JP4586117B2 - Production apparatus and production method for foam molded container - Google Patents

Production apparatus and production method for foam molded container Download PDF

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JP4586117B2
JP4586117B2 JP2005214777A JP2005214777A JP4586117B2 JP 4586117 B2 JP4586117 B2 JP 4586117B2 JP 2005214777 A JP2005214777 A JP 2005214777A JP 2005214777 A JP2005214777 A JP 2005214777A JP 4586117 B2 JP4586117 B2 JP 4586117B2
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hole
mold
core
foam
molding
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JP2006082544A (en
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桂三 粽
裕一 中村
達夫 村井
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Sekisui Kasei Co Ltd
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本発明は発泡成形容器、特に被収容物と共に氷を収容して使用する保冷容器等として好適に用いられる発泡成形容器の製造装置および製造方法に関する。   TECHNICAL FIELD The present invention relates to a foam molding container, and more particularly to a foam molding container manufacturing apparatus and a manufacturing method that are suitably used as a cold storage container that stores and uses ice together with an object to be stored.

従来から、予備発泡粒子をコア型とキャビティ型とで形成されるキャビティ空間内で発泡成形して発泡成形容器を製造することは知られており、製造される容器は、軽量かつ所要の強度を備えることから多くの分野で用いられている。中でも、鮮魚、青果物、生鮮食品、薬剤等の被収容物を氷と共に収容して輸送や保存に供する、いわゆる保冷容器としての使用頻度は大きくなっている。   Conventionally, it is known that foamed containers are manufactured by foam-molding pre-expanded particles in a cavity space formed by a core mold and a cavity mold, and the manufactured containers are lightweight and have a required strength. It is used in many fields because it is equipped. Among them, the frequency of use as a so-called cold storage container in which objects to be stored such as fresh fish, fruits and vegetables, fresh foods, medicines and the like are stored together with ice for transportation and storage is increasing.

保冷容器の場合、被収容物と共に氷を収容する関係上、氷融解水に対する排水孔が設けられることが多い。排水孔は排水には有効に機能するが、多くの保冷容器では、排水孔を介して容器の内側と外側とが直接に連通しており、排水孔から外気が容器内へ侵入する場合がある。外気が侵入すると、容器内温度が上昇し、保冷効果が低下して保冷時間が短くなる。そのような欠点を解消した改良された保冷容器が特許文献1に開示されている。   In the case of a cold container, a drainage hole for ice-melted water is often provided in order to accommodate ice together with the object to be accommodated. The drainage hole functions effectively for drainage, but in many cold storage containers, the inside and outside of the container communicate directly with each other through the drainage hole, and external air may enter the container through the drainage hole. . When outside air enters, the temperature in the container rises, the cooling effect is lowered, and the cooling time is shortened. Patent Document 1 discloses an improved cold container that eliminates such drawbacks.

図9は上記特許文献1に記載される保冷容器10であり、容器底部11側に水溜まり部12を形成し、そこに滞留する水(氷融解水)により、排水孔13と容器内部Sの連通を防止すると共に、水溜まり部12の水位Hが容器底部11の最上端より低くなるように設計し、これによって被収容物が水漬かり状態なるのも解消している。詳細には、容器10の側壁14に上下方向の貫通孔を排水孔13として形成し、この排水孔13および前記水溜まり部12に連通する導水孔15を斜め下方に向くようにしてさらに形成する。導水孔15は、水溜まり部12側となる導入口16の最上端16aが、排水孔13側となる導出口17の最下端17aより低くなるよう設計されており、さらに、導出口17の最下端17aの位置は、容器10の底部11のレベルより低くなるように設計されている。それにより、水溜まり部12には導出口17の最下端17aでの水位Hで水が常時滞留するようになり、排水孔13と容器10の内部Sとは水封(水によるシール)される。同時に、容器の内部Sには水位H以上の水が残存することもなく、被収容物が水漬かり状態なるのも解消している。   FIG. 9 shows a cold storage container 10 described in Patent Document 1, in which a water reservoir portion 12 is formed on the container bottom 11 side, and the water hole 13 and the water inside the container S communicate with each other by water (ice-melted water). In addition, the water level H of the water reservoir 12 is designed to be lower than the uppermost end of the container bottom 11, thereby eliminating the possibility that the object to be stored is immersed in water. Specifically, a vertical through hole is formed as a drain hole 13 in the side wall 14 of the container 10, and the water guide hole 15 communicating with the drain hole 13 and the water reservoir 12 is further formed so as to face obliquely downward. The water introduction hole 15 is designed such that the uppermost end 16 a of the introduction port 16 on the water reservoir 12 side is lower than the lowermost end 17 a of the discharge port 17 on the drainage hole 13 side. The position of 17a is designed to be lower than the level of the bottom 11 of the container 10. As a result, water always stays in the water reservoir 12 at the water level H at the lowermost end 17a of the outlet port 17, and the drain hole 13 and the interior S of the container 10 are sealed (sealed with water). At the same time, water above the water level H does not remain in the interior S of the container, and it is eliminated that the object to be contained is immersed in water.

上記特許文献1には、さらに、図9に示す保冷容器を製造するための製造方法と装置も開示されている。図10はそれを説明しており、図中の1はコア型、2はキャビティ型であり、3は両型間のキャビティ空間を示している。4は前記した容器10の側壁14に貫通する排水孔13を形成するためのパイプであって、コア型1とキャビティ型2間に位置するよう装填される。上記パイプ4にはパイプ4の上端から一部をスプリング5の押圧力で常時は突出した状態にある可動ピン6が設けてあり、可動ピン6の下端には導水孔15を形成するための屈曲自在な成形中子7が連結されている。さらに、成形中子7を斜め下方へ案内する案内孔8がパイプ4に形成されている。また、コア型1は水溜まり部12を形成するための凸部70を有しており、成形中子7に対する案内孔8は上記凸部70と対峙している。パイプ4の下端側はセッティング用ナット9によりキャビティ型2に固定される。   The above Patent Document 1 further discloses a manufacturing method and apparatus for manufacturing the cold insulation container shown in FIG. FIG. 10 illustrates this, in which 1 is a core mold, 2 is a cavity mold, and 3 is a cavity space between both molds. Reference numeral 4 denotes a pipe for forming a drain hole 13 penetrating the side wall 14 of the container 10 and is loaded so as to be positioned between the core mold 1 and the cavity mold 2. The pipe 4 is provided with a movable pin 6 that is partly protruded from the upper end of the pipe 4 by the pressing force of the spring 5 at all times, and is bent to form a water introduction hole 15 at the lower end of the movable pin 6. A flexible molding core 7 is connected. Further, a guide hole 8 for guiding the molding core 7 obliquely downward is formed in the pipe 4. The core mold 1 has a convex portion 70 for forming the water reservoir portion 12, and the guide hole 8 for the molding core 7 faces the convex portion 70. The lower end side of the pipe 4 is fixed to the cavity mold 2 by a setting nut 9.

