JP4493396B2 - Sewage purification device and contact material block - Google Patents

Sewage purification device and contact material block Download PDF

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JP4493396B2
JP4493396B2 JP2004135436A JP2004135436A JP4493396B2 JP 4493396 B2 JP4493396 B2 JP 4493396B2 JP 2004135436 A JP2004135436 A JP 2004135436A JP 2004135436 A JP2004135436 A JP 2004135436A JP 4493396 B2 JP4493396 B2 JP 4493396B2
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contact material
fixing member
sewage purification
contact
sewage
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JP2005313101A (en
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淳一 清
康二郎 藤井
貴義 小関
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Asahi Kasei Chemicals Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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    • Y02W10/10Biological treatment of water, waste water, or sewage

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Description

本発明は、微生物の生活作用を利用して汚水を浄化するための汚水浄化装置に関する。具体的には、汚水浄化装置の汚水処理槽の中に、芯材を中心として表面積を大きくした微生物担持用接触材を複数固定した汚水浄化装置またはその接触材を複数固定した接触材ブロックに関する。   The present invention relates to a sewage purification apparatus for purifying sewage using the living action of microorganisms. Specifically, the present invention relates to a sewage purification apparatus in which a plurality of microorganism-carrying contact materials having a large surface area centered on a core material are fixed in a sewage treatment tank of the sewage purification apparatus or a contact material block in which a plurality of the contact materials are fixed.

微生物の生活作用を利用して汚水を浄化する汚水浄化装置の一つに、テープ状物もしくは繊維状物もしくはひも状物(以下、略してひも状物という)と一定の芯材とを用い、ひも状物の一部が芯材に固定され、その他の部分が芯材を中心として汚水中に突出するように多数のループ状突起物が配置された接触材を用いるものがある。このような接触材では、処理槽の単位体積あたりの表面積をより大きくすると共に適当な攪拌流れを生ぜしめるため、芯材を螺旋状に成型されることも行なわれている。このような接触材は、汚水に接触する表面積が大きくて微生物が住み着きやすく、比較的高い汚水浄化能力を有する。   In one of the sewage purification devices that purify sewage using the living action of microorganisms, a tape-like material, a fiber-like material or a string-like material (hereinafter referred to as a string-like material) and a certain core material are used. Some use a contact material in which a large number of loop-shaped projections are arranged such that a part of the string-like material is fixed to the core material and the other part protrudes into the sewage with the core material as a center. In such a contact material, in order to increase the surface area per unit volume of the treatment tank and to generate an appropriate stirring flow, the core material is also formed into a spiral shape. Such a contact material has a large surface area that comes into contact with sewage, makes it easier for microorganisms to settle in, and has a relatively high sewage purification capability.

このような接触材を汚水浄化装置に収納するには、複数本の縦横のフレームを組み合わせた枠体が用意され、その互いに略並行のフレーム間に接触材が位置するように、接触材の両端部がフレームに固定されるのが通常である。その際、処理槽の体積利用効率を上げるため、複数の接触材が互いに一定間隔をあけて並列に固定されて用いられることが多い(例えば、特許文献1参照)。   In order to store such a contact material in the sewage purification apparatus, a frame body in which a plurality of vertical and horizontal frames are combined is prepared, and both ends of the contact material are positioned so that the contact material is positioned between the substantially parallel frames. The part is usually fixed to the frame. At that time, in order to increase the volume utilization efficiency of the treatment tank, a plurality of contact materials are often used in a fixed manner and spaced in parallel (see, for example, Patent Document 1).

この微生物による汚水浄化作用を継続的に生ぜしめるためには、汚水に酸素を供給するとともに適当な攪拌を行い、汚水中の酸素濃度を一定以上に維持する必要がある。そのため、処理槽の下部には通常曝気手段が設けられ、これから供給される空気が汚水中を上昇して攪拌流れを生ぜしめながら微生物に酸素を供給するようにすることが多い。もし何らかの理由で運転中に汚水の攪拌等が不十分となり、接触材のうちに酸素が十分に供給されない部分が生じると、その部分およびその周辺部は嫌気性雰囲気となって腐敗が生じ、汚水浄化作用も失われてしまう。   In order to continuously produce the sewage purification action by microorganisms, it is necessary to supply oxygen to the sewage and perform appropriate stirring to maintain the oxygen concentration in the sewage at a certain level or higher. For this reason, an aeration means is usually provided in the lower part of the treatment tank, and the air supplied from the air is often supplied to the microorganisms while ascending the sewage and generating a stirring flow. If for some reason the sewage is not sufficiently stirred during operation and there is a part of the contact material where oxygen is not sufficiently supplied, the part and its surroundings become anaerobic and rot, causing sewage The purification action is also lost.

ところが、この曝気による攪拌流れのために、接触材にはランダムな周期と強さをもった力が長期間にわたり加わり続けることになる。そのため、接触材の固定用に金属部材を用いた場合は、上下左右の振動による金属疲労と腐食により金属部材が比較的短期間に破壊されてしまい、接触材の脱落や位置ずれが生じる。また、合成樹脂で成型された断面が略C形状の支持片を用いて接触材をフレームに固定する方法も知られている(例えば、特許文献2参照)。しかし、支持片の腐食こそ生じないものの、やはり継続的な振動による応力集中のために支持片に割れが生じてしまう。その結果、接触材の本来の寿命よりも短い期間しか汚水浄化運転が行えないのが実情であった。
特開平05−115889号公報 特開平10−272482号公報
However, due to this stirring flow by aeration, a force having a random cycle and strength continues to be applied to the contact material over a long period of time. For this reason, when a metal member is used for fixing the contact material, the metal member is destroyed in a relatively short time due to metal fatigue and corrosion due to vibrations in the vertical and horizontal directions, and the contact material is dropped and displaced. Further, a method of fixing a contact material to a frame using a support piece having a substantially C-shaped cross section molded with a synthetic resin is also known (see, for example, Patent Document 2). However, although corrosion of the support piece does not occur, the support piece is cracked due to stress concentration due to continuous vibration. As a result, the actual situation is that the sewage purification operation can be performed only for a period shorter than the original life of the contact material.
JP 05-115889 A Japanese Patent Laid-Open No. 10-272482

本発明は、接触材がフレームに簡単に固定できるにも拘わらず、接触材の脱落や位置ずれが生じにくく、長期間にわたり汚水浄化能力を維持できる汚水浄化装置またはそのための接触材ブロックを提供することを課題とする。   The present invention provides a sewage purification apparatus or a contact material block therefor that is capable of maintaining the sewage purification capability over a long period of time, even though the contact material can be easily fixed to the frame, and in which the contact material is less likely to drop off or be displaced. This is the issue.

発明の第1は、芯材と前記芯材表面に設けられた多数のループ状突起物とからなる接触材が、処理槽内に複数固定された汚水浄化装置であって、前記芯材は可撓性であり、前記接触材は、少なくとも両端が前記処理槽内に設けられた棒状の固定部材に巻き付けられて固定されており、前記棒状の固定部材は、表面に多数の凸部を備えていることを特徴とする汚水浄化装置である。   A first aspect of the invention is a sewage purification apparatus in which a plurality of contact members comprising a core material and a plurality of loop-shaped projections provided on the surface of the core material are fixed in a treatment tank, wherein the core material is acceptable. The contact material is flexible, and at least both ends thereof are wound around and fixed to a rod-shaped fixing member provided in the processing tank, and the rod-shaped fixing member has a large number of convex portions on the surface. It is a sewage purification apparatus characterized by having.

ここで、前記凸部は、前記固定部材の長さ方向に沿って、略周期的に設けられていることは好ましい。また、前記凸部は、高さが0.3mm以上5mm以下であり、前記固定部材の長さ方向の間隔が2mm以上26mm以下であることは好ましい。また、前記固定部材が耐食性の異形棒鋼であることは好ましい。また、前記接触材に担持された微生物により、汚水浄化がなされることは好ましい。   Here, it is preferable that the convex portions are provided substantially periodically along the length direction of the fixing member. Moreover, it is preferable that the said convex part is 0.3 mm or more and 5 mm or less in height, and the distance of the length direction of the said fixing member is 2 mm or more and 26 mm or less. The fixing member is preferably a corrosion-resistant deformed steel bar. Moreover, it is preferable that sewage purification is performed by the microorganisms carried on the contact material.

