JP4555887B1 - Sheet molding die and punching mold and sheet molding container - Google Patents

Sheet molding die and punching mold and sheet molding container Download PDF

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JP4555887B1
JP4555887B1 JP2009259214A JP2009259214A JP4555887B1 JP 4555887 B1 JP4555887 B1 JP 4555887B1 JP 2009259214 A JP2009259214 A JP 2009259214A JP 2009259214 A JP2009259214 A JP 2009259214A JP 4555887 B1 JP4555887 B1 JP 4555887B1
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ear
peripheral wall
molding
sheet
flange
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JP2011105316A (en
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和代 西村
完治 吉村
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株式会社山田工作所
吉村化成株式会社
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Abstract

【課題】薄肉化した場合でも、開口周縁で手を怪我をすることがなく安全で、且つ、外力が作用しても破損しにくい耳付きのシート成形容器を提供する。
【解決手段】周壁の外側に膨出部を有して開口周縁を折り返してなる耳付きの容器本体または蓋のシート成形金型であって、周壁を成形する固定金型と、該固定金型の周囲を上下動して耳を成形する可動金型とからなり、該可動金型は、下降位置において周壁と連続して外向きに水平なフランジを形成するフランジ支持部と、上昇移動に伴ってフランジを上方に折り返す膨出部支持部とを備え、さらに該膨出部支持部は折り返されたフランジに膨出部を形成可能な凹状成形面を有する。固定刃の雌刃は、口縁の下方内周に前記金型における可動金型の凹状成形面に対応する形状の耳挿入部を形成してなる。
【選択図】図3
An object of the present invention is to provide a sheet-molded container with ears that is safe without causing injury to the hand at the periphery of the opening and is not easily damaged even when an external force is applied even when the thickness is reduced.
A container body or lid sheet-molding mold having a bulge on the outside of a peripheral wall and having the opening periphery folded back, and a fixed mold for molding the peripheral wall, and the fixed mold And a movable mold that forms an ear by moving up and down around the flange, and the movable mold includes a flange support portion that forms a horizontal flange that is continuous with the peripheral wall at the lowered position, and an upward movement. And a bulge portion support portion that folds the flange upward, and the bulge portion support portion has a concave molding surface capable of forming the bulge portion on the folded flange. The female blade of the fixed blade is formed with an ear insertion part having a shape corresponding to the concave molding surface of the movable mold in the mold on the lower inner periphery of the mouth edge.
[Selection] Figure 3

Description

この発明は、真空成形等のプラスチックシート成形分野において、容器本体やその蓋の開口周縁を安全な形状とし、且つ、薄肉化であっても耐久性を付与する成形技術に関するものである。   The present invention relates to a molding technique in which the peripheral edge of the opening of a container body and its lid is made into a safe shape and durability is provided even if it is thinned in the field of plastic sheet molding such as vacuum molding.

食品用容器を始めとする様々な分野において、薄肉のプラスチックシートを真空、圧空、またはこれらを併用する真空圧空したシート成形容器が使用されている。ここで、最も身近に目にする弁当や惣菜、インスタント食品などの食品用容器において、容器本体に蓋を外嵌合によって装着する蓋付き容器としては、例えば特許文献1〜8に示されるものが公知である。即ち、特許文献1〜8に例示される蓋付き容器の一般的な構成は、図8に簡略的に示すように、容器本体70の開口周縁71に外方に突出する環状若しくは円弧状の突状部72が形成される一方、蓋80は前記容器本体70の開口周縁71に外側から弾性的に嵌め込まれる内寸に形成した周壁81に前記突状部72に係合する係合部82を形成してなり、閉蓋時には前記係合部82が前記突状部に弾性的に係合することで蓋80の脱落を防止する一方、蓋80の周壁81を所定以上の力で外側に広げることで開蓋するものである。   In various fields including food containers, sheet molding containers are used in which a thin plastic sheet is vacuumed, compressed air, or vacuum-compressed using both in combination. Here, in food containers such as lunch boxes, side dishes, and instant foods that are most commonly seen, examples of containers with lids that attach a lid to the container body by external fitting include those shown in Patent Documents 1 to 8, for example. It is known. That is, the general configuration of the lidded container exemplified in Patent Documents 1 to 8 is an annular or arc-shaped protrusion that protrudes outwardly from the opening peripheral edge 71 of the container body 70 as shown in FIG. On the other hand, the lid 80 is provided with an engaging portion 82 that engages with the protruding portion 72 on a peripheral wall 81 that is formed to have an inner size that is elastically fitted to the opening peripheral edge 71 of the container body 70 from the outside. When the lid is closed, the engaging portion 82 elastically engages the projecting portion to prevent the lid 80 from falling off, while the peripheral wall 81 of the lid 80 is spread outward by a predetermined force or more. The lid is opened.

このような食品用の蓋付き容器については、食生活の変化やコンビニエンスストアの台頭等を背景に、年々需要が増加し、その流通量も膨大なものとなっている。そのため、メーカー側にとっては、材料コストの低減や資源節約、廃棄処理に係る地球環境への負担軽減をいかに解決するかが課題とされ、その一つの解決手段として、シート厚をできるだけ小さく(薄肉化)する試みがなされている。   For such food containers with lids, demand is increasing year by year due to changes in eating habits, the rise of convenience stores, and the like, and the distribution volume is enormous. For this reason, the issue for the manufacturer is how to reduce material costs, resource saving, and reduction of the burden on the global environment related to disposal. One of the solutions is to reduce the sheet thickness as much as possible (thinner thickness reduction). ) Has been made.

特開2007−99288号公報JP 2007-99288 A 特開2007−91240号公報JP 2007-91240 A 特開2006−315719号公報JP 2006-315719 A 特開2006−213373号公報JP 2006-213373 A 特開2006−160349号公報JP 2006-160349 A 特開2006−1582号公報JP 2006-1582 A 特開2005−35613号公報JP 2005-35613 A 特開2005−225500号公報JP 2005-225500 A

ところで、上述した食品用の蓋付き容器は、開蓋の際、蓋80を拡開変形する必要があるため、蓋80の開口周縁に指掛け用として外向きに水平あるいはフレア状のフランジ83(耳とも称することがある)を形成することが多い。図6は、フレア状のフランジ83を示している。このフランジ83は、指を引っかけやすい大きさ(寸法)に積極的に形成するが、従来の抜き型で打ち抜いた場合は、隣接する容器同士の連結フランジを開口周縁に沿って忠実に切断することが難しく、1ミリ程度のフランジは不可避に形成される。そして、打ち抜き後の当該フランジ83の先端は鋭角なエッジを構成し、薄肉化するほど当該先端は刃物のように鋭くなるため、開蓋の際、消費者が指を怪我する恐れがあった。   By the way, the above-mentioned container with a lid for food needs to expand and deform the lid 80 when the lid is opened. Are often formed). FIG. 6 shows a flared flange 83. The flange 83 is positively formed in a size (dimension) that can be easily caught by a finger. However, when punching with a conventional punching die, the connecting flange between adjacent containers is faithfully cut along the periphery of the opening. However, a flange of about 1 mm is unavoidably formed. Then, the tip of the flange 83 after punching forms an acute edge, and the tip becomes sharp like a blade as the thickness is reduced. Therefore, there is a risk that the consumer may injure the finger when opening the lid.

