JP4483902B2 - Hub unit for vehicles - Google Patents
Hub unit for vehicles Download PDFInfo
- Publication number
- JP4483902B2 JP4483902B2 JP2007177970A JP2007177970A JP4483902B2 JP 4483902 B2 JP4483902 B2 JP 4483902B2 JP 2007177970 A JP2007177970 A JP 2007177970A JP 2007177970 A JP2007177970 A JP 2007177970A JP 4483902 B2 JP4483902 B2 JP 4483902B2
- Authority
- JP
- Japan
- Prior art keywords
- constant velocity
- velocity joint
- ring
- outer ring
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/64—Special methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/185—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with two raceways provided integrally on a part other than a race ring, e.g. a shaft or housing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/186—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/187—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with all four raceways integrated on parts other than race rings, e.g. fourth generation hubs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/01—Parts of vehicles in general
- F16C2326/02—Wheel hubs or castors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/04—Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
- F16C35/06—Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
- F16C35/063—Fixing them on the shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D2003/22326—Attachments to the outer joint member, i.e. attachments to the exterior of the outer joint member or to the shaft of the outer joint member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0023—Shaping by pressure
Description
本発明は、ディスクブレーキ装置のディスクロータおよび車輪が取り付けられる車両用ハブユニット(以下、単にハブユニットという)およびこれの等速ジョイントの製作方法に関する。 The present invention relates to a vehicle hub unit (hereinafter simply referred to as a hub unit) to which a disc rotor and wheels of a disc brake device are attached, and a method for manufacturing the constant velocity joint thereof.
ハブユニットに対して、動力伝達軸を一体的に結合するためツェッパタイプの等速ジョイントを組み込む形態が考えられている。この場合、等速ジョイントの外輪については、傾動案内用のボール群の軌道となる椀型の筒部と、この椀型筒部の小径部分にハブユニットのハブホイールに対して結合するための軸部とを有する構造となっている。 In order to integrally couple the power transmission shaft to the hub unit, a form in which a Rzeppa type constant velocity joint is incorporated is considered. In this case, with respect to the outer ring of the constant velocity joint, a bowl-shaped cylinder part that becomes the track of the tilt guide ball group, and a shaft for coupling to the hub wheel of the hub unit to the small diameter part of the bowl-shaped cylinder part It has the structure which has a part.
この外輪では、軽量化のために前記軸部を中空とするが、この軸部と椀型筒部とは椀型筒部内の密封性を確保するために仕切壁を設けて、連通させない構造にしている。このような等速ジョイントの外輪の場合、その形状が複雑となるために、従来、熱間鍛造により製作している。
このようなハブユニットの場合、等速ジョイントの外輪を上記したように熱間鍛造により製作するようになっているが、この熱間鍛造において等速ジョイントにおける外輪内面に対して、旋削加工、荒研磨加工、仕上研磨加工を施すという加工作業となって、加工作業に手間がかかり、また、その加工コストが高価につく。 In such a hub unit, the outer ring of the constant velocity joint is manufactured by hot forging as described above. In this hot forging, the inner surface of the outer ring of the constant velocity joint is turned and roughened. It becomes a processing operation of performing a polishing process and a finish polishing process, and it takes time and effort, and the processing cost is expensive.
加えて上記仕切壁を備えたハブユニットにおいては、等速ジョイントの発生熱を円筒軸部側に放熱させやすくするためにはその仕切壁を薄くする方が好ましいが、仕切壁が外輪と一体に形成されていたため、その仕切壁の板厚を薄くするとしても限界があり放熱効果をより高くした構造が求められる。 In addition, in the hub unit having the partition wall, it is preferable to make the partition wall thin in order to make it easy to dissipate the heat generated by the constant velocity joint to the cylindrical shaft portion side, but the partition wall is integrated with the outer ring. Since it is formed, there is a limit even if the thickness of the partition wall is reduced, and a structure with a higher heat dissipation effect is required.
したがって、本発明は、ハブユニットにおいて、等速ジョイントの成形後にその外輪内面に対して旋削加工を不要にし加工コストのダウンを可能とすることを共通の解決課題としている。 Therefore, the present invention has a common problem to be solved in that the hub unit does not require a turning process on the inner surface of the outer ring after the constant velocity joint is formed, and the processing cost can be reduced.
