JP4609758B2 - Pipe fitting - Google Patents

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JP4609758B2
JP4609758B2 JP2005082314A JP2005082314A JP4609758B2 JP 4609758 B2 JP4609758 B2 JP 4609758B2 JP 2005082314 A JP2005082314 A JP 2005082314A JP 2005082314 A JP2005082314 A JP 2005082314A JP 4609758 B2 JP4609758 B2 JP 4609758B2
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pipe
seal member
ring
joint
connecting pipe
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JP2006266326A (en
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崇明 猪谷
稔 藤吉
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Hitachi Metals Ltd
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Hitachi Metals Ltd
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本発明は、給水又は給湯用ステンレス鋼管などを施工現場で接続するために使用される管継手に関する。   The present invention relates to a pipe joint used for connecting a stainless steel pipe for water supply or hot water supply at a construction site.

給水又は給湯用配管としては、耐食性を考慮して、ステンレス鋼管が多用されている。このステンレス鋼管を接続するための管継手としては、プレス方式、拡管方式あるいは転造ネジ方式など種々の構造のものが実用に供されている。   Stainless steel pipes are often used as piping for water supply or hot water supply in consideration of corrosion resistance. As pipe joints for connecting the stainless steel pipes, pipes having various structures such as a press system, a pipe expansion system, and a rolling screw system have been put to practical use.

プレス方式の管継手は、継手の両端部に、接続管を挿入しうる拡開された受口を形成し、その開口縁に形成した環状凹溝にOリングを嵌着した構造を有し、受口に接続管を差し込んだ後に、受口を専用のプレス工具(大型の電動工具)によりかしめることにより配管施工が行われる。この管継手は、構造が簡単であるが、施工のために専用の工具を必要とする。またかしめ工程を作業者が忘れることがあるので、例えば、受口のかしめる部分に感圧発色塗料を塗布した感圧発色テープを被覆しておき、プレス工具によりかしめた時の圧力により識別力を発色させるなどの特別な工夫(特許文献1参照)をしないと、接続管が抜け出るなどの事故を招来する。   The press-type pipe joint has a structure in which an expanded receiving port into which a connecting pipe can be inserted is formed at both ends of the joint, and an O-ring is fitted into an annular groove formed in the opening edge of the joint. After inserting the connecting pipe into the receiving port, piping is performed by caulking the receiving port with a dedicated press tool (large electric tool). This pipe joint is simple in structure, but requires a dedicated tool for construction. In addition, since the operator may forget the caulking process, for example, the pressure-sensitive coloring tape coated with pressure-sensitive coloring paint is coated on the caulking portion of the receptacle, and the discriminating power is given by the pressure when caulking with a press tool. If special measures such as coloring are not used (see Patent Document 1), an accident such as the connection pipe coming out will be caused.

拡管方式の管継手によれば、接続管に袋ナットを装着後、接続管の端部を専用の工具(大型の電動工具)で拡管して環状突出部を形成し、この突出部の先方をOリングが収容された継手本体に挿入してから袋ナットを締め付けることにより、接続管を前進させて環状突出部でOリングを圧縮させて配管施工が行われる(特許文献2参照)。この管継手によれば、施工のために専用の大型電動工具を必要とし、また継手本体に袋ナットをねじ込む前に、接続管の端部に拡管加工を施す必要があるので、施工時間が長くなるという難点がある。さらに袋ナットの締め込みが不十分でもOリングで水漏れが阻止されることがあるため、袋ナットの締め込み不足が水圧試験(または気圧試験)で検知されず、施工完了後の水漏れを発生させることがある。   According to the expansion type pipe joint, after attaching the cap nut to the connection pipe, the end of the connection pipe is expanded with a special tool (large power tool) to form an annular protrusion, and the tip of this protrusion is By inserting the O-ring into the joint main body and then tightening the cap nut, the connecting pipe is advanced and the O-ring is compressed by the annular projecting portion (see Patent Document 2). According to this pipe joint, a dedicated large-sized electric tool is required for construction, and it is necessary to perform pipe expansion processing on the end of the connecting pipe before screwing the cap nut into the joint body. There is a difficulty of becoming. Furthermore, even if the cap nut is not tightened sufficiently, water leakage may be prevented by the O-ring. Therefore, insufficient tightening of the cap nut is not detected by the water pressure test (or atmospheric pressure test), and water leaks after completion of construction. May occur.

転造ネジ方式の管継手は、テーパメネジを開口端に有し、メネジの奥に接続管より小径のシール材(Oリング)を設けた継手本体に、オネジ部を有しかつオネジ部の山に沿って複数の金属製の小円盤(そろばん玉状部材)が外周側に突出するように埋設されたリテーナを備えている。この管継手によれば、リテーナを継手本体にねじ込むことにより、小円盤が接続管に食い込んで(小円盤の遊星回転により、接続管に転造ねじが形成される)抜け止めが行われ、かつシール材が圧縮されて流体の漏れが防止される(特許文献3参照)。しかしてこの管継手においても、リテーナの締め忘れがあっても、それが水圧試験で検出されず、施工完了後に接続管が抜け出して大きな水漏れが発生することがある。また接続管の先端にあるバリでシール材に微小な傷が付いても、それが水圧試験で検知されず、施工完了後に数日を経て水漏れが発生する場合がある。   Rolled screw type pipe joints have a tapered female thread at the open end, a joint body with a seal material (O-ring) smaller in diameter than the connecting pipe at the back of the female thread, a male thread part, and a crest of the male thread part. A plurality of small metal discs (abacus ball-shaped members) are embedded along the retainer so as to protrude outward. According to this pipe joint, by screwing the retainer into the joint body, the small disk bites into the connecting pipe (the rolling screw is formed on the connecting pipe by the planetary rotation of the small disk), and the retaining is performed, and The sealing material is compressed to prevent fluid leakage (see Patent Document 3). However, even in this pipe joint, even if the retainer is forgotten to be tightened, it is not detected by the water pressure test, and the connection pipe may come out after the construction is completed and a large water leak may occur. In addition, even if the sealing material has a minute scratch due to the burr at the tip of the connecting pipe, it may not be detected by the water pressure test, and water leakage may occur after several days after the completion of construction.

