeds to S200. Otherwise (NO in S100), this process ends.

  In S200, ECU 1000 measures the elapsed time with timer T when the inside air circulation state is established. The time of the inside air circulation state measured by this timer is a continuous accumulation time. When the outside air is temporarily introduced, the accumulated time may be measured excluding the outside air introduction time.

  In S300, ECU 1000 determines whether or not timer T that measures the time during which the air conditioner 300 is in the inside air circulation state has expired (for example, 30 minutes). When timer T expires (YES in S300), the process proceeds to S400. If not (NO in S300), the process returns to S300 and waits until timer T expires.

  In S400, ECU 1000 detects secondary battery temperature TH (B). In S500, ECU 1000 detects outside air temperature TH (A). In S600, ECU 1000 detects set temperature TH (AC) of air conditioner 300.

  In S700, ECU 1000 determines whether or not secondary battery temperature TH (B) is equal to or higher than 40 ° C. (this 40 ° C. is an example). If secondary battery temperature TH (B) is equal to or higher than 40 ° C. (YES in S700), the process proceeds to S800. Otherwise (NO in S700), this process ends.

  In S800, ECU 1000 determines whether or not outside air temperature TH (A) is equal to or higher than 30 ° C. (this 30 ° C. is an example). If outside air temperature TH (A) is 30 ° C. or higher (YES in S800), the process proceeds to S900. Otherwise (NO in S800), this process ends.

  In S900, ECU 1000 determines whether or not set temperature TH (AC) of air conditioner 300 is equal to or higher than 20 ° C. (this 20 ° C. is an example). If ambient temperature TH (AC) is 20 ° C. or higher (YES in S900), the process proceeds to S1000. Otherwise (NO in S900), this process ends.

  In S1000, ECU 1000 increases the rotational speed of blower fan 410 of air conditioner 300 in accordance with the map (selecting the mode from the map based on the detected vehicle speed and secondary battery temperature TH (B)). As a result, the amount of air blown from the air conditioner 300 in the inside air circulation mode increases.

  A program that does not appropriately execute the processes of S500, S600, S800, and S900 of the flowchart shown in FIG.

  The operation of the vehicle cooling device according to the present embodiment based on the above structure will be described.

  For example, when the vehicle enters the READY-ON state, an operation command signal is output to the motor that drives the electric cooling fan 200, and the electric cooling fan 200 starts operating. A passenger of the vehicle operates the temperature setting unit of the air conditioner 300 to set the set temperature TH (AC) of the air conditioner. A vehicle occupant operates the operation unit of the air conditioner 300 so that the outside air introduction mode of the air conditioner 300 is switched to the inside air circulation mode, or the ECU 1000 automatically switches the outside air introduction mode of the air conditioner 300 to the inside air circulation mode. A command signal is output to (YES in S100).

  If the inside air circulation state continues for 30 minutes or longer (YES in S300), secondary battery temperature TH (B) is detected (S400), outside temperature TH (A) is detected, and the set temperature of air conditioner 300 is detected. (S600).

Secondary battery temperature TH (B) is 40 ° C. or higher (YES in S700), outside air temperature TH (A) is 30 ° C. or higher (YES in S800), and set temperature TH of air conditioner 300 If (AC) is 20 ° C. or higher (YES in S900),
In order to increase the air volume of the air conditioner 300 during the inside air circulation, the rotational speed of the blower fan 410 of the air conditioner 300 is increased (S1000). The map used at this time is shown in FIG. In FIG. 3, noise increases when the rotational speed of the blower fan 410 of the air conditioner 300 is increased. Therefore, the mode (3), (4), ( Only in 5), the rotational speed of the blower fan 410 is increased.

  FIG. 4 shows an example of a map used in the conventional control corresponding to FIG.

  In the conventional control of FIG. 4, the blower fan 410 of the air conditioner 300 is used as a parameter, for example, the temperature of the secondary battery temperature TH (B) regardless of the setting of the air conditioner 300 (this setting is the setting of internal air circulation and outside air introduction). The number of revolutions was changed according to the vehicle speed. As shown in FIG. 3, in this embodiment, when secondary battery temperature TH (B) is high (for example, when it is 40 ° C. or higher as shown in S700), rotation of blower fan 410 of air conditioner 300 rotates. The number is further increased to increase the amount of air blown from the air conditioner 300 in the inside air circulation mode.