本発明はまた、等速ジョイント内の発生熱に対しその放熱効果がより高くなる構造に改善することを他の解決課題としている。 Another object of the present invention is to improve the structure in which the heat dissipation effect is higher with respect to the heat generated in the constant velocity joint.
本発明の請求項1に係る車両用ハブユニットは、二列の軌道溝が内周面に形成され車体に固定される外輪と、車輪が取り付けられるフランジ部と前記外輪の一方の軌道溝に対向する軌道溝が形成された本体部とに備えたハブホイールと、外周に前記外輪の他方の軌道溝に対向する軌道溝が形成された内輪と、椀型筒部とこの椀型筒部の小径部分に連接される円筒軸部とを冷間鍛造により一体に形成した等速ジョイントの外輪と、を備え、前記ハブホイールと前記内輪とは、前記円筒軸部の外周面に外嵌され、該円筒軸部の一方の軸端部を前記ハブホイールの一方側端面にかしめて、前記ハブホイールと前記内輪とを前記等速ジョイントの外輪に固定し、前記等速ジョイントの外輪が、外型と内型とにより筒状鋼材を冷間鍛造することにより製作され、外型は、等速ジョイントの外輪の椀型筒部の外径面形状に対応した凹凸面を有する内周壁面と、円筒軸部の外径面形状に対応した凹凸面を有する内周壁面とを備え、内型は、等速ジョイントの外輪の椀型筒部の内径面形状に対応した凹凸面を有する外周壁面と、円筒軸部の内径面形状に対応した凹凸面を有する外周壁面とを備え、筒状鋼材は、円筒軸部に相当する部分の外径が外型の内周壁面の内径より若干小さく、内径が内型の外周壁面の外径より若干小さくされ、外型内に筒状鋼材を配置し内型を筒状鋼材内に挿入することにより冷間鍛造されている。 According to a first aspect of the present invention, there is provided a vehicle hub unit, wherein two rows of raceway grooves are formed on an inner peripheral surface and are fixed to a vehicle body, a flange portion to which a wheel is attached, and one raceway groove of the outer race. A hub wheel provided in a main body part formed with a raceway groove to be formed, an inner ring having a raceway groove formed on the outer periphery facing the other raceway groove of the outer ring, a vertical cylinder part, and a small diameter of the vertical cylinder part An outer ring of a constant velocity joint integrally formed by cold forging with a cylindrical shaft portion connected to the portion, and the hub wheel and the inner ring are externally fitted to the outer peripheral surface of the cylindrical shaft portion, One end of the cylindrical shaft is caulked to one end surface of the hub wheel, the hub wheel and the inner ring are fixed to the outer ring of the constant velocity joint, and the outer ring of the constant velocity joint is Made by cold forging cylindrical steel with inner mold The outer mold has an inner circumferential wall surface having an irregular surface corresponding to the outer diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and an inner circumference having an irregular surface corresponding to the outer diameter surface shape of the cylindrical shaft portion. And the inner mold has an outer circumferential wall surface having an irregular surface corresponding to the inner diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and an outer circumferential wall surface having an irregular surface corresponding to the inner diameter surface shape of the cylindrical shaft portion. The cylindrical steel material has an outer diameter of a portion corresponding to the cylindrical shaft portion slightly smaller than an inner diameter of the inner peripheral wall surface of the outer mold, and an inner diameter is slightly smaller than an outer diameter of the outer peripheral wall surface of the inner mold. Cold forging is performed by arranging a cylindrical steel material and inserting an inner die into the cylindrical steel material.