発明の第2は、縦横にフレームが組み合わされた略直方体の枠体に、芯材と前記芯材表面に設けられた多数のループ状突起物とからなる接触材が、複数固定された接触材ブロックであって、前記芯材は可撓性であり、前記フレームのうち、互いに略並行の少なくとも二本が棒状の固定部材であり、前記接触材は、少なくとも両端の各々が、前記の少なくとも二本の棒状の固定部材の各々に巻き付けられて固定されており、前記棒状の固定部材は、表面に多数の凸部を備えていることを特徴とする接触材ブロックである。   A second aspect of the invention is a contact member in which a plurality of contact members each composed of a core member and a plurality of loop-shaped protrusions provided on the surface of the core member are fixed to a substantially rectangular parallelepiped frame body in which frames are combined vertically and horizontally. The core is flexible, and at least two of the frames that are substantially parallel to each other are rod-shaped fixing members, and at least both ends of the contact material are the at least two Each of the rod-shaped fixing members is fixed by being wound around each of the rod-shaped fixing members, and the rod-shaped fixing member has a large number of convex portions on the surface.

接触材が処理槽やフレームに簡単に固定でき、しかも接触材の脱落や位置ずれが生じにくく、長期間にわたって安定的に運転可能な汚水浄化装置または接触材ブロックが得られる。   The contact material can be easily fixed to the treatment tank or the frame, and the contact material is not easily dropped or displaced, and a sewage purification apparatus or a contact material block that can be stably operated over a long period of time is obtained.

以下、本発明の実施の一形態について図面を参照しながら説明する。浄化処理の対象となる汚水としては、下水や工場排水のみならず、河川水や湖沼の水も含まれる。図1は、このような汚水の浄化処理を行うために、微生物を担持できる接触材の一方の端部を含む部分の外観図である。この接触材10は、螺旋状に変形された耐食性で可撓性の芯材11と、芯材表面に設けられた多数のループ状突起物12とから構成されている。図1(a)は、接触材10を螺旋軸13の方向から見た模式図であり、図1(b)は、接触材10を螺旋軸13に直交する方向から見た模式図である。接触材10は、端部までループ状突起物が設けられている。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. Sewage that is subject to purification treatment includes not only sewage and industrial wastewater, but also river water and lake water. FIG. 1 is an external view of a portion including one end portion of a contact material capable of supporting microorganisms in order to perform such sewage purification treatment. The contact material 10 is composed of a corrosion-resistant and flexible core material 11 deformed in a spiral shape and a large number of loop-shaped protrusions 12 provided on the surface of the core material. FIG. 1A is a schematic view of the contact material 10 viewed from the direction of the spiral shaft 13, and FIG. 1B is a schematic view of the contact material 10 viewed from the direction orthogonal to the spiral shaft 13. The contact material 10 is provided with a loop-shaped protrusion to the end.

芯材11は可撓性を有することを要する。この性質を利用して、処理槽または接触材フレームの固定部材に、接触材10の両端部を巻きつけることで、接触材を汚水流れ中に固定することができる。また、接触材の制作時と使用時で接触材の形態を任意に変えることができ、しかもいったん変形すると、その形態を長期に維持し続けることが可能となる。このため、重力や汚水流れの影響で芯材が変形しにくく、接触材どうしが使用時に必要以上に近づいたりしにくくなる。ちなみに、隣接する接触材どうしが近づきすぎたり部分的に重なったりすると、すでに上記したように、その部分の汚水流れが阻害されて酸素供給が不足する結果となる。すると、酸素濃度が、微生物が生息するのに必要な溶存酸素濃度を下回りやすくなり、微生物が死滅したり、活動が低下する結果となる。   The core material 11 needs to have flexibility. Utilizing this property, the contact material can be fixed in the sewage flow by winding both ends of the contact material 10 around the fixing member of the treatment tank or the contact material frame. In addition, the shape of the contact material can be arbitrarily changed between the production and use of the contact material, and once deformed, the shape can be maintained for a long time. For this reason, the core material is not easily deformed due to the influence of gravity or sewage flow, and the contact materials are less likely to approach each other than necessary during use. Incidentally, if adjacent contact materials are too close or partially overlapped, as described above, the sewage flow in that portion is inhibited, resulting in insufficient oxygen supply. Then, the oxygen concentration is likely to be lower than the dissolved oxygen concentration necessary for the microorganisms to inhabit, resulting in the death of the microorganisms or a decrease in activity.

芯材に可撓性を与える材質としては、加工の容易さおよび微生物類が担持した後に、重力や汚水流れに抗する強度の点から、金属線または適当に可塑化された軟質塩ビニル等のプラスチック棒等を用いることができる。接触材へ変形した後の型戻りが生じにくい点からは、金属線を用いるのが好ましい。金属線の材質は、軟鉄、アルミニウム、銅等、比較的可撓性が大きいものを特に制限無く用いることができるが、水中における耐腐食性の観点から銅が好ましい。   As a material that gives flexibility to the core material, metal wire or appropriately plasticized soft vinyl chloride is used from the viewpoint of ease of processing and strength against gravity and sewage flow after microorganisms are supported. A plastic rod or the like can be used. A metal wire is preferably used from the viewpoint that mold return after deformation into the contact material is unlikely to occur. As the material of the metal wire, a material having relatively large flexibility such as soft iron, aluminum, copper, etc. can be used without particular limitation, but copper is preferable from the viewpoint of corrosion resistance in water.

芯材に金属線を用いる場合は、汚水中で長期にわたって使用することから、金属線に腐食防止のための被覆を施しておくのがよい。被覆は防水塗装等であっても良いが、取扱性および変形に対する被覆の追随性の観点から、塩化ビニルのごときプラスチックによる被覆を設けておくのが好ましい。   When using a metal wire for the core material, since it is used for a long time in sewage, it is preferable to coat the metal wire to prevent corrosion. The coating may be a waterproof coating or the like, but it is preferable to provide a coating with a plastic such as vinyl chloride from the viewpoint of handling and followability of the coating against deformation.

芯材の直径は、材質によって異なるが1mm以上7mm以下であることが好ましい。より好ましくは2mm以上6mm以下である。さらに好ましくは3mm以上5mm以下である。芯材は複数の細線を寄り合わせたより線であってもよいし、単線であっても良いが、特に芯材が金属線である場合は、強度と可撓性を併せ持たせるために単線を用いるのがよい。   Although the diameter of a core material changes with materials, it is preferable that they are 1 mm or more and 7 mm or less. More preferably, it is 2 mm or more and 6 mm or less. More preferably, it is 3 mm or more and 5 mm or less. The core material may be a stranded wire obtained by bringing together a plurality of fine wires, or may be a single wire, but in particular when the core material is a metal wire, a single wire is used to combine strength and flexibility. It is good to use.

接触材10は、このような芯材11の表面に、多数のループ状突起物12が固定されることで構成される。ループ状突起物12は、テープ、ひも、繊維などを用いて、それらの一部が芯材表面に固定され、他の部分が、芯材表面から汚水中にループ形状で突出した状態で芯材表面に固定されて構成される。ループ形状としているのは、微生物が接触材から脱落しにくくなるからである。また、接触材の表面積を大きくするためには、繊維を用いて突起物を構成するのが好ましい。   The contact material 10 is configured by fixing a large number of loop-shaped protrusions 12 on the surface of such a core material 11. The loop-shaped protrusion 12 is made of a tape, string, fiber, etc., part of which is fixed to the surface of the core material, and the other part protrudes in a loop shape from the surface of the core material into the sewage. It is configured to be fixed on the surface. The reason for the loop shape is that microorganisms are less likely to fall off the contact material. Moreover, in order to enlarge the surface area of a contact material, it is preferable to comprise a protrusion using a fiber.

