JP4605234B2 - Washing machine lid structure - Google Patents

Washing machine lid structure Download PDF

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JP4605234B2
JP4605234B2 JP2008053002A JP2008053002A JP4605234B2 JP 4605234 B2 JP4605234 B2 JP 4605234B2 JP 2008053002 A JP2008053002 A JP 2008053002A JP 2008053002 A JP2008053002 A JP 2008053002A JP 4605234 B2 JP4605234 B2 JP 4605234B2
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lid
damper
spring
top cover
washing machine
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JP2009207652A (en
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一正 谷野
克也 井澤
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Priority to CN2009101187423A priority patent/CN101525831B/en
Priority to CN200920005767U priority patent/CN201372379Y/en
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本発明は、開閉動作を使いやすくした洗濯機の蓋の開閉構造に関するものである。   The present invention relates to an opening / closing structure for a lid of a washing machine that facilitates the opening / closing operation.

従来、この種の洗濯機の蓋構造は、蓋の開閉時に大きな衝突音が発生することを防止する為に、ダンパー機構を設けている(例えば、特許文献1参照)。   Conventionally, a lid structure of this type of washing machine is provided with a damper mechanism in order to prevent a large collision sound from being generated when the lid is opened and closed (see, for example, Patent Document 1).

図12は、特許文献1に記載された従来の洗濯機の蓋構造を、図13は同洗濯機の主要部分の破断側面を、図14は同洗濯機の蓋体部分の一部破断側面図を示すものである。   12 shows a lid structure of a conventional washing machine described in Patent Document 1, FIG. 13 is a cutaway side view of a main part of the washing machine, and FIG. 14 is a partially cutaway side view of a lid part of the washing machine. Is shown.

図12に示すように、洗濯機本体の外箱1内部に弾性支持機構3により水槽2を垂下防振支持しつつ収容し、水槽2内部の底部に衣類撹拌用の撹拌翼5を回転自在に配した洗濯兼脱水槽4を脱水回転可能に配設している。撹拌翼5および洗濯兼脱水槽4は、水槽2の外底部に固着したモータ7により回転駆動される。   As shown in FIG. 12, the water tank 2 is housed in the outer box 1 of the washing machine body while supporting the vibration-proofing by the elastic support mechanism 3, and the stirring blade 5 for stirring the clothes is rotatable at the bottom of the water tank 2. The arranged washing and dewatering tub 4 is disposed so as to be dewatered and rotatable. The stirring blade 5 and the washing / dehydrating tub 4 are rotationally driven by a motor 7 fixed to the outer bottom of the water tub 2.

また、外箱1の最上部にはトップカバー15を装着し、トップカバー15の中央部に、洗濯兼脱水槽4内に臨む洗濯物出入口16を有し、この洗濯物出入口16上方に開閉自在に平面状の蓋体17を軸支する。なお蓋体17は、使用者が開閉操作する前蓋19と回動可能に連結した後方の後蓋18とからなっており、開放した状態を蓋体17aで示し、前蓋19aは、後蓋18aに平行状態に折れ曲がる。また蓋体17aに示すように、開放時には略垂直状態に回動する。   A top cover 15 is attached to the uppermost part of the outer box 1, and a laundry entrance / exit 16 facing the inside of the washing / dehydrating tub 4 is provided at the center of the top cover 15, and can be opened and closed above the laundry entrance / exit 16. A flat lid 17 is pivotally supported. The lid body 17 includes a front lid 19 that is opened and closed by the user and a rear rear lid 18 that is rotatably connected. The lid body 17a indicates an opened state, and the front lid 19a is a rear lid. Bends parallel to 18a. Further, as shown in the lid body 17a, the lid body 17a is rotated in a substantially vertical state when opened.

使用者は、蓋体17を前方K点から前蓋19を持ち上げ、後方に開放し、衣類を上方から洗濯物出入口16を介して洗濯兼脱水槽4への出し入れを行い、撹拌翼5および洗濯兼脱水槽4は、水槽2の外底部に固着したモータ7により略水平回転駆動され、洗濯あるいは脱水作用がなされる、という構造のいわゆる縦型の洗濯機構造である。   The user lifts the front lid 19 from the front K point, opens the lid 17 backward, opens and closes the clothes into and out of the washing and dewatering tub 4 via the laundry entrance 16, and the stirring blade 5 and the washing The cum dewatering tub 4 has a so-called vertical washing machine structure in which the motor 7 fixed to the outer bottom of the water tub 2 is driven to rotate substantially horizontally to perform washing or dehydration.

図13の主要部分の破断側面図において、後蓋18の後端部には、左右の両側面に横向きの軸穴20を形成し、一方トップカバー15には軸穴20に摺動自在に軸21を横向きに突出させて有する軸支持部22を突設し、軸21に後蓋18の軸穴20を遊嵌して蓋体17を回動自在に軸支する。後蓋18の軸穴20後下方には扇形のギア部29を有するレバー体24を一体形成し、レバー体24の下端に形成した扇形のギア部29は、トップカバー15の後部内を前後に移動可能に構成したラック25の平歯車31に噛合っている。ラック25は、ピストンロッド26を連結してトップカバー15後部下方に固定配置した水平軸方向に抵抗力を有するダンパー本体27に連動する。   In the cutaway side view of the main part of FIG. 13, the rear end portion of the rear lid 18 is formed with lateral shaft holes 20 on both the left and right side surfaces, while the top cover 15 has a shaft slidable in the shaft hole 20. A shaft support portion 22 having 21 projected laterally is projected, and the shaft hole 20 of the rear lid 18 is loosely fitted to the shaft 21 to pivotally support the lid body 17. A lever body 24 having a fan-shaped gear portion 29 is integrally formed below the shaft hole 20 of the rear lid 18, and the fan-shaped gear portion 29 formed at the lower end of the lever body 24 extends back and forth in the rear portion of the top cover 15. It meshes with a spur gear 31 of a rack 25 configured to be movable. The rack 25 is linked to a damper main body 27 having a resistance in the horizontal axis direction, which is connected to the piston rod 26 and fixed below the rear portion of the top cover 15.

また、レバー体24には、蓋体17を開放、または閉じる方向に付勢力を与えるために、ねじりコイル部の腕を外方に延設したトグルばね30を係着し、図13の蓋体が水平状態では、蓋体17を閉じるようにレバー体24を軸穴20を中心に反時計(矢印F)方向に付勢している。   Further, in order to apply an urging force in the direction of opening or closing the lid body 17, the lever body 24 is engaged with a toggle spring 30 in which the arm of the torsion coil portion is extended outward, and the lid body shown in FIG. In the horizontal state, the lever body 24 is urged counterclockwise (arrow F) about the shaft hole 20 so as to close the lid body 17.

ダンパー本体27は、例えば流体ダンパー(オイルダンパー)でピストンロッド26が外函28内を矢印G方向で示す後方に移動するとき、外函28内に封入したオイルが、ピストンに形成した狭い通路を通じて押し流されることで、ピストンロッド26の移動に抵抗を与えるものであり、反対方向の矢印C方向で示すピストンの前方向への移動については、上記外函28内のオイルが、別の流路を無理なく通過することにより抵抗を与えないように構成している。即ちダンパー本体27は、ピストンロッド26の後方(矢印G方向)への移動にのみ抵抗を与える片利き構造となっている。   The damper main body 27 is, for example, a fluid damper (oil damper), and when the piston rod 26 moves rearwardly in the outer box 28 in the direction of arrow G, the oil sealed in the outer box 28 passes through a narrow passage formed in the piston. By being pushed away, resistance is given to the movement of the piston rod 26. With respect to the movement of the piston in the forward direction indicated by the arrow C in the opposite direction, the oil in the outer box 28 passes through another flow path. It is configured not to give resistance by passing through without difficulty. That is, the damper main body 27 has a one-handed structure that provides resistance only to the backward movement (in the direction of arrow G) of the piston rod 26.

よって、蓋体17を矢印A方向に開放する時は、レバー体24を軸21を中心にB方向への回転となり、扇形のギア部29に噛合うラック25はC方向に移動するが、ダンパー本体27の抵抗は無い。一方蓋体17を開放状態から閉じる場合(E方向)には、扇形のギア部29に噛合うラック25は後方(G方向)に移動し、ダンパー本体27の抵抗をうけ蓋体17の回動を減衰する。   Therefore, when the lid 17 is opened in the direction of arrow A, the lever body 24 is rotated about the shaft 21 in the B direction, and the rack 25 engaged with the fan-shaped gear portion 29 moves in the C direction. There is no resistance of the main body 27. On the other hand, when the lid body 17 is closed from the open state (E direction), the rack 25 meshing with the fan-shaped gear portion 29 moves rearward (G direction) and receives the resistance of the damper main body 27 to rotate the lid body 17. Attenuate.