本発明の請求項2に係る車両用ハブユニットは、二列の軌道溝が内周面に形成され車体に固定される外輪と、車輪が取り付けられるフランジ部を有するハブホイールと、外周に前記外輪の一方の軌道溝に対向する軌道溝が形成された第1の内輪と、外周に前記外輪の他方の軌道溝に対向する軌道溝が形成された第2の内輪と、椀型筒部とこの筒部の小径部分に連接される円筒軸部とを冷間鍛造により一体に形成した等速ジョイントの外輪と、を備え、前記ハブホイールと前記第1の内輪と第2の内輪とは、前記円筒軸部の外周面に外嵌され、該円筒軸部の一方の軸端部を前記ハブホイールの一方側側面にかしめて、前記ハブホイールと前記内輪とを前記等速ジョイントの外輪に固定し、前記等速ジョイントの外輪が、外型と内型とにより筒状鋼材を冷間鍛造することにより製作され、外型は、等速ジョイントの外輪の椀型筒部の外径面形状に対応した凹凸面を有する内周壁面と、円筒軸部の外径面形状に対応した凹凸面を有する内周壁面とを備え、内型は、等速ジョイントの外輪の椀型筒部の内径面形状に対応した凹凸面を有する外周壁面と、円筒軸部の内径面形状に対応した凹凸面を有する外周壁面とを備え、筒状鋼材は、円筒軸部に相当する部分の外径が外型の内周壁面の内径より若干小さく、内径が内型の外周壁面の外径より若干小さくされ、外型内に筒状鋼材を配置し内型を筒状鋼材内に挿入することにより冷間鍛造されている。 According to a second aspect of the present invention, there is provided a vehicle hub unit comprising: an outer ring having two rows of raceway grooves formed on an inner peripheral surface thereof and fixed to a vehicle body; a hub wheel having a flange portion to which a wheel is attached; A first inner ring formed with a track groove facing one of the track grooves, a second inner ring formed with a track groove facing the other track groove of the outer ring on the outer periphery, An outer ring of a constant velocity joint integrally formed by cold forging with a cylindrical shaft portion connected to a small diameter portion of the cylindrical portion, and the hub wheel, the first inner ring, and the second inner ring, fitted on the outer peripheral surface of the cylindrical shaft portion, the one axial end of the cylindrical shaft portion is caulked on one side surface of the hub wheel, fixed to said inner ring and said hub wheel outer ring of the constant velocity joint , the outer ring of the constant velocity joint, the outer mold and an inner mold and the cylindrical The outer die is manufactured by cold forging the material, and the outer die has an inner peripheral wall surface having an irregular surface corresponding to the outer diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and the outer diameter surface shape of the cylindrical shaft portion. An inner peripheral wall surface having an irregular surface corresponding to the inner surface, and the inner mold has an outer peripheral wall surface having an irregular surface corresponding to the inner diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and the inner diameter surface shape of the cylindrical shaft portion The cylindrical steel material has an outer diameter corresponding to the cylindrical shaft portion slightly smaller than the inner diameter of the inner peripheral wall of the outer mold, and the inner diameter is outside the outer peripheral wall of the inner mold. It is made slightly smaller than the diameter, and is cold forged by disposing a tubular steel material in the outer mold and inserting the inner mold into the tubular steel material.
本発明のハブユニットによると、等速ジョイントの外輪が、筒状鋼材を冷間鍛造して製作されたものであるから、その鍛造後においては等速ジョイントの外輪内面に対して旋削加工を施す作業が不要化し、加工コストがダウンしたものとなる。 According to the hub unit of the present invention, the outer ring of the constant velocity joint is manufactured by cold forging a cylindrical steel material, and after the forging, the inner surface of the outer ring of the constant velocity joint is turned. The work becomes unnecessary and the processing cost is reduced.
前記ハブユニットの場合、前記等速ジョイントの外輪における椀型筒部の内部と前記円筒軸部の内部とを仕切る蓋体を付設し、前記椀型筒部内部の放熱効果を高めるために前記蓋体の肉厚を軸方向に薄肉としたり、あるいは蓋体を熱伝導性に優れた材料で構成していると、等速ジョイントの椀型筒部内部の発生熱を円筒軸部側に放熱させやすくなって好ましい。 In the case of the hub unit, a lid for separating the inside of the vertical tube portion and the inside of the cylindrical shaft portion in the outer ring of the constant velocity joint is attached, and the lid is provided to enhance the heat radiation effect inside the vertical tube portion. If the body is made thin in the axial direction or the lid is made of a material with excellent thermal conductivity, the heat generated in the vertical cylinder of the constant velocity joint is dissipated to the cylindrical shaft. It is preferable because it becomes easier.