図10は型を閉めた状態であり、可動ピン6はコア型1によりスプリング5に抗して押し下げられ、それに応じて成形中子7は案内孔8に沿って斜め下方に向けて押し出されていき、その先端が水溜まり部12を形成するための凸部70に当接する。この状態で予備発泡粒子を発泡させ、発泡成形後に、コア型1を移動して型を開くと、スプリング5の押圧力で可動ピン6が元の突出した位置に戻り、成形中子7も形成された導水孔15から抜け出しながらパイプ4内に収容される。キャビティ型2から成形品を取り出すことにより、上記した、側壁14に上下方向に貫通した排水孔13を有し、さらに、排水孔13と水溜まり部12に連通する導水孔15が斜め下方に向くようにして形成された発泡成形容器10が得られる。   FIG. 10 shows a state in which the mold is closed. The movable pin 6 is pushed down against the spring 5 by the core mold 1, and the molding core 7 is pushed along the guide hole 8 obliquely downward. Then, the tip abuts on the convex portion 70 for forming the water reservoir portion 12. In this state, the pre-expanded particles are expanded, and after foam molding, when the core mold 1 is moved and the mold is opened, the movable pin 6 returns to the original protruding position by the pressing force of the spring 5, and the molding core 7 is also formed. The pipe 4 is accommodated in the pipe 4 while coming out of the water guide hole 15. By taking out the molded product from the cavity mold 2, the drainage hole 13 penetrating in the vertical direction is formed in the side wall 14, and the water introduction hole 15 communicating with the drainage hole 13 and the water reservoir 12 is inclined downward. Thus, the formed foamed container 10 is obtained.

上記とほぼ同様な構成を備えた発泡成形容器の成形装置は、特許文献2にも記載されている。
特開2003−40341号公報 特開2004−209930号公報
A molding apparatus for a foam-molded container having a configuration substantially similar to the above is also described in Patent Document 2.
JP 2003-40341 A JP 2004-209930 A

図10に示す製造装置を用いることにより、図9に示す、側壁部には上下方向に貫通する第1の孔(排水孔13)を有し、さらに、該第1の孔と収容空間Sを繋ぐ第2の孔(導水孔15)を有する発泡成形容器(保冷容器10)を容易に発泡成形することができる。しかし、第1の孔と第2の孔を形成するためにコア型1とキャビティ型2の間に装填される孔形成手段は、可動部分が多く部品数も多くなっており、全体の構造を複雑としている。そのために、装置のメンテナンスが容易でない。   By using the manufacturing apparatus shown in FIG. 10, the side wall shown in FIG. 9 has a first hole (drainage hole 13) penetrating in the vertical direction, and further, the first hole and the accommodation space S are provided. The foam-molded container (cold container 10) having the second hole to be connected (water guide hole 15) can be easily foam-molded. However, the hole forming means loaded between the core mold 1 and the cavity mold 2 to form the first hole and the second hole has a large number of movable parts and a large number of parts. It is complicated. Therefore, maintenance of the apparatus is not easy.

また、型閉め時に成形中子7が押し出され、その先端位置が決まる構成であるために、多数回の成形を繰り返すと、成形中子7に変形が生じ、成形中子7の先端とコア型1の凸部70との当たり面に隙間ができる場合がある。このような隙間は、導水孔15の導入口16の周囲にバリを発生させる要因となる。さらに、成形過程で実際の当たり面を目で見ることができないので、当たり面の状態が適切かどうか、あるいは成形中子7が所期どおりに押し出されているかどうか等を視覚的に確認することができず、成形型等の品質管理の面でもなお解決すべき課題がある。   Further, since the molding core 7 is pushed out when the mold is closed and its tip position is determined, if molding is repeated many times, the molding core 7 is deformed, and the tip of the molding core 7 and the core mold There may be a gap in the contact surface with one convex portion 70. Such a gap becomes a factor that generates burrs around the inlet 16 of the water guide hole 15. Furthermore, since the actual contact surface cannot be seen with the eyes during the molding process, it is necessary to visually check whether the contact surface is in an appropriate state or whether the molding core 7 has been pushed out as expected. However, there are still problems to be solved in terms of quality control of molds and the like.

前記特許文献2に記載される発泡成形容器の成形装置の場合も、同じような不都合を備えている。   The foaming container forming apparatus described in Patent Document 2 has the same disadvantages.

本発明は上記のような事情に鑑みてなされたものであり、側壁部に上下方向に貫通する第1の孔を有し、さらに、該第1の孔と収容空間を繋ぐ第2の孔を有する発泡成形容器の製造装置において、そこに備えられる孔形成装置の構成を簡素化し、メンテナンスを容易とすると共に、安定した発泡成形を連続して行うことができるようにすることを目的とする。本発明の他の目的は、第2の孔を成形する成形中子の発泡成形時での姿勢と位置を、型を開いた状態で視覚的に確定できるようにし、それにより、成形型や成形中子の品質管理を確実に行えるようにした発泡成形容器の製造装置を提供することにある。本発明のさらに他の目的は、上記の製造装置を用いて発泡成形容器を製造する製造方法を提供することにある。   This invention is made | formed in view of the above situations, and has a 1st hole penetrated to an up-down direction in a side wall part, Furthermore, the 2nd hole which connects this 1st hole and accommodation space is provided. An object of the present invention is to simplify the configuration of a hole forming device provided in the manufacturing apparatus for a foam molded container, to facilitate maintenance, and to perform stable foam molding continuously. Another object of the present invention is to make it possible to visually determine the posture and position of the molding core for molding the second hole during foam molding while the mold is opened, thereby enabling the molding die and molding An object of the present invention is to provide an apparatus for manufacturing a foam-molded container capable of reliably performing quality control of the core. Still another object of the present invention is to provide a manufacturing method for manufacturing a foam-molded container using the above manufacturing apparatus.

本発明による発泡成形容器の製造装置は、側壁部と底部で区画される収容空間を持ち、側壁部には上下方向に貫通する第1の孔が形成され、さらに、該第1の孔と収容空間を繋ぐ第2の孔が形成されている発泡成形容器を製造するためのコア型とキャビティ型を備えた製造装置であって、コア型には前記収容空間を形成するための凸部とこの凸部より下方に向けて突出した少なくとも1つの水溜まり部を形成するための水溜まり部形成用凸部とを備え、前記第1の孔を形成するための部材は、コア型に取り付けられる第1部材とキャビティ型に取り付けられる第2部材とからなり、第1部材はその下端面が前記水溜まり部形成用凸部の底面よりも上位に位置し、かつ該下端面には前記第2の孔のための空間を確保するための可撓性を持つ成形中子の一端が着脱可能に装着されており、装着された状態で前記成形中子の他端は前記水溜まり部形成用凸部の底面に当接した姿勢で位置決めされるようになっており、型閉め時に前記第1部材と第2部材はその下端面と上端面とが当接して第1の孔のための空間を確保するようになっており、発泡成形後の型開き時には、前記第1部材は、コア型と共に前記第2部材から離れる方向に移動しながら、前記成形中子を形成された第2の孔と第1の孔から抜き出すことができるようにされていることを特徴とする。   An apparatus for manufacturing a foam-molded container according to the present invention has an accommodation space defined by a side wall and a bottom, and a first hole penetrating in the vertical direction is formed in the side wall, and further, the first hole and the accommodation are accommodated. A manufacturing apparatus including a core mold and a cavity mold for manufacturing a foam-molded container in which a second hole for connecting spaces is formed, and the core mold includes a convex portion for forming the accommodation space, and A member for forming the first hole is a first member that is attached to the core mold. The member for forming the first hole is provided with a protrusion for forming at least one water reservoir projecting downward from the protrusion. And a second member attached to the cavity mold, the first member has a lower end surface located higher than the bottom surface of the water pool forming convex portion, and the lower end surface is provided with the second hole. Molding with flexibility to ensure space One end of the child is detachably attached, and in the attached state, the other end of the molding core is positioned in a posture in contact with the bottom surface of the water pool forming convex portion, When the first member and the second member are closed, the lower end surface and the upper end surface thereof are in contact with each other so as to secure a space for the first hole. The member is configured to be able to be extracted from the second hole and the first hole in which the molding core is formed while moving in a direction away from the second member together with the core mold. .

