JP4576547B2 - sewing machine - Google Patents

Description

  The present invention relates to a sewing machine, and more particularly to a sewing machine that performs pattern formation sewing such as embroidery.

  In a sewing machine that performs pattern forming sewing in accordance with previously input sewing data, such as embroidery sewing, the sewing product that is held by the outer frame and moved in the horizontal direction (XY direction) A “medium presser” of the sewing machine is known as a member that presses the sewing product so as not to rise with the sewing needle.

The intermediate presser moves up and down in synchronization with the sewing needle with an amplitude smaller than that of the sewing needle on the upper side of the sewing product to press the sewing product downward when the sewing needle is pulled out from the sewing product. It is formed so as to be retractable upward so as not to hinder the replacement.
By the way, in the pattern formation sewing of the sewing machine, the cloth thickness of the sewn product is not necessarily uniform, and a step is generated on the surface of the sewn product when a plurality of sewn products are stacked. It is necessary to adjust the lower end position (bottom dead center height).

For this reason, there is known a sewing machine that can be adjusted to the bottom dead center height of the intermediate presser by rotating (manually rotating) the dial that is connected to the intermediate presser drive mechanism and that is provided above the sewing machine arm. (For example, refer to Patent Document 1). In the intermediate press device mounted on the sewing machine, the intermediate presser height is not adjusted during the sewing operation, and therefore the spindle speed for moving the needle bar of the sewing machine up and down is not limited. That is, the spindle speed of the sewing machine is determined by sewing data indicating the sewing shape, that is, the XY movement amount for each stitch and the sewing data or the sewing speed set by the operation panel.
However, the intermediate presser mounted on the sewing machine cannot respond in real time to the change in the thickness of the sewing product being sewn because the height adjustment dial of the intermediate presser is manually operated. For this reason, the dial operation is driven by a pulse motor, and the intermediate presser can be raised / lowered by a solenoid or air cylinder, so that the intermediate presser can be operated according to the sewing pattern even during the sewing operation. Has been developed (see, for example, Patent Document 2).
Japanese Patent Laid-Open No. 9-253365 JP 7-178272 A

  However, in the case of an intermediate presser device capable of adjusting the bottom dead center height of the intermediate presser even during the sewing operation as in Patent Document 2, the variable amount for one stitch at the bottom dead center height is a pulse. Since the motor must be set in a range that does not step out, it was necessary to limit the spindle speed during the adjustment. For this reason, the spindle speed changes in accordance with the variable amount, and when the speed becomes low, there is a concern that the productivity may be lowered due to a reduction in cycle time. In addition, since the spindle speed varies, sewing may become unstable.

  An object of the present invention is to improve productivity and sewing stability by making it possible to adjust the bottom dead center height of the intermediate presser without changing the spindle speed.

The sewing machine according to claim 1 is:
An intermediate presser that presses the sewing product against the needle plate when the sewing needle supported by the needle bar is pulled out of the sewing product;
A main shaft for moving the needle bar up and down by rotating around the axis to move the needle bar up and down, and moving the intermediate presser up and down along the vertical movement direction of the sewing needle;
A spindle drive motor for driving the spindle;
An adjustment shaft that adjusts the height from the needle plate when the intermediate presser reaches bottom dead center by rotating around the shaft;
An adjustment shaft drive motor for driving the adjustment shaft;
A storage unit for storing the bottom dead center height of the intermediate presser together with stitch data;
Control means for controlling the spindle driving motor and the adjusting shaft driving motor based on the bottom dead center height and stitch data stored in the storage unit;
The control means controls the spindle drive motor so that the spindle speed of the spindle is constant when adjusting the bottom dead center height during sewing, and the adjustment amount of the bottom dead center height is a reference If exceeds the value, the adjustment shaft so that to adjust the lower dead point height is divided into a plurality of number of needles as the variable amount of the lower dead point height within one stitch is within the reference value It is characterized by controlling the drive motor.

The invention according to claim 2 is the sewing machine according to claim 1,
Selection means is provided for inputting to the control means whether or not the adjustment of the bottom dead center height is performed by dividing the number of stitches by a plurality of stitches.
The control means controls the main shaft drive motor and the adjustment shaft drive motor so that the bottom dead center height is adjusted based on an input result of the selection means.

  According to the invention described in claim 1, since the bottom dead center height is adjusted by dividing the spindle speed into a plurality of stitches, the bottom dead center of the intermediate presser is not required without changing the spindle speed. The height can be adjusted. As a result, the productivity and the stability of sewing can be improved without reducing the spindle speed.

  According to the second aspect of the present invention, it is possible to input from the selection means whether or not the adjustment of the bottom dead center height is performed by dividing the plurality of needles into a plurality of needles. It is possible to easily switch whether or not the process is divided by a number. For example, when the bottom dead center height is adjusted by dividing, if it is assumed that the intermediate presser will be caught on the stepped portion of the sewing product, the bottom dead center height is adjusted without dividing it into the selection means in advance. If it is input that this is done, the intermediate presser and the sewn product can be prevented from being caught.

(Overall configuration of electronic cycle sewing machine)
An embodiment of the present invention will be described with reference to FIGS.
In the present embodiment, an electronic cycle sewing machine will be described as an example of the sewing machine. The electronic cycle sewing machine has a holding frame as a cloth holding portion for holding a cloth which is a sewing product to be sewn, and the holding frame moves relative to the sewing needle, so that the cloth held on the holding frame is The sewing machine forms a seam based on predetermined sewing data (seam pattern).
Here, the direction in which the sewing needle 108 described later moves up and down is defined as the Z-axis direction (vertical direction), and one direction orthogonal thereto is defined as the X-axis direction (left-right direction), in both the Z-axis direction and the X-axis direction. The orthogonal direction is defined as the Y-axis direction (front-rear direction).

  As shown in FIG. 1, an electronic cycle sewing machine 100 (hereinafter referred to as a sewing machine 100) includes a sewing machine body 101 provided on the upper surface of the sewing machine table T and a pedal provided on the lower part of the sewing machine table T for operating the sewing machine body 101. R and the like.

(Sewing frame and spindle)
As shown in FIG. 1, the sewing machine body 101 includes a sewing machine frame 102 whose outer shape is substantially U-shaped in a side view. The sewing machine frame 102 includes an upper part of the sewing machine body 101 and extends in the front-rear direction, a lower part of the sewing machine body 101 and extends in the front-rear direction, a sewing machine bed part 102 b, and a sewing machine arm part 102 a and a sewing machine bed part 102 b. And a vertical body portion 102c for connecting the two.
The sewing machine main body 101 includes a main shaft 2 (see FIG. 4) and a lower shaft (not shown). The main shaft 2 is disposed inside the sewing machine arm portion 102a, and the lower shaft (not shown) is disposed inside the sewing machine bed portion 102b.