以上のように本発明の場合、等速ジョイントの外輪が、傾動動作用の複数のボール群の軌道となる椀型筒部と、この筒部の小径部分に一体連接されて前記ハブホイールに少なくとも回転方向に一体となる状態で内装される円筒軸部とを有し、この外輪が、筒状鋼材を冷間鍛造により製作されているので、前記鍛造後において等速ジョイントの外輪内面に対して旋削加工を施す作業が不要化し、加工コストがダウンしたものとなる。 As described above, in the case of the present invention, the outer ring of the constant velocity joint is integrally connected to the saddle-shaped cylindrical portion serving as the track of the plurality of balls for tilting operation and the small-diameter portion of the cylindrical portion, and at least to the hub wheel. Since the outer ring is manufactured by cold forging a tubular steel material with respect to the inner surface of the outer ring of the constant velocity joint after the forging. This eliminates the need for turning and reduces the machining cost.
以下、本発明の詳細を図面に示す実施形態に基づいて説明する。なお、図1に示すものは、参考例の車両用ハブユニットであり、図6及び図7に示すものは本発明に係る車両用ハブユニットである。 Hereinafter, details of the present invention will be described based on embodiments shown in the drawings. 1 is a vehicle hub unit of a reference example, and those shown in FIGS. 6 and 7 are vehicle hub units according to the present invention.
図1は、参考例の実施形態を示している。図1は、ハブユニットの縦断側面図である。また、図2はハブユニットの使用形態を示す模式図である。 FIG. 1 shows an embodiment of a reference example . FIG. 1 is a longitudinal side view of the hub unit . Also, FIG. 2 is a schematic diagram showing a usage configuration of the hub unit.
図例のハブユニット10は、ハブホイール11と、等速ジョイント12と、複列転がり軸受13とを備えており、ハブホイール11の外周に複列転がり軸受13が、ハブホイール11の内周に等速ジョイント12が組み込まれた構成になっている。
The illustrated
ハブホイール11は、円筒型の本体11aに、軸方向外端部に径方向外向きのフランジ11bを設けた形状を有する。フランジ11aの円周数箇所には、ボルト挿通孔15が形成され、各ボルト挿通孔15にボルト16が貫通状態で挿入される。ボルト16を介してフランジ14の片面に沿わせられた状態でディスクブレーキ装置のディスクロータ17および車輪(図示省略)が取り付けられる。18はブレーキパッドである。
The
複列転がり軸受13は、二列の軌道溝を有する単一の外輪19、二列で配設される転動体としての複数の玉20、二つの冠形保持器21、ハブホイール11の本体11aの外周面を一方内輪、等速ジョイント12の外輪25の外周面を他方内輪とする構成を有し、かしめ部22から前記内輪が押し付けられていることにより、所要の予圧(圧縮応力)が付与され、かつ抜け止めされている。
The double
複列転がり軸受13の外輪19にフランジ23が形成され、このフランジ23は、車体24にボルト止めされている。
A flange 23 is formed on the
等速ジョイント12は、一般的にCVJ(定速度ジョイント:Constant Velocity Joint)とも呼ばれる周知のものであり、外輪25、内輪27、複数のボール群28、保持器29などを有し、ハブホイール11に一体的に結合されてそのハブホイール11に動力伝達軸であるドライブシャフト30を傾動可能に連結する。
The
等速ジョイント12の外輪25は、前記傾動動作用の複数のボール群28の軌道となる椀型筒部25aと、この椀型筒部25aの小径部分に一体連接されてハブホイール11に回転方向に一体となる状態で内装される円筒軸部25bとを有している。
The
等速ジョイント12の外輪25においてその椀型筒部25aの外周にはその軸方向内端側に複列転がり軸受13を軸方向から受け止める受け面25aが設けられている。
In the