この装置では、第2の孔のための可撓性のある成形中子は、その一端をコア型に取り付けた第1部材の下端面に装着したときに、他端側は、コア型に形成した水溜まり部形成用凸部の底面に当接した姿勢となっており、さらに、第1部材はその下端面が水溜まり部形成用凸部の底面よりも上位に位置するように形成されていることから、コア型に装着された成形中子は、その時点で、所要の角度で傾斜した姿勢、すなわち発泡成形時に必要とされる所定の位置と姿勢にセッティングされた状態になる。   In this device, when the flexible molding core for the second hole is attached to the lower end surface of the first member having one end attached to the core mold, the other end side is formed into the core mold. The first member is formed so that its lower end surface is positioned higher than the bottom surface of the puddle forming convex portion. Thus, the molding core attached to the core mold is in a state of being set at a predetermined angle and posture required at the time of foam molding at that time, that is, at a predetermined angle.

成形に際しては、このコア型をキャビティ型に合わせ、型間に形成されるキャビティ空間内に予備発泡粒子の充填を行い、型閉め等が行われるが、その過程で、特許文献1あるいは特許文献2に記載した製造装置のように、成形中子を型閉めと共に送り出すような動きは必要としない。成形中子は前記した型を開いた状態でセッティングした当初姿勢をそのまま維持した状態で、予備発泡粒子の充填、型閉め、発泡成形の各工程が行われる。このことから、孔形成のための装置全体は大きく簡素化される。   At the time of molding, the core mold is matched with the cavity mold, and the pre-expanded particles are filled in the cavity space formed between the molds, and the mold is closed. In this process, Patent Document 1 or Patent Document 2 is used. As in the manufacturing apparatus described in 1), the movement for feeding the molding core with the mold closing is not required. The molding core is subjected to the steps of filling pre-foamed particles, closing the mold, and foam molding while maintaining the initial posture set with the mold opened. This greatly simplifies the entire device for hole formation.

さらに、成形時での成形中子の姿勢を、型を開いた状態で外から目で見ることができるので、何らかの事情により、成形中子と水溜まり部形成用凸部との当接面に隙間が発生しているような場合でも、それを型締めする前に確認することが可能であり、成形型や成形中子等の品質管理が容易となる。結果として、成形品の歩留まりも向上する。成形中子側に不都合が生じた場合には、第1部材から不都合のある成形中子を取り外し、新しいものと交換すればよく、対処もきわめて容易である。   Further, since the posture of the molding core at the time of molding can be seen from the outside with the mold opened, there is a gap on the contact surface between the molding core and the projection for forming the water pool for some reason. Even if such is occurring, it can be confirmed before the mold is clamped, and quality control of the mold, the molding core, etc. is facilitated. As a result, the yield of molded products is also improved. If inconvenience occurs on the molding core side, the inconvenient molding core can be removed from the first member and replaced with a new one, which is extremely easy to deal with.

型を開くとき、成形中子は第1部材と共に上昇して第2の孔から抜き出され、さらに第1の孔からも抜き出される。抜け出た後、成形中子自分の弾性力によって、容易に元の姿勢、すなわち他端側がコア型に形成した水溜まり部形成用凸部の底面に当接した姿勢に復帰する。そして、次回の成形に備える。   When the mold is opened, the molding core rises together with the first member and is extracted from the second hole, and is also extracted from the first hole. After coming out, it is easily restored to its original posture, that is, the posture in which the other end side is in contact with the bottom surface of the water pool forming convex portion formed in the core mold by the elastic force of the molding core itself. And prepare for the next molding.

本発明の製造装置において、好ましくは、キャビティ型に取り付けられる第2部材は、スプリング部材を介してキャビティ型に対して上下方向に摺動できるようにされる。この構成とすることにより、キャビティ空間内への予備発泡粒子の充填を、コア型とキャビティ型とにわずかな隙間を持った状態で行い、充填後、最終型閉めを行う、いわゆるクラッキング操作も容易に行うことが可能となる。   In the manufacturing apparatus of the present invention, preferably, the second member attached to the cavity mold is slidable in the vertical direction with respect to the cavity mold via the spring member. With this configuration, the pre-expanded particles can be filled into the cavity space with a slight gap between the core mold and the cavity mold, and the so-called cracking operation is performed, in which the final mold is closed after filling. Can be performed.

本発明は、上記の製造装置を用いて、側壁部と底部で区画される収容空間を持ち、側壁部には上下方向に貫通する第1の孔が形成され、さらに、該第1の孔と収容空間を繋ぐ第2の孔が形成されている発泡成形容器を製造する方法をも開示する。そこにおいて、最初に、可撓性を備えた成形中子を、その一端を第1部材の下端面に着脱自在に装着し、他端を水溜まり部形成用凸部の底面に当接させた姿勢で位置決めしたコア型を用意する。そのコア型をキャビティ型に合わせ、型間に形成されるキャビティ空間内に予備発泡粒子の充填を行い、型閉めをし、定法に従い発泡成形を行う。発泡成形後の型開き時に、第1部材をコア型と共に第2部材から離れる方向に移動する。それにより、成形中子は形成された第2の孔から抜き出され、さらに成形された第1の孔からも第1部材とともに抜き出される。その後、第2部材をキャビティ型と共に成形された第1の孔から抜き出す。前記したように、コア型において、成形品の第1の孔から抜き出た成形中子は自己の弾性力により当初位置に迅速に復帰するので、そのままで、次の成形に備えることができる。   The present invention uses the manufacturing apparatus described above to have an accommodation space defined by a side wall and a bottom, and the side wall is formed with a first hole penetrating in the vertical direction. Also disclosed is a method of manufacturing a foam molded container in which second holes connecting the accommodation spaces are formed. Therefore, first, a flexible molding core having one end detachably attached to the lower end surface of the first member and the other end abutted against the bottom surface of the water pool forming convex portion Prepare the core mold positioned in step 1. The core mold is matched with the cavity mold, the pre-expanded particles are filled in the cavity space formed between the molds, the mold is closed, and foam molding is performed according to a conventional method. When opening the mold after foam molding, the first member is moved together with the core mold in a direction away from the second member. As a result, the molding core is extracted from the formed second hole, and is also extracted from the molded first hole together with the first member. Thereafter, the second member is extracted from the first hole formed together with the cavity mold. As described above, in the core mold, the molding core extracted from the first hole of the molded product quickly returns to the initial position by its own elastic force, so that it can be prepared for the next molding as it is.