The main shaft 2 is connected to a main shaft motor 2a (see FIG. 14) as a main shaft driving motor according to the present invention, and rotational power is applied by the main shaft motor 2a. Further, the lower shaft (not shown) is connected to the main shaft 2 via a vertical axis (not shown), and when the main shaft 2 rotates, the power of the main shaft 2 moves to the lower shaft side via the vertical axis (not shown). The lower shaft rotates.
Connected to the front end of the main shaft 2 is a needle bar 108a that moves up and down in the Z-axis direction as the main shaft 2 rotates, and a sewing needle 108 is provided at the lower end of the needle bar 108a as shown in FIG. ing.

  An encoder 2b (see FIG. 14) is provided on the drive take-out shaft or the main shaft 2 of the main shaft motor 2a. The encoder 2b detects the rotation angle of the main shaft of the main shaft motor 2a. For example, every time the main shaft of the main shaft motor 2a rotates by 1 °, a pulse signal is output to the control device (control means) 1000. . Further, as the main shaft 2 rotates once, the needle bar 108a performs one reciprocating motion.

A hook (not shown) is provided at the front end of the lower shaft (not shown). When the lower shaft rotates together with the main shaft 2, a seam is formed by the cooperation of the sewing needle 108 and the hook (not shown).
The connection configuration of the spindle motor 2a, the spindle 2, the needle bar 108a, the sewing needle 108, the lower shaft (not shown), the shuttle (not shown), and the like are the same as those conventionally known and will not be described in detail here.

(Medium holding device)
As shown in FIG. 3, an intermediate presser device 1 is provided inside the sewing machine arm portion 102a to suppress fluttering of cloth as a sewing product, and as shown in FIGS. 1 and 2, the sewing machine bed portion 102b. A needle plate 110 is disposed on the top. Here, the intermediate presser 1 is moved up and down in conjunction with the up and down movement of the needle bar 108a in order to prevent the cloth from lifting due to the up and down movement of the sewing needle 108, and the cloth around the sewing needle 108 is directed toward the needle plate. An intermediate presser 29 is provided.
A holding frame 111 and a sewing needle 108, which will be described later, are disposed above the needle plate 110. The sewing needle 108 is disposed so as to pass through a through hole formed at the tip of the intermediate presser 29.

The holding frame 111 is attached to an attachment member 113 disposed at the front end of the sewing machine arm portion 102a, and an X-axis motor 76a and a Y-axis motor 77a arranged in the sewing machine bed portion 102b are attached to the attachment member 113. They are connected as drive means (see FIG. 14). The holding frame 111 moves in accordance with the driving of the X-axis motor 76a and the Y-axis motor 77a while holding the cloth, so that the cloth is held in a direction (horizontal direction) perpendicular to the vertical movement direction of the sewing needle 108. It is designed to be transported. By the movement of the holding frame 111 and the operation of the sewing needle 108 and the shuttle (not shown), a stitch based on the stitch data of predetermined sewing pattern data is formed on the cloth.
The holding frame 111 includes a cloth presser (not shown) and a lower plate (not shown).
The attachment member 113 can be driven up and down by driving a cloth presser motor 79b disposed in the sewing machine arm portion 102a, and holds and holds the cloth with the lower plate when the cloth presser is lowered.

  The pedal R operates as an operation pedal for driving the sewing machine 100 and moving the needle bar 108a (the sewing needle 108) up and down and operating the holding frame 111. That is, the pedal R incorporates a sensor composed of, for example, a variable resistor for detecting the depression operation position when the pedal R is depressed, and an output signal from the sensor is an operation signal of the pedal R. The control device 1000 is configured to drive and operate the sewing machine 100 according to the operation position and the operation signal.

  As shown in FIGS. 3 to 5, the intermediate presser 1 is provided on the main shaft 2 that drives a needle bar 108 a having a sewing needle 108 at the tip thereof in the vertical direction. An eccentric cam 3 is fixed to the main shaft 2, and a connection link 4 is connected to the eccentric cam 3. A rocking shaft holder 5 is connected to the connection link 4, and one end of the rocking shaft 6 is connected to the rocking shaft holder 5.

  As shown in FIGS. 3 to 5, the base end portion of the intermediate presser adjustment arm 7 that adjusts the amount of movement of the intermediate presser 29 in the vertical direction D <b> 1 is fixed to the other end portion of the swing shaft 6. A groove cam 7 a is formed on the intermediate presser adjusting arm 7. The groove cam 7a is an arc-shaped long hole, and a desired position of the groove cam 7a and one end portion of the first link 8 are rotatably fixed by an adjustment nut 9 and a step screw 10. This fixed position is formed between a position intersecting the axis of the swing shaft 6 and a predetermined position range on one end side of the intermediate presser adjusting arm 7 from the intersecting position, and can be adjusted as desired within this range. it can.

The other end of the first link 8 is rotatably connected by the length portion of the second link 11 and the step screw 12. Further, the groove cam 7a with which the adjusting nut 9 is engaged becomes a part of an arc centered on the axis of the step screw 12 when the intermediate presser 29 is at the bottom dead center of the vertical reciprocating motion. A positioning link 13 is connected to the back side of the second link 11.
The positioning link 13 is rotatably attached to a sewing machine frame 102 as a sewing machine case by a step screw 14 in the vicinity of the center thereof, and the position of the step screw 14 is the step screw when the intermediate presser 29 is at the bottom dead center. It matches the 12 position.

  A spring hook 13a is formed at one end of the positioning link 13, and a spring hook 15a is fixed to the sewing machine frame 102. A coil spring 16 is bridged between both spring hooks, and the spring hook 13a. The one end of the positioning link 13 to which is attached is urged so as to be lowered. That is, the coil spring 16 is an urging unit that urges the connection part P1 downward when the connection part P1 of the second link 11 serving as the intermediate press swing part moves with the third link 20 upward. Function as. A stopper 17 is connected to the other end portion of the positioning link 13, and is connected to one end portion of the second link 11 and the other end portion of the positioning link 13 by one step screw 18. The stopper 17 is rotatably attached to the sewing machine frame 102 together with the positioning link 13 by a step screw 14. A regulating member 19 is provided above the one end portion 17a of the stopper 17 so as to regulate the upward rotation of the stopper 17. The restricting member 19 may be replaced with a part of the sewing machine frame 102. The first link 8, the second link 11, and the positioning link 13 constitute an intermediate press swing mechanism M1.