また、等速ジョイント12の外輪25においてその円筒軸部25bは、ハブホイール11の内周面にスプライン嵌合されているとともに、その軸方向外端部22aが、ハブホイール11の軸方向外端面に対して径方向外向きに屈曲されてかしめられたかしめ部22とされ、これによってハブホイール11に対し一体とされている。このかしめ部22により、複列転がり軸受13に対しての抜け止めと予圧付与が行われる。
Further, in the
等速ジョイント12の内輪27には、シャフト30の一方軸端がスプライン嵌合され止め輪31などで抜け止め固定されている。これにより、シャフト30の回転動力が、等速ジョイント12を介してハブホイール11に取り付けられてある車輪(不図示)に対して伝達される。なお、等速ジョイント12のブーツの図示は省略されている。
One end of the
等速ジョイント12は、通常、シャフト30と、シャフト30の他端に取り付けられる等速ジョイント32とでシャフトアセンブリ33を構成するものであるが、この実施形態のハブユニット10では、等速ジョイント12を組み込んでいるから、シャフトアセンブリ33と合体した製品とすることができる。35はデファレンシャル装置である。
The
そして、この実施形態のハブユニット10は、等速ジョイント12の内部に主として雨水や塵埃等の異物の侵入の防止のためや等速ジョイント12内の油が外部に漏れるのを防止するなど密封性確保のための蓋体34が付設されている。蓋体34の肉厚は、等速ジョイント12とは別体構造となっているから、等速ジョイント12内の発生熱を放熱させる効果を高めるために薄肉構造とすることが可能である。
The
この場合、蓋体34は、熱伝導性に優れた材料で構成すると、等速ジョイント12内の発生熱をよりスムーズに蓋体34から円筒軸部25bの内部へ放熱させる効果が高まって等速ジョイント12の寿命向上を図れて好ましいが、特に等速ジョイント12の外輪25よりも優れた熱伝導性の材料で構成するとその発生熱は外輪25に熱伝導されるよりも蓋体34に熱伝導される比率が高くなり、結果として、等速ジョイント12の寿命向上をより図れて好ましい。この材料としては例えばアルミニウム、銅、亜鉛、等の合金がある。さらに、この蓋体34は、円筒軸部内部に面した側に放熱フィンを設けた形態としてその放熱面積を増大しその放熱効果を高めてもよい。
In this case, when the
次に、等速ジョイント12特にその外輪25の製作方法について図3ないし図5を参照して説明する。
Next, a method for manufacturing the constant velocity joint 12, particularly its
この製作方法は、要するに、前記外輪25を冷間鍛造により製作するものであり、そのため、図3で示すような外型40と内型50とを用意する。
In short, this manufacturing method is to manufacture the
外型40は、等速ジョイント12の外輪25の椀型筒部25aの外径面形状に対応した凹凸面を有する内周壁面40aと、円筒軸部25bの外径面形状に対応した凹凸面を有する内周壁面40bとを備えており、適宜の部位に固定されている。
The
内型50は、等速ジョイント12の外輪25の椀型筒部25aの内径面形状に対応した凹凸面を有する外周壁面50aと、円筒軸部25bの内径面形状に対応した凹凸面を有する外周壁面50bとを備えており、矢印方向に下降制御されるようになっている。
The inner die 50 has an outer
そして、図3で示すように外型40の内部に筒状鋼材60を配置し、内型50を下降させる。ここで筒状鋼材60の外径は、外型40の内周壁面40bの内径より若干小さくし、また、その内径は、内型50の外周壁面50bの外径とほぼ一致させるか、若干小さくしている。
Then, as shown in FIG. 3, the
なお、この鋼材は、鍛造加工の精度を高めたりするため例えば円筒形にされるが、その鋼材60は、筒状であればその形状は問わない。鋼材60は、例えば炭素鋼または合金鋼なとが挙げられる。
In addition, although this steel material is made cylindrical, for example in order to raise the precision of a forge process, the shape is not ask | required if the
そして、筒状鋼材60は、前記両型40,60により図4で示すようにそれぞれの壁面形状に対応して塑性変形される。
Then, the
こうして塑性変形した筒状鋼材60を図5で示すように両型40,60から取り出すと等速ジョイント12の外輪25が製作される。
When the
このような製作による場合、等速ジョイント12の外輪25は、その鍛造温度が低温であるために、筒状鋼材60が流動化せず結晶粒が粗大化することがなくなり、したがって、鍛造加工後に旋削加工をする必要がない。
In such a production, the
この場合の鍛造加工は通常、室温で行われるが、温間鍛造加工以下の温度で行われる加工を含む。 The forging process in this case is normally performed at room temperature, but includes a process performed at a temperature equal to or lower than the warm forging process.
