JP4473883B2 - Method for producing liquid seasoning - Google Patents
Method for producing liquid seasoning Download PDFInfo
- Publication number
- JP4473883B2 JP4473883B2 JP2007006465A JP2007006465A JP4473883B2 JP 4473883 B2 JP4473883 B2 JP 4473883B2 JP 2007006465 A JP2007006465 A JP 2007006465A JP 2007006465 A JP2007006465 A JP 2007006465A JP 4473883 B2 JP4473883 B2 JP 4473883B2
- Authority
- JP
- Japan
- Prior art keywords
- sesame
- oil
- liquid seasoning
- oil phase
- preferable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
本発明は、胡麻を含有する液体調味料の製造方法に関する。 The present invention relates to a method for producing a liquid seasoning containing sesame.
胡麻を素材とする風味成分は大変嗜好性が高く、煎った胡麻を新鮮なうちに擂った時の軽い香りは大変好ましいものである。市販のドレッシング等の液体調味料においては胡麻風味の製品が多数発売されている。しかし、胡麻の焙煎した後の香ばしい風味は持続せず、時間の経過と共に消失してしまう。 Flavor ingredients made from sesame are highly palatable, and a light scent when roasted roasted sesame is freshly preferred. In liquid seasonings such as commercial dressings, many sesame flavored products have been released. However, the fragrant flavor after roasting sesame does not last and disappears over time.
そこで、液体調味料中でのごまの風味を維持、改質又は増強する目的で、様々な素材の添加や特殊な製造法が試みられている。例えば、ごまの加工品にウィスキー類を1〜9%添加して香気を改良する技術(特許文献1参照)、焙煎ごまの水蒸気蒸留品を酸性調味料に含有させる技術(特許文献2参照)、ごまペーストに加工デンプンを含有させ、長期にわたり分離させない技術(特許文献3参照)、ごま油とごまペーストを特定の割合で含有させる技術(特許文献4参照)、ごま等の焙煎食品材料から得られた水溶性の回収香を、ビタミンC及び/又はトレハロースで劣化防止する技術(特許文献5参照)、ごまを素材とする風味成分及びトレハロースを含有し、分離型ドレッシングとする技術(特許文献6参照)等が挙げられる。 Therefore, various materials have been added and special production methods have been attempted for the purpose of maintaining, improving or enhancing the sesame flavor in the liquid seasoning. For example, a technique for improving the aroma by adding 1 to 9% of whiskeys to processed sesame seeds (see Patent Document 1), a technique for adding a steam distilled product of roasted sesame to an acidic seasoning (see Patent Document 2) Obtained from technology that contains processed starch in sesame paste and does not separate for a long time (see Patent Document 3), technology that contains sesame oil and sesame paste in a specific ratio (see Patent Document 4), and roasted food materials such as sesame A technique for preventing deterioration of the obtained water-soluble recovered aroma with vitamin C and / or trehalose (see Patent Document 5), a technique for containing a flavor component made from sesame and trehalose, and making a separate dressing (Patent Document 6) For example).
また、乳化型の液体調味料は、油脂の持つ豊かなコクと風味に加え、乳味感が付与されるため、胡麻を含有する液体調味料においても嗜好性が高い。中でも、特殊な配合や添加物等を使用せず、製造方法により風味の改善を図った技術も知られている(特許文献7参照)。この技術は、胡麻種子を他の原料と共に混合後、乳化させると同時に胡麻を粉砕するという手法を採用している。これにより、風味が調味料中に有効に抽出されるというものである。その他、胡麻を含有する乳化型の液体調味料においては、乳化を行う際に粒胡麻や擂り胡麻を予め混合しておくという方法を採用するのが通常である(特許文献8、9参照)。更に、調味液と液体油脂を混合し、次いで乳化した後、予め水性液体中に浸漬したゴマ粒子を添加して混合することにより、ごま粒子を液体調味料中に良好に分散させるという技術もある(特許文献10参照)。 Moreover, since the emulsification type liquid seasoning is given a milky feeling in addition to the rich body and flavor of fats and oils, the liquid seasoning containing sesame has high palatability. Among them, a technique is known in which flavor is improved by a production method without using special blends or additives (see Patent Document 7). This technique employs a technique in which sesame seeds are mixed with other raw materials and then emulsified, and at the same time pulverized. Thereby, a flavor is extracted effectively in a seasoning. In addition, in an emulsified liquid seasoning containing sesame, it is usual to employ a method in which granulated sesame or roasted sesame is mixed in advance when emulsifying (see Patent Documents 8 and 9). Furthermore, there is a technique in which sesame particles are well dispersed in the liquid seasoning by mixing and then emulsifying the seasoning liquid and liquid fat, and then adding and mixing sesame particles previously immersed in an aqueous liquid. (See Patent Document 10).
一方、分離型の液体調味料において、胡麻粒を油層に混合して胡麻粒入り油層を調製した後に、水層と混合する方法もある。本方法においては、混合する胡麻が切り胡麻又は擂り胡麻でも良いことが記載されている(特許文献11参照)。
本発明者らの検討によれば、前記の様々な素材の添加による技術によれば、確かにごまのこく味、甘みを付与することは可能であるが、焙煎直後の風味を維持することはできないことが分かった。
また、前記従来技術のうち、乳化と同時に胡麻を粉砕する方法を採用すると、製造直後においては良好な風味を示すものの、抽出された香味成分が水分の影響を受けて消失したり、変性して劣化臭となったりすることが判明した。更に、胡麻中に存在するグルコマンナン等の増粘成分が溶出することにより乳化状態に影響を与え、粘度等の物性の変化や離水等が生じる場合もあることが判明した。一方、乳化後に予め水性液体中に浸漬したゴマ粒子を添加することでは、胡麻の香味成分を十分に抽出することができないことも判明した。
更に、前記技術のうち、胡麻粒を油層に混合して胡麻粒入り油層を調製した後に、水層と混合するという方法は、油層中では胡麻は粒がそのままの状態で存在するか、予め切り胡麻又は擂り胡麻の状態で混合されるため、焙煎胡麻を擂った直後の風味成分を十分に抽出できないことが判明した。
According to the study by the present inventors, according to the technique by adding the above-mentioned various materials, it is possible to add sesame savory taste and sweetness, but to maintain the flavor immediately after roasting. I found it impossible.
In addition, among the above-mentioned conventional techniques, when the method of pulverizing sesame simultaneously with emulsification is adopted, the extracted flavor component disappears due to the influence of moisture or is denatured although it shows a good flavor immediately after production. It became clear that it became a deterioration odor. Furthermore, it has been found that the elution of thickening components such as glucomannan present in sesame affects the emulsified state and may cause changes in physical properties such as viscosity and water separation. On the other hand, it has also been found that the sesame flavor component cannot be sufficiently extracted by adding sesame particles previously immersed in an aqueous liquid after emulsification.
Furthermore, among the above-mentioned techniques, a method in which sesame grains are mixed in an oil layer to prepare an oil layer containing sesame grains and then mixed with an aqueous layer. It was found that the flavor components immediately after roasted sesame seeds could not be sufficiently extracted because they were mixed in the state of sesame seeds or roasted sesame seeds.
従って、本発明の目的は、ドレッシング等の液体調味料において、焙煎胡麻の擂り立ての軽い香りを長期間維持し、劣化臭を発生させない液体調味料の製造方法を提供することにある。 Accordingly, an object of the present invention is to provide a method for producing a liquid seasoning which maintains a light scent of roasted sesame for a long period of time in a liquid seasoning such as dressing and does not generate a deteriorated odor.
本発明者らは、上記課題について検討を行ったところ、胡麻を含有する液体調味料の製造方法においては、胡麻を予め油相に配合し、油相中で粉砕処理を行うことにより、製造後の液体調味料の風味を向上させ、保存後もこれを維持することが可能であることを見出した。 The inventors of the present invention have studied the above problems. In the method for producing a liquid seasoning containing sesame, the sesame is mixed in the oil phase in advance, and pulverization is performed in the oil phase. It was found that the flavor of the liquid seasoning can be improved and maintained even after storage.
即ち、本発明は、胡麻、水相及び油相を含む液体調味料の製造方法であって、胡麻を油相中で粉砕した後、他の原料と混合する液体調味料の製造方法を提供するものである。 That is, the present invention provides a method for producing a liquid seasoning comprising sesame, an aqueous phase and an oil phase, wherein the sesame is ground in the oil phase and then mixed with other raw materials. Is.
本発明の方法により製造された液体調味料は、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させないものとすることができる。 The liquid seasoning produced by the method of the present invention can maintain a light scent of roasted sesame seeds even after long-term storage, and does not generate a deteriorated odor.