One end of the third link 20 is rotatably connected to the other end of the second link 11 by a step screw 21. One end of the fourth link 22 is rotatably connected to the other end of the third link 20 by a step screw 23 so as to be in series with the longitudinal direction of the third link 20. The third link 20 and the fourth link 22 constitute an intermediate presser link member 24.
A link relay plate 25 is connected to the other end of the fourth link 22 by a step screw 26. An intermediate presser bar holder 27 is fixed to the link relay plate 25, and an intermediate presser bar 28 extending in the vertical direction is held on the intermediate presser bar holder 27. An intermediate presser 29 is attached to the lower end portion of the intermediate presser bar 28 to press the fabric against the needle plate during sewing. A coil spring 30 is provided at the upper end of the intermediate presser bar 28, and is attached to the intermediate presser bar holder 27 by a bolt 31 and a nut 32.

The stepped screw 23 connects the third link 20 and the fourth link 22 together with the square piece 33 and the guide member 34. That is, a guide member 34 is provided on the front side of the fourth link 22, and a square piece 33 is provided on the front side of the guide member 34, and the third link 20, the fourth link 22, the square piece 33, The guide member 34 is connected by one step screw 23.
The square piece 33 serves as a spacer that fills the gap between the step screw 23 and the connecting portion P3 of the third link 20 and the fourth link 22, and prevents each link from rattling and smoothly drives each member. Let

  The guide member 34 is a substantially triangular plate member, and an upper end portion 34 t is rotatably attached to the sewing machine frame 102 by a step screw 35. In the vicinity of the lower end portion of the guide member 34, a long hole 34a elongated in the vertical direction is formed. The long hole 34a is formed to have a width slightly larger than the diameter of the threaded portion of the step screw 23, and the step screw 23 is inserted into the long hole 34a. That is, the guide member 34 can move the connecting portion P3 of the third link 20 and the fourth link 22 in the vertical direction D1 of the intermediate presser 29 and crosses the series direction D2 of the third link 20 and the fourth link 22. The movement in the direction D3 is restricted.

  Further, the guide member 34 has one end of a moving link 36 as a moving means for moving the guide member 34 in a direction crossing the serial direction of the third link 20 and the fourth link 22 by a step screw 37. It is connected so that it can rotate freely in the vicinity of the top of the. An eccentric cam 38 is connected to the other end portion of the moving link 36, and the eccentric cam 38 rotates around the axis to increase the height from the needle plate 110 when the intermediate presser 29 reaches the bottom dead center. One end of an adjustment shaft 39 for adjusting the height (medium presser height) is connected. The other end portion of the adjustment shaft 39 is connected to an intermediate presser motor 42 as an adjustment shaft drive motor via a bearing 40 and a bevel gear 41. That is, the drive of the intermediate presser motor 42 is transmitted in the order of the adjusting shaft 39, the eccentric cam 38, and the moving link 36, and the moving link 36 moves the guide member 34. Therefore, the intermediate presser motor 42, the guide member 34, and these The components that transmit power between the intermediate presser 29 adjust the height of the intermediate presser 29 using the intermediate presser motor 42 as a drive source.

A bevel gear 43 is meshed with the bevel gear 41 so that the drive of the intermediate pressing motor 42 can be output in a direction D5 orthogonal to the axial direction of the adjustment shaft 39. A bearing 44, an intermediate presser raising / lowering cam 45, and the like are coaxially connected to the rear end of the bevel gear 43.
As shown in FIGS. 6 to 8, the intermediate presser raising / lowering cam 45 is formed in an arc shape having a substantially same distance from the center of rotation to the outer peripheral surface with a center line passing through the center of rotation as a boundary (hereinafter referred to as the center line). , And the other is a shape in which the distance from the rotation center to the outer peripheral surface is larger than the distance from the rotation center to the outer peripheral surface in the maintenance unit 45a and changes smoothly (hereinafter referred to as change). Part 45b).

The intermediate presser raising / lowering cam 45 raises and lowers the intermediate presser raising member 46 that raises the intermediate presser 29 to the retracted height position P5 after the end of sewing. The intermediate presser raising / lowering cam 45 has a cylindrical shape provided at one end of the intermediate presser raising member 46. The outer peripheral surface of the intermediate presser raising / lowering cam 45 is in contact with the outer peripheral surface of the roller 47. That is, when the maintaining part 45a of the intermediate presser raising / lowering cam 45 is in contact with the roller 47, the intermediate presser raising member 46 does not rise (see FIG. 6), but the changing part 4 of the intermediate presser raising / lowering cam 45 is provided.
When 5b is in contact with the roller 47, the intermediate presser lifting member 46 is raised (see FIGS. 7 and 8). That is, the intermediate presser retracting mechanism M2 is configured by the intermediate presser lifting cam 45, the intermediate presser lifting member 46, and the roller 47.

  The intermediate presser lifting member 46 is rotatably attached to the sewing machine frame 102 by a pin 48 at its middle abdomen. The intermediate presser lifting member 46 is provided so that the other end thereof is positioned below the intermediate presser bar holder 27, and the changing portion 45 b of the intermediate presser raising / lowering cam 45 abuts on the roller 47 so that the intermediate presser lifting member 46 By raising the other end, the intermediate presser bar holder 27 can be raised, and the intermediate presser 29 can be raised to the retreat height position P5 (see FIG. 8). Further, the sewing machine frame 15 is provided with a spring hook 49 so as to be positioned above the intermediate presser lifting member 46, and one end portion of the coil spring 50 is spanned on the spring hook 49, and the other end portion is in the middle. It is hung near one end of the press-up member 46. Thus, one end of the intermediate presser lifting member 46 is always urged upward.

Next, the operation of the intermediate press device 1 having the above-described configuration will be described with reference to FIGS.
When the main shaft motor 2a is driven to rotate the main shaft 2 or the eccentric cam 3, the tip of the connection link 4 is in a direction substantially perpendicular to the axis of the main shaft 2 (in the series direction D2 of the third link 20 and the fourth link 22). The oscillating shaft holder 5 connected to the connecting link 4 also oscillates in the same direction. When the swing shaft holder 5 swings, the swing shaft 6 also swings. Therefore, one end of the first link 8 serves as a swing fulcrum, and the other end of the first link 8 serves as the swing shaft 6. It swings in a direction substantially perpendicular to the axis (direction D3 transverse to the series direction D2 of the third link 20 and the fourth link 22). As the other end portion of the first link 8 swings, the other end portion of the second link 11 swings in the series direction D2 of the third link 20 and the fourth link 22, and the other end portion of the second link 11 The connected third link 20 and fourth link 22 swing in the series direction (vertical direction) D2. As the third link 20 and the fourth link 22 swing, the intermediate presser bar 28 connected to the fourth link 22 moves downward along the vertical direction D1, so the intermediate presser 29 also moves up and down. That is, as the main shaft 2 rotates in the axial direction, the intermediate presser 29 moves up and down along the vertical movement direction of the sewing needle 108.