即ち、蓋体17を開放する場合には、抵抗無く開ける事が出来るようにし、蓋体17を閉じる場合にはトグルばね30の付勢する閉じる方向の付勢力を緩和して蓋体17が閉じる際の激しい衝突音を生じないようになっている。   That is, when the lid 17 is opened, the lid 17 can be opened without resistance, and when the lid 17 is closed, the biasing force in the closing direction urged by the toggle spring 30 is relaxed and the lid 17 is closed. The intense collision sound is not generated.

更に、図14に示すように、折れ曲がる構成の蓋体17の前蓋19と後蓋18とは、連結部にダンパー機構39等を構成して、蓋体17をトップカバー15に対し、開き状態あるいは閉じ状態にする際の折れ曲がり時に急激な回動動作が生じないようになっている。
特開2000―167290号公報
Further, as shown in FIG. 14, the front lid 19 and the rear lid 18 of the lid 17 configured to be bent constitute a damper mechanism 39 or the like at the connecting portion so that the lid 17 is open with respect to the top cover 15. Alternatively, a sudden turning operation is prevented from occurring when the folding is performed in the closed state.
JP 2000-167290 A

しかしながら、前記従来の構成では、蓋体17を開放から閉じる際には、急激な衝撃音等が解消されるが、閉じ状態から開放する際には、後蓋18が開いてトップカバー15に対し略垂直近くで停止する際には、ダンパー本体27の抵抗が無い為、後蓋18とトップカバー15のストッパ部とは激しい衝突音を生じる。   However, in the conventional configuration, when the lid body 17 is closed from the open state, a sudden impact sound or the like is eliminated. However, when the lid body 17 is opened from the closed state, the rear lid 18 is opened and the top cover 15 is opened. When stopping near substantially vertical, there is no resistance of the damper main body 27, so that the rear lid 18 and the stopper portion of the top cover 15 generate a violent collision sound.

また、従来の構成では、蓋体17が閉じられた状態から開こうとした場合に、バネ類の抵抗に加えギア部29とラック25の噛合いによる回動力への抵抗も同時に生じるため、使用者にとり、重たい蓋体の開き作業となってしまう。   Further, in the conventional configuration, when the lid 17 is opened from the closed state, in addition to the resistance of the springs, the resistance to the rotational force due to the meshing of the gear portion 29 and the rack 25 also occurs at the same time. It will be a heavy lid opening work for the person.

また、従来の構成では、ラック25やダンパー本体27をトップカバー15内に構成しているので、蓋体17に一体形成した扇形のギア部29とラック25の平歯車31との噛合わせ等で、部材精度や組立て精度が要求され、生産性等での課題があった。   Further, in the conventional configuration, the rack 25 and the damper main body 27 are configured in the top cover 15, so that the fan-shaped gear portion 29 formed integrally with the lid body 17 and the spur gear 31 of the rack 25 are engaged with each other. In addition, member accuracy and assembly accuracy are required, and there are problems in productivity and the like.

また、従来例では、蓋体17を前蓋19と後蓋18とに分割した構成を示したが、一般的には分割しない1枚構造の蓋が多用されることが多く、この場合には、開放から閉じ動作ではダンパー本体27の効果で蓋体17を閉じ状態から持ち上げた際、蓋体全体の慣性力が加わり、トグルばね30の開放付勢力で強く開いてしまい、より強い衝撃音や使い勝手上の不快感を生じる事になる。   Further, in the conventional example, the configuration in which the lid 17 is divided into the front lid 19 and the rear lid 18 is shown. However, in general, a single-sheet lid that is not divided is often used. In the opening and closing operation, when the lid body 17 is lifted from the closed state by the effect of the damper main body 27, the inertial force of the entire lid body is applied, and the opening force is strongly opened by the toggle spring 30. This causes usability discomfort.

また、近年洗濯機のデザインは多様化し、蓋体の形状も曲面を有する構成が採用され、特に上方から押さえつけた際の強度を確保する為に、上方に凸状の球面構成を有する例が多く、かつ強度を確保する為に蓋体の肉厚を高めたり、厚みのある構成にしている。この場合には、前蓋19と後蓋18の2枚構成では、蓋体17を開いた場合に折れ曲がった際に、前蓋19と後蓋18の重なりの厚みが大きくなり、洗濯物出入口16にはみ出してくるので、使用勝手が著しく悪くなる。   In recent years, the design of washing machines has been diversified, and the cover has a curved surface. In particular, there are many examples with a convex spherical structure on the top to ensure strength when pressed from above. And in order to ensure intensity | strength, the thickness of a cover body is raised or it is set as the structure with thickness. In this case, in the two-sheet configuration of the front lid 19 and the rear lid 18, when the lid 17 is opened, the thickness of the overlap between the front lid 19 and the rear lid 18 increases, and the laundry entrance 16 Since it protrudes, the usability is significantly worsened.

よって曲面を構成する複雑なデザインや強度を高めた蓋体では、折れ曲がり構成でない1枚構造の蓋で構成し、かつ、衝撃音防止や蓋の開閉を操作しやすくする構成を、単純な組立て工程で実現可能としつつ、重量のある蓋体の開き、閉じる、のいずれの操作時も衝撃の生じない構成が求められている。   Therefore, the complicated design that forms the curved surface and the lid with enhanced strength are constructed with a single-layer lid that is not bent, and the structure that makes it easy to operate the impact sound prevention and lid opening / closing is a simple assembly process However, there is a demand for a configuration that does not generate an impact when the heavy lid is opened and closed.

前記従来の課題を解決するために、本発明の洗濯機の蓋構造は、洗濯機本体上部に載置したトップカバーの上方に開閉自在に配した蓋体と、前記蓋体の開閉回動動作中の所定の角度で開き方向または閉じ方向への付勢力を切り替えるトグルばねと、前記蓋体を開き側に付勢する蓋ばねと、前記蓋体の回動を減衰する回転式の衝撃緩和ダンパーとを備え、前記衝撃緩和ダンパーを回動摺動自在に内設するダンパー保持体に収納し、前記ダンパー保持体は前記蓋体に固着し、前記蓋体の開閉作業時に前記蓋体の回動に減衰力を付加させる
構成にするとともに、前記蓋体後方の空間部内部に、前記蓋ばね、前記蓋ばねを支持するばね軸、前記衝撃緩和ダンパー、および前記ダンパー保持体等を内設してユニット一体化した前記蓋体を構成し、前記蓋体を前記トップカバーに装着する際、前記蓋体が開き状態かつ前記蓋ばねの付勢力が無い自由状態であって、前記蓋ばねの一方の端部を前記蓋体の下方に延伸させ、前記トップカバー上方より前記トップカバーに構成した蓋バネ挿入孔に前記蓋ばねの前記端部を略垂直方向から挿入係着し、前記蓋体が開き状態かつ前記蓋ばねの付勢力が無い自由状態で前記蓋体を前記トップカバーに装着して前記蓋体を開閉自在に構成したものである。
In order to solve the above-described conventional problems, a lid structure for a washing machine according to the present invention includes a lid body that is freely opened and closed above a top cover placed on the upper part of the washing machine body, and an opening / closing rotation operation of the lid body. A toggle spring for switching an urging force in an opening direction or a closing direction at a predetermined angle therein, a lid spring for urging the lid body toward the opening side, and a rotary impact mitigating damper that attenuates the rotation of the lid body And the shock absorbing damper is housed in a damper holder that is rotatably slidable, the damper holder is fixed to the lid body, and the lid body is pivoted when the lid body is opened and closed. In addition, the lid spring, a spring shaft that supports the lid spring, the impact damping damper, the damper holding body, and the like are provided inside the space portion behind the lid body. The lid is formed as a unit, and the lid Is attached to the top cover in a free state in which the lid is open and there is no biasing force of the lid spring, and one end of the lid spring is extended below the lid, and the top The end of the lid spring is inserted and engaged from a substantially vertical direction to a lid spring insertion hole formed in the top cover from above the cover, and the lid body is open and free of biasing force of the lid spring. A lid is attached to the top cover so that the lid can be freely opened and closed .

これによって、各部材を組込んだ蓋体は、一体のユニット部材として予め準備構成しておき、上方よりトップカバーに装着する事が出来るので、蓋体を上方からトップカバーに装着するだけで組立て作業が完了するもので、生産性の優れた洗濯機の蓋構造が実現できる。   As a result, the lid incorporating each member is prepared in advance as an integral unit member and can be attached to the top cover from above, so it can be assembled simply by attaching the lid to the top cover from above. The work is completed, and a lid structure for a washing machine with excellent productivity can be realized.

本発明の洗濯機の蓋構造は、開閉時に衝突音の発生なくかつ、円滑に開閉操作できる構造を生産性の高い構成で実現する。また、蓋ばねのトップカバーへの組立ては、蓋ばねの付勢力の無い自由状態で蓋体を略垂直方向から挿入してトップカバーに装着して蓋体を開閉自在に構成したので、特別な治具等も不要で生産性を高める事が出来る。 The lid structure of the washing machine of the present invention realizes a structure that can be smoothly opened and closed without generating a collision sound when opened and closed with a highly productive configuration. In addition, the lid spring can be assembled to the top cover because the lid body is inserted in the vertical direction in a free state without the biasing force of the lid spring and attached to the top cover so that the lid body can be opened and closed. Jigs are not required and productivity can be improved.

