JP4575848B2 - Gas sampling device and gas sampling method - Google Patents

Gas sampling device and gas sampling method Download PDF

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JP4575848B2
JP4575848B2 JP2005173399A JP2005173399A JP4575848B2 JP 4575848 B2 JP4575848 B2 JP 4575848B2 JP 2005173399 A JP2005173399 A JP 2005173399A JP 2005173399 A JP2005173399 A JP 2005173399A JP 4575848 B2 JP4575848 B2 JP 4575848B2
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gas
gas sampling
filter
outside
backflow
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JP2006349397A (en
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秀彦 古家
修一 阪元
秀範 吉田
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Nippon Steel Engineering Co Ltd
Nippon Steel Plant Designing Corp
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Nittetsu Plant Designing Corp
Nippon Steel Engineering Co Ltd
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Description

本発明は、例えば燃焼排ガス中のガス成分を連続して測定する際に分析用のガスを採取するためのガス採取装置及びガス採取方法に関する。   The present invention relates to a gas sampling device and a gas sampling method for collecting gas for analysis when, for example, gas components in combustion exhaust gas are continuously measured.

かかるガス採取装置においては、通常、採取するガス中のダストやタール分を除去するためにフィルタが設けられており、フィルタにはそれらが付着するので、その付着物を定期的に洗浄する必要がある。従来、フィルタの洗浄方法としては、圧縮気体を逆流ガスとして用い逆洗操作により洗浄する方法が知られている(例えば特許文献1参照)。   In such a gas sampling device, a filter is usually provided to remove dust and tar content in the gas to be collected, and since these adhere to the filter, it is necessary to periodically clean the deposit. is there. Conventionally, as a filter cleaning method, a method of cleaning by a backwash operation using a compressed gas as a backflow gas is known (see, for example, Patent Document 1).

しかし、とくに採取するガス中に多量のダストやタール分が含まれる場合、単に逆流ガスによって逆洗操作を行うだけでは十分な洗浄効果が得られず、フィルタに目詰まりが生じて短期間で交換を余儀なくされたり、あるいは、目詰まりを防止するために逆洗操作を頻繁に行う必要があった。このように従来の洗浄方法には、ランニングコスト、メンテナンス性の両方に問題があった。
特開2002−131198号公報
However, especially when the collected gas contains a large amount of dust and tar, it is not possible to obtain a sufficient cleaning effect by simply performing a backwash operation with the backflow gas, and the filter is clogged and replaced in a short period of time. In order to prevent clogging, it was necessary to frequently perform backwashing operations. Thus, the conventional cleaning method has problems in both running cost and maintainability.
JP 2002-131198 A

本発明が解決しようとする課題は、ガス採取装置において、採取するガス中のダストやタール分を除去するためのフィルタを効率的に洗浄できるようにしてメンテナンス性を向上させるとともにランニングコストを低減することにある。   The problem to be solved by the present invention is to improve the maintainability and reduce the running cost by efficiently cleaning the filter for removing dust and tar content in the collected gas in the gas sampling device. There is.

上記課題を解決するため、本発明の要旨は、ガス採取管の内部に配置された筒状のフィルタの内側と外側にそれぞれ逆流ガスを吹き付けてフィルタの付着物を吹き飛ばし、フィルタを洗浄するようにしたことにある。   In order to solve the above-mentioned problem, the gist of the present invention is to spray a backflow gas on the inside and outside of a cylindrical filter disposed inside a gas sampling pipe to blow away the adhering matter on the filter and wash the filter. It is to have done.

すなわち、本発明に係るガス採取装置は、ガスを採取するガス採取管と、ガス採取管の内部に配置された筒状のフィルタとを有するガス採取装置において、フィルタを洗浄する逆流ガスをフィルタの内側と外側にそれぞれ吹き付けてフィルタの付着物を吹き飛ばす第1および第2のブラスタ手段を設け、ガス採取管外から逆流ガスをガス採取管のガス採取口近傍に吹き付けてガス採取口近傍の付着物を吹き飛ばす第3のブラスタ手段を設けたことを特徴とする。 That is, the gas sampling device according to the present invention is a gas sampling device having a gas sampling tube for collecting gas and a cylindrical filter disposed inside the gas sampling tube, and the backflow gas for cleaning the filter is removed from the filter. There are provided first and second blaster means for blowing inside and outside to blow away the deposits on the filter, and the backflow gas is blown from the outside of the gas sampling tube to the vicinity of the gas sampling port of the gas sampling tube to deposit the vicinity of the gas sampling port. A third blaster means is provided for blowing off.

