JP4479972B2 - Small flag wrench, small flag wrench wrench member and small flag wrench knob member - Google Patents

Small flag wrench, small flag wrench wrench member and small flag wrench knob member Download PDF

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JP4479972B2
JP4479972B2 JP2007281222A JP2007281222A JP4479972B2 JP 4479972 B2 JP4479972 B2 JP 4479972B2 JP 2007281222 A JP2007281222 A JP 2007281222A JP 2007281222 A JP2007281222 A JP 2007281222A JP 4479972 B2 JP4479972 B2 JP 4479972B2
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wrench
knob
small flag
fixing hole
main shaft
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JP2009107057A (en
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和浩 浦島
宏昌 鈴木
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Aoyama Seisakusho Co Ltd
NGK Spark Plug Co Ltd
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Aoyama Seisakusho Co Ltd
NGK Spark Plug Co Ltd
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本発明は、ボルトやネジなどの締結具を着脱するための小型旗形レンチ、小型旗形レンチ用レンチ部材及び小型旗形レンチ用つまみ部材に関するものである。   The present invention relates to a small flag wrench, a small flag wrench wrench member, and a small flag wrench knob member for attaching and detaching fasteners such as bolts and screws.

従来、機械加工用の切削工具を着脱するために金属製のレンチが用いられている。この種のレンチとしては、環境対応として、樹脂を使用しない金属のみを使用したものが実用化されている。図13には、その一例を示している。図13に示されるように、レンチ41は、ループ状に形成された簡易つまみ42を有する。このレンチ41では、材料費等を低減する必要があり、簡易つまみ42を大きくすることができない。そのため、操作者がこのレンチ41を使用してボルト等を手締めする場合、簡易つまみ42が小さく、締め付けトルクが不足することがあった。締め付けトルクが不足する場合、ペンチ等の工具を使って強く締め付ける必要があるが、この場合には、適度なトルクで締め付けることが難しく、さらに、過度の締め付けによって、レンチ41が折損してしまうといった問題がある。また、このレンチ41では、何らかの滑り止め処理を施す必要があることに加え、ループ状の簡易つまみ42を形成する際に、先端側と基端側とで芯ズレが生じる。よって、芯ズレを調整するための曲げ加工も必要となり、製造コストが増大するといった問題も生じていた。   Conventionally, a metal wrench is used to attach and detach a cutting tool for machining. As this type of wrench, those using only a metal that does not use a resin have been put into practical use for environmental reasons. FIG. 13 shows an example. As shown in FIG. 13, the wrench 41 has a simple knob 42 formed in a loop shape. With this wrench 41, it is necessary to reduce material costs and the like, and the simple knob 42 cannot be enlarged. Therefore, when the operator uses this wrench 41 to manually tighten a bolt or the like, the simple knob 42 may be small and the tightening torque may be insufficient. When the tightening torque is insufficient, it is necessary to tighten with a tool such as pliers. In this case, it is difficult to tighten with an appropriate torque, and the wrench 41 is broken due to excessive tightening. There's a problem. Further, in the wrench 41, in addition to the necessity of performing some kind of anti-slip treatment, when the loop-shaped simple knob 42 is formed, misalignment occurs between the distal end side and the proximal end side. Therefore, a bending process for adjusting the misalignment is also required, which causes a problem that the manufacturing cost increases.

この対策として、大型のつまみ部材43を樹脂で形成したレンチ44(図14参照)が実用化されている。このタイプのレンチ44では、剛性を確保することを目的として、樹脂製のつまみ部材43と金属製のレンチ部材45とが一体型に形成されており、つまみ部材43を着脱することができなかった。また、つまみ部材43は、使用感を向上させるために硬質の樹脂を使用することが通常であった。この硬質の樹脂からなるつまみ部材43は締め付け時に破損する場合があるため、締め付けトルクを増すことが困難であった。さらに、樹脂製のつまみ部材43が破損してしまった場合には、部品毎にリユース(再利用)できないといった問題もあった。   As a countermeasure, a wrench 44 (see FIG. 14) in which a large knob member 43 is formed of resin has been put into practical use. In this type of wrench 44, the resin knob member 43 and the metal wrench member 45 are integrally formed for the purpose of ensuring rigidity, and the knob member 43 cannot be attached or detached. . In addition, the knob member 43 normally uses a hard resin in order to improve the feeling of use. Since the knob member 43 made of this hard resin may be broken during tightening, it is difficult to increase the tightening torque. Further, when the resin knob member 43 is damaged, there is a problem that it cannot be reused (reused) for each part.

本出願人は、樹脂製のつまみ部材をレンチ部材に対して着脱可能に構成した分割構造のレンチを提案している(特許文献1参照)。図15に示されるように、レンチ46において、レンチ部材47はL字形状をなし、比較的に長い主軸48とその主軸48から直角に折り曲げてなる短軸49とを有する。そして、そのレンチ部材47の短軸側がつまみ部材51の固定穴52に着脱可能に嵌着固定されている。また、特許文献2,3等においても同様に、L字形状のレンチ部材とつまみ部材とが着脱可能に構成された分割構造のレンチが提案されている。
特開2003−285275号公報(図1等) 実用新案第3054487号公報(図1等) 実開平6−5867号公報(図1等)
The present applicant has proposed a split structure wrench in which a resin knob member is configured to be detachable from the wrench member (see Patent Document 1). As shown in FIG. 15, in the wrench 46, the wrench member 47 has an L shape and has a relatively long main shaft 48 and a short shaft 49 bent at a right angle from the main shaft 48. The short axis side of the wrench member 47 is detachably fitted and fixed in the fixing hole 52 of the knob member 51. Similarly, Patent Documents 2 and 3 propose a wrench having a split structure in which an L-shaped wrench member and a knob member are detachable.
JP 2003-285275 A (FIG. 1 etc.) Utility Model No. 3054487 (FIG. 1 etc.) Japanese Utility Model Publication No. 6-5867 (FIG. 1 etc.)

ところが、上記分割構造のレンチ46のように、つまみ部材51を硬質樹脂で形成し、レンチ部材47がL字形状である場合、樹脂製のつまみ部材51が破損することが多く、樹脂製のつまみ部材51の再利用が困難な状況となっていた。具体的にいうと、レンチ46を用いてボルトを締結する際には、つまみ部材51に嵌着されている短軸49の先端に応力が集中し、つまみ部材51が破損してしまう。このように、従来の分割構造のレンチ46では、構造上、締め付けトルクを増すことが困難であった。   However, when the knob member 51 is formed of hard resin and the wrench member 47 is L-shaped like the split structure wrench 46, the resin knob member 51 is often damaged, and the resin knob The reuse of the member 51 was difficult. Specifically, when the bolt is fastened using the wrench 46, stress concentrates on the tip of the short shaft 49 fitted to the knob member 51, and the knob member 51 is damaged. Thus, with the conventional split structure wrench 46, it is difficult to increase the tightening torque due to the structure.

本発明は上記の課題に鑑みてなされたものであり、その目的は、レンチ部材とつまみ部材とが着脱可能な分割構造を有し、つまみ部材が破損することなく締結具を確実に締め付けることができる小型旗形レンチを提供することにある。また、本発明の別の目的は、小型旗形レンチに使用するのに好適なレンチ部材及びつまみ部材を提供することにある。   The present invention has been made in view of the above-mentioned problems, and the object thereof is to have a split structure in which the wrench member and the knob member are detachable, and to securely tighten the fastener without damaging the knob member. It is to provide a small flag-shaped wrench that can. Another object of the present invention is to provide a wrench member and a knob member suitable for use in a small flag wrench.