また、単にシート厚を薄くすれば、当然、強度が犠牲となるため、開蓋時にフランジ83が指掛け部分で破損して、うまく開蓋できないことがあった。また、それ以前に、陳列や箱詰めのとき、隣合う容器が接触したり、運搬時の振動によっても、フランジ83は破損することがある。さらに、カップ麺やインスタントスープなど、工場で内容物を詰めた製品の場合、最終的にはプラスチックフィルムでシュリンクパックして出荷されるが、このシュリンクパック(包装)時にフィルムがフランジ83を押圧(圧迫)して破損させることがあった。このように、従来の構成であると、薄肉化に伴ってフランジ83の強度も低下し、破損事故が多発する要因となっており、フランジ83が破損した、いわゆる耳割れを起こした製品は、その尖った耳割れ部によって消費者の指を怪我させたり、シュリンクパックを破く恐れがより高まる。このため、耳割れした製品は返品の対象となり、メーカー側にとっても薄肉化に伴う歩留まりの悪さが問題となる。   Further, if the sheet thickness is simply reduced, the strength is naturally sacrificed, and the flange 83 may be damaged at the finger-hanging portion when the lid is opened, and the lid cannot be opened successfully. Prior to that, the flange 83 may be damaged due to contact between adjacent containers during display or boxing or vibration during transportation. Furthermore, in the case of products packed with contents at the factory, such as cup noodles and instant soup, they are ultimately shipped in a shrink pack with a plastic film, but the film presses the flange 83 during the shrink pack (packaging) ( And sometimes damaged. In this way, with the conventional configuration, the strength of the flange 83 decreases as the wall thickness is reduced, which is a cause of frequent breakage accidents. The sharp ear cracks increase the risk of injury to the consumer's fingers and tearing the shrink pack. For this reason, the products with cracked ears are subject to return, and the poor yield due to thinning is a problem for manufacturers.

本発明は上述した課題に鑑みなされたもので、その目的とするところは、薄肉化した場合でも、開口周縁で手を怪我をすることがなく安全で、且つ、外力が作用しても破損しにくい耳付きのシート成形容器を提供することである。   The present invention has been made in view of the above-mentioned problems, and the object of the present invention is to be safe without hurting a hand at the periphery of the opening even when the thickness is reduced, and to be damaged even if an external force is applied. It is to provide a sheet forming container with a hard ear.

上述した目的を達成するために、先ず、本発明のシート成形容器から説明すると、シート成形中に開口周縁に耳を形成した後、抜き型で前記耳の周囲を打ち抜いて得た耳付きの容器本体または蓋であって、前記耳は、開口周縁を周壁の外側に折り返してなり、折り返し基部と打ち抜かれた先端(耳の端縁)の間には前記先端よりも外方に膨出する膨出部を有する。本容器によれば、開口周縁に外方に膨腹したポケット状の耳が形成され、膨出部の最大膨出部分が容器の外寸を規定する。そして、耳の打ち抜かれた先端は膨出部よりも内側に位置するため、指やシュリンクパックのフィルムが直接当該先端に触れない。なお、本発明において、単に容器というときは、容器本体(いわゆる身)または蓋の双方の概念を有する。つまり、本発明は耳付きの容器本体または耳付きの蓋の双方に適用することができる。   In order to achieve the above-described object, first, the sheet forming container of the present invention will be described. After forming an ear around the periphery of the opening during sheet forming, a container with an ear obtained by punching the periphery of the ear with a punching die. It is a main body or a lid, and the ear is formed by folding the peripheral edge of the opening to the outside of the peripheral wall, and a bulge that bulges outward from the tip between the folded base and the punched tip (ear edge). Has an exit. According to this container, pocket-shaped ears that bulge outward are formed on the periphery of the opening, and the maximum bulging portion of the bulging portion defines the outer dimension of the container. And since the tip punched out of the ear is located inside the bulging portion, the finger or the film of the shrink pack does not directly touch the tip. In addition, in this invention, when it only calls a container, it has the concept of both a container main body (so-called body) or a lid | cover. That is, the present invention can be applied to both a container body with ears or a lid with ears.

本発明を容器の蓋に適用した場合、消費者は開蓋の際、耳の主に折り返し基部に指を掛けて、周壁を若干外側に広げるように上方に引き上げるが、本発明の耳はシートを折り返した二重構造であるため、従来のように一枚シートのフランジよりも高い強度を示す。また、折り返し基部がバネのような弾性を発揮するため、耳に上向き(開蓋時)のみならず、内向き(シュリンクパック時)の力がかかったとしても、当該外力は弾性的に吸収され、耳が破損することを回避する。   When the present invention is applied to the lid of a container, when the consumer opens, the consumer hangs his fingers mainly on the folded base portion of the ear and pulls upward so that the peripheral wall is slightly expanded outward. Since it is a double structure that is folded back, it shows higher strength than a single sheet flange as in the prior art. In addition, since the folded base portion exhibits elasticity like a spring, the external force is elastically absorbed even when the ear is subjected not only upward (when opening the lid) but also inward (when shrink-packing). Avoid the ears being damaged.

特に耳の膨出部が湾曲状である場合は、耳全体の弾力性が高まる。さらに、容器の周壁側にも耳の膨出部と対称に内方に湾曲する膨出部を設けたものにあっては、当該周壁側膨出部と耳側膨出部とが折り返し基部を介してほぼ環状のバネを構成し、耳に作用するあらゆる方向の外力を最も有効に吸収することができる。   In particular, when the bulging portion of the ear is curved, the elasticity of the entire ear is increased. Further, in the case where the peripheral wall side of the container is provided with a bulging portion that curves inward symmetrically with the bulging portion of the ear, the peripheral bulging portion and the bulging portion of the ear are folded back. Thus, a substantially annular spring is formed, and external forces acting in all directions acting on the ear can be absorbed most effectively.

次に、本発明のシート成形金型は、上述したシート成形容器、即ち、開口周縁を周壁の外側に折り返してなり、折り返し基部と打ち抜かれた先端の間に前記先端よりも外方に膨出する膨出部を有する耳付きの容器本体または蓋をシート成形するための金型であって、開口下向きに前記容器本体の底面または蓋の天面およびその周囲に周壁を成形する凸型の固定金型と、該固定金型の周囲を上下動する可動金型とからなり、前記固定金型は、周壁の成形面の下側に連続して内方に括れた前記膨出部の凹状成形面を有する一方、前記可動金型は、下降位置において前記凹状成形面で成形された前記膨出部と連続して外向きに水平なフランジを形成すると共に、上昇移動に伴って前記フランジを下方から押し上げる上面側のフランジ支持部と、前記凹状成形面とは対称に外方に膨出し、前記上昇移動のとき前記凹状成形面で成形された前記膨出部を折り返し可能に支持する内面側の膨出部支持部とを備える。   Next, the sheet molding die of the present invention is the above-described sheet molding container, that is, the opening periphery is folded back to the outside of the peripheral wall, and bulges outward from the tip between the folded base and the punched tip. A mold for molding a container body with an ear having a bulging part or a lid for molding a sheet, and fixing a convex mold for molding a bottom wall of the container body or a top surface of the lid downward and a peripheral wall around the bottom of the opening Consists of a mold and a movable mold that moves up and down around the fixed mold, and the fixed mold is formed in a concave shape of the bulging portion that is continuously inwardly bound to the lower side of the molding surface of the peripheral wall. On the other hand, the movable mold forms a horizontally outward flange continuously with the bulging portion formed by the concave molding surface in the lowered position, and moves the flange downward as the ascending movement occurs. Flange support part on the upper surface side pushed up from the above, The Jo molding surface bulges outward symmetrically, and a bulging portion supporting portion of the inner surface for supporting the foldable said bulging portion molded with the concave molding surface when the upward movement.