また、本発明に係るガス採取方法は、ガスを採取するガス採取管と、ガス採取管の内部に配置された筒状のフィルタとを有するガス採取装置によるガス採取方法において、フィルタの洗浄時に、逆流ガスをフィルタの内側に吹き付けた後に、フィルタの外側に吹き付けてフィルタの付着物を吹き飛ばし、さらに、ガス採取管外から逆流ガスをガス採取管のガス採取口近傍に吹き付けてガス採取口近傍の付着物を吹き飛ばすことを繰り返して行うことを特徴とする。 Further, the gas sampling method according to the present invention is a gas sampling method using a gas sampling device having a gas sampling tube for collecting gas and a cylindrical filter disposed inside the gas sampling tube. After the backflow gas is blown to the inside of the filter, it is blown to the outside of the filter to blow off deposits on the filter, and further, the backflow gas is blown from the outside of the gas sampling tube to the vicinity of the gas sampling port of the gas sampling tube. It is characterized by repeatedly blowing off the deposits .

本発明において、逆流ガスは、フィルタの内側に吹き付けた後に、フィルタの外側に吹き付けるフィルタの内側に吹き付ける逆流ガスについては、高速開閉弁の動作によりパルス状に吹き付けて瞬時にフィルタに衝撃を与えるように吹き付けることが好ましい。また、フィルタの外側に供給する逆流ガスについては、フィルタの外面に沿って旋回流を形成するように吹き付けることが好ましい。これによって、フィルタから吹き飛ばされたダストやタール分等の付着物を効率的にガス採取装置外にパージすることができる。 In the present invention, the backflow gas is blown to the outside of the filter after being blown to the inside of the filter . About the backflow gas sprayed inside a filter, it is preferable to spray so that it may blow in a pulse shape by operation | movement of a high-speed on-off valve, and may give an impact to a filter instantaneously. Moreover , it is preferable to spray the backflow gas supplied to the outside of the filter so as to form a swirling flow along the outer surface of the filter. Thereby, deposits such as dust and tar blown off from the filter can be efficiently purged outside the gas sampling device.

また本発明では、フィルタの内側と外側に加えて、ガス採取管のガス採取口近傍に逆流ガスを吹き付けて、ガス採取口近傍を洗浄するこのガス採取管のガス採取口近傍に吹き付ける逆流ガスについては、高速開閉弁の動作によりパルス状に瞬時に吹き付けて、その衝撃によりダストやタール分等の付着物を吹き飛ばすようにすることが好ましい。 In the present invention, in addition to the inside and outside of the filter, the vicinity of the gas sampling port is cleaned by blowing a backflow gas to the vicinity of the gas sampling port of the gas sampling tube . About the backflow gas sprayed in the vicinity of the gas sampling port of the gas sampling tube, it is preferable to spray it instantaneously in the form of pulses by the operation of the high-speed on-off valve, and to blow off deposits such as dust and tar by the impact.

さらに、本発明においては、逆流ガスをそれぞれのブラスタ手段に供給するガスタンクをガス採集装置に一体的に設けることが好ましく、これによって、ブラスタ手段の逆流ガス配管を短くすることができ、設備コストを低減できる。   Furthermore, in the present invention, it is preferable that a gas tank for supplying the backflow gas to each blaster means is provided integrally with the gas collecting device, whereby the backflow gas piping of the blaster means can be shortened, and the equipment cost can be reduced. Can be reduced.

本発明によれば、フィルタの内側と外側にそれぞれ逆流ガスを供給することで洗浄能力が向上し、フィルタのメンテナンス及び交換の頻度を低くすることができる。   According to the present invention, the cleaning ability is improved by supplying the backflow gas to the inside and the outside of the filter, respectively, and the frequency of maintenance and replacement of the filter can be reduced.

以下、図面に示す実施例に基づき本発明の実施の形態を説明する。   Embodiments of the present invention will be described below based on examples shown in the drawings.