そして上記課題を解決するための手段(手段1)としては、締結具に係合しうる係合部が形成された主軸と、前記主軸の基端を直角に折り曲げてなる短軸と、前記短軸の先端に形成され前記短軸の直径よりも前記主軸方向に長い応力分散部とを備える棒状かつ金属製のレンチ部材を備えるとともに、側面、上面及び下面を有し、操作者が指でつまんで保持可能な大きさのチップ状であり、前記下面にレンチ部材固定穴が開口形成された合成樹脂製のつまみ本体と、前記つまみ本体の上面にて突出するように一体形成されたつまみ突起とを備えるつまみ部材を備え、前記レンチ部材固定穴に対し、前記レンチ部材における曲がり形状の基端側が着脱可能に嵌着固定されたことを特徴とする小型旗形レンチがある。   Means for solving the above problems (means 1) include a main shaft on which an engaging portion capable of engaging with a fastener is formed, a short shaft formed by bending a base end of the main shaft at a right angle, and the short shaft. It has a rod-like and metal wrench member that is formed at the tip of the shaft and has a stress dispersion part that is longer in the main shaft direction than the diameter of the short shaft, and has a side surface, an upper surface, and a lower surface. A synthetic resin knob body having a wrench member fixing hole formed in the lower surface, and a knob protrusion integrally formed so as to protrude from the upper surface of the knob body. There is a small flag wrench characterized in that a bent base end side of the wrench member is detachably fitted and fixed to the wrench member fixing hole.

従って、手段1の小型旗形レンチを用いる場合、操作者がつまみ部材のつまみ本体を指でつまんで小型旗形レンチを保持し、レンチ部材の主軸の係合部を締結具に係合させる。そして、つまみ部材のつまみ突起を回すことにより、締結具が迅速に仮締めされる。その後、つまみ本体を回すことにより、所定のトルクで締結具が確実に締め付けられる。この小型旗形レンチにおいて、つまみ本体のレンチ部材固定穴に嵌着固定されるレンチ部材の基端側には、主軸の基端を直角に折り曲げてなる短軸と、その短軸の先端に形成された応力分散部とが設けられている。応力分散部は、短軸の直径よりも主軸方向に長く形成されているので、締結具を締め付ける際に短軸の先端に加わる応力をその応力分散部で確実に分散させることができる。その結果、合成樹脂製のつまみ本体の破損を回避することができ、締結具を確実に締め付けることができる。また、小型旗形レンチは、棒状かつ金属製のレンチ部材と合成樹脂製のつまみ部材とが着脱可能な分割構造となっているので、複数回の使用によっていずれか一方の部材が破損した場合、その破損した部材を交換すればレンチの再利用が可能となる。よって、レンチ全体を交換する従来のレンチと比較して、部品コストを低減することができる。   Therefore, when using the small flag wrench of the means 1, the operator holds the small flag wrench by holding the knob body of the knob member with a finger, and engages the engaging portion of the main shaft of the wrench member with the fastener. Then, the fastener is quickly temporarily tightened by turning the knob protrusion of the knob member. Thereafter, the fastener is securely tightened with a predetermined torque by turning the knob body. In this small flag wrench, the base end side of the wrench member that is fitted and fixed in the wrench member fixing hole of the knob body is formed at the short axis by bending the base end of the main shaft at a right angle, and at the tip of the short shaft The stress distribution part is provided. Since the stress dispersion part is formed longer in the principal axis direction than the short axis diameter, the stress applied to the tip of the short axis when the fastener is tightened can be reliably dispersed by the stress dispersion part. As a result, damage to the synthetic resin knob body can be avoided, and the fastener can be securely tightened. In addition, the small flag wrench has a split structure in which the rod-shaped and metal wrench member and the synthetic resin knob member are detachable, so if one of the members is damaged due to multiple use, If the damaged member is replaced, the wrench can be reused. Therefore, compared with the conventional wrench which replaces the whole wrench, parts cost can be reduced.

なお、本発明において「直角に折り曲げてなる」とは、厳密に90°の角度で折り曲げる場合に限定するものではなく、ほぼ直角に折り曲げてなる状態を意味し、より具体的にはレンチ部材としての機能を奏しうる範囲内でほぼ直角に折り曲げることを意味し、例えば90±30°の角度で折り曲げる場合を含むこととする。   In the present invention, “bent at a right angle” is not limited to the case of bending at an angle of 90 ° strictly, but means a state of being bent at a substantially right angle, and more specifically, as a wrench member. This means that the sheet is bent at a substantially right angle within a range in which the above function can be performed, and includes a case of bending at an angle of 90 ± 30 °, for example.

また、上記課題を解決するための別の手段(手段2)としては、小型旗形レンチ用つまみ部材のレンチ部材固定穴に対し、曲がり形状の基端側が着脱可能に嵌着固定されうる棒状かつ金属製のレンチ部材であって、締結具に係合しうる係合部が形成された主軸と、前記主軸の基端を直角に折り曲げてなる短軸と、前記短軸の先端に形成され前記短軸の直径よりも前記主軸方向に長い応力分散部とを備えることを特徴とする小型旗形レンチ用レンチ部材がある。   Further, as another means (means 2) for solving the above problems, a bent base end side can be detachably fitted and fixed to a wrench member fixing hole of a small flag wrench knob member and A wrench member made of metal, which is formed at a main shaft on which an engaging portion capable of engaging with a fastener is formed, a short shaft formed by bending a base end of the main shaft at a right angle, and a tip of the short shaft. There is a wrench member for a small flag-shaped wrench characterized by comprising a stress dispersion portion that is longer in the principal axis direction than the minor axis diameter.

従って、手段2の小型旗形レンチ用レンチ部材によると、その基端側には、主軸の基端を直角に折り曲げてなる短軸と、その短軸の先端に形成された応力分散部とが設けられている。この応力分散部は、短軸の直径よりも主軸方向に長く形成されているので、締結具を締め付ける際に短軸の先端に加わる応力を応力分散部で確実に分散させることができる。その結果、小型旗形レンチ用つまみ部材の破損を回避することができ、締結具を確実に締め付けることができる。   Therefore, according to the wrench member for the small flag-shaped wrench of the means 2, the base end side has a short axis formed by bending the base end of the main shaft at a right angle, and a stress dispersion portion formed at the tip of the short shaft. Is provided. Since the stress dispersion part is formed longer in the principal axis direction than the diameter of the short axis, the stress applied to the tip of the short axis when the fastener is tightened can be reliably dispersed by the stress dispersion part. As a result, breakage of the small flag wrench knob member can be avoided, and the fastener can be securely tightened.

前記応力分散部は前記短軸の先端を前記主軸の先端方向と同じ方向を向くように折り曲げてなり、前記レンチ部材の基端側が略コ字状を呈していることが好ましい。この場合、応力分散部を簡単に形成することができ、小型旗形レンチ用レンチ部材の製造コストを低減することができる。また、レンチ部材の基端側が略コ字状になるので、レンチ部材固定穴に対してそのレンチ部材の基端を確実に固定することができる。   It is preferable that the stress dispersion portion bends the distal end of the short axis so as to face the same direction as the distal end direction of the main shaft, and the base end side of the wrench member is substantially U-shaped. In this case, the stress distribution part can be easily formed, and the manufacturing cost of the wrench member for a small flag-shaped wrench can be reduced. Further, since the base end side of the wrench member is substantially U-shaped, the base end of the wrench member can be reliably fixed to the wrench member fixing hole.

前記応力分散部は、先端側にいくほど前記主軸から遠ざかるように形成されていることが好ましい。この場合、レンチ部材固定穴に対してレンチ部材の基端側を嵌着させたとき、応力分散部の先端側がレンチ部材固定穴の内壁面に対して押し付けられ、これによりガタツキなく確実にレンチ部材を固定することができる。   It is preferable that the stress dispersion portion is formed so as to move away from the main axis as it goes to the tip side. In this case, when the base end side of the wrench member is fitted to the wrench member fixing hole, the distal end side of the stress dispersion portion is pressed against the inner wall surface of the wrench member fixing hole, thereby ensuring the wrench member without rattling. Can be fixed.

