JP4493455B2 - Packing case - Google Patents

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JP4493455B2
JP4493455B2 JP2004281186A JP2004281186A JP4493455B2 JP 4493455 B2 JP4493455 B2 JP 4493455B2 JP 2004281186 A JP2004281186 A JP 2004281186A JP 2004281186 A JP2004281186 A JP 2004281186A JP 4493455 B2 JP4493455 B2 JP 4493455B2
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slope
bottom plate
case
packing
reinforcing member
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JP2006096356A (en
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敏則 村岡
敏之 中村
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Kyocera Document Solutions Inc
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Kyocera Mita Corp
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Description

本発明は、大型複写機等の重量製品を梱包する梱包ケースに係り、このような重量物が梱包された梱包ケースを開梱して重量物を取り出す作業を容易にする梱包ケースに関する。   The present invention relates to a packing case for packing a heavy product such as a large-sized copying machine, and more particularly to a packing case that unpacks a packing case packed with such a heavy article and takes out the heavy article.

重量物を梱包した梱包ケースを開梱して複写機を取り出すとき、大型の複写機になると重量は大きく4〜5人で持ち上げ、底板を抜くか、複写機を底板上から移動させることになる。この作業は少人数ではやりにくく、製品を転倒させる等により製品に損傷を与えることにもなりかねないという問題があった。   When unpacking a packaging case containing heavy items and taking out the copier, the large copier will be heavier and lifted by four to five people, pulling out the bottom plate, or moving the copier from the bottom plate . This work is difficult to perform with a small number of people, and there is a problem that the product may be damaged by falling the product.

そこで、特許文献1では、図に示すように、パレット202の支柱206aに折り畳みブロック206bを設けたものが提案されている。折り畳みブロック102は支柱206を分割した可動支柱として形成され、梱包は上部底板204と下部底板205との間に収納され、開梱時に取り出して展開することで、パレット202上面と床面との間にスロープを形成することができる。従って、パレット上に載置されたキャスター付きの被梱包物をスロープ上で転がして床面に下ろすことができる。 Therefore, in Patent Document 1, as shown in FIG. 4 , a structure in which a folding block 206 b is provided on a column 206 a of a pallet 202 is proposed. The folding block 102 is formed as a movable support column obtained by dividing the support column 206, and the package is stored between the upper bottom plate 204 and the lower bottom plate 205, and is taken out and unfolded at the time of unpacking, so that the space between the upper surface of the pallet 202 and the floor surface is obtained. A slope can be formed. Therefore, an object to be packed with casters placed on a pallet can be rolled on the slope and lowered to the floor surface.

また、特許文献2では、木枠にて構成された梱包ケースを開梱することにより、倒れたケース側壁の一つでパレット上面と床面との間にスロープを形成するものが提案されている。
特開平8−282666号公報(第1図) 実開平5−3129号公報(第1図)
Moreover, in patent document 2, what unwinds the packing case comprised with the wooden frame and forms a slope between a pallet upper surface and a floor surface by one of the fallen case side walls is proposed. .
JP-A-8-282666 (FIG. 1) Japanese Utility Model Publication No. 5-3129 (FIG. 1)

しかしながら、特許文献1の方法では、梱包時は折り畳みブロックはパレット内に折り畳み収納されているため、開梱時にそれがあることに作業者は気づきづらく、またそれに気づいてもわざわざかがんで折り畳みブロックを出すのは面倒であり、使用されない可能性が多分にある。また、床面からパレット上面までの段差がある程度大きい場合、スロープ長が短くなるため、被梱包物のキャスターの大きさによっては底板が当たりスムーズに下ろせないという問題があった。   However, in the method of Patent Document 1, since the folding block is folded and stored in the pallet at the time of packing, it is difficult for the operator to notice that the folding block is present at the time of unpacking, and even if it is noticed, the folding block is bothered. It is cumbersome to put out and there is a possibility that it is not used. In addition, when the level difference from the floor surface to the pallet upper surface is large to some extent, the slope length is shortened, so that there is a problem that the bottom plate may not hit and be lowered smoothly depending on the size of the caster of the object to be packed.

