JP4609905B2 - Method and apparatus for measuring vehicle wheel alignment - Google Patents

Method and apparatus for measuring vehicle wheel alignment Download PDF

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JP4609905B2
JP4609905B2 JP2008083513A JP2008083513A JP4609905B2 JP 4609905 B2 JP4609905 B2 JP 4609905B2 JP 2008083513 A JP2008083513 A JP 2008083513A JP 2008083513 A JP2008083513 A JP 2008083513A JP 4609905 B2 JP4609905 B2 JP 4609905B2
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wheel
wheel mounting
mounting portion
alignment
measuring
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JP2009236699A (en
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英有 蒲池
清信 原
裕志 青木
健一郎 大野
博司 斎藤
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Honda Motor Co Ltd
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Description

本発明は、自動車の車輪アライメントを測定する方法及びその装置に関する。   The present invention relates to a method and apparatus for measuring vehicle wheel alignment.

自動車は、その走行時の操舵性を確保するために車輪にキャンバー角が与えられ、このキャンバー角の付与による直進安定性の低下を防止するために車輪にトー角が付与されている。そして、良好な走行安定性が得られるように車輪のアライメントを調整するためには、各車輪毎にその角度や位置を高精度に測定する必要がある。こうした車輪アライメントの測定は、車輪を装着した状態の完成車について行われるのが一般的であるが、この場合には、例えば、車輪(タイヤ及びホイール)のサイドウォールの位置や姿勢から車輪アライメントの測定を行うことになる。このため、タイヤの弾性変形やホイールの取り付け状態等によって測定結果に狂いが生じるおそれがあり、この測定結果から正確な車輪アライメントの調整を行うことができない。   An automobile is provided with a camber angle in order to ensure steering performance during traveling, and a toe angle is provided in the wheel in order to prevent a decrease in straight running stability due to the provision of the camber angle. And, in order to adjust the alignment of the wheels so as to obtain good running stability, it is necessary to measure the angle and position of each wheel with high accuracy. Such wheel alignment measurement is generally performed on a complete vehicle with wheels mounted. In this case, for example, the wheel alignment is determined from the position and posture of the sidewalls of the wheels (tires and wheels). Measurement will be performed. For this reason, there is a possibility that the measurement result may be distorted due to the elastic deformation of the tire, the mounting state of the wheel, and the like, and accurate wheel alignment cannot be adjusted from this measurement result.

一方、従来より、自動車車体を組み立てる組立ラインにおいて車輪を取り付けることなく車輪取付部を介して車輪のアライメントを測定し、これによって自動車の生産性の向上を図ることが行われている(特許文献1又は特許文献2参照)。即ち、自動車車体の組立ラインにおいては、操舵装置及び懸架装置が組付けられた後に車輪が未装着の車輪取付部を車体と相対的に上昇させて車輪取付部に対して車重に相当する荷重を付与し、車輪取付部の位置や姿勢を検出することによって車輪のアライメントを測定している。これによれば、車輪を介さずに車輪取付部の位置や姿勢を検出するので、車輪の弾性変形や取り付け状態の影響のない測定結果を得ることができる。   On the other hand, conventionally, in an assembly line for assembling an automobile body, wheel alignment is measured via a wheel attachment portion without attaching a wheel, thereby improving automobile productivity (Patent Document 1). Or refer to Patent Document 2). In other words, in an automobile body assembly line, a load corresponding to the vehicle weight is applied to the wheel mounting portion by raising the wheel mounting portion with the wheels not mounted after the steering device and the suspension device are assembled relative to the vehicle body. The wheel alignment is measured by detecting the position and posture of the wheel mounting portion. According to this, since the position and posture of the wheel mounting portion are detected without passing through the wheel, it is possible to obtain a measurement result that is not affected by the elastic deformation of the wheel or the mounting state.

しかし、車輪が未装着の車輪取付部に対して行われる車輪のアライメント測定は、車輪を装着した車輪取付部とは異なった接地状態や荷重付与状態での測定となるため、十分に高い測定精度を得るには不十分であった。
特許第2938984号公報 特許第3881287号公報
However, since the wheel alignment measurement performed on the wheel mounting part where the wheel is not mounted is a measurement in a grounding state or a load applied state different from the wheel mounting part where the wheel is mounted, sufficiently high measurement accuracy It was not enough to get.
Japanese Patent No. 2938984 Japanese Patent No. 3881287

本発明は、上記の点に鑑み、自動車車体を組み立てる組立ラインにおいて車輪を取り付けることなく車輪アライメントを測定でき、しかも高精度な車輪アライメントの測定結果を得ることができる自動車の車輪アライメント測定方法及びその装置を提供することを課題とする。   In view of the above points, the present invention provides a vehicle wheel alignment measurement method capable of measuring wheel alignment without attaching a wheel in an assembly line for assembling an automobile body, and obtaining a highly accurate measurement result of wheel alignment, and its It is an object to provide an apparatus.

本発明は、自動車の車軸に設けられた車輪取付部を昇降自在として自動車車体を支持部に支持し、車輪が未装着状態の車輪取付部を上昇させる車輪取付部上昇工程と、該車輪取付部上昇工程により上昇される車輪取付部に予め設定された所定の測定箇所の位置及び姿勢に基づいて車輪アライメントを測定する測定工程とを備える自動車の車輪アライメント測定方法において、前記車輪取付部上昇工程に先立ち、車輪取付部の前記測定箇所を露出させた状態で、車輪取付部を模擬的に車輪が取り付けられた状態とする車輪模擬体を車輪取付部に装着する車輪模擬体装着工程を設け、前記車輪取付部上昇工程においては車輪模擬体を介して車輪取付部を上昇させ、前記測定工程においては車輪模擬体から露出する前記測定箇所に対して前記測定を行うことを特徴とする。   The present invention relates to a wheel mounting portion raising step in which a wheel mounting portion provided on an axle of an automobile is freely movable up and down to support a vehicle body on a support portion, and a wheel mounting portion in which a wheel is not mounted is raised, and the wheel mounting portion. In the vehicle wheel alignment measurement method, comprising a measurement step of measuring wheel alignment based on the position and orientation of a predetermined measurement location set in advance in the wheel attachment portion that is raised by the raising step, the wheel attachment portion raising step Prior to providing a wheel simulation body mounting step of mounting a wheel simulation body in a state where the wheel mounting portion is in a state where the wheel is mounted in a simulated manner with the wheel mounting portion exposed in the state where the measurement location of the wheel mounting portion is exposed, In the wheel mounting portion raising step, the wheel mounting portion is raised through the wheel simulation body, and in the measurement step, the measurement is performed on the measurement point exposed from the wheel simulation body. And wherein the Ukoto.

本発明の測定方法によれば、自動車車体を支持部に支持した状態で前記車輪取付部上昇工程により車輪が未装着状態の車輪取付部を上昇させ、前記測定工程により車輪取付部の車輪アライメントを測定する。該測定工程では車輪が未装着状態の車輪取付部に対して車輪アライメントの測定を行うので、自動車車体を組み立てる組立ラインにおいて未完成の車体に対して車輪アライメントの測定を行うことができる。なお、車輪取付部には予め測定箇所が設定されており、測定工程ではこの測定箇所の位置及び姿勢から車輪アライメントの測定結果を得る。当該測定箇所としては、例えば、ブレーキ装置の側面等の車輪取付部を構成している各部品の一部を挙げることができる。また、本発明における前記車輪模擬体は、車輪を模擬するものであるため、測定対象の車体の車輪取付部が有する車輪オフセット寸法に対応し、車輪取付部の車軸に付与される軸荷重の力点が、実際に車輪を取り付けた状態に合致する形状を備えているものとする。   According to the measuring method of the present invention, the wheel mounting portion in which the wheel is not mounted is lifted by the wheel mounting portion raising step while the vehicle body is supported by the support portion, and the wheel alignment of the wheel mounting portion is performed by the measuring step. taking measurement. In the measurement step, the wheel alignment is measured with respect to the wheel mounting portion in which the wheel is not mounted. Therefore, the wheel alignment can be measured with respect to the unfinished vehicle body in the assembly line for assembling the automobile body. In addition, the measurement location is preset in the wheel attachment part, and the measurement result of wheel alignment is obtained from the position and orientation of this measurement location in the measurement process. As the said measurement location, a part of each components which comprise wheel attachment parts, such as a side surface of a brake device, can be mentioned, for example. In addition, since the wheel simulation body in the present invention simulates a wheel, it corresponds to the wheel offset dimension of the wheel mounting portion of the vehicle body to be measured, and the power point of the axial load applied to the axle of the wheel mounting portion. However, it shall have the shape which corresponds to the state which actually attached the wheel.