さらに、上記課題を解決するための別の手段(手段3)としては、金属製の小型旗形レンチ用レンチ部材における曲がり形状の基端側が着脱可能に嵌着固定されうるつまみ部材であって、側面、上面及び下面を有し、操作者が指でつまんで保持可能な大きさのチップ状であり、前記下面にレンチ部材固定穴が開口形成された合成樹脂製のつまみ本体と、前記つまみ本体の上面にて突出するように一体形成されたつまみ突起とを備え、前記下面に占める前記レンチ部材固定穴の開口面積が13%以上50%以下であり、前記つまみ本体の上下方向寸法に対する前記レンチ部材固定穴の深さが40%以上90%以下であり、前記つまみ本体の体積に対する前記レンチ部材固定穴の体積が10%以上40%以下であり、前記つまみ本体を構成する合成樹脂のロックウェル硬度がHスケールで80以上であることを特徴とする小型旗形レンチ用つまみ部材がある。   Furthermore, as another means (means 3) for solving the above-mentioned problem, a bent member of the metal small flag wrench wrench member is a knob member that can be detachably fitted and fixed. A synthetic resin knob body having a side surface, an upper surface, and a lower surface, and having a chip shape that can be held by an operator with a finger, and having a wrench member fixing hole formed in the lower surface, and the knob body A knob protrusion integrally formed so as to protrude from the upper surface of the wrench, and an opening area of the wrench member fixing hole occupying the lower surface is 13% or more and 50% or less, and the wrench with respect to the vertical dimension of the knob body The depth of the member fixing hole is 40% or more and 90% or less, and the volume of the wrench member fixing hole with respect to the volume of the knob body is 10% or more and 40% or less. There are members knob for small banner type wrench, wherein the Rockwell hardness of the resin is 80 or higher in H scale.

従って、手段3の小型旗形レンチ用つまみ部材によると、合成樹脂製のつまみ本体の下面にレンチ部材固定穴が開口形成されており、そのレンチ部材固定穴に金属製の小型旗形レンチ用レンチ部材の基端側が嵌着固定される。そして、小型旗形レンチの使用時には、つまみ本体の上面に一体形成されたつまみ突起を操作者が回すことにより、締結具が迅速に仮締めされる。その後、操作者がつまみ本体をつまんで回すことにより、所定のトルクで締結具が確実に締め付けられる。本発明の小型旗形レンチ用つまみ部材は、前記下面に占める前記レンチ部材固定穴の開口面積が13%以上50%以下であり、前記つまみ本体の上下方向寸法に対する前記レンチ部材固定穴の深さが40%以上90%以下であり、前記つまみ本体の体積に対する前記レンチ部材固定穴の体積が10%以上40%以下であるので、この固定穴を設けることで内部空間がかなり大きくなり、つまみ本体の強度が低下する。そのため、ロックウェル硬度がHスケールで80以上の硬い合成樹脂を用いてつまみ本体を形成することにより、その強度を十分に確保することができ、使用時のつまみ本体の破損を回避することができる。
前記つまみ本体の下面に占めるレンチ部材固定穴は、着脱可能にレンチ部材を固定でき、つまみ本体の強度も考慮すると、開口面積、深さ及び体積の三項目についての好適範囲を同時に満たすことが必要である。開口面積が13%未満ではレンチ部材の着脱が困難となる一方、50%を越えるとつまみ本体が薄肉となりレンチ部材の強度が低下する。また、深さが40%未満であると、つまみ部材からレンチ部材が外れやすくなり、十分に力を加えてレンチ締め付けを行うことが困難になる。深さが90%を越えると、つまみ部材が薄肉となり、レンチ締め付け時につまみ部材が破損しやすくなる。さらに、体積が10%未満であると、レンチ部材固定穴の開口形状によってはレンチ部材の着脱が困難になる。また、つまみ部材からレンチ部材が外れやすくなり、十分に力を加えてレンチ締め付けを行うことが困難になる。体積が40%を越えると、つまみ部材が薄肉となり、レンチ締め付け時につまみ部材が破損しやすくなる。また、前記レンチ部材固定穴は、つまみ本体の下面において中心部を含み、左右、上下対象の形状となるよう形成することが好ましい。さらに、使用時のつまみ本体の破損をいっそう確実に回避できる点で、ロックウェル硬度がHスケールで90以上100以下の硬い樹脂の使用が好ましいが、その材料費や加工性等を考慮して適切な硬度の樹脂が用途に応じて選定されるべきである。
Therefore, according to the small flag wrench knob member of the means 3, a wrench member fixing hole is formed in the lower surface of the synthetic resin knob main body, and a metal small flag wrench wrench is formed in the wrench member fixing hole. The base end side of the member is fitted and fixed. When the small flag wrench is used, the fastener is quickly temporarily tightened by the operator turning the knob protrusion integrally formed on the upper surface of the knob body. Thereafter, when the operator pinches and turns the knob body, the fastener is securely tightened with a predetermined torque. In the small flag wrench knob member of the present invention, the opening area of the wrench member fixing hole occupying the lower surface is 13% or more and 50% or less, and the depth of the wrench member fixing hole with respect to the vertical dimension of the knob body. Is 40% or more and 90% or less, and the volume of the wrench member fixing hole with respect to the volume of the knob body is 10% or more and 40% or less. The strength of is reduced. Therefore, by forming the knob body using a hard synthetic resin having a Rockwell hardness of 80 or more in H scale, the strength can be sufficiently secured, and the knob body can be prevented from being damaged during use. .
The wrench member fixing hole occupying the lower surface of the knob main body can detachably fix the wrench member, and considering the strength of the knob main body, it is necessary to satisfy the preferable ranges of the opening area, depth and volume at the same time. It is. When the opening area is less than 13%, it becomes difficult to attach and detach the wrench member, while when it exceeds 50%, the knob body becomes thin and the strength of the wrench member decreases. Further, when the depth is less than 40%, the wrench member is easily detached from the knob member, and it is difficult to perform wrench tightening with sufficient force. When the depth exceeds 90%, the knob member becomes thin, and the knob member is easily damaged when the wrench is tightened. Furthermore, when the volume is less than 10%, it becomes difficult to attach and detach the wrench member depending on the opening shape of the wrench member fixing hole. In addition, the wrench member is easily detached from the knob member, and it is difficult to perform wrench tightening with sufficient force. When the volume exceeds 40%, the knob member becomes thin, and the knob member is easily damaged when the wrench is tightened. In addition, the wrench member fixing hole is preferably formed so as to have a shape that includes a center portion on the lower surface of the knob main body and that is subject to left and right and up and down. Furthermore, it is preferable to use a hard resin having a Rockwell hardness of 90 or more and 100 or less on the H scale in terms of avoiding damage to the knob body at the time of use, but considering the material cost and workability, etc. Resin with a certain hardness should be selected according to the application.

前記つまみ本体を構成する合成樹脂は、酢酸セルロース系の樹脂であることが好ましい。その理由として、酢酸セルロース系の樹脂は、強靭でクラックが発生し難く、耐衝撃性に優れているといった特徴や、耐油性に優れ、手でつまんだ感触が良好であるといった特徴を有しているからである。また、酢酸セルロース系の樹脂は、自由に着色することができる。このため、レンチ部材のサイズに応じてつまみ本体を異なる色で着色してもよい。この場合、つまみ本体の色によってレンチのサイズを認識することができ、実用上好ましいものとなる。   The synthetic resin constituting the knob body is preferably a cellulose acetate resin. The reason for this is that cellulose acetate-based resins have characteristics such as toughness, resistance to cracking, and excellent impact resistance, and excellent oil resistance and good hand-picking feel. Because. In addition, the cellulose acetate-based resin can be freely colored. For this reason, you may color a knob main body with a different color according to the size of a wrench member. In this case, the wrench size can be recognized by the color of the knob body, which is practically preferable.

前記つまみ本体は、つまみ部材の上下方向に沿って延びる複数のリブを前記側面に有することが好ましい。この場合、つまみ本体を操作者が手でつまんで回す際に、複数のリブが滑り止めとして機能し、小型旗形レンチを確実に回すことができ、作業性を高めることができる。   It is preferable that the knob body has a plurality of ribs extending along the vertical direction of the knob member on the side surface. In this case, when the operator pinches and turns the knob body by hand, the plurality of ribs function as slip stoppers, and the small flag-shaped wrench can be reliably turned to improve workability.