当該本発明の金型において、先ず可動金型が下降位置にあるとき、通常のシート成形法と同じく、容器本体の底または蓋の天面およびその周囲に周壁などの主要部が形成される。このとき固定金型の凹状成形面により膨出部が内向きに膨出した状態で前記周壁と連続して成形される。この第1段階成形の後、第2段階成形として、シートが完全硬化する前の軟化あるいは半硬化にあるうちに、可動金型を上昇移動させることによって、上面側のフランジ支持部によりフランジを下方から押し上げながら、内面側の膨出部支持部により周壁との境界を折り返し基部として膨出部を周壁の外側に折り返す。   In the mold of the present invention, first, when the movable mold is in the lowered position, the main part such as the peripheral wall is formed on the bottom of the container body or the top surface of the lid and the periphery thereof as in the normal sheet forming method. At this time, it is continuously formed with the peripheral wall with the bulging portion bulging inward by the concave molding surface of the fixed mold. After this first stage molding, as the second stage molding, the flange is lowered by the flange support portion on the upper surface side by moving the movable mold while the sheet is softened or semi-cured before being fully cured. While being pushed up, the bulging portion is folded back to the outside of the peripheral wall with the bulging portion supporting portion on the inner surface side being turned back to the boundary with the peripheral wall.

なお、膨出部は前記第1段階成形時に主に固定金型の凹状成形面により成形されるが、第2段階成形でも可動金型の膨出部支持部によって形が整えられる。さらに、固定金型の周壁成形面に膨出部支持部の上側に連続して第二の凹状成形面を設けたものにあっては、折り返された外向き膨出部と対称に折り返し基部を介して周壁側にも内向き膨出部が成形され、上述したほぼ環状の耳を成形することができる。なお、これら凹状成形面(第一)および第二凹状成形面を湾曲状とすることで、湾曲状の膨出部を成形することができる。   The bulging part is formed mainly by the concave molding surface of the fixed mold during the first stage molding, but the shape is adjusted by the bulging part supporting part of the movable mold even in the second stage molding. Furthermore, in the case where the peripheral wall molding surface of the fixed mold is provided with the second concave molding surface continuously above the bulging portion support portion, the folded base portion is symmetrically formed with the folded outward bulging portion. Thus, an inward bulging portion is also formed on the peripheral wall side, and the above-described substantially annular ear can be formed. In addition, a curved bulging part can be shape | molded by making these concave shaped surface (1st) and 2nd concave shaped surface into curved shape.

なお、本金型を適用できるシート成形法の代表的なものは、真空成形法、熱板圧空成形法、圧空成形法、真空圧空成形法であるが、シートが軟化状態の間に膨出部の成形が完了できるものであれば、他のシート成形法を採用することも自由である。ただし、膨出部の成形はシート成形の最終工程となり、このときシートは半硬化状態となっていることも想定される。しかも、シート厚を薄くすれば、小さな圧力で成形できる反面、冷却硬化も早まるため、どちらに重点を置くかで採用する成形法も変わるが、一般的には、高い圧力にて成形を行う真空圧空成形法を採用することが好ましい。   The typical sheet forming methods to which this mold can be applied are the vacuum forming method, hot plate pressure forming method, pressure forming method, and vacuum pressure forming method. Any other sheet forming method can be adopted as long as the forming can be completed. However, the formation of the bulging portion is the final step of sheet forming, and at this time, it is also assumed that the sheet is in a semi-cured state. In addition, if the sheet thickness is reduced, molding can be done with a small pressure, but cooling and curing are also accelerated, so the molding method adopted depends on which one is emphasized, but in general, vacuum is performed at a high pressure. It is preferable to adopt a pressure forming method.

そして、上述した本発明の金型によるシート成形後に、隣合う耳付きの容器本体または蓋の間のフランジを前記耳に沿って切断するシート成形容器の抜き型として、本発明では、開口下向きに搬送されるシート成形容器の前記フランジを下方から支持する上面支持部の内側に前記耳が挿入可能な上向き開口の筒状または凹状の雌刃と、該雌刃に嵌入可能な下向き凸状の雄刃とを備え、前記雌刃は、その口縁を挿入後の前記耳と前記フランジの連結角部に進入可能に内向きに突成するという手段を用いる。   Then, after the sheet is formed by the above-described mold of the present invention, as a punch for a sheet-molded container that cuts the flange between adjacent container bodies with lids or lids along the ears, in the present invention, the opening downwards A cylindrical or concave female blade with an upward opening into which the ear can be inserted inside an upper surface support portion that supports the flange of the sheet forming container to be conveyed from below, and a downward convex male with which the female blade can be fitted. The female blade uses a means in which the lip of the female blade protrudes inward so as to be able to enter the connecting corner portion of the ear and the flange after insertion.

当該本発明の抜き型によれば、雌刃を上昇あるいは雌刃を下降させることによって雄刃が雌刃に嵌入し、雌刃口縁と雄刃外面とのせん断によってプラスチックシートを切断するが、雌刃口縁は内向きに突成されて、耳とフランジの鋭角状の連結角部に入り込んだ状態で雄刃を嵌入できるため、切断後、打ち抜かれた耳の先端は膨出部の内側とすることができる。つまり、膨出部の外寸よりも小さい内寸の打ち抜き先端を形成することができる。   According to the punching die of the present invention, the male blade is inserted into the female blade by raising or lowering the female blade, and the plastic sheet is cut by shearing between the female blade lip and the male blade outer surface. The edge of the female blade is projected inward, and the male blade can be inserted in the state where it enters the sharp corner of the ear and flange. It can be. That is, it is possible to form a punching tip having an inner dimension smaller than the outer dimension of the bulging portion.

また、雌刃は、口縁の下方内周に前記金型における可動金型の凹状成形面に対応する形状の耳挿入部を形成することで、耳の外形と雌刃の耳挿入部の内形が一致し、打ち抜き時に耳の膨出部を変形させることなく打ち抜きを行うことができる。特に、耳挿入部が口縁に向かって縮径した湾曲状である場合、湾曲状の膨出部を有する耳に対応する。さらに、より好ましくは、雄刃は刃先の内側に下方に突出して耳内(膨出部と周壁の間)に挿入され、打ち抜き時に耳内の周壁を内側から内向きに変形可能なガイドを設ける。この手段によれば、ガイドが打ち抜き時に一時的に耳内の周壁を内向きに変形するため、より確実に耳をフランジの連結角部に沿って切断できると共に、その切断面はフランジとほぼ直角となり、耳の先端は鋭利なエッジを構成しない。   In addition, the female blade is formed with an ear insertion portion having a shape corresponding to the concave molding surface of the movable mold in the lower inner periphery of the lip, so that the outer shape of the ear and the inner ear insertion portion of the female blade are formed. The shapes match and can be punched without deforming the bulges of the ears during punching. In particular, when the ear insertion portion has a curved shape with a diameter reduced toward the lip, it corresponds to an ear having a curved bulge portion. More preferably, the male blade protrudes downward to the inside of the blade edge, is inserted into the ear (between the bulging portion and the peripheral wall), and is provided with a guide capable of deforming the peripheral wall in the ear inward from the inside during punching. . According to this means, when the guide is punched, the peripheral wall in the ear is temporarily deformed inward, so that the ear can be more reliably cut along the connecting corner of the flange, and the cut surface is substantially perpendicular to the flange. Thus, the tip of the ear does not form a sharp edge.

