JP4615935B2 - Endoscope flexible tube and manufacturing method thereof - Google Patents

Endoscope flexible tube and manufacturing method thereof Download PDF

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JP4615935B2
JP4615935B2 JP2004246924A JP2004246924A JP4615935B2 JP 4615935 B2 JP4615935 B2 JP 4615935B2 JP 2004246924 A JP2004246924 A JP 2004246924A JP 2004246924 A JP2004246924 A JP 2004246924A JP 4615935 B2 JP4615935 B2 JP 4615935B2
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tube
mesh tube
resin
light
mesh
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JP2006061374A (en
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靖 町田
潤 松本
登 山田
剛明 中村
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Olympus Corp
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Description

この発明は、例えば医療用や工業用に用いられる内視鏡に配設される内視鏡可撓管およびその製造方法に関する。   The present invention relates to an endoscope flexible tube disposed in an endoscope used for medical or industrial use, for example, and a method for manufacturing the same.

例えば特許文献1に開示された内視鏡可撓管は、螺旋管の外周面に離型剤が塗布されている。この螺旋管の外周には、網状管が配設されている。網状管の外周面には、ポリエステル系ウレタンの接着剤が塗布されている。網状管の外周面には、合成樹脂材製の外皮が被覆されている。このように、網状管と外皮とはポリエステル系ウレタンの接着剤によって接着されて一体化されている。   For example, in the endoscope flexible tube disclosed in Patent Document 1, a release agent is applied to the outer peripheral surface of the spiral tube. A mesh tube is disposed on the outer periphery of the spiral tube. A polyester urethane adhesive is applied to the outer peripheral surface of the mesh tube. The outer peripheral surface of the mesh tube is covered with an outer skin made of a synthetic resin material. As described above, the mesh tube and the outer skin are bonded and integrated by the polyester urethane adhesive.

また、特許文献2に開示された内視鏡可撓管は、金属材製の網状管と樹脂材製の外皮とを固着させるのに外皮の外側から高周波を照射して網状管を電磁誘導により発熱させて外皮を溶融して網状管と外皮とを固着させている。
特開昭61−46923号公報 特開2002−209834号公報
In addition, the endoscope flexible tube disclosed in Patent Document 2 irradiates high frequency from the outside of the outer skin to fix the metallic tube and the resin outer shell by electromagnetic induction in order to fix the metallic tube and the resin outer shell. The outer skin is melted by generating heat to fix the mesh tube and the outer skin.
JP-A 61-46923 JP 2002-209834 A

特許文献1に開示された可撓管の網状管と、合成樹脂材製外皮との間は、ポリエステル系ウレタンの接着剤によって接着させられて一体化されている。このため、可撓管を繰り返し湾曲させるなど、使用により網状管と外皮との間の接着力(密着性)を保つことができる。しかし、可撓管に対してより大きな力が加えられたり、湾曲頻度が高い場合など、使用により網状管と外皮との間の接着力が次第に低下し、網状管と外皮との間の一部が剥離することがある。この場合、網状管から剥離した外皮の剥離部分を内側にして可撓管を湾曲させると、剥離部分の外皮がさらに湾曲状態の可撓管の内側に大きく突出する皺が発生することがある。   The flexible tube mesh tube disclosed in Patent Document 1 and the synthetic resin material outer skin are bonded and integrated by an adhesive of polyester urethane. For this reason, the adhesive force (adhesion) between a reticulated tube and an outer skin can be maintained by use, such as repeatedly bending a flexible tube. However, when a greater force is applied to the flexible tube or the bending frequency is high, the adhesive force between the mesh tube and the outer skin gradually decreases due to use, and a part between the mesh tube and the outer skin is used. May peel off. In this case, if the flexible tube is bent with the peeled portion of the outer skin peeled off from the mesh tube inside, wrinkles may be generated in which the outer skin of the peeled portion further protrudes inside the curved flexible tube.

また、特許文献2に開示された内視鏡可撓管は、外皮と網状管とを固着させるのに電磁誘導を用いるため、例えば可撓管の径が変わると網状管の加熱量を制御することが困難になることがある。   Further, since the endoscope flexible tube disclosed in Patent Document 2 uses electromagnetic induction to fix the outer skin and the mesh tube, for example, when the diameter of the flexible tube changes, the heating amount of the mesh tube is controlled. Can be difficult.

この発明は、このような課題を解決するためになされたもので、その目的とするところは、大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管と外皮との間の密着性が低下することを防止することができる内視鏡用可撓管およびその製造方法を提供することにある。   The present invention has been made to solve such a problem, and the object of the present invention is to provide a space between the mesh tube and the outer skin even when a large force is applied or repeatedly bent. An object of the present invention is to provide a flexible tube for an endoscope that can prevent a decrease in adhesion and a method for manufacturing the same.

上記課題を解決するために、この発明の内視鏡可撓管の製造方法は、条帯が螺旋状に巻かれた螺旋管と、素線または素線束が編みこまれて形成された網状管とを同心的に順次積層する工程と、前記網状管の外周に光透過性外皮樹脂を被覆する工程と、前記外皮樹脂の外側から前記網状管にレーザー光を照射して前記網状管を加熱して前記外皮樹脂の内周面を溶融させて前記網状管と外皮樹脂とを接着させる工程とを備えている。   In order to solve the above problems, the endoscope flexible tube manufacturing method according to the present invention includes a spiral tube in which a strip is spirally wound, and a mesh tube formed by braiding strands or strand bundles. And a step of coating the outer periphery of the mesh tube with a light-transmitting outer resin, and irradiating the mesh tube with laser light from outside the outer resin to heat the mesh tube. And a step of melting the inner peripheral surface of the outer resin and bonding the mesh tube and the outer resin.

また、上記課題を解決するために、この発明の内視鏡可撓管の製造方法は、条帯が螺旋状に巻かれた螺旋管と、素線または素線束が編みこまれて形成された網状管とを同心的に順次積層する工程と、前記網状管の外側から光吸収性樹脂材を含浸させる工程と、前記網状管の外周に光透過性外皮樹脂を被覆する工程と、前記外皮樹脂の外側から前記光吸収性樹脂材にレーザー光を照射して前記光吸収性樹脂材を加熱して前記光吸収性樹脂材を溶融させて前記光吸収性樹脂材と前記外皮樹脂とを接着させるとともに前記網状管と前記外皮樹脂とを接着させる工程とを備えている。   In order to solve the above-mentioned problem, the endoscope flexible tube manufacturing method of the present invention is formed by knitting a spiral tube in which a strip is spirally wound and a strand or a strand of strands. A step of sequentially concentrically laminating the mesh tube, a step of impregnating a light-absorbing resin material from the outside of the mesh tube, a step of coating an outer periphery of the mesh tube with a light-transmitting sheath resin, and the sheath resin The light-absorbing resin material is irradiated with laser light from the outside to heat the light-absorbing resin material and melt the light-absorbing resin material to bond the light-absorbing resin material and the outer resin. And a step of bonding the mesh tube and the outer resin.

