JP4613385B2 - Vertical strip steel roll - Google Patents

Vertical strip steel roll Download PDF

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Publication number
JP4613385B2
JP4613385B2 JP2000079452A JP2000079452A JP4613385B2 JP 4613385 B2 JP4613385 B2 JP 4613385B2 JP 2000079452 A JP2000079452 A JP 2000079452A JP 2000079452 A JP2000079452 A JP 2000079452A JP 4613385 B2 JP4613385 B2 JP 4613385B2
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JP
Japan
Prior art keywords
roll
caliber
region
area
radius
Prior art date
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Expired - Fee Related
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JP2000079452A
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Japanese (ja)
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JP2001259714A (en
Inventor
一郎 杉本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
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JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2000079452A priority Critical patent/JP4613385B2/en
Publication of JP2001259714A publication Critical patent/JP2001259714A/en
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Publication of JP4613385B2 publication Critical patent/JP4613385B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、縦縞鋼板用ロールに関し、詳しくは、土木、建築用の材料として使用されることが多い長手方向に複数の突条部を有する縦縞鋼板の熱延製造に用いて好適な縦縞鋼板用ロールに関する。
【0002】
【従来の技術】
縦縞鋼板はその片面側に板長手方向に平行な複数の突条部を有するものであって、土木、建築用材料として広く用いられている。例えば土木用のスパイラル鋼管の素材としての縦縞鋼板は、その突条部を管内面側に配位してスパイラル造管することにより、突条部が管内部に充填されたコンクリートのアンカーとなってコンクリートの管内壁への固着力を強化する。
【0003】
縦縞鋼板は、熱間連続圧延の最終スタンドで、上ロールとして突条形成用のカリバロールを用い、下ロールとしてフラットロールを用いて両面が平坦な熱延母板を圧下することにより製造される。
前記カリバロールは、圧延幅の中央部に突条部の雌型となるカリバ域(ロール面が凹凸をなす領域)を有し、その両側にフラット域(ロール面が平坦な領域)を有するものであるから、カリバ域とフラット域とで圧下率に大きな差があると、製品に耳伸びや腹伸びが発生する。
【0004】
かかる耳伸びや腹伸びの発生を防止する手段として、特開平10−272501号公報に、カリバ域の平均ロール半径(rm )とフラット域のロール半径(r2 )の比(rm /r2 )を0.98〜1.02とした縦縞鋼板用ロールが示されている(図2参照)。
【0005】
【発明が解決しようとする課題】
しかし、特開平10−272501号公報所載のカリバロール1では、図3に示すように、カリバ域の最大ロール半径r0 がフラット域のロール半径r2 より大きい場合、圧延中にフラット域にバックアップロール2側への繰り返し曲げ力7が作用し、該繰り返し曲げの支点となるカリバ域端部に転動疲労による目欠け5や亀裂6が生じる問題があった。なお、図3において、3はフラットロール(下ロール)、4は鋼板(縦縞鋼板)である。
【0006】
本発明は、上記の問題を解決し、縦縞鋼板の耳伸び・腹伸びの発生を防止できかつカリバ端の転動疲労による損傷を防止できる縦縞鋼板用ロールを提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明は、ロール軸方向中央部にロール半径rの凸部とロール半径r(<r)の凹部とを交互に配設した主カリバ域を有し、該主カリバ域の両外側に連なるロール半径r1.00 </r≦1.02 になる副カリバ域を有し、さらに該副カリバ域の両外側に連なるロール半径rのフラット域を有することを特徴とする縦縞鋼板用ロールである。
【0008】
【発明の実施の形態】
図1は、本発明の1実施形態を示す断面図である。図示のように、本発明は、ロール軸方向中央部にロール半径rの凸部8とロール半径r(<r)の凹部9とを交互に配設した主カリバ域10を有し、該主カリバ域10の両外側に連なるロール半径r1.00 </r≦1.02 になる副カリバ域11を有し、さらに該副カリバ域11の両外側に連なるロール半径rのフラット域12を有する縦縞鋼板用ロール20である。
【0009】
本発明では、主カリバ域10の両外側に、ロール半径r1.00 </r≦1.02 になる副カリバ域11を有するので、鋼板の幅中央部と幅端部の圧下率に大きな差が生じることがなく、よって、耳伸びや腹伸びの発生を防止することができる。さらに、本発明では、副カリバ域11の両外側に連なるロール半径rのフラット域12を有するので、このフラット域12がバックアップロールに当接して上下方向の変形を拘束される結果、主カリバ域10の外側に繰り返し曲げ力が作用しなくなる。よって、主カリバ域10の端部に転動疲労が起こらず、この部位に目欠けや亀裂が生じるのを防止できる。
【0010】
副カリバ域11の幅(ロール軸方向長さの意、以下同じ)は、必要耳代と蛇行代の和を考慮した必要最小限とし、フラット域12の幅をできるだけ拡げることが好ましい。また、鋼板突条部の山高さを確保する観点から副カリバ域11のロール半径rは、1.00 <r/r≦1.02 とする。
【0011】
【実施例】
従来は、熱間圧延ラインの仕上圧延機最終スタンドの上ロールに、図3に示した縦縞鋼板用ロール1を適用して、縦縞鋼板を製造していた。この従来の縦縞鋼板用ロール1に代えて、図1に示した本発明の縦縞鋼板用ロール20を適用し、本発明を実施した。なお、この実施例では、凹凸の山高さ(r0 −r1 )を3〜5mmとし、副カリバ域11のサイズを、幅:100 mm、r0 /r2 =1.01とした。その結果、耳延びや腹伸びのない縦縞鋼板が製造できるとともに、ロールカリバ端部での目欠け・亀裂の発生率が従来の約20%に低減し、かつ、ロール研磨量が従来の約15%に低減した。
【0012】
【発明の効果】
本発明によれば、縦縞鋼板に耳伸びや腹伸びを発生させず、かつ、ロールの目欠けや亀裂の発生を大幅に低減できるという効果を奏する。
【図面の簡単な説明】
【図1】本発明の1実施形態を示す断面図である。
【図2】縦縞鋼板用ロールの従来例を示す断面図である。
【図3】従来の縦縞鋼板用ロールの問題点を示す断面図である。
【符号の説明】
1 カリバロール(縦縞鋼板用ロール、従来)
2 バックアップロール
3 フラットロール(下ロール)
4 鋼板(縦縞鋼板)
5 目欠け
6 亀裂
7 繰り返し曲げ力
8 凸部
9 凹部
10 主カリバ域
11 副カリバ域
12 フラット域
20 縦縞鋼板用ロール(本発明)
[0001]
BACKGROUND OF THE INVENTION
TECHNICAL FIELD The present invention relates to a roll for vertical stripe steel plates, and more specifically, for vertical stripe steel plates suitable for hot rolling production of vertical stripe steel plates having a plurality of protrusions in the longitudinal direction that are often used as civil engineering and building materials. Regarding roles.
[0002]
[Prior art]
The vertically striped steel plate has a plurality of protrusions parallel to the longitudinal direction of the plate on one side, and is widely used as a civil engineering and building material. For example, a vertically striped steel plate as a material for spiral steel pipes for civil engineering is a concrete anchor in which the ridges are filled into the pipe by arranging the ridges on the inner surface of the pipe and making spiral pipes. Strengthen the adhesion of concrete to the inner wall of the pipe.
[0003]
The vertically striped steel plate is manufactured by rolling down a hot-rolled mother plate having flat surfaces on both sides using a caliber roll for forming ridges as an upper roll and a flat roll as a lower roll at the final stand of hot continuous rolling.
The said caliber roll has the caliber area (area | region where a roll surface makes an unevenness | corrugation) used as the female type | mold of a protrusion part in the center part of rolling width, and has a flat area | region (area | region where a roll surface is flat) on the both sides. For this reason, if there is a large difference in rolling reduction between the caliber area and the flat area, the product will grow in the ears and belly.
[0004]