本発明の製造装置および製造方法において、成形中子は、可撓性があることに加えて、発泡成形時の熱に対する耐熱性があること、発泡成形後に型を開くときに発泡成形品に形成された前記第2の孔との間に生じる表面摩擦抵抗に打ち勝って破損することなく抜き出ることができる強度を備えること、を条件に適宜の材料で製造することができる。例として、シリコン樹脂、天然ゴム、合成ゴムなどが挙げられる。中でもシリコン系樹脂は、耐熱性、可撓性と復元性ならびに強度の点から好ましい。   In the production apparatus and production method of the present invention, the molding core has flexibility, heat resistance against heat during foam molding, and is formed into a foam molded product when the mold is opened after foam molding. It is possible to manufacture with an appropriate material on condition that the surface friction resistance generated between the second hole and the second hole is strong enough to be extracted without being damaged. Examples include silicon resin, natural rubber, and synthetic rubber. Of these, silicone resins are preferred from the viewpoints of heat resistance, flexibility, resilience, and strength.

成形中子が、型内発泡成形された容器との間で大きな表面摩擦抵抗を持つ素材で作られる場合には、成形中子を発泡成形品に形成された前記第2の孔から抜き出るときに、摩擦により発泡成形品側、特に第2の孔の上部近傍に欠けが発生する恐れがある。発泡成形品が発泡ポリスチレン製品であり、成形中子がシリコン樹脂の場合、発泡ポリスチレンに対するシリコン樹脂の表面摩擦抵抗がやや大きな値となることから、このような欠けが起こる可能性がある。欠けによって発生した発泡片(異物)が成形容器内に残っていると、保冷容器として使用したときに、食品などの内容物に混入してしまい好ましくないので、発泡成形後に、成形容器内から異物を除去する作業が必要となる。   When the molding core is made of a material having a large surface frictional resistance with the foam-molded container, when the molding core is pulled out from the second hole formed in the foam molded product In addition, there is a risk that chipping may occur on the side of the foamed molded product, particularly in the vicinity of the upper portion of the second hole due to friction. When the foamed molded product is a foamed polystyrene product and the molding core is a silicon resin, the surface frictional resistance of the silicon resin against the foamed polystyrene has a slightly large value, and such chipping may occur. If foam pieces (foreign matter) generated due to chipping remain in the molded container, it will be mixed with food and other contents when used as a cold storage container. Work to remove is necessary.

そのような事態は、前記成形中子として、製造する発泡成形容器に対する表面摩擦抵抗が異なる材料を積層した構成のものを用い、表面摩擦抵抗が小さい方の材料を前記第1部材側として、第1部材の下端面に当該成形中子の一端が着脱可能に装着することにより、効果的に解消される。表面摩擦抵抗が大きい方の材料と表面摩擦抵抗が小さい方の材料とは、貼着などにより一体化した構成となっていてもよく、屈曲したときに両者間に滑りが生じるように単に積層した構成であってもよい。   In such a situation, as the molding core, one having a structure in which materials having different surface friction resistances with respect to the foam molded container to be manufactured are laminated, and the material having the smaller surface friction resistance as the first member side, The one end of the molding core is detachably attached to the lower end surface of one member, which is effectively eliminated. The material with the higher surface friction resistance and the material with the lower surface friction resistance may have a structure integrated by sticking or the like, and are simply laminated so that slipping occurs between them when bent. It may be a configuration.

この構成の成形中子を用いる場合には、成形中子を引き抜くときの発泡成形品との間の表面摩擦抵抗を小さくすることができるので、両者間の摩擦抵抗によって欠けが生じる事態を大きく回避することができる。   When a molding core having this configuration is used, the surface friction resistance between the foamed molded product when the molding core is pulled out can be reduced, so that the occurrence of chipping due to the friction resistance between the two can be largely avoided. can do.

表面摩擦抵抗の小さい方の材料としては、ポリプロピレン系樹脂、四フッ化エチレン樹脂、あるいはステンレス薄板のような金属材料が、表面摩擦抵抗が小さいことに加えて、引っ張りおよび引き裂き強度が大きく、抜き出すときに加わる抵抗によって破損することがないことから好ましい。中でも、四フッ化エチレン樹脂は、加工が容易であり、曲げ強度が強いことから好ましく、0.1〜3mm程度に薄板化することで、成形中子として利用可能な柔軟性(可撓性)も備えることができる。0.1mmよりも薄い場合には、引き抜くときの抵抗で破損する恐れがあり、3.0mmよりも厚い場合には、十分な可撓性が得られずに、引き抜くときの抵抗が逆に増大してしまう。   The material with the smaller surface friction resistance is a metal material such as polypropylene resin, tetrafluoroethylene resin, or stainless steel sheet that has low surface friction resistance and high tensile and tear strength. It is preferable because it is not damaged by the resistance applied to. Among these, tetrafluoroethylene resin is preferable because it is easy to process and has high bending strength, and can be used as a molding core by being thinned to about 0.1 to 3 mm (flexibility). Can also be provided. If it is thinner than 0.1 mm, there is a risk of damage due to resistance when it is pulled out. If it is thicker than 3.0 mm, sufficient flexibility cannot be obtained, and the resistance when pulling out increases conversely. Resulting in.

この場合、表面摩擦抵抗が大きい方の材料としては、シリコン樹脂を用いることが好ましい。断面がそれ単独で第2の孔の断面積を確保できる大きさであっても、シリコン樹脂は十分な可撓性を備えており、成形中子の本体部分を構成する材料として好適である。しかし、シリコン樹脂は引き裂き強度が十分でなく、繰り返しの使用によりシリコン樹脂に破損が生じる恐れがある。シリコン樹脂の表面側(抜き出し方向側)に薄板状の四フッ化エチレン樹脂シートを積層しておくことにより、成形中子の本体部分であるシリコン樹脂の寿命を長期化することが可能となり、同時に、四フッ化エチレン樹脂の摩擦抵抗が小さいことから、発泡成形品の発泡片が発生するのも回避できる。   In this case, it is preferable to use silicon resin as the material having the higher surface frictional resistance. Even if the cross section is large enough to secure the cross sectional area of the second hole, the silicone resin has sufficient flexibility and is suitable as a material constituting the main body portion of the molding core. However, the tear strength of the silicone resin is not sufficient, and the silicone resin may be damaged by repeated use. By laminating a thin plate-like ethylene tetrafluoride resin sheet on the surface side (extraction direction side) of the silicon resin, it becomes possible to prolong the life of the silicon resin that is the main part of the molding core. Further, since the frictional resistance of the tetrafluoroethylene resin is small, it is possible to avoid generation of foam pieces of the foam molded product.

