JP4514192B2 - Method for producing ultrathin metal plate having through hole and ultrathin metal plate having through hole - Google Patents

Method for producing ultrathin metal plate having through hole and ultrathin metal plate having through hole Download PDF

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JP4514192B2
JP4514192B2 JP2004000208A JP2004000208A JP4514192B2 JP 4514192 B2 JP4514192 B2 JP 4514192B2 JP 2004000208 A JP2004000208 A JP 2004000208A JP 2004000208 A JP2004000208 A JP 2004000208A JP 4514192 B2 JP4514192 B2 JP 4514192B2
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resin
metal
plate
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ultrathin
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JP2005193257A (en
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信夫 坂本
英典 奥村
毅 入江
章生 富岡
洋 中島
裕二 松野
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Toyo Kohan Co Ltd
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Description

本発明は、金属板に樹脂を被覆してなる樹脂被覆板を用いて貫通孔を有する極薄金属板を製造する方法、およびその製造方法を用いて製造した貫通孔を有する極薄金属板に関する。   The present invention relates to a method of manufacturing an ultrathin metal plate having a through-hole using a resin-coated plate obtained by coating a metal plate with a resin, and an ultrathin metal plate having a through-hole manufactured using the manufacturing method. .

二次電池の電極板用として、金属板に多数の孔を穿設してなる穿孔金属板が用いられ、その製造技術として特許文献1に記載の金属板穿孔方法や、特許文献2に記載の穿孔帯鋼板の製造方法などが提案されている。   As an electrode plate for a secondary battery, a perforated metal plate formed by drilling a large number of holes in a metal plate is used. As a manufacturing technique thereof, a metal plate perforating method described in Patent Document 1 or a patent document 2 is disclosed. A method for manufacturing a perforated steel strip has been proposed.

特許文献1に記載の金属板穿孔方法は、円板状ロールの外周面上に複数の穿孔用刃部を半径外方向に突設してなる金属板穿孔用ロールを用いて、連続的に供給される長尺帯状の金属板または金属箔に金属板穿孔用ロールを回転させながら穿孔用刃部を当接して列状に穿孔させるものである。また、特許文献2に記載の穿孔帯鋼板の製造方法は、帯鋼板の穿孔部を設けない無穿孔部に、中伸びおよび/または耳伸びを改善するための穿孔部を設ける方法である。   The metal plate perforating method described in Patent Document 1 is continuously supplied using a metal plate perforating roll formed by projecting a plurality of perforating blade portions radially outward on the outer peripheral surface of a disc-shaped roll. The long blade-shaped metal plate or the metal foil is made to perforate in a row by contacting the perforating blade portion while rotating the metal plate perforating roll. Moreover, the manufacturing method of the perforated strip steel plate of patent document 2 is a method of providing the perforated part for improving middle elongation and / or ear elongation in the non-perforated part which does not provide the perforated part of a strip steel plate.

これらの方法においては、いずれも1回の穿孔操作で1枚の金属板または金属箔、もしくは帯鋼板に列状に穿孔部を設けているので生産性に乏しく、複数の金属板または金属箔、もしくは帯鋼板を重ね、1回の穿孔操作で複数枚の金属板または金属箔、もしくは帯鋼板に穿孔部を設けることができる高生産性の穿孔方法が求められている。   In each of these methods, a single metal plate or metal foil is formed by a single drilling operation, or the perforated portions are provided in a row in the strip steel plate, so that productivity is poor, and a plurality of metal plates or metal foils, Alternatively, there is a demand for a highly productive drilling method in which a plurality of metal plates or metal foils, or a band steel plate can be provided with a perforated portion by a single punching operation.

本出願に関する先行技術文献情報として次のものがある。
国際公開第01/017710号パンフレット 特開2001−351636号公報
Prior art document information relating to the present application includes the following.
International Publication No. 01/017710 Pamphlet JP 2001-351636 A

本発明は、1回の穿孔操作で複数枚の金属板を穿孔することが可能な、貫通孔を有する極薄金属板の製造方法および貫通孔を有する極薄金属板を提供することを目的とする。   An object of the present invention is to provide a method for manufacturing an ultrathin metal plate having a through hole and a ultrathin metal plate having a through hole, which are capable of perforating a plurality of metal plates by a single drilling operation. To do.

上記課題を解決する本発明の貫通孔を有する極薄金属板の製造方法は以下の特徴を有する。
(1)金属板の少なくとも片面に樹脂を被覆してなる少なくとも2枚の樹脂被覆金属板を、金属面同士が当接することがなく、かつ重ね合わせ後の最上部および/または最下部が樹脂面となるように重ね合わせて接着して樹脂被覆金属積層板とし、該樹脂が圧延ロールと接するように圧延ロールを用いて圧延して樹脂被覆極薄金属積層板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂被覆極薄金属積層板から樹脂を除去することを特徴とする。
(2)金属板の両面に樹脂を被覆して樹脂被覆金属板とし、この樹脂被覆金属板を少なくとも2枚重ね合わせて接着し、圧延ロールを用いて圧延して樹脂被覆極薄金属積層板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂被覆極薄金属積層板から樹脂を除去することを特徴とする。
(3)2枚の金属板の間に樹脂を介在させてなる樹脂金属複合板を、圧延ロールを用いて圧延して樹脂金属複合極薄板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂金属複合極薄板から樹脂を除去することを特徴とする。
(4)金属板の少なくとも片面に樹脂を被覆してなる少なくとも2枚の樹脂金属複合板を、金属面同士がが当接することがなく、かつ重ね合わせ後の最上部および/または最下部が金属面となるように重ね合わせて接着して樹脂金属複合積層板とし、該金属面が圧延ロールと接するように圧延ロールを用いて圧延して樹脂金属複合極薄積層板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂金属複合極薄積層板から樹脂を除去することを特徴とする。
The manufacturing method of the ultra-thin metal plate which has a through-hole of the present invention which solves the above-mentioned subject has the following features.
(1) At least two resin-coated metal plates obtained by coating a resin on at least one surface of a metal plate are such that the metal surfaces do not come into contact with each other, and the uppermost part and / or the lowermost part after overlapping are resin surfaces. Are laminated and bonded to form a resin-coated metal laminate, and the resin-coated ultrathin metal laminate is rolled using a rolling roll so that the resin is in contact with the rolling roll. A plurality of through holes are formed, and then the resin is removed from the resin-coated ultrathin metal laminate.
(2) A resin-coated metal plate is formed by coating a resin on both surfaces of a metal plate, and at least two of the resin-coated metal plates are bonded together and rolled using a rolling roll to form a resin-coated ultrathin metal laminate plate Then, a plurality of through holes are formed in the thickness direction, and then the resin is removed from the resin-coated ultrathin metal laminate.
(3) After a resin-metal composite plate having a resin interposed between two metal plates is rolled using a rolling roll to form a resin-metal composite ultrathin plate, a plurality of through holes are formed in the thickness direction. Then, the resin is removed from the resin-metal composite ultrathin plate.
(4) At least two resin-metal composite plates obtained by coating a resin on at least one surface of a metal plate are such that the metal surfaces do not come into contact with each other, and the uppermost part and / or the lowermost part after overlapping are metal. A resin-metal composite laminate is obtained by superimposing and bonding to form a surface, and is rolled with a rolling roll so that the metal surface is in contact with the rolling roll to obtain a resin-metal composite ultrathin laminate, and then in the thickness direction. A plurality of through holes are drilled in the resin, and then the resin is removed from the resin-metal composite ultrathin laminate.