そして更に、本発明では、前記車輪模擬体装着工程により車輪取付部に前記車輪模擬体を装着した状態で前記測定工程が行われる。前記車輪模擬体は、車輪取付部に模擬的に車輪が取り付けられた状態とするため、車輪取付部に車輪を取り付けた場合と同等な接地状態や車輪取付部への荷重付与状態を形成することができ、これによって、車輪アライメントの測定制度を飛躍的に向上させることができる。しかも、車輪模擬体は車輪取付部の前記測定箇所を露出させた状態で車輪取付部に取り付けられるので、測定工程における車輪アライメントの測定は車輪取付部に対して行われ、実際に車輪が取り付けられた状態を再現しながら、車輪が未装着の車輪取付部の位置及び姿勢から高精度な測定結果を得ることができる。   Further, in the present invention, the measurement step is performed in a state where the wheel simulation body is mounted on the wheel mounting portion by the wheel simulation body mounting step. In order for the wheel simulated body to be in a state in which the wheel is mounted on the wheel mounting portion in a simulated manner, a ground contact state equivalent to a case where the wheel is mounted on the wheel mounting portion and a load applied state to the wheel mounting portion are formed. This makes it possible to dramatically improve the wheel alignment measurement system. In addition, since the wheel simulation body is attached to the wheel attachment portion with the measurement point of the wheel attachment portion exposed, the wheel alignment measurement in the measurement process is performed on the wheel attachment portion, and the wheel is actually attached. A highly accurate measurement result can be obtained from the position and posture of the wheel mounting part with no wheel mounted while reproducing the state.

また、本発明の方法における前記測定工程は、前記車輪取付部上昇工程により前記車輪模擬体を介して前記車体を前記支持部から離脱させ、該車輪模擬体により車重を受けた静止状態で車輪アライメントを測定する静的アライメント測定工程を備えることを特徴とする。これによって、車輪模擬体により車重が受けられ、車輪を装着した場合と同じ状態で車輪取付部の静的アライメントを測定することができる。   Further, the measuring step in the method of the present invention may be configured such that the vehicle body is detached from the support portion through the wheel simulated body in the wheel mounting portion raising step, and the vehicle wheel is stationary in a state where the vehicle weight is received by the wheel simulated body. A static alignment measurement step for measuring alignment is provided. Thus, the vehicle weight is received by the wheel simulation body, and the static alignment of the wheel mounting portion can be measured in the same state as when the wheel is mounted.

また、本発明の方法において、前記車輪取付部上昇工程は、前記車体を前記支持部に上昇不能に支持して前記車輪模擬体を介して車輪取付部を車体と相対的に上昇させつつ該車輪取付部の荷重を計測する荷重計測工程と、該荷重計測工程により計測された車輪取付部の荷重が予め設定された荷重となったとき該車輪取付部の上昇を停止させる上昇停止工程とを備え、前記測定工程は、該上昇停止工程によって上昇が停止されて車輪模擬体により車重を受けた静止状態で車輪アライメントを測定する静的アライメント測定工程を備えることを特徴とする。この場合には、上昇停止工程において停止させるときの荷重として、例えば、予め完成車における接地状態での車輪取付部の荷重を設定荷重とする(完成車においては車輪取付部に車輪が取り付けられているため、車輪及び車輪を車輪取付部に取り付けるための取付ナットの重量を引いた重量を設定荷重とする)。これにより、上昇が停止された車輪模擬体には完成車と同等の車重が付与され、車輪を装着した場合と同じ状態で車輪取付部の静的アライメントを測定することができる。   Further, in the method of the present invention, in the wheel mounting portion raising step, the wheel is supported while the vehicle body is supported by the support portion so as not to be lifted, and the wheel mounting portion is raised relative to the vehicle body via the wheel simulation body. A load measuring step for measuring the load on the mounting portion; and a lift stopping step for stopping the rising of the wheel mounting portion when the load on the wheel mounting portion measured in the load measuring step reaches a preset load. The measuring step includes a static alignment measuring step of measuring the wheel alignment in a stationary state where the ascent is stopped by the ascending / stopping step and the vehicle weight is received by the wheel simulation body. In this case, as a load for stopping in the ascending / stopping process, for example, a load of a wheel mounting portion in a grounded state in a completed vehicle is set as a preset load (in a completed vehicle, a wheel is attached to the wheel mounting portion). Therefore, the weight obtained by subtracting the weight of the wheel and the mounting nut for mounting the wheel on the wheel mounting portion is used as the set load). Thereby, the vehicle weight equivalent to the completed vehicle is given to the wheel simulation body whose ascent is stopped, and the static alignment of the wheel mounting portion can be measured in the same state as when the wheel is mounted.

また、本発明の方法における前記測定工程は、前記車体を前記支持部に上昇不能に支持し、前記車輪取付部上昇工程により前記車輪模擬体を介して前記車輪取付部を車体と相対的に上昇させつつ車輪アライメントを測定する動的アライメント測定工程を備えることを特徴とする。このとき、前記動的アライメント測定工程では、前記車輪取付部上昇工程による車輪取付部の上昇範囲において車輪取付部の位置の変化と車輪アライメントの変化とを測定することで、車体設計時に設定された車高を基準として、姿勢角(トー角やキャンバー角)の変化曲線を得ることができる。   The measuring step in the method of the present invention supports the vehicle body on the support portion so as not to be lifted, and the wheel mounting portion is raised relative to the vehicle body via the wheel simulated body by the wheel mounting portion raising step. And a dynamic alignment measuring step of measuring the wheel alignment while performing. At this time, in the dynamic alignment measurement step, the change in the position of the wheel attachment portion and the change in the wheel alignment in the ascending range of the wheel attachment portion due to the wheel attachment portion ascent step are measured during vehicle body design. A change curve of the posture angle (toe angle or camber angle) can be obtained based on the vehicle height.

また、本発明の方法において、前記車輪取付部は、車輪を連結するハブにブレーキディスクが組み付けられており、前記車輪模擬体は、車輪取付部のハブに連結してブレーキディスクのディスク面の複数個所を前記測定箇所として露出させ、前記測定工程は、車輪模擬体から露出するブレーキディスクのディスク面を介して前記測定を行うことを特徴とする。ブレーキディスクは、そのディスク面が車軸に対して直行するように車輪取付部に高精度に組み付けられており、ディスク面は全周にわたり平坦とされている。このようなブレーキディスクのディスク面に前記測定箇所を設定することで、例えば、車輪(タイヤ及びホイール)のサイドウォールを測定箇所として測定を行った場合に比して、測定精度が高く、極めて高精度は車輪アライメントの測定を行うことができる。   Further, in the method of the present invention, the wheel mounting portion has a brake disc assembled to a hub that connects the wheels, and the wheel simulated body is connected to the hub of the wheel mounting portion to connect a plurality of disc surfaces of the brake disc. A location is exposed as the measurement location, and the measurement step performs the measurement through a disc surface of a brake disc exposed from the wheel simulation body. The brake disc is assembled to the wheel mounting portion with high accuracy so that the disc surface is perpendicular to the axle, and the disc surface is flat over the entire circumference. By setting the measurement location on the disc surface of such a brake disc, for example, the measurement accuracy is high and extremely high compared to when measurement is performed using a sidewall of a wheel (tire and wheel) as a measurement location. Accuracy can be measured by wheel alignment.

また、本発明は、上記の方法を実現するための測定装置であって、自動車の車軸に設けられた車輪取付部を昇降自在として自動車車体を上昇不能又は上昇可能に支持する支持部と、車輪が未装着の車輪取付部の予め設定された所定の測定箇所を露出させた状態で車輪取付部に着脱自在に装着され、車輪取付部を模擬的に車輪が取り付けられた状態とする車輪模擬体と、該車輪模擬体を介して車輪取付部を上昇させる車輪取付部上昇手段と、該車輪取付部上昇手段により上昇される車輪取付部の前記測定箇所の位置及び姿勢に基づいて車輪アライメントを測定する測定手段とを備えることを特徴とする。   Further, the present invention is a measuring apparatus for realizing the above method, and a support portion for supporting a vehicle body so that the vehicle body can not be raised or raised by making a wheel mounting portion provided on an axle of the vehicle freely movable up and down, and a wheel. Is a wheel simulation body that is detachably mounted on the wheel mounting portion in a state where a predetermined measurement point set in advance on the wheel mounting portion that is not mounted is exposed, and the wheel mounting portion is in a state in which the wheel is mounted in a simulated manner. A wheel mounting portion raising means for raising the wheel attachment portion via the wheel simulated body, and measuring the wheel alignment based on the position and posture of the measurement location of the wheel attachment portion raised by the wheel attachment portion raising means. And measuring means.