本発明の液体調味料の製造方法においては、油相を使用する。油相は食用油脂が主成分である。油脂としては動物性、植物性のいずれでも良く、例えば、動物油としては牛脂、豚脂、魚油等、植物油としては大豆油、パーム油、パーム核油、綿実油、落花生油、ナタネ油、コーン油、サフラワー油、サンフラワー油、米油、胡麻油等が挙げられるが、風味、実用性の点から、大豆油、綿実油、落花生油、ナタネ油、コーン油、サフラワー油、サンフラワー油、胡麻油等の植物油を用いることが好ましい。 In the method for producing a liquid seasoning of the present invention, an oil phase is used. The oil phase is mainly composed of edible fats and oils. The oil and fat may be animal or vegetable, for example, beef oil, pork fat, fish oil etc. as animal oil, soybean oil, palm oil, palm kernel oil, cottonseed oil, peanut oil, rapeseed oil, corn oil, Saflower oil, sunflower oil, rice oil, sesame oil, etc. are mentioned, but from the viewpoint of flavor and practicality, soybean oil, cottonseed oil, peanut oil, rapeseed oil, corn oil, safflower oil, sunflower oil, sesame oil, etc. It is preferable to use the vegetable oil.
食用油脂は、ジアシルグリセロールを15質量%(以下、単に「%」で示す)以上含むことが好ましい。食用油脂中のジアシルグリセロールは、好ましくは15〜95%、より好ましくは35〜95%、更に50〜95%、更に70〜93%、特に75〜93%、殊更80〜90%含有することが、長期間保存後においても軽い香気成分が保持され、すっきりと後切れの良い風味を有する点から好ましい。 The edible fat / oil preferably contains 15% by mass or more (hereinafter simply referred to as “%”) of diacylglycerol. The diacylglycerol in the edible oil / fat preferably contains 15 to 95%, more preferably 35 to 95%, further 50 to 95%, further 70 to 93%, particularly 75 to 93%, especially 80 to 90%. The light aroma component is retained even after storage for a long period of time, and it is preferable in terms of having a clean and crisp flavor.
ジアシルグリセロールは、その構成脂肪酸の80〜100%が不飽和脂肪酸であることが好ましく、より好ましくは90〜100%、更に93〜100%、特に93〜98%、殊更94〜98%であるのが、長期間保存後においても軽い香気成分が保持され、すっきりと後切れの良い風味を有する点、外観、生理効果、油脂の工業的生産性の点で好ましい。ここで、この不飽和脂肪酸の炭素数は14〜24、更に16〜22であるのが好ましい。 In diacylglycerol, 80 to 100% of the constituent fatty acids are preferably unsaturated fatty acids, more preferably 90 to 100%, further 93 to 100%, particularly 93 to 98%, and particularly 94 to 98%. However, it is preferable from the viewpoints of maintaining a light aroma component even after long-term storage and having a clean and crisp flavor, appearance, physiological effects, and industrial productivity of fats and oils. Here, it is preferable that carbon number of this unsaturated fatty acid is 14-24, and also 16-22.
ジアシルグリセロールを構成する脂肪酸のうち、オレイン酸の含有量は20〜65%であることが好ましく、更に25〜60%、特に30〜50%、殊更30〜45%であるのがすっきりと後切れの良い風味、外観、脂肪酸の摂取バランスの点で好ましい。更に外観、生理効果の点から、ジアシルグリセロール中のジオレイルグリセロールの含有量は、45%未満、更に0〜40%が好ましい。 Of the fatty acids constituting diacylglycerol, the content of oleic acid is preferably 20 to 65%, more preferably 25 to 60%, especially 30 to 50%, especially 30 to 45%. From the viewpoint of good flavor, appearance and fatty acid intake balance. Further, from the viewpoint of appearance and physiological effect, the content of dioleylglycerol in diacylglycerol is preferably less than 45%, more preferably 0 to 40%.
ジアシルグリセロールを構成する脂肪酸のうちリノール酸の含有量は15〜65%、好ましくは20〜60%、更に30〜55%、特に35〜50%であるのが外観、脂肪酸の摂取バランスの点で好ましい。更に、酸化安定性、生理効果の点から、ジアシルグリセロール中のリノール酸/オレイン酸の含有質量比が0.01〜2、好ましくは0.1〜1.8、特に0.3〜1.7であることが好ましい。 Among the fatty acids constituting diacylglycerol, the content of linoleic acid is 15 to 65%, preferably 20 to 60%, more preferably 30 to 55%, especially 35 to 50% in terms of appearance and fatty acid intake balance. preferable. Further, from the viewpoint of oxidation stability and physiological effect, the mass ratio of linoleic acid / oleic acid in diacylglycerol is 0.01 to 2, preferably 0.1 to 1.8, particularly 0.3 to 1.7. It is preferable that
ジアシルグリセロールを構成する脂肪酸のうちリノレン酸の含有量は15%未満、好ましくは0〜13%、更に1〜10%、特に2〜9%であるのが外観、脂肪酸の摂取バランス、酸化安定性の点で好ましい。リノレン酸には、異性体としてα−リノレン酸とγ−リノレン酸が知られているが、α−リノレン酸が好ましい。 Of the fatty acids constituting diacylglycerol, the content of linolenic acid is less than 15%, preferably 0-13%, more preferably 1-10%, especially 2-9%. Appearance, fatty acid intake balance, oxidation stability This is preferable. As linolenic acid, α-linolenic acid and γ-linolenic acid are known as isomers, and α-linolenic acid is preferable.
ジアシルグリセロールを構成する脂肪酸のうち、飽和脂肪酸の含有量は20%未満であることが好ましく、より好ましくは0〜10%、更に0〜7%、特に2〜7%、殊更2〜6%であるのが、外観、生理効果、油脂の工業的生産性の点で好ましい。飽和脂肪酸としては、炭素数14〜24、特に16〜22のものが好ましく、パルミチン酸、ステアリン酸が特に好ましい。 Of the fatty acids constituting diacylglycerol, the content of saturated fatty acids is preferably less than 20%, more preferably 0 to 10%, further 0 to 7%, especially 2 to 7%, especially 2 to 6%. It is preferable in terms of appearance, physiological effect, and industrial productivity of fats and oils. As the saturated fatty acid, those having 14 to 24 carbon atoms, particularly 16 to 22 carbon atoms are preferable, and palmitic acid and stearic acid are particularly preferable.
ジアシルグリセロールを構成する脂肪酸のうち、トランス不飽和脂肪酸の含有量は、0〜4%、好ましくは0.1〜3.5%、更に0.2〜3%であるのがすっきりと後切れの良い風味、生理効果、外観、油脂の工業的生産性の点で好ましい。 Of the fatty acids constituting diacylglycerol, the content of trans-unsaturated fatty acids is 0 to 4%, preferably 0.1 to 3.5%, and more preferably 0.2 to 3%. It is preferable in terms of good flavor, physiological effect, appearance, and industrial productivity of fats and oils.
ジアシルグリセロールを構成する脂肪酸のうち、共役不飽和脂肪酸の含有量は1%以下であることが好ましく、より好ましくは0.01〜0.9%、更に0.1〜0.8%、特に0.2〜0.75%、殊更0.3〜0.7%であるのがすっきりと後切れの良い風味、生理効果、外観、油脂の工業的生産性の点で好ましい。 Of the fatty acids constituting diacylglycerol, the content of conjugated unsaturated fatty acids is preferably 1% or less, more preferably 0.01 to 0.9%, even more preferably 0.1 to 0.8%, and particularly preferably 0. .2 to 0.75%, especially 0.3 to 0.7% is preferable in terms of a refreshing flavor, physiological effect, appearance, and industrial productivity of fats and oils.
ジアシルグリセロールを構成する脂肪酸中、炭素数12以下の脂肪酸の含有量は、すっきりと後切れの良い風味の点で5%以下であるのが好ましく、更に0〜2%、特に0〜1%、実質的に含まないのが更に好ましい。残余の構成脂肪酸は炭素数14〜24、特に16〜22であるのが好ましい。 In the fatty acid constituting the diacylglycerol, the content of the fatty acid having 12 or less carbon atoms is preferably 5% or less in terms of a clean and crisp flavor, and further 0 to 2%, particularly 0 to 1%, More preferably, it is not substantially contained. The remaining constituent fatty acids preferably have 14 to 24 carbon atoms, particularly 16 to 22 carbon atoms.
