JP4527579B2 - Waste plastic washing and dewatering equipment - Google Patents
Waste plastic washing and dewatering equipment Download PDFInfo
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- JP4527579B2 JP4527579B2 JP2005091903A JP2005091903A JP4527579B2 JP 4527579 B2 JP4527579 B2 JP 4527579B2 JP 2005091903 A JP2005091903 A JP 2005091903A JP 2005091903 A JP2005091903 A JP 2005091903A JP 4527579 B2 JP4527579 B2 JP 4527579B2
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- 239000004033 plastic Substances 0.000 title claims description 56
- 229920003023 plastic Polymers 0.000 title claims description 56
- 239000002699 waste material Substances 0.000 title claims description 54
- 238000005406 washing Methods 0.000 title claims description 6
- 238000004140 cleaning Methods 0.000 claims description 33
- 239000007788 liquid Substances 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 13
- 238000011144 upstream manufacturing Methods 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 206010016256 fatigue Diseases 0.000 claims description 2
- 239000000463 material Substances 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 239000002657 fibrous material Substances 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 239000003190 viscoelastic substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0286—Cleaning means used for separation
- B29B2017/0289—Washing the materials in liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/008—Wide strips, e.g. films, webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Accessories For Mixers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Cleaning By Liquid Or Steam (AREA)
Description
この発明は、廃棄プラスチック(以下、単に「廃プラ」という)の表面に付着した異物を除去し、高い品質で廃プラのリサイクルをするための廃プラ洗浄脱水装置に関する。 The present invention relates to a waste plastic cleaning and dehydrating apparatus for removing foreign matter adhering to the surface of waste plastic (hereinafter simply referred to as “waste plastic”) and recycling the waste plastic with high quality.
廃プラの表面には種々の異物が付着している。例えば、農業において、トンネル栽培に用いられたプラスチックシートには土砂や各種肥料の残渣が、食品産業で用いられたプラスチックには、食品や各種調味料の残渣が付着している。こうした状態のまま、廃プラをリサイクルしたのでは、高い品質の再生プラスチックを得ることはできず、その解決のために例えば特許文献1のような提案がされている。 Various foreign substances adhere to the surface of the waste plastic. For example, in agriculture, residues of earth and sand and various fertilizers adhere to plastic sheets used for tunnel cultivation, and food and various seasoning residues adhere to plastics used in the food industry. Recycling waste plastics in this state makes it impossible to obtain high-quality recycled plastic, and for example, a proposal as disclosed in Patent Document 1 has been proposed.
上記特許文献1に係る提案は、「粘可塑性を有する材料を機械的応力のもとで繊維化される材料としてのセルロース繊維を含有する物質から乾式で分離する方法であって、分離されるべき材料が高度の加速及び衝撃の力に供されて、繊維質材料の物質流と粘可塑性を有する材料の物質流とが別々に取り出される方法において、前記粘可塑性を有する材料と機械的応力のもとで繊維化する前記材料とが、本質的に複合材料として存在すること、繊維質の材料だけが前記力(この力はケーシング(1)内にある回転の軸に関して半径方向、軸方向及び接線方向に作用している。)の作用のもとで繊維化され、前記粘可塑性を有する材料から分離されること、さらに、前記粘可塑性を有する材料が前記物質流において、本質的に細断されない状態で取り出される」ようになったものである。 The proposal according to the above-mentioned Patent Document 1 is “a method of separating a material having viscoplasticity from a substance containing cellulose fiber as a material to be fiberized under mechanical stress by a dry method, and should be separated. In a method in which a material is subjected to a high degree of acceleration and impact forces so that the material flow of the fibrous material and the material flow of the viscoplastic material are taken out separately, the viscoelastic material and the mechanical stress The material to be fiberized exists essentially as a composite material, only the fibrous material is the force (this force is radial, axial and tangential with respect to the axis of rotation in the casing (1)) And is separated from the viscoplastic material, and the viscoplastic material is essentially not shredded in the material flow. In state It is those issued by "became as to Ri.
上記先行技術を簡単に説明すると第5図に示すように、ブレード(撹拌翼)51をケーシング52内に設けられた筒状ネット53内で高速回転させ、この中に被処理廃プラ等を投入して破砕し、洗浄液(例えば水)を供給せず、廃プラ等に付着した異物を遠心力で筒状ネット53の外に弾き飛ばすようにしたもので、弾き飛ばされた異物は、排出手段54(ブレード51と廃プラ排出口56)により装置50の外に送り出すものである。
Briefly explaining the above prior art, as shown in FIG. 5, a blade (stirring blade) 51 is rotated at a high speed in a
上記先行技術の提案では、乾式で異物除去処理が進むものであり、遠心力で多角形筒状の外側に異物を弾き飛ばすものであるから、廃プラ等に一体に付着しているものや比重の小さいものは分別・除去が困難である。 In the above prior art proposals, the foreign matter removal process proceeds in a dry manner, and the foreign matter is blown off to the outside of the polygonal cylindrical shape by centrifugal force. It is difficult to separate and remove the small one.