本発明によれば、車輪取付部に前記車輪模擬体を装着した状態て前記測定手段による前記測定を行うので、車輪取付部にあたかも車輪が装着されているかのような状態で車輪取付部に対する車輪アライメントの測定が行える。従って、車体の組立ラインにおいて車輪取付部に車輪が未装着であっても、車輪アライメントを高精度に測定できる。   According to the present invention, since the measurement by the measuring means is performed in a state in which the wheel simulated body is mounted on the wheel mounting portion, the wheel with respect to the wheel mounting portion in a state as if the wheel mounting portion is mounted. Alignment can be measured. Therefore, even when the wheel is not mounted on the wheel mounting portion in the assembly line of the vehicle body, the wheel alignment can be measured with high accuracy.

更に、本発明の装置では、前記支持部が車体を上昇可能に支持すれば、車輪取付部上昇手段による車輪取付部の上昇により車体を支持部の上方に離脱させて、車輪模擬体が車重を受けた状態で容易に静的アライメントを測定することができる。また、前記支持部が車体を上昇不能に支持すれば、車輪取付部上昇手段により車体と相対的に車輪取付部を上昇させて、当該上昇範囲における動的アライメントを容易に測定することができる。   Furthermore, in the apparatus of the present invention, if the support portion supports the vehicle body so that the vehicle body can be raised, the vehicle body is separated above the support portion by raising the wheel attachment portion by the wheel attachment portion raising means, so that the wheel simulation body is The static alignment can be easily measured in a state of receiving. Further, if the support portion supports the vehicle body so as not to be raised, the wheel attachment portion is raised by the wheel attachment portion raising means, and the dynamic alignment in the ascent range can be easily measured.

また、本発明の装置における前記車輪取付部は、車輪を連結するハブにブレーキディスクが組み付けられており、前記車輪模擬体は、車輪取付部のハブに連結する連結部と、ブレーキディスクのディスク面の複数個所を前記測定箇所として露出させる複数の開放部と、車輪取付部の下方に所定距離を存して設けられた接地部とを備えることを特徴とする。これによれば、開放部から露出する高精度なブレーキディスクのディスク面に対して車輪アライメントを測定することができ、接地部により車輪を装着した車輪取付部と同じ接地状態とすることができるので、前記測定手段による高精度な測定結果を得ることができる。   The wheel mounting portion in the apparatus of the present invention has a brake disc assembled to a hub that connects wheels, and the wheel simulated body includes a connecting portion that connects to the hub of the wheel mounting portion, and a disc surface of the brake disc. And a plurality of open portions exposing the plurality of locations as the measurement locations, and a grounding portion provided at a predetermined distance below the wheel mounting portion. According to this, the wheel alignment can be measured with respect to the disk surface of the high-precision brake disc exposed from the open portion, and the grounding portion can be brought into the same grounding state as the wheel mounting portion on which the wheel is mounted. A highly accurate measurement result by the measuring means can be obtained.

また、本発明の装置において、前記車輪取付部上昇手段は、上昇時の車輪取付部の荷重を前記車輪模擬体を介して計測する荷重計測手段を備えることが好ましい。これによれば、特に、前記静的アライメントの測定時に、車輪取付部から車輪模擬体に付与される荷重を、完成車における接地状態での車輪取付部の荷重に容易に対応させることができ、車輪を装着した場合と同じ状態で車輪取付部の静的アライメントを精度よく測定することができる。   Moreover, the apparatus of this invention WHEREIN: It is preferable that the said wheel attachment part raising means is equipped with the load measurement means which measures the load of the wheel attachment part at the time of a raise via the said wheel simulation body. According to this, in particular, when measuring the static alignment, the load applied to the wheel simulation body from the wheel mounting portion can easily correspond to the load of the wheel mounting portion in the grounded state in the completed vehicle, The static alignment of the wheel mounting portion can be accurately measured in the same state as when the wheel is mounted.

本発明の一実施形態を図面に基づいて説明する。図1は本実施形態のアライメント測定装置の概略構成を示す説明的側面図、図2は車輪取付部上昇手段及びアライメント測定手段の説明図、図3は車輪模擬体の説明的斜視図、図4及び図5は車輪模擬体の説明的断面図、図6は測定手段の要部を示す説明図である。   An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory side view showing a schematic configuration of an alignment measuring apparatus according to the present embodiment, FIG. 2 is an explanatory view of a wheel mounting portion raising means and an alignment measuring means, FIG. 3 is an explanatory perspective view of a wheel simulation body, and FIG. FIG. 5 is an explanatory sectional view of the wheel simulation body, and FIG. 6 is an explanatory view showing the main part of the measuring means.

図1に示すように、本実施形態の車輪アライメント測定装置1は、自動車車体2の組立ラインにおける車体2の搬送路に設けられている。車体2は、ハンガ3(仮想線で示す)により支持されて搬送路に沿って搬送され、車輪アライメント測定装置1の直上に位置したとき、その下方の車輪アライメント測定装置1に受けわたされる。車輪アライメント測定装置1の直上に搬送される車体2は、その上流において懸架装置4(図2に一部を示す)が組付けられ、図示しないステアリングの位置が中立位置に調整されている。また、図2に示すように、懸架装置4に連結された車軸5の軸端には車輪を取り付けるための車輪取付部6が設けられているが、この車輪取付部6には車輪が未だ取り付けられていない状態とされている。   As shown in FIG. 1, the wheel alignment measuring device 1 according to the present embodiment is provided on a conveyance path of a vehicle body 2 in an assembly line of an automobile body 2. The vehicle body 2 is supported by a hanger 3 (indicated by phantom lines) and conveyed along a conveyance path. When the vehicle body 2 is positioned directly above the wheel alignment measurement device 1, the vehicle body 2 is received by the wheel alignment measurement device 1 below it. The vehicle body 2 conveyed immediately above the wheel alignment measuring device 1 is assembled with a suspension device 4 (a part of which is shown in FIG. 2) on the upstream side, and the position of the steering (not shown) is adjusted to the neutral position. As shown in FIG. 2, a wheel attachment portion 6 for attaching a wheel is provided at the shaft end of the axle 5 connected to the suspension device 4, and the wheel is still attached to the wheel attachment portion 6. It is said that it is not done.

車輪アライメント測定装置1は、図1に示すように、ハンガ3からその上方に車体2を離脱させて車体2を支持する車体支持手段7(支持部)と、車体支持手段7により支持された車体2から垂れ下がった状態で上昇自在とされている車輪取付部6を上昇させる車輪取付部上昇手段8と、車輪取付部6の変位を検出して姿勢角(トー角及びキャンバー角)を測定するアライメント測定手段9(測定手段)とを備え、更に、車輪取付部6に装着して模擬的に車輪が取り付けられた状態とする車輪模擬体10を備えている。   As shown in FIG. 1, the wheel alignment measuring apparatus 1 includes a vehicle body support means 7 (support portion) that supports the vehicle body 2 by detaching the vehicle body 2 from the hanger 3 and a vehicle body supported by the vehicle body support means 7. The wheel attachment part raising means 8 for raising the wheel attachment part 6 which can be raised in a state of hanging from 2 and the alignment for detecting the displacement of the wheel attachment part 6 and measuring the posture angle (toe angle and camber angle). A measuring unit 9 (measuring unit), and a wheel simulation body 10 that is mounted on the wheel mounting portion 6 and is in a state in which the wheel is mounted in a simulated manner.