また、生理効果、保存性、油脂の工業的生産性及びすっきりと後切れの良い風味の点から、ジアシルグリセロール中の1,3−ジアシルグリセロールの割合が50%以上、更に52〜100%、特に54〜90%、殊更56〜80%であるジアシルグリセロールを用いるのが好ましい。 In addition, the proportion of 1,3-diacylglycerol in diacylglycerol is 50% or more, more preferably 52 to 100%, particularly from the viewpoint of physiological effects, storage stability, industrial productivity of fats and oils, and a clean and crisp flavor. Preference is given to using diacylglycerol which is 54 to 90%, in particular 56 to 80%.
ジアシルグリセロールの起源としては、植物性、動物性油脂のいずれでもよい。具体的な原料としては、植物油としては大豆油、パーム油、パーム核油、綿実油、落花生油、ナタネ油、コーン油、サフラワー油、サンフラワー油、米油、胡麻油等が挙げられ、動物油としては牛脂、豚脂、魚油等を挙げることができる。またこれらの油脂を分別、混合したもの、水素添加や、エステル交換反応などにより脂肪酸組成を調整したものも原料として利用できるが、水素添加していないものであることが、食用油脂を構成する全脂肪酸中のトランス不飽和脂肪酸含量を低減させる点から好ましい。また、生理効果、製品が白濁せず外観が良好となる点から、不飽和脂肪酸含有量が高い植物油が好ましく、中でも菜種油、大豆油がより好ましい。 The origin of diacylglycerol may be vegetable or animal oil. Specific raw materials include vegetable oils such as soybean oil, palm oil, palm kernel oil, cottonseed oil, peanut oil, rapeseed oil, corn oil, safflower oil, sunflower oil, rice oil, sesame oil, etc. May include beef tallow, pork tallow, fish oil and the like. In addition, those obtained by separating and mixing these fats and oils, those prepared by adjusting the fatty acid composition by hydrogenation, transesterification, etc. can be used as raw materials. It is preferable from the viewpoint of reducing the content of trans-unsaturated fatty acid in the fatty acid. Moreover, the vegetable oil with high unsaturated fatty acid content is preferable from the point that a physiological effect and a product do not become cloudy and an external appearance becomes favorable, A rapeseed oil and soybean oil are more preferable especially.
本発明の液体調味料の製造方法において、油相に使用する食用油脂は、トリアシルグリセロールを4.9〜84.9%含有することが好ましく、より好ましくは4.9〜64.9%、更に6.9〜39.9%、特に6.9〜29.9%、殊更9.8〜19.8%含有するのが、長期間保存後においても軽い香気成分が保持される点、乳化型特有の豊かなコク味と乳味感、すっきりと後切れの良い風味を有する点、生理効果、油脂の工業的生産性、外観の点で好ましい。トリアシルグリセロールの構成脂肪酸は、ジアシルグリセロールと同じ構成脂肪酸であることが、生理効果、油脂の工業的生産性の点で好ましい。 In the method for producing a liquid seasoning of the present invention, the edible fat used in the oil phase preferably contains 4.9 to 84.9% of triacylglycerol, more preferably 4.9 to 64.9%, Further, it contains 6.9 to 39.9%, particularly 6.9 to 29.9%, particularly 9.8 to 19.8%, and it retains a light aroma component even after long-term storage. It is preferable in terms of rich rich taste and milky taste peculiar to the mold, a refreshing and crisp flavor, physiological effects, industrial productivity of fats and oils, and appearance. The constituent fatty acid of triacylglycerol is preferably the same constituent fatty acid as diacylglycerol in view of physiological effects and industrial productivity of fats and oils.
本発明の液体調味料の製造方法において、油相に使用する食用油脂は、モノアシルグリセロールを0.1〜5%含有することが好ましく、より好ましくは0.1〜2%、更に0.1〜1.5%、特に0.1〜1.3%、殊更0.2〜1%含有するのが長期間保存後においても軽い香気成分が保持される点、すっきりと後切れの良い風味を有する点、外観、油脂の工業的生産性等の点で好ましい。電子レンジ調理により加熱されやすいという点でモノアシルグリセロールは0.1%以上含有するのが好ましく、電子レンジ調理中の発煙等安全性の点から5%以下が好ましい。モノアシルグリセロールの構成脂肪酸はジアシルグリセロールと同じ構成脂肪酸であることが、油脂の工業的生産性の点で好ましい。 In the method for producing a liquid seasoning of the present invention, the edible fat used in the oil phase preferably contains 0.1 to 5% monoacylglycerol, more preferably 0.1 to 2%, and further 0.1 -1.5%, especially 0.1 to 1.3%, especially 0.2 to 1% contains a light aroma component even after long-term storage, with a refreshing and crisp flavor It is preferable in terms of having it, appearance, industrial productivity of fats and oils, and the like. The monoacylglycerol is preferably contained in an amount of 0.1% or more from the viewpoint of being easily heated by microwave cooking, and is preferably 5% or less from the viewpoint of safety such as fuming during microwave cooking. The constituent fatty acid of monoacylglycerol is preferably the same constituent fatty acid as diacylglycerol from the viewpoint of industrial productivity of fats and oils.
また、本発明の液体調味料の製造方法において、油相に使用する食用油脂は、その遊離脂肪酸(塩)含量が、5%以下に低減されるのが好ましく、より好ましくは0〜3.5%、更に0〜2%、特に0.01〜1%、特に0.05〜0.5%とするのが、長期間保存後においても軽い香気成分が保持される点、すっきりと後切れの良い風味を有する点、油脂の工業的生産性の点で好ましい。 Moreover, in the manufacturing method of the liquid seasoning of this invention, it is preferable that the edible fat used for an oil phase has the free fatty acid (salt) content reduced to 5% or less, More preferably, it is 0-3.5. %, Further 0 to 2%, especially 0.01 to 1%, especially 0.05 to 0.5% is a point that light aroma components are retained even after long-term storage It is preferable in terms of having a good flavor and industrial productivity of fats and oils.
本発明の液体調味料の製造方法においては、水相を使用する。水相は水が主成分であり、その他の成分として食酢、塩、醤油、味噌、香辛料、糖、蛋白質素材、有機酸、アミノ酸系調味料、核酸系調味料、動植物エキス、発酵調味料、酒類、デンプン、増粘剤、安定剤、乳化剤、着色料等の各種添加剤等を適宜含有させることができる。特に、液体調味料を乳化型とする場合には、乳化物を安定化させるために、増粘剤、安定剤、乳化剤を含有させることが好ましい。増粘剤の具体例としては、特に限定されるものではないが、キサンタンガム、カラギーナン、グアガム、タマリンドシードガム、ローカストビーンガム、ジェランガム、モナトウガム、アラビアガム、アルギン酸塩類、トラガントガム、ポリデキストロース、セルロース類、加工澱粉類、プルラン、カードラン、卵黄、ペクチン、ゼラチン、寒天、大豆多糖類等の天然物やカルボキシメチルセルロース、ポリエチレングリコール等の化学合成品のガム類等が挙げられる。安定剤の具体例としては、ラクトアルブミン等の乳蛋白、澱粉類等が挙げられる。乳化剤の具体例としては、卵黄液、カゼイン、ゼラチンの他、モノグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル等、一般に食品に使用可能な乳化剤が挙げられる。 In the method for producing a liquid seasoning of the present invention, an aqueous phase is used. The water phase is mainly composed of water. Other ingredients include vinegar, salt, soy sauce, miso, spices, sugar, protein materials, organic acids, amino acid seasonings, nucleic acid seasonings, animal and plant extracts, fermented seasonings, and alcoholic beverages. Various additives such as starch, thickeners, stabilizers, emulsifiers, and coloring agents can be contained as appropriate. In particular, when the liquid seasoning is an emulsion type, it is preferable to contain a thickener, a stabilizer and an emulsifier in order to stabilize the emulsion. Specific examples of the thickener include, but are not limited to, xanthan gum, carrageenan, guar gum, tamarind seed gum, locust bean gum, gellan gum, monato gum, gum arabic, alginates, tragacanth gum, polydextrose, celluloses, Processed starches, pullulan, curdlan, egg yolk, pectin, gelatin, agar, soy polysaccharides and other natural products, and chemically synthesized gums such as carboxymethylcellulose and polyethylene glycol. Specific examples of the stabilizer include milk proteins such as lactalbumin, starches and the like. Specific examples of emulsifiers include egg yolk liquid, casein, gelatin, and other emulsifiers that can generally be used in foods, such as monoglycerin fatty acid esters, sucrose fatty acid esters, and sorbitan fatty acid esters.