こうした問題の対策として、廃プラ等を上記装置に投入する前、または後に脱水工程を付加して、廃プラの表面に一体に付着しているものや比重の小さいものを洗い落としてしまうことが考えられるが、この対策では行程が増えることと、洗浄後の脱水工程が必要であるなどの問題がある。 As a countermeasure against such a problem, it may be possible to add a dehydration process before or after throwing waste plastic into the above-mentioned device to wash away the one attached to the surface of the waste plastic or one with a low specific gravity. However, this measure has problems such as an increased process and a dehydration step after cleaning.
上記従来技術の問題に鑑みこの発明は、廃プラの洗浄工程と脱水行程を一つの流れの中で行い、洗い落とされ、弾き飛ばされた異物を排出するようにした廃プラの洗浄脱水装置を提供することを課題とする。 In view of the above-described problems of the prior art, the present invention provides a waste plastic cleaning and dehydrating apparatus in which a waste plastic cleaning process and a dewatering process are performed in a single flow, and foreign substances that have been washed off and blown off are discharged. The issue is to provide.
上記課題を解決するためにこの発明は、ケーシングの鏡板間に回転軸を亘設し、この回転軸に撹拌翼を設け、この回転軸の中間に仕切り盤を取り付け、上記ケーシング内で、かつ、撹拌翼を囲むようにネットを配設し、上記ケーシングの上流側に廃プラの投入口を開口し、下流側に処理済み廃プラの排出口を開口し、上記ケーシングの上流側から投入された廃プラに向けて洗浄液を噴射するノズルを設け、上記ケーシングの底面と上記ネットとの間に、洗い落とされた異物を排出する手段を設けてなるものであり、上記撹拌翼は、連続した螺旋状、または螺旋軌道上に間欠的に配設したものであり、必要ならば、上記ネットの内面に、撹拌翼の回転によって投入された廃プラに対し排出口に向けて推力が働く螺旋状リブを設ける。また、上記仕切り盤の、下流側撹拌翼の外径を、上流側撹拌翼の外径より大きくし、これらの撹拌翼に合わせてネットとケーシングの内法寸法とすることができる。 In order to solve the above-mentioned problem, the present invention provides a rotating shaft between the end plates of the casing, a stirring blade is provided on the rotating shaft, a partition plate is attached in the middle of the rotating shaft, in the casing, and A net is arranged so as to surround the agitating blade, a waste plastic inlet is opened upstream of the casing, a treated waste plastic outlet is opened downstream, and the casing is charged from the upstream side of the casing. A nozzle for injecting cleaning liquid toward the waste plastic is provided, and a means for discharging the washed-out foreign matter is provided between the bottom surface of the casing and the net, and the stirring blade is a continuous spiral If necessary, a spiral rib that acts on the inner surface of the net to thrust the waste plastic introduced by the rotation of the stirring blades toward the discharge port. Is provided. Moreover, the outer diameter of the downstream stirring blade of the partition plate can be made larger than the outer diameter of the upstream stirring blade, and the inner dimensions of the net and the casing can be made to match these stirring blades.
上記の如く構成するこの発明によれば、投入された廃プラは装置の前段で、撹拌されながら洗浄液が吹き付けられて洗浄されながら異物がネットの外側に弾き飛ばされ、仕切り盤では、洗浄液が後段に移動するのが阻止され、仕切り盤の後段では遠心力で水分と洗い落とされた異物がネットの外側に弾き飛ばされて異物の除去と脱水が行われる。 According to the present invention configured as described above, the waste plastic that has been introduced is in the front stage of the apparatus, while the cleaning liquid is sprayed and cleaned while being stirred, and foreign matter is blown off the outside of the net. In the latter part of the partition board, the water and the foreign substances washed off by the centrifugal force are blown off to the outside of the net, and the foreign substances are removed and dehydrated.