本発明の貫通孔を有する極薄金属板は、上記(1)〜(4)のいずれかの貫通孔を有する極薄金属板の製造方法を用いて製造してなることを特徴とする。 The ultrathin metal plate having a through hole according to the present invention is manufactured by using the method for manufacturing an ultrathin metal plate having the through hole according to any one of the above (1) to (4).

本発明の貫通孔を有する極薄金属板の製造方法は、樹脂被覆金属板または複数の樹脂被覆金属板を重ね合わせた樹脂被覆金属積層板を圧延して樹脂被覆極薄金属板または樹脂被覆極薄金属積層板としたのち穿孔し次いで樹脂を除去する方法であるので、金属板の表面に圧延ロールに起因するスクラッチなどの微少疵を生じることがない。また、複数の樹脂被覆金属板を重ね合わせた樹脂被覆金属積層板を圧延してなる樹脂被覆極薄金属積層板は、1回の穿孔操作で複数枚の極薄金属板に穿孔部を設けることができ、高生産性で貫通孔を有する極薄金属板を製造することができる。   The method for producing an ultra-thin metal plate having a through-hole according to the present invention comprises rolling a resin-coated metal plate or a resin-coated metal laminate in which a plurality of resin-coated metal plates are stacked to form a resin-coated ultra-thin metal plate or a resin-coated electrode. Since the thin metal laminated plate is perforated and then the resin is removed, the surface of the metal plate is free from slight defects such as scratches caused by the rolling roll. In addition, a resin-coated ultrathin metal laminate obtained by rolling a resin-coated metal laminate in which a plurality of resin-coated metal plates are stacked is provided with a perforated portion in a plurality of ultrathin metal plates by a single drilling operation. It is possible to manufacture an ultrathin metal plate having through holes with high productivity.

以下、本発明を詳細に説明する。貫通孔を形成させる極薄金属板の出発材として用いる樹脂被覆金属板および樹脂金属複合板について説明する。樹脂被覆金属板において樹脂を被覆する金属板、または樹脂金属複合板において樹脂を介在する2枚の金属板としては、冷延鋼板、および冷延鋼板に錫、ニッケル、亜鉛、銅などのめっき、またはこれらのめっき金属の2種以上からなる合金めっきを施したもの、電解クロム酸処理や浸漬クロム酸処理などのクロメート処理、リン酸処理、リン酸クロメート処理、ノンクロム処理(バナジウム塩処理)などの化成処理を施したもの、さらにめっきや合金めっきを施した後にさらにこれらの化成処理を施したものや、アルミニウム合金板、およびアルミニウム合金板にアルマイト処理やクロメート処理、リン酸処理、リン酸クロメート処理、ノンクロム処理(ジルコニウム塩処理)などの化成処理を施したもの、またはステンレス鋼板、銅板、真鍮、青銅、白銅などの銅合金板、ニッケル板やインバーなどのニッケル合金板、および銅板や銅合金板に前記の冷延鋼板に適用する化成処理を施したものなどを用いることができる。これらの金属板の板厚は、樹脂を被覆したり樹脂を介在させる場合の作業性や、樹脂被覆金属板または樹脂金属複合板を圧延した後の樹脂の接着強度などの観点から0.05〜0.3mm程度であることが好ましい。   Hereinafter, the present invention will be described in detail. A resin-coated metal plate and a resin-metal composite plate used as starting materials for an ultrathin metal plate for forming a through hole will be described. As a metal plate for coating a resin in a resin-coated metal plate, or two metal plates for interposing a resin in a resin-metal composite plate, a cold-rolled steel plate and a cold-rolled steel plate such as tin, nickel, zinc, copper, Or those plated with two or more of these plating metals, chromate treatment such as electrolytic chromic acid treatment and immersion chromic acid treatment, phosphoric acid treatment, phosphoric acid chromate treatment, non-chromium treatment (vanadium salt treatment), etc. Those that have undergone chemical conversion treatment, those that have undergone chemical conversion treatment after plating or alloy plating, aluminum alloy plates, and aluminum alloy plates are treated with alumite treatment, chromate treatment, phosphoric acid treatment, phosphoric acid chromate treatment , Non-chromium treatment (zirconium salt treatment) or other chemical conversion treatment, stainless steel plate, copper plate, Brass, bronze, copper alloy, such as cupro-nickel, or the like can be used that has been subjected nickel alloy plate such as a nickel plate or invar, and the chemical conversion treatment to be applied to the cold rolled steel sheet to a copper plate or copper alloy plate. The plate thicknesses of these metal plates are 0.05 to 0.05 from the viewpoints of workability in the case of coating the resin or interposing the resin, and the adhesive strength of the resin after rolling the resin-coated metal plate or the resin-metal composite plate. It is preferable that it is about 0.3 mm.