また、上記課題を解決するために、この発明の内視鏡可撓管の製造方法は、条帯が螺旋状に巻かれた螺旋管と、素線または素線束が編みこまれて形成された網状管とを同心的に順次積層する工程と、前記網状管の外側から光吸収性樹脂材を含浸させる工程と、前記網状管の外周に光透過性外皮樹脂を被覆する工程と、前記外皮樹脂の外側から前記網状管および前記光吸収性樹脂材にレーザー光を照射して前記網状管および前記光吸収性樹脂材を加熱して前記外皮樹脂の内周面および前記光吸収性樹脂材の少なくとも一方を溶融させて前記外皮樹脂の内周面と前記網状管および前記光吸収性樹脂材とを接着させる工程とを備えている。   In order to solve the above-mentioned problem, the endoscope flexible tube manufacturing method of the present invention is formed by knitting a spiral tube in which a strip is spirally wound and a strand or a strand of strands. A step of sequentially concentrically laminating the mesh tube, a step of impregnating a light-absorbing resin material from the outside of the mesh tube, a step of coating an outer periphery of the mesh tube with a light-transmitting sheath resin, and the sheath resin The mesh tube and the light-absorbing resin material are irradiated with laser light from outside to heat the mesh tube and the light-absorbing resin material to at least the inner peripheral surface of the outer resin and the light-absorbing resin material A step of melting one side and bonding the inner peripheral surface of the outer shell resin to the mesh tube and the light-absorbing resin material.

可撓管に大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管と外皮樹脂との間が強固に熱溶着されているので、密着性が低下させられることを防止することができる。外皮樹脂の内側の樹脂界面のみが溶融されるので、可撓管の外観に変化を起こすことなく外皮樹脂と網状管とを接着することができる。   Even when a large force is applied to the flexible tube or when it is repeatedly bent, the adhesion between the mesh tube and the outer resin is strongly heat-sealed, so that the adhesiveness is prevented from being lowered. Can do. Since only the resin interface inside the outer resin is melted, the outer resin and the mesh tube can be bonded without causing a change in the appearance of the flexible tube.

また、好ましくは、前記外皮樹脂の外側から前記レーザー光を複数箇所照射して、前記網状管と前記外皮樹脂とを全周的に接着させる工程をさらに備えている。   Preferably, the method further includes the step of irradiating the laser beam at a plurality of locations from the outside of the outer resin to bond the mesh tube and the outer resin around the entire circumference.

このため、網状管と外皮樹脂の内側の樹脂界面とが全周的に接着される。   For this reason, the mesh tube and the inner resin interface of the outer resin are bonded all around.

また、上記課題を解決するために、この発明の内視鏡可撓管は、条帯を螺旋状にした螺旋管の外周に、素線または素線束が編みこまれて形成され、加熱手段により直接的に加熱される網状管を同心的に配し、前記網状管の外周面に前記外皮樹脂を被覆し、前記加熱手段により前記網状管を加熱して前記外皮樹脂の内周面を溶融させて前記網状管と前記外皮樹脂とを接着してなり、前記外皮樹脂は、光透過性を有し、前記加熱手段は、前記外皮樹脂を透過して前記網状管に照射されるレーザー光を用いるIn order to solve the above-mentioned problems, the endoscope flexible tube of the present invention is formed by braiding strands or strands of strands on the outer periphery of a spiral tube having a strip-like shape, and is heated by heating means. Directly heated mesh tubes are concentrically arranged, the outer peripheral surface of the mesh tube is coated with the outer resin, and the heating tube is heated by the heating means to melt the inner peripheral surface of the outer resin. Ri Na by bonding with the outer sheath resin and the mesh tube Te, the outer sheath resin has optical transparency, the heating means, a laser light irradiated on the mesh tube passes through the outer sheath resin Use .

可撓管に大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管と外皮樹脂との間が強固に熱溶着されているので、密着性が低下させられることを防止することができる。外皮樹脂の内側の樹脂界面のみが溶融されるので、可撓管の外観に変化を起こすことなく外皮樹脂と網状管とを接着することができる。そして、網状管がレーザー光によって加熱されて外皮樹脂の内側のみが溶融されるので、可撓管の外観に変化を起こすことなく外皮樹脂と網状管とを接着することができるEven when a large force is applied to the flexible tube or when it is repeatedly bent, the adhesion between the mesh tube and the outer resin is strongly heat-sealed, so that the adhesiveness is prevented from being lowered. Can do. Since only the resin interface inside the outer resin is melted, the outer resin and the mesh tube can be bonded without causing a change in the appearance of the flexible tube. Since the mesh tube is heated by the laser beam and only the inside of the sheath resin is melted, the sheath resin and the mesh tube can be bonded without causing a change in the appearance of the flexible tube .

また、上記課題を解決するために、この発明の内視鏡可撓管は、条帯を螺旋状にした螺旋管の外周に、素線または素線束が編みこまれて形成され、加熱手段により直接的に加熱される網状管を同心的に配し、前記網状管の外側から樹脂材を含浸させ、前記網状管の外周面に前記外皮樹脂を被覆し、前記加熱手段により前記網状管を加熱して前記外皮樹脂の内周面と前記樹脂材の少なくとも一方を溶融させて前記外皮樹脂の内周面と前記網状管および前記樹脂材とを接着してなり、前記外皮樹脂は、光透過性を有し、前記樹脂材は、光吸収性を有し、前記加熱手段は、前記外皮樹脂を透過して前記網状管および前記樹脂材の少なくとも一方に照射されるレーザー光を用いるIn order to solve the above-mentioned problems, the endoscope flexible tube of the present invention is formed by braiding strands or strands of strands on the outer periphery of a spiral tube having a strip-like shape, and is heated by heating means. Directly heated mesh tubes are concentrically arranged, impregnated with resin material from the outside of the mesh tubes, the outer surface of the mesh tube is covered with the outer resin, and the mesh tubes are heated by the heating means. and Ri Na by bonding the inner peripheral surface and the braid tube and the resin material of the outer sheath resin is melted at least one of the resin material and the inner peripheral surface of the outer sheath resin and the outer sheath resin is the light transmission The resin material has light absorptivity, and the heating means uses laser light that passes through the outer resin and irradiates at least one of the mesh tube and the resin material .

可撓管に大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管と外皮樹脂との間が強固に熱溶着されているので、密着性が低下させられることを防止することができる。外皮樹脂は内側の樹脂界面のみが溶融されるので、可撓管の外観に変化を起こすことなく外皮樹脂の内周面と網状管および樹脂材とを接着することができる。そして、網状管および樹脂材の少なくとも一方がレーザー光によって加熱されて外皮樹脂の内側の樹脂界面のみが溶融されるので、可撓管の外観に変化を起こすことなく外皮樹脂の内周面と網状管および樹脂材とを熱溶着することができるEven when a large force is applied to the flexible tube or when it is repeatedly bent, the adhesion between the mesh tube and the outer resin is strongly heat-sealed, so that the adhesiveness is prevented from being lowered. Can do. Since only the inner resin interface of the outer shell resin is melted, the inner peripheral surface of the outer shell resin can be bonded to the mesh tube and the resin material without changing the appearance of the flexible tube. Since at least one of the mesh tube and the resin material is heated by the laser beam and only the resin interface inside the sheath resin is melted, the inner peripheral surface of the sheath resin and the mesh shape are not changed without causing an appearance change of the flexible tube. The tube and the resin material can be heat-welded .