また、水相のpHは5.5以下であることが保存性の点から好ましく、更に4.7〜3、特に4.5〜3.5、殊更4.2〜3.7の範囲が好ましい。この範囲にpHを低下させるためには、食酢、クエン酸、リンゴ酸等の有機酸、リン酸等の無機酸、レモン果汁等の酸味料を使用することができるが、保存性を良くする点、加工直後の具材の風味成分を維持する点から食酢を用いることが好ましい。食酢は穀物酢、りんご酢、ビネガー類など様々な種類を用いることができ、その配合量は、液体調味料中に3〜20%、更に5〜15%、特に6〜10%が好ましい。 Further, the pH of the aqueous phase is preferably 5.5 or less from the viewpoint of storage stability, more preferably 4.7 to 3, particularly 4.5 to 3.5, and particularly preferably 4.2 to 3.7. . In order to lower the pH within this range, organic acids such as vinegar, citric acid and malic acid, inorganic acids such as phosphoric acid, and acidulants such as lemon juice can be used. It is preferable to use vinegar from the viewpoint of maintaining the flavor component of the ingredients immediately after processing. Various types of vinegar such as grain vinegar, apple vinegar, and vinegar can be used, and the blending amount is preferably 3 to 20%, more preferably 5 to 15%, and particularly preferably 6 to 10% in the liquid seasoning.
本発明の液体調味料の製造方法においては、油相と水相の質量比率を5/95〜35/65、更に20/80〜32/68、特に25/75〜30/70とすることが、液体調味料に豊かなコク味を付与し、かつ長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させない点から好ましく、また、乳化型の液体調味料とする場合には、乳化相中の油相と水相質量比率を5/95〜50/50、更に20/80〜40/60、特に25/75〜35/65とすることが、乳化型特有の豊かなコク味と乳味感を付与する点、乳化安定性の点から好ましい。 In the method for producing a liquid seasoning of the present invention, the mass ratio of the oil phase to the water phase is 5/95 to 35/65, more preferably 20/80 to 32/68, and particularly 25/75 to 30/70. It is preferable from the viewpoint of imparting a rich body to the liquid seasoning and maintaining a light scent of roasted sesame even after storage for a long period of time, and does not generate deteriorated odors. Also, an emulsified liquid seasoning In this case, the mass ratio of the oil phase to the aqueous phase in the emulsified phase is 5/95 to 50/50, more preferably 20/80 to 40/60, and particularly 25/75 to 35/65. It is preferable from the viewpoint of imparting a unique rich body taste and milky taste and emulsification stability.
本発明の液体調味料の製造方法においては、胡麻を使用する。用いることのできる胡麻としては、その種類や産地は限定されるものではく、通常の白胡麻、金胡麻、黒胡麻、茶胡麻等を用いることができるが、香りが良い点から白胡麻、金胡麻が好ましい。 In the method for producing the liquid seasoning of the present invention, sesame is used. As sesame that can be used, the type and place of production are not limited, and ordinary white sesame, gold sesame, black sesame, tea sesame, etc. can be used. Sesame is preferred.
また、胡麻は特定の条件で焙煎することが好ましい。焙煎方法としては、通常の方法で良いが、具体的には、ローターリーキルンに代表される直接又は間接熱風による機器を用いて行う方法、マイクロ波による方法等が挙げられるが、そのいずれの方法でも良い。特に風味強調の点から直火焙煎等の高温・短時間で焙煎する方法が好ましい。また、洗い胡麻を皮を剥かずに焙煎することが好ましい。皮を剥かないことにより、焙煎した後の特有な風味が得られる。 In addition, sesame is preferably roasted under specific conditions. As a roasting method, a normal method may be used, and specifically, a method using a device using direct or indirect hot air represented by a rotary kiln, a method using a microwave, etc. may be mentioned. The method is fine. In particular, a method of roasting at high temperature and in a short time such as direct-fire roasting is preferable from the point of flavor emphasis. Moreover, it is preferable to roast the washed sesame without peeling the skin. By not peeling the skin, a unique flavor after roasting is obtained.
焙煎度合いは明度(L値)により判断し、白胡麻を焙煎した場合にL値が48〜60となる条件で焙煎することが好ましい。また、L値は、更に51〜57、特に52〜55とすることが、擂り立て香を発現する点から好ましい。L値の具体的な測定方法を次に記載する。測定する胡麻は、焙煎香を有する程度に焙煎した煎り胡麻、またはそれを常法で擂ったもの、粉砕したもの等が特に好ましい。白胡麻以外の胡麻を焙煎する場合には、白胡麻を用いてL値が48〜60となる焙煎条件を測定し、その焙煎条件を適用すればよい。 The degree of roasting is judged by lightness (L value), and roasting is preferably performed under the condition that the L value is 48 to 60 when white sesame is roasted. In addition, the L value is preferably 51 to 57, and more preferably 52 to 55, from the viewpoint of expressing a fresh scent. A specific method for measuring the L value is described below. The sesame to be measured is particularly preferably roasted sesame roasted to such an extent that it has roasted fragrance, or crushed or pulverized thereof. When roasting sesame other than white sesame, it is only necessary to measure roasting conditions with an L value of 48 to 60 using white sesame and apply the roasting conditions.
〔胡麻の明度の測定方法〕
焙煎胡麻10g程度を胡麻擂り器(象印 CB−AA10)により、粗粉砕と細粉砕の中間で擂り、ガラス瓶(底が平らで直径5cm程度のもの)に入れる。直ちにガラス瓶の底部分5ヶ所について、場所を変えて、ハンディータイプの測色計(ミノルタ Color Reader CR-13 みそ用測色計)にて明度を測定する。その明度の平均値により焙煎度合いを判断する。
[Measuring method of lightness of sesame]
About 10 g of roasted sesame seeds are ground between coarse and fine pulverization using a sesame grinder (Zoji CB-AA10) and placed in a glass bottle (with a flat bottom and a diameter of about 5 cm). Immediately measure the brightness of the bottom of the glass bottle at five locations using a handy colorimeter (Minolta Color Reader CR-13 miso colorimeter). The roasting degree is judged from the average value of the brightness.
また、本発明の液体調味料の製造方法においては、原料として使用する胡麻は、粒胡麻でも擂り胡麻でも良いが、粒径1mm以上の胡麻を20%以上とすることが好ましく、より好ましくは30%以上、更に50%以上、特に80%以上、殊更粒胡麻を用いることが、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させず、かつ乳化安定性を良好なものとする点から好ましい。 In the method for producing a liquid seasoning according to the present invention, the sesame used as a raw material may be granulated sesame or roasted sesame, but sesame having a particle diameter of 1 mm or more is preferably 20% or more, more preferably 30%. More than 50%, more than 50%, especially 80% or more, especially sesame seeds can be used to maintain the light scent of roasted sesame seeds even after long-term storage. From the viewpoint of improving the properties.
本発明の液体調味料の製造方法においては、使用する胡麻を油相中で粉砕する。胡麻を粉砕する際に使用する油相は、液体調味料の原料として使用する食用油脂を用いるが、当該食用油脂の全部を用いても一部を用いても良い。食用油脂の一部を用いる場合は、液体調味料の原料として用いる全食用油脂の1〜50%、更に1〜20%、特に1〜10%を使用することが、胡麻の風味を効率的に抽出できる点、効率的に胡麻を粉砕できる点から好ましい。 In the method for producing a liquid seasoning of the present invention, sesame used is pulverized in an oil phase. As the oil phase used when pulverizing sesame, edible fats and oils used as raw materials for liquid seasonings are used, but all or part of the edible fats and oils may be used. When using a part of the edible fats and oils, 1 to 50% of the total edible fats and oils used as a raw material for the liquid seasoning, 1 to 20%, especially 1 to 10% can be used to effectively improve the flavor of sesame. It is preferable because it can be extracted and sesame can be efficiently pulverized.
なお、ここでいう粉砕とは、磨り潰したものから、胡麻の原形をとどめつつ、亀裂等により組織が破壊されている程度のものも含み、粒胡麻が残存していても良い。また、粉砕された状態にするための方法としては、石臼のように狭いクリアランスを有する箇所を通してシェアをかけることによる方法、鋭利な刃物を回転等させることによりカットする方法等がある。具体的な装置としては、コロイドミル、ジューサーミキサー、回転式高速剪断機(マイルダー)、ブレンダー、ロール粉砕器等が挙げられる。この場合、風味成分のみならず、同時に焙煎胡麻中の油脂が抽出されることが好ましい。 The term “pulverization” as used herein includes pulverized ones that retain the original shape of sesame and have a structure destroyed by cracks or the like, and granular sesame may remain. Moreover, as a method for obtaining a pulverized state, there are a method by applying shear through a portion having a narrow clearance such as a stone mill, a method by cutting by rotating a sharp blade, and the like. Specific examples of the apparatus include a colloid mill, a juicer mixer, a rotary high-speed shearing machine (milder), a blender, and a roll pulverizer. In this case, it is preferable that not only flavor components but also fats and oils in roasted sesame are extracted at the same time.