さらに、上記の3方式の問題点(施工性が悪いこと、及び施工不良による接続管の抜け出し又は水漏れ)を解消するものとして、ワンタッチ方式の管継手(特許文献4参照)が実用に供されている。この管継手は、基体の大径部の内面に設けられた2条の周溝にOリングを嵌め込み、大径部の縁端にコイルバネと、内側面に直角エッジを有する押圧部材が嵌め込まれた合成樹脂製の内カラーとが配置され、これらをテーパ付外カラーで覆うようにした構造を有する。この管継手によれば、内カラーの先端より接続管が挿入されると、押圧部材が内カラーの先端側に押されるが、押圧部材の外側面が外カラーのテーパ面で押圧されて内側面の直角エッジが接続管に食い込むことにより、管継手と接続管との結合が保持される。この結合状態で接続管に引き抜き力が作用すると、押圧部材はコイルバネの弾発力により外カラーのテーパ部側に押し付けられると共に、そのテーパ部によって押圧部材のエッジが接続管を押圧することにより、接続管の引き抜きが阻止される。この結合状態から、内カラーの先端を内側に押すことにより、押圧部材は外カラーとの接触から解かれ、接続管を引き抜くことができる。   Furthermore, a one-touch type pipe joint (refer to Patent Document 4) is put into practical use as a solution to the problems of the above three methods (poor workability and disconnection of connection pipe or water leakage due to poor work). ing. In this pipe joint, an O-ring is fitted into two circumferential grooves provided on the inner surface of the large-diameter portion of the base body, a coil spring is fitted to the edge of the large-diameter portion, and a pressing member having a right-angled edge is fitted to the inner surface. An inner collar made of synthetic resin is disposed, and has a structure in which these are covered with a tapered outer collar. According to this pipe joint, when the connecting pipe is inserted from the tip of the inner collar, the pressing member is pushed to the tip side of the inner collar, but the outer surface of the pressing member is pressed by the tapered surface of the outer collar, Since the right-angled edge of each bites into the connecting pipe, the coupling between the pipe joint and the connecting pipe is maintained. When a pulling force acts on the connecting tube in this coupled state, the pressing member is pressed against the tapered portion side of the outer collar by the elastic force of the coil spring, and the edge of the pressing member presses the connecting tube by the tapered portion, Pulling of the connecting pipe is prevented. By pressing the tip of the inner collar inward from this coupled state, the pressing member is released from contact with the outer collar, and the connecting tube can be pulled out.

特開2004−84713号公報(第4〜5頁、図1〜4)JP 2004-84713 A (pages 4-5, FIGS. 1-4) 特開2002−228062号公報(第3〜5頁、図1、図2)Japanese Patent Application Laid-Open No. 2002-228062 (pages 3 to 5, FIGS. 1 and 2) 特開平10−231967号公報(第2〜3頁、図1)Japanese Patent Laid-Open No. 10-231967 (pages 2 and 3, FIG. 1) 特開平10−122460号公報(第3〜5頁、図1)Japanese Patent Laid-Open No. 10-122460 (pages 3 to 5, FIG. 1)

上記のワンタッチ方式の管継手によれば、専用の工具や管端加工が不要となるので、施工性は優れているが、コイルバネを使用するために、管継手の面間距離が長くなり、継手の製造コストが増大するという難点がある。また、コイルバネの反力で押圧部材がソフトタッチで係止されるので、施工後に水圧が付与されて接続管に引張り力が作用すると、押圧部材が外カラーのテーパ面に沿って縮径され、かつ接続管が抜け出る方向に数mm程度移動する。したがって、複数の接続部を有する通常の配管では、各接続部で接続管の曲がりが生じて、接続管の軸心が一致せず、自立性が欠如した配管になるという問題がある。   According to the above-mentioned one-touch type pipe joint, a dedicated tool and pipe end machining are not required, so the workability is excellent. However, because the coil spring is used, the distance between the faces of the pipe joint becomes long, and the joint There is a drawback that the manufacturing cost of the product increases. In addition, since the pressing member is locked by soft touch due to the reaction force of the coil spring, when the water pressure is applied after the construction and a tensile force acts on the connecting pipe, the pressing member is reduced in diameter along the tapered surface of the outer collar, And it moves about several mm in the direction that the connecting pipe comes out. Therefore, in a normal pipe having a plurality of connecting portions, there is a problem that the connecting pipe is bent at each connecting portion, the axial centers of the connecting pipes do not coincide with each other, and the pipe lacks independence.

したがって本発明の目的は、上記の問題点を解消して、優れた施工性を有すると共に、押輪の押圧が省略されても接続管の抜け出しが防止され、しかも自立性を有する配管が得られる管継手を提供することである。   Therefore, the object of the present invention is to eliminate the above-mentioned problems, have excellent workability, and prevent the connection pipe from coming out even if the pressing of the press ring is omitted, and to obtain a pipe having a self-supporting property. It is to provide a joint.

上記目的を達成するために、本発明の管継手は、シール部材を内蔵する継手本体と、前記継手本体に外装される押輪と、前記押輪の押込み動作により圧縮される弾性部材と、前記シール部材を保持しつつ前記シール部材を接続管の外周面に密着される位置まで移動させる可動部材と、前記接続管の外周面に係止される抜止部材とを有する管継手であって、
前記可動部材は、前記シール部材と前記弾性部材とで挟着されるフランジ部と、前記フランジ部と分離可能に一体に設けられ前記シール部材を保持するリング部とを備え、前記フランジ部と前記リング部とは前記押輪の前記押込動作により分離されることを特徴とするものである。
In order to achieve the above object, a pipe joint of the present invention includes a joint body incorporating a seal member, a push ring externally mounted on the joint body, an elastic member compressed by a pushing operation of the push ring, and the seal member A movable member that moves the seal member to a position that is in close contact with the outer peripheral surface of the connecting pipe while holding the pipe, and a retaining member that is locked to the outer peripheral surface of the connecting pipe,
The movable member includes a flange portion sandwiched between the seal member and the elastic member, and a ring portion that is provided integrally with the flange portion so as to be separable from the flange portion, and holds the seal member. The ring portion is separated by the pushing operation of the push wheel .

