JP4489565B2 - Roll product container - Google Patents
Roll product container Download PDFInfo
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- JP4489565B2 JP4489565B2 JP2004335419A JP2004335419A JP4489565B2 JP 4489565 B2 JP4489565 B2 JP 4489565B2 JP 2004335419 A JP2004335419 A JP 2004335419A JP 2004335419 A JP2004335419 A JP 2004335419A JP 4489565 B2 JP4489565 B2 JP 4489565B2
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- support shaft
- roll product
- cradle
- holding
- container
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Description
本発明は、円筒形支軸にシート状物、例えばＰＤＰ（プラズマディスプレイパネル）の構成材料として用いる転写フィルム等を巻き付けたロール製品を、収納、搬送する際に利用するコンテナに関する。 The present invention relates to a container used for storing and transporting a roll product in which a sheet-like object, for example, a transfer film used as a constituent material of a plasma display panel (PDP) is wound around a cylindrical support shaft.
例えば、ＰＤＰ（プラズマディスプレイパネル）の誘電体層、電極、隔壁、蛍光体、抵抗体、カラーフィルタ、ブラックマトリックスなどを構成する材料は液状で取り扱われることが多いが、一部は転写フィルムの形態で取り扱われる。 For example, the materials constituting the dielectric layers, electrodes, barrier ribs, phosphors, resistors, color filters, black matrix, etc. of PDP (Plasma Display Panel) are often handled in liquid form, but some are in the form of transfer films Handled by.
転写フィルムの形態の場合は、ポリエチレンテレフタレート等の支持フィルム上に上記の材料層を剥離可能に形成し、さらに材料層の上に必要に応じてカバーフィルムを形成した２層または３層構造の転写フィルムを円筒形の支軸に巻回してロール状とし、このロール製品をポリエチレン製の袋に入れ、コンテナに収納した状態で保管、あるいは搬送するようにしている。 In the case of a transfer film, the above-mentioned material layer is formed on a support film such as polyethylene terephthalate so as to be peelable, and a cover film is formed on the material layer as necessary. The film is wound around a cylindrical support shaft to form a roll, and the roll product is put in a polyethylene bag and stored or transported in a state of being stored in a container.
上記転写フィルムを巻回したロール製品がコンテナ内で不安定な状態で収納されていると材料層に悪影響を与える。そこで特許文献１および特許文献２に開示されるようなコンテナ（梱包箱）が提案されている。 If the roll product around which the transfer film is wound is stored in an unstable state in the container, the material layer is adversely affected. Therefore, containers (packaging boxes) as disclosed in Patent Document 1 and Patent Document 2 have been proposed.
特許文献１に開示されるコンテナは、パレット上に一対の受け台を設け、この受け台に形成した受け溝にロール製品の両側から突出している支軸を載せ、この上から抑え部材で押さえ付けることで、ロール製品を固定する構造になっている。
また、特許文献２に開示される梱包箱は、文献１と同様、一対の受け台を設け、この受け台と押さえ部材とによってロール体の支管を挟持させる点は同じであるが、上記受け台と押さえ部材それぞれの支管を挟持させる部分に、弾性体よりなる摩擦材を設けている。
In addition, the packaging box disclosed in Patent Document 2 is provided with a pair of pedestals as in Reference 1, and is the same in that the fulcrum of the roll body is sandwiched between the cradle and the pressing member. A friction material made of an elastic body is provided at a portion where the branch pipes of the pressing members are sandwiched.
上述した特許文献１および２に開示されるコンテナにあっては、ロール製品の支軸を上下方向から押さえつけるので、上下方向の動きに対しては十分に対処できるが、ロール製品の軸方向に強い力が加わった場合にはズレが生じるおそれがある。このため、例えばトラックなどで搬送する場合にはトラックの進行方向と軸方向とが直交するように積載しなければならず、作業者に余分な注意を喚起しなければならない。 In the containers disclosed in Patent Documents 1 and 2 described above, since the support shaft of the roll product is pressed from the vertical direction, it can sufficiently cope with the vertical movement, but is strong in the axial direction of the roll product. Deviation may occur when force is applied. For this reason, for example, when transported by a truck or the like, the truck must be stacked so that the traveling direction of the truck and the axial direction are orthogonal to each other, and extra attention must be given to the operator.
