JP4494810B2 - Chassis frame for vehicles - Google Patents

Chassis frame for vehicles Download PDF

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JP4494810B2
JP4494810B2 JP2004024329A JP2004024329A JP4494810B2 JP 4494810 B2 JP4494810 B2 JP 4494810B2 JP 2004024329 A JP2004024329 A JP 2004024329A JP 2004024329 A JP2004024329 A JP 2004024329A JP 4494810 B2 JP4494810 B2 JP 4494810B2
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chassis frame
cross
small side
members
side member
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JP2005212688A (en
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康一 薮田
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Press Kogyo Co Ltd
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Press Kogyo Co Ltd
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Description

本発明は、主としてトラック用シャシフレームにおいて、必要長さ、必要強度のものを容易且つ安価で製作でき、且つ必要に応じてその長さ、強度等を容易に変更し得る構造に関するものである。   The present invention mainly relates to a structure capable of easily and inexpensively manufacturing a required length and required strength of a truck chassis frame and easily changing the length, strength, and the like as required.

トラックでは、一般に図4、図5に示す如き、2本の並行した所定長さのサイドメンバ2、2’を複数本のクロスメンバ3により連結したはしご形のシャシフレーム1が使用されているが、基本的に長いサイドメンバ2、2’は大型プレス機によって成形する必要があり、大型の金型を含む設備費、製作費、管理費等が膨大なものとなっている。   In a truck, as shown in FIGS. 4 and 5, a ladder-type chassis frame 1 in which two parallel side members 2 and 2 ′ having a predetermined length are connected by a plurality of cross members 3 is used. Basically, the long side members 2 and 2 'need to be formed by a large press, and the equipment cost, production cost, management cost and the like including a large die are enormous.

また、前記シャシフレーム1は、トラックの用途、仕向地等によってそのサイドメンバ2、2’に要求される長さやクロスメンバ3を含めたシャシフレーム1の要求強度等を異にするが、この場合、前記要求性能に大きな差があるときは、長いサイドメンバ自体の長さ、断面高さ、板厚の変更或いはシャシフレームへの補強の実施などにより対応する必要がある。   Further, the chassis frame 1 has different lengths required for the side members 2 and 2 ′ and required strength of the chassis frame 1 including the cross member 3 depending on the use of the truck and the destination. When there is a large difference in the required performance, it is necessary to cope by changing the length of the long side member itself, the cross-sectional height, the plate thickness, or reinforcing the chassis frame.

しかしながら、サイドメンバ1の長さ、断面高さ、の異なるものを準備するためには、新たな金型を準備する必要があり、やはり前記設備費、製作費、管理費等が膨大なものとなり、シャシフレームのコストの大きな上昇に繋がっていた。そのため、要求性能上必要なサイドメンバ1の長さ等について、不本意ながらそれに近いところで妥協することも多かった。   However, in order to prepare the side members 1 having different lengths and cross-sectional heights, it is necessary to prepare a new mold, and the equipment cost, production cost, management cost, etc. are enormous. This led to a significant increase in chassis frame costs. For this reason, the length of the side member 1 required for the required performance is unnecessarily compromised in the vicinity.

また、前部、後部の懸架装置装着部等のシャシフレームの強度を向上するため、補強を施す場合も、例えば後記特開公報の如きコスト増の比較的小さな構造を採用する場合が多い。しかし、これでもサイドメンバの補強材を成形するための金型費は当然必要であり、且つ補強材の加工、組付けの費用を要する。
そこで本発明者は、殊にトラック用のシャシフレームに関する前記問題点への対応を根本的に研究した結果、本発明に至ったものである。
特開2002−012164号公報
In addition, in order to improve the strength of the chassis frame such as the front and rear suspension device mounting portions, a structure with a relatively small increase in cost as described in Japanese Patent Laid-Open Publication No. 2000-168, for example, is often employed when reinforcing. However, the mold cost for molding the side member reinforcing material is still necessary, and the processing and assembling costs of the reinforcing material are required.
Therefore, the inventor of the present invention has finally reached the present invention as a result of fundamental researches on the above-mentioned problem relating to the chassis frame for trucks.
JP 2002-012164 A

本発明が解決しようとする問題点は、主としてトラック用シャシフレームにおいて、トラックの用途等に応じて必要長さ、強度のものを容易且つ安価で製作でき、且つ必要に応じてその長さ、強度等を容易且つ安価に変更し得る構造を提供することである。   The problem to be solved by the present invention is that a chassis frame for trucks can be manufactured easily and inexpensively with the required length and strength according to the use of the truck, and the length and strength as required. It is to provide a structure that can be changed easily and inexpensively.