第1の発明は、洗濯機本体上部に載置したトップカバーと、前記トップカバーに上方に開閉自在に配した蓋体と、前記蓋体の開閉回動動作中の所定の角度で、開き方向または閉じ方向への付勢力を切り替えるトグルばねと、前記蓋体を開き側に付勢する蓋ばねと、前記蓋体の回動を減衰する回転式の衝撃緩和ダンパーとを備え、前記衝撃緩和ダンパーを回動摺動自在に内設するダンパー保持体に収納し、前記ダンパー保持体は前記蓋体に固着し、前記蓋体の開閉作業時に前記蓋体の回動に減衰力を付加させる構成にするとともに、前記蓋体後方の空間部内部に、前記蓋ばね、前記蓋ばねを支持するばね軸、前記衝撃緩和ダンパー、および前記ダンパー保持体等を内設してユニット一体化した前記蓋体を構成し、前記蓋体を前記トップカバーに装着する際、前記蓋体が開き状態かつ前記蓋ばねの付勢力が無い自由状態であって、前記蓋ばねの一方の端部を前記蓋体の下方に延伸させ、前記トップカバー上方より前記トップカバーに構成した蓋バネ挿入孔に前記蓋ばねの前記端部を略垂直方向から挿入係着し、前記蓋体が開き状態かつ前記蓋ばねの付勢力が無い自由状態で前記蓋体を前記トップカバーに装着して前記蓋体を開閉自在に構成したことにより、各部材を組込んだ蓋体は、一体のユニット部材として予め準備構成しておき、上方よりトップカバーに装着する事が出来るので、蓋体を上方からトップカバーに装着するだけで組立て作業が完了するもので、生産性の優れた洗濯機の蓋構造が実現できる。 According to a first aspect of the present invention, there is provided a top cover placed on an upper portion of a washing machine body, a lid disposed on the top cover so as to be freely openable and closable, and an opening direction at a predetermined angle during the opening / closing rotation of the lid. Or a toggle spring that switches the biasing force in the closing direction, a lid spring that biases the lid body toward the open side, and a rotary impact cushioning damper that attenuates the rotation of the lid body, the impact cushioning damper Is housed in a damper holder that is rotatably slidable, the damper holder is fixed to the lid body, and a damping force is applied to the rotation of the lid body when the lid body is opened and closed. In addition, the lid body integrated with the lid spring, a spring shaft for supporting the lid spring, the shock absorbing damper, the damper holding body, and the like inside the space portion behind the lid body is integrated. And the lid on the top cover When wearing, the lid body is in an open state and the lid spring is in a free state without an urging force, and one end of the lid spring is extended below the lid body, and the top cover is above the top cover. The end of the lid spring is inserted and engaged in a lid spring insertion hole formed in the cover from a substantially vertical direction , and the lid is opened in a free state without the biasing force of the lid spring. Since the lid body can be opened and closed by attaching it to the cover, the lid body incorporating each member can be prepared in advance as an integral unit member and attached to the top cover from above. The assembly work is completed simply by attaching the lid to the top cover from above, and a lid structure for a washing machine with excellent productivity can be realized.

また、蓋ばねのトップカバーへの組立ては、バネの反発力の無い自由状態で蓋体を垂直方向から挿入する事が出来るので、特別な治具等も不要で、生産性を高める事が出来る。   In addition, when assembling the lid spring to the top cover, the lid can be inserted from the vertical direction in a free state without the repulsive force of the spring, so there is no need for special jigs and the productivity can be increased. .

第2に発明は、特に、第1の発明の衝撃緩和ダンパーは、ダンパー軸先端に平面部を形成し、トップカバーに構成した略Y字形状の受け部を有するダンパー受け構造等に、ダンパー軸平面部を上部から装着したことにより、前記略Y字形状の受け部に、平面部を滑り込ませて装着係止することができるので、蓋体を上方からトップカバーに装着するだけで組立て作業が完了するもので、生産性を高める事ができる。   According to a second aspect of the present invention, in particular, the shock absorbing damper according to the first aspect of the present invention has a damper receiving structure or the like having a substantially Y-shaped receiving portion formed on the top cover with a flat portion formed at the tip of the damper shaft. By mounting the flat part from above, the flat part can be slid into and locked in the substantially Y-shaped receiving part, so that the assembly work can be done simply by attaching the lid to the top cover from above. Completed and can increase productivity.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は本発明の第1の実施の形態における洗濯機の外観図であり、図2は、同洗濯機の蓋体の開閉動作を示す一部破断側面図、図3は、同洗濯機の蓋体部分の構造を示す要部断面図、図4は、同洗濯機の蓋体の蓋ばね部分の構成を示す断面図である。
(Embodiment 1)
FIG. 1 is an external view of a washing machine according to a first embodiment of the present invention, FIG. 2 is a partially broken side view showing an opening / closing operation of a lid of the washing machine, and FIG. FIG. 4 is a cross-sectional view showing the structure of the lid spring portion of the lid of the washing machine.

図1の外観図に示すように、洗濯機本体51の上部にトップカバー52を載置し、前記トップカバー52上面略中央部に開閉自在に蓋体53を配し、トップカバー52の前方には洗濯機の運転制御を行う制御板55を配置する。   As shown in the external view of FIG. 1, a top cover 52 is placed on the upper part of the washing machine main body 51, and a lid 53 is disposed at the top center of the top cover 52 so as to be openable and closable. Has a control plate 55 for controlling the operation of the washing machine.

蓋体53は、デザイン的美観の優れた平面形状を略円形に形成すると共に、中央部に内部を目視できるように略円形の透明窓54を有する構成し、使用者が、蓋体53を開く場合にはトップカバー52の前方に形成した凹部56から持ち上げる事による。   The lid 53 is formed in a substantially circular plane shape having an excellent design aesthetics, and has a substantially circular transparent window 54 so that the inside can be visually observed at the center, and the user opens the lid 53. In some cases, it is lifted from a recess 56 formed in front of the top cover 52.

図2の蓋体の開閉動作に示す図のように、蓋体53は軸穴57を回動中心に、閉じの状態L0の位置から全開の略垂直に近い角度のLHの位置にまで開放する構造で、後述するトグルばね66により、蓋体53を開放または閉じる方向への付加を切り替える構成を有している。   2, the lid 53 is opened from the position of the closed state L0 to the position of LH at an angle close to substantially full opening, with the shaft hole 57 as the center of rotation. The structure has a configuration in which addition in the direction of opening or closing the lid 53 is switched by a toggle spring 66 described later.

使用者の蓋体53の開き作業は、蓋体53を閉じ状態L0から若干の高さL1の位置まで持ち上げ、更に中間点のL2を過ぎれば後述するトグルばね66が付加方向を切り替えはじめ、L3の位置まで回動させれば、トグルばね66構造による付加力で手を離しても開き位置のLHまで自動的に持ち上がる。   To open the lid 53 of the user, the lid 53 is lifted from the closed state L0 to a position of a slight height L1, and when the intermediate point L2 is passed, a toggle spring 66 which will be described later starts to switch the addition direction, and L3 If it is rotated to the position, even if the hand is released by the additional force of the toggle spring 66 structure, it automatically lifts to the open position LH.

LHの開放状態から閉じる場合は、L3の位置を過ぎてL2の位置まで閉じれば、トグルばね66が付加方向を切り替えはじめ、L1の位置まで閉じれば、蓋の自重と後述するトグルばね66構造の付加力で自然にL0の位置に閉じる。   When closing from the open state of LH, if the position is passed to the position of L2 past the position of L3, the toggle spring 66 starts to switch the addition direction, and if it is closed to the position of L1, the weight of the lid and the structure of the toggle spring 66 described later It closes to the position of L0 naturally with additional force.

なお、蓋体53を上記のように開放する時、L0の閉じ状態からL3の位置までは蓋体53の自重と閉じ状態に付勢するトグルばね力とに抗する力で持ち上げるが、L3を過ぎてから、後述するダンパー構造により回動動作を緩和させて急激な衝撃を蓋体53停止位置構造に与えないで、開き位置LHに至る。   When the lid 53 is opened as described above, from the closed state of L0 to the position of L3, the lid 53 is lifted by a force that resists the weight of the lid 53 and the toggle spring force biased to the closed state. After that, the rotating operation is relaxed by a damper structure, which will be described later, and a sudden impact is not given to the lid 53 stop position structure, and the opening position LH is reached.

逆に閉じる場合には、開き位置LHの位置から、L3を過ぎて、中間点L2の位置までは、蓋体53を閉じ状態に付勢しているトグルばね力に抗した力で手作業により回動させ、さらにL1の位置まで閉じると、前述のように、蓋の自重と後述するバネ構造で自然に閉じると共に、ダンパー構造により、閉じる回動動作を緩和させて、蓋体53がトップカバー52に急激な衝撃を与えないでL0の位置に閉じる。   On the contrary, when closing, from the position of the open position LH to the position of the intermediate point L2 past the position L3, it is done manually by a force against the toggle spring force that biases the lid 53 in the closed state. When it is rotated and further closed to the position of L1, as described above, the lid 53 is naturally closed by the weight of the lid and a spring structure described later, and the closing operation is eased by the damper structure, so that the lid 53 is the top cover. Close to the position L0 without giving a sudden impact to 52.