上記の金属板に被覆する樹脂、または2枚の金属板の間に介在させる樹脂としては、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、エチレンテレフタレート/エチレンイソフタレート共重合体、またはこれらの2種以上をブレンドしてなるポリエステル樹脂、ポリエチレン、ポリプロピレン、エチレン/プロピレン共重合体、またはこれらをマレイン酸などのカルボキシル基を有する酸で変性してなるものなどのポリオレフィン樹脂、6−ナイロン、6,10−ナイロン、6,6−ナイロンなどのポリアミド樹脂などを用いることができる。これらの樹脂の厚さは金属板に被覆したり2枚の金属板の間に介在させる場合の作業性や、樹脂被覆金属板または樹脂金属複合板を圧延した後の金属板に対する接着強度などの観点から10〜200μmm程度であることが好ましい。   Examples of the resin coated on the metal plate or the resin interposed between the two metal plates include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, ethylene terephthalate / ethylene isophthalate copolymer, or two or more of these. Polyester resins blended, polyethylene, polypropylene, ethylene / propylene copolymers, or polyolefin resins such as those modified with an acid having a carboxyl group such as maleic acid, 6-nylon, 6,10-nylon Polyamide resin such as 6,6-nylon can be used. The thickness of these resins is from the viewpoint of workability when covering a metal plate or interposing between two metal plates, and adhesive strength to the metal plate after rolling the resin-coated metal plate or the resin-metal composite plate. It is preferable that it is about 10-200 micrometers.

上記の金属板に上記の樹脂を被覆して出発材として用いる樹脂被覆金属板とする場合、被覆方法として、公知の熱接着法を用いて樹脂を金属板の片面または両面に直接熱接着してもよいし、金属板と樹脂の間に接着剤を介して接着してもよい。このようにして得られる樹脂被覆金属板は、金属板の両面に樹脂を被覆した場合は単層板として圧延してもよいし、後記するように金属板の片面または両面に樹脂を被覆した単層板を複数層積層して樹脂被覆金属積層板として圧延してもよい。単層板の積層に際して、単層板の樹脂面が他の単層板の金属面または樹脂面と接する場合は上記の熱接着法または金属板と樹脂の間に接着剤を介する方法で接着積層する。単層板の金属面が他の単層板の金属面と接する場合は、金属板同士の間に接着剤を介して接着積層する。   When the above metal plate is coated with the above resin to form a resin-coated metal plate to be used as a starting material, as a coating method, the resin is directly thermally bonded to one or both sides of the metal plate using a known thermal bonding method. Alternatively, the metal plate and the resin may be bonded via an adhesive. The resin-coated metal plate thus obtained may be rolled as a single-layer plate when the resin is coated on both sides of the metal plate, or a single-sided or both sides of the metal plate coated with resin as will be described later. A plurality of layer plates may be laminated and rolled as a resin-coated metal laminate plate. When laminating single-layer plates, if the resin surface of a single-layer plate is in contact with the metal surface or resin surface of another single-layer plate, adhesive lamination is performed using the thermal bonding method described above or an adhesive agent between the metal plate and the resin. To do. When the metal surface of a single-layer board contacts the metal surface of another single-layer board, it laminates | bonds together via an adhesive agent between metal plates.

2枚の金属板の間に樹脂を介在させてなる樹脂金属複合板を出発材として用いる場合も、公知の熱接着法を用いて樹脂を介して2枚の金属板に直接熱接着してもよいし、金属板と樹脂の間にさらに接着剤を介して接着してもよい。このようにして得られる樹脂金属複合板は、単層板として圧延してもよいし、後記するように複数の単層の樹脂金属複合板同士を樹脂を介して、または樹脂と接着剤を介して積層して樹脂金属複合積層板として圧延してもよい。   Even when a resin metal composite plate having a resin interposed between two metal plates is used as a starting material, it may be directly heat bonded to the two metal plates via a resin using a known thermal bonding method. Further, the metal plate and the resin may be further bonded via an adhesive. The resin-metal composite plate thus obtained may be rolled as a single-layer plate, or a plurality of single-layer resin-metal composite plates may be bonded to each other via a resin or a resin and an adhesive as will be described later. And laminated and rolled as a resin-metal composite laminate.

上記のように、本発明においては金属板と樹脂との接着に際して、公知の熱接着法や、接着剤を介して接着を行うことによって、下記に示す圧延において圧延率が高くとも比較的高強度の接着を得ることを目標とするが、比較的薄い金属板を用いてこの薄金属板に樹脂を被覆する場合は圧延率を低くすることができるので、金属板と樹脂との接着はそれほど高強度の接着は必要ではなく、圧延後の樹脂を容易に剥離可能な程度の接着力を有しておればよい。そのため、このような場合にはパラフィンのような物質を接着剤として用いて、薄い金属板に樹脂を被覆してもよい。   As described above, in the present invention, when the metal plate and the resin are bonded, by using a known thermal bonding method or bonding via an adhesive, relatively high strength is achieved even when the rolling rate is high in the rolling shown below. However, when a relatively thin metal plate is used to cover the resin with this thin metal plate, the rolling rate can be lowered, so the adhesion between the metal plate and the resin is very high. It is not necessary to have strong adhesion, and it is only necessary to have an adhesive force that can easily peel off the resin after rolling. Therefore, in such a case, a thin metal plate may be coated with a resin using a substance such as paraffin as an adhesive.

次に圧延方法について説明する。上記の出発材である樹脂被覆金属板、樹脂被覆金属積層板、樹脂金属複合板、樹脂金属複合積層板のいずれかを、通常の単スタンドミル、タンデムミル、リバースミルなどの圧延装置を用いて冷間圧延して極薄化する。以下、図面を参照しながら圧延方法を説明する。
樹脂被覆金属板の圧延方法としては、図1に示すように金属板20の片面に樹脂10を被覆してなる単層の樹脂被覆金属板1aを1枚、圧延ロールを有する圧延装置に通して圧延する。このようにして樹脂被覆極薄金属板が得られる。
Next, the rolling method will be described. Using any of the above starting materials, such as a resin-coated metal plate, a resin-coated metal laminate plate, a resin-metal composite plate, and a resin-metal composite laminate plate, using a normal single stand mill, tandem mill, reverse mill, or other rolling device Cold rolling to make it extremely thin. Hereinafter, the rolling method will be described with reference to the drawings.
As a rolling method of the resin-coated metal plate, as shown in FIG. 1, a single-layer resin-coated metal plate 1a formed by coating the resin 10 on one side of the metal plate 20 is passed through a rolling apparatus having a rolling roll. Roll. In this way, a resin-coated ultrathin metal plate is obtained.