この発明によれば、大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管と外皮樹脂との間の密着性が低下させられることを防止することができる内視鏡用可撓管およびその製造方法を提供することができる。   According to the present invention, even when a large force is applied or repeatedly bent, it is possible to prevent the adhesiveness between the mesh tube and the outer resin from being lowered. A flexible tube and a manufacturing method thereof can be provided.

以下、図面を参照しながらこの発明を実施するための最良の形態(以下、実施の形態という)について説明する。   The best mode for carrying out the present invention (hereinafter referred to as an embodiment) will be described below with reference to the drawings.

まず、第1の実施の形態について図1ないし図4を参照しながら説明する。
図1に示すように、内視鏡10は、細長く可撓性を有する挿入部12と、この挿入部12の基端部に設けられた操作部14と、この操作部14から延出されたユニバーサルコード16とを備えている。
First, a first embodiment will be described with reference to FIGS.
As shown in FIG. 1, the endoscope 10 has an elongated and flexible insertion portion 12, an operation portion 14 provided at a proximal end portion of the insertion portion 12, and the operation portion 14. And a universal cord 16.

挿入部12は、硬質の先端部22と、この先端部22に連結され、湾曲可能な湾曲部24と、この湾曲部24の基端部に先端部が連結され、操作部14に基端部が連結された可撓管26とを備えている。   The insertion portion 12 includes a hard distal end portion 22, a curved portion 24 that can be bent and coupled to the distal end portion 22, a distal end portion that is coupled to a proximal end portion of the curved portion 24, and a proximal end portion that is connected to the operation portion 14. Are connected to the flexible tube 26.

図2(A)に示すように、可撓管26は、螺旋管32と、この螺旋管32の外周を覆う網状管34と、この網状管34を覆う外皮36とを備えている。外皮36は、コート層38を外周面に備えている。   As shown in FIG. 2A, the flexible tube 26 includes a spiral tube 32, a mesh tube 34 that covers the outer periphery of the spiral tube 32, and an outer skin 36 that covers the mesh tube 34. The outer skin 36 includes a coat layer 38 on the outer peripheral surface.

螺旋管32は、弾性を有するステンレス鋼材製の薄板が螺旋状に巻かれることによって形成されている。なお、螺旋管32は、1枚の弾性帯状薄板を螺旋状に巻回して形成したものの他に、2枚の弾性帯状薄板を異なる方向に螺旋状にして重ね合わせて巻回して形成したものでもよい。また、3枚の弾性帯状薄板をそれぞれ異なる方向に螺旋状にして重ね合わせて巻回して形成したものでもよい。   The spiral tube 32 is formed by winding a thin plate made of stainless steel having elasticity in a spiral shape. The spiral tube 32 may be formed by spirally winding two elastic strip thin plates in a different direction in addition to the one formed by spirally winding one elastic strip thin plate. Good. Alternatively, three elastic belt-like thin plates may be spirally formed in different directions and overlapped and wound.

外皮36は、耐熱、耐磨耗性に優れるとともに、光を透過する熱可塑性エラストマーで形成されている。熱可塑性エラストマーには、ウレタン系、スチレン系、オレフィン系、エステル系やアミド系樹脂材等を用いる。このような熱可塑性エラストマーには、透過層用着色剤をブレンドして用いる。このため、外皮36は、後述するレーザー光を透過させる特性を備えている。   The outer skin 36 is formed of a thermoplastic elastomer that is excellent in heat resistance and wear resistance and transmits light. As the thermoplastic elastomer, urethane-based, styrene-based, olefin-based, ester-based or amide-based resin materials are used. Such a thermoplastic elastomer is blended with a colorant for the transmission layer. For this reason, the outer skin 36 is provided with the characteristic which permeate | transmits the laser beam mentioned later.

コート層38は、耐薬品性や患者の体壁に対する滑り性に優れた素材で薄く形成されている。コート層38には、例えばウレタン系樹脂材やフッ素樹脂材が用いられている。   The coat layer 38 is thinly formed of a material excellent in chemical resistance and slipperiness with respect to the patient's body wall. For example, a urethane resin material or a fluorine resin material is used for the coat layer 38.

図2(B)に示すように、網状管34は、例えば素線34aが束にされた素線束が編み込まれることによって管状に形成されている。網状管34は、ステンレス鋼線、ベリリウム銅線、リン青銅鋼線等の金属線や、高強度で耐熱性を有するアラミド繊維等で形成されている。   As shown in FIG. 2 (B), the mesh tube 34 is formed into a tubular shape by weaving, for example, a wire bundle in which the strands 34a are bundled. The mesh tube 34 is formed of a metal wire such as a stainless steel wire, a beryllium copper wire or a phosphor bronze steel wire, an aramid fiber having high strength and heat resistance, or the like.

次に、このような構成を有する可撓管26の製造方法について説明する。   Next, a method for manufacturing the flexible tube 26 having such a configuration will be described.

まず、図3(A)に示すように、第1の工程として、内側に芯金(図示せず)が挿通された螺旋管32の外周に網状管34を被せる。なお、螺旋管32の外周面およびその縁部には、離型剤が塗布されていることが好ましい。そうすると、網状管34の内周面と、螺旋管32の外周面とが接着されることが防止される。このため、螺旋管32と網状管34とを別々に自由に湾曲させることができる。   First, as shown in FIG. 3A, as a first step, a mesh tube 34 is placed on the outer periphery of a spiral tube 32 having a core metal (not shown) inserted inside. In addition, it is preferable that the mold release agent is apply | coated to the outer peripheral surface of the spiral tube 32, and its edge part. This prevents the inner peripheral surface of the mesh tube 34 and the outer peripheral surface of the spiral tube 32 from being bonded. For this reason, the spiral tube 32 and the mesh tube 34 can be freely curved separately.

図3(B)に示すように、第2の工程として、網状管34の外周に光透過性を有する外皮樹脂36を押出成形やディップ成形で被覆する。   As shown in FIG. 3B, as a second step, the outer periphery resin 36 having light transmittance is coated on the outer periphery of the mesh tube 34 by extrusion molding or dip molding.