本発明の耳付きシート成形容器によれば、耳の膨出部が容器の外寸を構成し、抜き型によって打ち抜かれた耳先端が当該膨出部よりも内側となるため、指等が直接前記先端に触れることがなく安全である。また、シュリンクパックを施した場合もフィルムが前記先端に触れず、不用意なフィルム破れの恐れがない。さらに、耳は弾性を有するため、上下あるいは左右の押圧力が作用しても、膨出部や折り返し基部でこれを吸収して耳の破損が防止される。   According to the sheet forming container with an ear of the present invention, the bulging part of the ear constitutes the outer dimension of the container, and the tip of the ear punched out by the punching die is inside the bulging part. It is safe without touching the tip. In addition, when the shrink pack is applied, the film does not touch the tip, and there is no fear of inadvertent film tearing. Furthermore, since the ear has elasticity, even if a vertical or left and right pressing force is applied, the ear is absorbed by the bulging portion or the folded base portion to prevent the ear from being damaged.

このように、本発明のシート成形容器は、シート厚を薄くしても、弾性力によって耳の破損が防止されるから、使用するプラスチックシートのシート厚を極限まで薄くできる。例えば、従来の60〜80%の薄さの耳付き容器を提供できる。このため、材料コストが大幅に低減すると共に、資源の節約や地球環境への負担軽減にも大きく寄与する。また、薄肉化によって、シート成形後の冷却時間が短縮されるため、全体の成形時間も短くなり、また、抜き型の刃の消耗も大幅に改善される。   Thus, even if the sheet forming container of the present invention is made thin, the damage of the ear is prevented by the elastic force, so that the plastic sheet to be used can be made extremely thin. For example, a conventional container with an ear having a thickness of 60 to 80% can be provided. For this reason, material cost is greatly reduced, and it contributes greatly to resource saving and reduction of burden on the global environment. Moreover, since the cooling time after sheet forming is shortened due to the thinning, the entire forming time is also shortened, and the consumption of the cutting die blade is greatly improved.

一方、本発明のシート成形金型によれば、上述した耳付きの本発明容器を成形することができる。また、成形法も従来から変更することなく、固定金型も既存のものが使用でき、可動金型を追加するだけであるから、成形装置を大幅に変更する必要がない。   On the other hand, according to the sheet molding die of the present invention, the container of the present invention with ears described above can be molded. In addition, the existing molding method can be used without changing the molding method, and only a movable die is added. Therefore, it is not necessary to significantly change the molding apparatus.

さらに、本発明の抜き型によれば、上記本発明のシート成形金型と組み合わせて使用することで、より確実に耳の先端を膨出部よりも内側に位置させた状態で、容器をフランジから切り離すことができる。   Furthermore, according to the punching die of the present invention, when used in combination with the above-described sheet molding die of the present invention, the container is flanged with the tip of the ear positioned more securely than the bulging portion. Can be separated from.

耳付き蓋の実施形態を示した概略図Schematic showing an embodiment of a lid with ears 耳付き蓋を装着した容器全体をシュリンクパックした出荷状態を示す概略図Schematic showing the shipping state after shrink-packing the entire container with a lid with ears シート成形容器の金型の実施形態を示した概略図Schematic showing an embodiment of a mold for sheet forming containers 金型の別実施形態を示した概略図Schematic showing another embodiment of the mold シート成形容器の抜き型の実施形態を示した概略図Schematic showing an embodiment of a punching die for a sheet forming container 抜き型の別実施形態を示した概略図Schematic showing another embodiment of the punching die 抜き型のさらなる別実施形態を示した概略図Schematic showing yet another embodiment of the punching die 従来の耳付きシート成形容器を示した概略図Schematic showing a conventional sheet molding container with ears

以下、本発明の好ましい実施の形態を添付した図面に従って説明する。先ず、図1は本発明を蓋に適用した耳付き容器を示しており、天面1の周囲に連続して下方に延成した段付きの周壁2の下端、すなわち開口周縁には耳3が形成されている。この耳3は、周壁2の下端(開口周縁)を上方に折り返してなり、且つ、その先端3aと折り返し基部3bの間には前記先端3aよりも外方に膨出する湾曲状の膨出部3cを有している。言い換えれば、耳3の先端3aは膨出部3cよりも周壁2寄りの内側に位置する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. First, FIG. 1 shows a container with ears in which the present invention is applied to a lid, and an ear 3 is provided at the lower end of a stepped peripheral wall 2 extending continuously downward around the top surface 1, that is, at the periphery of the opening. Is formed. The ear 3 has a lower end (periphery of the opening) of the peripheral wall 2 folded upward, and a curved bulge that bulges outward from the tip 3a between the tip 3a and the folded base 3b. 3c. In other words, the tip 3a of the ear 3 is located on the inner side closer to the peripheral wall 2 than the bulging portion 3c.

この実施形態では、インスタント麺等を内容物とする容器本体4の開口上縁に外向きのカール部4aを形成し、この容器本体4に着脱自在に外嵌合する蓋を例示している。つまり、蓋の周壁2には前記カール部4aに弾性的に係合する係合溝2aが形成されており、この係合溝2aの下側に耳3を構成している。   In this embodiment, an outwardly curled portion 4a is formed on the upper edge of the opening of the container body 4 containing instant noodles or the like, and a lid that is detachably fitted to the container body 4 is illustrated. That is, an engagement groove 2a that is elastically engaged with the curled portion 4a is formed in the peripheral wall 2 of the lid, and an ear 3 is formed below the engagement groove 2a.

従って、この実施形態の蓋は、周壁2を弾性的に拡開することによって容器本体4から取り外すものであるが、このとき耳3は指掛け部として機能する。そして、耳3は折り返し基部3bの弾性によって、指によって上方(斜め上)に押し上げる力を吸収し、開蓋時の耳3の破損を防止する。   Therefore, the lid of this embodiment is removed from the container main body 4 by elastically expanding the peripheral wall 2, but at this time, the ear 3 functions as a finger hook. The ear 3 absorbs the force pushed upward (obliquely) by the finger by the elasticity of the folded base 3b, and prevents the ear 3 from being damaged when the lid is opened.

また、製品出荷の際は、図2に示すように、全体がプラスチックフィルム5によってシュリンクパックされ、耳3が内向きの押圧されるが、この圧迫力は折り返し基部3bや膨出部3cの弾性力によって吸収されるため、耳3が割れたり破損することがない。さらに、耳の先端3aは上述のように膨出部3cよりも内側(周壁2寄り)に位置するため、この先端3aにプラスチックフィルム5が接触せず、先端3aによるプラスチックフィルム5の破れも防止される。   Further, at the time of product shipment, as shown in FIG. 2, the whole is shrink-packed by the plastic film 5 and the ear 3 is pressed inward. This compression force is the elasticity of the folded base 3b and the bulging portion 3c. Since it is absorbed by force, the ear 3 is not broken or damaged. Furthermore, since the tip 3a of the ear is located on the inner side (near the peripheral wall 2) than the bulging portion 3c as described above, the plastic film 5 does not contact the tip 3a, and the plastic film 5 is prevented from being broken by the tip 3a. Is done.

