JP4586341B2 - Square battery - Google Patents

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JP4586341B2
JP4586341B2 JP2003292809A JP2003292809A JP4586341B2 JP 4586341 B2 JP4586341 B2 JP 4586341B2 JP 2003292809 A JP2003292809 A JP 2003292809A JP 2003292809 A JP2003292809 A JP 2003292809A JP 4586341 B2 JP4586341 B2 JP 4586341B2
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holder
substrate
positive electrode
battery
battery cell
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JP2005063824A (en
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和哉 菅野
千秋 安西
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Sony Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

この発明は、角形電池に内蔵されている基板が損傷を受けづらい角形電池の構造に関する。   The present invention relates to a structure of a prismatic battery in which a substrate built in the prismatic battery is not easily damaged.

近年、電子機器の小型化に伴い、電子機器に用いられる各種の電池も小型化しており、また様々な形状の電池がある。なかでも、角形のリチウムイオン電池は、エネルギー密度を高くすることが可能であることから、携帯電話、ノート型パソコン等に対して幅広く用いられる。   In recent years, with the miniaturization of electronic devices, various types of batteries used in electronic devices are also miniaturized, and there are various types of batteries. In particular, a rectangular lithium ion battery can be used for a mobile phone, a notebook personal computer, and the like because it can increase the energy density.

リチウムイオン電池をはじめとする二次電池では、過充電を防止するため、温度係数保護素子、例えばPTC(Positive Temperature Coefficient)を実装した基板が内蔵されている。リチウムイオン電池は、小型であることから例えば携帯電話などでは取り外して持ち運ぶことが可能である。このため、外部からの衝撃を受けやすく、リチウムイオン電池に内蔵されている基板が損傷を受けやすい。基板を外部からの衝撃から保護する角形電池の構造については、下記の特許文献1に記載されている。
特開平11−242949号公報
Secondary batteries such as lithium ion batteries incorporate a substrate mounted with a temperature coefficient protection element, for example, PTC (Positive Temperature Coefficient), in order to prevent overcharging. Since the lithium ion battery is small, it can be removed and carried, for example, in a mobile phone. For this reason, it is easy to receive an impact from the outside, and the substrate built in the lithium ion battery is easily damaged. The structure of the prismatic battery that protects the substrate from external impact is described in Patent Document 1 below.
Japanese Patent Laid-Open No. 11-242949

図5は従来の角形電池の構成を示す図である。参照符号21は保護回路を構成する素子等が実装された基板を表す。基板21はホルダー22を介してセル24に装着される。ホルダー22は基板21と係合するため、ホルダー22とリード板23との間には隙間が生じてしまう。このため、セル24に基板21等の部品が装着された後に電池全体に対して横方向のひねり荷重がかかるとリード板23に対しては負荷がかかるのに対し、ホルダー22に対してはリード板23とホルダー22の間の隙間のためひねり荷重の負荷がかからない。このためホルダー22とリード板23が損傷し、ホルダー22と装着される基板21も損傷するおそれがあった。   FIG. 5 is a diagram showing a configuration of a conventional prismatic battery. Reference numeral 21 represents a substrate on which elements constituting the protection circuit are mounted. The substrate 21 is mounted on the cell 24 via the holder 22. Since the holder 22 engages with the substrate 21, a gap is generated between the holder 22 and the lead plate 23. For this reason, if a lateral twisting load is applied to the entire battery after the parts such as the substrate 21 are mounted on the cell 24, a load is applied to the lead plate 23, whereas a lead is applied to the holder 22. Due to the gap between the plate 23 and the holder 22, no twisting load is applied. For this reason, the holder 22 and the lead plate 23 may be damaged, and the holder 21 and the substrate 21 to be mounted may be damaged.

また、セル24に基板21等の各部品が装着された角形電池は下ケース20および上ケース25に収納されるが、角形電池はセル24と基板21との間にホルダー22を介しているため、ホルダーの厚みによる角形電池全体の体積的なロスが発生してしまう。   In addition, the prismatic battery in which each component such as the substrate 21 is mounted on the cell 24 is accommodated in the lower case 20 and the upper case 25. The volume of the entire square battery is lost due to the thickness of the holder.

したがって、この発明の目的は、角形電池に対して外部からの衝撃が加わっても基板に衝撃による負荷がかからない構造をした信頼性の高い角形電池を提供することにある。   Accordingly, it is an object of the present invention to provide a highly reliable prismatic battery having a structure in which a load is not applied to the substrate even when an external impact is applied to the prismatic battery.

更にこの発明の他の目的は、体積的にも効率的な構造をもつ角形電池を提供することにある。   Another object of the present invention is to provide a prismatic battery having a structure that is also efficient in terms of volume.