ただし、冷間鍛造の場合、筒状鋼材60を高速で加工すると歪み硬化が大きくなる傾向にあるので、内型50を低速で下降させていくことで歪み硬化を抑制することが好ましい。
However, in the case of cold forging, strain hardening tends to increase when the
以上の実施形態によると、等速ジョイント12の外輪25が、冷間鍛造で製作されるから、その鍛造後においては等速ジョイント12の外輪25内面に対して旋削加工を施す作業が不要化し、加工コストがダウンする。
According to the above embodiment, since the
本発明は、以下の(1),(2)に示すものである。参考例として図1に示したものにおける等速ジョイントの冷間鍛造で製作される構成(図3から図5の工程図参照)は、以下の(1),(2)に示すものでも同様の構成である。 The present invention is shown in the following (1) and (2). As a reference example, the structure manufactured by cold forging of the constant velocity joint in the one shown in FIG. 1 (see the process diagrams in FIGS. 3 to 5) is the same as that shown in the following (1) and (2). It is a configuration .
(1)上述の実施形態では、複列転がり軸受13の他方内輪の軌道面は、等速ジョイント12の外輪25の椀型筒部25aの外周面で構成されているが、前記他方内輪を図6で示すように外輪25の椀型筒部25aとは別体構造の内輪70で構成し、この内輪70をその椀型筒部25aの外周面で受け止める構造としてもよい。
(1) In the above-described embodiment, the raceway surface of the other inner ring of the double
(2)上述の実施形態では、複列転がり軸受13の一方内輪と他方内輪それぞれの軌道面は、ハブホイール11の本体11aと等速ジョイント12の外輪25の椀型筒部25aそれぞれの外周面で構成されているが、前記一方と他方内輪それぞれを図7で示すようにこれらとは別体構造の内輪71,70で構成し、この内輪71,70をハブホイール11の本体11aと等速ジョイント12の外輪25の椀型筒部25aそれぞれの外周面で受け止める構造としてもよい。
(2) In the above-described embodiment, the raceway surfaces of the one inner ring and the other inner ring of the double
10 ハブユニット
11 ハブホイール
11a ハブホイール本体
12 等速ジョイント
13 複列転がり軸受
25 等速ジョイントの外輪
25a 等速ジョイントの外輪の椀型筒部
25b 等速ジョイントの外輪の円筒軸部
40 外型
50 内型
60 筒状鋼材
DESCRIPTION OF
Claims (2)
車輪が取り付けられるフランジ部と前記外輪の一方の軌道溝に対向する軌道溝が形成された本体部とに備えたハブホイールと、
外周に前記外輪の他方の軌道溝に対向する軌道溝が形成された内輪と、
椀型筒部とこの椀型筒部の小径部分に連接される円筒軸部とを冷間鍛造により一体に形成した等速ジョイントの外輪と、を備え、
前記ハブホイールと前記内輪とは、前記円筒軸部の外周面に外嵌され、該円筒軸部の一方の軸端部を前記ハブホイールの一方側端面にかしめて、前記ハブホイールと前記内輪とを前記等速ジョイントの外輪に固定し、
前記等速ジョイントの外輪が、外型と内型とにより筒状鋼材を冷間鍛造することにより製作され、
外型は、等速ジョイントの外輪の椀型筒部の外径面形状に対応した凹凸面を有する内周壁面と、円筒軸部の外径面形状に対応した凹凸面を有する内周壁面とを備え、
内型は、等速ジョイントの外輪の椀型筒部の内径面形状に対応した凹凸面を有する外周壁面と、円筒軸部の内径面形状に対応した凹凸面を有する外周壁面とを備え、
筒状鋼材は、円筒軸部に相当する部分の外径が外型の内周壁面の内径より若干小さく、内径が内型の外周壁面の外径より若干小さくされ、
外型内に筒状鋼材を配置し内型を筒状鋼材内に挿入することにより冷間鍛造されている、ことを特徴とする車両用ハブユニット。 An outer ring in which two rows of raceway grooves are formed on the inner peripheral surface and fixed to the vehicle body;
A hub wheel provided in a flange portion to which a wheel is attached and a main body portion in which a raceway groove facing one raceway groove of the outer ring is formed;
An inner ring formed with a raceway groove on the outer periphery facing the other raceway groove of the outer ring,
An outer ring of a constant velocity joint integrally formed by cold forging a vertical tube portion and a cylindrical shaft portion connected to a small diameter portion of the vertical tube portion;
The hub wheel and the inner ring are fitted on the outer peripheral surface of the cylindrical shaft portion, and one shaft end portion of the cylindrical shaft portion is caulked to one end surface of the hub wheel, and the hub wheel and the inner ring are Is fixed to the outer ring of the constant velocity joint ,
The outer ring of the constant velocity joint is manufactured by cold forging a tubular steel material with an outer mold and an inner mold,
The outer mold has an inner circumferential wall surface having an irregular surface corresponding to the outer diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and an inner circumferential wall surface having an irregular surface corresponding to the outer diameter surface shape of the cylindrical shaft portion. With