粉砕時の温度は0〜80℃、更に10〜45℃であることが、胡麻の風味を損なうことなく油中に抽出でき、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させない点から好ましい。また、粉砕に要する時間は装置によって異なるが、仕込み1kgまでのブレンダーの場合は1〜60秒、更に2〜30秒であることが、焙煎胡麻から焙煎香と胡麻油を効率的に抽出しつつ、異味を抽出させない点から好ましい。 The pulverization temperature is 0 to 80 ° C, and further 10 to 45 ° C can be extracted into oil without losing the flavor of sesame, and maintain a light aroma of roasted sesame even after long-term storage However, it is preferable from the point of not generating a deterioration odor. In addition, the time required for pulverization varies depending on the apparatus, but in the case of a blender up to 1 kg of charge, it is 1 to 60 seconds, and further 2 to 30 seconds, so that roasted incense and sesame oil can be efficiently extracted from roasted sesame. However, it is preferable from the point of not extracting off-flavors.
粉砕された胡麻は、その平均粒径が0.3〜1.5mm程度であることが、胡麻の焙煎香を損なうことなく油中に抽出でき、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させない点から好ましい。ここで、平均粒径とは質量平均粒径をいい、例えば、篩、顕微鏡観察、粒度分布測定装置等により測定することができる。平均粒径は、更に0.5〜1.3mm、特に0.6〜1.1mmであることが好ましい。また、粒径0.3mm以下のものが全体の30%以下、更に15%以下、特に5%以下であることが、異味成分を含有させず、良好な胡麻の焙煎香を抽出することができる点から好ましい。更に、油相中で粉砕する前の粒径1mm以上の胡麻が、粉砕後に20%以上残存するように粉砕を行うことが好ましく、更に40%以上、特に60%以上、殊更60〜85%であることが同様の点から好ましい。なお、粉砕する前の胡麻は全て1mm以上のもの(粒胡麻)を用いることが好ましい。 The pulverized sesame seeds have an average particle size of about 0.3 to 1.5 mm, and can be extracted into oil without losing the roasted scent of sesame seeds. It is preferable from the standpoint of maintaining a light scent and not generating a deteriorated odor. Here, the average particle diameter means a mass average particle diameter, and can be measured by, for example, a sieve, microscopic observation, a particle size distribution measuring device, or the like. The average particle diameter is further preferably 0.5 to 1.3 mm, particularly preferably 0.6 to 1.1 mm. In addition, when the particle size is 0.3 mm or less, it is 30% or less of the whole, further 15% or less, particularly 5% or less. It is preferable from the point which can be performed. Further, pulverization is preferably performed so that sesame having a particle diameter of 1 mm or more before pulverization in the oil phase remains 20% or more after pulverization, more preferably 40% or more, particularly 60% or more, and particularly 60 to 85%. It is preferable from the same point. In addition, it is preferable to use a sesame (grain sesame) of 1 mm or more before pulverization.
油相中で粉砕する胡麻の量は、油相100部に対して1〜200部であることが好ましく、更に40〜150部、特に50〜100部であることが、胡麻の焙煎香を損なうことなく油中に抽出でき、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させない点から好ましい。また、油相中で粉砕する胡麻の量は、液体調味料中に配合する全胡麻中の全部であっても良いが、好ましくは1〜50%、更に3〜20%、特に5〜15%であることが、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させず、かつ乳化安定性を良好なものとする点から好ましい。 The amount of sesame to be pulverized in the oil phase is preferably 1 to 200 parts with respect to 100 parts of the oil phase, more preferably 40 to 150 parts, particularly 50 to 100 parts. It is preferable in that it can be extracted into oil without damaging, maintains a light scent of roasted sesame even after long-term storage, and does not generate a deteriorated odor. The amount of sesame to be pulverized in the oil phase may be all of the sesame blended in the liquid seasoning, but is preferably 1 to 50%, more preferably 3 to 20%, particularly 5 to 15%. It is preferable from the standpoint that the light scent of roasted sesame is maintained even after storage for a long period of time, no deterioration odor is generated, and the emulsion stability is good.
この場合、焙煎胡麻を粉砕した後の食用油脂中には粉砕後の胡麻を含んでいても良く、胡麻を除去しても良いが、前者とすることが長期間保存後においても焙煎胡麻の擂り立ての軽い香りが維持される点から好ましい。 In this case, the edible fat after pulverizing roasted sesame may contain pulverized sesame and may be removed, but the former may be roasted sesame even after long-term storage. It is preferable from the point that the light scent of scent is maintained.
本発明の液体調味料の製造方法においては、胡麻を油相中で粉砕した後、他の原料と混合する。他の原料は主に水相であり、また、胡麻を粉砕する際に使用した油相が液体調味料に使用する全油脂の一部である場合には、残りの油相も含む。この場合、まず残りの油相を混合した後に、水相と混合することが好ましい。 In the method for producing a liquid seasoning of the present invention, sesame is pulverized in an oil phase and then mixed with other raw materials. Other raw materials are mainly an aqueous phase, and when the oil phase used when pulverizing sesame is a part of the total fats and oils used for a liquid seasoning, the remaining oil phase is also included. In this case, it is preferable to first mix the remaining oil phase and then mix with the aqueous phase.
本発明の液体調味料の製造方法において、水中油型の乳化型液体調味料を製造する場合には、まず、胡麻を油相中で粉砕した後、場合によって残りの油相を混合し、次いで水相を混合し、その後乳化する。水相としては調味液、すなわち水、その他必要に応じて食酢、糖、増粘剤、乳化剤、卵黄、各種調味料等を混合し、必要に応じて加熱殺菌処理を施したものを用いることが好ましい。加熱条件は40〜95℃、好ましくは60〜95℃程度にて3〜20分、好ましくは5〜10分とすることが好ましい。加熱殺菌処理を施す場合には、蛋白変性を防止するために卵黄を除いて行い、加熱殺菌処理し冷却後に、予め殺菌処理された卵黄を混合することが好ましい。 In the method for producing a liquid seasoning of the present invention, when producing an oil-in-water emulsified liquid seasoning, first, after pulverizing sesame in the oil phase, the remaining oil phase is optionally mixed, and then The aqueous phase is mixed and then emulsified. As the aqueous phase, it is possible to use seasoning liquid, that is, water, vinegar, sugar, thickener, emulsifier, egg yolk, various seasonings, etc. as necessary, and heat-sterilized as necessary. preferable. The heating conditions are 40 to 95 ° C., preferably about 60 to 95 ° C. for 3 to 20 minutes, preferably 5 to 10 minutes. When heat sterilization is performed, it is preferable to remove egg yolk in order to prevent protein denaturation, and after heat sterilization and cooling, premixed egg yolk is mixed.
加熱殺菌処理は、胡麻を油相中で粉砕した後、場合によって残りの油相を混合した油相と、水相を別々に行うことが胡麻風味、香気保持、食感の点から好ましい。油相の加熱条件は、40〜95℃、好ましくは60〜95℃程度にて、3〜20分、好ましくは5〜10分とすることが好ましい。その後、前記水相と、胡麻を含有した油相を混合後、乳化することが好ましい。 In the heat sterilization treatment, it is preferable from the viewpoint of sesame flavor, aroma retention, and texture that the sesame is pulverized in the oil phase and then the oil phase in which the remaining oil phase is mixed and the aqueous phase are separately performed. The heating condition of the oil phase is 40 to 95 ° C, preferably about 60 to 95 ° C, and 3 to 20 minutes, preferably 5 to 10 minutes. Thereafter, the aqueous phase and the oil phase containing sesame are preferably mixed and then emulsified.