また、本発明の管継手は、シール部材を内蔵する継手本体と、前記継手本体に外装される押輪と、前記押輪の押込動作により圧縮される弾性部材と、前記シール部材を保持しつつ前記シール部材を接続管の外周面に密着される位置まで移動させる可動部材と、前記接続管の外周面に係止される抜止部材とを有する管継手であって、  Further, the pipe joint of the present invention includes a joint main body incorporating a seal member, a push ring externally mounted on the joint main body, an elastic member compressed by a pushing operation of the push ring, and the seal member while holding the seal member. A pipe joint having a movable member that moves a member to a position in close contact with the outer peripheral surface of the connection pipe, and a retaining member that is locked to the outer peripheral surface of the connection pipe,
前記可動部材は、前記シール部材と前記弾性部材とで挟着されるフランジ部と、前記フランジ部に係止され前記シール部材を保持するリング部とを備え、前記フランジ部と前記リング部は、前記押輪の押込み動作により分離されることを特徴とするものである。  The movable member includes a flange portion sandwiched between the seal member and the elastic member, and a ring portion that is locked to the flange portion and holds the seal member, and the flange portion and the ring portion are They are separated by the pushing operation of the push wheel.

本発明においては、前記リング部は、前記シール部材を非圧縮状態に保持しうる大きさの絞りリング部であり、前記絞りリング部は前記接続管が挿入されることにより前記シール部材の内径を広げる方向に変形される構造とすることができる。   In the present invention, the ring portion is a throttle ring portion having a size capable of holding the seal member in an uncompressed state, and the throttle ring portion has an inner diameter of the seal member by inserting the connecting pipe. It can be set as the structure deform | transformed in the extending direction.

本発明においては、前記弾性部材は線材を一端から他端に向って外径が増大するように巻回して形成された円錐台形状を有する圧縮コイルバネであることが好ましい。   In the present invention, it is preferable that the elastic member is a compression coil spring having a truncated cone shape formed by winding a wire so that the outer diameter increases from one end to the other end.

本発明においては、前記圧縮コイルバネは、前記押輪が所定位置まで押し込まれたときに線径と実質的に同一の高さまで圧縮されることが好ましい。   In the present invention, it is preferable that the compression coil spring is compressed to a height substantially equal to a wire diameter when the pusher wheel is pushed to a predetermined position.

本発明においては、前記抜止部材は、その内周面に前記接続管に食い込む楔状突部を有する複数の部材であり、かつ円筒状の内カラーに略円周方向に沿って保持されていることが好ましい。   In the present invention, the retaining member is a plurality of members having wedge-shaped protrusions that bite into the connecting pipe on the inner peripheral surface thereof, and is held by the cylindrical inner collar along the substantially circumferential direction. Is preferred.

本発明においては、前記継手本体に、前記押込動作により前記押輪に嵌入されるストップリングが装着されていることが好ましい。   In the present invention, it is preferable that a stop ring that is fitted into the push ring by the pushing operation is attached to the joint body.

本発明においては、前記継手本体に、前記押込動作により隠蔽されるインジケータが装着されていることが好ましい。   In the present invention, it is preferable that an indicator concealed by the pushing operation is attached to the joint body.

本発明の管継手によれば、押輪を押し込むだけの操作で、シール部材が接続管に密着しかつ抜止部材が接続管に食い込むので、短時間での施工にも係わらず、高いシール性と引き抜き阻止力が得られる。しかも接続管に抜止部材が食い込むことにより、接続管の軸心と継手本体の軸心とが一致し、自立性を確保することができる。   According to the pipe joint of the present invention, the seal member is brought into close contact with the connecting pipe and the retaining member bites into the connecting pipe simply by pushing the push ring. Stop power is obtained. In addition, when the retaining member bites into the connection pipe, the axis of the connection pipe and the axis of the joint body coincide with each other, so that self-supporting properties can be ensured.

また、押輪の押忘れ及び管の挿入長さの不足などの施工不良があった場合には、水圧試験時に確実に微漏れを発生でき、施工不良を検知することが可能となる。   In addition, when there is a construction failure such as forgetting to push the push wheel and insufficient tube insertion length, it is possible to surely generate a slight leak during the water pressure test and to detect the construction failure.

特に、シール部材の内周側を可動部材のリング部で支持することにより、管端バリの除去忘れなど施工不良があっても、シール部材は、管端と接触しないので、シール部材の損傷が防止され、シール性を確保することができる。   In particular, by supporting the inner peripheral side of the seal member with the ring part of the movable member, even if there is a construction failure such as forgetting to remove the pipe end burr, the seal member does not come into contact with the pipe end. It is prevented and sealability can be secured.

(第1の実施の形態)
図1は本発明の第1の実施の形態に係わる管継手の半断面図で、左半分は接続管を挿入する前の状態を示し、右半分は接続管を挿入した状態を示し、図2は施工途中及び施工後の管継手の半断面図で、左半分が押輪を途中まで押し込んで可動部材をスライドさせた状態を示し、右半分は押輪を完全に押し込んだ状態を示し、図3は可動部材の斜視図、図4は同断面図である。
(First embodiment)
FIG. 1 is a half sectional view of a pipe joint according to the first embodiment of the present invention. The left half shows a state before inserting a connecting pipe, the right half shows a state where a connecting pipe is inserted, and FIG. Is a half cross-sectional view of the pipe joint during and after construction, the left half shows the state where the pusher wheel is pushed halfway and the movable member is slid, the right half shows the state where the pusher wheel is pushed completely, FIG. FIG. 4 is a perspective view of the movable member, and FIG.