前記車体支持手段7は、車体2に設けられているジャッキアップ用ブラケット11の部位に下方から当接して車体2を解除自在にクランプして載置する載置部12と、載置部12を介して車体2を上昇させる車体リフタ13とを備えている。   The vehicle body support means 7 includes a mounting portion 12 for placing the mounting portion 12 on a jackup bracket 11 provided on the vehicle body 2 by abutting from below and clamping the vehicle body 2 so as to be releasable. And a vehicle body lifter 13 for raising the vehicle body 2 through the vehicle body 2.

前記車輪取付部上昇手段8は、図1に示すように、4つの車輪取付部6の夫々に対応して設けられ、前記車輪模擬体10を介して車輪取付部6を支持する支持板14と、車長方向を前後方向とし車幅方向を左右方向としたとき、該支持板14を前後方向及び左右方向に移動自在に連結する昇降テーブル15と、この昇降テーブル15を昇降させる昇降装置16とを備えている。   As shown in FIG. 1, the wheel attachment portion raising means 8 is provided corresponding to each of the four wheel attachment portions 6, and a support plate 14 that supports the wheel attachment portion 6 via the wheel simulation body 10. When the vehicle length direction is the front-rear direction and the vehicle width direction is the left-right direction, the elevating table 15 that connects the support plate 14 movably in the front-rear direction and the left-right direction, and the elevating device 16 that elevates the elevating table 15 It has.

昇降テーブル15は、図2に示すように、第1可動板17と第2可動板18とを介して支持板14を支持しており、第1可動板17は昇降テーブル15上のレール19により左右方向に案内され、第2可動板18は第1可動板17上のレール20により前後方向に案内される。また、第1可動板17は昇降テーブル15上に設けられた駆動装置21により左右方向に移動されると共に、図示しないエンコーダにより原位置から左右方向への移動量が検出される。同じように、第2可動板18は第1可動板17上に設けられた図示しない駆動装置により前後方向に移動されると共に、図示しないエンコーダにより原位置から前後方向への移動量が検出される。また、図示しないが、昇降テーブル15には、支持板14を介して車輪取付部6から受ける荷重を計測する荷重計測手段14aが設けられている。   As shown in FIG. 2, the lift table 15 supports a support plate 14 via a first movable plate 17 and a second movable plate 18, and the first movable plate 17 is supported by a rail 19 on the lift table 15. Guided in the left-right direction, the second movable plate 18 is guided in the front-rear direction by the rail 20 on the first movable plate 17. Further, the first movable plate 17 is moved in the left-right direction by a driving device 21 provided on the lifting table 15, and the amount of movement in the left-right direction from the original position is detected by an encoder (not shown). Similarly, the second movable plate 18 is moved in the front-rear direction by a drive device (not shown) provided on the first movable plate 17, and the amount of movement from the original position in the front-rear direction is detected by an encoder (not shown). . Although not shown, the lifting table 15 is provided with a load measuring means 14 a for measuring a load received from the wheel mounting portion 6 via the support plate 14.

前記車輪模擬体10は、図3に示すように、車輪取付部6に連結する連結部22と、車輪取付部6の後述の測定箇所を露出させる開放部23と、車輪取付部6の下方に所定距離を存して設けられた接地部24とを備えるものであり、更に具体的には、車輪取付部6に取り付ける連結部22の一部である取付部材25と、連結部22の他部である連結手段26を有して該取付部材25に着脱自在に連結する第1フレーム27と、第1フレーム27を揺動自在に連結支持する第2フレーム28とによって構成されている。   As shown in FIG. 3, the wheel simulation body 10 includes a connecting portion 22 that is connected to the wheel mounting portion 6, an open portion 23 that exposes a later-described measurement location of the wheel mounting portion 6, and a lower portion of the wheel mounting portion 6. And, more specifically, an attachment member 25 that is a part of the connection part 22 attached to the wheel attachment part 6 and the other part of the connection part 22. The first frame 27 has a connecting means 26 and is detachably connected to the mounting member 25, and the second frame 28 is connected to and supports the first frame 27 so as to be swingable.

第2フレーム28は、その下端部に前記接地部24を備え、図2に示すように、該接地部24は前記支持板14に回転軸29を介して回転自在に連結されている。図3に示すように、接地部24の前後方向両側には上方に延びる一対の垂直アーム30が連設されている。第1フレーム27は、連結手段26を車輪取付部6に向かって進退自在に保持する保持部31と、保持部31の前後方向両側には一対の水平アーム32が連設されている。両水平アーム32は、車輪取付部6の前後側に延びており、両垂直アーム30に回転軸33を介して回転自在に連結されている。このような水平アーム32と垂直アーム30との連結構造により、第1フレーム27と第2フレーム28との間が開放され、前記開放部23を形成している。 前記取付部材25は、図4及び図5に示すように、車輪取付部6と同軸に延びる連結軸34と、連結軸34の外周に鍔状に張り出す固定部35とを備え、固定部35が車輪取付部6のハブ36に車輪固定用ボルト37により取り付けられている。なお、取付部材25の車輪取付部6への取り付け作業は、車体2の組立ラインにおいて、車輪アライメント測定装置1よりも上流側で行われる。車輪取付部6のハブ36の外周にはブレーキディスク38が組み付けられており、取付部材25はブレーキディスク38のディスク面を覆うことのない大きさに形成されている。   The second frame 28 includes the grounding portion 24 at the lower end thereof, and the grounding portion 24 is rotatably connected to the support plate 14 via a rotating shaft 29 as shown in FIG. As shown in FIG. 3, a pair of vertical arms 30 extending upward are connected to both sides of the grounding portion 24 in the front-rear direction. The first frame 27 includes a holding portion 31 that holds the connecting means 26 so as to be movable forward and backward toward the wheel attachment portion 6, and a pair of horizontal arms 32 that are connected to both sides of the holding portion 31 in the front-rear direction. Both horizontal arms 32 extend to the front and rear sides of the wheel mounting portion 6, and are rotatably connected to both vertical arms 30 via a rotation shaft 33. By such a connecting structure of the horizontal arm 32 and the vertical arm 30, the space between the first frame 27 and the second frame 28 is opened to form the opening portion 23. As shown in FIGS. 4 and 5, the mounting member 25 includes a connecting shaft 34 that extends coaxially with the wheel mounting portion 6, and a fixing portion 35 that projects in a hook shape on the outer periphery of the connecting shaft 34. Is attached to the hub 36 of the wheel attachment portion 6 by a wheel fixing bolt 37. The attachment work of the attachment member 25 to the wheel attachment portion 6 is performed on the upstream side of the wheel alignment measuring device 1 in the assembly line of the vehicle body 2. A brake disc 38 is assembled on the outer periphery of the hub 36 of the wheel attachment portion 6, and the attachment member 25 is formed in a size that does not cover the disc surface of the brake disc 38.

取付部材25の連結軸34には、該連結軸34の先端に向かって次第に拡径する連結穴39が形成されており、連結穴39の内面側には係止溝40が形成されている。   The connecting shaft 34 of the attachment member 25 is formed with a connecting hole 39 that gradually increases in diameter toward the tip of the connecting shaft 34, and a locking groove 40 is formed on the inner surface side of the connecting hole 39.