前記つまみ本体は、前記側面の中央部に窪みを有することが好ましい。このように、側面の中央部に窪みがあれば、つまみ本体をつまみ易くなるため、小型旗形レンチを確実に回すことができ、作業性を高めることができる。   It is preferable that the knob main body has a depression at the center of the side surface. Thus, if there is a dent in the center of the side surface, the knob body can be easily pinched, so that the small flag-shaped wrench can be reliably rotated and workability can be improved.

前記つまみ本体は、前記側面全体が湾曲した凹面状に形成されていることが好ましい。このように、つまみ本体の側面全体を湾曲した凹面状に形成すれば、つまみ本体をつまみ易くなるため、小型旗形レンチを確実に回すことができ、作業性を高めることができる。   It is preferable that the knob body is formed in a concave shape in which the entire side surface is curved. In this way, if the entire side surface of the knob body is formed in a curved concave shape, the knob body can be easily pinched, so that the small flag wrench can be reliably turned and workability can be improved.

前記つまみ本体には、前記上面と前記レンチ部材固定穴とを連通させる抜き孔が形成されていることが好ましい。この場合、抜き孔に棒を差し込んでレンチ部材をレンチ部材固定穴から押出すことにより、小型旗形レンチ用つまみ部材からレンチ部材を容易に取り外すことができる。   Preferably, the knob body is formed with a hole for communicating the upper surface and the wrench member fixing hole. In this case, the wrench member can be easily removed from the small flag-shaped wrench knob member by inserting a rod into the punch hole and pushing the wrench member out of the wrench member fixing hole.

以下、本発明を小型旗形レンチに具体化した一実施の形態を図1〜図5に基づき詳細に説明する。図1は、小型旗形レンチの概略構成を示す斜視図であり、図2は、その小型旗形レンチの断面図である。   Hereinafter, an embodiment in which the present invention is embodied in a small flag wrench will be described in detail with reference to FIGS. FIG. 1 is a perspective view showing a schematic configuration of a small flag wrench, and FIG. 2 is a cross-sectional view of the small flag wrench.

図1及び図2に示されるように、小型旗形レンチ10は、金属製のレンチ部材11(小型旗形レンチ用レンチ部材)と、そのレンチ部材11の基端側にキャップ方式で装着する合成樹脂製のつまみ部材12(小型旗形レンチ用つまみ部材)とを備える。小型旗形レンチ10は、切削工具1のホルダー2にスローアウェイチップ3をボルト締めにて固定するために用いられる。   As shown in FIGS. 1 and 2, the small flag wrench 10 includes a metal wrench member 11 (a wrench member for a small flag wrench) and a composite that is attached to the base end side of the wrench member 11 by a cap method. And a resin knob member 12 (a knob member for a small flag-shaped wrench). The small flag wrench 10 is used for fixing the throw-away tip 3 to the holder 2 of the cutting tool 1 by bolting.

図1の切削工具1において、ホルダー2の先端部にはチップ座4が設けられており、このチップ座4にスローアウェイチップ3がボルト5(締結具)によって固定される。このボルト5は、スローアウェイチップ3を固定するために用いられる一般的なボルトであって、そのヘッド部6に設けられているレンチ用凹部7は、平面視で「*」状の形状を有する。   In the cutting tool 1 of FIG. 1, a tip seat 4 is provided at the tip of the holder 2, and the throw-away tip 3 is fixed to the tip seat 4 by a bolt 5 (fastener). The bolt 5 is a general bolt used to fix the throw-away tip 3, and the wrench recess 7 provided in the head portion 6 has a “*” shape in plan view. .

レンチ部材11は、棒状の部材であって、先端に係合部14を有する主軸15と、主軸15の基端を直角に折り曲げてなる短軸16と、その短軸16の先端を主軸15の先端方向と同じ方向を向くように折り曲げてなる応力分散部17とを備え、基端側が略コ字状を呈している。主軸15先端の係合部14は、ボルト5に係合しうる形状、すなわち、「*」状(6枚刃のギヤ状)の形状を有する。また、応力分散部17は、短軸16の直径よりも主軸方向に長くなっており、先端側にいくほど主軸15から遠ざかるように形成されている(図2の二点鎖線を参照)。   The wrench member 11 is a rod-shaped member, and includes a main shaft 15 having an engagement portion 14 at the tip, a short shaft 16 formed by bending the base end of the main shaft 15 at a right angle, and a tip of the short shaft 16 at the tip of the main shaft 15. And a stress dispersion portion 17 that is bent so as to face the same direction as the distal end direction, and the proximal end side is substantially U-shaped. The engaging portion 14 at the tip of the main shaft 15 has a shape that can be engaged with the bolt 5, that is, a “*” shape (gear shape of 6 blades). Moreover, the stress dispersion | distribution part 17 is long in the principal axis direction rather than the diameter of the short axis | shaft 16, and is formed so that it may move away from the main axis | shaft 15 toward the front end side (refer the dashed-two dotted line of FIG. 2).

図1〜図5に示されるように、つまみ部材12は、側面、上面及び下面を有する合成樹脂製のつまみ本体21と、つまみ本体21の上面にて突出するように一体形成されたつまみ突起22とを備える。つまみ本体21は、操作者が指でつまんで保持可能な大きさ(例えば、縦横の幅が20mm、厚さが6mmのサイズ)のチップ状に形成されている。具体的には、つまみ部材12は、酢酸セルロース樹脂を用いて射出成形されている。本実施の形態では、その酢酸セルロース樹脂として、ロックウェル硬度がHスケールで100のグレードのものを使用している。   As shown in FIGS. 1 to 5, the knob member 12 includes a synthetic resin knob main body 21 having a side surface, an upper surface, and a lower surface, and a knob protrusion 22 integrally formed so as to protrude from the upper surface of the knob main body 21. With. The knob body 21 is formed in a chip shape having a size that can be held and held by an operator with a finger (for example, a vertical and horizontal width of 20 mm and a thickness of 6 mm). Specifically, the knob member 12 is injection molded using a cellulose acetate resin. In the present embodiment, as the cellulose acetate resin, a grade having a Rockwell hardness of 100 on the H scale is used.

また、つまみ本体21の下面にはレンチ部材固定穴24が開口形成されており、このレンチ部材固定穴24に対し、レンチ部材11における曲がり形状の基端側が着脱可能に嵌着固定されている。レンチ部材固定穴24は、レンチ部材11の短軸16の直径や長さに合わせたサイズを有し、つまみ本体21の下面に占めるレンチ部材固定穴24の開口面積が13%以上50%以下であり、つまみ本体21の上下方向寸法に対するレンチ部材固定穴24の深さが40%以上90%以下であり、つまみ本体21の体積に対するレンチ部材固定穴24の体積が10%以上40%以下となるよう形成されている(図5の斜線部を参照)。
また、レンチ部材固定穴24は、つまみ突起22の同軸上の位置を含んで構成されており、レンチ部材固定穴24にレンチ部材11の基端側を装着した場合、そのつまみ突起22とレンチ部材11の主軸15とが同軸上に配置される。
Further, a wrench member fixing hole 24 is formed in the lower surface of the knob body 21, and a bent base end side of the wrench member 11 is detachably fitted and fixed to the wrench member fixing hole 24. The wrench member fixing hole 24 has a size that matches the diameter and length of the short shaft 16 of the wrench member 11, and the opening area of the wrench member fixing hole 24 occupying the lower surface of the knob body 21 is 13% or more and 50% or less. Yes, the depth of the wrench member fixing hole 24 with respect to the vertical dimension of the knob body 21 is 40% or more and 90% or less, and the volume of the wrench member fixing hole 24 with respect to the volume of the knob body 21 is 10% or more and 40% or less. (See the shaded area in FIG. 5).
Further, the wrench member fixing hole 24 is configured to include the coaxial position of the knob protrusion 22, and when the proximal end side of the wrench member 11 is attached to the wrench member fixing hole 24, the knob protrusion 22 and the wrench member 11 main shafts 15 are arranged coaxially.