As means for preventing the occurrence of such ear elongation and belly elongation, Japanese Patent Application Laid-Open No. 10-272501 discloses a ratio (r m / r) between the average roll radius (r m ) of the caliber region and the roll radius (r 2 ) of the flat region. 2 ) A vertically striped steel sheet roll having 0.98 to 1.02 is shown (see FIG. 2).
[0005]
[Problems to be solved by the invention]
However, in the caliber roll 1 described in JP-A-10-272501, as shown in FIG. 3, when the maximum roll radius r 0 in the caliber area is larger than the roll radius r 2 in the flat area, the flat area is backed up during rolling. There was a problem that the repeated bending force 7 to the roll 2 side acted, and the cracks 5 and cracks 6 due to rolling fatigue were generated at the end of the caliber region that became the fulcrum of the repeated bending. In addition, in FIG. 3, 3 is a flat roll (lower roll), 4 is a steel plate (vertically striped steel plate).
[0006]
An object of the present invention is to provide a roll for a vertically striped steel sheet that solves the above-described problems and that can prevent the occurrence of ear elongation and belly stretch of the vertically striped steel sheet and can prevent damage due to rolling fatigue at the end of the caliber.
[0007]
[Means for Solving the Problems]
The present invention has a main caliber region in which convex portions having a roll radius r 0 and concave portions having a roll radius r 1 (<r 0 ) are alternately arranged at the center in the roll axial direction, and both outer sides of the main caliber region. Vertical stripes characterized by having a secondary caliber area where roll radius r 2 : 1.00 < r 0 / r 2 ≦ 1.02 and a flat area of roll radius r 0 which is continuous on both outer sides of the secondary caliber area It is a roll for steel plates.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a cross-sectional view showing an embodiment of the present invention. As shown, the present invention has a main caliber zone 10 and a recess 9 is disposed alternately convex portion 8 and the roll radius r 1 of the roll radius r 0 in the roll axial direction central portion (<r 0) , Roll radius r 2 connected to both outer sides of the main caliber region 10: a sub-caliber region 11 satisfying 1.00 < r 0 / r 2 ≦ 1.02, and a roll radius r 0 connected to both outer sides of the sub-caliber region 11. This is a roll 20 for a vertically striped steel sheet having a flat region 12.
[0009]
In the present invention, since the secondary caliber region 11 having the roll radius r 2 : 1.00 < r 0 / r 2 ≦ 1.02 is provided on both outer sides of the main caliber region 10, the reduction ratio of the width center portion and the width end portion of the steel plate is achieved. A large difference does not occur, and therefore it is possible to prevent the occurrence of ear extension and belly extension. Furthermore, in the present invention, since the flat area 12 with the roll radius r 0 is connected to both the outer sides of the auxiliary caliber area 11, the flat area 12 comes into contact with the backup roll and restrains deformation in the vertical direction. The bending force does not act repeatedly outside the area 10. Therefore, rolling fatigue does not occur at the end of the main caliber region 10, and it is possible to prevent the occurrence of chipping or cracks at this portion.
[0010]
The width of the secondary caliber area 11 (meaning the length in the roll axis direction, hereinafter the same) is preferably the minimum necessary in consideration of the sum of the necessary ear allowance and the meandering allowance, and the width of the flat area 12 is preferably increased as much as possible. Further, in order to ensure the peak height of the steel sheet ridges, roll radius r 2 of the sub-caliber area 11, and 1.00 <r 0 / r 2 ≦ 1.02.
[0011]
【Example】
Conventionally, vertical striped steel sheets were manufactured by applying the roll 1 for vertical striped steel sheets shown in FIG. 3 to the upper roll of a finishing mill final stand of a hot rolling line. Instead of the conventional roll 1 for vertical stripe steel plate, the roll 20 for vertical stripe steel plate of the present invention shown in FIG. 1 was applied to carry out the present invention. In this example, the peak height (r 0 -r 1 ) of the unevenness was 3 to 5 mm, and the size of the auxiliary caliber region 11 was 100 mm in width and r 0 / r 2 = 1.01. As a result, it is possible to manufacture vertically striped steel plates that do not have ear or belly stretch, reduce the occurrence of cracks and cracks at the end of the roll caliber to about 20% of the conventional level, and roll polishing amount is about 15% of the conventional level. Reduced to
[0012]
【The invention's effect】
According to the present invention, there is an effect that it is possible to significantly reduce the occurrence of cracks and cracks in a roll without causing the ear-stretching and belly-stretching of the vertically striped steel sheet.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing a conventional example of a roll for vertically striped steel sheets.
FIG. 3 is a cross-sectional view showing a problem of a conventional roll for vertical stripe steel sheets.
[Explanation of symbols]
1 Caliber roll (roll for vertically striped steel sheet, conventional)
2 Backup roll 3 Flat roll (lower roll)
4 Steel plate (Vertical striped steel plate)
5 Cracks 6 Crack 7 Repeat bending force 8 Convex 9 Concave
10 Main Kariba area
11 Deputy Kariba area
12 Flat area
20 Roll for vertical stripe steel sheet (present invention)