本発明によれば、側壁部に上下方向に貫通する排水孔として機能する第1の孔を有し、さらに、該第1の孔と収容空間を繋ぐ導水孔として機能する第2の孔を有する発泡成形容器の製造装置において、そこに備えられる孔形成装置をより簡素化したものとすることができる。また、第2の孔を成形する成形中子の発泡成形時の姿勢と位置を、型を開いた状態で、すなわち、外から見える状態で確定できるので、成形型や成形中子の品質管理を確実に行うことができる。   According to the present invention, the side wall portion has the first hole functioning as a drainage hole penetrating in the vertical direction, and further has the second hole functioning as a water guide hole connecting the first hole and the accommodation space. In the apparatus for manufacturing a foam molded container, the hole forming apparatus provided therein can be further simplified. In addition, since the orientation and position of the molding core for molding the second hole during foam molding can be determined with the mold open, that is, visible from the outside, quality control of the molding die and the molding core can be performed. It can be done reliably.

以下、本発明の実施の形態について図を参照しながら説明する。なお、以下の説明は、前記図9に示したと同様な形状の保冷容器を製造する場合を例として行う。従って、コア型およびキャビティ型も、孔形成装置の部分を除いて実質的に図10に示したものとの同じであり、同じ機能を奏する部材には、図9、図10で使用した符号と同じ符号を付している。もちろん、製造する容器や成形型がこれに限るものではない。添付の図において、図1は本発明で用いる孔形成装置を成形後の保冷容器と共に示す図であり、図2,図3,図4は、成形型を用いた成形手順を順に示している。図5は成形された保冷容器の要部を示す断面図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following description, a case of manufacturing a cold storage container having the same shape as that shown in FIG. 9 will be described as an example. Therefore, the core mold and the cavity mold are substantially the same as those shown in FIG. 10 except for the hole forming device, and the members having the same functions are the same as those used in FIGS. The same reference numerals are attached. Of course, the container and the mold to be manufactured are not limited to this. In the accompanying drawings, FIG. 1 is a view showing a hole forming apparatus used in the present invention together with a cold container after being formed, and FIGS. 2, 3, and 4 sequentially show a forming procedure using a forming die. FIG. 5 is a cross-sectional view showing the main part of the molded cold-insulated container.

本発明において、孔形成装置Aは、第1の孔である排水孔13を形成するための第1部材30と第2部材40、および、第2の孔である導水孔15を形成するための成形中子50とからなる。第1部材30と第2部材40はこの例では円柱状であり、第1部材30はコア型1に取り付けられ、第2部材40はキャビティ型2に取り付けられる。   In the present invention, the hole forming apparatus A forms the first member 30 and the second member 40 for forming the drain hole 13 as the first hole, and the water guide hole 15 as the second hole. It consists of a molding core 50. The first member 30 and the second member 40 are cylindrical in this example, the first member 30 is attached to the core mold 1, and the second member 40 is attached to the cavity mold 2.

第1部材30の上端部にはコア型1にねじ止めするための内ネジ31が形成され、下端面32には成形中子50を装着するための凹溝33が形成される。凹溝33の底面にはネジ穴34が切られており、成形中子50の一端がネジ35により着脱自在に装着される。なお、ネジ35の位置は、図2〜図4に示したようにキャビティ型側に偏った位置に設けることで、成形中子50の離型(抜き出し)をより容易にすることができる。第1部材30の長さは、後記するようにコア型1の上フランジ61に取り付けたときに、その下端面32が、保冷容器10の水溜まり部12を形成するためにコア型1に形成した水溜まり部形成用凸部70の底面レベルよりも上位となる長さとされる(図2等参照)。   An inner screw 31 for screwing to the core mold 1 is formed at the upper end portion of the first member 30, and a concave groove 33 for mounting the molding core 50 is formed at the lower end surface 32. A screw hole 34 is cut in the bottom surface of the concave groove 33, and one end of the molding core 50 is detachably attached by a screw 35. In addition, the position of the screw | thread 35 can provide the mold release (extraction) of the shaping | molding core 50 more easily by providing in the position biased to the cavity type | mold side as shown in FIGS. When the first member 30 is attached to the upper flange 61 of the core mold 1 as will be described later, the lower end surface 32 of the first member 30 is formed in the core mold 1 to form the water pool portion 12 of the cold container 10. The length is higher than the bottom surface level of the water reservoir forming convex portion 70 (see FIG. 2 and the like).

成形中子50は断面矩形状をなす部材であり、可撓性のある材料、例えばシリコン樹脂のような材料で作られる。成形中子50の長さは、凹溝33に取り付けた状態で、先端51が前記コア型1に形成した水溜まり部形成用凸部70の底面に入り込みうる長さとされる。なお、成形中子50の形状が断面矩形状であることは必須でなく、断面円形や楕円形などであってもよい。その場合に、第1部材30の下端部32に形成する凹溝33の断面形状は、当該成形中子50の形状に応じて、それが密着した状態で収容され得る形状に変更される。図1に示すように、成形中子50は、第1部材30の下端部32に取り付けた状態で特に外力が加わらない限り、第1部材30の軸線にほぼ90°の角度を保つようにされている。   The molding core 50 is a member having a rectangular cross section, and is made of a flexible material such as a silicon resin. The length of the molding core 50 is set to a length that allows the tip 51 to enter the bottom surface of the water reservoir forming convex portion 70 formed in the core mold 1 in a state of being attached to the concave groove 33. In addition, it is not essential that the shape of the molding core 50 is a rectangular cross section, and it may be a circular cross section, an elliptical shape, or the like. In that case, the cross-sectional shape of the concave groove 33 formed in the lower end portion 32 of the first member 30 is changed to a shape that can be accommodated in a state where it is in close contact with the shape of the molding core 50. As shown in FIG. 1, the molding core 50 is maintained at an angle of approximately 90 ° with respect to the axis of the first member 30 unless an external force is applied in a state where it is attached to the lower end portion 32 of the first member 30. ing.

第2部材40は、その上端面41が第1部材30の下端面32と密着状態で当接できる面とされている。下端面側には縦穴42が形成され、後記するように縦穴42内にスプリング43を介装した状態で、キャビティ型2に形成した取り付け孔45内に上下方向に摺動できるようにしてネジ44で取り付けられる。   The upper surface 41 of the second member 40 is a surface that can contact the lower surface 32 of the first member 30 in close contact. A vertical hole 42 is formed on the lower end surface side, and a screw 44 is slidable vertically in an attachment hole 45 formed in the cavity mold 2 with a spring 43 interposed in the vertical hole 42 as will be described later. It is attached with.