また、特許文献2の方法では、スロープ長を長く確保できるが、被梱包物の重量に耐えうる強度も確保する必要があることから木製の梱包ケースが必要であり、紙製のものに比べて重量が重くなり、材料コスト、環境の面からも望ましくない。   Moreover, in the method of patent document 2, although the slope length can be ensured long, since it is necessary to ensure the intensity | strength which can bear the weight of the to-be-packaged object, a wooden packaging case is required and compared with the thing made from paper. The weight increases, which is undesirable from the viewpoint of material cost and environment.

本発明は、上記の問題に鑑みてなされたものであり、充分なスロープ長と強度を有するスロープを容易に形成でき、軽量化や材料コストの削減も図られる梱包ケースを提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a packaging case that can easily form a slope having a sufficient slope length and strength, and that can achieve weight reduction and material cost reduction. To do.

上記目的を達成するために本発明は、上部底板と下部底板との間に所定間隔を空けて支柱が配設され上記支柱間にフォークリフトのフォーク挿入空間が形成された底板体と、前記上部底板の上面に設けられ前記上部底板に掛かる被梱包物の荷重負荷を緩和する緩衝板と、前記底板体に連結される上部ケースと、前記上部底板の周縁の少なくとも二辺に屈折自在に設けられたフラップとを備え、該フラップを垂直に立ち上げ、前記上部ケースの下部との間を連結することにより前記上部ケース内に被梱包物を梱包する梱包ケースにおいて、前記緩衝板に回動自在に枢支され前記上部ケース内に折り畳み収納されるスロープと、該スロープに設けられ床面上でスロープを支えて補強するための補強部材とを有し、前記補強部材が前記スロープに沿って摺動自在に設けられていることを特徴とする。 In order to achieve the above object, the present invention provides a bottom plate body in which struts are disposed at a predetermined interval between an upper bottom plate and a lower bottom plate, and a fork insertion space for a forklift is formed between the struts, and the upper bottom plate. Provided on the upper surface of the upper bottom plate to relieve the load load of the article to be packed, the upper case connected to the bottom plate body, and bendably provided on at least two sides of the periphery of the upper bottom plate. A packing case for packing an article to be packed in the upper case by raising the flap vertically and connecting between the lower part of the upper case and pivoting on the buffer plate. possess a slope which is housed folded inside the upper case supported, and a reinforcing member for reinforcing supporting slope on provided the floor to the slope, said reinforcing member along the slope And it is provided slidably Te.

本発明の梱包ケースは、緩衝板に回動自在に枢支され上部ケース内に折り畳み収納されるスロープと、スロープに設けられ床面上でスロープを支えて補強するための補強部材とを有することにより、底板体の上面と床面との間に、充分なスロープ長と強度を有するスロープを容易に形成することができる。このため、重い被梱包物を持ち上げることなく、床面に下ろすことができる。更に、スロープや補強部材は段ボール等の厚紙を材料として作製することができるため、軽量化や材料コストの削減も図られる。   The packaging case of the present invention includes a slope that is pivotally supported by the buffer plate and is folded and stored in the upper case, and a reinforcing member that is provided in the slope and supports and reinforces the slope on the floor surface. Thus, a slope having a sufficient slope length and strength can be easily formed between the upper surface and the floor surface of the bottom plate body. For this reason, it can be lowered to the floor without lifting a heavy article. Furthermore, since the slope and the reinforcing member can be made of cardboard or other cardboard, the weight can be reduced and the material cost can be reduced.

以下、本発明を実施するための最良の形態について図面を参照して説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

本発明の第1の実施形態について説明する。図1は、本発明の第1の実施形態に係る梱包ケースの分解斜視図である。   A first embodiment of the present invention will be described. FIG. 1 is an exploded perspective view of a packaging case according to the first embodiment of the present invention.