図1は、本発明に係るガス採取装置の実施例を示す構成図である。同図に示すガス採取装置は、廃棄物ガス化溶融炉の排ガスを採取してガス分析計に供給するように設けられたもので、排ガスは図中に矢印で示すように、排ガス吸込管7からガス採取管1のガス採取口1aを経由して採取され、ガス採取管1の内部に配置された筒状のフィルタ2(金属製)を外側から内側に通過してガス分析計へ供給される。   FIG. 1 is a configuration diagram showing an embodiment of a gas sampling apparatus according to the present invention. The gas sampling device shown in the figure is provided so as to collect exhaust gas from a waste gasification and melting furnace and supply it to a gas analyzer. The exhaust gas is shown in FIG. Is collected via the gas sampling port 1a of the gas sampling tube 1 and passed through the cylindrical filter 2 (made of metal) disposed inside the gas sampling tube 1 from the outside to the inside and supplied to the gas analyzer. The

このガス採取装置は、フィルタ2を洗浄するための逆流ガス(0.5MPaの空気又は窒素ガス)を貯留するガスタンク3を一体的に備え、このガスタンク3から逆流ガスが第1〜第3のブラスタ手段4〜6(逆流ガス配管)を経由して供給される。   This gas sampling device is integrally provided with a gas tank 3 for storing a backflow gas (0.5 MPa air or nitrogen gas) for cleaning the filter 2, and the backflow gas is supplied from the gas tank 3 to the first to third blasters. It is supplied via means 4-6 (backflow gas piping).

第1のブラスタ手段4はフィルタ2の内側に逆流ガスを吹き付けるように設けられ、第2のブラスタ手段5はフィルタ2の外側に逆流ガスを吹き付けるように設けられている。このうち、第2のブラスタ手段5は、逆流ガスがフィルタ2の外面に沿って旋回流を形成するように配置されている。第3のブラスタ手段6は、ガス採取管1のガス採取口1a近傍に逆流ガスを吹き付けるように設けられている。また、第1〜第3のブラスタ手段4〜6にはそれぞれ開閉弁として電磁弁4a〜6aが設けられている。このうち、第1のブラスタ手段4の電磁弁4a及び第3のブラスタ手段6の電磁弁4aとしては、高速で開閉可能な高速電磁弁(パルスジェット弁)を用いている。第2のブラスタ手段5の電磁弁5aについては、通常の開閉速度のものでよい。なお、図1において電磁弁4aは電磁弁5aに重なって示されており、電磁弁4aは電磁弁5aの裏側に配置されている。   The first blaster means 4 is provided so as to blow back flow gas inside the filter 2, and the second blaster means 5 is provided so as to blow back flow gas outside the filter 2. Among these, the second blaster means 5 is arranged so that the backflow gas forms a swirling flow along the outer surface of the filter 2. The third blaster means 6 is provided so as to blow back flow gas in the vicinity of the gas sampling port 1 a of the gas sampling pipe 1. The first to third blaster means 4 to 6 are provided with solenoid valves 4a to 6a as on-off valves, respectively. Among these, as the solenoid valve 4a of the first blaster means 4 and the solenoid valve 4a of the third blaster means 6, high-speed solenoid valves (pulse jet valves) that can be opened and closed at high speed are used. The electromagnetic valve 5a of the second blaster means 5 may have a normal opening / closing speed. In FIG. 1, the electromagnetic valve 4a is shown overlapping the electromagnetic valve 5a, and the electromagnetic valve 4a is disposed on the back side of the electromagnetic valve 5a.

以上の構成において、フィルタ2の洗浄時には、第1及び第2のブラスタ手段4、5の電磁弁4a、5aを開にして、フィルタ2の内側と外側に逆流ガスを吹き付け、フィルタ2に付着したダストやタール分を吹き飛ばす。このとき、フィルタ2の外側には旋回流で逆流ガスが供給されるので、吹き飛ばされたダストやタール分を効率的に炉内側にパージすることができる。さらに、第3のブラスタ手段6の電磁弁6aを開にすれば、ガス採取口1a近傍にも逆流ガスが炉内側に向けて吹き付けられ、第3のブラスタ手段6の配管内及びガス採取口1a近傍に付着したダストやタール分を吹き飛ばして炉内側にパージすることができる。この操作を定期的に実施してフィルタ2やガス採取口1a近傍を定期的に洗浄する。   In the above configuration, when cleaning the filter 2, the electromagnetic valves 4 a, 5 a of the first and second blaster means 4, 5 are opened, and a backflow gas is sprayed on the inside and outside of the filter 2 to adhere to the filter 2. Blow away dust and tar. At this time, since the backflow gas is supplied to the outside of the filter 2 as a swirling flow, the blown-off dust and tar can be efficiently purged inside the furnace. Further, if the electromagnetic valve 6a of the third blaster means 6 is opened, the backflow gas is blown toward the inside of the furnace also in the vicinity of the gas sampling port 1a, and the inside of the piping of the third blaster means 6 and the gas sampling port 1a. Dust and tar adhering to the vicinity can be blown away and purged inside the furnace. This operation is periodically performed to periodically clean the vicinity of the filter 2 and the gas sampling port 1a.