樹脂被覆金属積層板の圧延方法としては、図2に示すように金属板20の両面に樹脂10を被覆してなる樹脂被覆金属板(図中2aで表示)を複数枚、および重ね合わせの最下部の樹脂被覆金属板として図1に示した金属板20の両面に樹脂10を被覆してなる単層の樹脂被覆金属板1aを、図2に示すように金属面同士が当接することがないように重ね合わせて積層してなる樹脂被覆金属積層板30を、圧延ロールを有する圧延装置に通して圧延する。または、図3に示すように、図1に示した金属板20の両面に樹脂10を被覆してなる単層の樹脂被覆金属板1aを複数枚重ね合わせて積層してなる樹脂被覆金属積層板30を、圧延ロールを有する圧延装置に通して圧延する。このようにして樹脂被覆極薄金属積層板が得られる。   As a rolling method of the resin-coated metal laminated plate, as shown in FIG. 2, a plurality of resin-coated metal plates (indicated by 2a in the figure) formed by coating the resin 10 on both surfaces of the metal plate 20 and the superposition of the layers are performed. As shown in FIG. 2, the metal surfaces of the single-layer resin-coated metal plate 1a formed by coating the resin 10 on both surfaces of the metal plate 20 shown in FIG. 1 as the lower resin-coated metal plate do not come into contact with each other. In this way, the resin-coated metal laminate 30 formed by overlapping and laminating is rolled through a rolling apparatus having a rolling roll. Alternatively, as shown in FIG. 3, a resin-coated metal laminate plate obtained by laminating a plurality of single-layer resin-coated metal plates 1a obtained by coating the resin 10 on both surfaces of the metal plate 20 shown in FIG. 30 is rolled through a rolling device having a rolling roll. In this way, a resin-coated ultrathin metal laminate is obtained.

樹脂金属複合板の圧延方法としては、図4に示すように2枚の金属板20の間に樹脂10を介在させてなる樹脂金属複合板40を1枚、圧延ロールを有する圧延装置に通して圧延する。このようにして樹脂金属複合極薄板が得られる。   As a method for rolling a resin-metal composite plate, as shown in FIG. 4, one resin-metal composite plate 40 having a resin 10 interposed between two metal plates 20 is passed through a rolling device having a rolling roll. Roll. In this way, a resin-metal composite ultrathin plate is obtained.

樹脂金属複合積層板の圧延方法としては、図5に示すように図4に示した樹脂金属複合板40を、樹脂10aを介して複数枚重ね合わせて積層してなる樹脂金属複合積層板50を、圧延ロールを有する圧延装置に通して圧延する。このようにして樹脂金属複合極薄積層板が得られる。   As a rolling method of the resin-metal composite laminate, as shown in FIG. 5, a resin-metal composite laminate 50 formed by laminating a plurality of resin-metal composite plates 40 shown in FIG. And rolling through a rolling device having a rolling roll. In this way, a resin-metal composite ultrathin laminate is obtained.

図1〜図5に示した方法による樹脂被覆極薄金属板、樹脂被覆極薄金属積層板、樹脂金属複合極薄板、樹脂金属複合極薄積層板においては、圧延後の各金属板の厚さが0.1mm以下となるように圧延することが好ましい。厚さが0.1mmを超える樹脂被覆極薄金属板や樹脂金属複合極薄板を得ることは可能であるが、これらの方法を用いずとも製造できる。圧下率を高めて圧延後の各金属板の厚さが0.01mm未満の厚さの樹脂被覆極薄金属板、樹脂被覆極薄金属積層板、樹脂金属複合極薄板、樹脂金属複合極薄積層板を得ることは、樹脂が剥離したり樹脂に亀裂が生じたりするので困難である。このようにして製造された樹脂被覆極薄金属板、樹脂被覆極薄金属積層板、樹脂金属複合極薄板、樹脂金属複合極薄積層板においては、圧下率の増大に伴って金属板に対する樹脂の接着強度が低下するが、圧延後に樹脂のガラス転移温度以上の温度、好ましくは樹脂の結晶化温度以上の温度に加熱することにより、接着強度を上昇させることができる。   In the resin-coated ultrathin metal plate, resin-coated ultrathin metal laminate, resin-metal composite ultrathin plate, and resin-metal composite ultrathin laminate by the method shown in FIGS. 1 to 5, the thickness of each metal plate after rolling Is preferably rolled so as to be 0.1 mm or less. Although it is possible to obtain a resin-coated ultrathin metal plate or a resin-metal composite ultrathin plate having a thickness exceeding 0.1 mm, it can be produced without using these methods. Resin-coated ultra-thin metal plate, resin-coated ultra-thin metal laminate, resin-metal composite ultra-thin plate, resin-metal composite ultra-thin laminate with a thickness of less than 0.01 mm after rolling by increasing the rolling reduction Obtaining a plate is difficult because the resin peels off or cracks occur in the resin. In the resin-coated ultra-thin metal plate, resin-coated ultra-thin metal laminate, resin-metal composite ultra-thin plate, and resin-metal composite ultra-thin laminate produced in this way, the resin is applied to the metal plate as the rolling reduction increases. Although the adhesive strength decreases, the adhesive strength can be increased by heating to a temperature equal to or higher than the glass transition temperature of the resin after rolling, preferably to a temperature equal to or higher than the crystallization temperature of the resin.