Next, the adjustment operation of the intermediate presser height position P4 by the intermediate presser device 1 having the above-described configuration will be described with reference to FIGS.
When the CPU 73 of the control device 1000 described later executes a control program, the intermediate presser motor 42 starts driving based on sewing pattern data and intermediate presser height data stored in the EEPROM 72 described later.
The drive of the intermediate presser motor 42 is transmitted to the adjustment shaft 39 via the bevel gear 41 and the bearing 40, and the adjustment shaft 39 starts to rotate. The eccentric cam 38 is also rotated by the rotation of the adjustment shaft 39, and the moving link 36 is in a direction substantially perpendicular to the axis of the adjustment shaft 39 (a direction crossing the series direction D2 of the third link 20 and the fourth link 22). Swing to D3). As the moving link 36 swings, the guide member 34 swings in a direction D3 that intersects the series direction D2 of the third link 20 and the fourth link 22.

At this time, as shown in FIG. 9, the stepped screw 23 of the connecting portion P3 of the third link 20 and the fourth link 22 connected by the long hole 34a of the guide member 34 has a screw portion formed by the long hole 34a. Since the movement of the third link 20 and the fourth link 22 in the direction D3 transverse to the series direction D2 is restricted, there is no place to release the force transmitted by the swing, and the step screw 23 extends along the long hole 34a. The angle θ formed by the third link 20 and the fourth link 22 connected in series changes in accordance with the movement following the guide member 34 of the stepped screw 23, and the intermediate presser link The member 24 has a substantially square shape. When the intermediate presser link member 24 has a substantially square shape, the distance L between both ends of the intermediate presser link member 24, in other words, the distance between one end of the third link 20 and the other end of the fourth link 22. L becomes shorter, and the intermediate presser 29 moves upward along the vertical direction D1. Thereby, the intermediate presser height position P4 from the needle plate of the intermediate presser 29 can be adjusted.

(Sewing machine control system: overview)
As shown in FIGS. 1 and 10, the sewing machine 100 (sewing machine body 101) has an operation panel (selection means) 74a for an operator to perform various setting operations on the sewing machine and input operations of various data. is doing. The operation panel 74a and the sewing machine main body 101 are connected by a wired or wireless line (not shown).
The operation panel 74a includes a plurality of operation key groups capable of various sewing machine settings and various data input operations, a data display unit 74d for displaying various setting states, and the like.
As shown in FIG. 10, the operation panel 74a includes a data display portion 74d, a preparation key 74e, a reset key 74f, a + / forward key 74g, a − / reverse key 74h, a pattern number key 74i, an X enlargement / reduction ratio key 74j, Y enlargement / reduction ratio key 74k, speed key 74l, intermediate presser height key 74m, speed change key 74n, program keys ("Pr1,""Pr2,""Pr3,""Pr4") 74o, and sewing machine and each key There are provided LEDs 90, 91, etc., indicating the operating state and the like.

The data display portion 74d displays the location where the LED 91 is lit, various data numbers corresponding to the keys, data numerical values, and the like.
The preparation key 74e is a key for performing an operation of confirming data or a numerical value changed by the + / forward key 74g or the − / reverse key 74h.
The reset key 74f is a key for performing an operation of resetting data and numerical values changed by the + / forward key 74g, the − / reverse key 74h, and the like.
The + / forward key 74g and − / reverse key 74h are keys for operations for changing various data numbers and data values (forward feed; +, reverse feed; −).
The pattern number key 74i calls, for example, sewing pattern data corresponding to the sewing pattern data in order to select desired sewing pattern data when performing sewing with sewing pattern data that is preset and stored. The sewing pattern No. Is a key for displaying. The sewing pattern data will be described later.

The X enlargement / reduction ratio key 74j and the Y enlargement / reduction ratio key 74k are keys for inputting and displaying the enlargement / reduction ratio for the X-axis component and the Y-axis component of the pattern when the sewing pattern is executed. is there.
The speed key 74l is a key for inputting and displaying the spindle speed at the time of sewing.

The intermediate presser height key 74m is a key for inputting and displaying the height of the intermediate presser 29 of the intermediate presser 1 during sewing.
The shift switch key 74n is a switch key for determining whether or not to shift the spindle speed during sewing.
The program key ("Pr1", "Pr2", "Pr3", "Pr4") 74o is used to perform customized sewing combining sewing pattern data, enlargement / reduction ratio, spindle speed, intermediate presser height, etc. This is a key for selecting data (program pattern data).
Various data such as sewing data and program pattern data set and input via the various keys on the operation panel 74a are output to the control device 1000 described later and stored in the EEPROM 72 described later.

(Sewing machine control system: sewing pattern)
Here, the sewing pattern will be described.
The sewing pattern is a needle movement pattern when sewing is performed, and data of the X direction movement amount and the Y direction movement amount when moving the holding frame 111 in order to execute the needle movement pattern (the stitch indicating the needle drop position). Data) is expressed by sewing pattern data formed by combining a plurality of data). Examples of actual sewing pattern data and a hand movement pattern are shown in FIGS. From the origin position (0, 0), the pattern No. shown in FIG. When the needle movement is performed according to the sewing pattern data of one, the needle movement shown in FIG. 12 is performed, and a stitch is formed.

In the sewing pattern data shown in FIG. 11, idle feed 1, idle feed 2, idle feed 3... Stitch 16 and stitch 17 are the amount of movement in the X direction and the amount of movement in the Y direction when the holding frame 111 is moved. Data (parameter). That is, the rotational drive amounts of the X-axis motor 76a and the Y-axis motor 77a at the time of sewing are determined by these.
Then, the needle bar 108a (the sewing needle 108) does not operate in the “pre-feed”, and only the holding frame 111 moves. In the “sewing”, the needle bar 108a (the sewing needle 108) operates together with the holding frame 111, and the seam is stitched. It comes to form.
“Thread trimming” is a thread trimming device (not shown), “End” is a command for the operation of the sewing machine 100, and numerical value setting for that operation is not necessary, so numerical data is not set (in FIG. 11, ( 0)).
The “intermediate presser height” is a command for the operation of the intermediate presser device 1 and includes numerical data for the operation.
That is, the height of the intermediate presser 29 at the bottom dead center phase (180 °) of the sewing needle 108 defined by the rotation angle of the spindle motor 2a, that is, the intermediate presser motor 42 A rotational angle position is determined.
In addition, the notation in the numerical data of the X movement amount, the Y movement amount, and the intermediate pressing movement amount in FIGS. 11 and 12 is 10 times, for example, “15” indicates “1.5 mm”.