図4(A)に示すように、第3の工程として、光透過性の外皮36の外側から内側に向かってレーザー光を照射する。このとき、図4(A)に示すレーザー光照射システム70を使用する。図4(A)に示すように、レーザー光照射システム70は、例えばYAGレーザーやLD(レーザーダイオード)の発振器(ここではYAGレーザーの発振器であるとする)72と、レーザープローブ74と、集光レンズ76とを備えている。発振器72のレーザー光出射口(図示せず)には、レーザープローブ74の基端部(入射端部)が配設されている。レーザープローブ74の先端部(出射端部)には、集光レンズ76が配設されている。このため、発振器72のレーザー光出射口からレーザー光を出射させると、そのレーザー光がレーザープローブ74の基端部から先端部に導光されて先端部から出射される。なお、レーザー光の波長は、例えば1064nmを用いる。このレーザープローブ74の先端部から出射したレーザー光は、集光レンズ76により所定の焦点距離の位置に集光される。このとき、レーザー光の集光位置を網状管34に合わせる。そうすると、レーザー光は光透過性外皮36を透過して網状管34に照射されて網状管34が加熱される。このように網状管34が加熱されると、網状管34に接触した外皮36の内周面が溶融される。このため、外皮36は、網状管34に含浸されるように溶け出す。その後、熱可塑性エラストマーである外皮36の内周面が軟性状態を保持したまま硬化して、網状管34と外皮36とが強固に接合される。すなわち、網状管34と外皮36とは、外皮36の内周面が網状管34に熱溶着によって接着される。このとき、レーザー光照射システム70を外皮36の長手方向や周方向に、外皮36に対して相対的に移動させて、網状管34に全周的にレーザー光を照射し、網状管34と外皮36とを全周的に接合する。   As shown in FIG. 4A, as the third step, laser light is irradiated from the outside to the inside of the light-transmitting skin 36. At this time, a laser beam irradiation system 70 shown in FIG. As shown in FIG. 4A, the laser light irradiation system 70 includes, for example, a YAG laser or LD (laser diode) oscillator 72 (here, assumed to be a YAG laser oscillator) 72, a laser probe 74, and a condensing beam. And a lens 76. A base end portion (incident end portion) of the laser probe 74 is disposed at a laser beam emission port (not shown) of the oscillator 72. A condensing lens 76 is disposed at the tip (exit end) of the laser probe 74. For this reason, when laser light is emitted from the laser light emission port of the oscillator 72, the laser light is guided from the proximal end portion of the laser probe 74 to the distal end portion and emitted from the distal end portion. The wavelength of the laser light is, for example, 1064 nm. Laser light emitted from the tip of the laser probe 74 is condensed at a predetermined focal length by the condenser lens 76. At this time, the condensing position of the laser light is adjusted to the mesh tube 34. Then, the laser light passes through the light-transmitting outer skin 36 and is irradiated on the mesh tube 34, and the mesh tube 34 is heated. When the mesh tube 34 is heated in this manner, the inner peripheral surface of the outer skin 36 in contact with the mesh tube 34 is melted. For this reason, the outer skin 36 melts so as to be impregnated into the mesh tube 34. Thereafter, the inner peripheral surface of the outer skin 36, which is a thermoplastic elastomer, is cured while maintaining a soft state, and the mesh tube 34 and the outer skin 36 are firmly bonded. That is, the mesh tube 34 and the outer skin 36 are bonded to the mesh tube 34 by thermal welding on the inner peripheral surface of the outer skin 36. At this time, the laser light irradiation system 70 is moved relative to the outer skin 36 in the longitudinal direction or the circumferential direction of the outer skin 36, and the laser light is irradiated to the entire mesh tube 34 around the entire circumference. 36 is joined all around.

その他、外皮36を通して網状管34にレーザー光を集光する場合、レーザープローブ74から可撓管26の径方向内方に放射状に一度に複数箇所照射することができるようにしても良い。そうすると、レーザー光照射システム70に対して、可撓管26を移動させる移動量を少なくすることができる。例えば、一度レーザー光を照射すると、網状管34に対してリング状にレーザー光を照射し、網状管34を発熱させることが可能であれば、レーザー光照射システム70を可撓管26の長手方向に移動させることのみで外皮36と網状管34とを全周的に接合することができる。   In addition, when condensing the laser beam on the mesh tube 34 through the outer skin 36, it may be possible to irradiate a plurality of locations at once from the laser probe 74 radially inward of the flexible tube 26. If it does so, the movement amount which moves the flexible tube 26 with respect to the laser beam irradiation system 70 can be decreased. For example, once the laser beam is irradiated, the laser beam irradiation system 70 can be moved in the longitudinal direction of the flexible tube 26 if the mesh tube 34 can be irradiated with a laser beam in a ring shape to generate heat. The outer skin 36 and the reticular tube 34 can be joined to the entire circumference only by moving to.

図4(B)に示すように、第4の工程として、外皮36の外周にコーティング用素材を被覆してコート層38を形成する。コート層38は、例えば押出成形やディップ成形により形成される。   As shown in FIG. 4B, as the fourth step, a coating layer 38 is formed by covering the outer periphery of the outer skin 36 with a coating material. The coat layer 38 is formed by, for example, extrusion molding or dip molding.

その後、螺旋管32の内側に挿通された芯金(図示せず)を抜き取って内視鏡10の可撓管26の作製を終了する。   Thereafter, the metal core (not shown) inserted inside the spiral tube 32 is extracted, and the production of the flexible tube 26 of the endoscope 10 is completed.

このような構成を有する可撓管26により、網状管34と、この網状管34の外周に被覆された外皮36との間は、網状管34にレーザー光で熱を加えると外皮36が一旦溶融した後、硬化することによる熱溶着により接合されている。このため、内視鏡10の挿入部12を繰り返し湾曲させた場合であっても、網状管34と外皮36との間の剥離が防止される。   With the flexible tube 26 having such a configuration, when the heat is applied to the mesh tube 34 with laser light between the mesh tube 34 and the outer skin 36 coated on the outer periphery of the mesh tube 34, the skin 36 is once melted. Then, they are joined by thermal welding by curing. For this reason, even when the insertion portion 12 of the endoscope 10 is repeatedly bent, peeling between the mesh tube 34 and the outer skin 36 is prevented.

以上説明したように、この実施の形態によれば、以下の効果が得られる。   As described above, according to this embodiment, the following effects can be obtained.

網状管34にレーザー光を照射して加熱し、外皮36の内周面を網状管34の加熱により溶融させた後、外皮36を硬化させて網状管34と外皮36とを溶着させることにより、網状管34と外皮36とを強固に接合することができる。このため、可撓管26に大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管34と外皮36との間の密着性が低下させられることを防止することができる。   By irradiating and heating the mesh tube 34 with laser light, and melting the inner peripheral surface of the outer skin 36 by heating the mesh tube 34, the outer skin 36 is cured to weld the mesh tube 34 and the outer skin 36, The mesh tube 34 and the outer skin 36 can be firmly joined. For this reason, even when a large force is applied to the flexible tube 26 or repeatedly bent, it is possible to prevent the adhesion between the mesh tube 34 and the outer skin 36 from being lowered.

また、外皮36の内側だけをレーザー光の照射によって溶融させるので、雰囲気炉による熱溶着と異なり、外皮36の外表面に熱の影響を受けることが防止され、外表面が滑らかな可撓管26の製作が可能となる。   In addition, since only the inside of the outer skin 36 is melted by laser light irradiation, unlike the thermal welding by the atmospheric furnace, the outer surface of the outer skin 36 is prevented from being affected by heat, and the flexible tube 26 having a smooth outer surface. Can be produced.