さらに、つまみ本体21には、上面におけるつまみ突起22の近傍に、上面とレンチ部材固定穴24とを連通させる抜き孔25が形成されている。そして、つまみ部材12からレンチ部材11を取り外す場合、細長い棒をこの抜き孔25に差し込んでレンチ部材11の基端側がレンチ部材固定穴24の外部に押出される。   Further, the knob main body 21 is formed with a punch hole 25 in the vicinity of the knob protrusion 22 on the upper surface for communicating the upper surface with the wrench member fixing hole 24. When the wrench member 11 is removed from the knob member 12, a long and narrow bar is inserted into the hole 25, and the proximal end side of the wrench member 11 is pushed out of the wrench member fixing hole 24.

また、つまみ本体21の側面には、つまみ部材12の上下方向に沿って延びる複数のリブ26が設けられている。この複数のリブ26は、つまみ本体21を操作者が手でつまんで回す際に滑り止めとして機能する。なお、本実施の形態では、側面における上側の領域R1にリブ26は形成されておらず、この領域R1には、製品名称や社名などの文字が記入される。また、つまみ本体21の側面においてその中央部に窪み28が形成されている。この窪み28は、操作者の指先に合わせたサイズであり、この窪み28を設けることにより、つまみ本体21がつまみ易くなる。   A plurality of ribs 26 extending along the vertical direction of the knob member 12 are provided on the side surface of the knob body 21. The plurality of ribs 26 function as a slip stopper when the operator pinches and turns the knob body 21 by hand. In the present embodiment, the rib 26 is not formed in the upper region R1 on the side surface, and characters such as a product name and a company name are written in the region R1. Further, a recess 28 is formed at the center of the side surface of the knob body 21. The recess 28 is sized according to the fingertip of the operator. By providing the recess 28, the knob body 21 can be easily gripped.

さらに、つまみ突起22にも、つまみ部材12の上下方向に沿って延びる複数のリブ29が設けられている。この複数のリブ29も、つまみ突起22をつまんで回す際の滑り止めとして機能する。   Further, the knob protrusion 22 is also provided with a plurality of ribs 29 extending along the vertical direction of the knob member 12. The plurality of ribs 29 also function as anti-slip when pinching the knob protrusion 22 and turning it.

次に、本実施の形態の小型旗形レンチ10の使用方法について説明する。   Next, the usage method of the small flag wrench 10 of this Embodiment is demonstrated.

まず、操作者は、レンチ部材11とつまみ部材12とを準備し、つまみ部材12のレンチ部材固定穴24にレンチ部材11の基端側を嵌着固定することにより、小型旗形レンチ10を構成する。ここで、レンチ部材11の応力分散部17は、先端側にいくほど主軸15から遠ざかるように形成されており、レンチ部材11の固定時には、その先端側がレンチ部材固定穴24の壁面に当接した状態でその固定穴24内に収納される。従って、応力分散部17がバネの役割を果たすことにより、レンチ部材11がレンチ部材固定穴24から脱落しないように確実に固定される。   First, the operator prepares the wrench member 11 and the knob member 12, and configures the small flag wrench 10 by fitting and fixing the proximal end side of the wrench member 11 to the wrench member fixing hole 24 of the knob member 12. To do. Here, the stress dispersion portion 17 of the wrench member 11 is formed so as to move away from the main shaft 15 as it goes to the distal end side. When the wrench member 11 is fixed, the distal end side abuts against the wall surface of the wrench member fixing hole 24. The state is stored in the fixing hole 24. Therefore, the wrench member 11 is securely fixed so as not to fall out of the wrench member fixing hole 24 by the stress dispersion portion 17 serving as a spring.

次に、操作者は、つまみ部材12のつまみ本体21を指でつまんで小型旗形レンチ10を保持し、レンチ部材11の主軸15の係合部14をボルト5のレンチ用凹部7に係合させる。またこのとき、ホルダー2のチップ座4にスローアウェイチップ3を配置し、ボルト5の先端をスローアウェイチップ3の貫通孔8を通してチップ座4のボルト穴9に挿入する(図1参照)。そして、つまみ部材12のつまみ突起22を回すことにより、ボルト5を仮締めする。ここで、ボルト5の仮締めは強い力は必要なく、つまみ突起22は直径が小さいため、つまみ突起22を素早く回して仮締めを行うことができる。また、小型旗形レンチ10において、つまみ突起22は、主軸15の同軸上に配置されるため、軸ぶれなく迅速にボルト5が仮締めされる。   Next, the operator holds the small flag wrench 10 by holding the knob main body 21 of the knob member 12 with a finger, and engages the engaging portion 14 of the main shaft 15 of the wrench member 11 with the wrench recess 7 of the bolt 5. Let At this time, the throw-away tip 3 is disposed on the tip seat 4 of the holder 2, and the tip of the bolt 5 is inserted into the bolt hole 9 of the tip seat 4 through the through hole 8 of the throw-away tip 3 (see FIG. 1). Then, the bolt 5 is temporarily tightened by turning the knob protrusion 22 of the knob member 12. Here, the bolt 5 is temporarily tightened without requiring a strong force, and the knob protrusion 22 has a small diameter. Therefore, the knob protrusion 22 can be quickly turned for temporary tightening. Further, in the small flag wrench 10, the knob protrusion 22 is disposed on the same axis as the main shaft 15, so that the bolt 5 is temporarily tightened quickly without shaft shake.

その後、操作者は、つまみ本体21における側面中央部の窪み28を指でつまみ、そのつまみ本体21を回すことにより、所定のトルクでボルト5が本締めされる。このとき、つまみ本体21において、レンチ部材固定穴24に収納されているレンチ部材11の基端側、特に、短軸16の先端に設けられている応力分散部17に応力が加わる。応力分散部17は、短軸16の直径よりも主軸方向に長く形成されており十分な面積を有するので、応力が集中することなく分散される。その結果、つまみ本体21が破損することなく、十分な締め付けトルクが確保され、ボルト5が確実に本締めされる。   Thereafter, the operator pinches the depression 28 at the center of the side surface of the knob main body 21 with a finger, and turns the knob main body 21 so that the bolt 5 is finally tightened with a predetermined torque. At this time, in the knob body 21, stress is applied to the stress dispersion portion 17 provided at the proximal end side of the wrench member 11 accommodated in the wrench member fixing hole 24, particularly at the distal end of the short shaft 16. The stress dispersion portion 17 is formed longer than the diameter of the short axis 16 in the main axis direction and has a sufficient area, so that the stress is dispersed without being concentrated. As a result, a sufficient tightening torque is ensured without damaging the knob body 21, and the bolt 5 is securely tightened.

また、小型旗形レンチ10を用いて複数回(例えば、20回程度)のボルト締めを行うと、レンチ部材11の係合部14に加わる繰り返し応力によってその係合部14が変形し、ボルト締めを確実に行うことができなくなる。この場合、使用不能となったレンチ部材11を新しいレンチ部材11に交換する必要がある。この交換時には、つまみ本体21の上面に形成されている抜き孔25に細長い棒(例えば、金属製のピン)を差し込んで、レンチ部材11をレンチ部材固定穴24から押出すことにより、つまみ部材12からレンチ部材11が取り外される。その後、新しいレンチ部材11の基端側をレンチ部材固定穴24に嵌着しそのレンチ部材11をつまみ部材12に固定することで、レンチ部材11の交換作業が完了する。   In addition, when the bolt is tightened a plurality of times (for example, about 20 times) using the small flag wrench 10, the engaging portion 14 is deformed by the repeated stress applied to the engaging portion 14 of the wrench member 11, and the bolt tightening is performed. Cannot be performed reliably. In this case, it is necessary to replace the unusable wrench member 11 with a new wrench member 11. At the time of this replacement, a long stick (for example, a metal pin) is inserted into a hole 25 formed on the upper surface of the knob main body 21, and the wrench member 11 is pushed out from the wrench member fixing hole 24. The wrench member 11 is removed. Thereafter, the base end side of the new wrench member 11 is fitted into the wrench member fixing hole 24 and the wrench member 11 is fixed to the knob member 12, whereby the replacement operation of the wrench member 11 is completed.