本発明車両用シャシフレームは、シャシフレーム11がフロント部22、長さ調整部23、懸架部24及びリヤ部25から成り、前記フロント部22は、コ字断面を持つ第1小サイドメンバ部材12,12の前端に一体的に第1クロスメンバ部分16,16を形成するとともに、第1小サイドメンバ部材12,12の後端間に第2クロスメンバ部材17を連結して成り、前記長さ調整部23は、コ字断面の平行な第2小サイドメンバ部材13,13の中間を、第3クロスメンバ部材18により連結して成り、前記懸架部24は、コ字断面の第3小サイドメンバ部材14,14の前後端に一体的に第4、第5クロスメンバ部分19、19及び20、20を形成して成り、前記リヤ部25は、コ字断面の第4小サイドメンバ部材15,15の後端に一体的に第6クロスメンバ部分21を形成して成るIn the vehicle chassis frame according to the present invention, the chassis frame 11 includes a front portion 22, a length adjusting portion 23, a suspension portion 24, and a rear portion 25. The front portion 22 has a U-shaped cross section. The first cross member portions 16 and 16 are integrally formed at the front ends of the first and second small member members 12 and 12, and the second cross member member 17 is connected between the rear ends of the first small side member members 12 and 12, respectively. The adjusting portion 23 is formed by connecting the middle portions of the second small side member members 13 and 13 having a U-shaped cross section parallel to each other by a third cross member member 18, and the suspension portion 24 is a third small side having a U-shaped cross section. The fourth and fifth cross member portions 19, 19 and 20, 20 are integrally formed at the front and rear ends of the member members 14, 14, and the rear portion 25 is formed by a fourth small side member member 15 having a U-shaped cross section. , 15 rear end By forming a integrally sixth crossmember portion 21.

本発明車両用シャシフレームは、シャシフレーム11がフロント部22、長さ調整部23、懸架部24及びリヤ部25から成り、前記フロント部22は、コ字断面を持つ第1小サイドメンバ部材12,12の前端に一体的に第1クロスメンバ部分16,16を形成するとともに、第1小サイドメンバ部材12,12の後端間に第2クロスメンバ部材17を連結して成り、前記長さ調整部23は、コ字断面の平行な第2小サイドメンバ部材13,13の中間を、第3クロスメンバ部材18により連結して成り、前記懸架部24は、コ字断面の第3小サイドメンバ部材14,14の前後端に一体的に第4、第5クロスメンバ部分19、19及び20、20を形成して成り、前記リヤ部25は、コ字断面の第4小サイドメンバ部材15,15の後端に一体的に第6クロスメンバ部分21を形成して成ることを特徴とするので、小サイドメンバ部材とクロスメンバ部材または部分からなることにより、金型は比較的小型で済み、従って前記設備費、製作費、管理費等を低額に抑えることができる。 In the vehicle chassis frame according to the present invention, the chassis frame 11 includes a front portion 22, a length adjusting portion 23, a suspension portion 24, and a rear portion 25. The front portion 22 has a U-shaped cross section. The first cross member portions 16 and 16 are integrally formed at the front ends of the first and second small member members 12 and 12, and the second cross member member 17 is connected between the rear ends of the first small side member members 12 and 12, respectively. The adjusting portion 23 is formed by connecting the middle portions of the second small side member members 13 and 13 having a U-shaped cross section parallel to each other by a third cross member member 18, and the suspension portion 24 is a third small side having a U-shaped cross section. The fourth and fifth cross member portions 19, 19 and 20, 20 are integrally formed at the front and rear ends of the member members 14, 14, and the rear portion 25 is formed by a fourth small side member member 15 having a U-shaped cross section. , 15 rear end Because characterized by comprising forming a integrally sixth cross member portion 21, by comprising a small side member member and the cross member or portion, the mold requires a relatively small, thus the equipment cost, Production costs and management costs can be kept low.