図1に示すように、管継手1は、両端部が開口したソケット形状を有する継手本体2と、その外周に装着される押輪3と、継手本体2の内部に装着されるシール部材4とを備えている。シール部材としては、図示の如くゴム製のOリングを使用することができ、またOリングの代わりにリップ状パッキン又は低弾性を示すメタル系部材を使用することができる。継手本体2は、内周側に後述の可動部材の一部を受取る第1の段部21と、シール部材4に臨むテーパ面22と、そこから奥側に向って形成された第2の段部23と、それより小径の第3の段部24とを有する。また継手本体2の外周には、2条の円周溝25、26が形成されている。押輪3は、直円筒部31とそこから下り勾配となるテーパ部32を有し、直円筒部31の内周面には、テーパ付円周溝33とそこから離間した位置にある円周溝34が形成されている。押輪3の内部には、シール部材4に隣接する可動部材5と、それを押圧する弾性部材6と、テーパ部32に内接する抜止部材8とそれを支持する内カラー7が配置されている。弾性部材6としては、例えばその大径側が可動部材5に当接するように設けられた略円錐台状の圧縮コイルバネが使用される。継手本体2の円周溝25には、そこから一部が突出するようにストップリング9が嵌入され、また継手本体2の円周溝26には、接続完了の有無を確認するためのリング状のインジケータ10が嵌装されている。   As shown in FIG. 1, the pipe joint 1 includes a joint body 2 having a socket shape with both ends opened, a pusher wheel 3 attached to the outer periphery thereof, and a seal member 4 attached to the inside of the joint body 2. I have. As the sealing member, a rubber O-ring can be used as shown, and a lip packing or a metal member exhibiting low elasticity can be used instead of the O-ring. The joint body 2 includes a first step portion 21 that receives a part of a movable member to be described later on the inner peripheral side, a tapered surface 22 that faces the seal member 4, and a second step formed from there toward the back side. It has the part 23 and the 3rd step part 24 of a smaller diameter than it. Two circumferential grooves 25 and 26 are formed on the outer periphery of the joint body 2. The pusher wheel 3 has a straight cylindrical portion 31 and a tapered portion 32 that slopes downward from the straight cylindrical portion 31, and a tapered circumferential groove 33 and a circumferential groove at a position spaced from the tapered circumferential groove 33 are formed on the inner peripheral surface of the straight cylindrical portion 31. 34 is formed. A movable member 5 adjacent to the seal member 4, an elastic member 6 that presses the movable member 5, a retaining member 8 that is inscribed in the tapered portion 32, and an inner collar 7 that supports the movable member 5 are disposed inside the pusher wheel 3. As the elastic member 6, for example, a substantially frustoconical compression coil spring provided so that the large-diameter side thereof is in contact with the movable member 5 is used. A stop ring 9 is fitted into the circumferential groove 25 of the joint body 2 so as to partially protrude therefrom, and the circumferential groove 26 of the joint body 2 has a ring shape for confirming the completion of connection. The indicator 10 is fitted.

図3及び図4に示すように、可動部材5は、内周に段部52が形成されたフランジ部51と、端部外周に円周方向に沿って複数の突部54を有するリング部53を有するとともに、フランジ部51のネック部には、円周溝55が設けられて、リング部53の肉厚が薄く形成されている。弾性部材6は、線材を一端から他端に向って外径が増大するように巻回して形成された略円錐台状のバネであり、その大径側はフランジ部51の内周に設けられた段部52に保持されている。内カラー7は、フランジ部71とリング部72からなり、リング部72には、内周面に2条の楔状突部81を有する複数の抜止部材8が円周方向に沿って固着されている。また、略円錐台状の圧縮コイルバネは、図1に示す状態とは逆に、その小径側が可動部材5のフランジ部51に当接するように設けることができる。   As shown in FIGS. 3 and 4, the movable member 5 includes a ring portion 53 having a flange portion 51 having a stepped portion 52 formed on the inner periphery and a plurality of protrusions 54 along the circumferential direction on the outer periphery of the end portion. In addition, a circumferential groove 55 is provided in the neck portion of the flange portion 51 so that the ring portion 53 is thin. The elastic member 6 is a substantially frustoconical spring formed by winding a wire so that the outer diameter increases from one end to the other end, and the larger diameter side is provided on the inner circumference of the flange portion 51. The step 52 is held. The inner collar 7 includes a flange portion 71 and a ring portion 72, and a plurality of retaining members 8 having two wedge-shaped protrusions 81 on the inner peripheral surface are fixed to the ring portion 72 along the circumferential direction. . Further, the substantially frustoconical compression coil spring can be provided so that the small diameter side thereof is in contact with the flange portion 51 of the movable member 5, contrary to the state shown in FIG. 1.

本発明において、管継手1を構成する部材は例えば次の材料で形成することができる。継手本体2は、耐食性及び剛性を必要とするので、例えばSCS材や青銅材により精密鋳造の手法により形成することができる。押輪3も、耐食性及び剛性を必要とするので、例えばSCS材により精密鋳造の手法により形成するか、あるいはオーステナイト系ステンレス鋼により熱間鍛造、冷間鍛造あるいはプレス成形等の塑性加工の手法により形成することができる。シール部材4は、オレフィン系ゴムで形成することができ、特に耐熱性に優れたエチレンとプロピレン及び架橋用ジエンモノマーとの3元共重合体であるEPDM、で形成することが好ましく、また耐熱性とともに耐薬品性にも優れたFKM(フッ素ゴム)で形成することもできる。可動部材5は、架橋PEなどのポリオレフィンで形成することができる。内カラー7は、POM(ポリアセタール)などの汎用エンジニアリングプラスチックや、優れた耐熱性を有するPPS(ポリフェニレンサルファイド)などの特殊エンジニアリングプラスチックで形成することができる。弾性部材6として圧縮コイルバネを使用する場合は、この部材をオーステナイト系ステンレス鋼(SUS304)で形成することができ、またストップリング9もこれと同様の材料で形成することができる。抜止部材8は、接続管より硬質の材料、例えば接続管がオーステナイト系ステンレス鋼(SUS304)の場合は、マルテンサイト系ステンレス鋼(SUS420)で形成すればよい。リング状のインジケータ10としては、例えばPE、PP等のポリオレフィンからなるリング状成形体あるいは耐候性に優れたフィルム状テープを使用することができる。また、これに限らず、継手本体2に油性塗料を塗布することにより、インジケータとすることができる。   In this invention, the member which comprises the pipe joint 1 can be formed with the following material, for example. Since the joint body 2 requires corrosion resistance and rigidity, it can be formed by a precision casting technique using, for example, an SCS material or a bronze material. Since the press wheel 3 also needs corrosion resistance and rigidity, it is formed by a precision casting method using, for example, an SCS material, or a plastic working method such as hot forging, cold forging, or press forming using austenitic stainless steel. can do. The seal member 4 can be formed of an olefin rubber, and is preferably formed of EPDM, which is a terpolymer of ethylene, propylene, and a diene monomer for crosslinking, which is particularly excellent in heat resistance. At the same time, it can be formed of FKM (fluororubber) having excellent chemical resistance. The movable member 5 can be formed of polyolefin such as crosslinked PE. The inner collar 7 can be formed of a general engineering plastic such as POM (polyacetal) or a special engineering plastic such as PPS (polyphenylene sulfide) having excellent heat resistance. When a compression coil spring is used as the elastic member 6, this member can be formed of austenitic stainless steel (SUS304), and the stop ring 9 can also be formed of the same material. The retaining member 8 may be formed of a material harder than the connecting pipe, for example, martensitic stainless steel (SUS420) when the connecting pipe is austenitic stainless steel (SUS304). As the ring-shaped indicator 10, for example, a ring-shaped molded body made of polyolefin such as PE or PP, or a film-shaped tape excellent in weather resistance can be used. Moreover, not only this but it can be set as an indicator by apply | coating an oil-based coating material to the coupling main body 2. FIG.