図2は、第1〜第3のブラスタ手段4〜6による洗浄(パージ)操作の具体例を示すタイムチャートである。同図に示す例では、まず、第1のブラスタ手段4の電磁弁4aを開にし、逆流ガスをフィルタ2の内側に吹き込んでフィルタ2に付着したダストやタール分を吹き飛ばしてガス採取管1内に落とす。電磁弁4aはパルス状にt1時間(ここでは1秒)だけ開にし、これをt3時間間隔で数回繰り返す。   FIG. 2 is a time chart showing a specific example of the cleaning (purge) operation by the first to third blaster means 4-6. In the example shown in the figure, first, the electromagnetic valve 4a of the first blaster means 4 is opened, the backflow gas is blown into the inside of the filter 2 and the dust and tar adhering to the filter 2 are blown off, and the gas sampling tube 1 To drop. The electromagnetic valve 4a is opened in pulses for t1 time (here 1 second), and this is repeated several times at t3 time intervals.

次に、電磁弁4aを閉にしてt3時間保持しガスタンク3内の圧力を回復させた後、第2のブラスタ手段5の電磁弁5aを開にして、ガス採取管1内に落としたダストやタール分を炉内側に吹き飛ばしてパージする。ここで、電磁弁5aは通常の開閉速度でよい。   Next, the electromagnetic valve 4a is closed and held for t3 hours to restore the pressure in the gas tank 3, and then the electromagnetic valve 5a of the second blaster means 5 is opened to remove the dust dropped in the gas sampling pipe 1. The tar content is purged by blowing it inside the furnace. Here, the electromagnetic valve 5a may have a normal opening / closing speed.

次に、電磁弁5aを閉にしてt3時間保持しガスタンク3内の圧力を回復させた後、第3のブラスタ手段6の電磁弁6aを開にして、第3のブラスタ手段6の配管内及びガス採取口1a近傍に付着したダストやタール分を炉内側に吹き飛ばしてパージする。電磁弁6aは、第1のブラスタ手段4の電磁弁4aと同様に、パルス状にt1時間だけ開にし、これをt3時間間隔で数回繰り返す。   Next, after the electromagnetic valve 5a is closed and held for t3 hours to restore the pressure in the gas tank 3, the electromagnetic valve 6a of the third blaster means 6 is opened, and the inside of the piping of the third blaster means 6 and The dust and tar adhering to the vicinity of the gas sampling port 1a are purged by blowing them to the inside of the furnace. Similarly to the electromagnetic valve 4a of the first blaster means 4, the electromagnetic valve 6a is opened in pulses for t1 hours, and this is repeated several times at intervals of t3.

以上の操作をt4時間間隔で繰り返して行い、フィルタ2やガス採取口1a近傍の洗浄、パージを行う。   The above operation is repeated at t4 time intervals, and the filter 2 and the vicinity of the gas sampling port 1a are cleaned and purged.

図3は、本発明に係るガス採取装置の他の実施例を示す構成図である。同図において、図1の実施例を同一の構成には同一の符号を付し、その説明を省略する。図3の実施例では、ガス採取管1を炉内側に向けて斜め下方に傾斜させ、これによってガス採取管1にダストやタール分が堆積しにくくなるようにしている。この実施例においても第1〜第3のブラスタ手段4〜6により逆流ガスを吹き込んでフィルタ2やガス採取口1a近傍の洗浄、パージを行う。   FIG. 3 is a block diagram showing another embodiment of the gas sampling device according to the present invention. In the figure, the same reference numerals are given to the same components in the embodiment of FIG. 1, and the description thereof is omitted. In the embodiment of FIG. 3, the gas sampling tube 1 is inclined obliquely downward toward the inside of the furnace, so that it is difficult for dust and tar components to accumulate on the gas sampling tube 1. Also in this embodiment, the backflow gas is blown by the first to third blaster means 4 to 6 to clean and purge the vicinity of the filter 2 and the gas sampling port 1a.