次に、第2の実施の形態について図5および図6を用いて説明する。この実施の形態は第1の実施の形態の変形例であって、第1の実施の形態で説明した部材と同一の部材には同一の符号を付し、詳しい説明を省略する。   Next, a second embodiment will be described with reference to FIGS. This embodiment is a modification of the first embodiment. The same members as those described in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

この実施の形態に係る可撓管26の製造工程について説明する。   A manufacturing process of the flexible tube 26 according to this embodiment will be described.

まず、図5(A)に示すように、第1の工程として、内側に芯金(図示せず)が挿通された螺旋管32の外周に網状管34を被せる。この第1の工程は、第1の実施の形態で説明した第1の工程と同じである。なお、螺旋管32の外周面およびその縁部に離型剤が塗布されていることによって、網状管34の後述する光吸収性樹脂材(接着剤)42を硬化させても、網状管34の内周面と、螺旋管32の外周面とが接着されることが防止される。   First, as shown in FIG. 5A, as a first step, a mesh tube 34 is placed on the outer periphery of a spiral tube 32 having a core metal (not shown) inserted inside. This first step is the same as the first step described in the first embodiment. In addition, even if the light-absorbing resin material (adhesive) 42 described later of the mesh tube 34 is cured by applying a release agent to the outer peripheral surface and the edge portion of the spiral tube 32, the mesh tube 34 The inner peripheral surface and the outer peripheral surface of the spiral tube 32 are prevented from being bonded.

図5(B)に示すように、第2の工程として、網状管34に含浸し易い光吸収性樹脂材42を押出成形やディップ成形で網状管34の外周に高圧状態で塗布する。そうすると、その樹脂材42が網状管34に含浸される。この樹脂材42には、それぞれカーボンブラック等の光吸収性の着色剤を含むウレタン系やエポキシ系が用いられる。   As shown in FIG. 5B, as a second step, a light-absorbing resin material 42 that is easily impregnated into the mesh tube 34 is applied to the outer periphery of the mesh tube 34 in a high pressure state by extrusion molding or dip molding. As a result, the mesh tube 34 is impregnated with the resin material 42. The resin material 42 is made of urethane or epoxy containing a light-absorbing colorant such as carbon black.

図5(C)に示すように、第3の工程として、網状管34の外周に光透過性外皮36を押出成形やディップ成形で被覆する。   As shown in FIG. 5C, as a third step, the outer periphery of the mesh tube 34 is coated with a light transmissive outer shell 36 by extrusion molding or dip molding.

図6(A)に示すように、第4の工程として、可撓管26の光透過性外皮36の外側から内側に向かってレーザー光照射システム70を用いてレーザー光を照射する。この工程は、第1の実施の形態の第3の工程と同じである。このとき、レーザー光の集光位置を網状管34や、網状管34に含浸させた樹脂材42に合わせる。そうすると、レーザー光は光透過性外皮36を透過して樹脂材42を含浸させた網状管34に照射される。このため、網状管34と、網状管34に含浸された光吸収性樹脂材42とが加熱される。このように網状管34が加熱されると、網状管34の熱によって網状管34に接触した外皮36の内周面が溶融する。このため、外皮36は、網状管34に含浸されたり、網状管34に含浸された樹脂材42とブレンドされる。その後、熱可塑性エラストマーである外皮36の内周面が軟性状態を保持したまま硬化するとともに、網状管34に含浸した樹脂材42が軟性状態を保持したまま硬化して、網状管34と外皮36とが強固に接合される。すなわち、網状管34と外皮36とは、外皮36の内周面が網状管34に溶着されることによって接着されるとともに、外皮36の内周面が網状管34に含浸された樹脂材42に溶着されることによって接着される。このとき、レーザー光照射システム70を外皮36の長手方向や周方向に、外皮36に対して相対的に移動させて、樹脂材42を含浸させた網状管34に全周的にレーザー光を照射し、網状管34と外皮36とを全周的に接合する。   As shown in FIG. 6A, as a fourth step, laser light is irradiated using a laser light irradiation system 70 from the outer side to the inner side of the light-transmissive outer skin 36 of the flexible tube 26. This step is the same as the third step in the first embodiment. At this time, the condensing position of the laser light is adjusted to the mesh tube 34 or the resin material 42 impregnated in the mesh tube 34. Then, the laser beam is irradiated to the mesh tube 34 impregnated with the resin material 42 through the light-transmitting outer skin 36. For this reason, the mesh tube 34 and the light absorbing resin material 42 impregnated in the mesh tube 34 are heated. When the mesh tube 34 is heated in this way, the inner peripheral surface of the outer skin 36 in contact with the mesh tube 34 is melted by the heat of the mesh tube 34. For this reason, the outer skin 36 is impregnated in the mesh tube 34 or blended with the resin material 42 impregnated in the mesh tube 34. Thereafter, the inner peripheral surface of the outer skin 36, which is a thermoplastic elastomer, is cured while maintaining a soft state, and the resin material 42 impregnated into the mesh tube 34 is cured while maintaining a soft state, so that the mesh tube 34 and the outer skin 36 are cured. Are firmly joined. That is, the mesh tube 34 and the outer skin 36 are bonded together by welding the inner peripheral surface of the outer skin 36 to the mesh tube 34, and the resin material 42 in which the inner peripheral surface of the outer shell 36 is impregnated in the mesh tube 34. Bonded by welding. At this time, the laser light irradiation system 70 is moved relative to the outer skin 36 in the longitudinal direction and the circumferential direction of the outer skin 36, and laser light is irradiated to the entire circumference of the mesh tube 34 impregnated with the resin material 42. Then, the mesh tube 34 and the outer skin 36 are joined all around.

図6(B)に示すように、第5の工程として、外皮36の外周にコーティング用素材を被覆してコート層38を形成する。コート層38は、例えば押出成形やディップ成形により形成される。この工程は、第1の実施の形態の第4の工程と同じである。   As shown in FIG. 6B, as the fifth step, a coating layer 38 is formed by covering the outer periphery of the outer skin 36 with a coating material. The coat layer 38 is formed by, for example, extrusion molding or dip molding. This step is the same as the fourth step in the first embodiment.

その後、螺旋管32の内側に挿通された芯金を抜き取って内視鏡10の可撓管26の作製を終了する。   Thereafter, the core metal inserted inside the spiral tube 32 is removed, and the production of the flexible tube 26 of the endoscope 10 is completed.

このような構成を有する可撓管26により、外皮36と樹脂材42を含浸させた網状管34との間は、2つの手段によって接合されている。第1には、樹脂材42が溶融した後、硬化することによる樹脂材42および外皮36間の熱溶着である。第2には、網状管34の加熱により外皮36が溶融した後、硬化することによる網状管34および外皮36間の熱溶着である。また、樹脂材42と外皮36とは、ともに、内視鏡10の挿入部12を繰り返し湾曲させても、互いを剥離させ難い軟性の素材である。このため、内視鏡10の挿入部12を繰り返し湾曲させた場合であっても、網状管34と外皮36との間の剥離が防止される。   With the flexible tube 26 having such a configuration, the outer shell 36 and the mesh tube 34 impregnated with the resin material 42 are joined by two means. The first is thermal welding between the resin material 42 and the outer skin 36 by curing after the resin material 42 is melted. The second is thermal welding between the mesh tube 34 and the outer skin 36 by curing after the outer skin 36 is melted by heating the mesh tube 34. Further, both the resin material 42 and the outer skin 36 are soft materials that are difficult to be separated from each other even when the insertion portion 12 of the endoscope 10 is repeatedly bent. For this reason, even when the insertion portion 12 of the endoscope 10 is repeatedly bent, peeling between the mesh tube 34 and the outer skin 36 is prevented.