上記の管継手1による接続管11の施工手順を図1と図2により説明する。まず、図1の左半分に示すように継手本体2に押輪3を含む全ての部品を組み込んだ後、図1の右半分に示すように接続管11(例えばSUS304製鋼管)を挿入し、その端面を可動部材5のリング部53の内周側端面に当接させる。このとき、抜止部材8は押輪3のテーパ部32に添って拡径されながら継手本体2の中央側に移動し、かつ楔状突部81が接続管11に係止する。この状態で接続管11を引き抜く方向に外力が加わったとしても、押輪3のテーパ部32に内接する抜止部材8の楔状突部81が接続管11の外周部に係止しているので、接続管11が引き抜けることはない。   The construction procedure of the connecting pipe 11 by the pipe joint 1 will be described with reference to FIGS. First, as shown in the left half of FIG. 1, all the parts including the push ring 3 are assembled into the joint body 2, and then the connecting pipe 11 (for example, SUS304 steel pipe) is inserted as shown in the right half of FIG. The end surface is brought into contact with the inner peripheral side end surface of the ring portion 53 of the movable member 5. At this time, the retaining member 8 moves toward the center side of the joint body 2 while being expanded in diameter along the tapered portion 32 of the pusher wheel 3, and the wedge-shaped projection 81 is locked to the connecting pipe 11. Even if an external force is applied in the direction in which the connection tube 11 is pulled out in this state, the wedge-shaped protrusion 81 of the retaining member 8 that is inscribed in the tapered portion 32 of the pusher wheel 3 is locked to the outer peripheral portion of the connection tube 11. The tube 11 is not pulled out.

次いで、押輪3を継手本体2の中央に向って押し込むことにより、図2に示すように継手本体2と接続管11とのシール接続が行われる。なお、図2では、理解を容易にするために、継手本体2の第1の段部21及び第3の段部24の符号を省略している。詳述すると、押輪3が継手本体2の途中まで押し込まれると、図2の左半分に示すように、抜止部材8の楔状突部81が接続管11の外周に係止した状態で接続管11は継手本体2の奥まで引き込まれるとともに、可動部材5のリング部53は継手本体2の第3の段部24の奥側端面に当接しかつフランジ部51は継手本体2の第1の段部21の奥側端面に当接する。しかも内カラー7のフランジ部71が継手本体2の中央側に移動するので、弾性部材6はフランジ部71とフランジ部51とで挟着されることにより線径と同じ厚さまで圧縮される。この押輪3の押し込み操作の途中で、可動部材5はフランジ部51のネック部に存在する円周溝55(図4参照)で分断され、フランジ部51のネック部とリング部53との間に隙間が形成され、その隙間にシール部材4が挟み込まれるとともに、シール部材4はテーパ面22とフランジ部51と接続管11とで囲まれた領域に押し込まれるので、所定のシール面圧が得られる。   Next, by pushing the pusher wheel 3 toward the center of the joint body 2, a seal connection between the joint body 2 and the connecting pipe 11 is performed as shown in FIG. 2. In FIG. 2, the reference numerals of the first step portion 21 and the third step portion 24 of the joint body 2 are omitted for easy understanding. More specifically, when the pusher wheel 3 is pushed halfway into the joint body 2, the connecting pipe 11 is in a state where the wedge-shaped protrusion 81 of the retaining member 8 is locked to the outer periphery of the connecting pipe 11 as shown in the left half of FIG. 2. Is pulled to the back of the joint body 2, the ring portion 53 of the movable member 5 is in contact with the back end surface of the third step portion 24 of the joint body 2, and the flange portion 51 is the first step portion of the joint body 2. 21 abuts against the back end face of 21. Moreover, since the flange portion 71 of the inner collar 7 moves to the center side of the joint body 2, the elastic member 6 is compressed to the same thickness as the wire diameter by being sandwiched between the flange portion 71 and the flange portion 51. During the push-in operation of the pusher wheel 3, the movable member 5 is divided by a circumferential groove 55 (see FIG. 4) present in the neck part of the flange part 51, and between the neck part of the flange part 51 and the ring part 53. A gap is formed, and the seal member 4 is sandwiched between the gaps, and the seal member 4 is pushed into a region surrounded by the tapered surface 22, the flange portion 51, and the connecting pipe 11, so that a predetermined seal surface pressure is obtained. .

押輪3を最後まで押し込むことにより、図2の右半分に示すように、押輪3のテーパ部32の内周側端面により、抜止部材8が接続管11に押し付けられ、抜止部材8の楔状突部81が接続管11に径方向に若干の塑性変形を与えながら、接続管11の外周部に食い込むので、接続管11の抜け止めが確実に行われる。また、ストップリング9は、押輪3の円周溝34に入り込むので、押輪3は所定の位置に固定される。さらに、継手本体2の円周溝26に嵌装されたリング状のインジケータ10は、押輪3で隠蔽されるので、接続が完了したことが目視で確認される。   By pushing the pusher wheel 3 to the end, as shown in the right half of FIG. 2, the retaining member 8 is pressed against the connecting pipe 11 by the inner peripheral side end face of the tapered portion 32 of the pusher wheel 3, and the wedge-shaped protrusion of the retaining member 8. Since 81 bites into the outer peripheral portion of the connecting pipe 11 while giving the connecting pipe 11 some plastic deformation in the radial direction, the connecting pipe 11 is reliably prevented from coming off. Further, since the stop ring 9 enters the circumferential groove 34 of the pusher wheel 3, the pusher wheel 3 is fixed at a predetermined position. Furthermore, since the ring-shaped indicator 10 fitted in the circumferential groove 26 of the joint body 2 is concealed by the pusher wheel 3, it is visually confirmed that the connection is completed.