以上のように、本発明によれば、フィルタ2やガス採取口1a近傍に付着したダストやタール分を効率的に吹き飛ばして炉内側にパージすることができるので、フィルタ等のメンテナンスの頻度を低くすることができる。また、上記各実施例では、フィルタ2のフィルタ部分(金網)だけを取り外し可能としているのでメンテナンスを容易に行うことができ、交換時もフィルタ部分を交換するだけで済むのでランニングコストを低減することができる。   As described above, according to the present invention, dust and tar adhering to the vicinity of the filter 2 and the gas sampling port 1a can be efficiently blown out and purged inside the furnace. can do. Further, in each of the above embodiments, only the filter portion (wire mesh) of the filter 2 can be removed, so that maintenance can be easily performed, and it is only necessary to replace the filter portion at the time of replacement, thereby reducing the running cost. Can do.

本発明に係るガス採取装置の実施例を示す構成図である。It is a lineblock diagram showing the example of the gas sampling device concerning the present invention. 本発明によるフィルタ等の洗浄(パージ)操作の具体例を示すタイムチャートである。It is a time chart which shows the specific example of washing | cleaning (purge) operation of the filter etc. by this invention. 本発明に係るガス採取装置の他の実施例を示す構成図である。It is a block diagram which shows the other Example of the gas sampling apparatus which concerns on this invention.

符号の説明Explanation of symbols

1 ガス採取管
1a ガス採取口
2 フィルタ
3 ガスタンク
4 第1のブラスタ手段
5 第2のブラスタ手段
6 第3のブラスタ手段
4a、5a、6a 電磁弁
7 排ガス吸込管
DESCRIPTION OF SYMBOLS 1 Gas sampling pipe 1a Gas sampling port 2 Filter 3 Gas tank 4 1st blaster means 5 2nd blaster means 6 3rd blaster means 4a, 5a, 6a Solenoid valve 7 Exhaust gas suction pipe

Claims (3)

ガスを採取するガス採取管と、ガス採取管の内部に配置された筒状のフィルタとを有するガス採取装置において、
フィルタを洗浄する逆流ガスをフィルタの内側と外側にそれぞれ吹き付けてフィルタの付着物を吹き飛ばす第1および第2のブラスタ手段を設け、ガス採取管外から逆流ガスをガス採取管のガス採取口近傍に吹き付けてガス採取口近傍の付着物を吹き飛ばす第3のブラスタ手段を設けたことを特徴とするガス採取装置。
In a gas sampling device having a gas sampling tube for collecting gas and a cylindrical filter disposed inside the gas sampling tube,
First and second blaster means for blowing back flow gas for cleaning the filter to the inside and outside of the filter to blow away the deposits on the filter are provided , and the back flow gas from the outside of the gas sampling pipe is provided in the vicinity of the gas sampling port of the gas sampling pipe. A gas sampling apparatus comprising a third blaster means for blowing and blowing off deposits near the gas sampling port .
逆流ガスを前記第1から第3それぞれのブラスタ手段に供給するガスタンクを一体的に設けた請求項1に記載のガス採取装置。 The gas sampling apparatus according to claim 1, wherein a gas tank for supplying backflow gas to the first to third blaster means is integrally provided . ガスを採取するガス採取管と、ガス採取管の内部に配置された筒状のフィルタとを有するガス採取装置によるガス採取方法において、フィルタの洗浄時に、逆流ガスをフィルタの内側に吹き付けた後に、フィルタの外側に吹き付けてフィルタの付着物を吹き飛ばし、さらに、ガス採取管外から逆流ガスをガス採取管のガス採取口近傍に吹き付けてガス採取口近傍の付着物を吹き飛ばすことを繰り返して行うことを特徴とするガス採取方法。In a gas sampling method by a gas sampling device having a gas sampling tube for collecting gas and a cylindrical filter disposed inside the gas sampling tube, after the backflow gas is blown inside the filter at the time of cleaning the filter, Blowing away the deposits on the outside of the filter by blowing it outside the filter, and then blowing back flow gas from outside the gas sampling tube to the vicinity of the gas sampling port of the gas sampling tube to repeatedly blow off the deposit near the gas sampling port. A characteristic gas sampling method.
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