ループ状突起物12の材質としては、水中での強度維持と寸法安定性を確保でき、微生物により分解されにくく、かつ繊維状に容易に成型できることから合成樹脂製であることが好ましい。中でも、製造の容易さから熱可塑性樹脂を用いることが好ましい。熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、ポリエステル、ナイロン、ポリ塩化ビニル、ポリ塩化ビニリデンやポリフッ化ビニリデン等が挙げられる。比重が大きく、かつ突起物がある程度の剛性を保持できループの形状を保ちやすいことから、特にポリ塩化ビニリデンを用いることが好ましい。ループ状突起物の製法は、発明の効果が発揮する範囲で常法に従って紡糸等すればよく特に制限されない。なお、突起物を繊維により構成する場合、繊維の太さは、50dtex以上150dtex以下が好ましい。50dtex以上で、増殖した微生物が重力や攪拌流れにより接触材から脱落しにくくなり、150dtex以下で、接触材の単位体積あたりの表面積が大きくなる。   The material of the loop-shaped protrusion 12 is preferably made of a synthetic resin because it can maintain strength and dimensional stability in water, is not easily decomposed by microorganisms, and can be easily molded into a fiber shape. Especially, it is preferable to use a thermoplastic resin from the ease of manufacture. Examples of the thermoplastic resin include polyethylene, polypropylene, polyester, nylon, polyvinyl chloride, polyvinylidene chloride, and polyvinylidene fluoride. In particular, it is preferable to use polyvinylidene chloride because the specific gravity is large and the protrusions can maintain a certain degree of rigidity and easily maintain the shape of the loop. The method for producing the loop-shaped projection is not particularly limited as long as spinning or the like is performed according to a conventional method within the range where the effects of the invention are exhibited. In addition, when a protrusion is comprised with a fiber, as for the thickness of a fiber, 50 dtex or more and 150 dtex or less are preferable. Above 50 dtex, the grown microorganisms are less likely to drop off from the contact material due to gravity or stirring flow, and at 150 dtex or less, the surface area per unit volume of the contact material increases.

また、ループ状突起物には、その表面がpHが5以上9以下の水中において正に帯電するものを用いるのが好ましい。このようにすることにより、微生物が接触材から脱落しにくくなる。表面を帯電させるためには、pHが5以上9以下の水中において正に帯電する第四級アンモニウム塩等の帯電剤を、突起物の材料物質に混練りしてから成型したり、突起物の表面に塗布または含浸したり、または、表面にグラフト重合したりするなどの方法により得ることができる。   In addition, it is preferable to use a loop-shaped protrusion whose surface is positively charged in water having a pH of 5 or more and 9 or less. By doing in this way, it becomes difficult for microorganisms to fall off from a contact material. In order to charge the surface, a charging agent such as a quaternary ammonium salt that is positively charged in water having a pH of 5 or more and 9 or less is kneaded into the material of the protrusion and then molded, It can be obtained by a method such as coating or impregnation on the surface, or graft polymerization on the surface.

ループ状突起物の高さ(外力を加えない状態のループがなす形状において、ループの両端が固定されている芯材表面から最も離れたループの先端部分までの距離)は、4mm以上16mm以下であることが望ましい。ループの高さが16mm以下では、ループの根元付近でも酸素が十分供給されやすく、嫌気性雰囲気になりにくい。また、できるだけ接触材の表面積を大きくするためには高さが4mm以上であることが望ましい。さらに、図2に記載したごとく、ループ状突起物の高さが4mm以上10mm未満(h)のものと、10mm以上16mm以下の高さ(h)のものとの2種類を用い、これらを交互に配列するようにしたり、3種類以上を用いたりしてもよい。これにより、攪拌流が流れやすくなり、嫌気性雰囲気が生じにくくなる。 The height of the loop-shaped protrusions (the distance from the core surface to which the both ends of the loop are fixed to the tip of the loop farthest in the shape formed by the loop without applying external force) is 4 mm or more and 16 mm or less It is desirable to be. When the height of the loop is 16 mm or less, oxygen is easily supplied even near the base of the loop, and an anaerobic atmosphere is unlikely to occur. In order to increase the surface area of the contact material as much as possible, the height is desirably 4 mm or more. Furthermore, as described in FIG. 2, two types of loop-shaped projections having a height of 4 mm or more and less than 10 mm (h 2 ) and a height of 10 mm or more and 16 mm or less (h 1 ) are used. May be arranged alternately, or three or more of them may be used. As a result, the stirring flow is easy to flow and an anaerobic atmosphere is hardly generated.

ループ状突起物は、3本以上20本以下の繊維を束ねた繊維束とし、この繊維束を単位として芯材表面に設けることが好ましい。これにより、汚水流れが確保しやすく、微生物も補足しやすくなる。より好ましくは5本以上15本以下であり、さらに好ましくは7本以上12本以下である。芯材表面に、このような繊維束を設ける密度は、芯材表面1cmあたり25束以上81束以下となるようにするのが好ましい。81束以下で嫌気雰囲気が生じにくく、25束以上で曝気に伴う汚水流れによる攪拌に抗して、微生物をしっかり捕捉できる。さらに好ましくは36束以上64束以下である。 The loop-shaped protrusion is preferably a fiber bundle in which 3 or more and 20 or less fibers are bundled, and the fiber bundle is preferably provided on the surface of the core material as a unit. Thereby, it becomes easy to ensure a sewage flow and to supplement microorganisms. More preferably, they are 5 or more and 15 or less, More preferably, they are 7 or more and 12 or less. The density at which such fiber bundles are provided on the core material surface is preferably 25 to 81 bundles per 1 cm 2 of the core surface. Anaerobic atmosphere is less likely to occur at 81 bundles or less, and microorganisms can be firmly captured against the agitation caused by the sewage flow accompanying aeration at 25 bundles or more. More preferably, it is 36 bundles or more and 64 bundles or less.

芯材11の表面にループ状突起物12を固定して接触材10を製造する方法としては、以下のような方法が例示される。まずテープ状の基布2を用意し、これに、あらかじめひもやテープまたは繊維をループ状に織り込んで、図2に記載したごときパイル織物1を作成する。基布の材質は、水中での強度維持と寸法安定性、微生物により分解されにくいことから合成繊維製であることが好ましい。合成繊維としては、ポリアミド系繊維、ポリエステル系繊維、ポリウレタン系繊維、ポリ塩化ビニル系繊維、ポリ塩化ビニリデン系繊維、ポリアクリル系繊維等のいずれも用いることができる。基布の厚みは0.1mm以上2mm以下程度が好ましい。   Examples of a method for manufacturing the contact member 10 by fixing the loop-shaped protrusion 12 on the surface of the core member 11 include the following methods. First, a tape-shaped base fabric 2 is prepared, and a pile fabric 1 as shown in FIG. 2 is prepared by previously weaving a string, tape, or fiber in a loop shape. The material of the base fabric is preferably made of synthetic fiber because it maintains strength in water, has dimensional stability, and is hardly decomposed by microorganisms. As the synthetic fiber, any of polyamide fiber, polyester fiber, polyurethane fiber, polyvinyl chloride fiber, polyvinylidene chloride fiber, polyacrylic fiber, and the like can be used. The thickness of the base fabric is preferably about 0.1 mm to 2 mm.