上述した課題を解決するために、請求項1の発明は、基板が内部に収納される角形電池において、
角形の電池セルと、
周辺部の少なくとも四隅のエッジが折り曲げられて四方に平面が構成されてなる、上記電池セルの上端面と接触する接触面が形成され、上記電池セルとの間に空間が形成されたホルダーと、
上記電池セルの上端面に載置され、上記ホルダーの上記空間に収納された基板と、
上記ホルダー上に積層された外部に露出して突出する突出部を有する正極とからなり、
上記ホルダーは突起を有し、該突起は固定タブの穴部に挿嵌され溶着、固着されている角形電池である。
In order to solve the above-described problem, the invention of claim 1 is a prismatic battery in which a substrate is housed.
A rectangular battery cell;
A holder in which at least four corner edges of the peripheral part are bent to form a flat surface in all directions, a contact surface that contacts the upper end surface of the battery cell is formed, and a space is formed between the battery cell,
A substrate placed on the upper end surface of the battery cell and housed in the space of the holder;
Ri Do and a positive electrode having a protrusion protruding exposed to the outside, which is laminated on the holder,
The holder has a protrusion,該Tokki is welded is inserted into the hole of the locking tab, a rectangular battery that has been secured.

この発明によれば、正極にかかる負荷は、ホルダーを介して直接セルにかかるため、正極の変形等が発生せず、また基板に負荷がかからないため基板の損傷等を防ぐことができる。また、正極にかかる負荷は、ホルダーの端部が平面で電池セルに接触することにより、電池セルに均等に荷重がかかるようにすることができる。 According to the present invention, since the load applied to the positive electrode is applied directly to the cell via the holder, the positive electrode is not deformed, and the substrate is not loaded, so that the substrate can be prevented from being damaged. Further, the load applied to the positive electrode can be applied evenly to the battery cells when the end of the holder is in contact with the battery cell in a flat surface.

更に基板間にホルダーが介在しないため、ホルダーとセル間に無駄なスペースができず角形電池のより小型化を図ることができる。   Furthermore, since no holder is interposed between the substrates, a useless space is not formed between the holder and the cell, and the prismatic battery can be further downsized.

以下、図面を参照しながらこの発明の一実施形態について説明する。図1はこの発明の角形電池の一例を構成する各部品を示したものである。参照符号1は電池セルを示す。電池セルは、例えばリチウムイオン二次電池本体が負極缶内に収納されたものである。電池セル1の正極に絶縁樹脂からなるワッシャー2が装着される。ワッシャー2は絶縁を目的としているため、例えば紙が用いられる。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows parts constituting one example of the prismatic battery of the present invention. Reference numeral 1 indicates a battery cell. The battery cell is, for example, a lithium ion secondary battery main body housed in a negative electrode can. A washer 2 made of an insulating resin is attached to the positive electrode of the battery cell 1. Since the washer 2 is intended for insulation, for example, paper is used.

参照符号3は基板を示す。基板3は、ワッシャー2を介して負極側の電池セル1の上端面上に載置される。基板3には例えばPTC素子が実装される。リチウムイオン電池等の二次電池では、安全のため過充電の防止が大きな課題となる。そこで多くの二次電池にPTC素子が実装された基板が用いられている。   Reference numeral 3 indicates a substrate. The substrate 3 is placed on the upper end surface of the battery cell 1 on the negative electrode side via the washer 2. For example, a PTC element is mounted on the substrate 3. In a secondary battery such as a lithium ion battery, prevention of overcharging is a major issue for safety. Therefore, a substrate on which a PTC element is mounted is used in many secondary batteries.

PTC素子は、ある温度以上に加熱されると極端に自身の抵抗を増大させる。このため、電池が異常な高温になったときに充放電電流を停止させることができる。またPTC素子は抵抗可逆性を有し、PTC素子が働いて電流が停止した後、電池温度が下がれば素子抵抗が少なくなり、再び電池の使用が可能となる。   A PTC element extremely increases its resistance when heated above a certain temperature. For this reason, the charging / discharging current can be stopped when the battery reaches an abnormally high temperature. Further, the PTC element has resistance reversibility, and after the PTC element is activated and the current is stopped, if the battery temperature decreases, the element resistance decreases, and the battery can be used again.