The inner mold includes an outer peripheral wall surface having an irregular surface corresponding to the inner diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and an outer peripheral wall surface having an irregular surface corresponding to the inner diameter surface shape of the cylindrical shaft portion,
The cylindrical steel material has an outer diameter corresponding to the cylindrical shaft part slightly smaller than the inner diameter of the inner peripheral wall surface of the outer mold, and the inner diameter is slightly smaller than the outer diameter of the outer peripheral wall surface of the inner mold,
A hub unit for a vehicle, which is cold forged by disposing a tubular steel material in an outer mold and inserting the inner mold into the tubular steel material .
車輪が取り付けられるフランジ部を有するハブホイールと、
外周に前記外輪の一方の軌道溝に対向する軌道溝が形成された第1の内輪と、
外周に前記外輪の他方の軌道溝に対向する軌道溝が形成された第2の内輪と、
椀型筒部とこの筒部の小径部分に連接される円筒軸部とを冷間鍛造により一体に形成した等速ジョイントの外輪と、を備え、
前記ハブホイールと前記第1の内輪と第2の内輪とは、前記円筒軸部の外周面に外嵌され、該円筒軸部の一方の軸端部を前記ハブホイールの一方側側面にかしめて、前記ハブホイールと前記内輪とを前記等速ジョイントの外輪に固定し、
前記等速ジョイントの外輪が、外型と内型とにより筒状鋼材を冷間鍛造することにより製作され、
外型は、等速ジョイントの外輪の椀型筒部の外径面形状に対応した凹凸面を有する内周壁面と、円筒軸部の外径面形状に対応した凹凸面を有する内周壁面とを備え、
内型は、等速ジョイントの外輪の椀型筒部の内径面形状に対応した凹凸面を有する外周壁面と、円筒軸部の内径面形状に対応した凹凸面を有する外周壁面とを備え、
筒状鋼材は、円筒軸部に相当する部分の外径が外型の内周壁面の内径より若干小さく、内径が内型の外周壁面の外径より若干小さくされ、
外型内に筒状鋼材を配置し内型を筒状鋼材内に挿入することにより冷間鍛造されている、ことを特徴とする車両用ハブユニット。 An outer ring in which two rows of raceway grooves are formed on the inner peripheral surface and fixed to the vehicle body;
A hub wheel having a flange portion to which the wheel is attached;
A first inner ring having a raceway groove formed on the outer periphery facing the one raceway groove of the outer ring;
A second inner ring having a raceway groove formed on the outer periphery to face the other raceway groove of the outer ring;
An outer ring of a constant velocity joint integrally formed by cold forging a vertical cylindrical portion and a cylindrical shaft portion connected to a small diameter portion of the cylindrical portion;
The hub wheel, the first inner ring, and the second inner ring are fitted on the outer peripheral surface of the cylindrical shaft portion, and one shaft end portion of the cylindrical shaft portion is caulked to one side surface of the hub wheel. , fixed to said inner ring and said hub wheel outer ring of the constant velocity joint,
The outer ring of the constant velocity joint is manufactured by cold forging a tubular steel material with an outer mold and an inner mold,
The outer mold has an inner circumferential wall surface having an irregular surface corresponding to the outer diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and an inner circumferential wall surface having an irregular surface corresponding to the outer diameter surface shape of the cylindrical shaft portion. With
The inner mold includes an outer peripheral wall surface having an irregular surface corresponding to the inner diameter surface shape of the vertical cylindrical portion of the outer ring of the constant velocity joint, and an outer peripheral wall surface having an irregular surface corresponding to the inner diameter surface shape of the cylindrical shaft portion,
The cylindrical steel material has an outer diameter corresponding to the cylindrical shaft part slightly smaller than the inner diameter of the inner peripheral wall surface of the outer mold, and the inner diameter is slightly smaller than the outer diameter of the outer peripheral wall surface of the inner mold,