梱包ケース1は、スキッド構造に形成された底板体2と、該底板体2に連結される上部ケース3とを備えて構成されている。底板体2は、段ボールシートにより形成された上部底板4と下部底板5との間に、所定間隔を空けて支柱6が3本配設され、該支柱6間にフォークリフトの爪を挿入するためのフォーク挿入空間が形成されている。また、支柱6自体も2カ所に矩形の切り欠きを有しており、3本の支柱6の対応する切り欠きによってもフォーク挿入空間が形成される。上部底板4の四周には底板体2の各辺周りに屈折自在なフラップ7が設けられている。なお、フラップ7は、上部底板4の四周(全周)に設けられている必要はなく、周縁の少なくとも二辺に設けられていればよい。   The packing case 1 includes a bottom plate 2 formed in a skid structure and an upper case 3 connected to the bottom plate 2. The bottom plate body 2 is provided with three support columns 6 with a predetermined interval between an upper bottom plate 4 and a lower bottom plate 5 formed of corrugated cardboard sheets, and for inserting a forklift claw between the support columns 6. A fork insertion space is formed. Moreover, the support | pillar 6 itself also has a rectangular notch in two places, and the fork insertion space is formed also by the corresponding notch of the three support | pillars 6. FIG. Foldable flaps 7 are provided around each side of the bottom plate body 2 around the four sides of the upper bottom plate 4. In addition, the flap 7 does not need to be provided in the four circumferences (entire circumference) of the upper bottom board 4, and should just be provided in the at least two sides of the periphery.

上部底板4の上面両側には、該上部底板4に掛かる被梱包物である大型複写機10の荷重負荷を緩和する一対の緩衝板12が設けられている。緩衝板12は、大型複写機10の底面両側に前後で2組設けられたキャスター15に対応して、開梱時はキャスター15を受けてキャスター15の転動路となるように、底板体2の奥行き方向に延びて設けられている。 On both sides of the upper surface of the upper bottom plate 4, there are provided a pair of buffer plates 12 that relieve the load load of the large-sized copying machine 10 that is an object to be packed on the upper bottom plate 4. The buffer plate 12 corresponds to the casters 15 provided in the front and rear on both sides of the bottom surface of the large-sized copying machine 10, and receives the casters 15 when unpacking so as to serve as a rolling path for the casters 15. It is provided extending in the depth direction.

また、各緩衝板12の一端縁には、段ボール等の厚紙から成るスロープ13がそれぞれ回動自在に枢支されている。スロープ13と緩衝板12との間は、緩衝板12の一端縁を回動軸として、スロープ13が垂直に立った状態から床面に倒れた状態まで回動できるように、両者の境界部にクラフト紙等を貼り渡して、このクラフト紙等がスロープ13が回動するときのヒンジの役割を担うように構成されている。スロープ13は、常時は垂直に屈折されてフラップ7の内壁に立て掛けて収納され、開梱時に自重で床面まで傾倒することにより、底板体2の上面から床面に至る傾斜面を構成する。スロープ13はスロープ長の長い斜面を形成できるようにできるように充分な長さを有している。スロープ13には、このスロープ13に沿って摺動自在に後述する補強部材14が設けられている。 A slope 13 made of cardboard or the like is pivotally supported at one end edge of each buffer plate 12 so as to be freely rotatable. Between the slope 13 and the buffer plate 12, the one edge of the buffer plate 12 is used as a rotation axis so that the slope 13 can rotate from a vertically standing state to a state where the slope 13 falls to the floor surface. The craft paper or the like is pasted, and the craft paper or the like is configured to serve as a hinge when the slope 13 rotates. The slope 13 is normally refracted vertically and stood and stored on the inner wall of the flap 7, and constitutes an inclined surface extending from the upper surface of the bottom plate body 2 to the floor surface by tilting to the floor surface by its own weight when unpacking. The slope 13 has a sufficient length so that a slope with a long slope length can be formed. The slope 13 is provided with a reinforcing member 14 which will be described later so as to be slidable along the slope 13.

補強部材14は、例えば、図2に示すように、台形状にカットした段ボール等の厚紙を積層し接着することにより軽量ブロックとして構成されており、直方体の側面の一つが斜面となるように直方体を斜めにカットした形状であって、この斜面と向き合う垂直な面と平行にスリット状の貫通穴14aを有している。そして、この貫通穴14aに上記スロープ13が挿通されることで、補強部材14はスロープ13に沿って摺動自在に設けられる。   For example, as shown in FIG. 2, the reinforcing member 14 is configured as a lightweight block by stacking and bonding cardboard or other cardboard cut into a trapezoidal shape, and a rectangular parallelepiped so that one of the side surfaces of the rectangular parallelepiped becomes an inclined surface. And has a slit-like through hole 14a parallel to a vertical surface facing the slope. The reinforcing member 14 is slidably provided along the slope 13 by inserting the slope 13 through the through hole 14a.