このことは、トラック等の用途、仕向地等によって前記サイドメンバの長さやクロスメンバを含めたシャシフレームの要求強度等を変更したい場合に、納期を含めて比較的柔軟に対応することができることである。   This is because it is possible to respond relatively flexibly including the delivery date when it is desired to change the length of the side member and the required strength of the chassis frame including the cross member depending on the use of the truck and the destination. is there.

また、シャシフレームを、小サイドメンバ部材とクロスメンバ部材または部分からなる複数個のユニットにより構成したことにより、例えば後部の懸架装置装着部等のシャシフレームの強度を向上したい場合は、設計当初から当該部を構成するユニットの小サイドメンバ部材とクロスメンバ部材または部分の断面高さを大とし、或いは板厚の厚いものを使用して対応し、補強を不要にすることもできる。   In addition, since the chassis frame is composed of a plurality of units consisting of a small side member member and a cross member member or portion, for example, when it is desired to improve the strength of the chassis frame such as the rear suspension device mounting portion, It is possible to increase the cross-sectional height of the small side member member and the cross member member or the portion of the unit constituting the part, or to use a thick plate member so that reinforcement is not necessary.

さらに、シャシフレームを、小サイドメンバ部材とクロスメンバ部材または部分からなる複数個のユニットにより構成したことにより、ユニット毎に組付けでき、また必要機器の装着ができるとともに、万一シャシフレームが破損したときもユニット毎に修理することもできる。   Furthermore, because the chassis frame is composed of multiple units consisting of small side member members and cross member members or parts, it can be assembled for each unit, and necessary equipment can be mounted and the chassis frame should be damaged. You can also repair every unit.

本発明の好ましい実施の形態を図1〜図3により説明すると、本発明車両用シャシフレームは、を構成したものである。   A preferred embodiment of the present invention will be described with reference to FIGS. 1 to 3. The vehicle chassis frame of the present invention is configured as follows.

本発明車両用シャシフレームの実施例を、トラック用シャシフレームを例として、更に詳細に説明する。
図1は、本発明に係るトラック用シャシフレームの組立完成斜視図、図2は、ユニット状態で示した組立て前のシャシフレームの斜視図、また図3は、図2を平面図で示すもので、同時にあるユニットについて長さを変更したものを使用することを示唆した図である。
An embodiment of the vehicle chassis frame according to the present invention will be described in more detail by taking a truck chassis frame as an example.
1 is an assembled perspective view of a chassis frame for trucks according to the present invention, FIG. 2 is a perspective view of a chassis frame before assembly shown in a unit state, and FIG. 3 is a plan view of FIG. It is the figure which suggested using what changed the length about a certain unit simultaneously.

図1〜図3に示す実施例では、所定幅を有するシャシフレーム11を構成するユニットは、エンジン、変速機等を搭載するフロント部22、長さ調整部23、懸架部24及びオーバハングを構成するリヤ部25からなる。   In the embodiment shown in FIGS. 1 to 3, the units constituting the chassis frame 11 having a predetermined width constitute a front part 22, a length adjustment part 23, a suspension part 24 and an overhang on which an engine, a transmission, etc. are mounted. It consists of a rear part 25.

前記フロント部22は、コ字断面をもつ第1小サイドメンバ部材12、12の前端に一体的に第1クロスメンバ部分16、16を形成するとともに、第1小サイドメンバ部材12、12の後端間に第2クロスメンバ部材17を連結する。なお、前記第2クロスメンバ部材17は、第1小サイドメンバ部材12、12の後端間においてそのウエブに接続され、そのとき第1クロスメンバ部分16、16間は溶接Wにて接続される。   The front portion 22 integrally forms the first cross member portions 16 and 16 at the front ends of the first small side member members 12 and 12 having a U-shaped cross section, and the rear portion of the first small side member members 12 and 12. The second cross member member 17 is connected between the ends. The second cross member member 17 is connected to the web between the rear ends of the first small side member members 12 and 12, and the first cross member portions 16 and 16 are connected by welding W at that time. .