参照符号4はホルダーを示す。ホルダー4は基板3を覆うように装着され、絶縁と補強を目的としている。絶縁を目的としているため、ホルダー4は一般に樹脂が用いられる。ホルダー4は固定タブ6aおよび6bにより電池セル1と固定される。図2に示すように、ホルダー4には突起11が備えられている。また、固定タブ6aは係合用段差を備え、係合用段差のほぼ中央に穴部10を備えている。ホルダー4の突起11が固定タブ6aの穴部11に挿嵌され、外側から溶接されることにより、ホルダー4と固定タブ6aが固着される。ホルダー4の反対側の端面に配される固定タブ6bとホルダー4も同様に固着される。固定タブ6aおよび6bには鉄、ニッケル等が用いられる。ホルダー4のエッジが折り曲げられ、ホルダー4と電池セル1との間に基板3を配するための十分な空間が形成される。ホルダー4と電池セル1とが接触する接触面は均等に荷重がかかるようにするため、四方に平面が構成される構造となっている。 Reference numeral 4 denotes a holder. The holder 4 is mounted so as to cover the substrate 3 and is intended for insulation and reinforcement. Since the purpose is insulation, the holder 4 is generally made of resin. The holder 4 is fixed to the battery cell 1 by fixing tabs 6a and 6b. As shown in FIG. 2, the holder 4 is provided with a protrusion 11. Further, the fixing tab 6a has a step for engagement, and a hole 10 is provided at substantially the center of the step for engagement. The protrusion 11 of the holder 4 is inserted into the hole 11 of the fixing tab 6a and welded from the outside, whereby the holder 4 and the fixing tab 6a are fixed. The fixing tab 6b and the holder 4 arranged on the opposite end face of the holder 4 are also fixed in the same manner. Iron, nickel or the like is used for the fixing tabs 6a and 6b. The edge of the holder 4 is bent, and a sufficient space for arranging the substrate 3 between the holder 4 and the battery cell 1 is formed. The contact surface where the holder 4 and the battery cell 1 are in contact with each other has a structure in which flat surfaces are formed on all sides in order to apply a load evenly.

ホルダー4の上面には正極5が載置される。図3を参照して説明すると、ホルダー4と正極5の装着面の一部には、開口12が設けられている。上述したようにホルダー4は基板3を覆うように基板3と積層されているため、ホルダー4の開口12を通じて基板3が露出する。   A positive electrode 5 is placed on the upper surface of the holder 4. If it demonstrates with reference to FIG. 3, the opening 12 will be provided in a part of mounting surface of the holder 4 and the positive electrode 5. FIG. Since the holder 4 is laminated with the substrate 3 so as to cover the substrate 3 as described above, the substrate 3 is exposed through the opening 12 of the holder 4.

正極5の一端には、基板3と溶着するための舌片14が設けられている。正極5とホルダー4は、凸部15aとホルダー4に設けられた凹部13aとが溶着される。反対側の端面では凸部15bと凹部13bが嵌合されて溶接される。   A tongue piece 14 for welding to the substrate 3 is provided at one end of the positive electrode 5. The positive electrode 5 and the holder 4 are welded to a convex portion 15 a and a concave portion 13 a provided in the holder 4. On the opposite end face, the convex portion 15b and the concave portion 13b are fitted and welded.

正極5に対する上方からの荷重は垂直方向にホルダー4に伝達されるため、ホルダー4のたわみが発生するおそれがある。そのため、正極5の端面はホルダー4の肉厚部と接触する構造にすることが望ましい。正極5には、正極の端面を隠し、外観をよくするために樹脂製のカバー7が装着される。   Since the load from above on the positive electrode 5 is transmitted to the holder 4 in the vertical direction, the holder 4 may bend. For this reason, it is desirable that the end face of the positive electrode 5 be in contact with the thick part of the holder 4. The positive electrode 5 is provided with a resin cover 7 to conceal the end face of the positive electrode and improve the appearance.

図4はこの上述した一実施形態の断面図である。正極5にかかる負荷の伝達について図4を参照して説明する。正極5とホルダー4とが接触する面の中央は空間が存在する。したがって正極5にかかる負荷がホルダー4の端部に伝達される。ホルダー4の端部は、ワッシャー2を介し、電池セル1と装着されている。即ち、正極5にかかる負荷がホルダー4を介して電池セル1に伝わることになり、正極5への負荷は基板3にはかからない。このことより正極にかかる負荷により基板3への負荷の伝達を防止でき、基板に損傷を与えないようにすることができる。   FIG. 4 is a cross-sectional view of the above-described embodiment. Transmission of a load applied to the positive electrode 5 will be described with reference to FIG. There is a space in the center of the surface where the positive electrode 5 and the holder 4 are in contact. Therefore, the load applied to the positive electrode 5 is transmitted to the end of the holder 4. The end of the holder 4 is attached to the battery cell 1 via the washer 2. That is, the load applied to the positive electrode 5 is transmitted to the battery cell 1 through the holder 4, and the load on the positive electrode 5 is not applied to the substrate 3. As a result, the load applied to the positive electrode can prevent the load from being transmitted to the substrate 3, and the substrate can be prevented from being damaged.