次いで、これらの樹脂被覆極薄金属板、樹脂被覆極薄金属積層板、樹脂金属複合極薄板、樹脂金属複合極薄積層板に貫通孔を穿つ。穿孔は、パンチプレスや特許文献1に記載のロータリープレスを用いて行うことができる。貫通孔の大きさはは用途にもよるが、円孔の場合は径が1〜7mmであることが好ましく、長方形などの多角形状の孔の場合は辺の最大長さが1〜7mmであることが好ましい。樹脂被覆極薄金属積層板および樹脂金属複合極薄積層板においては、1回の穿孔操作で複数の金属板に穿孔することができる。   Next, through holes are formed in these resin-coated ultrathin metal plates, resin-coated ultrathin metal laminates, resin-metal composite ultrathin plates, and resin-metal composite ultrathin laminates. The perforation can be performed using a punch press or a rotary press described in Patent Document 1. The size of the through hole depends on the application, but in the case of a circular hole, the diameter is preferably 1 to 7 mm, and in the case of a polygonal hole such as a rectangle, the maximum side length is 1 to 7 mm. It is preferable. In the resin-coated ultrathin metal laminate and the resin metal composite ultrathin laminate, a plurality of metal plates can be perforated by a single perforation operation.

このようにして、樹脂被覆極薄金属板、樹脂被覆極薄金属積層板、樹脂金属複合極薄板、樹脂金属複合極薄積層板に貫通孔を穿孔した後、樹脂を除去することにより、本発明の貫通孔を有する極薄金属板が得られる。樹脂の除去は機械的に剥離してもよいし、機械的剥離が困難な場合は、鉱物油、植物油、動物油中で加熱することにより、剥離除去することができる。   In this way, the resin-coated ultra-thin metal plate, the resin-coated ultra-thin metal laminate plate, the resin-metal composite ultra-thin plate, the resin metal composite ultra-thin laminate plate, after the through-holes are drilled, the resin is removed, thereby An ultrathin metal plate having through-holes is obtained. The resin may be removed mechanically, or when mechanical peeling is difficult, the resin can be removed by heating in mineral oil, vegetable oil, or animal oil.

樹脂被覆極薄金属板や樹脂被覆極薄金属積層板は、金属板の表面に樹脂が被覆された状態で圧延加工および穿孔が行われ、これらの工程後まで金属板が樹脂で保護されるので、樹脂を除去した後に、金属板表面にスクラッチなどの微少疵のない貫通孔を有する極薄金属板が得られる。樹脂金属複合極薄板、樹脂金属複合極薄積層板では、最上層と最下層の金属板が圧延ロールや穿孔用の金型と接触するので、樹脂を除去した後の金属表面にスクラッチなどの微少疵のない極薄金属板が求められる場合は、これらの最上層と最下層の2枚以外の極薄金属板を用いればよい。   Resin-coated ultra-thin metal plates and resin-coated ultra-thin metal laminates are rolled and drilled with the resin coated on the surface of the metal plate, and the metal plate is protected with resin until after these steps. After the resin is removed, an ultrathin metal plate having through holes without scratches or the like on the surface of the metal plate is obtained. In resin-metal composite ultrathin plates and resin-metal composite ultrathin laminates, the uppermost and lowermost metal plates come into contact with the rolling rolls and the die for punching. When an ultrathin metal plate having no wrinkles is required, an ultrathin metal plate other than the uppermost layer and the lowermost layer may be used.

以下、実施例を示して本発明をさらに詳細に説明する。
(実施例1)
厚さ0.24mmの電解クロム酸処理鋼板の両面に、厚さ20μmのポリエチレンテレフタレートフィルムを直接熱接着して被覆し、樹脂被覆鋼板とした。この樹脂被覆鋼板をリバース圧延機を用い、鋼板の厚さが0.01mmとなるまで圧延し樹脂被覆極薄鋼板とした。この樹脂被覆極薄鋼板にロータリープレスを用いて、長径2mm、短径1mmの楕円孔を、長さ方向に1.6mmの間隔で、幅方向に1.1mmの間隔で千鳥状に連続的に穿孔した。次いで、穿孔した樹脂被覆極薄鋼板を270℃に加熱したシリコン油中に浸漬し、ポリエチレンテレフタレートフィルムを剥離除去した。このようにして、厚さ0.01mmの貫通孔を有する極薄鋼板を得た。
Hereinafter, the present invention will be described in more detail with reference to examples.
Example 1
A polyethylene terephthalate film having a thickness of 20 μm was coated on both surfaces of a 0.24 mm thick electrolytic chromic acid-treated steel plate by direct thermal bonding to obtain a resin-coated steel plate. This resin-coated steel sheet was rolled using a reverse rolling machine until the thickness of the steel sheet reached 0.01 mm to obtain a resin-coated ultrathin steel sheet. Using a rotary press on this resin-coated ultrathin steel plate, elliptical holes with a major axis of 2 mm and a minor axis of 1 mm are continuously staggered at intervals of 1.6 mm in the length direction and at intervals of 1.1 mm in the width direction. Perforated. Next, the perforated resin-coated ultrathin steel plate was immersed in silicon oil heated to 270 ° C., and the polyethylene terephthalate film was peeled off. In this way, an ultrathin steel plate having a through hole having a thickness of 0.01 mm was obtained.

(実施例2)
厚さ0.24mmのステンレス鋼板(JIS:304)の両面に、厚さ20μmのマレイン酸変性ポリエチレンフィルムを直接熱接着して被覆し、樹脂被覆ステンレス鋼板とした。この樹脂被覆ステンレス鋼板をリバース圧延機を用い、厚さが0.08mmとなるまで圧延し樹脂被覆極薄ステンレス鋼板とした。この樹脂被覆極薄ステンレス鋼板にパンチプレスを用いて、長さ7mm、幅2mmの長方形の孔を、長さ方向に2.0mmの間隔で、幅方向に1.5mmの間隔で千鳥状に連続的に穿孔した。次いで、穿孔した樹脂被覆極薄ステンレス鋼板を200℃に加熱した菜種油中に浸漬し、ポリエチレンフィルムを剥離除去した。このようにして、厚さ0.069mmの貫通孔を有する極薄鋼板を得た。
(Example 2)
A maleic acid-modified polyethylene film having a thickness of 20 μm was coated on both surfaces of a stainless steel plate having a thickness of 0.24 mm (JIS: 304) by direct thermal bonding to obtain a resin-coated stainless steel plate. This resin-coated stainless steel plate was rolled using a reverse rolling machine until the thickness became 0.08 mm to obtain a resin-coated ultrathin stainless steel plate. Using a punch press on this resin-coated ultra-thin stainless steel plate, rectangular holes with a length of 7 mm and a width of 2 mm are continuously staggered at intervals of 2.0 mm in the length direction and at intervals of 1.5 mm in the width direction. Perforated. Next, the perforated resin-coated ultrathin stainless steel plate was immersed in rapeseed oil heated to 200 ° C., and the polyethylene film was peeled off. In this way, an ultrathin steel plate having a through hole having a thickness of 0.069 mm was obtained.