本発明の液体調味料の製造方法においては、乳化工程で胡麻が一定量以上粉砕されないような条件で乳化を行うことが好ましい。ここで、乳化前の液体調味料原料中に存在する粒径1mm以上の胡麻が、乳化後の液体調味料中にどのくらい残存しているかを「粒胡麻残存率」とし、乳化前の液体調味料原料中に存在する粒径1mm以上の胡麻の質量をA、乳化後の液体調味料中に存在する粒径1mm以上の胡麻の質量をBとすると、粒胡麻残存率は次の(1)式にて表すことができる。
粒胡麻残存率(%)=B/A×100 (1)
本発明の液体調味料の製造方法においては、胡麻、水相及び油相を混合後に乳化を行う際、前記粒胡麻残存率が20%超となるように乳化を行うことが好ましい。粒胡麻残存率は、より好ましくは30%以上、更に50%以上、特に80%以上であることが、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させず、かつ乳化安定性を良好なものとする点から好ましく、最も好ましくは実質的に粉砕されないことである。なお、粒径1mm以上の胡麻の量は、目開き1mmの篩を通過しない胡麻の質量を測定することにより求めることができる。
In the manufacturing method of the liquid seasoning of this invention, it is preferable to emulsify on conditions that a sesame is not grind | pulverized more than a fixed quantity at an emulsification process. Here, how much sesame having a particle diameter of 1 mm or more present in the liquid seasoning raw material before emulsification remains in the liquid seasoning after emulsification is defined as “grain sesame residual rate”, and the liquid seasoning before emulsification When the mass of sesame having a particle size of 1 mm or more present in the raw material is A and the mass of sesame having a particle size of 1 mm or more present in the liquid seasoning after emulsification is B, the residual rate of granulated sesame is expressed by the following formula (1) Can be expressed as
Grain sesame residual rate (%) = B / A × 100 (1)
In the method for producing a liquid seasoning according to the present invention, when emulsification is performed after mixing sesame, an aqueous phase and an oil phase, it is preferable to carry out emulsification so that the residual rate of granulated sesame is more than 20%. The residual rate of grain sesame is more preferably 30% or more, further 50% or more, especially 80% or more. Even after long-term storage, the light scent of roasted sesame is maintained and a deteriorated odor is generated. It is preferable from the viewpoint of improving the emulsion stability and most preferably not being pulverized substantially. The amount of sesame having a particle size of 1 mm or more can be determined by measuring the mass of sesame that does not pass through a sieve having an opening of 1 mm.
乳化剤として卵黄を使用する場合には、液状の生卵黄、粉末状の乾燥卵黄等を用いることができ、その形態等は特に制限されない。また、卵黄に加塩もしくは加糖したものを用いても良い。調味液中の卵黄の含有量は、液状卵黄の場合3〜15%とすることが好ましく、更に5〜12%とすることが、乳化安定性、乳味感等の風味の点から好ましい。また、乾燥卵黄を使用する場合は、上記含有量の半分程度の量とすることが好ましい。また、加塩卵黄もしくは加糖卵黄を使用する場合は、加えられた塩分もしくは糖分を除いた割合で、混合する卵黄量を調整すれば良い。 When egg yolk is used as the emulsifier, liquid raw egg yolk, powdered dried egg yolk, or the like can be used, and the form thereof is not particularly limited. Moreover, you may use what salted or sweetened egg yolk. In the case of liquid egg yolk, the content of egg yolk in the seasoning liquid is preferably 3 to 15%, and more preferably 5 to 12%, from the viewpoint of flavor such as emulsion stability and milky feeling. Moreover, when using dried egg yolk, it is preferable to set it as the amount of about half of the said content. When salted egg yolk or sweetened egg yolk is used, the amount of egg yolk to be mixed may be adjusted at a ratio excluding added salt or sugar.
乳化により油脂を微粒化するにあたり、油脂がある一定の粒径以下となる程度まで攪拌混合しておくことが好ましく、これにより前記油脂の微粒化を容易に行うことができる。すなわち、予備乳化を行った後、最終的な仕上げの乳化処理(精乳化)を行うことが好ましい。前記予備乳化を行う場合には、例えば、減圧下に脱気しながら攪拌処理することにより行うことが、乳化安定性の点から好ましく、油脂の粒径は、例えば、10〜50μm程度まで細粒化しておくことが、同様の点から好ましい。予備乳化は、プロペラミキサー、ホモミキサー、ブレンダー、ディスパー、パドルミキサー、コロイドミル、連続ミキサー、スタティックミキサー、超音波等の撹拌機等の装置を用いることができる。回転数、攪拌時間は、例えば油脂の粒径が前記範囲となるように設定すれば良い。 When atomizing fats and oils by emulsification, it is preferable to stir and mix the fats and oils to a certain particle size or less, whereby the fats and oils can be easily atomized. That is, after preliminary emulsification, it is preferable to perform final finishing emulsification (precise emulsification). When performing the preliminary emulsification, for example, it is preferable to carry out stirring treatment while degassing under reduced pressure from the viewpoint of emulsification stability, and the particle size of the oil and fat is, for example, about 10 to 50 μm. It is preferable from the same point. For the preliminary emulsification, a device such as a propeller mixer, a homomixer, a blender, a disper, a paddle mixer, a colloid mill, a continuous mixer, a static mixer, or an agitator such as ultrasonic waves can be used. What is necessary is just to set a rotation speed and stirring time, for example so that the particle size of fats and oils may become the said range.
前記仕上げの乳化処理(精乳化)は、コロイドミル、マイルダー、ディスパー、ミクロカッター等の乳化装置を用い、油脂の粒径を1〜20μmに微粒化させることが好ましく、更に2〜10μmとすることが好ましい。なお、予備乳化を行わず、精乳化のみを行っても良い。また、乳化工程で胡麻がある程度粉砕されないような条件で乳化を行う点から、ミクロカッター等の乳化装置を用いた場合に、内歯・外歯間のクリアランス、スリット幅の選択、調整等をすることが好ましい。 The final emulsification treatment (fine emulsification) is preferably carried out by using an emulsifying device such as a colloid mill, milder, disper, microcutter, etc., and the oil particle size is preferably reduced to 1 to 20 μm, and more preferably 2 to 10 μm. Is preferred. Note that only pre-emulsification may be performed without pre-emulsification. Also, from the point of emulsifying under the condition that sesame is not pulverized to some extent in the emulsification process, when using an emulsifying device such as a micro cutter, the clearance between the inner and outer teeth, the selection of the slit width, etc. are adjusted and adjusted It is preferable.
本発明の液体調味料の製造方法において、乳化型の液体調味料とする場合には、乳化後の液体調味料中に存在する全胡麻中、粒径1mm以上の胡麻の含有量が20%超であることが、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させず、かつ乳化安定性を良好なものとする点から好ましい。乳化後の液体調味料中に存在する全胡麻中、粒径1mm以上の胡麻の含有量は、更に30%以上、特に50%以上、殊更80%以上であることが好ましい。 In the liquid seasoning production method of the present invention, when an emulsified liquid seasoning is used, the content of sesame having a particle size of 1 mm or more in the total sesame present in the liquid seasoning after emulsification exceeds 20%. It is preferable from the standpoint that the light scent of roasted sesame is maintained even after storage for a long period of time, no deterioration odor is generated, and the emulsion stability is good. The content of sesame having a particle size of 1 mm or more in the total sesame present in the liquid seasoning after emulsification is preferably 30% or more, particularly 50% or more, and particularly preferably 80% or more.
本発明の液体調味料の製造方法において、乳化型の液体調味料とする場合には、水中油型乳化物の上に油相を積層しても良い。当該油相に使用する食用油脂は、乳化物を構成する油相に使用する食用油脂と同じであることが好ましい。中でも、ジアシルグリセロールを15%以上含有する食用油脂を使用することが、長期間保存後においても軽い香気成分が保持され、すっきりと後切れの良い風味を有する点から好ましい。 In the manufacturing method of the liquid seasoning of this invention, when setting it as an emulsion type liquid seasoning, you may laminate | stack an oil phase on an oil-in-water emulsion. It is preferable that the edible fat used for the said oil phase is the same as the edible fat used for the oil phase which comprises an emulsion. Among them, it is preferable to use an edible fat / oil containing 15% or more of diacylglycerol from the viewpoint that a light aroma component is retained even after long-term storage, and that it has a clean and crisp flavor.
また、積層する油相中には、胡麻風味を有する香気成分を含有することが好ましい。この胡麻風味は、胡麻の焙煎香であることが好ましく、焙煎した胡麻から抽出した成分はもちろん、香料として使用可能な成分(合成香料も含む)を組合せて胡麻様フレーバー成分としたものでも良い。また、油相中の食用油脂の一部に、焙煎した胡麻から搾油した胡麻油を使用しても良い。焙煎した胡麻から搾油した胡麻油を用いる場合には、上層の油相中に1〜50%、更に2〜30%、特に5〜20%含有させることが、長期間保存後においても軽い香気成分が保持される点、すっきりと後切れの良い風味を有する点から好ましい。 Moreover, it is preferable to contain the aromatic component which has a sesame flavor in the oil phase to laminate | stack. This sesame flavor is preferably roasted incense of sesame. In addition to ingredients extracted from roasted sesame, ingredients that can be used as fragrances (including synthetic fragrances) can also be used as sesame-like flavor ingredients. good. Moreover, you may use the sesame oil extracted from the roasted sesame for some edible fats and oils in an oil phase. When sesame oil extracted from roasted sesame is used, it is contained in the upper oil phase in an amount of 1 to 50%, further 2 to 30%, especially 5 to 20%. Is preferable from the point that it has a good flavor and a refreshing crisp flavor.