次に、このようなパイル織物1の基布2を、直線状で可撓性の芯材11に螺旋状に巻きつけていく。ここで、パイル織物を芯材に被せる方法は、基布を袋状にして芯材に被せたり、基布を(芯材長さ×芯材の周長)の長方形として芯材に沿って合わせ、合わせ目を接合するようにしてもよく特に限定されない。また、基布を芯材に固定する方法も特に限定されず、熔着したり接着剤を用いたりして芯材に直接接着してもよいし、基布の合わせ目を縫製したり接着する等の方法により固定しても良い。また、芯材に巻き付けた基布の上から糸等で縛る等の方法により固定しても良い。ラセン状に基布を巻き付けた場合は、芯材の両端部分の基布だけを固定するようにしても良い。なお、基布も含めた芯材の直径は、3mm以上8mm以下であることが好ましい。このような直径とすることにより、ループ状突起物を植え込む基布の面積をかせぐことも可能となる。   Next, the base fabric 2 of such a pile fabric 1 is spirally wound around a linear flexible core material 11. Here, the method of covering the pile fabric with the core material is to make the base fabric into a bag shape and cover the core material, or match the base fabric along the core material as a rectangle of (core material length x core material circumference). The joints may be joined without any particular limitation. Also, the method for fixing the base fabric to the core is not particularly limited, and the base fabric may be directly bonded to the core by welding or using an adhesive, or the seam of the base fabric is sewn or bonded. It may be fixed by such a method. Moreover, you may fix by the method of binding with a thread | yarn etc. on the base fabric wound around the core material. When the base fabric is wound in a spiral shape, only the base fabric at both end portions of the core material may be fixed. The core material including the base fabric preferably has a diameter of 3 mm or more and 8 mm or less. By setting it as such a diameter, it becomes possible to earn the area of the base fabric which implants a loop-shaped protrusion.

このようにして作成された直線状の接触材5の断面図を図3に示す。ここでは、金属単線6がポリ塩化ビニル樹脂層7で被覆されて芯材11が構成されており、この上に基布2が巻きつけられている。基布2には高さの異なる二種類のループ状突起物3と4とが織り込まれており、芯材周辺に突出するように固定されている。   FIG. 3 shows a cross-sectional view of the linear contact material 5 created in this way. Here, a metal single wire 6 is covered with a polyvinyl chloride resin layer 7 to constitute a core material 11 on which a base fabric 2 is wound. Two types of loop-shaped protrusions 3 and 4 having different heights are woven into the base fabric 2, and are fixed so as to protrude around the core material.

このようにして構成された直線状の接触材5は、処理槽内で微生物類と溶存酸素との接触効率を稼ぐため、図1に記載のようにコイルバネに似た螺旋形に整形するのが好ましい。この接触材を直線のまま汚水浄化に用い、これに旋回流が生じるように案内羽根等を処理槽内に設けることもできるが、構造が複雑になるため接触材自身をラセン形に加工するのが単純で好ましい。   The linear contact material 5 thus configured is shaped into a spiral shape similar to a coil spring as shown in FIG. 1 in order to increase the contact efficiency between microorganisms and dissolved oxygen in the treatment tank. preferable. This contact material can be used for sewage purification with a straight line, and guide vanes etc. can be provided in the treatment tank so that a swirling flow is generated in this, but the contact material itself is processed into a spiral shape because the structure becomes complicated. Is simple and preferred.

ラセン形の中心軸13方向からみた回転円の外径rは、60mm以上90mm以下とするのが好ましい。また、回転円を一周するに伴い回転軸方向に進む距離であるラセンのピッチdとしては、5cm以上20cm以下であることが好ましい。この範囲で、水処理槽の空間の利用効率を高く維持しながら、嫌気性雰囲気が生じにくい状態にすることができる。より好ましくは7cm以上13cm以下である。また、ラセンの内径rはできるだけ小さくするのが体積利用効率の点からは望ましいものの、嫌気性雰囲気を生じにくくするためには15mm以上にすることが望ましい。この範囲で、ラセン形の内部部分が攪拌されやすくなる。 The outer diameter r 1 of the rotating circle viewed from the direction of the spiral central axis 13 is preferably 60 mm or more and 90 mm or less. The spiral pitch d, which is the distance traveled in the direction of the rotation axis as it goes around the rotation circle, is preferably 5 cm or more and 20 cm or less. In this range, an anaerobic atmosphere can be hardly generated while maintaining high utilization efficiency of the water treatment tank space. More preferably, it is 7 cm or more and 13 cm or less. Although the inner diameter r 2 of the helix as small as possible is desirable from the viewpoint of volumetric efficiency, in order to suppress rise to anaerobic atmosphere is preferably set to more than 15 mm. Within this range, the spiral-shaped inner part is easily stirred.

次に、このような接触材を汚水浄化装置の処理槽内に固定するための接触材ブロックについて説明する。接触材ブロックは縦横のフレームを組み合わせて構成され、それらのうちの互いに略並行な少なくとも二本が、接触材の両端がそれぞれ固定される固定部材となっている。なお、フレームの材質としては、耐食性プラスチックや金属を用いることができるが、強度的には金属を用いるのが好ましい。金属を用いる場合は、処理槽内での腐食に耐えうる材質であることを要するから、耐食性のあるステンレスが汎用的に使用でき好ましい。耐食表面処理を施した鋼材を用いても良い。   Next, a contact material block for fixing such a contact material in the treatment tank of the sewage purification apparatus will be described. The contact material block is configured by combining vertical and horizontal frames, and at least two of the contact material blocks that are substantially parallel to each other are fixing members to which both ends of the contact material are fixed. The material of the frame can be a corrosion-resistant plastic or metal, but it is preferable to use a metal in terms of strength. In the case of using a metal, it is necessary to use a material that can withstand corrosion in the treatment tank, and therefore, corrosion-resistant stainless steel can be used for general purposes. You may use the steel material which gave the corrosion-resistant surface treatment.

まず、このような接触材ブロックに用いる枠体の例について、図4を用いて説明する。図4は、(a)、(b)いずれも縦横のフレームを組み合わせて、接触材10を固定するために略直方体に構成された枠体例の斜視図である。これらの枠体は、図中矢印方向を鉛直方向として、処理槽内に設置されて用いられる。   First, an example of a frame used for such a contact material block will be described with reference to FIG. FIG. 4 is a perspective view of an example of a frame that is configured in a substantially rectangular parallelepiped in order to fix the contact material 10 by combining vertical and horizontal frames. These frames are installed and used in the treatment tank with the arrow direction in the figure as the vertical direction.

図4(a)の枠体20は、4本の縦方向フレーム21〜24、上部の6本の横方向フレーム25〜30、下部の6本の横方向フレーム31〜36とからなり、それぞれが略並行もしくは略直交するように熔接もしくは折り曲げによって接続され、略直方体をなしている。なお、縦方向フレーム21〜24の下部は、この直方体から下に突出して脚部37〜40となる。   4A includes four vertical frames 21 to 24, six upper horizontal frames 25 to 30, and six lower horizontal frames 31 to 36. They are connected by welding or bending so as to be substantially parallel or substantially orthogonal, and form a substantially rectangular parallelepiped. In addition, the lower part of the vertical direction frames 21-24 protrudes below from this rectangular parallelepiped, and becomes the leg parts 37-40.

この枠体20を構成するフレームのうち、互いに略並行の25、27、29、30、31、33、35、36を、接触材の両端を固定するための固定部材として用いている。接触材10は、処理槽下部からの曝気による攪拌効果が大きくなるように、接触材10の螺旋軸13が略鉛直方向になるように処理槽内に固定されることが好ましい。そのため、枠体20の横方向フレームのうち、互いに略並行で鉛直方向に重なる位置にある25と31、29と35、30と36、27と33の、合計8本4組のフレームが固定部材となっている。そして、固定部材の組ごとに、接触材の両端の各々が固定部材の各々に固定される。これにより、接触材も螺旋軸が略鉛直方向になるように固定される。枠体の固定部材の本数や枠体の形状は、図4の例に限定されず、処理すべき汚水の容量や、設置場所の条件などに従って適宜設定すればよい。   Of the frames constituting the frame body 20, substantially parallel 25, 27, 29, 30, 31, 33, 35, and 36 are used as fixing members for fixing both ends of the contact material. It is preferable that the contact material 10 is fixed in the treatment tank so that the spiral shaft 13 of the contact material 10 is in a substantially vertical direction so that the stirring effect by aeration from the lower part of the treatment tank is increased. Therefore, among the horizontal frames of the frame body 20, a total of eight sets of four frames, 25 and 31, 29 and 35, 30 and 36, and 27 and 33, which are substantially parallel to each other and overlap in the vertical direction are fixed members. It has become. And each of the both ends of a contact material is fixed to each of a fixing member for every group of fixing members. Thereby, the contact material is also fixed so that the spiral axis is in a substantially vertical direction. The number of fixing members of the frame and the shape of the frame are not limited to the example of FIG. 4 and may be set as appropriate according to the capacity of sewage to be treated, the conditions of the installation location, and the like.