接続管が継手に接続された後に、接続管を引き抜く引張り試験を行うと、接続管11は図2の右半分の状態から右よりに移動してゆき、シール部材4と接続管11の管端が一致するまで確実にシール面圧が維持される。また、接続管11には抜止部材8が食い込んでいるので、接続管の軸心と継手本体の軸心とが常に一致し、自立性を確保して強固に固定することができる。   When a tensile test for pulling out the connecting pipe is performed after the connecting pipe is connected to the joint, the connecting pipe 11 moves from the right half of FIG. 2 to the right, and the pipe ends of the seal member 4 and the connecting pipe 11 are connected. The seal surface pressure is reliably maintained until the values coincide. Further, since the retaining member 8 bites into the connecting pipe 11, the shaft center of the connecting pipe and the shaft center of the joint body always coincide with each other, so that the self-supporting property can be secured and firmly fixed.

図1に示す管継手によれば、接続管を所定長さに切断する管切断工程、接続管に挿入長さをマーキングするマーキング工程、押輪を締付ける本締め工程及び接続管が所定長さだけ挿入されたことを確認するマーキング確認工程からなる4工程で、配管施工を行うことができるので、従来の管継手と比較して、施工時間を大幅に短縮することができる。例えば拡管方式の管継手によれば、管切断工程、管端のバリを除去する管端面取り工程、接続管に押輪(ナット)を装着するナット取付け工程、拡管工程、ナットを手締めする手締め工程、ナットを本締めする本締め工程及びナット締め付け量を確認するインジケータ確認工程といった7工程からなる施工が行われる。本発明の管継手によれば、これと比較して、施工時間を約60%以上削減することができる。   According to the pipe joint shown in FIG. 1, a pipe cutting process for cutting the connecting pipe to a predetermined length, a marking process for marking the insertion length on the connecting pipe, a final fastening process for tightening the press ring, and the connecting pipe being inserted by a predetermined length. Since the pipe construction can be performed in four processes including the marking confirmation process for confirming that the construction has been performed, the construction time can be greatly reduced as compared with the conventional pipe joint. For example, according to a pipe expansion type pipe joint, a pipe cutting process, a pipe end chamfering process for removing burrs at the pipe end, a nut mounting process for attaching a press ring (nut) to the connecting pipe, a pipe expanding process, and a hand tightening for manually tightening the nut Construction consisting of seven processes, such as a process, a final tightening process for final tightening of the nut, and an indicator confirmation process for confirming the nut tightening amount, is performed. According to the pipe joint of the present invention, the construction time can be reduced by about 60% or more compared to this.

また、転造ネジ方式の管継手によれば、管切断工程、管端面取り工程、マーキング工程、手締め工程、本締め工程及びマーキング確認工程といった6工程からなる施工が行われる。この管継手によれば、拡管方式の管継手よりも施工時間が約25%短縮されるが、本発明の管継手によれば、転造ネジ方式の管継手と比較しても、施工時間を約40%以上も削減することができる。   In addition, according to the rolled screw type pipe joint, construction including six processes such as a pipe cutting process, a pipe end chamfering process, a marking process, a hand tightening process, a final tightening process, and a marking confirmation process is performed. According to this pipe joint, the construction time is shortened by about 25% compared to the pipe expansion type pipe joint. However, according to the pipe joint of the present invention, the construction time can be reduced even when compared with the rolled screw type pipe joint. It can be reduced by about 40% or more.

図1に示す管継手1によれば、施工不良があっても水圧検査で未然に検知できるとともに、水漏れなどの不具合を防止することができる。すなわち、押輪3を所定量だけ押し忘れた場合には、シール部材4が圧縮されないので、水圧試験で微小な水漏れを検知することができ、かつ抜止部材8は弾性部材6の反力(復元力)により、押輪3のテーパ部32側に押し戻されるので、接続管11がすっぽ抜けることが無くなり、例えば転造ネジ方式の管継手では生じていたようなリテーナの締め忘れによる接続管の抜け出しが未然に防止される。また、接続管11の挿入長さが不足した場合も、接続管11がシール部材4と接触しないので、水圧試験で微小な水漏れを検知することができる。さらに、大きなバリの除去は別として、管端面取り工程を行わない場合でも、接続管11の端面はシール部材4と非接触の状態で継手本体の奥まで挿入されるので、管端面のバリでシール部材4が損傷することはなく、転造ネジ方式の管継手のようにシール部材の損傷による水漏れは生じない。   According to the pipe joint 1 shown in FIG. 1, even if there is a construction failure, it can be detected in advance by a water pressure test, and problems such as water leakage can be prevented. That is, when the presser wheel 3 is forgotten to be pushed by a predetermined amount, the seal member 4 is not compressed, so that a minute water leak can be detected by the water pressure test, and the retaining member 8 is the reaction force (restoration) of the elastic member 6. Force) is pushed back to the tapered portion 32 side of the pusher wheel 3, so that the connecting pipe 11 is not completely pulled out. For example, the connecting pipe is pulled out due to forgetting to tighten the retainer as occurred in a rolled screw type pipe joint. Is prevented in advance. Further, even when the insertion length of the connecting pipe 11 is insufficient, the connecting pipe 11 does not come into contact with the seal member 4, so that a minute water leak can be detected by a water pressure test. Furthermore, apart from the removal of large burrs, the end face of the connecting pipe 11 is inserted to the back of the joint body in a non-contact state with the seal member 4 even when the pipe end chamfering process is not performed. The seal member 4 is not damaged, and water leakage due to damage to the seal member does not occur unlike a rolled screw type pipe joint.

(可動部材の変形例)
図1においては、可動部材5は、上記の構造に限らず、種々の構造とすることができる。図5は可動部材の第2の例を示す斜視図で、図6はこの可動部材にシール部材4を装着した状態を示す断面図、図7は図6の可動部材に接続管を挿入した状態を示す断面図であり、図3及び図4と同一機能部分は同一の参照符号で示す。可動部材5は、内周に段部52が形成されたフランジ部51と、端部外周に円周方向に沿って複数の突部54を有しかつ軸方向の途中で内径側にくぼんだ形状を有する絞りリング部56を有するとともに、フランジ部51のネック部には、円周溝55が設けられている。絞りリング部56には、接続管(図7参照)の挿入方向と同方向に伸びる複数のスリット部57が円周方向に沿って形成されるとともに、絞りリング部56のくぼみ部は、そこにシール部材4が挿入されたときにシール部材が実質的に拡径されないような寸法に形成されている。
(Modification of movable member)
In FIG. 1, the movable member 5 is not limited to the above structure, and can have various structures. FIG. 5 is a perspective view showing a second example of the movable member, FIG. 6 is a sectional view showing a state in which the seal member 4 is mounted on the movable member, and FIG. 7 is a state in which a connecting pipe is inserted into the movable member of FIG. The same functional parts as those in FIGS. 3 and 4 are denoted by the same reference numerals. The movable member 5 has a flange portion 51 in which a step portion 52 is formed on the inner periphery, a plurality of protrusions 54 along the circumferential direction on the outer periphery of the end portion, and a shape that is recessed toward the inner diameter side in the middle of the axial direction. And a circumferential groove 55 is provided in the neck portion of the flange portion 51. A plurality of slit portions 57 extending in the same direction as the insertion direction of the connecting pipe (see FIG. 7) are formed in the aperture ring portion 56 along the circumferential direction, and the indented portion of the aperture ring portion 56 is located there. When the seal member 4 is inserted, the seal member is formed in such a size that the diameter is not substantially expanded.