また、レンチ部材11ではなく、つまみ部材12が破損した場合には、同様に、つまみ本体21の抜き孔25に細長い棒を差し込んでつまみ部材12からレンチ部材11を取り外す。その後、新しいつまみ部材12のレンチ部材固定穴24にレンチ部材11の基端側を嵌着しレンチ部材11をつまみ部材12に固定することで、つまみ部材12の交換作業が完了する。   Further, when the knob member 12 is damaged instead of the wrench member 11, the wrench member 11 is similarly removed from the knob member 12 by inserting a long and narrow bar into the punch hole 25 of the knob body 21. Thereafter, the base end side of the wrench member 11 is fitted into the wrench member fixing hole 24 of the new knob member 12 and the wrench member 11 is fixed to the knob member 12, whereby the replacement operation of the knob member 12 is completed.

従って、本実施の形態によれば以下の効果を得ることができる。   Therefore, according to the present embodiment, the following effects can be obtained.

(1)本実施の形態の小型旗形レンチ10において、レンチ部材11の基端側には、主軸15の基端を直角に折り曲げてなる短軸16と、その短軸16の先端に形成された応力分散部17とが設けられている。この応力分散部17は、短軸16の直径よりも主軸方向に長く形成されているので、ボルト5を締め付ける際に短軸16の先端に加わる応力を確実に分散させることができる。その結果、合成樹脂製のつまみ本体21の破損を回避することができ、ボルト5を確実に締め付けることができる。   (1) In the small flag wrench 10 of the present embodiment, the wrench member 11 is formed on the proximal end side with a short shaft 16 formed by bending the base end of the main shaft 15 at a right angle and a distal end of the short shaft 16. And a stress distribution portion 17. Since the stress dispersion portion 17 is formed longer in the principal axis direction than the diameter of the short shaft 16, the stress applied to the tip of the short shaft 16 can be reliably dispersed when the bolt 5 is tightened. As a result, damage to the synthetic resin knob body 21 can be avoided, and the bolt 5 can be securely tightened.

(2)本実施の形態の小型旗形レンチ10では、金属製のレンチ部材11と合成樹脂製のつまみ部材12とが着脱可能な分割構造となっているので、複数回の使用によっていずれか一方の部材が破損した場合、その破損した部材を交換すれば小型旗形レンチ10の再利用が可能となる。よって、図14のようにレンチ部材45とつまみ部材43とが一体的に構成される従来のレンチ44と比較して、部品コストを抑えることができる。   (2) In the small flag-shaped wrench 10 of the present embodiment, the metal wrench member 11 and the synthetic resin knob member 12 have a detachable divided structure. If the member is damaged, the small flag wrench 10 can be reused by replacing the damaged member. Therefore, compared with the conventional wrench 44 in which the wrench member 45 and the knob member 43 are integrally formed as shown in FIG. 14, the component cost can be reduced.

(3)本実施の形態の小型旗形レンチ10では、応力分散部17は短軸16の先端を主軸15の先端方向と同じ方向を向くように折り曲げてなり、レンチ部材11の基端側が略コ字状を呈している。この場合、従来技術のようなL字状のレンチ部材47と比較して、つまみ部材12にレンチ部材11を確実に固定することができる。特に、応力分散部17は、先端側にいくほど主軸15から遠ざかるように形成されているので、レンチ部材固定穴24に対してレンチ部材11の基端側を嵌着させたとき、応力分散部の先端側がレンチ部材固定穴の内壁面に対して押し付けられ、これによりガタツキなく確実にレンチ部材11を固定することができる。   (3) In the small flag wrench 10 of the present embodiment, the stress dispersion portion 17 is formed by bending the distal end of the short shaft 16 so as to face the same direction as the distal end direction of the main shaft 15, and the proximal end side of the wrench member 11 is substantially the same. It is U-shaped. In this case, the wrench member 11 can be reliably fixed to the knob member 12 as compared with the L-shaped wrench member 47 as in the prior art. In particular, since the stress dispersion portion 17 is formed so as to be farther from the main shaft 15 toward the distal end side, when the proximal end side of the wrench member 11 is fitted into the wrench member fixing hole 24, the stress dispersion portion 17 The wrench member 11 is pressed against the inner wall surface of the wrench member fixing hole, so that the wrench member 11 can be securely fixed without rattling.

(4)本実施の形態のつまみ部材12においては、下面に占めるレンチ部材固定穴24の開口面積が40%、つまみ本体24の上下方向寸法に対するレンチ部材固定穴24の深さが60%、つまみ本体24の体積に対するレンチ部材固定穴24の体積が40%となっている(ちなみに図15に示した従来品では、開口面積が約17%、深さが約40%、体積が約5%)。よって、応力集中を緩和するためにレンチ部材11の短軸16を長くした場合でも、レンチ部材固定穴24にその短軸16を確実に収納することができる。また、このレンチ部材固定穴24を設けることでつまみ本体21の強度が低下するが、ロックウェル硬度がHスケールで100の酢酸セルロース樹脂を用いてつまみ本体21を形成している。ゆえに、つまみ本体21の強度を十分に確保することができる(ちなみに図14、図15に示した従来品では、ロックウェル硬度がHスケールでせいぜい75〜85程度)。さらに、酢酸セルロース樹脂は、耐衝撃性に優れていることに加え、耐油性に優れている。このため、旋盤加工機などの調整時に手に油が付着した場合でも、その油の付着を気にすることなく、小型旗形レンチ10を使用することができる。   (4) In the knob member 12 of the present embodiment, the opening area of the wrench member fixing hole 24 occupying the lower surface is 40%, the depth of the wrench member fixing hole 24 with respect to the vertical dimension of the knob body 24 is 60%, The volume of the wrench member fixing hole 24 with respect to the volume of the main body 24 is 40% (in the case of the conventional product shown in FIG. 15, the opening area is about 17%, the depth is about 40%, and the volume is about 5%). . Therefore, even when the short axis 16 of the wrench member 11 is lengthened to relieve stress concentration, the short axis 16 can be reliably stored in the wrench member fixing hole 24. In addition, the strength of the knob body 21 is reduced by providing the wrench member fixing hole 24, but the knob body 21 is formed using a cellulose acetate resin having a Rockwell hardness of 100 on the H scale. Therefore, the strength of the knob body 21 can be sufficiently secured (in the case of the conventional product shown in FIGS. 14 and 15, the Rockwell hardness is about 75 to 85 at most on the H scale). Furthermore, cellulose acetate resin is excellent in oil resistance in addition to being excellent in impact resistance. For this reason, even if oil adheres to the hand when adjusting a lathe processing machine or the like, the small flag wrench 10 can be used without worrying about the adhesion of the oil.

(5)本実施の形態のつまみ部材12では、つまみ本体21の側面に上下方向に沿って延びる複数のリブ26を有するので、つまみ本体21を操作者が手でつまんで回す際に、各リブ26が滑り止めとして機能する。これにより、小型旗形レンチ10を確実に回すことができ、作業性を高めることができる。   (5) Since the knob member 12 of the present embodiment has a plurality of ribs 26 extending in the vertical direction on the side surface of the knob main body 21, each rib is turned when the operator pinches and turns the knob main body 21 by hand. 26 functions as a slip stopper. Thereby, the small flag-shaped wrench 10 can be rotated reliably and workability | operativity can be improved.

(6)本実施の形態のつまみ部材12では、つまみ本体21の側面の中央部に窪み28を有するので、つまみ本体21を容易につまむことができ、作業性を高めることができる。   (6) Since the knob member 12 of the present embodiment has the depression 28 at the center of the side surface of the knob body 21, the knob body 21 can be easily pinched and workability can be improved.