図3に示すように、蓋体53は、平面形状が略円形で断面が凸球面状の蓋本体58を、蓋本体58の外周部を下方から支持する平面形状略ドーナツ形状の蓋下枠体59、および蓋本体58の外周部を上面から被覆する平面形状が略馬蹄形状の蓋上枠体60を重ね合わせて構成し、特に蓋本体58は、例えば透明樹脂部材等で形成して、使用者が内部の洗濯衣類の状態等を視認出来るようになっている。   As shown in FIG. 3, the lid 53 includes a lid main body 58 having a substantially circular planar shape and a convex spherical cross section, and a substantially flat donut-shaped lid lower frame that supports the outer periphery of the lid main body 58 from below. 59 and a lid upper frame 60 having a substantially horseshoe-shaped planar shape covering the outer peripheral portion of the lid main body 58 from the upper surface. In particular, the lid main body 58 is formed by using, for example, a transparent resin member. The person can visually recognize the state of the laundry clothes inside.

蓋本体58の後方には段差部61を形成し、上方より非透明材で形成した平板上の蓋カバー62を取付けて、馬蹄形状の蓋上枠体60の連結構成部材とする共に、後述する内部構造が透明樹脂部材の蓋本体58から見えないようにデザイン的に配慮した構成としている。   A stepped portion 61 is formed at the rear of the lid body 58, and a lid cover 62 on a flat plate formed of a non-transparent material is attached from above to be a connecting component of the horseshoe-shaped lid upper frame 60, which will be described later. The structure is designed so that the internal structure is not visible from the lid body 58 of the transparent resin member.

蓋下枠体59の後方には、蝶番部63を突出するように一体形成し、蓋体53の開閉の
回動動作中心である軸穴57や、トグルばね66の可動側腕67を係止する可動端65等を構成する。
A hinge part 63 is integrally formed on the rear side of the lid lower frame 59 so as to protrude, and the shaft hole 57 that is the pivotal operation center for opening and closing the lid 53 and the movable arm 67 of the toggle spring 66 are locked. The movable end 65 and the like are configured.

前記トグルばね66は、ねじりコイルバネの両端を外方に延設した可動側腕67と、固定側腕64を構成し、固定側腕64はその固定端99をトップカバー52に軸支保持され、可動側腕67は、蓋体53の蝶番部63の先端位置にて可動端65に回動自在に係止する。   The toggle spring 66 comprises a movable side arm 67 having both ends of a torsion coil spring extending outward, and a fixed side arm 64. The fixed side arm 64 is pivotally supported by the top cover 52 with its fixed end 99 being supported. The movable arm 67 is pivotally locked to the movable end 65 at the tip position of the hinge part 63 of the lid 53.

トグルばね66は、固定端99と蓋体53の回転中心である軸穴57の中心を結ぶ仮想線Wに対し、可動端65の位置が図3で右側にあれば、図3の矢印Sで示す方向に可動端65を付勢し、可動端65の位置が仮想線Wに対し左側にあれば図3の矢印Pで示す方向に可動端65を付勢する。   If the position of the movable end 65 is on the right side in FIG. 3 with respect to a virtual line W connecting the fixed end 99 and the center of the shaft hole 57 that is the rotation center of the lid 53, the toggle spring 66 is indicated by an arrow S in FIG. The movable end 65 is urged in the direction shown, and if the position of the movable end 65 is on the left side with respect to the virtual line W, the movable end 65 is urged in the direction indicated by the arrow P in FIG.

なお上記仮想線Wの延長上に蓋体53が位置した場合は、図2でも示したL2の位置で、トグルばね66のバネ力付加の方向が切り替わる箇所である。   In addition, when the cover body 53 is located on the extension of the imaginary line W, it is a place where the direction of the addition of the spring force of the toggle spring 66 is switched at the position L2 shown in FIG.

よって、可動側腕67は、蓋体53が閉状態(図3でLOの位置でしめす)では、蓋体53を軸穴57を中心に反時計回りに閉じ状態に付勢し、蓋体53が開状態(図3の点線で示す略垂直に開放されたLHの位置でしめす)では、蝶番部63は下方(図3の点線で示すHの位置)に回動し、蓋体53の軸穴57を中心に時計回りに開き状態に付勢する。   Therefore, when the lid 53 is in the closed state (shown at the position LO in FIG. 3), the movable arm 67 urges the lid 53 in the closed state around the shaft hole 57 in the counterclockwise direction. In the open state (shown at the position of LH opened substantially vertically as indicated by the dotted line in FIG. 3), the hinge part 63 rotates downward (position H as indicated by the dotted line in FIG. 3), and the axis of the lid 53 It is urged to open in the clockwise direction around the hole 57.

図4(a)(b)の蓋ばね部分の構成を示す図において、蓋本体58の後方に蓋下枠体59を取付けた際に形成した空間部100内部に、蓋ばね69、蓋ばね69を支持するばね軸80、蓋ばね69の一端がばね圧力を加圧する金属鋼板等で構成され、蓋下枠体59に固着した蓋補強板79、等を内設する。   4A and 4B, the lid spring 69 and the lid spring 69 are formed in the space 100 formed when the lid lower frame body 59 is attached to the rear of the lid body 58. The end of the cover spring 69 is made of a metal steel plate or the like that pressurizes the spring pressure, and a cover reinforcing plate 79 fixed to the cover lower frame body 59 is provided.

蓋ばね69の他端101は、下方に指向し、トップカバー52に取付けたトップカバー補強板76に上方から挿入係着する。   The other end 101 of the lid spring 69 is directed downward, and is inserted and engaged with the top cover reinforcing plate 76 attached to the top cover 52 from above.

蓋体53が閉じた図4(a)においては、蓋ばね69は、略90度に屈曲して蓋補強板79を介して蓋体53を開放しようとする反発力を、ばね軸80の回転中心(蓋体53の回転中心の蓋蝶番軸77も同一)周りに時計方向に付加している。このとき、トグルばね66は蝶番部63を介して蓋体53を反時計方向に閉じるように付勢しており、蓋ばね69の蓋を開放しようとする反発力は、トグルばね66による蓋を閉じようとする付勢力と蓋体53自体の重量による加重との和よりも小さく設定しているので、蓋体53は、閉じ状態を保持している。   In FIG. 4A in which the lid 53 is closed, the lid spring 69 is subjected to a repulsive force that bends approximately 90 degrees to open the lid 53 via the lid reinforcing plate 79 and rotates the spring shaft 80. It is added clockwise around the center (the lid hinge shaft 77 at the center of rotation of the lid 53 is the same). At this time, the toggle spring 66 urges the lid 53 to close in the counterclockwise direction via the hinge portion 63, and the repulsive force to open the lid of the lid spring 69 causes the lid by the toggle spring 66 to open. Since it is set smaller than the sum of the urging force to close and the weight due to the weight of the lid 53 itself, the lid 53 holds the closed state.

蓋体53を略垂直まで持ち上げて図4(b)のように開放した状態では、トグルばね66にて蓋体53を略垂直に開放する付勢力が働き、この付勢力でのみ蓋体53の開放が保持され、蓋ばね69は略垂直の自由形状に伸びた状態で、蓋補強板79を介して蓋体53を開放しようとする反発力は無い構成としている。   In the state where the lid 53 is lifted up to a substantially vertical position and opened as shown in FIG. 4B, a biasing force that opens the lid 53 substantially vertically is acted on by the toggle spring 66. Opening is maintained, and the lid spring 69 extends in a substantially vertical free shape, and there is no repulsive force to open the lid 53 via the lid reinforcing plate 79.

近年の蓋体53は、図3でも説明したように、透明樹脂部材の蓋本体58と蓋下枠体59や蓋上枠体60の結合等により比較的堅牢かつ重量のある構成になっており、蓋体53を開こうと作業する際の負荷を少なくする為に、蓋体53が閉じた状態で蓋ばね69のバネ力が最も強くなるように構成している。上記のように、比較的強いばね力を支持するために、蓋補強板79は横長形状の金属鋼板等で構成され、蓋ばね69の一端がばね圧力を直接蓋下枠体59に与えないように構成し、かつ蓋下枠体59の後方部を補強し、蓋開閉動作に耐えうる構成としている。   As described with reference to FIG. 3, the lid 53 in recent years has a relatively strong and heavy structure due to the coupling of the lid body 58 of the transparent resin member with the lid lower frame 59 and the lid upper frame 60. In order to reduce the load when working to open the lid 53, the spring force of the lid spring 69 is the strongest when the lid 53 is closed. As described above, in order to support a relatively strong spring force, the lid reinforcing plate 79 is composed of a horizontally long metal steel plate or the like, so that one end of the lid spring 69 does not directly apply spring pressure to the lid lower frame 59. And the rear part of the lid lower frame body 59 is reinforced to withstand the lid opening / closing operation.