本発明において、乳化物の上に油相を積層し、油相中に含有させる香気成分として胡麻の焙煎香を使用する場合には、前述の本発明に使用できる胡麻から抽出した胡麻油を含有させることが好ましく、また、前述の焙煎方法により焙煎した胡麻を、次の方法により搾油したものを用いることが好ましい。 In the present invention, when an oil phase is laminated on an emulsion and roasted sesame is used as an aroma component to be contained in the oil phase, it contains sesame oil extracted from sesame that can be used in the present invention. Moreover, it is preferable to use what squeezed the sesame roasted by the above-mentioned roasting method by the following method.
胡麻油を搾油する場合には、焙煎した胡麻を圧搾することにより製造することができる。圧搾の条件は、焙煎胡麻中の水分が5%以下、品温が80℃以下の条件で圧搾を行うことが好ましく、従来より行われている蒸煮工程は擂り立て香を消失させる点から行わないことが好ましい。焙煎胡麻中の水分は、擂り立て香を有する点、操作性の点から、更に0〜3%、特に0〜1%であることが好ましく、品温は、やはり同様の点から更に20〜60℃、特に30〜40℃であることが好ましい。 In the case of squeezing sesame oil, it can be produced by pressing roasted sesame. The pressing condition is preferably that the water in the roasted sesame is 5% or less and the product temperature is 80 ° C. or less, and the conventional steaming process is performed from the point of disappearing the scented scent. Preferably not. The water content in the roasted sesame is preferably 0 to 3%, particularly preferably 0 to 1% from the viewpoint of having a fresh scent and operability, and the product temperature is still 20 to 20% from the same point. It is preferable that it is 60 degreeC, especially 30-40 degreeC.
より具体的には、前記の焙煎条件で焙煎された胡麻中の水分は5%以下、通常1%以下になっているので、焙煎後胡麻を吸湿しない条件においた後に圧搾すればよい。ここで吸湿しない条件は、乾燥した部屋に保有する、クラフト袋に充填・密封し使用するまで開封しない等とすればよい。また、品温については、焙煎後、80℃以下の環境に30分以上おけばよい。なお、胡麻中の水分量は乾熱法(105℃、4時間)により測定できる。品温は、一定の温度の環境に胡麻をおけば、胡麻をおいた環境の温度(例えば室温)と同じである。 More specifically, since the moisture in the sesame roasted under the roasting conditions is 5% or less, usually 1% or less, the sesame may be squeezed after being placed in a condition that does not absorb moisture after roasting. . Here, the conditions for not absorbing moisture may be such as holding in a dry room, filling and sealing in a kraft bag, and not opening until use. As for the product temperature, after roasting, it may be placed in an environment of 80 ° C. or lower for 30 minutes or more. The water content in sesame can be measured by a dry heat method (105 ° C., 4 hours). The product temperature is the same as the temperature of the environment in which sesame is placed (for example, room temperature) if sesame is placed in a constant temperature environment.
胡麻を圧搾する方法としては、エキスペラー、オイルプレス等の機器を用い、通常の使用方法により行うことが好ましいが、風味の点からオイルプレスを使用することが好ましい。 As a method of squeezing sesame, it is preferable to use an apparatus such as an expeller or an oil press by a normal use method, but it is preferable to use an oil press from the viewpoint of flavor.
圧搾により得た胡麻油は、その後水洗することが、保存後のオリ等の沈殿物の原因となる蛋白等を除去する点から好ましい。水洗する際の温度は80℃以下とすることが、擂り立て香を有する点から好ましく、更に10〜60℃、特に20〜40℃とすることが好ましい。水洗する方法は、胡麻油と水を容器に入れ強制的に混合接触させれば良く、撹拌機での撹拌混合や、密閉容器であれば振とう混合等が挙げられる。特に、小スケールであれば、混合効率やその後の水除去のし易さの点から、分液ロート、又は、遠心管に胡麻油と水を入れ、手振りにより振とう混合することが好ましい。 The sesame oil obtained by pressing is preferably washed with water from the viewpoint of removing proteins and the like that cause sediment such as sediment after storage. The temperature at the time of washing with water is preferably 80 ° C. or less from the viewpoint of having a freshly scented fragrance, more preferably 10 to 60 ° C., and particularly preferably 20 to 40 ° C. The method of washing with water may be carried out by forcibly mixing and bringing sesame oil and water into a container. Examples of the method include stirring and mixing with a stirrer and shaking and mixing for a closed container. In particular, in the case of a small scale, it is preferable to add sesame oil and water to a separatory funnel or a centrifuge tube and to shake and mix by hand shaking from the viewpoint of mixing efficiency and ease of water removal thereafter.
水洗する際に用いる水の量は、保存後のオリ等の沈殿物を生じさせない点から、胡麻油100質量部(以下、単に「部」で示す)に対して50〜200部、更に70〜150部、特に90〜120部とすることが好ましい。 The amount of water used for washing with water is 50 to 200 parts, and more preferably 70 to 150 parts per 100 parts by weight of sesame oil (hereinafter simply referred to as “parts”), from the point of not causing sediment such as sediment after storage. Parts, particularly 90 to 120 parts.
胡麻油は、水洗することにより、胡麻油中の窒素含量を30ppm以下とすることが、保存後にオリ等の沈殿を生じさせない点から好ましい。胡麻油中の窒素含量は、更に0超25ppm以下、特に0超15ppm以下とすることが好ましい。 It is preferable that the sesame oil is washed with water so that the nitrogen content in the sesame oil is 30 ppm or less from the viewpoint of preventing precipitation such as sediment after storage. The nitrogen content in the sesame oil is preferably more than 0 and 25 ppm or less, more preferably more than 0 and 15 ppm or less.
胡麻油中の窒素含量の測定は、例えば、胡麻油を等量の溶媒(イソオクタン)で希釈したものを試料として用い、窒素分析計TN−100(三菱化学)等により行うことができる。 The nitrogen content in sesame oil can be measured, for example, using a sample obtained by diluting sesame oil with an equal amount of solvent (isooctane) and using a nitrogen analyzer TN-100 (Mitsubishi Chemical).
胡麻油を水洗した後は、脱水処理することが、擂り立て香を有するものとする点から好ましい。脱水処理方法は、分液ロート、遠心分離、減圧乾燥、吸湿剤添加等が挙げられるが、これらを併用して行うことが好ましい。脱水処理後は、胡麻油中の水分を1%以下、更に1〜5000ppm、特に1〜2000ppmとすることが擂り立て香を維持させる点から好ましい。 After washing the sesame oil with water, it is preferable to perform a dehydration treatment from the viewpoint of having a freshly scented scent. Examples of the dehydration method include a separatory funnel, centrifugal separation, drying under reduced pressure, addition of a hygroscopic agent, and the like. After the dehydration treatment, the water content in the sesame oil is preferably 1% or less, more preferably 1 to 5000 ppm, and particularly preferably 1 to 2000 ppm from the viewpoint of maintaining the fresh scent.
本発明の液体調味料の製造方法において、上層に油相を積層する場合は、油相/下層の乳化物の質量比を3/97〜30/70とすることが、長期間保存後においても軽い香気成分が保持され、乳化型特有の豊かなコク味と乳味感に加え、すっきりと後切れの良い風味を有する点から好ましい。上層に積層する油相/下層の乳化物の質量比は、更に5/95〜20/80、特に7/93〜15/85であることが好ましい。 In the method for producing a liquid seasoning according to the present invention, when the oil phase is laminated on the upper layer, the mass ratio of the oil phase / lower layer emulsion may be 3/97 to 30/70, even after long-term storage. A light aroma component is retained, and in addition to the rich richness and milky taste peculiar to the emulsification type, it is preferable from the point of having a refreshing and crisp flavor. The mass ratio of the oil phase / lower layer emulsion to be laminated on the upper layer is further preferably 5/95 to 20/80, more preferably 7/93 to 15/85.