(7)本実施の形態のつまみ部材12では、つまみ本体21における上面とレンチ部材固定穴24とを連通させる抜き孔25が形成されている。この抜き孔25に細長い棒を差し込んでレンチ部材11をレンチ部材固定穴24から押出すことにより、つまみ部材12からレンチ部材11を容易に取り外すことができる。   (7) In the knob member 12 of the present embodiment, the punch hole 25 is formed to allow the upper surface of the knob body 21 and the wrench member fixing hole 24 to communicate with each other. The wrench member 11 can be easily removed from the knob member 12 by inserting a long and narrow bar into the punch hole 25 and pushing the wrench member 11 out of the wrench member fixing hole 24.

なお、本発明の実施の形態は以下のように変更してもよい。   In addition, you may change embodiment of this invention as follows.

・上記実施の形態のつまみ部材12は、側面に複数のリブ26が形成されるものであったが、このリブ26は省略してもよい。また、図6に示すつまみ部材31のように、つまみ本体21の側面全体を湾曲した凹面状に形成してもよい。このようにつまみ部材31を形成しても、つまみ本体21がつまみ易くなるため、小型旗形レンチ10を確実に回すことができる。   -Although the knob member 12 of the said embodiment was formed with the some rib 26 on the side surface, this rib 26 may be abbreviate | omitted. Further, like the knob member 31 shown in FIG. 6, the entire side surface of the knob body 21 may be formed in a curved concave shape. Even if the knob member 31 is formed in this way, the knob main body 21 can be easily picked, so that the small flag wrench 10 can be reliably rotated.

・上記実施の形態の小型旗形レンチ10は、主軸15に対して片側につまみ部材12を装着した片旗タイプのレンチであるが、これ以外に主軸15の両側につまみ部材を装着した両旗タイプのレンチに具体化してもよい。   The small flag wrench 10 of the above embodiment is a one-flag type wrench with a knob member 12 mounted on one side with respect to the main shaft 15, but in addition to this, both flags with a knob member mounted on both sides of the main shaft 15 It may be embodied in a type of wrench.

・上記実施の形態のレンチ部材11において、主軸15の基端側の曲がり形状は、略コ字状であったが、これ以外の形状、例えばZ字状に変更してもよい。また、短軸16の先端を折り曲げて応力分散部17を形成したが、これ以外に短軸16の先端を押し潰して応力分散部17を形成してもよい。図7〜図9には、主軸15の基端側の曲がり形状を変更したレンチ部材11A,11B,11Cの具体例を示している。   In the wrench member 11 of the above embodiment, the bent shape on the base end side of the main shaft 15 is substantially U-shaped, but may be changed to other shapes such as a Z-shape. Moreover, although the stress dispersion | distribution part 17 was formed by bending the front-end | tip of the short axis | shaft 16, you may crush the front-end | tip of the short axis | shaft 16 besides this, and may form the stress distribution part 17. FIG. 7 to 9 show specific examples of the wrench members 11A, 11B, and 11C in which the bent shape on the base end side of the main shaft 15 is changed.

図7のレンチ部材11Aでは、主軸15の基端側の曲がり形状がクランク状に形成されている。すなわち、レンチ部材11Aにおいて、短軸16は、主軸15の基端を直角に折り曲げることで形成され、応力分散部17は、その短軸16の先端を主軸15の先端方向と逆方向(180°の方向)を向くように折り曲げることで形成されている。また、図8のレンチ部材11Bでは、主軸15の基端側の曲がり形状がZ字状に形成されている。すなわち、レンチ部材11Bにおいて、短軸16は、主軸15の基端をほぼ直角(具体的には、主軸15に対して70°の角度)に折り曲げることで形成され、応力分散部17は、その短軸16の先端を主軸15の先端方向と逆方向(180°の方向)を向くように折り曲げることで形成されている。さらに、図9のレンチ部材11Cにおいて、短軸16は、主軸15の基端を直角に折り曲げることで形成され、応力分散部17は、その短軸16の先端を押し潰して基端の2倍程度に太くする(短軸16の直径よりも主軸方向に長くする)ことで形成されている。これらレンチ部材11A,11B,11Cのように応力分散部17を形成することにより、レンチ部材固定穴24内においてつまみ本体21との接触面積が大きくなるため、短軸16の先端に加わる応力を確実に分散させることができる。ただし、上記実施の形態のレンチ部材11のようにその基端側を略コ字状に形成した方が、つまみ本体21との接触面積がより大きくなるため、レンチ部材11を確実に固定することができ、実用上好ましいものとなる。   In the wrench member 11A of FIG. 7, the bent shape on the base end side of the main shaft 15 is formed in a crank shape. That is, in the wrench member 11A, the short shaft 16 is formed by bending the base end of the main shaft 15 at a right angle, and the stress dispersing portion 17 has the tip of the short shaft 16 in the direction opposite to the tip direction of the main shaft 15 (180 °). It is formed by being bent so as to face the direction of Further, in the wrench member 11B of FIG. 8, the bent shape on the base end side of the main shaft 15 is formed in a Z-shape. That is, in the wrench member 11B, the short shaft 16 is formed by bending the base end of the main shaft 15 at a substantially right angle (specifically, an angle of 70 ° with respect to the main shaft 15). It is formed by bending the tip of the short shaft 16 so as to face the direction opposite to the tip direction of the main shaft 15 (direction of 180 °). Further, in the wrench member 11C of FIG. 9, the short shaft 16 is formed by bending the base end of the main shaft 15 at a right angle, and the stress dispersion portion 17 crushes the tip of the short shaft 16 to double the base end. It is formed by making it thick to the extent (longer in the main axis direction than the diameter of the short axis 16). By forming the stress dispersion portion 17 like the wrench members 11A, 11B, and 11C, the contact area with the knob body 21 is increased in the wrench member fixing hole 24, so that the stress applied to the tip of the short shaft 16 is reliably ensured. Can be dispersed. However, since the contact area with the knob body 21 is larger when the base end side is formed in a substantially U shape like the wrench member 11 of the above-described embodiment, the wrench member 11 is securely fixed. This is practically preferable.

・上記実施の形態では、つまみ本体21に上面とレンチ部材固定穴24とを連通させる抜き孔25を形成したが、これを省略してもよい。   In the above embodiment, the punch body 25 is formed in the knob body 21 so that the upper surface communicates with the wrench member fixing hole 24, but this may be omitted.

・図10に示すレンチ部材11Dのように、主軸15の基端側を略矩形ループ状に形成してもよい。また、図11に示すレンチ部材11Eのように、主軸15の基端側を略三角形ループ状に形成してもよい。あるいは、図12に示すレンチ部材11Fのように、主軸15の基端側を略円形ループ状に形成してもよい。これらのような形状であっても、上記実施形態のつまみ部材12と組み合わせて使用することができる。   -You may form the base end side of the main axis | shaft 15 in substantially rectangular loop shape like wrench member 11D shown in FIG. Moreover, you may form the base end side of the main axis | shaft 15 in a substantially triangular loop shape like the wrench member 11E shown in FIG. Or you may form the base end side of the main axis | shaft 15 in a substantially circular loop shape like the wrench member 11F shown in FIG. Even if it is a shape like these, it can be used in combination with the knob member 12 of the said embodiment.

本実施の形態の小型旗形レンチを示す斜視図。The perspective view which shows the small flag-shaped wrench of this Embodiment. 本実施の形態の小型旗形レンチを示す断面図。Sectional drawing which shows the small flag-shaped wrench of this Embodiment. 本実施の形態のつまみ部材を示す側面図。The side view which shows the knob member of this Embodiment. 図3のA−A線における断面図。Sectional drawing in the AA of FIG. つまみ本体の下面におけるレンチ部材固定穴を示す説明図。Explanatory drawing which shows the wrench member fixing hole in the lower surface of a knob main body. 別の実施の形態のつまみ部材を示す斜視図。The perspective view which shows the knob member of another embodiment. 別の実施の形態のレンチ部材を示す断面図。Sectional drawing which shows the wrench member of another embodiment. 別の実施の形態のレンチ部材を示す断面図。Sectional drawing which shows the wrench member of another embodiment. 別の実施の形態のレンチ部材を示す断面図。Sectional drawing which shows the wrench member of another embodiment. 別の実施の形態のレンチ部材を示す断面図。Sectional drawing which shows the wrench member of another embodiment. 別の実施の形態のレンチ部材を示す断面図。Sectional drawing which shows the wrench member of another embodiment. 別の実施の形態のレンチ部材を示す断面図。Sectional drawing which shows the wrench member of another embodiment. 従来のレンチを示す斜視図。The perspective view which shows the conventional wrench. 従来のレンチを示す斜視図。The perspective view which shows the conventional wrench. 従来のレンチを示す斜視図。The perspective view which shows the conventional wrench.