また、上記のように、蓋ばね69の働きは、図4(a)の蓋体53の閉じ状態から開放作業をする際の使用者の作業力を少なくする為のもので、図4(b)の蓋体53が開き状態では、付勢力が無い自由状態ある。よって、蓋ばね69のトップカバー52への組立ては、バネの反発力の無い自由状態で図4(b)の蓋体53を垂直方向から挿入する事で特別な治具等を必要とせずに可能となる。   Further, as described above, the function of the lid spring 69 is to reduce the work force of the user when performing the opening operation from the closed state of the lid 53 in FIG. ) In the open state, there is a free state with no urging force. Therefore, when assembling the lid spring 69 to the top cover 52, a special jig or the like is not required by inserting the lid 53 of FIG. 4B from the vertical direction in a free state without the repulsive force of the spring. It becomes possible.

図5は、本発明の第1の実施の形態における洗濯機の蓋体部分の取付けを示す分解矢視図であり、図6は、同洗濯機の蓋体の分解図、図7は、同洗濯機の蓋体の衝撃緩和ダンパーの構造の分解矢視図、図8は、同洗濯機の蓋体の衝撃緩和ダンパーの(a)左側面図、(b)断面図、(c)右側面図をしめし、図9は、同洗濯機の蓋体の図5におけるN−N断面を示す断面図、図10は、同洗濯機の蓋体の図9におけるR−R断面を示す断面図、
図11は、同洗濯機の蓋体開閉と衝撃緩和ダンパーの動作を示す図である。
FIG. 5 is an exploded view showing the attachment of the lid portion of the washing machine according to the first embodiment of the present invention, FIG. 6 is an exploded view of the lid of the washing machine, and FIG. FIG. 8 is an exploded arrow view of the structure of the shock damping damper of the washing machine lid, FIG. 8A is a left side view of the shock damping damper of the lid of the washing machine, FIG. FIG. 9 is a sectional view showing the NN section in FIG. 5 of the lid of the washing machine, FIG. 10 is a sectional view showing the RR section in FIG. 9 of the lid of the washing machine,
FIG. 11 is a view showing the operation of the lid opening / closing and the impact relaxation damper of the washing machine.

図5の分解矢視図において、蓋本体58を蓋下枠体59および蓋上枠体60で上下より狭持するように一体構成した蓋体53は、蝶番部63および蓋ばね69の他端101、衝撃緩和ダンパー72(後に構成を詳述)、等の動作部分を下方に指向させつつ、トップカバー52上方より蓋設置部70に装着する。   In the exploded arrow view of FIG. 5, the lid 53 integrally configured so that the lid body 58 is sandwiched from above and below by the lid lower frame body 59 and the lid upper frame body 60 is the other end of the hinge portion 63 and the lid spring 69. 101, shock mitigating damper 72 (the configuration will be described in detail later), etc., are mounted on lid installation portion 70 from above top cover 52 while directing the operation parts downward.

トップカバー52の前記蓋設置部70後方には、蓋下枠体59の蝶番部63に係着するトグルばね66を内部に配し、かつ、蓋下枠体59の軸穴57に対応するトップカバー側軸支持穴71や、蓋ばね69を挿入保持する蓋ばね挿入孔75を有する鋼板等で構成したトップカバー補強板76及び、衝撃緩和ダンパー72を装着する略Y字形状の受け部74を有する衝撃緩和のダンパー受け構造73等を構成している。   A toggle spring 66 that engages with a hinge portion 63 of the lid lower frame body 59 is disposed inside the top cover 52 at the rear of the lid installation portion 70, and the top corresponding to the shaft hole 57 of the lid lower frame body 59. A cover portion shaft support hole 71, a top cover reinforcing plate 76 made of a steel plate or the like having a cover spring insertion hole 75 for inserting and holding the cover spring 69, and a substantially Y-shaped receiving portion 74 for mounting the shock relaxation damper 72 are provided. The shock absorbing damper receiving structure 73 and the like are provided.

蓋ばね69は、図4(b)でも説明したように、蓋体53をトップカバー52に組立て前では、バネの反発力の無い自由状態で他端101は下方を指向し、この状態でトップカバー52に配したトップカバー補強板76に他端101を挿入係着する。   As described with reference to FIG. 4B, the lid spring 69 has the other end 101 directed downward in a free state without the repulsive force of the spring before the lid 53 is assembled to the top cover 52. The other end 101 is inserted and engaged with the top cover reinforcing plate 76 disposed on the cover 52.

蓋体53を上方からトップカバー52に装着し、蓋蝶番軸77を水平方向から軸穴57及びトップカバー側軸支持穴71に挿入保持することで、蓋体53はトップカバー52に開閉自在に構成される。   The lid 53 is attached to the top cover 52 from above, and the lid hinge shaft 77 is inserted and held in the shaft hole 57 and the top cover side shaft support hole 71 from the horizontal direction, so that the lid 53 can be freely opened and closed to the top cover 52. Composed.

図6の蓋体の分解図において、平面形状が略円形の蓋本体58は、その周囲に馬蹄形状段差部78を、後方に段差部61を形成し、平面形状が略馬蹄形状の蓋上枠体60及び平板上の蓋カバー62を、それぞれ嵌め込みあるいは溶着、接着等で固定する。   In the exploded view of the lid of FIG. 6, the lid main body 58 having a substantially circular planar shape forms a horseshoe-shaped stepped portion 78 around it and a stepped portion 61 at the rear, and the lid upper frame having a substantially horseshoe shaped planar shape. The body 60 and the lid cover 62 on the flat plate are fixed by fitting, welding, adhesion, or the like.

また、略ドーナツ形状の蓋下枠体59は、蓋本体58の下方より複数個の取付けねじ82にて馬蹄形状段差部78の裏面に一体形成したボス83に締結固着により取付ける。   The substantially donut-shaped lid lower frame 59 is attached to a boss 83 integrally formed on the back surface of the horseshoe-shaped stepped portion 78 from below the lid body 58 with a plurality of mounting screws 82.

蓋本体58の後方の段差部61の下方の、蓋下枠体59を取付けた空間部100(図4で示す)には、蓋ばね69、蓋ばね69を支持するばね軸80、蓋ばね69の蓋補強板79、衝撃緩和ダンパー72を回動自在に挿入保持するダンパー保持体81等を内設する。   A space portion 100 (shown in FIG. 4) to which a lid lower frame body 59 is attached below the stepped portion 61 on the rear side of the lid main body 58 includes a lid spring 69, a spring shaft 80 that supports the lid spring 69, and a lid spring 69. The lid reinforcing plate 79 and the damper holding body 81 for inserting and holding the shock absorbing damper 72 in a rotatable manner are provided.

ばね軸80と、図5で示した蓋体53の回転中心の蓋蝶番軸77の軸芯と、及び衝撃緩和ダンパー72の回転軸とは、略同一の回転軸芯となるように構成している。   The spring shaft 80, the axis of the lid hinge shaft 77 at the center of rotation of the lid 53 shown in FIG. 5, and the axis of rotation of the shock absorbing damper 72 are configured to be substantially the same rotational axis. Yes.

使用者にとり、これら蓋体53内部の蓋ばね69や蓋補強板79等の、実使用上視認することが不必要な内部構造が、透明樹脂部材の蓋本体58を介して見えないように、蓋カバー62を構成してデザイン的に配慮した構成とし、かつ、上述のように各部材を組込んだ蓋体53は、図5で示したように一体のユニット部材として準備構成して、上方よりト
ップカバー52に装着する構成としている。
For the user, internal structures such as the lid spring 69 and the lid reinforcing plate 79 inside the lid body 53 that are unnecessary to be seen in actual use are not seen through the lid body 58 of the transparent resin member. The lid cover 62 is configured in consideration of design, and the lid body 53 incorporating the respective members as described above is prepared as a unitary unit member as shown in FIG. Further, the top cover 52 is attached.

蓋体53は、曲面を有する複雑なデザインや強度を高めた構成で、バネ構造や衝撃緩和ダンパー72の構造を組込んでユニット一体化しているので、予め準備工程等で構成でき、トップカバー52への組立ても簡単に装着ができるので、生産工程に柔軟性が確保でき、生産性の高い蓋構造となっている。   The lid 53 has a complicated design with a curved surface and a structure with increased strength, and is integrated with the unit by incorporating the spring structure and the structure of the shock mitigation damper 72. Since it can be easily mounted even when assembled, it is possible to secure flexibility in the production process and to have a highly productive lid structure.