枠体20の固定部材では、その表面に多数の凸部41を備えることを要する。凸部41を多数備えることにより、接触材の端部を固定部材に巻きつけて固定した場合に、長期間にわたって接触材が曝気に起因する振動や力を受けても、接触材が固定部材の長さ方向に位置ずれしにくい。その結果、接触材どうしが接触したり重なったりしにくく、位置ずれに起因する嫌気性雰囲気の発生や、微生物が死滅する等のトラブルが生じにくくなる。巻きつけられた接触材の端部が、凸部に引っかかって移動しにくくなるためである。なお、固定部材表面の凸部でない部分を凹部と呼ぶのは任意であるし、凸部を設けると表現せずに、凹部を設けると表現することもできる。要は、固定部材の表面に、接触材の固定部材長さ方向への移動に対して抵抗となる形状が存在し、かつその形状が汚水の循環不良等を引き起こしにくい形状であればよい。   The fixing member of the frame 20 needs to have a large number of convex portions 41 on the surface thereof. By providing a large number of convex portions 41, when the end portion of the contact material is wrapped around and fixed to the fixing member, the contact material is not fixed to the fixing member even if the contact material receives vibration or force due to aeration over a long period of time. Difficult to shift in the length direction. As a result, the contact materials are unlikely to come into contact with each other and overlap each other, and troubles such as the generation of an anaerobic atmosphere due to displacement and the death of microorganisms are less likely to occur. This is because the end portion of the wound contact material becomes difficult to move due to being caught by the convex portion. In addition, it is arbitrary that the part which is not a convex part on the surface of a fixing member is called a recessed part, and it can also express that a recessed part is provided, without expressing that a convex part is provided. The point is that the surface of the fixing member has a shape that resists the movement of the contact material in the length direction of the fixing member, and the shape may be a shape that does not easily cause poor circulation of sewage.

凸部は、固定部材のうち接触材を固定する部位だけに設けても良いが、固定部材の任意の位置に接触材の位置を調整できるようにするには、固定部材ほぼ全長にわたって設けられているのが望ましい。凸部の突出する高さは0.3mm以上5mm以下が好ましい。この範囲で、接触材の位置ずれが生じにくく、かつ汚水の循環不良による嫌気化が生じにくい。より好ましくは0.5〜2.0mmである。   The convex portion may be provided only on the portion of the fixing member that fixes the contact material, but in order to be able to adjust the position of the contact material to an arbitrary position of the fixing member, the protrusion is provided over almost the entire length of the fixing member. It is desirable. The height at which the protrusion protrudes is preferably 0.3 mm or more and 5 mm or less. Within this range, displacement of the contact material is unlikely to occur, and anaerobic generation due to poor circulation of sewage is unlikely to occur. More preferably, it is 0.5-2.0 mm.

また、凸部は固定部材の長さ方向に沿って、略周期的に設けられているのが望ましい。ここで、略周期的なる用語は、凸部が長さ方向にわたって必ずしも正確な一定の周期で備えられていなくとも良く、凸部間の間隔に多少のばらつきがあっても良いことを意味する。バラツキがあっても接触材の固定には支障ないからである。このようにすることで、固定部材の長さ方向のいずれの位置に接触材を固定しても、いずれかの凸部が固定位置の近傍に存在することになり、位置ずれが生じにくくなる。凸部間の間隔は、2.0mm以上26.0mm以下であることが好ましい。この範囲で接触材の位置ずれが生じにくく、かつ汚水の循環不良による嫌気化が生じにくい。より好ましくは4.0mm以上12.0mm以下である。   Further, it is desirable that the convex portions are provided substantially periodically along the length direction of the fixing member. Here, the term “substantially periodic” means that the convex portions do not necessarily have to be provided at a precise constant period in the length direction, and there may be some variation in the interval between the convex portions. This is because there is no problem in fixing the contact material even if there is variation. By doing so, even if the contact material is fixed at any position in the length direction of the fixing member, any one of the convex portions is present in the vicinity of the fixing position, so that the positional deviation is less likely to occur. It is preferable that the space | interval between convex parts is 2.0 mm or more and 26.0 mm or less. In this range, the displacement of the contact material is unlikely to occur, and anaerobicization due to poor circulation of sewage is unlikely to occur. More preferably, it is 4.0 mm or more and 12.0 mm or less.

図4(a)の枠体例20では、8本の固定部材25等およびその他のフレームの全部について、フレームの長さ方向に沿って、フレーム表面に略周期的に一定の凸部41が設けられている。このようなフレームの先端部の部分拡大図を図5に示す。これは凸部を備える固定部材の一例である。図5(a)は、固定部材の端部の側面図であり、(b)は、固定部材を先端方向から見た正面図である。この固定部材は、断面円形の棒状であり、その表面には、長さ方向に沿って略一定間隔Pで、輪状で高さがhの凸部41が多数設けられている。このような形状を、以下竹ふし型と言う。   In the frame body example 20 in FIG. 4A, the eight fixing members 25 and the like and all of the other frames are provided with convex portions 41 that are substantially periodically provided on the surface of the frame along the length direction of the frame. ing. FIG. 5 shows a partially enlarged view of the front end of such a frame. This is an example of a fixing member having a convex portion. FIG. 5A is a side view of the end portion of the fixing member, and FIG. 5B is a front view of the fixing member viewed from the distal end direction. The fixing member has a rod shape with a circular cross section, and a large number of convex portions 41 having a ring shape and a height h are provided on the surface at substantially constant intervals P along the length direction. Such a shape is hereinafter referred to as a bamboo brace type.

固定部材の表面形状は、この竹ふし型に限られるものではなく、他の様々なバリエーションが可能である。例えば、図6に示したネジ型、図7に示した段違い竹ふし形等でもよいし、その他の形状であっても良い。例えば、丸棒ではなく四角棒やアングルに、凸部や凹部を略周期的に備えていてもよい。要は、長さ方向への接触材端部の移動に対する抵抗となる形状が固定部材の表面に備えられており、かつその形状が、微生物等が詰まったりして腐敗や汚水の循環不良を引き起こすような形状でなければよい。   The surface shape of the fixing member is not limited to this bamboo braid type, and various other variations are possible. For example, the screw shape shown in FIG. 6, the uneven bamboo bran shape shown in FIG. 7, or the like may be used. For example, instead of a round bar, a square bar or an angle may be provided with convex portions and concave portions substantially periodically. In short, the surface of the fixed member is provided with a shape that resists the movement of the end of the contact material in the length direction, and the shape is clogged with microorganisms and causes rot and poor circulation of sewage. If it is not such a shape.

ここで、図5〜7に示した固定部材の具体例は、いわゆる異形棒鋼として知られている材料である。このような異型棒鋼を固定部材やその他のフレームとして用いる場合、その太さは、処理槽内の曝気により生じた水流により振動しない程度の剛性を有し、かつ処理槽内の水流の妨げにならない程度の太さのものとする。接触材フレームの大きさは、一つの接触材の大きさと、一つの枠体に収納される接触材の個数から自ずと定まる。従って、固定部材やフレームは、そのような大きさで必要な剛性を有し、かつ汚水流れを阻害しないように定めればよい。例えば、本形態で説明する例では、凸部で4.0mm以上38mm以下、凹部分で3.0mm以上36mm以下であることが好ましく、より好ましくは、凸部で9.0mm以上18mm以下、凹部分で7mm以上16mm以下である。   Here, the specific example of the fixing member shown in FIGS. 5 to 7 is a material known as a so-called deformed steel bar. When such a modified steel bar is used as a fixing member or other frame, its thickness is rigid enough not to vibrate due to the water flow generated by aeration in the treatment tank, and does not hinder the water flow in the treatment tank. It should be of a certain thickness. The size of the contact material frame is naturally determined from the size of one contact material and the number of contact materials accommodated in one frame. Therefore, the fixing member and the frame may be determined so as to have such a size and the necessary rigidity and not to disturb the sewage flow. For example, in the example described in this embodiment, it is preferably 4.0 mm or more and 38 mm or less for the convex part, and 3.0 mm or more and 36 mm or less for the concave part, and more preferably 9.0 mm or more and 18 mm or less for the convex part. It is 7 mm or more and 16 mm or less in a part.