成形に当たり、コア型1に第1部材30を、キャビティ型2に第2部材40を取り付ける。図2に示すように、このコア型1は、保冷容器10の収容空間Sを形成するための凸部60と、この凸部60より下方に向けて突出した少なくとも1つの水溜まり部を形成するための水溜まり部形成用凸部70とを持つ。また、コア型1は、コア型1とキャビティ型2で形成されるキャビティ空間3を閉鎖する上フランジ61を備え、該上フランジ61の裏面に第1部材30の上端がネジ62により固定されている。なお、その際に、第1部材30の下端面32に取り付けた成形中子50の先端51側が水溜まり部形成用凸部70の方向を向くようにして取り付ける。第1部材30の下端面32の位置と成形中子50の長さは前記のように設定されており、第1部材30をコア型1に取り付けた状態では、図2に示すように、成形中子50は全体が下方に向けて傾斜した姿勢となり、かつその自由端側(先端51)は水溜まり部形成用凸部70の底面に入り込んだ姿勢となる。   In molding, the first member 30 is attached to the core mold 1, and the second member 40 is attached to the cavity mold 2. As shown in FIG. 2, the core mold 1 forms a convex portion 60 for forming the accommodation space S of the cold container 10 and at least one water pool portion protruding downward from the convex portion 60. And a puddle portion 70 for forming a water pool portion. The core mold 1 includes an upper flange 61 that closes the cavity space 3 formed by the core mold 1 and the cavity mold 2, and the upper end of the first member 30 is fixed to the back surface of the upper flange 61 by a screw 62. Yes. At this time, the molding core 50 attached to the lower end surface 32 of the first member 30 is attached so that the tip 51 side faces the direction of the water reservoir forming convex portion 70. The position of the lower end surface 32 of the first member 30 and the length of the molding core 50 are set as described above. When the first member 30 is attached to the core mold 1, as shown in FIG. The entire core 50 is inclined downward, and its free end (tip 51) is in an attitude that enters the bottom surface of the water reservoir forming convex portion 70.

図6は、水溜まり部形成用凸部70の部分を拡大して示している。この例において、前記凸部70は底面に凹陥部71を備えており、そこに中空中子50の自由端(先端51)が入り込むことにより、成形中子50の姿勢は安定的に保持される。また、成形中子50の自由端が凹陥部71に入り込むのを容易にするために、凹陥部71の少なくとも左右の側壁に外広がり状のテーパを付けておくことも望ましい。なお、水溜まり部形成用凸部70の底面部分に成形中子50の先端51が安定的に保持されることを条件に、このような凹陥部71は省略してもよく、左右の側壁を省略した形状の凹陥部71であってもよい。図示の例において、水溜まり部形成用凸部70の内側には三角形をなす翼片72が一体形成されているが、この翼片72は、保冷容器10の水溜まり部12に水(氷融解水)が入れ込む流路12a(図1参照)を形成するものであり、このような幅の狭い流路12aを形成することにより、例えば水溜まり部12に魚の鱗が入り込んで、第2の孔である導水孔15を塞いでしまうようなことを効果的に阻止することができる。   FIG. 6 shows an enlarged view of the water reservoir forming convex portion 70. In this example, the convex part 70 is provided with a concave part 71 on the bottom surface, and the free end (tip 51) of the hollow core 50 enters therein, whereby the posture of the molding core 50 is stably maintained. . Further, in order to make it easy for the free end of the molding core 50 to enter the recessed portion 71, it is also desirable to provide an outwardly expanding taper on at least the left and right side walls of the recessed portion 71. In addition, on the condition that the tip 51 of the molding core 50 is stably held on the bottom surface portion of the water reservoir forming convex portion 70, such a recessed portion 71 may be omitted, and the left and right side walls are omitted. The concave portion 71 having the shape described above may be used. In the illustrated example, a triangular wing piece 72 is integrally formed inside the water reservoir forming convex portion 70, and this wing piece 72 is water (ice-melted water) in the water reservoir portion 12 of the cold storage container 10. The flow path 12a (see FIG. 1) into which the water enters is formed, and by forming such a narrow flow path 12a, for example, fish scale enters the water reservoir 12, and is the second hole. It is possible to effectively prevent the water guide hole 15 from being blocked.

前記したように、第2部材40は、キャビティ型2に形成した取り付け孔45の中に摺動自在に取り付けられる。すなわち、取り付け孔45と第2部材40の下端面側に形成した縦穴42の間にはスプリング43が配置され、ネジあるいはピン44によってキャビティ型2に連接されている。   As described above, the second member 40 is slidably attached in the attachment hole 45 formed in the cavity mold 2. In other words, the spring 43 is disposed between the attachment hole 45 and the vertical hole 42 formed on the lower end surface side of the second member 40, and is connected to the cavity mold 2 by a screw or a pin 44.

コア型1に上記のようにして下端面に成形中子50を取り付けた第1部材30を取り付け、キャビティ型2に上記のようにして第2部材30を取り付けた状態で、コア型1とキャビティ型2とを型合わせし、定法により、型間に形成されるキャビティ空間3に予備発泡粒子Pの充填を行い、型閉めをし、発泡成形を行う。図3は発泡成形時の状態を示している。なお、上記の成形型では、第2部材40がスプリング43を介して上下に摺動可能となっており、過充填していわゆるクラッキング操作を行うこともできる。図示のように、排水孔13(第1の孔)となるべき領域には、第1部材30と第2部材40とが上下方向に一体となって位置しており、導水孔15(第2の孔)となるべき位置には下方に傾斜した状態の成形中子50が位置している。   In the state where the first member 30 having the molding core 50 attached to the lower end surface is attached to the core die 1 as described above, and the second member 30 is attached to the cavity die 2 as described above, the core die 1 and the cavity The mold 2 is matched with the mold, and the pre-expanded particles P are filled in the cavity space 3 formed between the molds by a conventional method, the mold is closed, and foam molding is performed. FIG. 3 shows a state during foam molding. In the above mold, the second member 40 can be slid up and down via the spring 43, and can be overfilled to perform a so-called cracking operation. As shown in the figure, the first member 30 and the second member 40 are integrally located in the vertical direction in the region to be the drain hole 13 (first hole), and the water guide hole 15 (second hole). The molding core 50 in a state of being inclined downward is located at a position to be a hole.

なお、図示の例では、第1部材30の下端面と第2部材40の上端面とは水平方向をなす衝接面となっているが、互いの衝接面を導水孔15(第2の孔)となるべき位置に向けて斜めに傾斜する面とすることもできる。それにより、成形中子50をより無理のない状態で下方に傾斜した姿勢とすることができる。   In the example shown in the drawing, the lower end surface of the first member 30 and the upper end surface of the second member 40 are horizontal contact surfaces. It can also be set as the surface which inclines diagonally toward the position which should become a hole. Thereby, the molding core 50 can be in a posture inclined downward in a more comfortable state.

成形処理終了後に、コア型1を移動して型を開く。コア型1の移動と共に第1部材30は上昇し、第1部材30と共に成形中子50も上昇する。その過程で、成形中子50はそれ自身変形しながら導水孔15から次第に抜き出され、さらに、図4に示すように、第1部材30が上昇することにより形成された排水孔13としての空間内を第1部材30と共に移動しながら抜き出される。さらにコア型1が上昇することにより、第1部材30と成形中子50のすべてが排水孔13の空間から抜き出た状態となり、その後、キャビティ型2と共に第2部材40を成形された排水孔13から抜き出すことにより、図5に要部を断面で示す保冷容器10が得られる。   After completion of the molding process, the core mold 1 is moved to open the mold. As the core mold 1 moves, the first member 30 rises, and the molding core 50 rises together with the first member 30. In the process, the molding core 50 is gradually extracted from the water guide hole 15 while deforming itself, and further, as shown in FIG. 4, the space as the drain hole 13 formed by the first member 30 rising. It is extracted while moving together with the first member 30. When the core mold 1 is further raised, all of the first member 30 and the molding core 50 are extracted from the space of the drain hole 13, and then the drain hole in which the second member 40 is molded together with the cavity mold 2 By extracting from 13, the cold-reserving container 10 whose principal part is shown in cross section in FIG. 5 is obtained.