符号の説明Explanation of symbols

5…締結具としてのボルト
10…小型旗形レンチ
11,11A,11B,11C…小型旗形レンチ用レンチ部材としてのレンチ部材
12…小型旗形レンチ用つまみ部材としてのつまみ部材
14…係合部
15…主軸
16…短軸
17…応力分散部
21…つまみ本体
22…つまみ突起
24…レンチ部材固定穴
25…抜き孔
26…リブ
28…窪み
31…つまみ部材
DESCRIPTION OF SYMBOLS 5 ... Bolt as a fastener 10 ... Small flag wrench 11, 11A, 11B, 11C ... Wrench member as wrench member for small flag wrench 12 ... Knob member as knob member for small flag wrench 14 ... Engagement part DESCRIPTION OF SYMBOLS 15 ... Main axis | shaft 16 ... Short axis 17 ... Stress distribution part 21 ... Knob main body 22 ... Knob protrusion 24 ... Wrench member fixing hole 25 ... Extraction hole 26 ... Rib 28 ... Depression 31 ... Knob member

Claims (10)

締結具に係合しうる係合部が形成された主軸と、前記主軸の基端を直角に折り曲げてなる短軸と、前記短軸の先端に形成され前記短軸の直径よりも前記主軸方向に長い応力分散部とを備える棒状かつ金属製のレンチ部材を備えるとともに、
側面、上面及び下面を有し、操作者が指でつまんで保持可能な大きさのチップ状であり、前記下面にレンチ部材固定穴が開口形成された合成樹脂製のつまみ本体と、前記つまみ本体の上面にて突出するように一体形成されたつまみ突起とを備えるつまみ部材を備え、
前記レンチ部材固定穴に対し、前記レンチ部材における曲がり形状の基端側が着脱可能に嵌着固定されたことを特徴とする小型旗形レンチ。
A main shaft in which an engaging portion capable of engaging with a fastener is formed; a short shaft formed by bending a base end of the main shaft at a right angle; and a diameter of the short shaft formed at a tip of the short shaft in the main shaft direction And a rod-shaped and metal wrench member with a long stress dispersion portion,
A synthetic resin knob body having a side surface, an upper surface, and a lower surface, and having a chip shape that can be held by an operator with a finger, and having a wrench member fixing hole formed in the lower surface, and the knob body A knob member including a knob protrusion integrally formed so as to protrude on the upper surface of
A small flag wrench, wherein a bent base end side of the wrench member is detachably fitted and fixed to the wrench member fixing hole.
小型旗形レンチ用つまみ部材のレンチ部材固定穴に対し、曲がり形状の基端側が着脱可能に嵌着固定されうる棒状かつ金属製のレンチ部材であって、
締結具に係合しうる係合部が形成された主軸と、前記主軸の基端を直角に折り曲げてなる短軸と、前記短軸の先端に形成され前記短軸の直径よりも前記主軸方向に長い応力分散部とを備えることを特徴とする小型旗形レンチ用レンチ部材。
It is a rod-shaped and metal wrench member that can be detachably fitted and fixed to the bent base end side with respect to the wrench member fixing hole of the small flag wrench knob member,
A main shaft in which an engaging portion capable of engaging with a fastener is formed; a short shaft formed by bending a base end of the main shaft at a right angle; and a diameter of the short shaft formed at a tip of the short shaft in the main shaft direction A small flag wrench wrench member comprising a long stress dispersion portion.
前記応力分散部は前記短軸の先端を前記主軸の先端方向と同じ方向を向くように折り曲げてなり、前記レンチ部材の基端側が略コ字状を呈していることを特徴とする請求項2に記載の小型旗形レンチ用レンチ部材。   3. The stress dispersion portion is formed by bending the distal end of the short axis so as to face the same direction as the distal end direction of the main shaft, and the proximal end side of the wrench member has a substantially U-shape. Wrench member for small flag wrench as described in 1. 前記応力分散部は、先端側にいくほど前記主軸から遠ざかるように形成されていることを特徴とする請求項3に記載の小型旗形レンチ用レンチ部材。   The wrench member for a small flag wrench according to claim 3, wherein the stress dispersion portion is formed so as to be farther from the main shaft toward the tip side. 金属製の小型旗形レンチ用レンチ部材における曲がり形状の基端側が着脱可能に嵌着固定されうるつまみ部材であって、
側面、上面及び下面を有し、操作者が指でつまんで保持可能な大きさのチップ状であり、前記下面にレンチ部材固定穴が開口形成された合成樹脂製のつまみ本体と、
前記つまみ本体の上面にて突出するように一体形成されたつまみ突起と
を備え、前記下面に占める前記レンチ部材固定穴の開口面積が13%以上50%以下であり、前記つまみ本体の上下方向寸法に対する前記レンチ部材固定穴の深さが40%以上90%以下であり、前記つまみ本体の体積に対する前記レンチ部材固定穴の体積が10%以上40%以下であり、前記つまみ本体を構成する合成樹脂のロックウェル硬度がHスケールで80以上であることを特徴とする小型旗形レンチ用つまみ部材。
A knob member that can be detachably fitted and fixed to a bent base end side of a metal small flag wrench wrench member,
A synthetic resin knob body having a side surface, an upper surface, and a lower surface, in the shape of a chip that can be held and held by an operator with a finger, and a wrench member fixing hole formed in the lower surface;
A knob protrusion integrally formed so as to protrude from the upper surface of the knob body, and the opening area of the wrench member fixing hole occupying the lower surface is 13% to 50%, and the vertical dimension of the knob body The wrench member fixing hole has a depth of 40% or more and 90% or less, and the volume of the wrench member fixing hole with respect to the volume of the knob body is 10% or more and 40% or less, and the synthetic resin constituting the knob body A small flag-shaped wrench knob member having a Rockwell hardness of 80 or more on the H scale.
前記つまみ本体を構成する合成樹脂は、酢酸セルロース系の樹脂であることを特徴とすることを特徴とする請求項5に記載の小型旗形レンチ用つまみ部材。   6. The small flag wrench knob member according to claim 5, wherein the synthetic resin constituting the knob body is a cellulose acetate resin. 前記つまみ本体は、つまみ部材の上下方向に沿って延びる複数のリブを前記側面に有することを特徴とする請求項5または6に記載の小型旗形レンチ用つまみ部材。   The knob member for a small flag wrench according to claim 5 or 6, wherein the knob body has a plurality of ribs extending along the vertical direction of the knob member on the side surface. 前記つまみ本体は、前記側面の中央部に窪みを有することを特徴とする請求項5乃至7のいずれか1項に記載の小型旗形レンチ用つまみ部材。   The knob member for a small flag-shaped wrench according to any one of claims 5 to 7, wherein the knob body has a depression in a central portion of the side surface. 前記つまみ本体は、前記側面全体が湾曲した凹面状に形成されていることを特徴とする請求項5乃至8のいずれか1項に記載の小型旗形レンチ用つまみ部材。   The knob member for a small flag wrench according to any one of claims 5 to 8, wherein the knob body is formed in a concave shape in which the entire side surface is curved. 前記つまみ本体には、前記上面と前記レンチ部材固定穴とを連通させる抜き孔が形成されていることを特徴とする請求項5乃至9のいずれか1項に記載の小型旗形レンチ用つまみ部材。   The small knob wrench knob member according to any one of claims 5 to 9, wherein the knob body is formed with a hole for communicating the upper surface with the wrench member fixing hole. .
JP2007281222A 2007-10-30 2007-10-30 Small flag wrench, small flag wrench wrench member and small flag wrench knob member Expired - Fee Related JP4479972B2 (en)

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