さらに、本実施形態では、耳3の弾力性をより高めるため、周壁2にも内向きの膨出部2bを形成している。この周壁側膨出部2bは耳3の膨出部3cと対称な位置および形状に形成している。このため、耳3は全体として断面がほぼ環状をなすことから、上下左右あらゆる方向からの押圧力を効果的に吸収する。   Furthermore, in this embodiment, in order to further increase the elasticity of the ear 3, an inward bulging portion 2b is also formed on the peripheral wall 2. The peripheral wall side bulging portion 2 b is formed in a position and shape symmetrical to the bulging portion 3 c of the ear 3. For this reason, since the cross-section of the ear 3 is substantially circular as a whole, it effectively absorbs the pressing force from all directions in the vertical and horizontal directions.

このように、本実施形態の蓋(シート成形容器)は、耳3が弾性力によって外力を吸収して耳割れを回避できることから、厚めのシートを用いて耳割れを防止していた従来製品よりも、シート厚を20〜40%程度、薄くすることができる。   As described above, the lid (sheet molding container) of the present embodiment can avoid the cracking of the ears 3 by absorbing the external force by the elastic force of the ears 3, so that the lid 3 can prevent the cracking of the ears using a thick sheet. However, the sheet thickness can be reduced by about 20 to 40%.

なお、膨出部3cの形状は、指やシュリンクパックのフィルムとの接触を和らげるため湾曲状が好ましいが、くの字に屈曲した形状であってもよく、鋭利な耳先端3aが内側となるような形状であれば、その他の形状でもよい。また、周壁2にも内向き膨出部2bを設けることが好ましいが、省略して、この部分をストレートに成形することも可能である。さらにまた、上記実施形態では蓋への適用を例示したが、容器本体の開口周縁に同様の耳を設けることも本発明の範囲である。   The shape of the bulging portion 3c is preferably a curved shape in order to soften the contact with a finger or a film of a shrink pack, but may be a curved shape, and a sharp ear tip 3a is on the inside. Any other shape may be used as long as it has such a shape. Moreover, although it is preferable to provide the inward bulging part 2b also in the surrounding wall 2, it is also possible to abbreviate | omit and to shape | mold this part straightly. Furthermore, in the above embodiment, the application to the lid is exemplified, but it is also within the scope of the present invention to provide a similar ear around the opening periphery of the container body.

次に、上記耳付きの蓋を成形する金型について説明する。図3は、その金型を用いた成形工程を示したもので、10は蓋の周壁2を成形する固定金型、11は固定金型10の周囲を上下動して耳3を成形する可動金型である。固定金型10は、側面を周壁成形面10aとし、開口下向きの状態で容器を成形する凸型である。また、固定金型10の周壁成形面10aには、可動金型11の上昇位置において湾曲状成形面11cと対向する部分に、当該湾曲状成形面11cと対称に内方に括れた膨出部の凹状成形面10bを設けている。一方、可動金型11は、図3(a)の下降位置と同図(b)の上昇位置の間を上下動するもので、下降位置において周壁2と連続して外向きに水平なフランジ20を成形する平面状のフランジ支持部11aと、上昇移動に伴って前記凹状成形面10bによって成形された膨出部を上方に折り返す膨出部支持部11bとを備える。このうち、膨出部支持部11bは、フランジ支持部11aの直下に外向き(図面、左側)に湾曲状に括れる湾曲状成形面11cが構成されている。さらに、この実施形態では、固定金型10の周壁成形面10aに、凹状成形面10bの上側に連続して第二の凹状成形面10cを形成することで、図1に示した環状の耳を形成できるため、好ましい構成であるが、この第二の凹状成形面10cは省略可能な選択的構成である。   Next, the metal mold | die which shape | molds the said lid | cover with an ear | edge is demonstrated. FIG. 3 shows a molding process using the mold. 10 is a fixed mold for molding the peripheral wall 2 of the lid, and 11 is a movable mold for moving the periphery of the fixed mold 10 up and down to mold the ear 3. It is a mold. The fixed mold 10 is a convex mold that has a side wall as a peripheral wall molding surface 10a and molds the container in a state where the opening faces downward. Further, the peripheral wall molding surface 10a of the fixed mold 10 has a bulging portion that is constricted inwardly symmetrically with the curved molding surface 11c at a portion facing the curved molding surface 11c at the raised position of the movable mold 11. The concave molding surface 10b is provided. On the other hand, the movable mold 11 moves up and down between the lowered position in FIG. 3A and the raised position in FIG. 3B. At the lowered position, the flange 20 is horizontally outward and continuous with the peripheral wall 2. And a bulge portion support portion 11b that folds up the bulge portion formed by the concave molding surface 10b as it moves upward. Among these, the bulging portion support portion 11b is configured with a curved molding surface 11c that is bent outwardly (left side in the drawing) directly below the flange support portion 11a. Furthermore, in this embodiment, the annular ear shown in FIG. 1 is formed on the peripheral wall molding surface 10a of the fixed mold 10 by forming the second concave molding surface 10c continuously above the concave molding surface 10b. Although it can be formed, it is a preferable configuration, but the second concave molding surface 10c is an optional configuration that can be omitted.

当該金型によれば、先ず可動金型11を下降させた第1段階成形の状態(図3(a))で、加熱軟化させたプラスチックシートを真空、圧空、または真空圧空により両金型10・11に密着させることで、固定金型10によって周壁2が形成されると同時に、その凹状成形面10bによって耳側の膨出部が成形され、また、可動金型11のフランジ支持部11aによって膨出部と連続して水平なフランジ20が形成される。またこのとき、固定金型10の第二凹状成形面湾曲状成形面10cによって、周壁2には後に周壁側の膨出部となる部分が内向きに膨らんだ状態で成形される。   According to the mold, in the first stage molding state in which the movable mold 11 is first lowered (FIG. 3A), both molds 10 are heated by softening the heated and softened plastic sheet by vacuum, compressed air, or vacuum compressed air. When the peripheral wall 2 is formed by the fixed mold 10, the ear-side bulge is formed by the concave molding surface 10 b, and the flange support part 11 a of the movable mold 11 is used. A horizontal flange 20 is formed continuously with the bulging portion. Also, at this time, the second concave molding surface curved molding surface 10c of the fixed mold 10 is molded in a state in which a portion that later becomes a bulging portion on the peripheral wall side bulges inward.

次に、第2段階成形として、プラスチックシートが軟化している間あるいは半硬化の状態で可動金型11を上昇させることで、フランジ20が可動金型11の膨出部支持部11bによって周壁2の外側上方に折り返され、且つ、湾曲状成形面11cによって外方に湾曲状に膨らむ膨出部3cを精度よく成形した耳3が成形される。   Next, as the second stage molding, the movable mold 11 is raised while the plastic sheet is softened or in a semi-cured state, so that the flange 20 is surrounded by the bulging portion support portion 11 b of the movable mold 11. The ear 3 is formed by accurately molding the bulging portion 3c that is folded back outwardly and bulges outwardly by the curved molding surface 11c.

そして、当該第2段階成形後、可動金型11を再度下降位置に戻して成形シートを離型し、次工程の打ち抜きで耳3の周囲に残る水平なフランジ20を耳3に沿って切断することで、切断面、即ち耳3の先端3aが膨出部3cよりも周壁2側内向きに位置する、図1に示した耳付き蓋を得ることができる。   After the second stage molding, the movable mold 11 is returned to the lowered position again to release the molded sheet, and the horizontal flange 20 remaining around the ear 3 is cut along the ear 3 by punching in the next process. Thus, it is possible to obtain the lid with the ear shown in FIG. 1 in which the cut surface, that is, the tip 3a of the ear 3 is positioned inward of the peripheral wall 2 with respect to the bulging portion 3c.