また、特許文献１および２に開示されるコンテナにあっては、受け台にロール製品の支軸が嵌り込む半円形の溝（凹部）を形成しており、ロール製品の機種変更によって支軸の径が変更されると、受け台ごと交換しなければならない。 In the containers disclosed in Patent Documents 1 and 2, a semicircular groove (concave portion) into which the support shaft of the roll product is fitted is formed in the cradle. If the diameter is changed, the cradle must be replaced.
本発明の目的は、あらゆる方向からの力に対抗してロール製品を確実に固定することができ、収納、取り出しが容易であり、かつ、ロール支軸の径が変更されても受け台の交換不要なロール製品用コンテナを提供することである。 The object of the present invention is to securely fix the roll product against the force from all directions, easy to store and take out, and to replace the cradle even if the diameter of the roll spindle is changed It is to provide a container for unnecessary roll products.
上記課題を解決するため本発明のロール製品用コンテナは、円筒形支軸にシート状物を巻き付けてなるロール製品を収納するためのコンテナであって、このコンテナは前記支軸を保持する一対の保持機構を備え、この保持機構は、支軸の両端部近辺が載置される受け台と、前記支軸の端部に近接して配置され支軸端部を挟持してロール製品を固定するための取っ手付き挟持部を備え、この挟持部は台座を有するとともに台座の前記受け台側には、支軸の円筒孔内部に差込んでロール製品を懸架させるためのディスクが設けられ、更に、前記台座と受け台とが止着具によって固定可能とされた構成とした。 In order to solve the above problems, a roll product container of the present invention is a container for storing a roll product obtained by winding a sheet-like material around a cylindrical support shaft, and this container is a pair of containers for holding the support shaft. A holding mechanism is provided, and this holding mechanism is arranged in the vicinity of both ends of the support shaft and the end of the support shaft, and fixes the roll product by sandwiching the support shaft end portion. A holding part with a handle for the holding part, and the holding part has a pedestal, and on the pedestal side of the pedestal, a disk for being inserted into the cylindrical hole of the support shaft to suspend the roll product is provided. The base and the cradle can be fixed by a fastening tool.
前記取っ手付き挟持部には、台座と受け台とを連結する手段を設けることが好ましい。この連結手段としては、例えば受け台を貫通するロッドとその貫通側に巻回させたスプリングとから構成される。また、少なくとも一方の前記台座に、シート状物固定用の移動型スペーサを設置することが好ましい。 It is preferable to provide means for connecting the pedestal and the cradle in the holding part with the handle. As this connection means, for example, a rod penetrating the cradle and a spring wound around the penetrating side are constituted. Moreover, it is preferable to install a movable spacer for fixing the sheet-like material on at least one of the pedestals.
本発明のロール製品用コンテナは、取っ手付き挟持部のディスクを円筒形支軸の両端から差込み、スプリングの圧力と蝶ネジによって挟持部を受け台に固定するため、あらゆる方向からの力にも対抗してロール製品を確実に固定することができる。 The roll product container according to the present invention inserts the gripping portion of the holding portion with a disc from both ends of the cylindrical support shaft, and fixes the holding portion to the cradle with the pressure of the spring and the thumbscrew. Thus, the roll product can be securely fixed.
また、スプリングの弾性力を利用した操作と蝶ネジ止めだけで良いため、収納、取り出し作業が容易である。さらに円筒形支軸は、その端部を一対の台座によって挟持させることで固定するため、ロール製品の機種変更によって支軸の径が変更されても対応可能である。 Further, since only the operation using the elastic force of the spring and the thumbscrew fixing are required, the storing and taking out operations are easy. Further, since the cylindrical support shaft is fixed by sandwiching the end portions thereof with a pair of pedestals, it is possible to cope with a change in the diameter of the support shaft by changing the model of the roll product.
また、台座に移動型スペーサを設けた場合は、円筒形支軸に巻回されたシート状物が運搬時の衝撃等によって支軸上でズレて巻きが緩む等のトラブルを防止できる。 Further, when the movable spacer is provided on the pedestal, it is possible to prevent troubles such that the sheet-like material wound around the cylindrical support shaft is displaced on the support shaft due to an impact during transportation or the like, and the winding is loosened.