(実施例3)
厚さ0.15mmの電解クロム酸処理鋼板の片面に、エポキシ−フェノール系接着剤を介して、厚さ20μmのポリエチレンテレフタレートフィルムを接着して被覆し、片面樹脂被覆鋼板とした。また同様の電解クロム酸処理鋼板の両面に、上記と同様にして同様のポリエチレンテレフタレートフィルムを接着して被覆し、両面樹脂被覆鋼板とした。この両面樹脂被覆鋼板の片面に、エポキシ−フェノール系接着剤を介して、上記の片面樹脂被覆鋼板を接着して2層の樹脂被覆鋼板とした。同様にして、この2層の樹脂被覆鋼板に順次上記と同様にして作成した片面樹脂被覆鋼板を接着し、上記の両面樹脂被覆鋼板が重ね合わせの最下部となるようにして、両面樹脂被覆鋼板の上に片面樹脂被覆鋼板を3枚、鋼板同士が当接することがないようにして、トータル厚さ0.7mmの樹脂被覆積層鋼板を作成した。この樹脂被覆積層鋼板をリバース圧延機により、トータル厚さ0.24mmとなるまで圧延し、樹脂被覆極薄積層鋼板とした。この樹脂被覆極薄積層鋼板にパンチプレスを用いて、径3.5mmの円孔を、長さ方向に1.4mmの間隔で、幅方向に1.3mmの間隔で千鳥状に連続的に穿孔した。次いで、穿孔した樹脂被覆極薄積層鋼板を270℃に加熱したシリコン油中に浸漬し、ポリエチレンテレフタレートフィルムを剥離除去した。このようにして、厚さ0.051mmの貫通孔を有する極薄鋼板を得た。
(Example 3)
A polyethylene terephthalate film having a thickness of 20 μm was adhered and coated on one side of an electrolytic chromic acid-treated steel sheet having a thickness of 0.15 mm via an epoxy-phenol adhesive to obtain a single-side resin-coated steel sheet. In addition, a similar polyethylene terephthalate film was adhered and coated on both surfaces of the same electrolytic chromic acid-treated steel sheet in the same manner as described above to obtain a double-sided resin-coated steel sheet. The single-sided resin-coated steel sheet was bonded to one side of the double-sided resin-coated steel sheet via an epoxy-phenol adhesive to form a two-layer resin-coated steel sheet. Similarly, the single-sided resin-coated steel plate prepared in the same manner as described above is adhered to the two-layered resin-coated steel plate in order so that the double-sided resin-coated steel plate becomes the lowermost part of the superposition. A resin-coated laminated steel sheet having a total thickness of 0.7 mm was prepared so that three single-sided resin-coated steel sheets were not brought into contact with each other. This resin-coated laminated steel sheet was rolled with a reverse rolling mill to a total thickness of 0.24 mm to obtain a resin-coated ultrathin laminated steel sheet. Using a punch press on this resin-coated ultra-thin laminated steel sheet, holes with a diameter of 3.5 mm are continuously perforated at intervals of 1.4 mm in the length direction and at intervals of 1.3 mm in the width direction. did. Next, the perforated resin-coated ultrathin laminated steel sheet was immersed in silicon oil heated to 270 ° C., and the polyethylene terephthalate film was peeled off. In this way, an ultrathin steel plate having a through hole having a thickness of 0.051 mm was obtained.

(実施例4)
厚さ0.06mmの2枚の冷延鋼板の間に厚さ20μmのポリエチレンテレフタレートフィルムを挟んで熱接着し、樹脂複合鋼板を作成した。この樹脂複合鋼板をリバース圧延機により、鋼板の厚さが0.023mmとなるまで圧延し、樹脂複合極薄鋼板とした。この樹脂複合極薄鋼板にロータリープレスを用いて、径2.8mmの円孔を、長さ方向に1.2mmの間隔で、幅方向に1.0mmの間隔で千鳥状に連続的に穿孔した。次いで、穿孔した樹脂複合極薄鋼板を270℃に加熱したシリコン油中に浸漬し、ポリエチレンテレフタレートフィルムを剥離除去した。このようにして、厚さ0.01mmの貫通孔を有する極薄鋼板を得た。
Example 4
A 20 μm thick polyethylene terephthalate film was sandwiched between two cold-rolled steel plates having a thickness of 0.06 mm and thermally bonded to create a resin composite steel plate. This resin composite steel sheet was rolled with a reverse rolling machine until the thickness of the steel sheet reached 0.023 mm to obtain a resin composite ultrathin steel sheet. Using a rotary press, this resin composite ultra-thin steel plate was continuously drilled with 2.8 mm diameter circular holes at intervals of 1.2 mm in the length direction and staggered at intervals of 1.0 mm in the width direction. . Next, the perforated resin composite ultra-thin steel plate was immersed in silicon oil heated to 270 ° C., and the polyethylene terephthalate film was peeled off. In this way, an ultrathin steel plate having a through hole having a thickness of 0.01 mm was obtained.