  In this way, as shown in FIG. 5, in the outside air introduction mode, the higher the vehicle speed V, the greater the amount of air taken from the outside of the vehicle, and more cooling air from the air conditioner 300 reaches the cooling air inlet 210 and reaches the secondary battery. 100 could be cooled sufficiently. From this state, when the mode is switched to the inside air circulation mode as shown in FIG. 6, there is no air volume taken from the outside of the vehicle, and the cooling air from the air conditioner 300 does not reach the cooling air inlet 210. It is no longer possible to cool down. In the present embodiment, as shown in FIG. 7, when the temperature of the secondary battery 100 is high in the inside-air circulation mode, the rotational speed of the blower fan 410 of the air conditioner 300 is increased, so that a large amount of cooling air is generated from the air conditioner 300. Thus, the cooling air intake port 210 can be reached, and the secondary battery 100 can be sufficiently cooled.

  As described above, according to the cooling device according to the present embodiment (including ECU 1000 as a cooling control device), a cooling object such as a secondary battery is cooled using the air in the vehicle interior adjusted by the air conditioner. In the cooling device, when the temperature of the secondary battery is rising and the air conditioner is in the inside air circulation mode, the cooling performance can be temporarily improved by increasing the rotation speed of the floor fan of the air conditioner. .

  The embodiment disclosed this time should be considered as illustrative in all points and not restrictive. The scope of the present invention is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.

It is a control block diagram of the cooling device for vehicles concerning an embodiment of the invention. It is a flowchart which shows the control structure of the program performed with ECU of FIG. It is a figure which shows the relationship between the vehicle speed and air-conditioner fan rotation speed in embodiment of this invention. It is a figure which shows the relationship between the vehicle speed and air-conditioner fan rotation speed in a prior art. It is a conceptual diagram which shows the flow of the air-conditioner blowing wind in a vehicle interior at the time of external air introduction. It is a conceptual diagram which shows the flow of the air-conditioner blowing air in a vehicle interior at the time of inside air circulation (the air-conditioner fan capability change is not carried out). It is a conceptual diagram which shows the flow of the air-conditioner blowing wind in a vehicle interior at the time of inside air circulation (air-conditioner fan capability increase).

Explanation of symbols

  DESCRIPTION OF SYMBOLS 100 Secondary battery, 200 Electric cooling fan, 210 Cooling air inlet, 300 Air conditioner, 310 Outlet, 320 Inside air inlet, 330 Outside air inlet, 400 Inside / outside air switching damper, 410 Blower fan, 500 Exhaust duct, 1000 ECU, 1010 Battery temperature sensor, 1020 Outside air temperature sensor.

Claims (4)

A control device for a device that cools an electric device mounted on the rear of a vehicle using air in a passenger compartment,
There is a blowout port of a temperature adjustment mechanism that adjusts the air temperature in the vehicle interior in front of the vehicle interior, and the temperature adjustment mechanism has an outside air introduction mode and an inside air circulation mode,
The controller is
Mode detecting means for detecting that the temperature adjusting mechanism is in the inside air circulation mode;
A request detecting means for detecting a cooling request of the electric device;
Means for detecting a set temperature of the temperature adjustment mechanism ;
Wherein when there is a cooling demand of the electrical device when said a gas-circulation mode, see contains a control means for controlling the temperature adjustment mechanism to increase the air volume from the outlet of the temperature adjustment mechanism,
When there is a cooling request for the electrical device when the set temperature is equal to or higher than a predetermined first temperature in the inside air circulation mode, the control means adjusts the air volume from the outlet of the temperature adjustment mechanism. A cooling control device comprising means for controlling said temperature regulating mechanism to increase . The cooling control device further includes means for detecting an outside air temperature of the vehicle,
When there is a cooling request for the electrical device when the outside air temperature is equal to or higher than a predetermined second temperature in the inside air circulation mode, the control means adjusts the air volume from the outlet of the temperature adjustment mechanism. The cooling control apparatus of claim 1 including means for controlling the temperature adjustment mechanism to increase. The mode detection means includes means for detecting that the mode is the inside air circulation mode based on a time elapsed after the temperature adjustment mechanism is switched to the inside air circulation mode being a predetermined time or more. The cooling control device according to claim 1 or 2 . The cooling control device further includes means for detecting the temperature of the electrical device,
It said request detecting means includes means for sensing the cooling requirements of the electrical device when the temperature of the electric device is a third temperature higher than a predetermined, according to any one of claims 1 to 3 Cooling control device.

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