以上説明したように、この実施の形態によれば、以下の効果が得られる。   As described above, according to this embodiment, the following effects can be obtained.

外皮36と樹脂材42を含浸させた網状管34とを2つの手段によって接合しているので、大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管34と外皮36との間の密着性が低下させられることを防止することができる。   Since the outer tube 36 and the mesh tube 34 impregnated with the resin material 42 are joined by two means, even when a large force is applied or when the mesh tube 34 is repeatedly bent, the mesh tube 34 and the outer tube 36 are separated. It can prevent that the adhesiveness between them is lowered.

なお、この実施の形態では、網状管34および光吸収性樹脂材42の両者を加熱することについて説明したが、少なくとも一方のみをレーザー光を照射することによって加熱すれば良い。   In this embodiment, the heating of both the mesh tube 34 and the light-absorbing resin material 42 has been described. However, it is sufficient to heat at least one by irradiating the laser beam.

この実施の形態では、網状管34に光吸収性樹脂材42を含浸させることを説明したが、このような樹脂材42には、光吸収性を有する接着剤を含む。そうすると、この実施の形態と同様に、可撓管26に大きな力が加えられたり、繰り返し湾曲された場合であっても、網状管34と外皮36との間の密着性が低下させられることを防止することができる。   In this embodiment, it has been described that the light-absorbing resin material 42 is impregnated into the mesh tube 34. However, the resin material 42 includes an adhesive having light-absorbing property. Then, as in this embodiment, even when a large force is applied to the flexible tube 26 or when it is repeatedly bent, the adhesion between the mesh tube 34 and the outer skin 36 is reduced. Can be prevented.

なお、この実施の形態では、可撓管26を内視鏡10の挿入部12に用いることを説明したが、例えばユニバーサルコード16に用いることも好適である。   In this embodiment, the use of the flexible tube 26 for the insertion portion 12 of the endoscope 10 has been described. However, for example, the flexible tube 26 is also preferably used for the universal cord 16.

次に、第3の実施の形態について図7を参照しながら説明する。この実施の形態は、第1および第2の実施の形態の変形例であって、第1および第2の実施の形態で説明した部材と同一の部材には同一の符号を付し、詳しい説明を省略する。   Next, a third embodiment will be described with reference to FIG. This embodiment is a modification of the first and second embodiments, and the same members as those described in the first and second embodiments are denoted by the same reference numerals and are described in detail. Is omitted.

この実施の形態では、網状管34には、ニクロム線などの電熱線を使用する。このため、後述する網状管発熱システム80(図7参照)を用いると、網状管34に電流を流して網状管34を発熱させることができる。   In this embodiment, the mesh tube 34 uses a heating wire such as a nichrome wire. For this reason, when the mesh tube heat generating system 80 (see FIG. 7) described later is used, it is possible to cause the mesh tube 34 to generate heat by passing an electric current through the mesh tube 34.

次に、第2の実施の形態で説明した可撓管26の製造工程と異なる、可撓管26の他の製造工程について説明する。
第1の工程から第3の工程までは、第2の実施の形態で説明した工程と共通である。
Next, another manufacturing process of the flexible tube 26 different from the manufacturing process of the flexible tube 26 described in the second embodiment will be described.
The steps from the first step to the third step are the same as those described in the second embodiment.

第4の工程として、図7に示す網状管発熱システム80を用いて網状管34を加熱する。図7に示すように、網状管発熱システム80は、電源82と、1対のリード線84a,84bとを備えている。一方のリード線84aの一端部は電源82に接続され、他端部は網状管34の一端部に接続されている。他方のリード線84bの一端部は電源82に接続され、他端部は網状管34の他端部に接続されている。このため、網状管34は、発熱する抵抗素子として機能する。電源82からリード線84a,84bに電流Iを流すと、網状管34が加熱される。網状管34の加熱により外皮36および樹脂材42が溶融する。このため、外皮36は、網状管34に含浸されたり、網状管34に含浸された樹脂材42と混ざり合うように溶け出す。なお、この樹脂材42は、光吸収性を有する必要はない。その後、電源82からリード線84a,84bを通した網状管34への電流Iの供給を止めて、樹脂材42および外皮36の内周面を硬化させて網状管34と外皮36とを強固に接合する。このため、網状管34と外皮36とは、外皮36の内周面が網状管34に溶着によって接着されるとともに、外皮36の内周面が網状管34に含浸された樹脂材42に溶着によって接着される。   As a fourth step, the mesh tube 34 is heated using the mesh tube heating system 80 shown in FIG. As shown in FIG. 7, the reticular tube heating system 80 includes a power source 82 and a pair of lead wires 84a and 84b. One lead wire 84 a has one end connected to the power source 82 and the other end connected to one end of the mesh tube 34. One end of the other lead wire 84 b is connected to the power supply 82, and the other end is connected to the other end of the mesh tube 34. For this reason, the mesh tube 34 functions as a resistance element that generates heat. When the current I is supplied from the power source 82 to the lead wires 84a and 84b, the mesh tube 34 is heated. Heating the mesh tube 34 melts the outer skin 36 and the resin material 42. Therefore, the outer skin 36 melts so as to be impregnated in the mesh tube 34 or to be mixed with the resin material 42 impregnated in the mesh tube 34. The resin material 42 does not need to have light absorption. Thereafter, the supply of the current I from the power source 82 to the mesh tube 34 through the lead wires 84a and 84b is stopped, and the inner peripheral surfaces of the resin material 42 and the outer skin 36 are hardened to strengthen the mesh tube 34 and the outer skin 36. Join. For this reason, the mesh tube 34 and the outer skin 36 are bonded to the resin material 42 in which the inner peripheral surface of the outer skin 36 is impregnated in the mesh tube 34 while the inner peripheral surface of the outer skin 36 is bonded to the mesh tube 34 by welding. Glued.

なお、第5の工程は、第2の実施の形態で説明した第5の工程と同じである。   The fifth step is the same as the fifth step described in the second embodiment.

その後、螺旋管32の内側に挿通された芯金を抜き取って内視鏡10の可撓管26の作製を終了する。   Thereafter, the core metal inserted inside the spiral tube 32 is removed, and the production of the flexible tube 26 of the endoscope 10 is completed.