以下に本発明の実施例を添付図面に基づいて説明する。図１は本発明に係るロール製品用コンテナの蓋体を外した状態の斜視図、図２は保持機構の端面図、図３は図２のＡ方向矢示図、図４は図２のＢ方向矢示図である。 Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a perspective view of a roll product container according to the present invention with a lid removed, FIG. 2 is an end view of a holding mechanism, FIG. 3 is a view in the direction of arrow A in FIG. 2, and FIG. It is a direction arrow figure.
ロール製品用コンテナは本体１と下面を開放したボックス状蓋体２から構成され、ボックス状蓋体２の上面の四隅には段積みの際の位置決め用凸部３が設けられている。なお、この凸部３と係合する凹部についての図示は省略するがコンテナ本体１の下面に形成されている。 The roll product container is composed of a main body 1 and a box-shaped lid 2 having an open lower surface, and positioning convexes 3 for stacking are provided at the four corners of the upper surface of the box-shaped lid 2. In addition, although illustration about the recessed part engaged with this convex part 3 is abbreviate | omitted, it is formed in the lower surface of the container main body 1. FIG.
一方、コンテナ本体１は平板状パレット４の下面に脚部５を設け、また平板状パレット４の上面には周縁部に沿って蓋体２を冠した際のガタツキを防止するための凸条６が形成され、この凸条６の内側に対をなす保持機構７、７を設けている。図示例では２対の保持機構７を設けているが、これは一対であっても３対以上であってもよい。また、保持機構７は製品ロールの長さに合わせて動かせるようにしてもよい。 On the other hand, the container body 1 is provided with leg portions 5 on the lower surface of the flat pallet 4, and on the upper surface of the flat pallet 4 ridges 6 for preventing rattling when the lid 2 is crowned along the peripheral edge. Are formed, and holding mechanisms 7 and 7 are provided inside the ridge 6 in pairs. In the illustrated example, two pairs of holding mechanisms 7 are provided, but this may be a pair or three or more pairs. The holding mechanism 7 may be movable according to the length of the product roll.
保持機構７は受け台８と取っ手付き挟持部９からなる。図２〜図４に示すように、受け台８はＶ字状切込みの上部をロール製品Ｒの受け面１０とし、ロール製品Ｒの円筒形支軸Ｒ１の外径寸法に左右されずに円筒形支軸Ｒ１を支持することができるようにしている。なお、受け面１０の上面には衝撃を吸収する弾性シート１１を貼着している。 The holding mechanism 7 includes a cradle 8 and a holding part 9 with a handle. As shown in FIGS. 2 to 4, the cradle 8 has a V-shaped cut upper portion as a receiving surface 10 for the roll product R, and is cylindrical regardless of the outer diameter of the cylindrical support shaft R <b> 1 of the roll product R. The support shaft R1 can be supported. Note that an elastic sheet 11 that absorbs impact is attached to the upper surface of the receiving surface 10.
また図４に示すように、取っ手付き挟持部９は、取っ手９ａと台座９ｂを有し、この台座９ｂの受け台８に対向する側には、円筒形支軸Ｒ１の円筒孔内部に差込んでロール製品を懸架させるためのディスク９ｃが設けられている。
As shown in FIG. 4, the gripping portion 9 with a handle has a handle 9a and a pedestal 9b, and is inserted into the cylindrical hole of the cylindrical support shaft R1 on the side facing the pedestal 8 of the pedestal 9b. A disk 9c for suspending the roll product is provided.
さらに台座９ｂには、受け台８と摺動自在に連結するためのロッド１２を受け台８を貫通して設け、このロッド１２の貫通側にスプリング１３を縮装し、取っ手付き挟持部９を閉じ方向に付勢している。また、台座９ｂと受け台８とは蝶ネジ１４によって随時固定可能としている。 Further, a rod 12 for slidably connecting to the cradle 8 is provided in the pedestal 9b so as to pass through the cradle 8, and a spring 13 is shrunk on the penetrating side of the rod 12, and the holding part 9 with handle is provided. Energized in the closing direction. The pedestal 9b and the cradle 8 can be fixed at any time by a thumbscrew 14.