図4は、別実施形態の金型を示す。この別実施形態の金型は、固定金型30のみからなり、その中央に周壁2を成形する凹状の周壁成形面31を設けた凹型である。そして、周壁成形面31の周囲には、耳3を成形する所定高さ突出する凸状成形部32を設けている。この凸状成形部32は、外面側(図面上、左側)が外方に膨らむ湾曲状成形面32aを構成している。また、この実施形態では、凸状成形部32の内面側にも内方に膨らむ湾曲状成形面32bを形成しているが、こちらの成形面32bは省略可能な選択的事項である。   FIG. 4 shows a mold according to another embodiment. The mold according to another embodiment is a concave mold that is composed of only the fixed mold 30 and has a concave peripheral wall forming surface 31 for forming the peripheral wall 2 at the center thereof. Then, around the peripheral wall molding surface 31, there is provided a convex molding portion 32 that projects a predetermined height for molding the ear 3. The convex molding part 32 constitutes a curved molding surface 32a whose outer surface side (left side in the drawing) swells outward. In this embodiment, a curved molding surface 32b that swells inward is also formed on the inner surface side of the convex molding portion 32, but this molding surface 32b is an optional item that can be omitted.

そして、図4に示す別実施形態の金型によれば、軟化したプラスチックシートを金型に密着させるだけで、図1に示すような耳付き容器(蓋)の成形が完了する。従って、金型の構造や成形が簡易であるという観点からは、上述した可動金型11を備えた図3の凸型の金型よりも有利である。これに対して、別実施形態の金型は凸状成形部32がアンダーカットを構成し、離型時には無理抜きとなるため、耳3の成形精度や離型の容易性という観点では、図3の凸型の金型が有利である。   And according to the metal mold | die of another embodiment shown in FIG. 4, shaping | molding of the container (lid) with an ear | edge as shown in FIG. 1 is completed only by making the softened plastic sheet closely_contact | adhere to a metal mold | die. Therefore, it is more advantageous than the convex mold of FIG. 3 provided with the movable mold 11 described above from the viewpoint that the mold structure and molding are simple. On the other hand, in the mold according to another embodiment, the convex molding portion 32 constitutes an undercut, and is forcedly removed at the time of mold release. Therefore, from the viewpoint of molding accuracy of the ear 3 and ease of mold release, FIG. The convex mold is advantageous.

なお、金型についての実施形態では、蓋を成形することを説明したが、蓋と容器本体とは周壁の高さや開口径が異なるものの、本発明はこうした細部を限定するものではなく、開口周縁の耳を成形するものであるから、容器本体についても上記実施形態と同じ構成の金型を用いて耳付き容器を成形することができる。   In the embodiment of the mold, it has been described that the lid is molded. However, although the lid and the container body have different peripheral wall heights and opening diameters, the present invention is not limited to these details, and the peripheral edge of the opening. Therefore, the container with the ears can be formed using the mold having the same configuration as that of the above embodiment for the container body.

ただし、何れの金型を使用したとしても、成形された耳3とフランジ20の連結角部21を正確に切断する必要がある。フランジ20の中途を切断すると、その切断面が膨出部3cよりも外側となり、図1の耳付き容器を得られない恐れがあるからである。   However, no matter which mold is used, it is necessary to accurately cut the connecting corner portion 21 of the molded ear 3 and the flange 20. This is because, if the middle of the flange 20 is cut, the cut surface is outside the bulging portion 3c, and there is a possibility that the ear-equipped container of FIG. 1 cannot be obtained.

そこで、続いて、成形後の耳3とフランジ20の連結角部21を正確に切断可能な抜き型の実施形態を図5に示す。図5において、50は固定刃、60は可動刃である。固定刃50は、開口下向きに搬送されるシート成形容器のフランジ20を下方から支持する上面支持部51の内側に雌刃52を設けてなる。雌刃52は打ち抜き後の容器を下方に落下させる中空状であり、その口縁53が刃先として機能する。   Then, subsequently, an embodiment of a punching die capable of accurately cutting the connecting corner portion 21 of the ear 3 after molding and the flange 20 is shown in FIG. In FIG. 5, 50 is a fixed blade and 60 is a movable blade. The fixed blade 50 is provided with a female blade 52 inside an upper surface support portion 51 that supports the flange 20 of the sheet-forming container conveyed downward from the opening from below. The female blade 52 has a hollow shape for dropping the punched container downward, and its lip 53 functions as a cutting edge.

一方、可動刃60は、固定刃50の雌刃52に嵌入可能に上下動する雄刃61を備える。また、雄刃61の内側はシート成形容器の天面1および周壁2と同じ形状の逃げ凹部62としている。   On the other hand, the movable blade 60 includes a male blade 61 that moves up and down so as to be fitted into the female blade 52 of the fixed blade 50. Further, the inside of the male blade 61 is a relief recess 62 having the same shape as the top surface 1 and the peripheral wall 2 of the sheet forming container.

ここで、本発明の固定刃50の雌刃52について、さらに詳述すると、該雌刃52はシート成形容器の耳3が挿入可能な形状および径を有し、且つ、口縁53は雌刃52内に耳3を挿入した状態でフランジ20との連結角部21に進入可能な内向きに突成している。より具体的には、本実施形態の場合、口縁53直下の内周面に、上述した金型における可動金型11の湾曲状成形面11cに対応する外向き湾曲状の耳挿入部54を設けている。そして、この耳挿入部54は口縁53に向かって縮径する。   Here, the female blade 52 of the fixed blade 50 of the present invention will be described in more detail. The female blade 52 has a shape and a diameter into which the ear 3 of the sheet forming container can be inserted, and the lip 53 is a female blade. In the state where the ear 3 is inserted into 52, it protrudes inward so that it can enter the connecting corner 21 with the flange 20. More specifically, in the case of the present embodiment, an outwardly curved ear insertion portion 54 corresponding to the curved molding surface 11c of the movable mold 11 in the above-described mold is provided on the inner peripheral surface immediately below the lip 53. Provided. The ear insertion portion 54 is reduced in diameter toward the lip 53.

当該構成の抜き型によれば、可動刃60を下降させて打ち抜きを行う際、開口下向きに搬送されるシート成形容器の耳3が固定刃50の雌刃52内に設けた湾曲状の耳挿入部54に未変形の状態で挿入保持される。なお、口縁53の内径は耳3における膨出部3cの外径(容器の外寸)よりも小径であるため、この耳3が口縁53を通過する際、膨出部3cが内向きに変形するが、この変形は耳3の弾性力によって吸収され、通過後は、元の形状に弾性的に復元して、上述のように耳挿入部54に未変形の状態で保持される。そして、耳3が挿入された状態で、雌刃52の口縁53は耳3とフランジ20との連結角部21に位置することになり、可動刃60を真っ直ぐ下降させることで、当該連結角部21を正確に切断することができる。このように本抜き型によって連結角部21が正確に切断されることによって、図1に示したような、切断面、即ち耳3の先端3aが膨出部3cよりも周壁2側内向きに位置する耳付き蓋を得ることができる。   According to the punching die having this configuration, when the movable blade 60 is lowered to perform punching, the curved ear insertion provided in the female blade 52 of the fixed blade 50 by the ear 3 of the sheet forming container conveyed downward in the opening is provided. The portion 54 is inserted and held in an undeformed state. Since the inner diameter of the lip 53 is smaller than the outer diameter (outer dimension of the container) of the bulging portion 3 c in the ear 3, the bulging portion 3 c faces inward when the ear 3 passes through the lip 53. This deformation is absorbed by the elastic force of the ear 3, and after passing, it is elastically restored to its original shape and held in the ear insertion portion 54 in an undeformed state as described above. In the state where the ear 3 is inserted, the lip 53 of the female blade 52 is positioned at the connecting corner portion 21 between the ear 3 and the flange 20, and the movable blade 60 is lowered straight, thereby the connecting angle. The part 21 can be cut accurately. In this way, the connecting corner portion 21 is accurately cut by the main punching die, so that the cut surface, that is, the tip 3a of the ear 3 is inwardly facing the peripheral wall 2 from the bulging portion 3c, as shown in FIG. A positioned lid with ears can be obtained.