図7に示すように可動部材5に接続管11が挿入されたときに、絞りリング部56は、そのスリット部57が菱形状に開口し、そこを起点として接続管11の外径と略同一の大きさに拡径され、シール部材4が半径方向に変形するので、シール部材4は所定のシール性能を発揮することができる。すなわち、シール部材(例えばOリング)に荷重が加わりそれが弾性変形(拡径)した状態で長期間放置されると、「ヘタリ現象」が生じて(圧縮永久歪が残留する)、荷重が除去されても内径が元の寸法に復帰せず、耐用年数の低下をもたらすが、図5に示す可動部材によれば、シール部材4が絞りリング部56に装着された状態では、シール部材4には内部応力が発生せず、接続管11が挿入されたときに初めてシール面圧が発生するので、適切な圧縮代が長期間にわたり維持され、所定の耐用年数を保証することができる。   As shown in FIG. 7, when the connecting pipe 11 is inserted into the movable member 5, the slit ring part 56 has a slit part 57 that opens in a diamond shape, and is substantially the same as the outer diameter of the connecting pipe 11. Since the sealing member 4 is deformed in the radial direction, the sealing member 4 can exhibit a predetermined sealing performance. That is, if a load is applied to the seal member (for example, an O-ring) and left for a long time in a state where it is elastically deformed (expanded), a “sagging phenomenon” occurs (the compression set remains) and the load is removed. However, according to the movable member shown in FIG. 5, in the state where the seal member 4 is mounted on the aperture ring portion 56, the seal member 4 does not return to the original size. Since no internal stress is generated and a seal surface pressure is generated only when the connecting pipe 11 is inserted, an appropriate compression allowance is maintained over a long period of time, and a predetermined service life can be guaranteed.

図8は、可動部材の第3の例を示す断面図であり、図3及び図4と同一機能部分は同一の参照符号で示す。可動部材5は、フランジ部51とリング部53とが別部材で形成され、フランジ部51の端部外周側に形成された凸部511に、リング部53の端部内周側に形成された凹部531が係止された構造を有する。この可動部材5によれば、フランジ部51が継手本体(不図示)の奥側(図8の右側)に押し込まれたときに、リング部53はフランジ部51から離間して、継手本体(不図示)の奥まで移動して、図2と同様にシール材4はリング部53とフランジ部51との間に保持される。したがってこの可動部材5によれば、前述した可動部材と同様の効果が得られる。   FIG. 8 is a sectional view showing a third example of the movable member, and the same functional parts as those in FIGS. 3 and 4 are denoted by the same reference numerals. In the movable member 5, the flange portion 51 and the ring portion 53 are formed as separate members, and the concave portion formed on the inner peripheral side of the end of the ring portion 53 is formed on the convex portion 511 formed on the outer peripheral side of the end of the flange portion 51. 531 has a locked structure. According to this movable member 5, when the flange portion 51 is pushed into the back side (the right side in FIG. 8) of the joint body (not shown), the ring portion 53 is separated from the flange portion 51 and the joint body (not shown). The seal material 4 is held between the ring portion 53 and the flange portion 51 in the same manner as in FIG. Therefore, according to this movable member 5, the same effect as the movable member mentioned above is acquired.

また上記の可動部材は、図示を省略するが、フランジ部とリング部とを別部材で形成しこれらを接着剤などで一体的に接合し、配管施工時に所定の荷重で分離されるようにしてもよい。   In addition, although the illustration of the movable member is omitted, the flange portion and the ring portion are formed as separate members, and these are integrally joined with an adhesive or the like so that they are separated by a predetermined load at the time of piping construction. Also good.

(第2の実施の形態)
図9は本発明の第2の実施の形態に係わる管継手の半断面図で、左半分が施工前、右半分が施工後の状態を示し、図1と同一機能部分は、同一の参照符号を示し、その説明を省略する。この管継手においては、可動部材50は、コーン状のリング体であり、弾性部材6と継手本体2の端部内面とで挟み込まれるように配置されている。
(Second Embodiment)
FIG. 9 is a half sectional view of a pipe joint according to the second embodiment of the present invention. The left half shows a state before construction and the right half shows a state after construction. The same functional parts as those in FIG. The description is omitted. In this pipe joint, the movable member 50 is a cone-shaped ring body and is disposed so as to be sandwiched between the elastic member 6 and the inner surface of the end of the joint body 2.

上記の構成によれば、押輪3を押し込むことにより、図1の場合と同様の動作で接続管11が継手本体2に固定される。ここで、押輪3を押し込むことにより、弾性部材6が圧縮された後、可動部材50は、図5の右半分に示すように平板状に変形し、シール部材4も押し潰されるので、所定のシール性が確保される。   According to the above configuration, the connection pipe 11 is fixed to the joint body 2 by the same operation as in FIG. Here, after the elastic member 6 is compressed by pushing the push wheel 3, the movable member 50 is deformed into a flat plate shape as shown in the right half of FIG. 5, and the seal member 4 is also crushed. Sealability is ensured.

上記の説明では、左右対称のソケット形管継手について記述したが、本発明はこれに限らず、他の構造(例えば、エルボ状継手、継手本体の一方の側に接続用オネジを形成したオネジアダプター継手)の管継手に適用できることはもちろんである。   In the above description, a symmetric socket-type pipe joint has been described. However, the present invention is not limited to this, and other structures (for example, an elbow-shaped joint, a male thread adapter in which a male thread for connection is formed on one side of the joint body) Needless to say, the present invention can be applied to pipe joints of joints).