前記連結手段26は、取付部材25の連結穴39に対応して挿着自在のテーパ軸41を備えている。テーパ軸41には、その軸線に沿って摺動する摺動部材42が設けられており、摺動部材42の先端にはばね部材43により摺動部材42に対して突出方向に付勢された当接部材44が設けられている。また、摺動部材42の基端部には摺動部材42を駆動するシリンダ45が設けられている。更に、摺動部材42にはカム溝46を介して爪部材47が保持され、摺動部材42が先端方向に摺動したときカム溝46に案内された爪部材47がテーパ軸41の外周から突出し、摺動部材42が基端方向に摺動したときカム溝46に案内された爪部材47がテーパ軸41の外周から没入するようになっている。これによって、連結手段26のテーパ軸41は、取付部材25の連結穴39に挿入しつつシリンダ45により摺動部材42をその基端側に摺動させることにより、爪部材47が係止溝40に係止して取付部材25を連結する。このとき、当接部材44が連結穴39の奥端に当接して摺動部材42を基端側に向かって付勢するので、爪部材47が係止溝40に係止した状態を維持することができる。また、連結穴39にテーパ軸41が挿入する際には、連結穴39の大径側が、テーパ軸41の先端の小径側を案内するので、連結手段26のテーパ軸41は、取付部材25の連結穴39とに軸ずれが生じていても確実に連結して軸線を合致させることができる。   The connecting means 26 includes a taper shaft 41 that can be inserted in correspondence with the connecting hole 39 of the mounting member 25. The taper shaft 41 is provided with a sliding member 42 that slides along the axis thereof. The tip of the sliding member 42 is urged in the protruding direction by the spring member 43 with respect to the sliding member 42. A contact member 44 is provided. A cylinder 45 that drives the sliding member 42 is provided at the base end of the sliding member 42. Further, the claw member 47 is held by the sliding member 42 via the cam groove 46, and the claw member 47 guided by the cam groove 46 from the outer periphery of the taper shaft 41 when the sliding member 42 slides in the distal direction. The claw member 47 that protrudes and is guided in the cam groove 46 is recessed from the outer periphery of the taper shaft 41 when the sliding member 42 slides in the proximal direction. As a result, the taper shaft 41 of the connecting means 26 is inserted into the connecting hole 39 of the mounting member 25 and the sliding member 42 is slid toward the proximal end by the cylinder 45, so that the claw member 47 is engaged with the locking groove 40. The mounting member 25 is coupled by being latched. At this time, the contact member 44 contacts the back end of the coupling hole 39 and biases the sliding member 42 toward the proximal end side, so that the state in which the claw member 47 is locked in the locking groove 40 is maintained. be able to. Further, when the taper shaft 41 is inserted into the connection hole 39, the large diameter side of the connection hole 39 guides the small diameter side of the tip of the taper shaft 41. Even if there is an axial misalignment with the connecting hole 39, it is possible to reliably connect and match the axis.

更に、連結手段26は、車輪取付部6の車輪オフセット寸法に対応する位置で保持部31に固定されており、実際に車輪を取り付けた状態に合致するように、車輪取付部6の車軸5に付与される軸荷重の力点fの直下に接地部24の回転軸29が位置する。これにより、車輪取付部6に車輪模擬体10を連結するだけで、車輪取付部6に車輪を装着することなく、模擬的に車輪取付部6に車輪を装着した状態とすることができる。なお、測定対象となる車種が変更された場合には、その車種に対応する取付部材25を車輪取付部6に取り付ける。この際、例えば、各車種の車輪オフセット寸法に合致する連結軸34の延出寸法を有する取付部材25を車種毎に用意しておけばよい。こうすることにより、第1フレーム27や第2フレーム28の形状を車種の変更に合わせて変更することなく、取付部材25を連結手段26に連結させるだけで車輪取付部6の軸荷重の力点fの直下に接地部24の回転軸29を位置させることができる。   Further, the connecting means 26 is fixed to the holding portion 31 at a position corresponding to the wheel offset dimension of the wheel mounting portion 6, and is connected to the axle 5 of the wheel mounting portion 6 so as to match the state where the wheel is actually mounted. The rotating shaft 29 of the ground contact portion 24 is positioned directly below the force point f of the applied axial load. Thereby, it can be set as the state which attached the wheel to the wheel attachment part 6 in simulation, without attaching a wheel to the wheel attachment part 6, only by connecting the wheel simulation body 10 to the wheel attachment part 6. In addition, when the vehicle type used as a measuring object is changed, the attachment member 25 corresponding to the vehicle type is attached to the wheel attachment part 6. At this time, for example, the attachment member 25 having the extension dimension of the connecting shaft 34 that matches the wheel offset dimension of each vehicle type may be prepared for each vehicle type. By doing so, the force point f of the axial load of the wheel mounting portion 6 can be obtained simply by connecting the mounting member 25 to the connecting means 26 without changing the shape of the first frame 27 or the second frame 28 in accordance with the change of the vehicle type. The rotating shaft 29 of the grounding portion 24 can be positioned immediately below the ground.

また、車輪模擬体10は、接地部24が回転軸29を介して支持板14に対して回転自在であり、水平アーム32が回転軸33を介して垂直アーム30に対して回転自在(揺動自在)であることにより、車輪取付部6に連結した際に車輪取付部6の姿勢に倣うように構成されているが、更に、車輪取付部6に連結していないときには、水平アーム32の姿勢と垂直アーム30の向きとを連結手段26が取付部材25に対向する原位置に復帰させる原位置復帰機構(図示せず)を備えている。   In the wheel simulation body 10, the grounding portion 24 is rotatable with respect to the support plate 14 via the rotation shaft 29, and the horizontal arm 32 is freely rotatable (swinging) with respect to the vertical arm 30 via the rotation shaft 33. It is configured to follow the posture of the wheel mounting portion 6 when it is connected to the wheel mounting portion 6, but when it is not connected to the wheel mounting portion 6, the posture of the horizontal arm 32 is also configured. And an orientation of the vertical arm 30 is provided with an original position return mechanism (not shown) in which the connecting means 26 returns to the original position facing the mounting member 25.

前記アライメント測定手段9は、図2に示すように、車輪取付部上昇手段8に隣接して立設された柱状フレーム48と、車輪取付部6に対峙するセンサユニット49と、センサユニット49と柱状フレーム48との間に介在してセンサユニット49を支持する支持機構50とを備えている。   As shown in FIG. 2, the alignment measuring means 9 includes a columnar frame 48 erected adjacent to the wheel mounting portion raising means 8, a sensor unit 49 facing the wheel mounting portion 6, and a sensor unit 49 and a columnar shape. And a support mechanism 50 that is interposed between the frame 48 and supports the sensor unit 49.

支持機構50は、柱状フレーム48の側壁に設けられて縦方向に延びるレール51に沿って昇降自在の昇降フレーム52と、該昇降フレーム52の縦壁に設けられて前後方向(車長方向)に延びるレール53に沿って摺動自在の摺動フレーム54と、該摺動フレーム54の側壁に設けられたレール55に沿って車輪取付部6に向かって進退方向に摺動自在の2つの進退フレーム(第1進退フレーム56、第2進退フレーム57)とを備えている。第1進退フレーム56の先端縁には前記センサユニット49が連設されている。第2進退フレーム57は、前記車輪取付部上昇手段8の支持板14に連結アーム58により連結され、連結アーム58の先端は屈曲自在に構成されたジョイントであるボールジョイント59を介して支持板14に連結されている。   The support mechanism 50 is provided on the side wall of the columnar frame 48 and is movable up and down along a rail 51 extending in the vertical direction. The support mechanism 50 is provided on the vertical wall of the lift frame 52 and extends in the front-rear direction (vehicle length direction). A sliding frame 54 slidable along the extending rail 53, and two advancing and retracting frames slidable in the advancing and retracting direction toward the wheel mounting portion 6 along the rail 55 provided on the side wall of the sliding frame 54. (First advance / retreat frame 56, second advance / retreat frame 57). The sensor unit 49 is connected to the leading edge of the first advance / retreat frame 56. The second advancing / retracting frame 57 is connected to the support plate 14 of the wheel mounting part raising means 8 by a connecting arm 58, and the tip of the connecting arm 58 is supported via a ball joint 59 which is a bendable joint. It is connected to.

柱状フレーム48には、昇降フレーム52を介して支持機構50を支持板14の昇降に追従させるためのアシストシリンダ60が設けられている。また、第2進退フレーム57には、第1可動板17の移動に追従して第1進退フレーム56を進退させるボールねじ61と、第1可動板17の移動量に応じてボールねじ61を回転する駆動モータ62とが設けられている。なお、摺動フレーム54は昇降フレーム52のレール51に沿って摺動自在であることにより第2可動板18の移動に追従する。   The columnar frame 48 is provided with an assist cylinder 60 for causing the support mechanism 50 to follow up and down of the support plate 14 via the up-and-down frame 52. In addition, the second advance / retreat frame 57 rotates the ball screw 61 that moves the first advance / retreat frame 56 following the movement of the first movable plate 17 and the ball screw 61 according to the movement amount of the first movable plate 17. Drive motor 62 is provided. Note that the sliding frame 54 is slidable along the rail 51 of the elevating frame 52, thereby following the movement of the second movable plate 18.

前記アライメント測定手段9は上記構成により、連結アーム58を介して支持板14上の車輪取付部6の高さ及び前後左右の動きに追従し、更に、支持板14が車輪取付部6の荷重を受けて支持板14に歪みや傾斜が生じても、ボールジョイント59の屈曲により支持板14の歪みや傾斜が吸収されて、その歪みや傾斜がセンサユニット49に波及することが防止される。   The alignment measuring means 9 follows the height and the front / rear / left / right movement of the wheel mounting portion 6 on the support plate 14 via the connecting arm 58 by the above-described configuration, and the support plate 14 further loads the wheel mounting portion 6. Even if the support plate 14 is distorted or inclined, the distortion or inclination of the support plate 14 is absorbed by the bending of the ball joint 59, and the distortion or inclination is prevented from spreading to the sensor unit 49.