また、図３に示すように受け台８には、支軸Ｒ１に巻回されたシート状物が運搬時の衝撃等によって支軸Ｒ１上でズレて巻きが緩む等のトラブルが生じないよう、シート状物を固定するための移動型スペーサ１５が取り付けられている。 Further, as shown in FIG. 3, the cradle 8 is free from troubles such as the sheet-like material wound around the support shaft R1 being displaced on the support shaft R1 due to impact during transportation, etc. A movable spacer 15 for fixing the sheet-like material is attached.
以上において、コンテナ本体１にロール製品Ｒを収納するには、蝶ネジ１４を台座９ｂから開放した状態で一対の受け台８の両受け面１０にロール製品Ｒの円筒形支軸Ｒ１の端部近辺を懸架する。このとき、台座９ｂはスプリング１３の作用により受け台８の外面に押し付けられている。 In the above, in order to store the roll product R in the container body 1, the end portions of the cylindrical support shaft R1 of the roll product R are placed on the receiving surfaces 10 of the pair of cradles 8 with the thumbscrews 14 released from the base 9b. Suspend around. At this time, the pedestal 9 b is pressed against the outer surface of the cradle 8 by the action of the spring 13.
次に、一方の保持機構７の取っ手９ａを、スプリング１３を縮ませる方向、即ち取っ手付き挟持部９を受け台８から引き離す方向に引っぱりながら、ディスク９ｃを円筒形支軸Ｒ１端部の円筒孔内部に差し込み手を放す。するとスプリング１３の弾発力によりディスク９ｃは円筒孔内部に押し付けられる。また、反対側の円筒形支軸Ｒ１端部についても同様の操作を行なってディスク９ｃを差込む。このとき、円筒孔内径よりもディスク９ｃの外形が僅かに小さいためロール製品Ｒを完全に固定することができる。 Next, while pulling the handle 9a of one holding mechanism 7 in the direction in which the spring 13 is contracted, that is, in the direction of pulling away the holding part 9 with the handle from the receiving base 8, the disk 9c is inserted into the cylindrical hole at the end of the cylindrical support shaft R1. Release the insert inside. Then, the disk 9c is pressed into the cylindrical hole by the elastic force of the spring 13. Further, the same operation is performed on the end portion of the opposite cylindrical support shaft R1 to insert the disk 9c. At this time, since the outer shape of the disk 9c is slightly smaller than the inner diameter of the cylindrical hole, the roll product R can be completely fixed.
また、ディスク９ｃにテーパを付けておけば、ロール製品Ｒの機種変更によって支軸Ｒ１の径が多少変更されても対応可能である。しかし、ディスク９ｃの外形が円筒孔内径よりも小さいという条件さえ満たせば、円筒形支軸Ｒ１端部は一対の台座９ｂによって挟持されるため問題はない。 Further, if the disk 9c is tapered, it is possible to cope with a slight change in the diameter of the support shaft R1 due to a change in the model of the roll product R. However, as long as the condition that the outer shape of the disk 9c is smaller than the inner diameter of the cylindrical hole is satisfied, there is no problem because the end of the cylindrical support shaft R1 is sandwiched between the pair of bases 9b.
最後に、蝶ネジ１４で取っ手付き挟持部９を受け台８に固定して収納作業は完了する。また、取り出し時には上記述べた手順の逆を行なえば良く、容易にロール製品Ｒを取り外すことができる。 Finally, the holding part 9 with a handle is fixed to the receiving base 8 with a thumbscrew 14, and the storing operation is completed. In addition, the roll product R can be easily removed by simply reversing the above-described procedure.
なお、ロール製品Ｒをディスク９ｃで懸架させることにより、円筒形支軸Ｒ１端部は受け台８から浮き上がる場合があるが、上記のように蝶ネジ１４を締めることによって取っ手付き挟持部９は受け台８と一体化されるため、ロール製品Ｒは受け台８に完全固定されていると同様の状態となる。したがって安定して収納され搬送時にもコンテナ本体１内部で動くことはない。 When the roll product R is suspended by the disk 9c, the end portion of the cylindrical support shaft R1 may be lifted from the cradle 8. However, the clamping portion 9 with the handle is received by tightening the thumbscrew 14 as described above. Since it is integrated with the base 8, the roll product R is in the same state as being completely fixed to the receiving base 8. Therefore, it is stably stored and does not move inside the container main body 1 during transportation.