図7は、第2の形態の成形中子50Aを、前記した第1の孔である排水孔13を形成するための第1部材30と共に示している。成形中子50Aの全体形状は前記した成形中子50と同じであるが、第1の可撓部材52とその上に積層した第2の可撓部材53との積層体として成形中子50Aが構成されている点で異なっている。第1の可撓部材52は、この例ではシリコン樹脂で作られており、保冷容器10に形成する前記した導水孔15(第2の孔)の断面とほぼ同じ大きさの断面を有していて、成形中子50Aの本体部分を構成する。第2の可撓部材53は、第1の可撓部材52(この場合には、シリコン樹脂)よりも保冷容器10に対する表面摩擦抵抗が小さい材料である四フッ化エチレン樹脂シート作られており、第1の可撓部材52と比較して薄く、0.1〜3.0mm程度の厚さである。   FIG. 7 shows the molding core 50A of the second embodiment together with the first member 30 for forming the drain hole 13 which is the first hole described above. Although the overall shape of the molding core 50A is the same as that of the molding core 50 described above, the molding core 50A is formed as a laminate of the first flexible member 52 and the second flexible member 53 laminated thereon. It differs in that it is configured. In this example, the first flexible member 52 is made of silicon resin, and has a cross section that is approximately the same size as the cross section of the water conveyance hole 15 (second hole) formed in the cold insulation container 10. Thus, the main body portion of the molding core 50A is configured. The second flexible member 53 is made of a tetrafluoroethylene resin sheet, which is a material having a smaller surface frictional resistance against the cold container 10 than the first flexible member 52 (in this case, silicon resin), It is thinner than the first flexible member 52 and has a thickness of about 0.1 to 3.0 mm.

この成形中子50Aの第1部材30に対する取り付け態様は、成形中子50と同様であり、第2の可撓部材53を上面側として、第1部材30の下端面32に、成形中子50Aの一端がネジ35により着脱自在に装着される。   The mounting manner of the molding core 50A with respect to the first member 30 is the same as that of the molding core 50. The molding core 50A is formed on the lower end surface 32 of the first member 30 with the second flexible member 53 as the upper surface side. One end of each is detachably attached with a screw 35.

成形中子50Aを用いた場合の、保冷容器10の製造プロセスは、上記した成形中子50と同じであり、詳細な説明は省略する。図8は、上記した図4に相当する図であり、成形処理終了後に、コア型1の移動と共に第1部材30が上昇し、第1部材31が上昇することにより形成された排水孔13としての空間内を、成形中子50Aが第1部材30と共に移動しながら抜き出される。図8に示す位置に成形中子50Aが来る前に、成形中子50Aはそれ自身変形しながら導水孔15(第2の孔)から次第に抜き出されるが、その過程で、導水孔15の排水孔13側となる導出口17の上端縁との間で、特に強く接触する。しかし、成形中子50Aは、上面側に表面摩擦抵抗が小さい四フッ化エチレン樹脂シートからなる第2の可撓部材53を積層しており、接触摩擦抵抗によってその部分の発泡樹脂が欠けて飛散するような事態が生じるのを効果的に阻止することができる。   The manufacturing process of the cold container 10 when the molding core 50A is used is the same as that of the molding core 50 described above, and detailed description thereof is omitted. FIG. 8 is a view corresponding to FIG. 4 described above. As the drain hole 13 formed by the first member 30 rising and the first member 31 rising together with the movement of the core mold 1 after completion of the molding process. The molding core 50 </ b> A is extracted while moving together with the first member 30 in the space. Before the molding core 50A arrives at the position shown in FIG. 8, the molding core 50A is gradually pulled out from the water guide hole 15 (second hole) while deforming itself. In the process, the drainage of the water guide hole 15 is performed. Particularly strong contact is made with the upper edge of the outlet port 17 on the hole 13 side. However, in the molding core 50A, the second flexible member 53 made of a tetrafluoroethylene resin sheet having a low surface friction resistance is laminated on the upper surface side, and the foamed resin in that portion is chipped and scattered by the contact friction resistance. It is possible to effectively prevent such a situation from occurring.

本発明による発泡成形容器の製造装置で用いる孔形成装置を成形後の保冷容器と共に示す図。The figure which shows the hole formation apparatus used with the manufacturing apparatus of the foam molding container by this invention with the cold storage container after shaping | molding. 本発明による発泡成形容器の製造装置を用いて容器を製造する手順を説明する図であり、予備発泡粒子を充填する前の状態を示す。It is a figure explaining the procedure which manufactures a container using the manufacturing apparatus of the foam-molded container by this invention, and shows the state before filling with pre-expanded particle. 図2に続く図であり、型閉め後の状態を示す。It is a figure following FIG. 2, and shows the state after mold closing. 図3に続く図であり、成形後に型を開く状態を示す。It is a figure following FIG. 3, and shows the state which opens a type | mold after shaping | molding. 成形された容器の要部を示す断面図。Sectional drawing which shows the principal part of the shape | molded container. キャビティ型における水溜まり部形成用凸部の部分を拡大して示す図。The figure which expands and shows the part of the water reservoir part formation convex part in a cavity type | mold. 第2の形態の成形中子を説明するための図。The figure for demonstrating the shaping | molding core of a 2nd form. 第2の形態の成形中子を用いて容器を製造する過程を説明するための図4に相当する図。The figure corresponded in FIG. 4 for demonstrating the process in which a container is manufactured using the shaping | molding core of a 2nd form. 従来の保冷容器の一例を説明する図。The figure explaining an example of the conventional cold storage container. 図9に示す保冷容器を製造するための装置を説明する図。The figure explaining the apparatus for manufacturing the cold storage container shown in FIG.

符号の説明Explanation of symbols

A…孔形成装置、1…コア型、2…キャビティ型、3…キャビティ空間、10…容器、11…底面、12…水溜まり部、13…排水孔(第1の孔)、15…導水孔(第2の孔)、30……第1の孔を形成するための第1部材、40…第2の孔を形成するための第2部材、50…成形中子、50A…第2の形態の成形中子、51…成形中子の先端、52…第2の形態の成形中子を構成する表面摩擦抵抗が大きい第1の可撓部材、53…第2の形態の成形中子を構成する表面摩擦抵抗が小さい第2の可撓部材、60…収容空間を形成するための凸部、70…水溜まり部形成用凸部   DESCRIPTION OF SYMBOLS A ... Hole formation apparatus, 1 ... Core type, 2 ... Cavity type, 3 ... Cavity space, 10 ... Container, 11 ... Bottom surface, 12 ... Water reservoir, 13 ... Drainage hole (1st hole), 15 ... Water conveyance hole ( Second hole), 30... First member for forming the first hole, 40... Second member for forming the second hole, 50... Molding core, 50 A. Molding core, 51 ... tip of molding core, 52 ... first flexible member having a large surface friction resistance constituting the molding core of the second form, 53 ... constituting the molding core of the second form 2nd flexible member with small surface frictional resistance, 60 ... Convex part for forming accommodation space, 70 ... Convex part for water pool part formation