図7の衝撃緩和ダンパー分解図、および図8の(a)左側面図、(b)断面図、(c)右側面図において、回転方向に抵抗力を与える衝撃緩和ダンパー72は、有底円筒形状のダンパー本体84と、ダンパー軸85と、ダンパー本体84の底部外底の一体形成した凸状部86とで構成し、矢印Mで示したダンパー軸85とダンパー本体84との相対的な回転動作に対し、ダンパー本体84内部に封入した粘性油(後述)の抵抗力により回転の動きを緩衝する減衰作用が働く。   In the exploded view of the shock damper shown in FIG. 7 and (a) the left side view, (b) the cross-sectional view, and (c) the right side view of FIG. A damper body 84 having a shape, a damper shaft 85, and a convex portion 86 formed integrally on the bottom outer bottom of the damper body 84, and the relative rotation between the damper shaft 85 and the damper body 84 indicated by an arrow M. For the operation, a damping action for buffering the movement of rotation works by the resistance force of viscous oil (described later) sealed in the damper main body 84.

ダンパー本体84部分は、円筒形状のダンパー保持体81に回転自在に挿入され、ダンパー本体84の底部に突設した凸状部86は、ダンパー保持体81の端部に形成した開口部87に一部回転を規制するように遊嵌する。ダンパー本体84を挿入したダンパー保持体81は、ダンパー保持体81に一体に形成した取付ヒンジ88にて、図4および図6で示した蓋下枠体59に固定される。よってダンパー軸85をトップカバー52のダンパー受け構造73で回転方向に回動不可に固定し、蓋体53を開閉動作した場合にダンパー保持体81が回転すると、凸状部86と開口部87の遊びの回転部分は、抵抗無く回動するが、回転規制角度部分は回転動作に減衰作用が働く。   The damper main body 84 portion is rotatably inserted into the cylindrical damper holding body 81, and the convex portion 86 protruding from the bottom of the damper main body 84 is aligned with an opening 87 formed at the end of the damper holding body 81. It is loosely fitted so as to restrict the rotation of the part. The damper holding body 81 into which the damper main body 84 is inserted is fixed to the lid lower frame 59 shown in FIGS. 4 and 6 by an attachment hinge 88 formed integrally with the damper holding body 81. Therefore, when the damper shaft 85 is fixed in a rotationally non-rotatable manner in the rotational direction by the damper receiving structure 73 of the top cover 52, and the damper holding body 81 rotates when the lid 53 is opened and closed, the convex portion 86 and the opening 87 are formed. The rotating part of the play rotates without resistance, but the rotation restricting angle part has a damping action on the rotating operation.

図8により、衝撃緩和ダンパー72の構成と動作を詳述する。   With reference to FIG. 8, the configuration and operation of the shock relaxation damper 72 will be described in detail.

図8(b)の断面図において、有底円筒形状のダンパー本体84の内径部に、撹拌翼92を有する回転シリンダー軸89を有するダンパー軸85を挿入し、ダンパー軸85外周に油封用のOリング90をキャップ部材91にて軸封装着する。   In the cross-sectional view of FIG. 8B, a damper shaft 85 having a rotating cylinder shaft 89 having a stirring blade 92 is inserted into the inner diameter portion of a bottomed cylindrical damper main body 84, and an oil sealing O is provided on the outer periphery of the damper shaft 85. The ring 90 is shaft-sealed with a cap member 91.

ダンパー軸85のダンパー本体84内に挿入部した部分の、回転シリンダー軸89とダンパー本体84の内径部との間隙94には粘性を有するオイル等を封入して、ダンパー軸85とダンパー本体84との相対的な回転動作時に、オイルの粘性により回転動作を緩衝する減衰作用が働く。なお、撹拌翼92には、オイルの通過用の透孔93を形成し、回転シリンダー89の回動時のオイルの通過路とし、封入したオイルの粘性や量との関連で、透孔93の形状や数を設定する。   Viscous oil or the like is sealed in a gap 94 between the rotating cylinder shaft 89 and the inner diameter portion of the damper main body 84 at a portion inserted into the damper main body 84 of the damper shaft 85, and the damper shaft 85, the damper main body 84, At the time of the relative rotational movement, a damping action that buffers the rotational movement works due to the viscosity of the oil. The agitating blade 92 is formed with a through-hole 93 for passage of oil to serve as an oil passage when the rotating cylinder 89 rotates, and the passage of the through-hole 93 is related to the viscosity and amount of the enclosed oil. Set the shape and number.

ダンパー軸85の先端部に平面部95を形成し、トップカバー52(図8では図示しない)のダンパー受け構造73の略Y字形状の受け部74に挿入して回動不可の状態に係止して、蓋体53(図8では図示しない)に固定された取付けヒンジ88が、蓋体53の開閉動作によりダンパー軸85の軸周りを回動すると、ダンパー保持体81の開口部87がダンパー本体84の凸状部86の端面に回転方向で当接した以降の回転角度では、回転動作が抵抗を受け緩衝することになる。   A flat surface portion 95 is formed at the tip of the damper shaft 85 and is inserted into a substantially Y-shaped receiving portion 74 of the damper receiving structure 73 of the top cover 52 (not shown in FIG. 8) to be locked in a non-rotatable state. Then, when the attachment hinge 88 fixed to the lid 53 (not shown in FIG. 8) rotates around the axis of the damper shaft 85 by the opening / closing operation of the lid 53, the opening 87 of the damper holding body 81 becomes the damper. At the rotation angle after contacting the end surface of the convex portion 86 of the main body 84 in the rotation direction, the rotation operation receives resistance and cushions.

即ち図8(a)の側面図において、取付けヒンジ88が回動し開口部87の端面に凸状部86の側面が当接するまでの、いわゆる遊び(図で角度T)の間は、取付けヒンジ88は抵抗無く回動するが、当接した以降の回転動作は、衝撃緩和ダンパー72の緩衝作用が働き蓋体53の開閉動作に減衰作用が働く。   That is, in the side view of FIG. 8A, the attachment hinge 88 is rotated during the so-called play (angle T in the figure) until the side surface of the convex portion 86 contacts the end surface of the opening 87. 88 rotates without resistance, but in the rotating operation after the contact, the shock absorbing damper 72 acts as a buffer and the lid 53 opens and closes.

即ち、蓋体53の開閉動作において、全ての回動に減衰作用を働かせず、所定の角度にのみ減衰作用を働かせるよう遊びを設け、蓋体53の開閉作業の一部を円滑にしつつ、開
閉時の衝撃を防止しようとするものである。
That is, in the opening / closing operation of the lid 53, a play is provided so that the damping action is not applied to all the rotations, and the damping action is applied only to a predetermined angle, and the opening / closing operation of the lid 53 is performed smoothly. It is intended to prevent the impact of time.

なお、遊びの構成を、ダンパー本体84の単体部材で構成せず、ダンパー保持体81に形成した開口部87と、ダンパー本体84の凸状部86とで構成したのは、この種の蓋体の動作の遊びの角度設定が開口部87の形状のみで容易かつ簡単に構成できるからである。   It is to be noted that the structure of the play is not constituted by a single member of the damper main body 84, but is constituted by the opening 87 formed in the damper holding body 81 and the convex portion 86 of the damper main body 84. This is because the angle of play of the operation can be easily and simply configured only by the shape of the opening 87.

また、衝撃緩和ダンパー72のダンパー軸85を、トップカバー側のダンパー受け構造73への回転不可に装着する構成は、略Y字形状の受け部74に、ダンパー軸85の先端部の平面部95を、図8(c)の矢印Yで示した下方から滑り込ませて装着係止する構成であり、図5でも説明したように、蓋体53を上方からトップカバー52に装着するだけで組立て作業が完了するもので、生産性を高める構成である。   In addition, a configuration in which the damper shaft 85 of the shock absorbing damper 72 is mounted on the top cover side damper receiving structure 73 in a non-rotatable manner is such that the flat portion 95 at the tip of the damper shaft 85 is attached to the substantially Y-shaped receiving portion 74. 8 (c) is slid from below and attached and locked, and as described in FIG. 5, assembling work is performed simply by attaching the lid 53 to the top cover 52 from above. This is a configuration that increases productivity.

図9の蓋体53の回転軸まわりの断面図において、蓋本体58と蓋下枠体59との組立てで構成した空間部100内部の、蓋本体58および蓋カバー62の略中心箇所(R−R線で示す)には、円筒形状のダンパー保持体81に回転自在に挿入された衝撃緩和ダンパー72を配し、さらに衝撃緩和ダンパー72をはさんで同一軸線(J―Jで示す)上で左右側にそれぞれ蓋ばね69およびばね軸80を配する。   In the cross-sectional view around the rotation axis of the lid body 53 in FIG. 9, the substantially central portion (R−) of the lid body 58 and the lid cover 62 inside the space 100 formed by assembling the lid body 58 and the lid lower frame body 59. (Shown by line R) is provided with a shock damper 72 that is rotatably inserted into a cylindrical damper holder 81, and on the same axis (indicated by JJ) with the shock damper 72 interposed therebetween. A lid spring 69 and a spring shaft 80 are arranged on the left and right sides, respectively.