本発明のロール製品用コンテナは、ロール製品の収納、取り出しが容易で運搬中の荷ずれ等を防ぐことができる等の利点があるため、ＰＤＰ（プラズマディスプレイパネル）の誘電体層、電極、隔壁、蛍光体、抵抗体、カラーフィルタ、ブラックマトリックス等の各原料を転写シート形態で取り扱う際に有用である。 Since the roll product container of the present invention has advantages such as easy storage and removal of the roll product and prevention of load slippage during transportation, etc., the dielectric layer, electrode, and partition of the PDP (plasma display panel) It is useful when each raw material such as a phosphor, a resistor, a color filter, and a black matrix is handled in the form of a transfer sheet.
１…コンテナ本体、２…ボックス状蓋体、３…位置決め用凸部、４…平板状パレット、５…脚部、６…凸条、７…保持機構、８…受け台、９…取っ手付き挟持部、９ａ…取っ手、９ｂ…台座、９ｃ…ディスク、１０…受け面、ｌ１…弾性シート、１２…ロッド、１３…スプリング、１４…蝶ネジ、１５…移動型スペーサ、Ｒ…ロール製品、Ｒ１…円筒形支軸。 DESCRIPTION OF SYMBOLS 1 ... Container main body, 2 ... Box-shaped cover body, 3 ... Positioning convex part, 4 ... Flat pallet, 5 ... Leg part, 6 ... Convex strip, 7 ... Holding mechanism, 8 ... Receptacle, 9 ... Holding with handle 9a ... handle, 9b ... pedestal, 9c ... disk, 10 ... receiving surface, l1 elastic sheet, 12 ... rod, 13 ... spring, 14 ... thumbscrew, 15 ... movable spacer, R ... roll product, R1 ... Cylindrical spindle.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004335419A JP4489565B2 (en) | 2004-11-19 | 2004-11-19 | Roll product container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004335419A JP4489565B2 (en) | 2004-11-19 | 2004-11-19 | Roll product container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2006143275A JP2006143275A (en) | 2006-06-08 |
| JP4489565B2 true JP4489565B2 (en) | 2010-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2004335419A Expired - Fee Related JP4489565B2 (en) | 2004-11-19 | 2004-11-19 | Roll product container |
Country Status (1)
| Country | Link |
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| JP (1) | JP4489565B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5832805B2 (en) * | 2011-07-26 | 2015-12-16 | 日本合成化学工業株式会社 | Roll support base |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0516942A (en) * | 1990-12-18 | 1993-01-26 | E I Du Pont De Nemours & Co | Pallet for transporting cylindrical object and holder for retaining central tube of said object |
| JPH05112358A (en) * | 1991-10-11 | 1993-05-07 | Murazumi Kogyo Kk | Roll-carrying pallet |
| JPH1095430A (en) * | 1996-09-19 | 1998-04-14 | Iyo Tekko Kk | Pallet for rolled material |
| JP2003104480A (en) * | 2001-09-28 | 2003-04-09 | Jsr Corp | Packing box |
-
2004
- 2004-11-19 JP JP2004335419A patent/JP4489565B2/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0516942A (en) * | 1990-12-18 | 1993-01-26 | E I Du Pont De Nemours & Co | Pallet for transporting cylindrical object and holder for retaining central tube of said object |
| JPH05112358A (en) * | 1991-10-11 | 1993-05-07 | Murazumi Kogyo Kk | Roll-carrying pallet |
| JPH1095430A (en) * | 1996-09-19 | 1998-04-14 | Iyo Tekko Kk | Pallet for rolled material |
| JP2003104480A (en) * | 2001-09-28 | 2003-04-09 | Jsr Corp | Packing box |
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| Publication number | Publication date |
|---|---|
| JP2006143275A (en) | 2006-06-08 |
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