(Sewing machine control system: program pattern)
Next, the program pattern will be described.
As shown in FIG. 13, any sewing pattern data to be sewn is selected as the program pattern data, and the X movement amount and Y movement amount of each “pre-feed” and “sewing” commands in the sewing pattern are increased or decreased. The X enlargement / reduction ratio and Y enlargement / reduction ratio are set numerically, the spindle speed, which is the rotational speed of the spindle motor 2a during sewing, and the bottom dead center height of the intermediate presser 29 that serves as a reference during sewing (however, the middle of the sewing pattern When the presser height is set, the sewing pattern is given priority), and the amount of correction for the vertical movement amplitude of the intermediate presser 29 that is the reference during sewing (however, the correction amount of the intermediate presser amplitude for the sewing pattern) When is set, the sewing pattern is given priority).

  When executing the program pattern data, the X movement amount and Y movement amount are adjusted for the sewing pattern recorded in the selected program pattern, and the set spindle speed, intermediate presser height, and amplitude adjustment are adjusted. Sewing is executed with the amount.

  Further, in the control device 1000 described later, four program pattern data can be stored in the EEPROM 72, and the program keys (“Pr1”, “Pr2”, “Pr3”, “Pr4”) of the operation panel 74a described above. Each can be called by 74o.

(Sewing machine control system: control device)
As shown in FIG. 14, the sewing machine 100 includes a control device 1000 for controlling the operation of each unit and each member described above.
As shown in FIG. 14, the control device 1000 includes a ROM 70, a RAM 71, and an EEPROM 7.
2 and CPU 73.

The ROM 70 (PROM) stores and stores control programs and control data of the sewing machine 100 (sewing machine body 101) and various sewing data.
The RAM 71 is provided with various work memories and counters, and is used as a work area during sewing operations and data processing, and temporarily stores programs and data read from the ROM 70 and the EEPROM 72. .

The EEPROM 72 stores various input data and various parameters.
In particular, the EEPROM 72 is a storage unit according to the present invention, and is sewing pattern data (for example, sewing pattern data of the pattern No. 1 in FIG. 11) that is a combination of a plurality of stitch data input via the operation panel 74a. Etc.) and program patterns are stored.
Further, the EEPROM 72 stores data of X enlargement / reduction ratio and Y enlargement / reduction ratio, spindle speed data, intermediate presser height data, and the like.
The EEPROM 72 also stores program pattern data (for example, the program shown in FIG. 13) as sewing data in which the sewing pattern data, data of the X enlargement / reduction ratio and Y enlargement / reduction ratio, spindle speed data, intermediate presser height data, and the like are combined. Pattern data “Pr1”, “Pr2”, “Pr3”, “Pr4”) and the like are stored.

  The CPU 73 performs various operation processes, arithmetic processes, and the like based on a control program stored in the ROM 70 using the RAM 71 as a work area (work area).

The CPU 73 is connected to the operation panel 74a via the interface 74, and selects and changes sewing pattern data based on data input from the operation panel 74a. Here, when a signal enabling shifting is input from the shift switching key 74n of the operation panel 74a, the CPU 73 shifts the spindle speed and the bottom dead center height of the intermediate presser 29 is adjusted with one needle. Thus, the spindle motor 2a and the intermediate presser motor 42 are controlled. On the other hand, when a signal for prohibiting a shift is input from the shift switch key 74n of the operation panel 74a, the CPU 73 divides the spindle speed into a plurality of stitch numbers and keeps the bottom dead center height of the intermediate presser 29. The main shaft motor 2a and the intermediate presser motor 42 are controlled so that is adjusted.
The CPU 73 is connected to the cloth presser switch 74b and the start switch 74c via the interface 74. When an instruction signal is input from the cloth presser switch 74b and the start switch 74c, the CPU 73 is based on the above-described sewing pattern data. Then, a process for sewing each part of the sewing machine 100 is performed.

The CPU 73 is connected to a main shaft motor drive circuit 75b that drives the main shaft motor 2a via the interface 75, and controls the rotation of the main shaft motor 2a, whereby a drive mechanism (for example, a needle bar to which the sewing needle 108 is attached). 108a, spindle 2 etc.). The spindle motor 2a includes an encoder 2b. In the spindle motor drive circuit 75b that drives the spindle motor 2a, a Z-phase signal output from the encoder 2b for each rotation of the spindle motor 2a is transmitted via the interface 75. Input to the CPU 73, and the CPU 73 can recognize the origin (0 ° position) in one rotation of the main shaft 2 by this signal. Further, an A phase signal output every 1 ° in the rotation angle of the spindle motor 2a is input from the encoder 2b to the CPU 73 via the interface 75, and the number of pulses of the A phase signal based on the Z phase signal described above. The CPU 73 can recognize the current rotation angle of the main shaft 2.
For example, a servo motor can be applied to the spindle motor 2a.

Further, the CPU 73, via the interface 76 and the interface 77, an X-axis motor drive circuit 76b and a Y-axis motor that respectively drive an X-axis motor 76a and a Y-axis motor 77a provided in the holding frame 111 that holds the cloth to be sewn. A drive circuit 77b is connected to control the operation of the holding frame 111 in the X-axis direction and the Y-axis direction.
Further, the CPU 73 is connected to an intermediate presser motor drive circuit 78b for driving the intermediate presser motor 42 that adjusts the height position of the intermediate presser 29 separately from the vertical movement by the spindle motor 2a via the interface 78. 1 operation is controlled.
Further, the CPU 73 is connected to a cloth presser motor drive circuit 79b for driving a cloth presser motor 79a that moves the cloth presser (not shown) up and down via the interface 79, and controls the operation of the cloth presser.
For example, a pulse motor can be applied to the X-axis motor 76a, the Y-axis motor 77a, the intermediate presser motor 42, and the cloth presser motor 79a.

Further, the CPU 73 is connected to the X-axis origin sensor 80a and the Y-axis origin sensor 80b for detecting the origin position of the holding frame 111 via the interface 80, and determines whether or not the holding frame 111 has returned to the origin position. A signal indicating the above is input, and control based on the signal is performed.
Further, the CPU 73 is connected to an intermediate presser origin sensor 80c for detecting the origin position of the intermediate presser 29 of the intermediate presser device 1 through the interface 80, and the intermediate presser 29 of the intermediate presser device 1 is positioned in a proper arrangement. A signal indicating whether or not the signal is input is input, and control based on the signal is performed.
Further, the CPU 73 is connected to a cloth presser origin sensor 80d for detecting the origin position of the cloth presser (not shown) via the interface 80, and receives a signal indicating whether or not the cloth presser has returned to the origin position. Then, control based on the signal is performed.