このような構成を有する可撓管26により、外皮36と樹脂材42を含浸させた網状管34との間は、2つの手段によって接合されている。第1には、樹脂材42が溶融した後、硬化することによる樹脂材42および外皮36間の熱溶着である。第2には、網状管34の加熱により外皮36が溶融した後、硬化することによる網状管34および外皮36間の熱溶着である。また、樹脂材42と外皮36とは、ともに、内視鏡10の挿入部12を繰り返し湾曲させても、互いを剥離させ難い軟性の素材である。このため、内視鏡10の挿入部12を繰り返し湾曲させた場合であっても、網状管34と外皮36との間の剥離が防止される。   With the flexible tube 26 having such a configuration, the outer shell 36 and the mesh tube 34 impregnated with the resin material 42 are joined by two means. The first is thermal welding between the resin material 42 and the outer skin 36 by curing after the resin material 42 is melted. The second is thermal welding between the mesh tube 34 and the outer skin 36 by curing after the outer skin 36 is melted by heating the mesh tube 34. Further, both the resin material 42 and the outer skin 36 are soft materials that are difficult to be separated from each other even when the insertion portion 12 of the endoscope 10 is repeatedly bent. For this reason, even when the insertion portion 12 of the endoscope 10 is repeatedly bent, peeling between the mesh tube 34 and the outer skin 36 is prevented.

外皮36の内側だけを網状管34の発熱によって溶融させるので、雰囲気炉による熱溶着と異なり、外皮36の外表面に熱の影響を受けることが防止され、外表面が滑らかな可撓管26の製作が可能となる。   Since only the inside of the outer skin 36 is melted by the heat generated by the mesh tube 34, unlike the thermal welding by the atmosphere furnace, the outer surface of the outer skin 36 is prevented from being affected by heat, and the flexible tube 26 having a smooth outer surface is formed. Production is possible.

この実施の形態では、樹脂材42を用いることを説明したが、第1の実施の形態で説明したように、樹脂材42を用いずに、網状管34と外皮36とを直接接合しても良い。   In this embodiment, the use of the resin material 42 has been described. However, as described in the first embodiment, the mesh tube 34 and the outer skin 36 may be directly joined without using the resin material 42. good.

これまで、いくつかの実施の形態について図面を参照しながら具体的に説明したが、この発明は、上述した実施の形態に限定されるものではなく、その要旨を逸脱しない範囲で行なわれるすべての実施を含む。   Although several embodiments have been specifically described so far with reference to the drawings, the present invention is not limited to the above-described embodiments, and all the embodiments performed without departing from the scope of the invention are described. Including implementation.

上記説明によれば、下記の事項の発明が得られる。また、各項の組み合わせも可能である。   According to the above description, the following matters can be obtained. Combinations of the terms are also possible.

[付記]
(付記項1) 螺旋管、網状管、外皮が順次積み重ねられた内視鏡の挿入部において、外皮表面からレーザー光を照射し、網状管に集光させ、発熱させることを特徴とする内視鏡用可撓管の製造方法。
[Appendix]
(Additional Item 1) In an endoscope insertion portion in which a spiral tube, a mesh tube, and an outer skin are sequentially stacked, laser light is irradiated from the surface of the outer skin, condensed on the mesh tube, and heated. Manufacturing method of flexible tube for mirror.

(付記項2) 螺旋管、樹脂材(接着剤)を塗布した網状管、外皮が順次積み重ねられた内視鏡の挿入部において、外皮表面からレーザー光を照射し、樹脂材(接着剤)に集光させ、発熱させることを特徴とする内視鏡用可撓管の製造方法。     (Additional Item 2) At the insertion part of the endoscope in which the spiral tube, the reticulated tube coated with a resin material (adhesive), and the outer skin are sequentially stacked, laser light is irradiated from the surface of the outer skin to the resin material (adhesive). A method for producing a flexible tube for an endoscope, wherein the tube is condensed and heated.

(付記項3) 付記項1もしくは付記項2において、レーザー光は、可撓管の全周にわたって照射することを特徴とする内視鏡用可撓管の製造方法。     (Additional Item 3) A method for manufacturing a flexible tube for an endoscope according to Additional Item 1 or Additional Item 2, wherein the laser beam is irradiated over the entire circumference of the flexible tube.

(付記項4) 付記項1もしくは付記項2において、レーザー光は、可撓管の長手方向に複数箇所照射することを特徴とする内視鏡用可撓管の製造方法。     (Additional Item 4) The method for manufacturing a flexible tube for an endoscope according to Additional Item 1 or Additional Item 2, wherein the laser beam is irradiated at a plurality of positions in a longitudinal direction of the flexible tube.

(付記項5) 付記項1もしくは付記項2において、外皮の着色剤に透過層用着色剤を使ったことを特徴とする内視鏡用可撓管の製造方法。     (Additional Item 5) A method for manufacturing a flexible tube for an endoscope according to Additional Item 1 or Additional Item 2, wherein a coloring agent for a transmission layer is used as a coloring agent for an outer skin.

第1の実施の形態に係る内視鏡の概略的な構成を示す斜視図。The perspective view which shows the schematic structure of the endoscope which concerns on 1st Embodiment. (A)は第1の実施の形態に係る内視鏡の挿入部の可撓管の構成を示す断面図、(B)は(A)中の網状管の一部を示す概略的な斜視図。(A) is sectional drawing which shows the structure of the flexible tube of the insertion part of the endoscope which concerns on 1st Embodiment, (B) is a schematic perspective view which shows a part of reticulated tube in (A). . (A)および(B)は、第1の実施の形態に係る内視鏡の可撓管の中心軸に対して上半分の可撓管の断面を示し、かつ、可撓管の製造工程を順次示す概略図。(A) And (B) shows the cross section of the upper half flexible tube with respect to the central axis of the flexible tube of the endoscope which concerns on 1st Embodiment, and shows the manufacturing process of a flexible tube. Schematic shown sequentially. (A)および(B)は、第1の実施の形態に係る内視鏡の可撓管の中心軸に対して上半分の可撓管の断面を示し、かつ、可撓管の製造工程を順次示す概略図。(A) And (B) shows the cross section of the upper half flexible tube with respect to the central axis of the flexible tube of the endoscope which concerns on 1st Embodiment, and shows the manufacturing process of a flexible tube. Schematic shown sequentially. (A)ないし(C)は、第2の実施の形態に係る内視鏡の可撓管の中心軸に対して上半分の可撓管の断面を示し、かつ、可撓管の製造工程を順次示す概略図。(A) thru | or (C) show the cross section of the upper half flexible tube with respect to the central axis of the flexible tube of the endoscope which concerns on 2nd Embodiment, and show the manufacturing process of a flexible tube. Schematic shown sequentially. (A)および(B)は、第2の実施の形態に係る内視鏡の可撓管の中心軸に対して上半分の可撓管の断面を示し、かつ、可撓管の製造工程を順次示す概略図。(A) And (B) shows the cross section of the upper half flexible tube with respect to the central axis of the flexible tube of the endoscope which concerns on 2nd Embodiment, and shows the manufacturing process of a flexible tube. Schematic shown sequentially. 第3の実施の形態に係る内視鏡の可撓管に網状管発熱システムを適用して可撓管を製造する状態を示す概略図。Schematic which shows the state which applies a reticulated tube heat generating system to the flexible tube of the endoscope which concerns on 3rd Embodiment, and manufactures a flexible tube.