図4(b)は、(a)と同様な枠体50を示した図であるが、接触材10の両端を固定するための固定部材57〜60、63〜66を除く部分が、図5の異形棒鋼ではなく、通常の耐食性のアングルを用いて構成されている点が異なる。このようにしても接触材ブロックの枠体を構成することができる。   FIG. 4B is a view showing a frame 50 similar to FIG. 4A, but the portions excluding the fixing members 57 to 60 and 63 to 66 for fixing both ends of the contact material 10 are shown in FIG. It is different in that it is constructed using a normal angle of corrosion resistance instead of the deformed steel bar. Even in this way, the frame of the contact material block can be configured.

接触材ブロックは、このような枠体の固定部材に接触材を固定して構成される。図4のいずれかの枠体に接触材を固定して接触材ブロックを構成した例を図8に示す。図8(a)は接触材ブロックの上面図であり、(b)は斜視図である。この例では、接触材は4×4=16本が、螺旋軸が鉛直方向になるように、互いに略並行で鉛直方向に位置が重なる固定部材間に固定されている。ブロックあたりの接触材の本数は、汚水処理の容量と接触材ブロックの取り扱い性を考慮して定めればよい。   The contact material block is configured by fixing the contact material to the fixing member of such a frame. FIG. 8 shows an example in which a contact material is fixed to one of the frames in FIG. 4 to form a contact material block. FIG. 8A is a top view of the contact material block, and FIG. 8B is a perspective view. In this example, 4 × 4 = 16 contact members are fixed between fixed members that are substantially parallel to each other and overlap in the vertical direction so that the spiral axis is in the vertical direction. The number of contact materials per block may be determined in consideration of the capacity of sewage treatment and the handleability of the contact material block.

接触材を固定するにあたっては、少なくとも接触材の両端を固定することを要するが、接触材の中間部を1カ所もしくは複数箇所固定できるように、中間位置に固定部材を設けて固定しても良い。また、処理槽の推進が深い場合に、複数の接触材を鉛直方向に直列になるように固定しても良い。接触材10の外周面間の間隔Sは、できるだけ小さくすることが処理槽の体積利用効率の観点から好ましいが、一方で小さすぎると接触材の外周間の攪拌が不十分となり、嫌気性雰囲気が生じやすくなる。そのため、接触材の外周間の距離Sは15mm以上とするのが望ましい。処理槽の内壁等と接触材の外周面との間隔に関しても同様である。   In fixing the contact material, it is necessary to fix at least both ends of the contact material. However, a fixing member may be provided and fixed at an intermediate position so that one or more intermediate portions of the contact material can be fixed. . Moreover, when the propulsion of the treatment tank is deep, a plurality of contact materials may be fixed in series in the vertical direction. The interval S between the outer peripheral surfaces of the contact material 10 is preferably as small as possible from the viewpoint of the volume utilization efficiency of the treatment tank. On the other hand, if it is too small, stirring between the outer periphery of the contact material becomes insufficient, and an anaerobic atmosphere It tends to occur. Therefore, the distance S between the outer peripheries of the contact materials is desirably 15 mm or more. The same applies to the distance between the inner wall of the treatment tank and the outer peripheral surface of the contact material.

固定部材への接触材の固定の仕方を図9を用いて説明する。上下の固定部材25と31は、それぞれ図5に示した異形棒鋼が用いられており、それぞれの異形棒鋼には、凸部41が多数設けられている。接触材10は、その上下端が固定部材に巻きつけられて固定されている。巻きつけに際しては、異形棒鋼の凸部41以外の凹部に接触材10が嵌るようにして巻きつけるのが好ましい。また、図9に示したように凸部41を接触材が跨るようにして巻きつけても良い。さらに異形棒鋼と接触材ができるだけ密着するように巻き付ける。接触材を固定部材に巻き付ける長さは、確実に固定できる最小長さにすることが望ましい。巻きつけ長さが長すぎると、接触材10における微生物が担持される面積が少なくなり、汚水浄化能力が低下する。好ましくは1周以上2周以下である。このようにして接触材を固定部材に固定すると、意外にも接触材の脱落や位置ずれが生じにくく、長期間にわたって汚水浄化運転が可能となる。また、接触材の固定部材への固定作業も、簡単な工具を用いるだけで比較的簡単に行うことができ、固定部材の長さ方向に対する接触材の位置調整も容易である。   A method of fixing the contact material to the fixing member will be described with reference to FIG. Each of the upper and lower fixing members 25 and 31 is made of a deformed steel bar shown in FIG. 5, and each of the deformed steel bars has a plurality of convex portions 41. The contact material 10 has its upper and lower ends wound around a fixing member and fixed. At the time of winding, it is preferable to wind the contact material 10 so as to fit into the recesses other than the protrusion 41 of the deformed steel bar. Moreover, as shown in FIG. 9, you may wind so that the convex part 41 may straddle a contact material. Furthermore, the deformed steel bar and the contact material are wound so that they are as close as possible. It is desirable that the length for winding the contact material around the fixing member is a minimum length that can be reliably fixed. If the winding length is too long, the area of the contact material 10 on which microorganisms are carried decreases, and the sewage purification capability decreases. Preferably they are 1 round or more and 2 rounds or less. When the contact material is fixed to the fixing member in this way, the contact material is hardly unexpectedly dropped or displaced, and the sewage purification operation can be performed over a long period of time. Further, the fixing operation of the contact material to the fixing member can be performed relatively simply by using a simple tool, and the position adjustment of the contact material with respect to the length direction of the fixing member is easy.

このようにして構成された接触材ブロックを、汚水浄化装置の処理槽内に設置して汚水処理を行う。汚水浄化装置の概略構成の例を図10に示す。汚水浄化装置200は、処理槽210と沈殿槽220とからなり、処理槽210は内部が隔壁211等で4つの部分に分割されており、各部分に接触材ブロック110が設置されている。処理槽が分割されているのは汚水浄化を行う微生物相が浄化の段階によって異なるためである。各接触材ブロック110の下部には、微生物に酸素を供給すると共に、接触材周辺を攪拌するため曝気手段212等が設けられている。処理槽210で浄化処理された処理水310は、沈殿槽220に移され、処理水中の微生物などの不溶成分340が沈降除去された後、処理済み水320として装置外部に放出される。不溶成分340は、沈降槽下部から随時抜き出され、ポンプ230により処理槽に戻される。不溶成分340を処理槽210に戻すことにより、汚泥処理の負担を軽減することができる。   The contact material block configured as described above is installed in the treatment tank of the sewage purification apparatus to perform sewage treatment. An example of the schematic configuration of the sewage purification apparatus is shown in FIG. The sewage purification apparatus 200 includes a processing tank 210 and a sedimentation tank 220. The processing tank 210 is divided into four parts by a partition wall 211 and the like, and a contact material block 110 is installed in each part. The reason why the treatment tank is divided is that the microbial flora for purifying sewage differs depending on the purification stage. Below each contact material block 110, an aeration means 212 and the like are provided to supply oxygen to microorganisms and to stir around the contact material. The treated water 310 purified in the treatment tank 210 is transferred to the sedimentation tank 220, and insoluble components 340 such as microorganisms in the treated water are settled and removed, and then discharged as treated water 320 to the outside of the apparatus. The insoluble component 340 is withdrawn from the bottom of the sedimentation tank at any time and returned to the treatment tank by the pump 230. By returning the insoluble component 340 to the treatment tank 210, the burden of sludge treatment can be reduced.