(実施例5)
厚さ0.06mmの2枚の冷延鋼板の間に厚さ20μmのポリエチレンテレフタレートフィルムを挟んで熱接着し、樹脂複合鋼板を作成した。この樹脂複合鋼板を2組作成し、それらの樹脂複合鋼板の間に上記と同様のポリエチレンテレフタレートフィルムを挟んで熱接着し、2重の樹脂複合積層鋼板を作成した。次いでこの2重の樹脂複合積層鋼板と前記と同様の樹脂複合鋼板を準備し、その間に上記と同様のポリエチレンテレフタレートフィルムを挟んで熱接着し、3重の樹脂複合積層鋼板を作成し、トータル厚さ0.46mmの樹脂複合積層鋼板とした。この樹脂複合積層鋼板をリバース圧延機により、トータル厚さが0.11mmとなるまで圧延し、樹脂複合極薄積層鋼板とした。この樹脂複合極薄積層鋼板にロータリープレスを用いて、長径4.5mm、短径2.8mmの楕円孔を、長さ方向に1.6mmの間隔で、幅方向に1.2mmの間隔で千鳥状に連続的に穿孔した。次いで、穿孔した樹脂複合極薄積層鋼板を270℃に加熱したシリコン油中に浸漬し、ポリエチレンテレフタレートフィルムを剥離除去した。このようにして、厚さ0.014mmの貫通孔を有する極薄鋼板を得た。
(Example 5)
A 20 μm thick polyethylene terephthalate film was sandwiched between two cold-rolled steel plates having a thickness of 0.06 mm and thermally bonded to create a resin composite steel plate. Two sets of the resin composite steel plates were prepared, and the same polyethylene terephthalate film as described above was sandwiched between the resin composite steel plates and thermally bonded to prepare a double resin composite laminated steel plate. Next, this double resin composite laminated steel sheet and the same resin composite steel sheet as described above are prepared, and the same polyethylene terephthalate film as described above is sandwiched between them and thermally bonded to create a triple resin composite laminated steel sheet. A 0.46 mm resin composite laminated steel sheet was obtained. This resin composite laminated steel sheet was rolled with a reverse rolling machine until the total thickness became 0.11 mm to obtain a resin composite ultrathin laminated steel sheet. By using a rotary press on this resin composite ultrathin laminated steel sheet, elliptical holes with a major axis of 4.5 mm and a minor axis of 2.8 mm are staggered at intervals of 1.6 mm in the length direction and at intervals of 1.2 mm in the width direction. Perforated continuously. Next, the perforated resin composite ultrathin laminated steel sheet was immersed in silicon oil heated to 270 ° C., and the polyethylene terephthalate film was peeled and removed. In this way, an ultrathin steel plate having a through hole having a thickness of 0.014 mm was obtained.

本発明の貫通孔を有する極薄金属板は、樹脂被覆金属板または複数の樹脂被覆金属板を重ね合わせた樹脂被覆金属積層板を圧延して樹脂被覆極薄金属板または樹脂被覆極薄金属積層板としたのち穿孔し、次いで樹脂を除去することにより得られるので、金属板の表面に圧延ロールに起因するスクラッチなどの微少疵を生じることがない。また、複数の樹脂被覆金属板を重ね合わせた樹脂被覆金属積層板を圧延してなる樹脂被覆極薄金属積層板を1回の穿孔操作で複数枚の極薄金属板に穿孔部を設けるので、貫通孔を有する極薄金属板を高生産性で製造することができる。   The ultrathin metal plate having a through hole of the present invention is a resin-coated ultrathin metal plate or a resin-coated ultrathin metal laminate obtained by rolling a resin-coated metal plate or a resin-coated metal laminate obtained by laminating a plurality of resin-coated metal plates. Since it is obtained by punching after forming a plate and then removing the resin, fine wrinkles such as scratches caused by the rolling roll do not occur on the surface of the metal plate. In addition, since a resin-coated ultrathin metal laminate obtained by rolling a resin-coated metal laminate obtained by laminating a plurality of resin-coated metal plates is provided with a perforated portion in a plurality of ultrathin metal plates by a single perforation operation, An ultrathin metal plate having a through hole can be manufactured with high productivity.

本発明の樹脂被覆極薄金属板の製造方法の一例を示す概略図。Schematic which shows an example of the manufacturing method of the resin coating ultra-thin metal plate of this invention. 本発明の樹脂被覆極薄金属積層板の製造方法の一例を示す概略図。Schematic which shows an example of the manufacturing method of the resin coating ultra-thin metal laminated sheet of this invention. 本発明の樹脂被覆極薄金属積層板の製造方法の他の一例を示す概略図。Schematic which shows another example of the manufacturing method of the resin coating ultra-thin metal laminated sheet of this invention. 本発明の樹脂金属複合極薄板の製造方法の一例を示す概略図。Schematic which shows an example of the manufacturing method of the resin metal composite ultra-thin board of this invention. 本発明の樹脂金属複合極薄積層板の製造方法の一例を示す概略図。Schematic which shows an example of the manufacturing method of the resin metal composite ultra-thin laminated board of this invention.

符号の説明Explanation of symbols

1a 両面樹脂被覆金属板
2a 片面樹脂被覆金属板
10 樹脂
10a 樹脂
20 金属板
30 樹脂被覆金属積層板
40 樹脂金属複合板
50 樹脂金属複合積層板
1a Double-sided resin-coated metal plate 2a Single-sided resin-coated metal plate 10 Resin 10a Resin 20 Metal plate
30 resin-coated metal laminate 40 resin-metal composite plate 50 resin-metal composite laminate

Claims (5)