符号の説明Explanation of symbols

26…可撓管、32…螺旋管、34…網状管、36…外皮、38…コート層、70…レーザー光照射システム、72…発振器、74…レーザープローブ、76…集光レンズ   26 ... flexible tube, 32 ... spiral tube, 34 ... mesh tube, 36 ... outer skin, 38 ... coat layer, 70 ... laser light irradiation system, 72 ... oscillator, 74 ... laser probe, 76 ... condensing lens

Claims (6)

条帯が螺旋状に巻かれた螺旋管と、素線または素線束が編みこまれて形成された網状管とを同心的に順次積層する工程と、
前記網状管の外周に光透過性外皮樹脂を被覆する工程と、
前記外皮樹脂の外側から前記網状管にレーザー光を照射して前記網状管を加熱して前記外皮樹脂の内周面を溶融させて前記網状管と外皮樹脂とを接着させる工程と
を具備することを特徴とする内視鏡可撓管の製造方法。
A step of concentrically sequentially laminating a spiral tube in which a strip is spirally wound and a mesh tube formed by knitting strands or strand bundles;
Coating the outer periphery of the mesh tube with a light-transmitting outer resin;
Irradiating the mesh tube with laser light from the outside of the outer resin to heat the mesh tube to melt the inner peripheral surface of the outer resin to bond the mesh tube and the outer resin. A method of manufacturing an endoscope flexible tube characterized by the above.
条帯が螺旋状に巻かれた螺旋管と、素線または素線束が編みこまれて形成された網状管とを同心的に順次積層する工程と、
前記網状管の外側から光吸収性樹脂材を含浸させる工程と、
前記網状管の外周に光透過性外皮樹脂を被覆する工程と、
前記外皮樹脂の外側から前記光吸収性樹脂材にレーザー光を照射して前記光吸収性樹脂材を加熱して前記光吸収性樹脂材を溶融させて前記光吸収性樹脂材と前記外皮樹脂とを接着させるとともに前記網状管と前記外皮樹脂とを接着させる工程と
を具備することを特徴とする内視鏡可撓管の製造方法。
A step of concentrically sequentially laminating a spiral tube in which a strip is spirally wound and a mesh tube formed by knitting strands or strand bundles;
Impregnating a light-absorbing resin material from the outside of the mesh tube;
Coating the outer periphery of the mesh tube with a light-transmitting outer resin;
The light absorbing resin material is irradiated with laser light from the outside of the outer skin resin to heat the light absorbing resin material to melt the light absorbing resin material, and the light absorbing resin material and the outer resin A method of manufacturing an endoscope flexible tube, comprising the steps of: adhering the mesh tube and adhering the outer tube resin to the mesh tube.
条帯が螺旋状に巻かれた螺旋管と、素線または素線束が編みこまれて形成された網状管とを同心的に順次積層する工程と、
前記網状管の外側から光吸収性樹脂材を含浸させる工程と、
前記網状管の外周に光透過性外皮樹脂を被覆する工程と、
前記外皮樹脂の外側から前記網状管および前記光吸収性樹脂材にレーザー光を照射して前記網状管および前記光吸収性樹脂材を加熱して前記外皮樹脂の内周面および前記光吸収性樹脂材の少なくとも一方を溶融させて前記外皮樹脂の内周面と前記網状管および前記光吸収性樹脂材とを接着させる工程と
を具備することを特徴とする内視鏡可撓管の製造方法。
A step of concentrically sequentially laminating a spiral tube in which a strip is spirally wound and a mesh tube formed by knitting strands or strand bundles;
Impregnating a light-absorbing resin material from the outside of the mesh tube;
Coating the outer periphery of the mesh tube with a light-transmitting outer resin;
The mesh tube and the light-absorbing resin material are irradiated with laser light from the outside of the skin resin to heat the mesh tube and the light-absorbing resin material, and the inner peripheral surface of the skin resin and the light-absorbing resin A method of manufacturing an endoscope flexible tube, comprising: melting at least one of the materials to bond the inner peripheral surface of the outer resin to the mesh tube and the light-absorbing resin material.
前記外皮樹脂の外側から前記レーザー光を複数箇所照射して、前記網状管と前記外皮樹脂とを全周的に接着させる工程をさらに備えていることを特徴とする請求項1ないし請求項3のいずれか1に記載の内視鏡可撓管の製造方法。   4. The method according to claim 1, further comprising a step of irradiating a plurality of portions of the laser light from the outside of the outer resin to bond the mesh tube and the outer resin around the circumference. The manufacturing method of the endoscope flexible tube of any one. 条帯を螺旋状にした螺旋管の外周に、素線または素線束が編みこまれて形成され、加熱手段により直接的に加熱される網状管を同心的に配し、
前記網状管の外周面に前記外皮樹脂を被覆し、
前記加熱手段により前記網状管を加熱して前記外皮樹脂の内周面を溶融させて前記網状管と前記外皮樹脂とを接着してなり、
前記外皮樹脂は、光透過性を有し、
前記加熱手段は、前記外皮樹脂を透過して前記網状管に照射されるレーザー光を用いることを特徴とする内視鏡可撓管。
On the outer periphery of the spiral tube in which the strip is formed into a spiral shape, a wire or strand bundle is knitted and formed, and a mesh tube that is directly heated by a heating means is arranged concentrically,
Covering the outer surface of the mesh tube with the outer resin,
Heating the mesh tube by the heating means to melt the inner peripheral surface of the outer resin and bonding the mesh tube and the outer resin,
The outer resin has light permeability,
The endoscope flexible tube according to claim 1, wherein the heating means uses a laser beam that passes through the outer resin and is applied to the mesh tube.
条帯を螺旋状にした螺旋管の外周に、素線または素線束が編みこまれて形成され、加熱手段により直接的に加熱される網状管を同心的に配し、
前記網状管の外側から樹脂材を含浸させ、
前記網状管の外周面に前記外皮樹脂を被覆し、
前記加熱手段により前記網状管を加熱して前記外皮樹脂の内周面と前記樹脂材の少なくとも一方を溶融させて前記外皮樹脂の内周面と前記網状管および前記樹脂材とを接着してなり、
前記外皮樹脂は、光透過性を有し、
前記樹脂材は、光吸収性を有し、
前記加熱手段は、前記外皮樹脂を透過して前記網状管および前記樹脂材の少なくとも一方に照射されるレーザー光を用いることを特徴とする内視鏡可撓管。
On the outer periphery of the spiral tube in which the strip is formed into a spiral shape, a wire or strand bundle is knitted and formed, and a mesh tube that is directly heated by a heating means is arranged concentrically,
Impregnating the resin material from the outside of the mesh tube,
Covering the outer surface of the mesh tube with the outer resin,
The mesh tube is heated by the heating means to melt at least one of the inner peripheral surface of the outer shell resin and the resin material, and the inner peripheral surface of the outer shell resin is bonded to the mesh tube and the resin material. ,
The outer resin has light permeability,
The resin material has light absorptivity,
The flexible endoscope tube according to claim 1, wherein the heating means uses laser light that is transmitted through the outer sheath resin and is applied to at least one of the mesh tube and the resin material.
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JP5048555B2 (en) * 2008-03-12 2012-10-17 富士フイルム株式会社 Method for manufacturing flexible tube for endoscope
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