蓋ばね69の左右外側には、蓋体53をトップカバー52に対し開閉可能に軸支する蓋蝶番軸77を、ばね軸80に同一軸線上になるように、蓋下枠体59の枠体蝶番部63の軸穴57およびトップカバー側軸支持穴71に挿入保持する。   On the left and right outer sides of the lid spring 69, a lid hinge shaft 77 that pivotally supports the lid 53 so as to be openable and closable with respect to the top cover 52 is arranged on the same axis as the spring shaft 80. It is inserted and held in the shaft hole 57 and the top cover side shaft support hole 71 of the hinge part 63.

また、蓋ばね69は、ばねのコイル中心にばね軸80を貫通せしめて支持し、ばね軸80は、金属鋼板等で構成された蓋補強板79の複数個の切越し片102の小孔103に軸支する。   Further, the cover spring 69 supports the spring shaft 80 by passing it through the center of the coil of the spring, and the spring shaft 80 has small holes 103 in the plurality of cut pieces 102 of the cover reinforcing plate 79 made of a metal steel plate or the like. To support.

衝撃緩和ダンパー72を通るR−R断面を示す図10にて、衝撃緩和ダンパー72の取付けを説明すると、ダンパー保持体81に一体に延設した取付けヒンジ88を、蓋下枠体59に一体形成した複数個のボス105の1つと、タッピングネジ104とで狭持固定する。   Referring to FIG. 10 showing an RR cross-section passing through the shock relaxation damper 72, the mounting of the shock relaxation damper 72 will be described. A mounting hinge 88 extending integrally with the damper holding body 81 is integrally formed with the lid lower frame body 59. One of the plurality of bosses 105 and the tapping screw 104 are nipped and fixed.

蓋補強板79は、上記のように、衝撃緩和ダンパー72を狭持し保持しつつ、衝撃緩和ダンパー72の左右に配した蓋ばね69を覆うように横長に形成し、複数個のタッピングネジ104にて蓋下枠体59に固定し、蓋体53の後方の空間部100内部に構成した、衝撃緩和ダンパー72、蓋ばね69、蓋蝶番軸77、トグルばね(図3で示し、図9では図示せず)等から荷重を受ける蓋体53の補強部材としての働きをする。   As described above, the lid reinforcing plate 79 is formed in a horizontally long shape so as to cover the lid springs 69 arranged on the left and right sides of the shock buffering damper 72 while holding and holding the shock buffering damper 72. The shock relaxation damper 72, the lid spring 69, the lid hinge shaft 77, the toggle spring (shown in FIG. 3 and FIG. It functions as a reinforcing member of the lid 53 that receives a load from a not-shown) or the like.

また、蓋体53の蓋蝶番軸77、衝撃緩和ダンパー72のダンパー軸85、蓋ばね69のばね軸80の軸線を、図9で示す様に、J−J線で示した略同一線に設定し、蓋体53の蓋蝶番軸77周りの開閉の動作と、衝撃緩和ダンパー72の回動動作や、蓋ばね69の回動動作を同一軸にすることにより、動作が単純化し、蓋ばね69のばね荷重の蓋体53への付加や蓋体53の回動動作への減衰力の伝達に回転伝達以外の別構造を必要としない構成としている。   Further, the axis of the lid hinge shaft 77 of the lid 53, the damper shaft 85 of the impact mitigating damper 72, and the spring shaft 80 of the lid spring 69 are set to substantially the same line as indicated by the line JJ as shown in FIG. Then, the opening / closing operation around the lid hinge shaft 77 of the lid 53, the rotation operation of the shock absorbing damper 72, and the rotation operation of the lid spring 69 are made the same axis, so that the operation is simplified. In order to add the spring load to the lid body 53 and to transmit the damping force to the rotational operation of the lid body 53, another structure other than the rotation transmission is not required.

図11の蓋体53の開閉と衝撃緩和ダンパー72の動作を示す図において、パターン1)(図2でL0)の蓋体53が閉じ状態では、凸状部86は、ダンパー保持体81の開口部87に回転方向の抵抗無しの状態にあり、矢印Qの方向に蓋体53を回動しても、非開口部96部が当接しない角度Tの遊びの間の回動中は衝撃緩和ダンパー72の減衰作用は、蓋体53の回動に作用しない。   In the drawing showing the opening / closing of the lid 53 and the operation of the shock absorbing damper 72 in FIG. 11, when the lid 53 of the pattern 1) (L0 in FIG. 2) is in the closed state, the convex portion 86 is the opening of the damper holder 81. The part 87 is in a state without resistance in the rotational direction, and even if the lid 53 is rotated in the direction of the arrow Q, the impact is reduced during the rotation during the play of the angle T at which the non-opening part 96 does not contact. The damping action of the damper 72 does not act on the rotation of the lid 53.

更に蓋体53を開き、2)の状態でも凸状部86は非開口部96とは当接していないので、衝撃緩和ダンパー72の減衰作用は生ぜず蓋体53は抵抗無く円滑に開く事が出来る。   Further, the lid 53 is opened, and the convex portion 86 is not in contact with the non-opening portion 96 even in the state of 2). Therefore, the damping action of the shock absorbing damper 72 does not occur and the lid 53 can be opened smoothly without resistance. I can do it.

さらに蓋体53を3)の位置にまで開くと、蓋体53を手作業により開き動作をしなくても、トグルばね66が蓋体53を開き方向に付勢する荷重に切り替わり、非開口部96は凸状部86に上下2箇所の接触部97で当接し、衝撃緩和ダンパー72の減衰作用が働きはじめ、蓋体53が4)(図2でLH)の位置即ち略垂直に開放するまで開放の衝撃を緩和するように減衰作用が働き続ける。   When the lid 53 is further opened to the position 3), the toggle spring 66 switches to a load that urges the lid 53 in the opening direction without manually opening the lid 53, and the non-opening portion 96 comes into contact with the convex portion 86 at two upper and lower contact portions 97 until the damping action of the shock damper 72 starts to work until the lid 53 is opened at the position 4) (LH in FIG. 2), that is, substantially vertically. The damping action continues to work to mitigate the impact of opening.

蓋体53を開放状態の4)の状態から閉じようとする場合は、凸状部86から非開口部96の当接していた接触部97が離れるだけで減衰作用は働かず、トグルばね66や既述した蓋ばね69の蓋体開放側への付勢力に打ち勝つ荷重の手作業で5)の状態まで押し下げて閉じても、凸状部86は非開口部96が当接しないので、衝撃緩和ダンパー72の減衰作用は生ぜず蓋体53は抵抗無く円滑に閉じる事ができ、トグルばね66が蓋体53を蓋閉じに付勢力が切り替わった後の6)の状態以降に減衰作用が働くように、開放時とは逆側の接触点98で、凸状部86と非開口部96とが当接するように構成することにより、蓋体53が1)の位置、即ち略水平状態に閉じる際の衝撃を緩和するように減衰作用が働き続ける。   When the lid 53 is to be closed from the open state 4), the damping action does not work just by moving the contact portion 97 with which the non-opening portion 96 abuts from the convex portion 86, and the toggle spring 66 or Even if it is pushed down and closed to the state of 5) by a manual operation with a load that overcomes the biasing force of the lid spring 69 on the lid opening side as described above, the non-opening portion 96 does not come into contact with the convex portion 86. The damping action of the damper 72 does not occur and the lid 53 can be closed smoothly without resistance, and the damping action seems to work after the state 6) after the toggle spring 66 switches the biasing force to the lid 53 to close the lid. In addition, when the convex portion 86 and the non-opening portion 96 are in contact with each other at the contact point 98 opposite to the opened state, the lid 53 closes in the position 1), that is, in a substantially horizontal state. Damping action continues to work so as to alleviate the impact.

以上のように構成された洗濯機の蓋構造について、以下その動作、作用、効果を説明する。   About the lid structure of the washing machine comprised as mentioned above, the operation | movement, an effect | action, and an effect are demonstrated below.

まず、蓋体53は蓋本体58と蓋本体58の外周部を下方から支持する平面形状が略ドーナツ形状の蓋下枠体59とで構成し、蓋体53に蓋下枠体59を取付けて形成した蓋体後方の空間部内部に、蓋ばね69、蓋ばね69を支持するばね軸80、衝撃緩和ダンパー72、およびダンパー保持体81等を内設してユニット一体化したので、曲面を有する複雑なデザインや強度を高めた構成が可能となり、またユニット一体化しているので、予め準備工程等で構成でき、トップカバー52への組立ても簡単に装着ができるので、生産工程に柔軟性が確保でき、生産性の高い蓋構造となっている。   First, the lid 53 is constituted by a lid main body 58 and a lid lower frame body 59 having a substantially donut shape that supports the outer peripheral portion of the lid main body 58 from below, and the lid lower frame body 59 is attached to the lid body 53. Since the unit is integrated by installing the lid spring 69, the spring shaft 80 supporting the lid spring 69, the impact relaxation damper 72, the damper holder 81, and the like in the space portion behind the formed lid body, it has a curved surface. Complex design and high-strength configuration are possible, and the unit is integrated, so it can be configured in advance, etc., and can be easily installed even when assembled to the top cover 52, ensuring flexibility in the production process. It has a highly productive lid structure.