次にこの発明の実施例について図面を参照しながら説明する。なお、本発明に係る各実施例の外観は、基本的に図1に示すようになっており、フレームFに支えられたケーシング12の両鏡板12aには軸受け台B1が設けられ、この軸受け台B1に軸受けBが設置され、ケーシング12内に主軸が亘設されている。
Next, embodiments of the present invention will be described with reference to the drawings. The external appearance of each embodiment according to the present invention is basically as shown in FIG. 1, and both
ケーシング12の右上には、廃プラ投入口15が開口し、左下には洗浄・脱水された処理済みの廃プラ排出口16と、洗浄・除去された異物排出口17とが開口し、フレームFにはメインモーターMが取り付けられ、プーリーPにベルトVが掛け渡されて主軸に動力を伝達している。
A waste
図2は第1実施例の内部構造説明図で、ケーシング12の上流側上部に廃プラ投入口15が開口し、下流側下部に洗浄・脱水済みの廃プラ排出口16が開口し、筒状ネット13の下側とケーシング12の底面との間に異物排出スクリュー18が設けられ、その下流側に異物排出口17が開口している。なお、上記筒状ネット13を多角形の筒状とすることができる。
FIG. 2 is an explanatory diagram of the internal structure of the first embodiment. A waste
鏡板12aには主軸19が亘設され、この主軸19の中間には仕切り盤20が取り付けられ、かつ、主軸全体に螺旋翼11aが一体的に設けられ、上記廃プラ投入口15側の任意の位置に洗浄液(例えば水)を噴出するノズル21が設けられている。
A
なお、上記主軸19に設けた螺旋翼11aに代えて、主軸上の螺旋状軌道に沿ってブレード(撹拌翼)11を間欠的に配設することもでき、さらに上記間欠的に配設したブレード11の隙間を縫うようにして固定ブレード(図示せず)を配設することもできる。ただし、回転するブレード11と固定ブレードとが互いに干渉しないようにする必要があり、このような回転・固定ブレードは、仕切り盤の上流側に設けることにより廃プラが洗浄液と接触する機会が多くなって洗浄効果を上げることができる。
In place of the
このように構成する第1実施例では、上流側が洗浄領域Yになり、下流側が脱水領域Zなって、ケーシング12に投入された廃プラは、上流側で洗浄されながら表面に付着した異物が洗い落とされ、仕切り盤20の下流側では遠心分離機の作用で洗浄済み廃プラ中の水分が脱水されて廃プラ排出口16から排出され、また、遠心力で筒状ネット13の外側に弾き飛ばされた異物は排出スクリュー18によって異物排出口17から排出される。
In the first embodiment configured as described above, the upstream side becomes the cleaning region Y, the downstream side becomes the dewatering region Z, and the waste plastic put into the
図3は第2実施例の内部構造説明図で、第1実施例と相違するところのみ説明する。洗浄領域Yの螺旋翼11aの外径に対して、脱水領域Zの螺旋翼11a’の外径が大きくなっており、それに伴って筒状ネット13の外径も変えており、ケーシング12の側面・底面も同じく内法寸法を変えている。なお、第1実施例と同様に、筒状ネット13に代えて多角形筒状ネットにし、螺旋翼に代えて螺旋軌道上にブレード11を間欠的に配設することや、間欠的に配設したブレード11の隙間に互いに干渉しないように固定のブレード(図示せず)を配設することもできる。
FIG. 3 is an explanatory diagram of the internal structure of the second embodiment, and only differences from the first embodiment will be described. The outer diameter of the
このように構成することにより、洗浄領域Yでは洗浄液が遠心力で外側に移動するのを少なくして投入された廃プラ内に洗浄液が長く滞留するようにして洗浄効果を高め、脱水領域Zでは遠心力が大きくなって脱水効果が大きく発揮されるようになる。 By configuring in this way, in the cleaning region Y, the cleaning liquid is prevented from moving to the outside by centrifugal force, and the cleaning liquid stays longer in the waste plastic that has been input, and the cleaning effect is improved. The centrifugal force increases and the dehydration effect is exerted greatly.
図4は第3実施例の内部構造説明図で、基本構造は実施例1と同様であるから相違する部分のみ説明する。 FIG. 4 is an explanatory diagram of the internal structure of the third embodiment. Since the basic structure is the same as that of the first embodiment, only the differences will be described.