本発明の第1の実施の形態に係わる管継手の半断面図である。It is a half sectional view of a pipe joint concerning a 1st embodiment of the present invention. 図1の管継手に接続管を接続する途中及び接続後の状態を示す半断面図である。FIG. 2 is a half cross-sectional view showing a state during and after connection of a connection pipe to the pipe joint of FIG. 1. 可動部材の斜視図である。It is a perspective view of a movable member. 可動部材の断面図である。It is sectional drawing of a movable member. 可動部材の第2の例を示す斜視図である。It is a perspective view which shows the 2nd example of a movable member. 図5の可動部材にシール部材を装着した状態を示す断面図である。It is sectional drawing which shows the state which mounted | wore the movable member of FIG. 5 with the sealing member. 図6の可動部材に接続管を挿入した状態を示す断面図である。It is sectional drawing which shows the state which inserted the connecting pipe in the movable member of FIG. 可動部材の第3の例を示す断面図である。It is sectional drawing which shows the 3rd example of a movable member. 本発明の第2の実施の形態に係わる管継手の半断面図である。It is a half sectional view of a pipe joint concerning a 2nd embodiment of the present invention.

符号の説明Explanation of symbols

1:管継手
2:継手本体、21:第1の段部、22:テーパ面、23:第2の段部、24:第3の段部、25、26:円周溝、
3:押輪、31:直円筒部、32:テーパ部、33:テーパ付円周溝、34:円周溝
4:シール部材
5、50:可動部材、51:フランジ部、511:凸部、52:段部、53:リング部、531:凹部、54:突部、55:円周溝、56:絞りリング部、57:スリット部
6:弾性部材
7:内カラー、71:フランジ部、72:リング部
8:抜止部材、81:楔状突部
9:ストップリング
10:インジケータ
11:接続管
1: pipe joint 2: joint body, 21: first step portion, 22: taper surface, 23: second step portion, 24: third step portion, 25, 26: circumferential groove,
3: push wheel, 31: right cylindrical portion, 32: tapered portion, 33: tapered circumferential groove, 34: circumferential groove 4: seal member 5, 50: movable member, 51: flange portion, 511: convex portion, 52 : Step part, 53: Ring part, 531: Recessed part, 54: Projection part, 55: Circumferential groove, 56: Drawing ring part, 57: Slit part 6: Elastic member 7: Inner collar, 71: Flange part, 72: Ring portion 8: retaining member, 81: wedge-shaped projection 9: stop ring 10: indicator 11: connecting pipe

Claims (3)

シール部材を内蔵する継手本体と、前記継手本体に外装される押輪と、前記押輪の押込動作により圧縮される弾性部材と、前記シール部材を保持しつつ前記シール部材を接続管の外周面に密着される位置まで移動させる可動部材と、前記接続管の外周面に係止される抜止部材とを有する管継手であって、
前記可動部材は、前記シール部材と前記弾性部材とで挟着されるフランジ部と、前記フランジ部と分離可能に一体に設けられ前記シール部材を保持するリング部とを備え、前記フランジ部と前記リング部とは前記押輪の前記押込動作により分離されることを特徴とする管継手。
A joint body containing a seal member, a push ring externally mounted on the joint body, an elastic member compressed by the pushing operation of the push ring, and the seal member closely contacting the outer peripheral surface of the connecting pipe while holding the seal member A pipe joint having a movable member that is moved to a position to be moved and a retaining member that is locked to the outer peripheral surface of the connection pipe,
The movable member includes a flange portion sandwiched between the seal member and the elastic member, and a ring portion that is provided integrally with the flange portion so as to be separable from the flange portion, and holds the seal member. The pipe joint is separated from the ring portion by the pushing operation of the push wheel .
シール部材を内蔵する継手本体と、前記継手本体に外装される押輪と、前記押輪の押込動作により圧縮される弾性部材と、前記シール部材を保持しつつ前記シール部材を接続管の外周面に密着される位置まで移動させる可動部材と、前記接続管の外周面に係止される抜止部材とを有する管継手であって、
前記可動部材は、前記シール部材と前記弾性部材とで挟着されるフランジ部と、前記フランジ部に係止され前記シール部材を保持するリング部とを備え、前記フランジ部と前記リング部は、前記押輪の押込み動作により分離されることを特徴とする管継手。
A joint body containing a seal member, a push ring externally mounted on the joint body, an elastic member compressed by the pushing operation of the push ring, and the seal member closely contacting the outer peripheral surface of the connecting pipe while holding the seal member A pipe joint having a movable member that is moved to a position to be moved and a retaining member that is locked to the outer peripheral surface of the connection pipe,
The movable member includes a flange portion sandwiched between the seal member and the elastic member, and a ring portion that is locked to the flange portion and holds the seal member, and the flange portion and the ring portion are The pipe joint is separated by a pushing operation of the push wheel .
前記リング部は、前記シール部材を非圧縮状態に保持しうる大きさの絞りリング部であり、前記絞りリング部は前記接続管が挿入されることにより前記シール部材の内径を広げる方向に変形されることを特徴とする請求項1又は請求項2に記載の管継手。 The ring portion is a throttle ring portion having a size capable of holding the seal member in an uncompressed state, and the throttle ring portion is deformed in a direction of widening the inner diameter of the seal member by inserting the connection pipe. The pipe joint according to claim 1 or 2 , characterized in that:
JP2005082314A 2005-03-22 2005-03-22 Pipe fitting Expired - Fee Related JP4609758B2 (en)

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JP4982202B2 (en) * 2007-02-02 2012-07-25 日立金属株式会社 Pipe fitting
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JP4947706B2 (en) * 2007-02-07 2012-06-06 日立金属株式会社 Pipe fitting
JP5033509B2 (en) * 2007-06-22 2012-09-26 日立金属株式会社 Plug-in fittings
JP5033508B2 (en) * 2007-06-22 2012-09-26 日立金属株式会社 Plug-in fittings
JP5028168B2 (en) * 2007-07-10 2012-09-19 Jfe継手株式会社 Plug-in fittings
JP5039461B2 (en) * 2007-07-10 2012-10-03 Jfe継手株式会社 Plug-in fittings
JP5270982B2 (en) * 2008-06-30 2013-08-21 株式会社キッツ Automatic supply method of push-in fitting and insertion guide
JP5709044B2 (en) * 2011-04-06 2015-04-30 日立金属株式会社 Plug-in fittings
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