Claims (1)

ロール軸方向中央部にロール半径rの凸部とロール半径r(<r)の凹部とを交互に配設した主カリバ域を有し、該主カリバ域の両外側に連なるロール半径r1.00 </r≦1.02 になる副カリバ域を有し、さらに該副カリバ域の両外側に連なるロール半径rのフラット域を有することを特徴とする縦縞鋼板用ロール。A roll radius that has a main caliber region in which convex portions with a roll radius r 0 and concave portions with a roll radius r 1 (<r 0 ) are alternately arranged at the center in the roll axis direction and that is continuous with both outer sides of the main caliber region A roll for a vertically striped steel sheet, having a secondary caliber region where r 2 : 1.00 < r 0 / r 2 ≦ 1.02, and further having a flat region having a roll radius r 0 connected to both outer sides of the secondary caliber region.
JP2000079452A 2000-03-22 2000-03-22 Vertical strip steel roll Expired - Fee Related JP4613385B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000079452A JP4613385B2 (en) 2000-03-22 2000-03-22 Vertical strip steel roll

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000079452A JP4613385B2 (en) 2000-03-22 2000-03-22 Vertical strip steel roll

Publications (2)

Publication Number Publication Date
JP2001259714A JP2001259714A (en) 2001-09-25
JP4613385B2 true JP4613385B2 (en) 2011-01-19

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000079452A Expired - Fee Related JP4613385B2 (en) 2000-03-22 2000-03-22 Vertical strip steel roll

Country Status (1)

Country Link
JP (1) JP4613385B2 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5450464A (en) * 1977-09-30 1979-04-20 Kawasaki Steel Co Method of making checkered steel plate for use as raw material of steel pipe
JPS60157024U (en) * 1984-03-27 1985-10-19 株式会社東芝 rolling roll
JP2867809B2 (en) * 1992-09-01 1999-03-10 日立電線株式会社 Rolling roll for deformed section and method for producing deformed section
JP3321020B2 (en) * 1997-03-31 2002-09-03 川崎製鉄株式会社 Vertically striped hot rolled steel sheet and roll for vertical striped steel sheet
JPH11123488A (en) * 1997-10-15 1999-05-11 Nisshin Steel Co Ltd Manufacture of steel strip having deformed section, and mill roll

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