このようなスロープ構造は、底板体2の一辺にのみ設けても良いが、これに相対する辺にもう1つ設けてもよい。更には、これに直交する一対の辺にも、もう1つ或いは2つ同様の構造を設けても構わない。   Such a slope structure may be provided only on one side of the bottom plate body 2, but another slope structure may be provided on the opposite side. Furthermore, one or two similar structures may be provided on a pair of sides orthogonal to this.

梱包時は、まず、大型複写機10を上部底板4上に載せ、その上部と底部に発泡スチロール製の緩衝材11を宛がう。なお、下側の緩衝材11にはキャスター15が載るように、大型複写機10を片側ずつ持ち上げてから緩衝材11を差し込むようにする。そして、スロープ13を垂直に立てた状態で上部ケース3を被せ、その上に上蓋9を載せる。最後に、フラップ7を垂直方向に立ち上げ、上部ケース3の下部とフラップ7との間及び上部ケース3の上部と上蓋9との間を、それぞれの所定位置に開設された連結具挿入穴8を通して、図示しないジョイントを差し込みロックすることにより、梱包ケース1として一体化される。開梱時は、上記と逆の手順で梱包ケース1を分解していくことになる。   At the time of packing, first, the large-sized copying machine 10 is placed on the upper bottom plate 4 and the cushioning material 11 made of styrene foam is applied to the top and bottom. The large-sized copying machine 10 is lifted one side at a time so that the caster 15 is placed on the lower cushioning material 11 and then the cushioning material 11 is inserted. Then, the upper case 3 is covered with the slope 13 standing vertically, and the upper lid 9 is placed thereon. Finally, the flap 7 is raised in the vertical direction, and the connector insertion holes 8 are provided at predetermined positions between the lower portion of the upper case 3 and the flap 7 and between the upper portion of the upper case 3 and the upper lid 9. Then, a packing case 1 is integrated by inserting and locking a joint (not shown). At the time of unpacking, the packing case 1 is disassembled in the reverse procedure to the above.

ここで、スロープ13は、梱包時は垂直に屈折されて上部ケース3の内壁に立て掛けて収納されているが、開梱時は、図3(a)の矢印に示すように、自重で回動して床面まで傾倒するようになっている。また、補強部材14は、梱包時はスロープ13の基端部で複写機10の側面と上部ケース3内壁との隙間に位置して緩衝材としての役を担っているが、開梱時は、図3(b)の矢印に示すように、スロープ13の回動に伴って上部底板4の一端エッジ部に当接しながらスロープ13の先端側に摺動するようになっている。   Here, the slope 13 is refracted vertically during packaging and stood against the inner wall of the upper case 3, but when unpacked, it rotates by its own weight as shown by the arrow in FIG. And it is designed to tilt to the floor. Further, the reinforcing member 14 is positioned at the base end portion of the slope 13 in the gap between the side surface of the copying machine 10 and the inner wall of the upper case 3 at the time of packing, and serves as a cushioning material. As shown by the arrow in FIG. 3B, the slope 13 slides toward the tip end side of the slope 13 while contacting the one end edge portion of the upper bottom plate 4 as the slope 13 rotates.

スロープ13は水平位置に達すると、図3(c)の矢印に示すように、上部底板4の一端エッジ部を支点として自重で若干折れ曲がる。このとき、補強部材14は支柱6に隣接した位置にあって、その斜面部が床面に接することでスロープ13を支える支柱となる。   When the slope 13 reaches the horizontal position, as shown by an arrow in FIG. 3C, the slope 13 is slightly bent by its own weight with the one end edge portion of the upper bottom plate 4 as a fulcrum. At this time, the reinforcing member 14 is located at a position adjacent to the column 6, and the slope portion is in contact with the floor surface to become a column that supports the slope 13.