前記長さ調整部23は、コ字断面をもつ、平行な第2小サイドメンバ部材13、13の中間を、第3クロスメンバ部材18により、前記フロント部22と同様に連結したものであるが、シャシフレーム11の長さを長くするときは図3の23’に示すように、長くした平行な第2’小サイドメンバ部材13’、13’の中間を第3クロスメンバ部材18、18’により前記と同様に連結する。これにより、シャシフレーム11は延伸される。   The length adjusting portion 23 is formed by connecting the middle of parallel second small side member members 13, 13 having a U-shaped cross section in the same manner as the front portion 22 by a third cross member member 18. When the length of the chassis frame 11 is increased, as shown by 23 'in FIG. 3, the third cross member members 18 and 18' are placed in the middle of the elongated second parallel small second member members 13 'and 13'. Are connected in the same manner as described above. Thereby, the chassis frame 11 is extended.

前記懸架部24は、コ字断面をもつ第3小サイドメンバ部材14、14の前、後端に一体的に第4、第5クロスメンバ部分19、19及び20、20を形成したもので、この第4、第5クロスメンバ部分19、19及び20、20間は溶接Wにて接続される。   The suspension portion 24 is formed by integrally forming fourth and fifth cross member portions 19, 19 and 20, 20 at the front and rear ends of the third small side member members 14, 14 having a U-shaped cross section, The fourth and fifth cross member portions 19, 19 and 20, 20 are connected by welding W.

前記リヤ部25は、コ字断面をもつ第4小サイドメンバ部材15、15の後端に一体的に第6クロスメンバ部分21を形成したものであり、シャシフレーム11の長さを長くするときは図3の25’に示すように、長くした平行な第4’小サイドメンバ部材15’、15’の中間を第7クロスメンバ部材26により前記と同様に連結する。これにより、シャシフレーム11はオーバハング部が延伸される。   The rear portion 25 is formed by integrally forming a sixth cross member portion 21 at the rear end of the fourth small side member members 15 and 15 having a U-shaped cross section, and when the length of the chassis frame 11 is increased. As shown by 25 'in FIG. 3, the middle of the elongated parallel fourth' small side member members 15 ', 15' is connected by the seventh cross member member 26 in the same manner as described above. As a result, the overhang portion of the chassis frame 11 is extended.

なお、前記フロント部22及び懸架部24は、通常主としてサイドメンバに開ける穴、即ち各種機器、支持部材等を装着するための穴のパターンは各車種において共通化している。   In the front part 22 and the suspension part 24, holes that are usually formed in side members, that is, patterns of holes for mounting various devices, support members and the like are commonly used in each vehicle type.

以上のように形成された前記ユニット22〜25によりシャシフレーム11を構成する場合は、図1に示すように、予め例えばユニット23の第2小サイドメンバ部材13、13の両端及びユニット25の第4小サイドメンバ部材15、15の前端の内側幅及び内側高さを板厚分だけ大としておき、ユニット23の第2小サイドメンバ部材13、13の両端をユニット22の後端及びユニット24の前端に重ね、またユニット25の第4小サイドメンバ部材15、15の前端をユニット24の後端に重ね、その重なり部分27、28及び29にリベット30を打って結合する。これによって、所定長さのシャシフレーム11が構成される。   When the chassis frame 11 is constituted by the units 22 to 25 formed as described above, as shown in FIG. 1, for example, both ends of the second small side member members 13 and 13 of the unit 23 and the second of the unit 25 are previously provided. The inner width and the inner height of the front end of the four small side member members 15 and 15 are made larger by the plate thickness, and both ends of the second small side member members 13 and 13 of the unit 23 are connected to the rear end of the unit 22 and the unit 24. The front end of the fourth small side member members 15 and 15 of the unit 25 is overlapped with the rear end of the unit 24, and a rivet 30 is hit to join the overlapping portions 27, 28 and 29. As a result, a chassis frame 11 having a predetermined length is formed.