金属板の少なくとも片面に樹脂を被覆してなる少なくとも2枚の樹脂被覆金属板を、金属面同士が当接することがなく、かつ重ね合わせ後の最上部および/または最下部が樹脂面となるように重ね合わせて接着して樹脂被覆金属積層板とし、該樹脂が圧延ロールと接するように圧延ロールを用いて圧延して樹脂被覆極薄金属積層板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂被覆極薄金属積層板から樹脂を除去することを特徴とする、貫通孔を有する極薄金属板の製造方法。 At least two resin-coated metal plates obtained by coating a resin on at least one side of the metal plate so that the metal surfaces do not come into contact with each other, and the uppermost part and / or the lowermost part after overlapping are the resin surface. A resin-coated metal laminate is obtained by superimposing and bonding to each other, and is rolled with a rolling roll so that the resin is in contact with the rolling roll to form a resin-coated ultrathin metal laminate, and then a plurality of penetrations in the thickness direction. A method for producing an ultrathin metal plate having a through hole, wherein a hole is formed and then the resin is removed from the resin-coated ultrathin metal laminate. 金属板の両面に樹脂を被覆して樹脂被覆金属板とし、この樹脂被覆金属板を少なくとも2枚重ね合わせて接着し、圧延ロールを用いて圧延して樹脂被覆極薄金属積層板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂被覆極薄金属積層板から樹脂を除去することを特徴とする、貫通孔を有する極薄金属板の製造方法。 After coating the resin on both sides of the metal plate to form a resin-coated metal plate, at least two of the resin-coated metal plates are stacked and bonded, and rolled using a rolling roll to form a resin-coated ultrathin metal laminate, A method for producing an ultrathin metal plate having a through hole, wherein a plurality of through holes are formed in the thickness direction, and then the resin is removed from the resin-coated ultrathin metal laminate. 2枚の金属板の間に樹脂を介在させてなる樹脂金属複合板を、圧延ロールを用いて圧延して樹脂金属複合極薄板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂金属複合極薄板から樹脂を除去することを特徴とする、貫通孔を有する極薄金属板の製造方法。 After a resin metal composite plate having a resin interposed between two metal plates is rolled using a rolling roll to form a resin metal composite ultrathin plate, a plurality of through holes are formed in the thickness direction, and then A method for producing an ultrathin metal plate having a through hole, wherein the resin is removed from the resin / metal composite ultrathin plate. 金属板の少なくとも片面に樹脂を被覆してなる少なくとも2枚の樹脂金属複合板を、金属面同士が当接することがなく、かつ重ね合わせ後の最上部および/または最下部が金属面となるように重ね合わせて接着して樹脂金属複合積層板とし、該金属面が圧延ロールと接するように圧延ロールを用いて圧延して樹脂金属複合極薄積層板とした後、厚さ方向に複数個の貫通孔を穿設し、次いで該樹脂金属複合極薄積層板から樹脂を除去することを特徴とする、貫通孔を有する極薄金属板の製造方法。 At least two resin-metal composite plates formed by coating resin on at least one side of the metal plate so that the metal surfaces do not come into contact with each other, and the uppermost part and / or the lowermost part after overlapping are metal surfaces. A resin-metal composite laminate is obtained by superimposing and bonding to each other, and is rolled using a rolling roll so that the metal surface is in contact with the roll. A method for producing an ultrathin metal plate having a through hole, wherein a through hole is formed, and then the resin is removed from the resin / metal composite ultrathin laminate. 請求項1〜4のいずれか1項に記載の貫通孔を有する極薄金属板の製造方法を用いて製造してなる、貫通孔を有する極薄金属板。 The ultra-thin metal plate which has a through-hole manufactured using the manufacturing method of the ultra-thin metal plate which has a through-hole of any one of Claims 1-4 .
JP2004000208A 2004-01-05 2004-01-05 Method for producing ultrathin metal plate having through hole and ultrathin metal plate having through hole Expired - Fee Related JP4514192B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5897404A (en) * 1981-12-04 1983-06-09 Toyo Alum Kk Production of metallic foil laminate
JPS59137108A (en) * 1983-01-25 1984-08-07 Mitsubishi Heavy Ind Ltd Manufacture of foil of hard-to-roll material
JPS63248523A (en) * 1987-03-31 1988-10-14 Kyoei Seisakusho:Kk Method for press punching composite bonded material
JPH04339700A (en) * 1991-05-09 1992-11-26 Meihindou:Kk Metal foil transfer sheet for ceramics
JPH0557371A (en) * 1991-08-22 1993-03-09 Hitachi Cable Ltd Punching method
JPH0578318U (en) * 1992-04-01 1993-10-26 日本金属箔工業株式会社 Laminated plain aluminum foil for aluminum containers
JPH10110142A (en) * 1996-10-04 1998-04-28 Super Bentenya:Kk Laminated adhesive tape
JPH11123476A (en) * 1997-10-15 1999-05-11 Hajime Okazaki Manufacture of aluminum flake
JPH11188432A (en) * 1997-12-25 1999-07-13 Mitsubishi Heavy Ind Ltd Aluminum sheet molding machine
JP2001009535A (en) * 1999-06-25 2001-01-16 Takuo Fujimaki Minute craterlike projection on plain slippery thin metal plate surface, and its manufacture
JP2003094121A (en) * 2001-09-25 2003-04-02 Toyo Kohan Co Ltd Blanking punch and die, and blanking method therewith

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5897404A (en) * 1981-12-04 1983-06-09 Toyo Alum Kk Production of metallic foil laminate
JPS59137108A (en) * 1983-01-25 1984-08-07 Mitsubishi Heavy Ind Ltd Manufacture of foil of hard-to-roll material
JPS63248523A (en) * 1987-03-31 1988-10-14 Kyoei Seisakusho:Kk Method for press punching composite bonded material
JPH04339700A (en) * 1991-05-09 1992-11-26 Meihindou:Kk Metal foil transfer sheet for ceramics
JPH0557371A (en) * 1991-08-22 1993-03-09 Hitachi Cable Ltd Punching method
JPH0578318U (en) * 1992-04-01 1993-10-26 日本金属箔工業株式会社 Laminated plain aluminum foil for aluminum containers
JPH10110142A (en) * 1996-10-04 1998-04-28 Super Bentenya:Kk Laminated adhesive tape
JPH11123476A (en) * 1997-10-15 1999-05-11 Hajime Okazaki Manufacture of aluminum flake
JPH11188432A (en) * 1997-12-25 1999-07-13 Mitsubishi Heavy Ind Ltd Aluminum sheet molding machine
JP2001009535A (en) * 1999-06-25 2001-01-16 Takuo Fujimaki Minute craterlike projection on plain slippery thin metal plate surface, and its manufacture
JP2003094121A (en) * 2001-09-25 2003-04-02 Toyo Kohan Co Ltd Blanking punch and die, and blanking method therewith

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