(Overall operation description of the lockstitch machine)
Next, the operation of the sewing machine 100 according to the present invention will be described based on the flowchart shown in FIG.

First, a signal indicating that the program key ("Pr1", "Pr2", "Pr3", "Pr4") 74o is pressed in a state where the main power source (not shown) of the sewing machine 100 is turned on and the sewing machine 100 is activated. Is detected by the control apparatus 1000 (step S101; Yes), the control apparatus 1000 selects and extracts predetermined program pattern data corresponding to the pressed program key 74o from the program pattern data stored in the EEPROM 72, and the RAM 71 (Step S102).
Then, when the control device 1000 does not detect a signal that the program key 74o is pressed (Step S101; No), or after setting the program pattern in Step S102, the process proceeds to Step S103.

Next, the pattern No. When the control device 1000 detects that the key 74i, the X enlargement / reduction ratio key 74j, the Y enlargement / reduction ratio key 74k, the speed key 74l, the intermediate presser height key 74m, and the shift switch key 74n are pressed (step S103; Yes). The control device 1000 displays the setting contents and setting data corresponding to each key on the data display unit 74d, and lights the corresponding LED 91 (step S104).
Then, the control device 1000 displays the pattern No. When the key 74i, the X enlargement / reduction ratio key 74j, the Y enlargement / reduction ratio key 74k, the speed key 74l, the intermediate presser height key 74m, and the shift switch key 74n are not detected (step S103; No) or step After the operation in S104, the process proceeds to step S105.

Next, when the control device 1000 detects a signal that the + / forward key 74g and − / reverse key 74h are pressed (step S105; Yes), the control device 1000 displays the setting contents and settings displayed on the data display unit 74d. Data is updated (step S106).
Then, when the control device 1000 does not detect a signal that the + / forward key 74g and − / reverse key 74h are pressed (Step S105; No), or after the setting is updated in Step S106, the process proceeds to Step S107.

  Next, the control device 1000 monitors whether or not the preparation key 74c is operated. If the control device 1000 does not detect a signal that the preparation key 74c is pressed (step S107; No), the control device 1000 returns to step S101. On the other hand, when the control device 1000 detects a signal indicating that the preparation key 74c is pressed (step S107; Yes), the setting updated in step S106 is confirmed, and the process proceeds to step S108.

Next, the control apparatus 1000 selects the program pattern No. selected and set in step S102. When it is determined that the X enlargement / reduction ratio, Y enlargement / reduction ratio, sewing speed, and intermediate presser height have been changed (step S108; Yes), the changed new program pattern data is written to the EEPROM 72 (step S109). The process proceeds to step S112. On the other hand, when the control device 1000 determines that the program has not been changed (step S108; No), the process proceeds to step S110.
Then, control device 1000 determines whether or not the data for shifting switching has been changed (step S110).
When the control device 1000 determines that the data for changing the gear change has been changed (step S110; Yes), the control device 1000 writes the new data for changing the gear change into the EEPROM 72 (step S111). On the other hand, when the control device 1000 determines that the data for shifting change has not been changed (step S110; No), or after the data is written in step S111, the process proceeds to step S112.

Next, the control device 1000 drives the cloth presser motor 79a to perform an origin search for moving the cloth presser (not shown) to the detection position of the cloth presser origin sensor 80d (step S112). The origin position of the cloth presser is the cloth presser lowered position.
Further, the control device 1000 drives the intermediate presser motor 42 to perform an origin search for moving the intermediate presser to the detection position of the intermediate presser origin sensor 80c (step S113). The origin position of the intermediate presser is the intermediate presser raised position.
Further, the control device 1000 drives the X-axis motor 76a and the Y-axis motor 77a to perform the origin search for moving the holding frame 111 to the detection positions of the X-axis origin sensor 80a and the Y-axis origin sensor 80b, and then is selected. The holding frame 111 is moved to the sewing start position of the sewing pattern data (step S114).
Then, the control device 1000 drives the cloth presser motor 79a to raise the cloth presser (not shown) (step S115).

Next, the control device 1000 determines whether or not the cloth presser SW 74b has been pressed (step S116).
When the control device 1000 does not detect a signal that the cloth presser SW 74b is pressed (Step S116; No), the process returns to Step S116. On the other hand, when the control device 1000 detects a signal indicating that the cloth presser SW 74b is pressed (step S116; Yes), the cloth presser motor 79a is driven to lower the cloth presser (not shown) (step S117).
Further, the control device 1000 determines whether or not the cloth presser SW 74b has been pressed (step S118).
When the control device 1000 detects a signal indicating that the cloth presser SW 74b is pressed (step S118; Yes), the cloth presser motor 79a is driven to raise the cloth presser (not shown) (step S119), and the process proceeds to step S116. Return. On the other hand, if the control device 1000 does not detect a signal indicating that the cloth presser SW 74b has been pressed (step S118; No), the process proceeds to step S120.

Next, the control device 1000 determines whether or not the start SW 74c has been pressed (step S120).
When the control device 1000 does not detect a signal indicating that the start SW 74c has been pressed (step S120; No), the process returns to step S118. On the other hand, when the control device 1000 detects a signal that the start SW 74c is pressed (step S120; Yes), the sewing operation process is performed (step S121), and the process proceeds to step S122 after the process ends.

Then, the control device 1000 drives the X-axis motor 76a and the Y-axis motor 77a to move the holding frame 111 from the sewing end position to the sewing start position (step S122).
Further, the controller 1000 drives the cloth presser motor 79a to raise the cloth presser (not shown) (step S123), returns to step S116, and repeats the sewing operation.

Next, the sewing operation process in step S121 will be described based on the flowchart shown in FIG.
First, the control device 1000 determines whether or not the next data in the selected sewing pattern data is end data (step S201).
If it is determined that the next data is the end data (step S201; Yes), the control device 1000 ends the sewing operation process (subroutine) and returns to the main routine. On the other hand, when determining that the next data is not end data (step S201; No), the control device 1000 determines whether or not the next data is idle feed data (step S202).

  When determining that the next data is the idle feed data (step S202; Yes), the control device 1000 drives the X-axis motor 76a and the Y-axis motor 77a based on the X movement amount and the Y movement amount of the idle feed data, The holding frame 111 is moved (step S203). On the other hand, when it is determined that the next data is not the idle feed data (step S202; No), or when the movement of the holding frame 111 in step S203 is completed, the control device 1000 determines whether or not the next data is intermediate press data. Is determined (step S204).

  When determining that the next data is intermediate presser data (step S204; Yes), the control device 1000 stores the intermediate presser data in the RAM 71 as the set value A (step S205). On the other hand, when it is determined that the next data is not intermediate presser data (step S204; No), or when the storage in step S205 is completed, the control device 1000 determines whether or not the next data is sewing data. (Step S206).