この発明は、上述した一実施形態に限定されるものではなく、この発明の要旨を逸脱しない範囲内でさまざまな変形や応用が可能である。例えば、上述した実施形態では、二次電池の種類としてはリチウムイオン電池を用いて説明したが、他の角形の二次電池にも応用できる。   The present invention is not limited to the above-described embodiment, and various modifications and applications are possible without departing from the gist of the present invention. For example, in the above-described embodiment, a lithium ion battery has been described as the type of secondary battery, but the present invention can also be applied to other prismatic secondary batteries.

この発明の角形電池の一例を構成する部材を示す略線図である。It is a basic diagram which shows the member which comprises an example of the square battery of this invention. この発明の角形電池の一例を構成する部材の一部の拡大図である。It is a one part enlarged view of the member which comprises an example of the square battery of this invention. この発明の角形電池の一例を構成する部材の一部の拡大図である。It is a one part enlarged view of the member which comprises an example of the square battery of this invention. この発明の角形電池の一例の断面図である。It is sectional drawing of an example of the square battery of this invention. 従来の角形電池を示す略線図である。It is a basic diagram which shows the conventional square battery.

符号の説明Explanation of symbols

1 電池セル
3 基板
4 ホルダー
5 正極
6a、6b 固定タブ
1 Battery cell 3 Substrate 4 Holder 5 Positive electrode 6a, 6b Fixing tab

Claims (4)

基板が内部に収納される角形電池において、
角形の電池セルと、
周辺部の少なくとも四隅のエッジが折り曲げられて四方に平面が構成されてなる、上記電池セルの上端面と接触する接触面が形成され、上記電池セルとの間に空間が形成されたホルダーと、
上記電池セルの上端面に載置され、上記ホルダーの上記空間に収納された基板と、
上記ホルダー上に積層された外部に露出して突出する突出部を有する正極とからなり、
上記ホルダーは突起を有し、該突起は固定タブの穴部に挿嵌されて溶着、固着され、該固定タブと上記電池セルとが固定される角形電池。
In the rectangular battery in which the substrate is housed,
A rectangular battery cell;
A holder in which at least four corner edges of the peripheral part are bent to form a flat surface in all directions, a contact surface that contacts the upper end surface of the battery cell is formed, and a space is formed between the battery cell,
A substrate placed on the upper end surface of the battery cell and housed in the space of the holder;
Ri Do and a positive electrode having a protrusion protruding exposed to the outside, which is laminated on the holder,
The holder has a protrusion,該Tokki is by welding, is fixed inserted and fitted into the hole of the locking tab, prismatic cell with said fixing tab and the battery cell Ru fixed.
上記ホルダーの上面に正極が載置され、該ホルダーと正極の装着面の一部に開口が設けられ、
上記ホルダーの開口を通じて基板が露出し、該基板と上記正極の一端に設けられた舌片とが溶着される請求項1に記載の角形電池。
A positive electrode is placed on the upper surface of the holder, and an opening is provided in a part of the mounting surface of the holder and the positive electrode,
The prismatic battery according to claim 1, wherein the substrate is exposed through the opening of the holder, and the substrate and a tongue piece provided at one end of the positive electrode are welded .
上記基板には、PTC素子が設けられている請求項1に記載の角形電池。   The prismatic battery according to claim 1, wherein the substrate is provided with a PTC element. 上記正極に設けられた凸部と上記ホルダーに設けられた凹部とが嵌合及び溶着されている請求項1記載の角型電池。The prismatic battery according to claim 1, wherein a convex portion provided on the positive electrode and a concave portion provided on the holder are fitted and welded.
JP2003292809A 2003-08-13 2003-08-13 Square battery Expired - Fee Related JP4586341B2 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000243362A (en) * 1999-02-23 2000-09-08 Sanyo Electric Co Ltd Pack battery incorporating protective element
JP2000311667A (en) * 1999-02-26 2000-11-07 Sanyo Electric Co Ltd Packed battery
JP2001196048A (en) * 2000-01-07 2001-07-19 Matsushita Electric Ind Co Ltd Secondary battery with battery protection circuit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000243362A (en) * 1999-02-23 2000-09-08 Sanyo Electric Co Ltd Pack battery incorporating protective element
JP2000311667A (en) * 1999-02-26 2000-11-07 Sanyo Electric Co Ltd Packed battery
JP2001196048A (en) * 2000-01-07 2001-07-19 Matsushita Electric Ind Co Ltd Secondary battery with battery protection circuit

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