鏡板12aには主軸19が亘設され、この主軸19の中間には仕切り盤20が取り付けられ、かつ、主軸全体にブレード(撹拌翼)11が間欠的に稙設され、廃プラ投入口15側の任意の位置に洗浄液(例えば水)を噴出するノズル21が設けられている。
A
なお、上記ブレード11は、主軸19上に螺旋軌道を画きながら間欠的に稙設することもでき、さらに上記間欠的に稙設したブレード11の隙間を縫うようにして固定ブレード(図示せず)を配設することもできる。
The
また、異物排出スクリュー18を収容するケーシング12の底部形状を、上部を軸方向に開放したシリンダー18cとして、異物排出スクリュー18の推力が十分働くようにしている。さらに、筒状ネット13の内面には、投入された廃プラが下流側に推進されるのを助けるために、螺旋状のリブ22を設けることができる。
Further, the bottom shape of the
このように構成する第3実施例では、上流側の洗浄領域Yで廃プラは撹拌されて洗浄されながら前進し、仕切り盤20を過ぎて下流側の脱水領域Zではブレード11’によって振り回され、遠心分離機の作用で洗浄済み廃プラ中の水分が脱水されて廃プラ排出口16から排出され、また、遠心力で筒状ネット13の外側に弾き飛ばされた異物は、上部を軸方向に開放したシリンダー18c内に落ち込み、異物排出スクリュー18によって効率よく異物排出口17から排出される。
In the third embodiment configured as described above, the waste plastic is agitated and cleaned in the upstream cleaning region Y, and is swung around by the
以上説明した通りこの発明によれば、ケーシングに投入された廃プラは、前段で洗浄液が注入され、撹拌されて廃プラの表面に付着した土砂や、こびり付いて食品の残渣や調味料の残渣が洗い落とされて筒状ネットの外に弾き飛ばされ、スクリューにより排出される。 As described above, according to the present invention, the waste plastic put into the casing is washed with the cleaning liquid in the previous stage, and is mixed with the earth and sand adhering to the surface of the waste plastic, and the residue of food and seasoning stuck to It is washed off, blown out of the cylindrical net, and discharged by a screw.
また、ケーシングの後段ではブレードにより洗浄済み廃プラが振り回されて円心分離機の作用で脱水されて高品位の廃プラ再生製品を得ることができ産業状の利用価値は高い。 Further, at the latter stage of the casing, the washed waste plastic is swung by the blade and dehydrated by the action of the center separator to obtain a high-quality waste plastic recycled product, which has high industrial utility value.
10、50 廃プラ洗浄脱水装置
11、51 ブレード(撹拌翼)
11a 螺旋翼
12、52 ケーシング
12a 鏡板
13、53 筒状ネット
14、54 廃プラ排出手段
15 廃プラ投入口
16,56 廃プラ排出口
17 異物排出口
18 異物排出スクリュー
18c シリンダー
19 主軸
20 仕切り盤
21 ノズル
22 リブ
B 軸受け
B1 軸受け台
F フレーム
M メインモーター
P プーリー
V ベルト
Y 洗浄領域
Z 脱水領域
10, 50 Waste plastic washing and
11a
Claims (5)
である請求項1に記載の廃棄プラスチック洗浄脱水装置。 The waste plastic washing and dewatering device according to claim 1, wherein the stirring blade (11a) is disposed in a continuous spiral shape or intermittently on a spiral track.
チックに対し上記排出口(16)に向けて推力が働く、螺旋状リブ(22)を設けてなる
請求項1に記載の廃棄プラスチック洗浄脱水装置。 A spiral rib (22) is provided on the inner surface of the net (13), and thrust acts on the waste plastic introduced by the rotation of the stirring blade (11a) toward the discharge port (16). Waste plastic cleaning and dehydrating device as described in 1.
乃至3のいずれかに記載の廃棄プラスチック洗浄脱水装置。 The screw (18) is employed as means for discharging the washed-out foreign matter.
The waste plastic washing and dehydrating device according to any one of items 1 to 3.
The outer diameter of the agitating blade (11a ′) on the downstream side of the partition board (20) is made larger than the outer diameter of the agitating blade (11a) on the upstream side , and the above-mentioned in accordance with these agitating blades (11a , 11a ′ ). By adopting the internal dimensions of the net (13) and the casing (12), the centrifugal force acting on the cleaning liquid in the cleaning region (Y) is relatively smaller than that in the dewatering region (Z), and the waste plastic is removed. The cleaning effect is enhanced, and the centrifugal force acting on the cleaning liquid in the dewatering region (Z) is relatively larger than that in the cleaning region (Y), thereby increasing the dehydrating effect of the cleaning liquid from the waste plastic. Item 4. A waste plastic cleaning and dehydrating device according to any one of Items 1 to 3.
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JP2005091903A JP4527579B2 (en) | 2005-03-28 | 2005-03-28 | Waste plastic washing and dewatering equipment |
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JP4527579B2 true JP4527579B2 (en) | 2010-08-18 |
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