  When determining that the next data is not sewing data (step S206; No), the control device 1000 returns to step S201. On the other hand, if it is determined that the next data is sewing data (step S206; Yes), the control device 1000 stores the set value A as the current value B in the RAM 71 and lowers the intermediate presser to the current value B ( Step S207).

  Thereafter, the control device 1000 stores 2500 rpm as the spindle speed D in the RAM 71, and outputs a spindle speed command and a rotation command output of the spindle speed D to the spindle motor 2a (step S208).

  Next, the control device 1000 determines whether or not there is a needle down signal (step S209). When the needle down signal is not detected (step S209; No), the process proceeds to step S209. When the needle down signal is detected (step S209; Yes), the process proceeds to step S210.

The control device 1000 determines whether the next data is thread trimming data (step S210). If it is determined that the next data is thread trimming data, the control device 1000 outputs a thread trimming command to a thread trimming device (not shown) to perform thread trimming, and turns off the sewing machine rotation command and outputs a sewing machine stop command. (Step S211), wait until the sewing needle 108 stops at the needle up position (Step S212).
When it is determined that the main shaft 2 has stopped and the sewing machine 100 has stopped (step S212; Yes), the control device 1000 operates the intermediate presser motor 42 to raise the intermediate presser 29 to a predetermined height and place it in the standby position. (Step S213), the process returns to step S201.

  When it is determined in step S210 that the next data is not thread trimming data (step S210; No), the control device 1000 determines whether or not the next data is intermediate presser data (step S214). If it is determined that the next data is intermediate presser data (step S214; Yes), the control device 1000 stores the intermediate presser data as the set value A in the RAM 71 (step S215). On the other hand, if it is determined that the next data is not intermediate pressing data (step S214; No), or if the storage in step S215 is completed, the control device 1000 proceeds to step S216.

  In step S216, the control device 1000 stands by from the bottom of the needle until the needle bar 108a reaches a predetermined XY drive timing position (for example, 250 degrees), and in step S217, the control device 1000 sets the X movement amount and Y movement amount at the XY drive timing position. The X-axis motor 76a and the Y-axis motor 77a are driven.

  Thereafter, after waiting for the needle bar 108a to reach a predetermined intermediate press drive timing position (for example, 270 degrees) from below the needle (step S218), the control device 1000 calls the intermediate press variable process (step S219).

  Next, after waiting for the needle bar 108a to reach a predetermined spindle speed change timing position (for example, 110 degrees beyond 360 degrees) from under the needle (step S220), the control apparatus 1000 calls the spindle speed change timing. (Step S221), the process returns to Step S209.

Next, the intermediate presser height varying process in step S219 will be described based on the flowchart shown in FIG.
First, the control apparatus 1000 determines whether or not the set value A and the current value B are the same value (step S300). If it is determined that they are the same (step S300; Yes), the control device 1000 ends the intermediate presser height varying process (subroutine) and returns to the main routine. On the other hand, when determining that the values are different (step S300; No), the control device 1000 determines whether or not the spindle speed shift is prohibited (step S301). At this time, what is used as a determination criterion is the data of the gear change that is set by the gear change key 74 n and stored in the EEPROM 72. If the data shift of the shift switching is not prohibited, the control device 1000 stores the set value A as the current value B in the RAM 71 (step S307), and proceeds to step S304.

On the other hand, if the input signal prohibits shifting, the control apparatus 1000 determines whether or not the value obtained by subtracting the current value B from the set value A is greater than 20 (step S302). Is larger (step S302; Yes), the value obtained by adding 20 to the previous current value B is stored in the RAM 72 as the new current value B (step S303), and the process proceeds to step S304. If it is 20 or less (step S302; No), it is determined whether or not the value obtained by subtracting the current value B from the set value A is smaller than -20 (step S305). In (Step S305; Yes), a value obtained by subtracting 20 from the previous current value B is stored in the RAM 72 as a new current value B (Step S306), and the process proceeds to Step S304. If it is -20 or more (step S305; No), the set value A is stored in the RAM 72 as a new current value B (step S307), and step S3 is stored.
Move to 04.

  In step S <b> 304, the control device 1000 controls the spindle motor 2 a and the intermediate presser motor 42 so that the bottom dead center height of the intermediate presser 29 is adjusted to the new current value B stored in the RAM 72. As a result, when the difference between the set value A and the current value B exceeds ± 20, the bottom dead center height of the intermediate presser 29 is adjusted within ± 20 of the variable amount within one stitch. In this embodiment, 20 is used as a reference value for dividing the adjustment of the bottom dead center height of the intermediate presser 29. However, the reference value is not limited to this value, and at least the spindle motor 2a is removed. It is preferable to set the variable amount not adjusted as the reference value.

Next, the spindle speed variable process in step S221 of FIG. 16 will be described based on the flowchart shown in FIG.
First, control device 1000 determines whether or not spindle speed shift is prohibited (step S400). At this time, what is used as a determination criterion is the data of the gear change that is set by the gear change key 74 n and stored in the EEPROM 72. If the shift change data indicates that the shift is prohibited, the control device 1000 ends the main spindle speed variable process (subroutine) and returns to the main routine. On the other hand, if the shift switching data does not prohibit shifting, control device 1000 determines whether the data of one stitch point (next data of the next data) is intermediate presser height data.

If it is determined that the data for one stitch point is the intermediate presser height data (step S401; Yes), the control device 1000 can change the absolute value of the value obtained by subtracting the current value B from the intermediate presser height data for the one stitch point. The amount C is stored in the RAM 72 (step S402).
Then, the control device 1000 determines whether or not the variable amount C is larger than 20 (step S403). When it is determined that the variable amount C is 20 or less (step S403; No), the control device 1000 ends the spindle speed variable process (subroutine) and returns to the main routine. On the other hand, when it is determined that the variable amount C is larger than 20 (step S403; Yes), the control device 1000 determines whether or not the variable amount C is larger than 30 (step S404).

  When determining that the variable amount C is 30 or less (step S404; No), the control device 1000 stores 2200 rpm in the RAM 71 as the spindle speed D (step S405), and proceeds to step S407. On the other hand, if it is determined that the variable amount C is greater than 30 (step S404; Yes), the control device 1000 stores 2000 rpm in the RAM 71 as the spindle speed D (step S406), and the spindle speed based on the stored spindle speed D. A speed command is output to the spindle motor 2a (step S407). As a result, the spindle speed is decelerated from one stitch before the intermediate presser 29 is driven.