また、重量の重くなった蓋体53の開き操作を作業しやすくする蓋ばね69を、付勢力が無い自由状態で、パネルカバー52上方よりパネルカバー52に構成したトップカバー補強板76に挿入係着したことにより、蓋ばね69の組立ては、ばねの反発力の無い自由状態で蓋体53を垂直方向から挿入する事が出来るので、特別な治具等も不要で、生産性を高める事が出来る。   In addition, a lid spring 69 that facilitates the opening operation of the heavy lid 53 is inserted into a top cover reinforcing plate 76 formed on the panel cover 52 from above the panel cover 52 in a free state without biasing force. As a result, the lid spring 69 can be assembled from the vertical direction in the free state without the repulsive force of the spring, so that no special jig or the like is required and productivity can be improved. I can do it.

また、衝撃緩和ダンパー72は、ダンパー軸85先端に平面部を形成し、トップカバー52に構成した略Y字形状の受け部74を有するダンパー受け構造73等に、平面部を滑り込ませて装着係止することができるので、蓋体53を上方からトップカバー52に装着するだけで組立て作業が完了するもので、生産性を高める事ができる。   The shock absorbing damper 72 has a flat portion formed at the tip of the damper shaft 85, and the flat portion is slid into a damper receiving structure 73 having a substantially Y-shaped receiving portion 74 formed on the top cover 52. Since it can be stopped, the assembly work is completed simply by attaching the lid 53 to the top cover 52 from above, and the productivity can be increased.

以上のように、本実施の形態おいては、開閉時に衝突音の発生なくかつ、円滑に開閉操作できる洗濯機の構造を、生産性の高い構成で実現できる。   As described above, in the present embodiment, the structure of a washing machine that can be smoothly opened and closed without generating a collision sound during opening and closing can be realized with a highly productive configuration.

本発明の実施の形態1における洗濯機の外観図External view of washing machine in Embodiment 1 of the present invention 同洗濯機の蓋体の開閉動作を示す一部破断側面図Partially broken side view showing opening / closing operation of lid of washing machine 同洗濯機の蓋体部分の構造を示す要部断面図Sectional drawing of the principal part showing the structure of the lid part of the washing machine 同洗濯機の蓋体の蓋ばね部分の構成を示す断面図Sectional drawing which shows the structure of the cover spring part of the cover body of the washing machine 同洗濯機の蓋体部分の取付けを示す分解矢視図Exploded arrow view showing attachment of lid part of the washing machine 同洗濯機の蓋体の分解図Exploded view of the lid of the washing machine 同洗濯機の蓋体の衝撃緩和ダンパーの構造の分解矢視図Exploded arrow view of the structure of the shock damper of the lid of the washing machine (a)同洗濯機の蓋体の衝撃緩和ダンパーの左側面図、(b)同洗濯機の蓋体の衝撃緩和ダンパーの断面図、(c)同洗濯機の蓋体の衝撃緩和ダンパーの右側面図(A) Left side view of impact reducing damper of lid of washing machine, (b) Cross-sectional view of impact reducing damper of lid of washing machine, (c) Right side of impact reducing damper of lid of washing machine Area 同洗濯機の蓋体の図5におけるN−N断面を示す断面図Sectional drawing which shows the NN cross section in FIG. 5 of the cover body of the washing machine 同洗濯機の蓋体の図9におけるR−R断面を示す断面図Sectional drawing which shows the RR cross section in FIG. 9 of the cover body of the washing machine 同洗濯機の蓋体開閉と衝撃緩和ダンパーの動作を示す図The figure which shows the operation of the lid body opening and closing and the impact relaxation damper of the washing machine 従来の洗濯機の断面図Cross section of a conventional washing machine 同洗濯機の主要部分の破断側面図Broken side view of the main part of the washing machine 同洗濯機の蓋体部分の一部破断側面図Partially cutaway side view of the lid of the washing machine

51 洗濯機本体
52 トップカバー
53 蓋体
58 蓋本体
59 蓋下枠体
66 トグルばね
69 蓋ばね
72 衝撃緩和ダンパー
73 ダンパー受け構造
74 略Y字形状の受け部
76 トップカバー補強板
80 ばね軸
81 ダンパー保持体
85 ダンパー軸
86 凸状部
87 開口部
100 空間部
51 Washing Machine Body 52 Top Cover 53 Lid Body 58 Lid Main Body 59 Lid Lower Frame 66 Toggle Spring 69 Lid Spring 72 Shock Mitigation Damper 73 Damper Receiving Structure 74 Abbreviated Y-Shaped Receptor 76 Top Cover Reinforcement Plate 80 Spring Shaft 81 Damper Holding body 85 Damper shaft 86 Convex part 87 Opening part 100 Space part

Claims (2)

洗濯機本体上部に載置したトップカバーと、前記トップカバーに上方に開閉自在に配した蓋体と、前記蓋体の開閉回動動作中の所定の角度で、開き方向または閉じ方向への付勢力を切り替えるトグルばねと、前記蓋体を開き側に付勢する蓋ばねと、前記蓋体の回動を減衰する回転式の衝撃緩和ダンパーとを備え、前記衝撃緩和ダンパーを回動摺動自在に内設するダンパー保持体に収納し、前記ダンパー保持体は前記蓋体に固着し、前記蓋体の開閉作業時に前記蓋体の回動に減衰力を付加させる構成にするとともに、前記蓋体後方の空間部内部に、前記蓋ばね、前記蓋ばねを支持するばね軸、前記衝撃緩和ダンパー、および前記ダンパー保持体等を内設してユニット一体化した前記蓋体を構成し、前記蓋体を前記トップカバーに装着する際、前記蓋体が開き状態かつ前記蓋ばねの付勢力が無い自由状態であって、前記蓋ばねの一方の端部を前記蓋体の下方に延伸させ、前記トップカバー上方より前記トップカバーに構成した蓋バネ挿入孔に前記蓋ばねの前記端部を略垂直方向から挿入係着し、前記蓋体が開き状態かつ前記蓋ばねの付勢力が無い自由状態で前記蓋体を前記トップカバーに装着して前記蓋体を開閉自在に構成した洗濯機の蓋構造。 A top cover placed on the top of the washing machine main body, a lid disposed on the top cover so as to be freely opened and closed, and attached in an opening direction or a closing direction at a predetermined angle during the opening / closing rotation of the lid. A toggle spring for switching the force, a lid spring for biasing the lid toward the open side, and a rotary impact cushioning damper that attenuates the pivoting of the lid, and the impact cushioning damper can be rotated and slid freely. The damper holding body is housed in a damper holding body, and the damper holding body is fixed to the lid body so that a damping force is applied to the rotation of the lid body when the lid body is opened and closed. The lid body is configured by unitizing the lid spring, a spring shaft that supports the lid spring, the impact relaxation damper, the damper holding body, and the like in the interior of the rear space, and the lid body Before attaching to the top cover A lid that is in a free state in which the lid is open and there is no biasing force of the lid spring, and one end of the lid spring extends below the lid, and the top cover is configured from above the top cover. The end portion of the lid spring is inserted and engaged in a spring insertion hole from a substantially vertical direction , and the lid body is attached to the top cover in a free state in which the lid body is open and there is no biasing force of the lid spring. A lid structure for a washing machine in which the lid is configured to be freely opened and closed . 衝撃緩和ダンパーは、ダンパー軸先端に平面部を形成し、トップカバーに構成した略Y字形状の受け部を有するダンパー受け構造に、前記平面部を上部から装着した請求項1記載の洗濯機の蓋構造。
2. The washing machine according to claim 1, wherein the shock absorbing damper is configured such that a flat portion is formed at a tip of the damper shaft, and the flat portion is mounted from above on a damper receiving structure having a substantially Y-shaped receiving portion formed on a top cover. Lid structure.
JP2008053002A 2008-03-04 2008-03-04 Washing machine lid structure Active JP4605234B2 (en)

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JP2008053002A JP4605234B2 (en) 2008-03-04 2008-03-04 Washing machine lid structure
CN2009101187423A CN101525831B (en) 2008-03-04 2009-03-04 Washing machine cover structure
CN200920005767U CN201372379Y (en) 2008-03-04 2009-03-04 Machine cover structure of washing machine

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JP5936662B2 (en) * 2014-09-19 2016-06-22 日立アプライアンス株式会社 Washing machine
JP6349274B2 (en) * 2015-03-05 2018-06-27 日立アプライアンス株式会社 Electric washing machine
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CN107299497B (en) * 2016-04-14 2024-02-13 佛山市顺德海尔电器有限公司 Safety control structure for opening and closing upper cover
JP6938733B2 (en) * 2016-05-16 2021-09-22 東芝ライフスタイル株式会社 Washing machine
JP6742147B2 (en) * 2016-05-16 2020-08-19 東芝ライフスタイル株式会社 Washing machine
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CN110714312B (en) * 2018-07-12 2023-03-28 青岛海尔洗涤电器有限公司 Folding upper cover and clothes treatment equipment with same
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CN101525831B (en) 2011-06-15

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