前記ユニット間の連結は、前述したリベットのほかボルト、ナットでもよく、また、溶接によってもよい。また、前記小サイドメンバ部材とクロスメンバ部材は適宜一体化または分割して構成してよい。   The connection between the units may be bolts and nuts in addition to the rivets described above, or may be by welding. Further, the small side member member and the cross member member may be appropriately integrated or divided.

本発明に係る車両用シャシフレームの組立完成斜視図である。FIG. 3 is an assembled perspective view of the vehicle chassis frame according to the present invention. 本発明に係る車両用シャシフレームをユニット状態で示した組立て前のシャシフレームの斜視図である。It is a perspective view of the chassis frame before the assembly which showed the chassis frame for vehicles concerning the present invention in the unit state. 図2を平面図で示すもので、同時にあるユニットについて長さを変更したものを使用することを示唆した図である。FIG. 2 shows a plan view of FIG. 2 and suggests using a unit whose length is changed at the same time. 従来の車両用シャシフレームの組立完成斜視図である。It is a perspective view of a completed assembly of a conventional vehicle chassis frame. 図4を平面図で示すものである。FIG. 4 is a plan view.

1、11 シャシフレーム
2、2’ サイドメンバ
3、3’ クロスメンバ
12、13、14、15 小サイドメンバ部材
13’、15’ 小サイドメンバ部材
17、18、18’、26 クロスメンバ部材
16、19、20、21 クロスメンバ部分
22 ユニット(フロント部)
23、23’ ユニット(長さ調整部)
24 ユニット(懸架部)
25、25’ ユニット(リヤ部)
27、28、29 重なり部分
30 リベット
W 溶接。
1, 11 Chassis frame 2, 2 'Side member 3, 3' Cross member 12, 13, 14, 15 Small side member member 13 ', 15' Small side member member 17, 18, 18 ', 26 Cross member member 16, 19, 20, 21 Cross member part 22 Unit (front part)
23, 23 'unit (length adjustment part)
24 units (suspension)
25, 25 'unit (rear part)
27, 28, 29 Overlapping portion 30 Rivet W Welding.

Claims (1)

シャシフレームがフロント部、長さ調整部、懸架部及びリヤ部から成り、前記フロント部は、コ字断面を持つ第1小サイドメンバ部材の前端に一体的に第1クロスメンバ部分を形成するとともに、第1小サイドメンバ部材の後端間に第2クロスメンバ部材を連結して成り、前記長さ調整部は、コ字断面の平行な第2小サイドメンバ部材の中間を、第3クロスメンバ部材により連結して成り、前記懸架部は、コ字断面の第3小サイドメンバ部材の前後端に一体的に第4、第5クロスメンバ部分を形成して成り、前記リヤ部は、コ字断面の第4小サイドメンバ部材の後端に一体的に第6クロスメンバ部分を形成して成ることを特徴とする車両用シャシフレーム。 The chassis frame includes a front portion, a length adjustment portion, a suspension portion, and a rear portion, and the front portion integrally forms a first cross member portion at a front end of a first small side member member having a U-shaped cross section. The second cross member member is connected between the rear ends of the first small side member members, and the length adjusting portion is formed between the second small side member members parallel to each other in the U-shaped cross section and the third cross member. The suspension portion is formed by integrally forming fourth and fifth cross member portions at the front and rear ends of a third small side member member having a U-shaped cross section, and the rear portion is formed by a U-shape. A vehicle chassis frame comprising a sixth cross member portion integrally formed at a rear end of a fourth small side member member in cross section .
JP2004024329A 2004-01-30 2004-01-30 Chassis frame for vehicles Expired - Lifetime JP4494810B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4935970B2 (en) * 2005-10-14 2012-05-23 スズキ株式会社 Vehicle frame structure
JP5392149B2 (en) * 2010-03-03 2014-01-22 新日鐵住金株式会社 Vehicle frame

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4880222U (en) * 1971-12-29 1973-10-02
JPS61257371A (en) * 1985-05-10 1986-11-14 Suzuki Motor Co Ltd Car frame

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4880222U (en) * 1971-12-29 1973-10-02
JPS61257371A (en) * 1985-05-10 1986-11-14 Suzuki Motor Co Ltd Car frame

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