If it is determined in step S401 that the data of one stitch point is not intermediate presser height data (S401; No), the control device 1000 determines whether or not the next data is intermediate presser height data (step S408). If it is determined that the next data is intermediate presser height data (step S408; Yes), the control device 1000 ends the spindle speed variable process (subroutine) and returns to the main routine.
On the other hand, when it is determined that the next data is not intermediate presser height data (step S408; No), the control device 1000 determines whether or not the spindle speed D stored in the RAM 72 is 2500 rpm (step S409).

When it is determined that the spindle speed D is 2500 rpm (step S409; Yes), the control device 1000 ends the variable spindle speed processing (subroutine) and returns to the main routine.
On the other hand, when it is determined that the spindle speed D is not 2500 rpm (step S409; No), the controller 1000 stores 2500 rpm as the spindle speed D in the RAM 72 (step S410), and then the spindle speed speed based on the stored spindle speed D. The command is output to the spindle motor 2a (step S407). As a result, the spindle speed decelerated to drive the intermediate presser 29 is returned to 2500 rpm.

As described above, according to the sewing machine 100 of the present embodiment, the bottom dead center height of the intermediate presser 29 can be adjusted by dividing the spindle speed into a plurality of stitches. The bottom dead center height of the intermediate presser 29 can be adjusted without changing the height. As a result, the productivity and the stability of sewing can be improved without reducing the spindle speed.
Further, in the present embodiment, when the fact that the main shaft speed is to be changed is input from the shift change key 74n of the operation panel 74a, the adjustment of the bottom dead center height of the intermediate presser 29 is divided by a plurality of stitch numbers. If it is entered that prohibits shifting of the main spindle speed, it is determined that the adjustment of the bottom dead center height is performed by dividing the number of stitches by a plurality of stitches. ing. That is, the operation panel 74a is a selection unit according to the present invention. In this way, since it is possible to input from the operation panel 74a whether or not the adjustment of the bottom dead center height is performed by dividing the plurality of stitches, the adjustment of the bottom dead center height is divided by the plurality of stitches. It is possible to easily switch whether or not it is performed. For example, if it is assumed that when the bottom dead center height is adjusted by splitting, the intermediate presser will be caught on the stepped portion of the sewing product, the bottom dead center height is adjusted without dividing the operation panel 74a in advance. If it is input that what is to be performed, the intermediate presser 29 and the sewn product can be prevented from being caught. In addition, since whether or not to shift the spindle speed is input from the operation panel 74a, the input result can be stored in the EEPROM 72 or stored as data in the pattern data.

Even if the operation panel 74a does not input whether to change the spindle speed as in this embodiment, a dedicated switch is provided to select whether to change the speed by turning the switch ON / OFF. It is also possible to do.
Further, selection data may be stored in the pattern data.
Further, in the present embodiment, the case where the adjustment of the bottom dead center height of the intermediate presser 29 is divided into a plurality of parts before the next one needle progresses is described as an example. The adjustment of the bottom dead center height of the intermediate presser 29 may be divided into a plurality by averaging with a larger number of stitches such as three stitches.

  In this embodiment, the EEPROM 72 has been described as an example of the storage means and the intermediate presser height storage means. However, the present invention is not limited to this, and other storage devices (magnetically) may be used as the storage means. Recording medium, optical recording medium, semiconductor memory, etc.).

Further, instead of the XY mechanism, a driving mechanism such as uniaxial driving or arc driving may be used.
In addition, it is needless to say that other specific detailed structures can be appropriately changed.
In addition, it is needless to say that other specific detailed structures can be appropriately changed.

It is a perspective view which shows the sewing machine concerning this invention. FIG. 3 is an enlarged perspective view showing the vicinity of a holding frame and an intermediate presser of the sewing machine according to the present invention. It is a side view before middle presser height adjustment of an intermediate presser. It is a disassembled perspective view of an intermediate pressing device. It is another exploded perspective view of an intermediate pressing device. It is a side view explaining the retraction mechanism (before retraction) of a middle presser. It is a side view explaining the retraction mechanism (during retraction) of an intermediate presser. It is a side view explaining the retraction mechanism (after retraction) of a middle presser. It is a side view after middle presser height adjustment of an intermediate presser. It is a top view which shows the operation panel of a sewing machine. It is explanatory drawing which shows the sewing pattern data in a sewing machine. It is explanatory drawing which shows the needle movement (seam shape) based on sewing pattern data. It is explanatory drawing which shows the program pattern data in a sewing machine. It is a block diagram which shows the control apparatus of a sewing machine. It is a flowchart which shows operation | movement of the sewing machine concerning this invention. It is a flowchart which shows the sewing process operation | movement in the flowchart of FIG. FIG. 17 is a flowchart showing an intermediate presser height varying process operation in the flowchart of FIG. 16. It is a flowchart which shows the spindle speed variable process operation | movement in the flowchart of FIG.

Explanation of symbols

1 Intermediate presser 2 Spindle 2a Spindle motor (Spindle drive motor)
29 Intermediate presser 34 Guide member 39 Adjustment shaft 42 Intermediate presser motor (Adjustment shaft drive motor)
70 ROM
71 RAM
72 EEPROM (storage unit)
73 CPU
74a Operation panel (selection means)
76a X-axis motor 77a Y-axis motor 100 Electronic cycle sewing machine (sewing machine)
108 Sewing needle 111 Holding frame 113 Mounting member 1000 Control device (control means)

Claims (2)

An intermediate presser that presses the sewing product against the needle plate when the sewing needle supported by the needle bar is pulled out of the sewing product;
A main shaft for moving the needle bar up and down by rotating around the axis to move the needle bar up and down, and moving the intermediate presser up and down along the vertical movement direction of the sewing needle;
A spindle drive motor for driving the spindle;
An adjustment shaft that adjusts the height from the needle plate when the intermediate presser reaches bottom dead center by rotating around the shaft;
An adjustment shaft drive motor for driving the adjustment shaft;
A storage unit for storing the bottom dead center height of the intermediate presser together with stitch data;
Control means for controlling the spindle driving motor and the adjusting shaft driving motor based on the bottom dead center height and stitch data stored in the storage unit;
The control means controls the spindle drive motor so that the spindle speed of the spindle is constant when adjusting the bottom dead center height during sewing, and the adjustment amount of the bottom dead center height is a reference If exceeds the value, the adjustment shaft so that to adjust the lower dead point height is divided into a plurality of number of needles as the variable amount of the lower dead point height within one stitch is within the reference value A sewing machine that controls a drive motor. The sewing machine according to claim 1, wherein
Selection means is provided for inputting to the control means whether or not the adjustment of the bottom dead center height is performed by dividing the number of stitches by a plurality of stitches.
The control means controls the main shaft drive motor and the adjustment shaft drive motor so that the bottom dead center height is adjusted based on the input result of the selection means.

Images