なお、耳挿入部53の内面形状は、上述のように可動金型11の湾曲状成形面11c、言い換えれば耳3の膨出部3cの形状と一致させるもので、これにより耳3を圧迫させず未変形の状態で正確にフランジ20との連結角部21を切断するものである。従って、抜き型における耳挿入部53の内面形状は、本実施形態に限定されず、例えば、耳3にくの字形の膨出部を成形した場合は、これに対応して、くの字形の耳挿入部とすることができる。また、上述した実施形態では、雄刃側51を可動、雌刃52側を固定するようにしたが、雄刃側を固定し、雌刃側を上下動可能に可動するようにしてもよい。   In addition, the inner surface shape of the ear insertion portion 53 matches the shape of the curved molding surface 11c of the movable mold 11 as described above, in other words, the shape of the bulging portion 3c of the ear 3, and this compresses the ear 3. The connecting corner portion 21 with the flange 20 is accurately cut in an undeformed state. Therefore, the inner surface shape of the ear insertion portion 53 in the punching die is not limited to the present embodiment. For example, when a bulge-shaped bulge is formed on the ear 3, a cuboid shape is correspondingly formed. It can be an ear insertion part. In the above-described embodiment, the male blade side 51 is movable and the female blade 52 side is fixed. However, the male blade side may be fixed and the female blade side may be movable up and down.

ところで、より安全な耳を構成する場合は、耳の先端の切断面は直角であることが好ましい。この点、上記実施形態の抜き型は、耳を未変形の状態として打ち抜くものであるため、忠実にフランジ20との連結角部21を切断すると、切断面が90度未満、即ち鋭角となることがある。もちろん、連結角部21よりも若干外側でフランジ20を切断すれば耳側の先端はほぼ直角の切断面となるが、この場合、膨出部の外寸を大きく設定しなければ耳先端が膨出部の内側に位置しなくなるため、徒に容器外寸が大きくなる。   By the way, when constructing a safer ear, it is preferable that the cut surface of the tip of the ear is a right angle. In this regard, since the punching die of the above embodiment is for punching the ear in an undeformed state, if the connecting corner portion 21 with the flange 20 is faithfully cut, the cut surface becomes less than 90 degrees, that is, an acute angle. There is. Of course, if the flange 20 is cut slightly outside the connecting corner portion 21, the tip on the ear side becomes a substantially perpendicular cut surface. In this case, if the outer dimension of the bulging portion is not set large, the tip of the ear swells. Since it is no longer located inside the protruding portion, the outside size of the container increases.

そこで、こうした不都合がなく、安全な耳が得られる抜き型の別実施形態を図6に示す。図6に示す抜き型では、雄刃40はその刃先41の内側に下方に突出するガイド42を設けている。雌刃は図5のものと同じである。そして、雄刃40のガイド42は、耳3の内部、即ち膨出部と周壁の間に挿入され、且つ、打ち抜き時に耳内の周壁を内側から内向きに変形させるようにしている。つまり、ガイド42を下降させることで、その先端で内向きに括れる耳の周壁側膨出部の内面に内向きの力を作用させる。これにより、耳3は、周壁側膨出部の変形につられて、折り返し基部がガイド42の先端直下に位置するように耳側の膨出部も内方に寄せられる。この結果、耳側の膨出部とフランジ20の連結角部21は鋭角の状態(アンダーカットの状態)からほぼ直角の状態となるため、この状態で雄刃40を雌刃に嵌入することで、耳3の先端切断面をフランジ20に対してほぼ90度とすることができる。   Therefore, another embodiment of a punching die that does not have such inconvenience and can provide a safe ear is shown in FIG. In the punching die shown in FIG. 6, the male blade 40 is provided with a guide 42 that protrudes downward inside the blade edge 41. The female blade is the same as that of FIG. The guide 42 of the male blade 40 is inserted into the inside of the ear 3, that is, between the bulging portion and the peripheral wall, and deforms the peripheral wall in the ear inward from the inside when punching. That is, by lowering the guide 42, an inward force is applied to the inner surface of the peripheral wall side bulging portion of the ear that is bound inwardly at the tip thereof. As a result, the ear 3 bulges on the ear side so that the fold base is located immediately below the tip of the guide 42 as the peripheral wall bulge is deformed. As a result, the bulging portion on the ear side and the connecting corner portion 21 of the flange 20 change from an acute angle state (undercut state) to a substantially right angle state, and in this state, by inserting the male blade 40 into the female blade. The tip cutting surface of the ear 3 can be made approximately 90 degrees with respect to the flange 20.

図7は、さらなる別実施形態の抜き型を示したもので、図6の雄型を採用しつつ、雌型45の口縁46の形状を変更している。即ち、この実施形態における雌型45の口縁46は、図5・6に示した内面フレア状の口縁とはせず、刃として機能する部分を一定範囲で同一内径の肉厚な円筒状としている。従って、先鋭な口縁とした図5・6の雌刃よりも刃の耐久性を高めることができる。   FIG. 7 shows a punching die according to another embodiment, in which the shape of the lip 46 of the female die 45 is changed while employing the male die of FIG. In other words, the mouth edge 46 of the female mold 45 in this embodiment is not the inner flare-like mouth edge shown in FIGS. 5 and 6, but a thick cylindrical shape having the same inner diameter within a certain range in a portion functioning as a blade. It is said. Therefore, the durability of the blade can be improved as compared with the female blade of FIGS.

1 蓋の天面
2 蓋の周壁
3 蓋の耳
3a 耳の先端
3b 耳の折り返し基部
3c 耳の膨出部
4 容器本体
10 固定金型
10a 周壁成形面
11 可動金型
11a フランジ支持部
11b 膨出部支持部
11c 凹状成形面
20 水平フランジ
21 フランジ
50 固定刃
51 上面支持部
52 雌刃
53 口縁
60 可動刃
61 雄刃
62 逃げ凹部
DESCRIPTION OF SYMBOLS 1 Top surface of lid 2 Peripheral wall 3 Lid ear 3a Ear tip 3b Ear fold base 3c Ear bulge 4 Container body 10 Fixed mold 10a Perimeter wall molding surface 11 Movable mold 11a Flange support 11b Swell Part support part 11c Concave molding surface 20 Horizontal flange 21 Flange 50 Fixed blade 51 Upper surface support part 52 Female blade 53 Edge 60 Movable blade 61 Male blade 62 Recessed recess

Claims (10)