また、センサユニット49は、図6に示すように、3つのレーザセンサ(第1センサ63、第2センサ64、第3センサ65)を備えている。第1センサ63、第2センサ64、及び第3センサ65は、車輪取付部6に組み付けられたブレーキディスク38のディスク面に設定された3つの点a,b,c(測定箇所)に夫々対向する。第1センサ63はブレーキディスク38のa点までの距離、第2センサ64はブレーキディスク38のb点までの距離、第3センサ65はブレーキディスク38のc点までの距離を夫々計測する。そして、第1センサ63、第2センサ64及び第3センサ65とによって計測される距離の違いからa点とb点乃至c点間の中心点との垂直方向の変位を測定し、この変位からキャンバー角を検出する。また、第2センサ64と第3センサ65とによって計測される距離の違いからb点とc点との水平方向の変位を測定し、この変位からトー角を検出する。なお、この3つの点a,b,c(測定箇所)は、前記車輪模擬体10の開放部23により露出した状態とされるので、センサユニット49によるトー角及びキャンバー角の測定に際して車輪模擬体10が邪魔になることはない。しかも、ブレーキディスク38のディスク面は平滑に高精度に形成されているので、このディスク面に3つの点a,b,cを測定箇所として設定したことにより、トー角及びキャンバー角の測定結果を極めて高精度に得ることができるようになっている。   The sensor unit 49 includes three laser sensors (a first sensor 63, a second sensor 64, and a third sensor 65) as shown in FIG. The first sensor 63, the second sensor 64, and the third sensor 65 are respectively opposed to three points a, b, and c (measurement points) set on the disk surface of the brake disk 38 assembled to the wheel mounting portion 6. To do. The first sensor 63 measures the distance to point a of the brake disc 38, the second sensor 64 measures the distance to point b of the brake disc 38, and the third sensor 65 measures the distance to point c of the brake disc 38. Then, the vertical displacement between the point a and the central point between the points b and c is measured from the difference in distance measured by the first sensor 63, the second sensor 64, and the third sensor 65. Detect the camber angle. Further, the horizontal displacement between the point b and the point c is measured from the difference in distance measured by the second sensor 64 and the third sensor 65, and the toe angle is detected from this displacement. Since these three points a, b, and c (measurement points) are exposed by the opening 23 of the wheel simulation body 10, the wheel simulation body is measured when the sensor unit 49 measures the toe angle and the camber angle. 10 does not get in the way. Moreover, since the disc surface of the brake disc 38 is formed smoothly and with high accuracy, the measurement results of the toe angle and the camber angle are obtained by setting three points a, b, and c as measurement locations on the disc surface. It can be obtained with extremely high accuracy.

次に、上記の構成の車輪アライメント測定装置1による車輪アライメントの測定方法を説明する。   Next, a method for measuring wheel alignment by the wheel alignment measuring apparatus 1 having the above configuration will be described.

図1に示すように、ハンガ3に支持された車体2が車輪アライメント測定装置1の直上に搬送されたとき、車体支持手段7を上昇させて車体2のジャッキアップ用ブラケット11の部位を載置部12に当接させる。このとき、その上流側で予め車輪取付部6に車輪模擬体10の取付部材25が取り付けられた状態としておく。そして、更に車体支持手段7の車体リフタ13により車体2を上昇させてハンガ3から上方に離反させ、車体2を載置部12により上昇不能にクランプする。   As shown in FIG. 1, when the vehicle body 2 supported by the hanger 3 is conveyed directly above the wheel alignment measuring device 1, the vehicle body support means 7 is raised to place the jackup bracket 11 portion of the vehicle body 2. It abuts on the part 12. At this time, the attachment member 25 of the wheel simulation body 10 is previously attached to the wheel attachment portion 6 on the upstream side. Then, the vehicle body 2 is further lifted by the vehicle body lifter 13 of the vehicle body support means 7 so as to be separated from the hanger 3, and the vehicle body 2 is clamped by the mounting portion 12 so as not to be lifted.

次いで、車輪取付部上昇手段8によって支持板14を上昇させ、支持板14上に設けられている車輪模擬体10の連結部22をその連結手段26により取付部材25に連結する。これにより、支持板14上において、車輪取付部6に車輪模擬体10が取り付けられ(車輪模擬体装着工程)、車輪取付部6に車輪が未装着であっても、車輪模擬体10により車輪が装着されているのと同様な状態となる。そして、このとき、図2に示すように、車輪模擬体10を介して車輪取付部6にセンサユニット49が対峙する。センサユニット49は、車輪模擬体10の連結手段26を取付部材25に連結させるときには、車輪取付部6から離間する方向に後退させておき、車輪模擬体10の連結手段26が取付部材25に連結されたときに車輪取付部6に向かって進出して所定の距離を存し、車輪取付部6に対して非接触状態で対峙する。   Next, the support plate 14 is raised by the wheel attachment portion raising means 8, and the connecting portion 22 of the wheel simulation body 10 provided on the support plate 14 is connected to the attachment member 25 by the connection means 26. Thereby, on the support plate 14, the wheel simulation body 10 is attached to the wheel mounting portion 6 (wheel simulation body mounting step), and even if the wheel is not mounted on the wheel mounting portion 6, the wheel simulation body 10 causes the wheel to move. It will be in the same state as it is installed. At this time, as shown in FIG. 2, the sensor unit 49 faces the wheel mounting portion 6 via the wheel simulation body 10. When connecting the connecting means 26 of the wheel simulated body 10 to the mounting member 25, the sensor unit 49 is moved backward in a direction away from the wheel mounting portion 6, and the connecting means 26 of the wheel simulated body 10 is connected to the mounting member 25. When it is done, it advances toward the wheel mounting portion 6 to have a predetermined distance, and faces the wheel mounting portion 6 in a non-contact state.

続いて、車輪取付部上昇手段8によって支持板14を介して車輪取付部6を上昇させ(車輪取付部上昇工程)、センサユニット49の各センサ63,64,65によってトー角及びキャンバー角の測定が行われる(測定工程)。このとき、各センサ63,64,65は、車輪模擬体10から露出するブレーキディスク38のディスク面に設定されている各測定箇所(a,b,c)に対して測定を行う。これにより、例えば、車輪(タイヤ及びホイール)のサイドウォールを測定箇所とした場合に比べて極めて高い精度の測定結果が得られる。   Subsequently, the wheel mounting portion 6 is lifted by the wheel mounting portion lifting means 8 via the support plate 14 (wheel mounting portion lifting step), and the toe angle and camber angle are measured by the sensors 63, 64, 65 of the sensor unit 49. Is performed (measurement process). At this time, each of the sensors 63, 64, 65 performs measurement on each measurement location (a, b, c) set on the disk surface of the brake disk 38 exposed from the wheel simulation body 10. Thereby, for example, measurement results with extremely high accuracy can be obtained as compared with the case where the sidewalls of the wheels (tires and wheels) are used as measurement locations.

ここで、当該測定工程においては、車輪模擬体により車重を受けた静止状態で車輪アライメントを測定することができ(静的アライメント測定工程)、また、車輪模擬体を介して前記車輪取付部を車体と相対的に上昇させつつ車輪アライメントを測定することもできる(動的アライメント測定工程)。   Here, in the measurement process, the wheel alignment can be measured in a stationary state in which the vehicle weight is received by the wheel simulation body (static alignment measurement process), and the wheel mounting portion is moved through the wheel simulation body. It is also possible to measure wheel alignment while raising it relative to the vehicle body (dynamic alignment measurement step).