Claims (7)

側壁部と底部で区画される収容空間を持ち、側壁部には上下方向に貫通する第1の孔が形成され、さらに、該第1の孔と前記収容空間を繋ぐ第2の孔が形成されている発泡成形容器を製造するためのコア型とキャビティ型を備えた製造装置であって、
コア型には前記収容空間を形成するための凸部とこの凸部より下方に向けて突出した少なくとも1つの水溜まり部を形成するための水溜まり部形成用凸部とを備え、
前記第1の孔を形成するための部材は、コア型に取り付けられる第1部材とキャビティ型に取り付けられる第2部材とからなり、
第1部材はその下端面が前記水溜まり部形成用凸部の底面よりも上位に位置し、かつ該下端面には前記第2の孔のための空間を確保するための可撓性を持つ成形中子の一端が着脱可能に装着されており、
装着された状態で前記成形中子の他端は前記水溜まり部形成用凸部の底面に当接した姿勢で位置決めされるようになっており、
型閉め時に前記第1部材と第2部材はその下端面と上端面とが当接して第1の孔のための空間を確保するようになっており、
発泡成形後の型開き時には、前記第1部材は、コア型と共に前記第2部材から離れる方向に移動しながら、前記成形中子を形成された第2の孔と第1の孔から抜き出すことができるようにされていることを特徴とする発泡成形容器の製造装置。
The side wall has a receiving space defined by a bottom and a first hole penetrating in the vertical direction is formed in the side wall, and further, a second hole is formed to connect the first hole and the receiving space. A manufacturing apparatus including a core mold and a cavity mold for manufacturing a foam molded container,
The core mold includes a convex portion for forming the accommodation space, and a convex portion for forming a water reservoir portion for forming at least one water reservoir portion protruding downward from the convex portion,
The member for forming the first hole comprises a first member attached to the core mold and a second member attached to the cavity mold,
The first member has a lower end surface positioned higher than the bottom surface of the water reservoir forming convex portion, and has a flexibility for securing a space for the second hole on the lower end surface. One end of the core is detachably attached,
In the mounted state, the other end of the molding core is positioned in a posture in contact with the bottom surface of the water pool portion forming convex portion,
When the mold is closed, the lower and upper end surfaces of the first member and the second member are in contact with each other to secure a space for the first hole.
At the time of mold opening after foam molding, the first member can be extracted from the second hole and the first hole in which the molding core is formed while moving in a direction away from the second member together with the core mold. An apparatus for manufacturing a foam-molded container, characterized in that the apparatus can be made.
キャビティ型に取り付けられる第2部材は、スプリング部材を介してキャビティ型に対して上下方向に摺動できるようにされていることを特徴とする請求項1に記載の発泡成形容器の製造装置。   The apparatus for manufacturing a foam-molded container according to claim 1, wherein the second member attached to the cavity mold is slidable in the vertical direction with respect to the cavity mold via a spring member. 前記成形中子として、製造する発泡成形容器に対する表面摩擦抵抗が異なる材料を積層した構成のものが用いられ、表面摩擦抵抗が小さい方の材料を前記第1部材側として、第1部材の下端面に当該成形中子の一端が着脱可能に装着されていることを特徴とする請求項1または2に記載の発泡成形容器の製造装置。   As the molding core, one having a structure in which materials having different surface friction resistances to the foam-molded container to be manufactured are stacked is used, and the material having the smaller surface friction resistance is the first member side, and the lower end surface of the first member The foam molding container manufacturing apparatus according to claim 1, wherein one end of the molding core is detachably attached to the molding core. 前記成形中子を構成する材料のうち、前記摩擦抵抗の小さい方の材料が、ポリプロピレン系樹脂、フッ素系樹脂または金属材料のいずれかである成形中子を用いることを特徴とする請求項3に記載の発泡成形容器の製造装置。   The molding core in which the material with the smaller frictional resistance among the materials constituting the molding core is a polypropylene resin, a fluorine resin, or a metal material is used. The manufacturing apparatus of the foam-molded container as described. 摩擦抵抗の大きい方の材料がシリコン樹脂であり、前記摩擦抵抗の小さい方の材料が厚さが約0.1〜3.0mmの範囲の四フッ化エチレン樹脂である成形中子を用いることを特徴とする請求項4に記載の発泡成形容器の製造装置。   A material having a higher frictional resistance is silicon resin, and a material having a lower frictional resistance is a molding core in which the material is a tetrafluoroethylene resin having a thickness in the range of about 0.1 to 3.0 mm. The apparatus for producing a foam-molded container according to claim 4. 請求項1〜5のいずれかに記載の発泡成形容器の製造装置を用いて、側壁部と底部で区画される収容空間を持ち、側壁部には上下方向に貫通する第1の孔が形成され、さらに、該第1の孔と収容空間を繋ぐ第2の孔が形成されている発泡成形容器を製造する方法であって、
可撓性を備えた成形中子の一端を第1部材の下端面に着脱自在に装着し、他端を水溜まり部形成用凸部の底面に当接させた姿勢で位置決めしたコア型を用意し、コア型とキャビティ型との型間に形成されるキャビティ空間内に予備発泡粒子の充填を行い、型閉めをし、発泡成形を行い、発泡成形後の型開き時に、第1部材をコア型と共に第2部材から離れる方向に移動して成形中子を形成された第2の孔から抜き出し、さらに成形された第1の孔から第1部材と成形中子とを抜き出し、第2部材をキャビティ型と共に成形された第1の孔から抜き出すことを有することを特徴とする発泡成形容器の製造方法。
Using the foam-molded container manufacturing apparatus according to any one of claims 1 to 5, the container has an accommodation space defined by a side wall and a bottom, and a first hole penetrating in the vertical direction is formed in the side wall. Furthermore, a method of manufacturing a foam molded container in which a second hole connecting the first hole and the accommodation space is formed,
A core mold is prepared in which one end of a flexible molding core is detachably attached to the lower end surface of the first member, and the other end is positioned in contact with the bottom surface of the water reservoir forming convex portion. The pre-expanded particles are filled in the cavity space formed between the core mold and the cavity mold, the mold is closed, the foam molding is performed, and the first member is the core mold when the mold is opened after the foam molding. At the same time, it moves away from the second member, and the molding core is extracted from the formed second hole. Further, the first member and the molding core are extracted from the molded first hole, and the second member is removed from the cavity. A method for producing a foam-molded container, comprising: extracting from a first hole molded together with a mold.
製造する発泡成形容器に対する表面摩擦抵抗が異なる材料を積層した構成の成形中子を、表面摩擦抵抗が小さい方の材料が成形された第1および第2の孔からの抜き出し側となるようにして用いることを特徴とする請求項6に記載の発泡成形容器の製造方法。   A molding core having a structure in which materials having different surface friction resistances with respect to the foam molded container to be manufactured are laminated so as to be drawn out from the first and second holes formed with the material having the smaller surface friction resistance. The method for producing a foam-molded container according to claim 6, wherein the foam-molded container is used.
JP2005214777A 2004-08-19 2005-07-25 Production apparatus and production method for foam molded container Expired - Fee Related JP4586117B2 (en)

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