開口周縁を周壁の外側に折り返してなり、折り返し基部と打ち抜かれた先端の間に前記先端よりも外側に膨出する膨出部を有する耳付きの容器本体または蓋をシート成形するための金型であって、開口下向きに前記容器本体の底面または蓋の天面およびその周囲に周壁を成形する凸型の固定金型と、該固定金型の周囲を上下動する可動金型とからなり、前記固定金型は、周壁成形面の下側に連続して内方に括れた前記膨出部の凹条成形面を有する一方、前記可動金型は、下降位置において前記凹状成形面で成形された前記膨出部と連続して外向きに水平なフランジを形成すると共に、上昇移動に伴って前記フランジを下方から押し上げる上面側のフランジ支持部と、前記凹状成形面とは対称に外方に膨出し、前記上昇移動のとき前記凹状成形面で成形された前記膨出部を折り返し可能に支持する内面側の膨出部支持部とを備えることを特徴としたシート成形金型。   Mold for molding sheet body of container body or lid with ears having a bulging portion that bulges the outer periphery of the opening to the outside of the peripheral wall and bulges outward from the tip between the folded base and the punched tip The bottom of the container body or the top surface of the lid downward and the convex fixed mold that molds a peripheral wall around the opening, and a movable mold that moves up and down around the fixed mold, While the fixed mold has a concave molding surface of the bulging portion continuously inwardly below the peripheral wall molding surface, the movable mold is molded with the concave molding surface in the lowered position. In addition, a flange that is horizontally outward is formed continuously with the bulging portion, and the flange support portion on the upper surface side that pushes up the flange from below as it moves upward, and the concave molding surface are symmetrically outward. Indented molding when bulging and moving up In formed sheet molding die, which is characterized in that it comprises a bulging portion supporting portion of the inner surface side can be supported folding the bulged portion. 凹状成形面は湾曲状である請求項1のシート成形容器の成形金型。   The molding die for a sheet molding container according to claim 1, wherein the concave molding surface is curved. さらに固定金型の周壁成形面には凹状成形面の上側に連続して第二の凹状成形面を設けた請求項2記載のシート成形金型。   The sheet molding die according to claim 2, wherein a second concave molding surface is provided on the peripheral wall molding surface of the fixed die continuously above the concave molding surface. 請求項1〜3のうち何れか一項記載の金型によるシート成形後に、隣合う耳付きの容器本体または蓋の間のフランジを前記耳に沿って切断するシート成形容器の抜き型であって、開口下向きに搬送されるシート成形容器の前記フランジを下方から支持する上面支持部の内側に前記耳が挿入可能な上向き開口の雌刃と、前記雌刃に陥入可能な雄刃とからなり、前記雌刃は、口縁が挿入後の前記耳と前記フランジの連結角部に進入可能に内向きに突出することを特徴としたシート成形容器の抜き型。   A sheet-molding container die for cutting a flange between a container body with an adjacent ear or a lid along the ear after sheet forming by the mold according to any one of claims 1 to 3. A female blade having an upward opening in which the ear can be inserted inside an upper surface support portion that supports the flange of the sheet forming container conveyed downward from the opening, and a male blade capable of being inserted into the female blade. The female blade protrudes inwardly so that the lip of the female blade can enter the connecting corner between the ear and the flange after insertion. 雌刃は、口縁の下方内周に耳の膨出部に対応する形状の耳挿入部を形成した請求項4記載のシート成形容器の抜き型。   The punch of the sheet-forming container according to claim 4, wherein the female blade is formed with an ear insertion portion having a shape corresponding to the bulging portion of the ear on the lower inner periphery of the lip. 耳挿入部は、口縁に向かって縮径した湾曲状である請求項5記載のシート成形容器の抜き型。   The punching die for a sheet forming container according to claim 5, wherein the ear insertion portion has a curved shape with a diameter reduced toward the mouth edge. 雄刃は内側に下方に突出して耳内に挿入され、打ち抜き時に耳内の周壁を内向きに変形可能なガイドを有する請求項4、5または6記載のシート成形容器の抜き型。   The punching die for a sheet molding container according to claim 4, 5 or 6, wherein the male blade has a guide that protrudes inwardly and is inserted into the ear and is capable of deforming the peripheral wall in the ear inward during punching. 周壁に係合溝を形成すると共に、開口周縁に周壁の外側であって該周壁の外側面に戻るように折り返され、折り返し基部と外側先端の間に外方に膨出する膨出部を形成した耳付きの容器本体または蓋であって、プラスチックシートが軟化状態または半硬化状態の間に前記耳を成形した後、前記外側先端を切断してなることを特徴としたシート成形容器。 An engagement groove is formed on the peripheral wall, and a bulging portion is formed on the outer periphery of the opening so as to be outside the peripheral wall and to return to the outer surface of the peripheral wall, and to bulge outward between the folded base and the outer tip. A container body or lid with ears formed by cutting the outer tip after forming the ears while the plastic sheet is softened or semi-cured. 膨出部は湾曲状である請求項8記載のシート成形容器。   The sheet forming container according to claim 8, wherein the bulging portion is curved. さらに周壁にも耳の膨出部と対称位置に内方に湾曲する膨出部を設けた請求項9記載のシート成形容器。   The sheet forming container according to claim 9, further comprising a bulging portion curved inward at a position symmetrical to the bulging portion of the ear on the peripheral wall.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62101329A (en) * 1985-10-28 1987-05-11 シエル・オイル・コンパニ− Manufacture of rolled lip vessel
JPH03176378A (en) * 1989-11-29 1991-07-31 Showa Alum Corp Sealed packaging container for food
JPH09104063A (en) * 1995-10-09 1997-04-22 Kanegafuchi Chem Ind Co Ltd Container made of styrenic resin foamed sheet having mouth part subjected to curl processing and production thereof
JPH09109240A (en) * 1995-10-18 1997-04-28 Kanegafuchi Chem Ind Co Ltd Mouth molding method for thermoplastic resin foamed sheet vessel and the vessel with mouth
JPH1111455A (en) * 1997-06-17 1999-01-19 Toyo Echo Kk Container with crease
JP2002225837A (en) * 2001-01-24 2002-08-14 Kao Corp Container
JP2005225500A (en) * 2004-02-10 2005-08-25 Toyo Ekco Kk Fitting container
JP2006001582A (en) * 2004-06-17 2006-01-05 Makoto Watanabe Fitting container made of resin
JP2007091240A (en) * 2005-09-27 2007-04-12 Cp Kasei Kk Lid of container
JP2009126553A (en) * 2007-11-26 2009-06-11 Yamada Kosakusho:Kk Plastic sheet molded container, and method of and device for producing the same

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62101329A (en) * 1985-10-28 1987-05-11 シエル・オイル・コンパニ− Manufacture of rolled lip vessel
JPH03176378A (en) * 1989-11-29 1991-07-31 Showa Alum Corp Sealed packaging container for food
JPH09104063A (en) * 1995-10-09 1997-04-22 Kanegafuchi Chem Ind Co Ltd Container made of styrenic resin foamed sheet having mouth part subjected to curl processing and production thereof
JPH09109240A (en) * 1995-10-18 1997-04-28 Kanegafuchi Chem Ind Co Ltd Mouth molding method for thermoplastic resin foamed sheet vessel and the vessel with mouth
JPH1111455A (en) * 1997-06-17 1999-01-19 Toyo Echo Kk Container with crease
JP2002225837A (en) * 2001-01-24 2002-08-14 Kao Corp Container
JP2005225500A (en) * 2004-02-10 2005-08-25 Toyo Ekco Kk Fitting container
JP2006001582A (en) * 2004-06-17 2006-01-05 Makoto Watanabe Fitting container made of resin
JP2007091240A (en) * 2005-09-27 2007-04-12 Cp Kasei Kk Lid of container
JP2009126553A (en) * 2007-11-26 2009-06-11 Yamada Kosakusho:Kk Plastic sheet molded container, and method of and device for producing the same

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