接触材の寿命が来たり、何らかの予期せぬトラブルが生じた場合は、接触材ブロックごと交換するなどしてメンテナンスを行う。接触材ブロックは、複数個を処理槽に収納して、接触材ブロックごとに交換などができるため、メンテナンスも容易である。このような接触材ブロックは、比較的大規模な汚水浄化装置に適する。一方、比較的小規模な汚水浄化装置では、このような接触材ブロックを用いず、処理槽内に直接に図5等に示したごとき固定部材を設置して、接触材の交換が必要な場合には処理槽ごと交換するようにしても良い。また、接触材ブロックは、当初大きなものを作成し、処理槽の大きさに応じて適宜分割して用いるようにしても良い。また、汚水浄化装置の構成は、上記具体例に限定されるものではなく、処理槽の分割数も含め、汚水の内容と規模により各種の変化形を取ることができ、特に制限されるものではない。以下、実施例を示して本発明をより具体的に説明する。   When the contact material reaches its end of life or some unexpected trouble occurs, maintenance is performed by replacing the contact material block. Since a plurality of contact material blocks can be accommodated in the processing tank and exchanged for each contact material block, maintenance is easy. Such a contact material block is suitable for a relatively large sewage purification apparatus. On the other hand, in the case of a relatively small sewage purification apparatus, when such a contact material block is not used and a fixing member as shown in FIG. Alternatively, the entire processing tank may be replaced. Moreover, the contact material block may be initially made large and may be divided and used as appropriate according to the size of the treatment tank. In addition, the configuration of the sewage purification apparatus is not limited to the above specific example, but can take various variations depending on the content and scale of the sewage, including the number of divisions of the treatment tank, and is not particularly limited. Absent. Hereinafter, the present invention will be described more specifically with reference to examples.

汚水浄化装置として、図10に記載したものと同様の装置を用意した。この汚水浄化装置の処理槽内に設置できる接触材の枠体として、図4(b)に記載のものと類似の枠体を、ステンレス製の数種類の鋼材を組み合わせて、枠体を組み上げた。縦棒にはL形鋼材を使用し、ひも状接触材を取り付ける横棒(固定部材)には、ステンレス製の異形棒鋼(大同特殊鋼社製、ステンレス鉄筋(異形棒鋼)、JISG4303(ステンレス棒鋼)に準じたもの)のうち、寸法D13のものを使用した。この異形棒鋼の凸部の太さは13.8mmで凹部分の太さは12.1mm、凸部の高さは0.65mm、凸部の間隔は8.6mmであった。枠体の高さは、汚水浄化装置の処理水槽の水深で水没する高さである。   An apparatus similar to that described in FIG. 10 was prepared as a sewage purification apparatus. As a frame of a contact material that can be installed in the treatment tank of this sewage purification apparatus, a frame similar to that shown in FIG. 4B was combined with several types of stainless steel to assemble a frame. L-shaped steel is used for the vertical bar, and the horizontal bar (fixing member) to which the string-like contact material is attached is stainless steel deformed steel bar (manufactured by Daido Steel Co., Ltd., stainless steel rebar (deformed bar steel), JIS G4303 (stainless steel bar) Of the dimension D13 is used. The thickness of the convex portion of this deformed steel bar was 13.8 mm, the thickness of the concave portion was 12.1 mm, the height of the convex portion was 0.65 mm, and the interval between the convex portions was 8.6 mm. The height of the frame is a height at which the frame body is submerged at the depth of the treatment water tank of the sewage purification apparatus.

別途、図1に記載のごとき螺旋形の接触材を用意した。接触材の芯材としては、可撓性の単線である銅線にポリ塩化ビニルが被覆された直径4.3mmのものを用意した。また、2−(2’−ヒドロキシ−3’−t−ブチル−5’−メチルフェニル)−5−クロロベンゾトリアゾール、SFグリーン、クエン酸の各々を、ポリ塩化ビニリデン樹脂に対して0.3wt%、0.5wt%、0.5wt%となるようにポリ塩化ビニリデン樹脂と混合してから混錬し、しかるのち紡糸して太さが105dtexの繊維を得た。また、幅5mmで長尺のポリエステル織布のリボンを基布として用意した。上記で得た繊維10本を一束とし、高さがおよそ14mmのループ状突起物の束が、1cmあたり36束となるように基布に織り込んで、パイル織物を作成した。ループ状突起物が外側に出るようにして、上記の芯材を中心にしてリボンがラセンを構成するようにすきまなく巻きつけ、金属線の両端部分でリボンが解けないように固定した。これを、外周部の直径がおよそ85mmで内直径がおよそ21mmであり、さらにラセンの回転軸回りのピッチがおよそ11cmとなるラセン形に加工して接触材を得た。 Separately, a spiral contact material as shown in FIG. 1 was prepared. As the core material of the contact material, a copper wire that is a flexible single wire and having a diameter of 4.3 mm in which polyvinyl chloride is coated is prepared. Further, each of 2- (2′-hydroxy-3′-t-butyl-5′-methylphenyl) -5-chlorobenzotriazole, SF green, and citric acid was 0.3 wt% with respect to the polyvinylidene chloride resin. After mixing with polyvinylidene chloride resin so as to be 0.5 wt% and 0.5 wt%, the mixture was kneaded and then spun to obtain a fiber having a thickness of 105 dtex. Further, a long polyester woven ribbon having a width of 5 mm was prepared as a base fabric. A pile woven fabric was prepared by weaving 10 fibers obtained above into a base fabric so that a bundle of loop-shaped projections having a height of approximately 14 mm was 36 bundles per 1 cm 2 . The loop-shaped protrusions protrude outward, and the ribbon was wound around the core material without gaps so as to form a spiral, and fixed so that the ribbon could not be unwound at both ends of the metal wire. This was processed into a spiral shape having an outer diameter of about 85 mm and an inner diameter of about 21 mm, and a pitch around the helical rotation axis of about 11 cm to obtain a contact material.

この接触材を、上記の枠体の上下の固定部材間に渡して、上端と下端とを固定部材に図9に記載のように巻きつけて固定した。続いて、ラセン状繊維接触材の設置間隔が、ループ状突起物の先端間の間隔が30mmとなるように調整して、複数の接触材を同様に固定し、接触材ブロックを得た。同様にして接触材ブロックを4台用意した。   The contact material was passed between the upper and lower fixing members of the frame body, and the upper end and the lower end were wound around the fixing member and fixed as shown in FIG. Subsequently, the installation interval of the helical fiber contact material was adjusted so that the interval between the tips of the loop-shaped projections was 30 mm, and a plurality of contact materials were similarly fixed to obtain a contact material block. Similarly, four contact material blocks were prepared.

この接触材ブロックを汚水浄化装置の処理槽の各々に設置して、汚水と曝気空気を適宜供給して、3年間汚水浄化の連続運転を行った。その後、処理槽を開けて接触材を観察したところ、いずれの接触材についても元の固定位置のままであり、位置ずれは生じていなかった。また、嫌気性雰囲気の発生に伴う黒化現象も生じていなかった。   This contact material block was installed in each of the treatment tanks of the sewage purification apparatus, and sewage and aerated air were appropriately supplied to perform continuous operation of sewage purification for 3 years. Thereafter, when the treatment tank was opened and the contact material was observed, all the contact materials remained in their original fixed positions, and no displacement occurred. Moreover, the blackening phenomenon accompanying the generation | occurrence | production of an anaerobic atmosphere was not produced.