以上のようにして底板体2の上面から床面に至るスロープが形成され、複写機10のキャスター15をこのスロープ上で転動して滑らせて、複写機10を床面に下ろすことができる。従って、重い複写機10を多人数で持ち上げる必要がなく、接地現場での作業人員の削減や作業性の向上等を図ることができる。   As described above, a slope is formed from the upper surface of the bottom plate 2 to the floor surface, and the caster 15 of the copying machine 10 rolls and slides on the slope so that the copying machine 10 can be lowered to the floor surface. . Therefore, it is not necessary to lift the heavy copying machine 10 by a large number of people, and it is possible to reduce the number of workers at the ground contact site and improve workability.

本発明は、大型複写機等の重量製品を梱包する梱包ケースに利用することができる。   The present invention can be used for a packing case for packing heavy products such as a large-sized copying machine.

は、本発明の第1の実施形態に係る梱包ケースの分解斜視図である。These are exploded perspective views of the packing case which concerns on the 1st Embodiment of this invention. は、同上梱包ケースのスロープ補強部材の一例を示す斜視図である。These are perspective views which show an example of the slope reinforcement member of a packaging case same as the above. は、同上梱包ケースの開梱時に、底板体の上面から床面に傾斜面を形成する際の手順を示す断面図である。These are sectional drawings which show the procedure at the time of forming an inclined surface from the upper surface of a bottom plate body to a floor surface at the time of unpacking a packaging case same as the above. は、従来の梱包ケースの底板体の支柱部分の構成と傾斜面の形成の順序を示す模式図である These are the schematic diagrams which show the structure of the support | pillar part of the baseplate body of a conventional packing case, and the order of formation of an inclined surface .

1 梱包ケース
2 底板体
3 上部ケース
4 上部底板
5 下部底板
6 支柱
7 フラップ
8 連結具挿入穴
9 上蓋
10 大型複写機
11 緩衝材
12 緩衝板
13 スロープ
14 補強部材
15 キャスター
DESCRIPTION OF SYMBOLS 1 Packing case 2 Bottom plate body 3 Upper case 4 Upper bottom plate 5 Lower bottom plate 6 Strut 7 Flap 8 Connecting tool insertion hole 9 Top lid 10 Large copying machine 11 Buffer material 12 Buffer plate 13 Slope 14 Reinforcement member 15 Caster

Claims (1)

上部底板と下部底板との間に所定間隔を空けて支柱が配設され上記支柱間にフォークリフトのフォーク挿入空間が形成された底板体と、前記上部底板の上面に設けられ前記上部底板に掛かる被梱包物の荷重負荷を緩和する緩衝板と、前記底板体に連結される上部ケースと、前記上部底板の周縁の少なくとも二辺に屈折自在に設けられたフラップとを備え、該フラップを垂直に立ち上げ、前記上部ケースの下部との間を連結することにより前記上部ケース内に被梱包物を梱包する梱包ケースにおいて、
前記緩衝板に回動自在に枢支され前記上部ケース内に折り畳み収納されるスロープと、該スロープに設けられ床面上でスロープを支えて補強するための補強部材とを有し、前記補強部材が前記スロープに沿って摺動自在に設けられていることを特徴とする梱包ケース。
A support plate is provided with a predetermined space between the upper bottom plate and the lower bottom plate, and a fork insertion space for a forklift is formed between the support posts, and a cover provided on the upper surface of the upper bottom plate and hanging on the upper bottom plate. A buffer plate for reducing the load applied to the package, an upper case connected to the bottom plate body, and a flap that is refracted on at least two sides of the periphery of the upper bottom plate, and the flap stands vertically. In a packing case for packing an article to be packed in the upper case by connecting between the lower part of the upper case,
The buffer plate is rotatably pivoted possess a slope housed folded in said upper case, and a reinforcing member for reinforcing supporting slope on the provided floor to the slope, said reinforcing member Is provided slidably along the slope .
JP2004281186A 2004-09-28 2004-09-28 Packing case Expired - Fee Related JP4493455B2 (en)

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JP4493455B2 true JP4493455B2 (en) 2010-06-30

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