静的アライメント測定工程を行う場合には、車体支持手段7の載置部12でのジャッキアップ用ブラケット11のクランプを解除した後に、車輪取付部上昇手段8によって支持板14を介して車輪取付部6を上昇させる。このとき、4つの車輪取付部上昇手段8において全ての支持板14を同じ高さ位置に維持しつつ上昇させる。そして、車体2が車体支持手段7の上方に離脱し(載置部12からジャッキアップ用ブラケット11が離反し)たところで車体2の上昇を停止させ、この位置で車輪取付部6に対する車輪アライメントの測定を行う。車輪取付部6には車輪模擬体10が装着されているので、車輪が装着されているのと同じ状態で車輪取付部6に荷重がかかる。これによって、完成車(実際に車輪を装着した車体)に極めて近似した状態で車輪アライメントの測定が行え、精度の高い静的アライメントの測定結果を得ることができる。   When the static alignment measurement step is performed, after the clamp of the jack-up bracket 11 on the mounting portion 12 of the vehicle body support means 7 is released, the wheel attachment portion is moved by the wheel attachment portion raising means 8 via the support plate 14. 6 is raised. At this time, in the four wheel attachment part raising means 8, all the support plates 14 are raised while maintaining the same height position. Then, when the vehicle body 2 is disengaged above the vehicle body support means 7 (the jack-up bracket 11 is separated from the mounting portion 12), the vehicle body 2 is stopped from rising, and at this position, the wheel alignment with respect to the wheel mounting portion 6 is stopped. Measure. Since the wheel simulation unit 10 is mounted on the wheel mounting portion 6, a load is applied to the wheel mounting portion 6 in the same state as the wheels are mounted. As a result, the wheel alignment can be measured in a state that is very close to a completed vehicle (a vehicle body that is actually fitted with wheels), and a highly accurate static alignment measurement result can be obtained.

また、他の静的アライメント測定工程として、車体支持手段7の載置部12でジャッキアップ用ブラケット11をクランプした状態で静的アライメントを測定することもできる。即ち、車体支持手段7の載置部12によりジャッキアップ用ブラケット11をクランプし、車体2が上昇不能な状態で、車輪取付部上昇手段8によって支持板14を介して車輪取付部6を上昇させる。このとき、前記荷重計測手段14aにより、上昇過程の車輪取付部6から受ける荷重を計測する(荷重計測工程)。そして、荷重計測手段14aによって計測された荷重が予め設定された荷重となったとき該車輪取付部6の上昇を停止させる(上昇停止工程)。このときの設定荷重は、完成車(実際に車輪が取り付けられて接地状態の車体)から予め採取された荷重とする(完成車においては車輪取付部に車輪が取り付けられているため、車輪及び車輪を車輪取付部に取り付けるための取付ナットの重量を引いた重量を設定荷重とする)。そして、上昇が停止された車輪取付部6に対する車輪アライメントの測定を行う。車輪取付部6には車輪模擬体10が装着されているので、車輪が装着されているのと同じ状態で車輪取付部6に荷重がかかる。これによって、完成車に極めて近似した状態で車輪アライメントの測定が行え、精度の高い静的アライメントの測定結果を得ることができる。   As another static alignment measurement step, the static alignment can be measured in a state where the jackup bracket 11 is clamped by the mounting portion 12 of the vehicle body support means 7. That is, the jack-up bracket 11 is clamped by the mounting portion 12 of the vehicle body support means 7, and the wheel attachment portion 6 is raised via the support plate 14 by the wheel attachment portion raising means 8 in a state where the vehicle body 2 cannot be raised. . At this time, the load received from the wheel mounting portion 6 in the ascending process is measured by the load measuring means 14a (load measuring step). Then, when the load measured by the load measuring means 14a becomes a preset load, the ascent of the wheel mounting portion 6 is stopped (a rise stopping process). The set load at this time is a load collected in advance from a completed vehicle (a vehicle body that is actually attached to a wheel and in a grounded state). The weight obtained by subtracting the weight of the mounting nut for mounting the wheel to the wheel mounting portion is the set load). And the wheel alignment with respect to the wheel attachment part 6 in which the ascent is stopped is measured. Since the wheel simulation unit 10 is mounted on the wheel mounting portion 6, a load is applied to the wheel mounting portion 6 in the same state as the wheels are mounted. As a result, the wheel alignment can be measured in a state extremely approximate to the completed vehicle, and a highly accurate static alignment measurement result can be obtained.

動的アライメント測定工程を行う場合には、車体支持手段7の載置部12にジャッキアップ用ブラケット11をクランプし、車体2が上昇不能な状態で、車輪取付部上昇手段8によって支持板14を介して車輪取付部6を上昇させる。このとき、4つの車輪取付部上昇手段8における各支持板14の上昇範囲は、車体設計時に設定される車高に対応する車輪取付部6の位置を基準として、その下方から上方にわたる範囲とする。そして、この上昇範囲において、車輪取付部を車体と相対的に上昇させつつ、その過程での車輪取付部6のトー角の変化及びキャンバー角の変化を測定する。車輪取付部6には車輪模擬体10が装着されているので、車輪取付部6は車輪が装着されているのと同じ挙動を示す。これによって、完成車(実際に車輪を装着した車体)に極めて近似した状態で車輪アライメントの測定が行え、精度の高い静的アライメントの測定結果を得ることができる。   When performing the dynamic alignment measurement process, the jack-up bracket 11 is clamped to the mounting portion 12 of the vehicle body support means 7, and the support plate 14 is moved by the wheel mounting portion raising means 8 in a state where the vehicle body 2 cannot be raised. Via which the wheel mounting portion 6 is raised. At this time, the ascending range of each support plate 14 in the four wheel attaching part raising means 8 is a range extending from below to above with reference to the position of the wheel attaching part 6 corresponding to the vehicle height set at the time of vehicle body design. . And in this ascending range, while changing the wheel mounting portion relative to the vehicle body, the change in the toe angle and the change in the camber angle of the wheel mounting portion 6 in the process is measured. Since the wheel mounting unit 6 is mounted with the wheel simulation body 10, the wheel mounting unit 6 behaves the same as when the wheel is mounted. As a result, the wheel alignment can be measured in a state that is very close to a completed vehicle (a vehicle body that is actually fitted with wheels), and a highly accurate static alignment measurement result can be obtained.

なお、静的アライメント測定工程と動的アライメント測定工程とは何れを先に行っても良い。また、必要に応じて静的アライメント測定工程と動的アライメント測定工程との何れか一方のみを行ってもよい。   Note that either the static alignment measurement step or the dynamic alignment measurement step may be performed first. Moreover, you may perform only any one of a static alignment measurement process and a dynamic alignment measurement process as needed.

また、本実施形態においては、アライメント測定手段9のセンサユニット49が車輪取付部上昇手段8の支持板14に連結アーム58を介して連結されたものを示したが、これに限るものではなく、車輪取付部上昇手段8の支持板14や他の各部において十分な剛性が得られていて歪みや傾斜が防止できるならば、支持板14上にセンサユニット49を設けてもよい。これによれば、構造が簡単となり、コンパクトに構成することができる。   In the present embodiment, the sensor unit 49 of the alignment measuring means 9 is connected to the support plate 14 of the wheel mounting portion raising means 8 via the connecting arm 58. However, the present invention is not limited to this. The sensor unit 49 may be provided on the support plate 14 as long as sufficient rigidity is obtained in the support plate 14 of the wheel mounting portion raising means 8 and other portions so that distortion and inclination can be prevented. According to this, a structure becomes simple and it can comprise compactly.

本発明の一実施形態のアライメント測定装置の概略構成を示す説明的側面図。BRIEF DESCRIPTION OF THE DRAWINGS Explanatory side view which shows schematic structure of the alignment measuring apparatus of one Embodiment of this invention. 車輪取付部上昇手段及びアライメント測定手段の説明図。Explanatory drawing of a wheel attachment part raising means and an alignment measurement means. 車輪模擬体の説明的斜視図。An explanatory perspective view of a wheel simulation object. 車輪模擬体の車輪取付部との連結状態を示す説明的断面図。Explanatory sectional drawing which shows a connection state with the wheel attachment part of a wheel simulation body. 車輪模擬体の車輪取付部への未連結状態を示す説明的断面図。Explanatory sectional drawing which shows the unconnected state to the wheel attachment part of a wheel simulation body. 測定手段の要部を示す説明図。Explanatory drawing which shows the principal part of a measurement means.