A hub unit for a vehicle, which is cold forged by disposing a tubular steel material in an outer mold and inserting the inner mold into the tubular steel material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007177970A JP4483902B2 (en) | 2000-04-07 | 2007-07-06 | Hub unit for vehicles |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000106251 | 2000-04-07 | ||
JP2007177970A JP4483902B2 (en) | 2000-04-07 | 2007-07-06 | Hub unit for vehicles |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2000150929A Division JP4019606B2 (en) | 2000-04-07 | 2000-05-23 | Manufacturing method of vehicle hub unit and constant velocity joint thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2007326571A JP2007326571A (en) | 2007-12-20 |
JP4483902B2 true JP4483902B2 (en) | 2010-06-16 |
Family
ID=38927327
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007177970A Expired - Fee Related JP4483902B2 (en) | 2000-04-07 | 2007-07-06 | Hub unit for vehicles |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4483902B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8083598B2 (en) * | 2006-07-11 | 2011-12-27 | Ntn Corporation | Bearing device for wheel |
JP2009292274A (en) * | 2008-06-04 | 2009-12-17 | Jtekt Corp | Bearing device for driving wheel |
-
2007
- 2007-07-06 JP JP2007177970A patent/JP4483902B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP2007326571A (en) | 2007-12-20 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4724970B2 (en) | Axle bearing device | |
JP5134340B2 (en) | Wheel bearing device | |
JP2008100632A (en) | Bearing device for wheel | |
JP4338095B2 (en) | Drive wheel bearing unit | |
JP4009807B2 (en) | Hub unit | |
JP4483902B2 (en) | Hub unit for vehicles | |
JP2008275023A (en) | Hub unit bearing | |
JP6468694B2 (en) | Wheel bearing device | |
JP4019606B2 (en) | Manufacturing method of vehicle hub unit and constant velocity joint thereof | |
JP4026298B2 (en) | Hub unit for vehicles | |
JP2006137297A (en) | Bearing device for wheel | |
JP5099875B2 (en) | Wheel bearing device | |
JP2006090518A (en) | Power transmission device | |
JP2007100715A (en) | Bearing device for vehicle | |
JP5252834B2 (en) | Manufacturing method of wheel bearing device | |
JP2005306257A (en) | Bearing device for wheel with brake rotor | |
JP3979001B2 (en) | Hub unit for vehicles | |
JP3949340B2 (en) | Caulking method for vehicle hub unit | |
JP5024850B2 (en) | Wheel bearing device | |
JP2007162828A (en) | Wheel bearing device and axle module equipped therewith | |
JP2001246903A (en) | Hub unit | |
JP2005319889A (en) | Bearing device for driving wheel | |
JP5236097B2 (en) | Wheel bearing device | |
JP4890047B2 (en) | Brake rotor machining method for drive wheel bearing unit | |
JP2012035798A (en) | Method for manufacturing bearing device for wheel |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20090925 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20090929 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20091130 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20100302 |
|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20100315 |
|
R150 | Certificate of patent or registration of utility model |
Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130402 Year of fee payment: 3 |
|
LAPS | Cancellation because of no payment of annual fees |