接触材例を、(a)螺旋軸方向から見た模式図、(b)螺旋軸に直交する方向から見た模式図である。It is the schematic diagram which looked at the example of the contact material from the direction orthogonal to the (a) spiral axis direction, and (b) the spiral axis. 接触材に用いるパイル織物の一例の模式図である。It is a schematic diagram of an example of the pile fabric used for a contact material. 接触材の一例の断面図の模式図である。It is a schematic diagram of sectional drawing of an example of a contact material. 枠体の二例の概要構成を示した斜視図である。It is the perspective view which showed the outline | summary structure of the 2 examples of a frame. 固定部材の一例の構造を示した図である。It is the figure which showed the structure of an example of a fixing member. 固定部材の他の例の構造を示した図である。It is the figure which showed the structure of the other example of a fixing member. 固定部材のさらに他の例の構造を示した図である。It is the figure which showed the structure of the other example of a fixing member. 接触材ブロックの一例の概略構成を模式的に示した(a)上面図、(b)斜視図である。It is the (a) top view and (b) perspective view which showed typically the schematic structure of an example of the contact material block. 接触材の固定構造の一例を示した図である。It is the figure which showed an example of the fixation structure of a contact material. 汚水浄化装置の一例の概略構成を示した概念図である。It is the conceptual diagram which showed schematic structure of an example of the sewage purification apparatus.

符号の説明Explanation of symbols

1 パイル織物
2 基布
3、4 ループ状突起物
5 直線状の接触材
6 金属単線
7 ポリ塩化ビニル樹脂層
10 接触材
11 芯材
12 ループ状突起物
13 中心軸(螺旋軸)
20 枠体
21-24 縦方向フレーム
25-30 横方向フレーム(うち4本は固定部材)
31-36 横方向フレーム(うち4本は固定部材)
37-40 脚部
41 凸部
50 枠体
57-60 上側の固定部材
63-66 下側の固定部材
67-70 脚部
80、90、100 固定部材
91、101、102 凸部
110 接触材ブロック
120 接触材の固定構造
200 汚水浄化装置
210 処理槽
211、213、214 隔壁
212、215 曝気手段
220 沈殿槽
230 ポンプ
231 返送ライン
300、301 汚水
310、330 処理水
320 処理済み水
340 不溶成分
DESCRIPTION OF SYMBOLS 1 Pile fabric 2 Base fabric 3, 4 Loop-shaped protrusion 5 Linear contact material 6 Metal single wire 7 Polyvinyl chloride resin layer 10 Contact material 11 Core material 12 Loop-shaped protrusion 13 Central axis (spiral axis)
20 Frame 21-24 Vertical frame 25-30 Horizontal frame (4 of them are fixed members)
31-36 Horizontal frame (4 of them are fixed members)
37-40 Leg 41 Convex 50 Frame 57-60 Upper Fixing Member 63-66 Lower Fixing Member 67-70 Leg 80, 90, 100 Fixing Member 91, 101, 102 Protrusion 110 Contact Material Block 120 Contact material fixing structure 200 Sewage purification device 210 Treatment tank 211, 213, 214 Partition 212, 215 Aeration means 220 Precipitation tank 230 Pump 231 Return line 300, 301 Sewage 310, 330 Treated water 320 Treated water 340 Insoluble component

Claims (5)

芯材と前記芯材表面に設けられた多数のループ状突起物とからなる接触材が、処理槽内に複数固定された汚水浄化装置であって、前記芯材は可撓性であり、前記接触材は、少なくとも両端が前記処理槽内に設けられた棒状の固定部材に巻き付けられて固定されており、前記棒状の固定部材は、表面に多数の凸部を備えた耐食性の異形棒鋼であることを特徴とする汚水浄化装置。 A contact material composed of a core material and a number of loop-shaped protrusions provided on the surface of the core material is a sewage purification apparatus in which a plurality of contact materials are fixed in a treatment tank, wherein the core material is flexible, The contact material is fixed by being wound around a rod-shaped fixing member provided at least at both ends in the treatment tank, and the rod-shaped fixing member is a corrosion-resistant deformed steel bar having a large number of convex portions on the surface. A sewage purification apparatus characterized by that. 前記凸部は、前記固定部材の長さ方向に沿って、略周期的に設けられていることを特徴とする請求項1に記載の汚水浄化装置。   The sewage purification apparatus according to claim 1, wherein the convex portion is provided substantially periodically along a length direction of the fixing member. 前記凸部は、高さが0.3mm以上5mm以下であり、前記固定部材の長さ方向の間隔が2mm以上26mm以下であることを特徴とする請求項1または2に記載の汚水浄化装置。   The sewage purification apparatus according to claim 1 or 2, wherein the convex portion has a height of 0.3 mm or more and 5 mm or less, and an interval in a length direction of the fixing member is 2 mm or more and 26 mm or less. 前記接触材に担持された微生物により、汚水浄化がなされることを特徴とする請求項1からのいずれかに記載の汚水浄化装置。 The sewage purification apparatus according to any one of claims 1 to 3 , wherein sewage purification is performed by microorganisms carried on the contact material. 縦横にフレームが組み合わされた略直方体の枠体に、芯材と前記芯材表面に設けられた多数のループ状突起物とからなる接触材が、複数固定された接触材ブロックであって、前記芯材は可撓性であり、前記フレームのうち、互いに略並行の少なくとも二本が棒状の固定部材であり、前記接触材は、少なくとも両端の各々が、前記の少なくとも二本の棒状の固定部材の各々に巻き付けられて固定されており、前記棒状の固定部材は、表面に多数の凸部を備えた耐食性の異形棒鋼であることを特徴とする接触材ブロック。 A substantially rectangular parallelepiped frame having a frame combined vertically and horizontally, a contact material consisting of a core material and a large number of loop-shaped protrusions provided on the surface of the core material is a plurality of fixed contact material blocks, The core material is flexible, and at least two of the frames that are substantially parallel to each other are rod-shaped fixing members, and at least both ends of the contact material are the at least two rod-shaped fixing members. A contact material block, wherein the bar-shaped fixing member is a corrosion-resistant deformed steel bar having a large number of projections on the surface thereof.
JP2004135436A 2004-04-30 2004-04-30 Sewage purification device and contact material block Expired - Fee Related JP4493396B2 (en)

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EP3357871A4 (en) * 2015-09-30 2019-05-22 Bitech Co., Ltd. Wastewater treatment carrier, wastewater treatment carrier module, wastewater treatment carrier unit, and wastewater treatment device

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JPS54110654A (en) * 1978-02-17 1979-08-30 Nippon Sangyo Kikai Kk Biological oxidation adsorption filter
JPS62125896A (en) * 1985-11-27 1987-06-08 Toyo Jitsugyo Kk Treatment device for waste water
JPS62289295A (en) * 1986-06-09 1987-12-16 Katsumi Iida Contact bed for water treatment
JPS6448200U (en) * 1987-09-21 1989-03-24
JPH05115889A (en) * 1991-10-14 1993-05-14 Seisan Gijutsu Kaihatsu Kenkyusho:Kk Sewage cleaning device and contact material for the same
JPH07299487A (en) * 1994-05-11 1995-11-14 Takane Kitao Contact filter medium for water treating vessel
JPH0924211A (en) * 1995-07-11 1997-01-28 Takane Kitao Filter device for waste water
JPH10272482A (en) * 1997-03-28 1998-10-13 Joban Kaihatsu Kk Contact supporter for sewage cleaning device
JPH10272483A (en) * 1997-03-28 1998-10-13 Joban Kaihatsu Kk Sewage cleaning device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54110654A (en) * 1978-02-17 1979-08-30 Nippon Sangyo Kikai Kk Biological oxidation adsorption filter
JPS62125896A (en) * 1985-11-27 1987-06-08 Toyo Jitsugyo Kk Treatment device for waste water
JPS62289295A (en) * 1986-06-09 1987-12-16 Katsumi Iida Contact bed for water treatment
JPS6448200U (en) * 1987-09-21 1989-03-24
JPH05115889A (en) * 1991-10-14 1993-05-14 Seisan Gijutsu Kaihatsu Kenkyusho:Kk Sewage cleaning device and contact material for the same
JPH07299487A (en) * 1994-05-11 1995-11-14 Takane Kitao Contact filter medium for water treating vessel
JPH0924211A (en) * 1995-07-11 1997-01-28 Takane Kitao Filter device for waste water
JPH10272482A (en) * 1997-03-28 1998-10-13 Joban Kaihatsu Kk Contact supporter for sewage cleaning device
JPH10272483A (en) * 1997-03-28 1998-10-13 Joban Kaihatsu Kk Sewage cleaning device

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