符号の説明Explanation of symbols

1…車輪アライメント測定装置、5…車軸、6…車輪取付部、7…車体支持手段(支持部)、8…車輪取付部上昇手段、9…アライメント測定手段(測定手段)、10…車輪模擬体、14a…荷重計測手段、22…連結部、23…開放部、24…接地部、36…ハブ、38…ブレーキディスク、a,b,c…測定箇所。   DESCRIPTION OF SYMBOLS 1 ... Wheel alignment measuring apparatus, 5 ... Axle, 6 ... Wheel attaching part, 7 ... Car body support means (support part), 8 ... Wheel attaching part raising means, 9 ... Alignment measuring means (measuring means), 10 ... Wheel simulation body , 14a ... load measuring means, 22 ... connecting part, 23 ... opening part, 24 ... grounding part, 36 ... hub, 38 ... brake disc, a, b, c ... measurement points.

Claims (8)

自動車の車軸に設けられた車輪取付部を昇降自在として自動車車体を支持部に支持し、車輪が未装着状態の車輪取付部を上昇させる車輪取付部上昇工程と、該車輪取付部上昇工程により上昇される車輪取付部に予め設定された所定の測定箇所の位置及び姿勢に基づいて車輪アライメントを測定する測定工程とを備える自動車の車輪アライメント測定方法において、
前記車輪取付部上昇工程に先立ち、車輪取付部の前記測定箇所を露出させた状態で、車輪取付部を模擬的に車輪が取り付けられた状態とする車輪模擬体を車輪取付部に装着する車輪模擬体装着工程を設け、
前記車輪取付部上昇工程においては車輪模擬体を介して車輪取付部を上昇させ、前記測定工程においては車輪模擬体から露出する前記測定箇所に対して前記測定を行うことを特徴とする自動車の車輪アライメント測定方法。
The wheel mounting part provided on the axle of the automobile can be moved up and down, the automobile body is supported by the support part, and the wheel mounting part ascending process for raising the wheel mounting part where the wheel is not mounted is raised by the wheel mounting part raising process. In a wheel alignment measurement method for an automobile, comprising a measurement step of measuring wheel alignment based on the position and orientation of a predetermined measurement location set in advance on the wheel mounting portion to be
Prior to the wheel mounting part ascending step, a wheel simulation in which a wheel simulation body is mounted on the wheel mounting part in a state where the wheel mounting part is simulated and the wheel is mounted in a state where the measurement location of the wheel mounting part is exposed. Establish a body wearing process,
In the wheel mounting portion raising step, the wheel mounting portion is lifted through a wheel simulation body, and in the measurement step, the measurement is performed on the measurement portion exposed from the wheel simulation body. Alignment measurement method.
前記測定工程は、前記車輪取付部上昇工程により前記車輪模擬体を介して前記車体を前記支持部から離脱させ、該車輪模擬体により車重を受けた静止状態で車輪アライメントを測定する静的アライメント測定工程を備えることを特徴とする請求項1記載の自動車の車輪アライメント測定方法。   In the measuring step, static alignment is performed in which the vehicle body is detached from the support portion via the wheel simulated body in the wheel mounting portion raising step, and the wheel alignment is measured in a stationary state in which the vehicle weight is received by the wheel simulated body. The method for measuring wheel alignment of an automobile according to claim 1, further comprising a measuring step. 前記車輪取付部上昇工程は、前記車体を前記支持部に上昇不能に支持して前記車輪模擬体を介して車輪取付部を車体と相対的に上昇させつつ該車輪取付部の荷重を計測する荷重計測工程と、該荷重計測工程により計測された車輪取付部の荷重が予め設定された荷重となったとき該車輪取付部の上昇を停止させる上昇停止工程とを備え、
前記測定工程は、該上昇停止工程によって上昇が停止されて車輪模擬体により車重を受けた静止状態で車輪アライメントを測定する静的アライメント測定工程を備えることを特徴とする請求項1記載の自動車の車輪アライメント測定方法。
The wheel mounting portion raising step is a load for measuring the load of the wheel mounting portion while supporting the vehicle body to the support portion so as not to rise and raising the wheel mounting portion relative to the vehicle body via the wheel simulated body. A measuring step, and a rising stop step for stopping the rising of the wheel mounting portion when the load of the wheel mounting portion measured in the load measuring step becomes a preset load,
2. The automobile according to claim 1, wherein the measuring step includes a static alignment measuring step of measuring the wheel alignment in a stationary state in which the rising is stopped by the rising and stopping step and the vehicle weight is received by the wheel simulation body. Wheel alignment measurement method.
前記測定工程は、前記車体を前記支持部に上昇不能に支持し、前記車輪取付部上昇工程により前記車輪模擬体を介して前記車輪取付部を車体と相対的に上昇させつつ車輪アライメントを測定する動的アライメント測定工程を備えることを特徴とする請求項1乃至3の何れか1項記載の自動車の車輪アライメント測定方法。   In the measuring step, the vehicle body is supported by the support portion so as not to be lifted, and the wheel mounting portion is lifted relative to the vehicle body via the wheel simulated body in the wheel mounting portion lifting step to measure wheel alignment. 4. The vehicle wheel alignment measurement method according to any one of claims 1 to 3, further comprising a dynamic alignment measurement step. 前記車輪取付部は、車輪を連結するハブにブレーキディスクが組み付けられており、
前記車輪模擬体は、車輪取付部のハブに連結してブレーキディスクのディスク面の複数個所を前記測定箇所として露出させ、
前記測定工程は、車輪模擬体から露出するブレーキディスクのディスク面を介して前記測定を行うことを特徴とする請求項1乃至4の何れか1項記載の自動車の車輪アライメント測定方法。
The wheel mounting portion has a brake disc assembled to a hub that connects the wheels,
The wheel simulation body is connected to a hub of a wheel mounting portion to expose a plurality of locations on the disc surface of the brake disc as the measurement location,
5. The vehicle wheel alignment measurement method according to claim 1, wherein the measurement step performs the measurement via a disc surface of a brake disc exposed from a wheel simulation body. 6.
自動車の車輪アライメントを測定する測定装置であって、
自動車の車軸に設けられた車輪取付部を昇降自在として自動車車体を上昇不能又は上昇可能に支持する支持部と、
車輪が未装着の車輪取付部の予め設定された所定の測定箇所を露出させた状態で車輪取付部に着脱自在に装着され、車輪取付部を模擬的に車輪が取り付けられた状態とする車輪模擬体と、
該車輪模擬体を介して車輪取付部を上昇させる車輪取付部上昇手段と、
該車輪取付部上昇手段により上昇される車輪取付部の前記測定箇所の位置及び姿勢に基づいて車輪アライメントを測定する測定手段とを備えることを特徴とする自動車の車輪アライメント測定装置。
A measuring device for measuring the wheel alignment of an automobile,
A support part for supporting the automobile body so that the vehicle body can not be raised or raised by making the wheel mounting part provided on the axle of the automobile freely movable up and down;
Wheel simulation in which the wheel mounting part is detachably mounted on the wheel mounting part in a state where a predetermined measurement point set in advance on the wheel mounting part to which the wheel is not mounted is exposed, and the wheel mounting part is in a state where the wheel is simulated. Body,
A wheel attachment part raising means for raising the wheel attachment part via the wheel simulation body;
A wheel alignment measuring device for an automobile, comprising: measuring means for measuring wheel alignment based on the position and orientation of the measurement location of the wheel mounting portion raised by the wheel mounting portion raising means.
前記車輪取付部は、車輪を連結するハブにブレーキディスクが組み付けられており、
前記車輪模擬体は、車輪取付部のハブに連結する連結部と、ブレーキディスクのディスク面の複数個所を前記測定箇所として露出させる複数の開放部と、車輪取付部の下方に所定距離を存して設けられた接地部とを備えることを特徴とする請求項6記載の自動車の車輪アライメント測定装置。
The wheel mounting portion has a brake disc assembled to a hub that connects the wheels,
The wheel simulation body has a predetermined distance below a connecting portion that connects to a hub of a wheel mounting portion, a plurality of open portions that expose a plurality of locations on a disc surface of a brake disc as the measurement location, and a lower portion of the wheel mounting portion. The vehicle wheel alignment measuring device according to claim 6, further comprising a grounding portion provided.
前記車輪取付部上昇手段は、上昇時の車輪取付部の荷重を前記車輪模擬体を介して計測する荷重計測手段を備えることを特徴とする請求項6又は7記載の自動車の車輪アライメント測定装置。   8. The wheel alignment measuring apparatus for an automobile according to claim 6 or 7, wherein the wheel mounting part raising means includes load measuring means for measuring the load of the wheel mounting part at the time of ascending through the wheel simulated body.
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