本発明の液体調味料の製造方法においては、抗酸化剤を添加することが好ましい。抗酸化剤は、通常、食品に使用されるものであればいずれでもよいが、天然抗酸化剤、トコフェロール、カテキン、リン脂質、アスコルビン酸脂肪酸エステル、BHT、BHA、TBHQから選ばれる1種以上が好ましく、天然抗酸化剤、トコフェロール、アスコルビン酸パルミチン酸エステルから選ばれる1種以上がより好ましい。抗酸化剤は、擂り立て香の維持の点から油相へ添加することが好ましい。特に好ましい抗酸化剤の含有量は、油相中50〜5000ppm、更に200〜2000ppmである。更に、食用油脂にジアシルグリセロールを含む油脂を用いる場合には、保存により異味(金属味)が生じるのを防止する点から、L−アスコルビン酸脂肪酸エステルを実質的に含まず、δ−トコフェロールを200ppm以上含有させることが好ましい。 In the manufacturing method of the liquid seasoning of this invention, it is preferable to add an antioxidant. The antioxidant may be any as long as it is usually used in foods, but one or more selected from natural antioxidants, tocopherols, catechins, phospholipids, ascorbic acid fatty acid esters, BHT, BHA, and TBHQ. Preferably, at least one selected from natural antioxidants, tocopherols, and ascorbyl palmitate is more preferable. It is preferable to add the antioxidant to the oil phase from the viewpoint of maintaining the fresh scent. The particularly preferred antioxidant content is 50 to 5000 ppm, more preferably 200 to 2000 ppm in the oil phase. Furthermore, when using fats and oils containing diacylglycerol for edible fats and oils, it is substantially free of L-ascorbic acid fatty acid ester and δ-tocopherol is contained in an amount of 200 ppm from the viewpoint of preventing the formation of off-flavor (metal taste) by storage. It is preferable to contain above.
〔焙煎胡麻の調製法〕
白胡麻の洗い胡麻をフライパンに入れ、ガス流量5L/minの火力にて2分間加熱焙煎し、焙煎胡麻とした。
[Method of preparing roasted sesame seeds]
Washed white sesame was put in a frying pan and heated and roasted for 2 minutes with a heating power of 5 L / min gas flow to obtain roasted sesame.
〔乳化型液体調味料〕
実施例1〜3
表1に示す配合に従って卵黄を除く水相成分を混合し、TKホモディスパー(特殊機化工業(株))で均一に分散し、85℃、10分にて加熱殺菌後冷却し、その後卵黄を混合して水相を得た。ブレンダー(WARNIG社、MODEL31BL92)に、表2に示した組成の食用油脂A(DAG)又はB(TAG)、及び前記焙煎粒胡麻(粒径1mm以上のものが100%;前記「胡麻の明度の測定方法」により測定した明度L=54.7)を、それぞれ表1に示す量入れ、25℃の温度にて、9000rpmの回転数で、表1に示した時間粉砕処理した。処理した焙煎胡麻を食用油脂ごと未処理の粒胡麻及び胡麻の粉砕処理に使用しない食用油脂と混合し、油相全体を加熱殺菌(85℃ 10分)し、冷却後、当該油相を前記水相成分と混合し、ミクロカッター(Stephan(株))を用い、回転数3600rpmにて2パスし、乳化を行った。
なお、実施例3は、油相のうち未処理の粒胡麻及び胡麻の粉砕処理に使用しない食用油脂を加熱殺菌し、冷却後、前記と同様に水相成分と混合し、乳化を行い乳化物を得た。その後、食用油脂中で粉砕した胡麻を、食用油脂ごと加熱殺菌し、冷却後に先の乳化物に攪拌しながら混合した。
[Emulsified liquid seasoning]
Examples 1-3
Mix the aqueous phase components except egg yolk according to the formulation shown in Table 1, disperse uniformly with TK Homo Disper (Special Machine Industries Co., Ltd.), heat sterilize at 85 ° C for 10 minutes, cool, and then egg yolk A water phase was obtained by mixing. In a blender (WARNIG, MODEL 31BL92), edible fats and oils A (DAG) or B (TAG) having the composition shown in Table 2 and the roasted granulated sesame (particle size of 1 mm or more is 100%; The lightness L = 54.7) measured by “Measurement method” was put in the amounts shown in Table 1 and pulverized at a temperature of 25 ° C. and a rotation speed of 9000 rpm for the time shown in Table 1. The processed roasted sesame is mixed with edible fats and oils that are not used for pulverization of untreated grain sesame and sesame, and the entire oil phase is sterilized by heating (85 ° C. for 10 minutes). The mixture was mixed with the aqueous phase component, and emulsified by using a microcutter (Stephan Co., Ltd.) and performing two passes at a rotational speed of 3600 rpm.
In Example 3, edible fats and oils that are not used for pulverization of untreated granular sesame and sesame in the oil phase are heat sterilized, cooled, mixed with the aqueous phase component in the same manner as described above, and emulsified to obtain an emulsion. Got. Then, the sesame ground in the edible fat was sterilized by heating together with the edible fat, and after cooling, mixed with the previous emulsion while stirring.
比較例1〜3
実施例1における焙煎胡麻の食用油脂中での粉砕処理を行わず、前記焙煎胡麻を前記ブレンダーにて粉砕し、粒径1mm以上の胡麻を90%とした擂り胡麻を、表1に示すように油相又は水相に混合し、実施例1に記載の方法と同様の乳化を行い、それぞれ比較例1、2とした。また、前記粉砕した胡麻を油相又は水相のいずれにも混合せず、実施例1に記載の方法と同様の乳化を行った後に混合したものを比較例3とした。
Comparative Examples 1-3
Table 1 shows the roasted sesame seeds obtained by pulverizing the roasted sesame seeds in the blender without pulverizing the roasted sesame seeds in Example 1 with 90% of sesame having a particle diameter of 1 mm or more. Thus, it mixed with the oil phase or the water phase, and it emulsified similarly to the method of Example 1, and was set as Comparative Examples 1 and 2, respectively. In addition, Comparative Example 3 was prepared by mixing the pulverized sesame seeds in the oil phase or the aqueous phase and mixing them after emulsification similar to the method described in Example 1.
〔分離型液体調味料〕
実施例4
実施例1と同じ方法により、水相の調製及び焙煎胡麻の油中粉砕処理を行った。処理した焙煎胡麻を食用油脂ごと未処理の粒胡麻、及び胡麻の粉砕処理に使用しない食用油脂と混合して油相部とし、85℃、10分加熱殺菌後冷却し、次いで前記調製した水相に積層した。
[Separable liquid seasoning]
Example 4
In the same manner as in Example 1, preparation of the aqueous phase and grinding of roasted sesame in oil were performed. The processed roasted sesame is mixed with edible fat and oil, untreated granular sesame, and edible fat and oil not used for pulverization of sesame to form an oil phase, cooled at 85 ° C. for 10 minutes, cooled and then cooled. Laminated to phase.
比較例4及び5
実施例4における焙煎胡麻の食用油脂中での粉砕処理を行わず、前記焙煎胡麻を前記ブレンダーにて粉砕し、粒径1mm以上の胡麻を90%としたものを、表1に示すように油相又は水相に混合した後、油相を水相に積層した。
Comparative Examples 4 and 5
As shown in Table 1, the roasted sesame seeds in Example 4 were not pulverized in the edible oil and fat, and the roasted sesame seeds were pulverized by the blender and the sesame having a particle diameter of 1 mm or more was 90%. After mixing with the oil phase or water phase, the oil phase was laminated to the water phase.
〔胡麻の粒径の測定法〕
乳化後の液体調味料を10倍(重量比)の水に分散した後固形物を標準篩(目開き1mm)で回収し、水およびエタノールを流しかけることにより十分洗い、調味液及び油脂を除去した。標準篩(目開き1mm)上にオンした固形物(胡麻)の乾燥質量を測定することで粒胡麻残存率を求めた。粉砕前の全粒胡麻質量から、その割合を求めた。
[Measuring method of particle size of sesame]
After the emulsified liquid seasoning is dispersed in 10 times (weight ratio) water, the solid material is recovered with a standard sieve (mesh opening 1 mm) and washed thoroughly by pouring water and ethanol to remove the seasoning liquid and fats and oils. did. The residual rate of granular sesame was determined by measuring the dry mass of the solid (sesame) turned on on a standard sieve (aperture 1 mm). The ratio was calculated | required from the whole grain sesame mass before a grinding | pulverization.
〔保存条件〕
製造した液体調味料を、40℃、湿度75%の環境下に7日間保存し、官能評価にて、製造直後の初期風味、及び保存後の風味を評価した。
[Storage conditions]
The manufactured liquid seasoning was preserve | saved for 7 days in the environment of 40 degreeC and humidity 75%, and the initial flavor immediately after manufacture and the flavor after a preservation | save were evaluated by sensory evaluation.
〔風味評価法〕
レタス20gに、分離型液体調味料を8gかけ、専門パネラー6名による食味調査を行い、胡麻感、香り立ち、後切れの良さ、味強度について比較評価した。結果を表1に示す。なお、評価基準は以下に示す基準に従った。
[Taste evaluation method]
8 g of a liquid type liquid seasoning was applied to 20 g of lettuce, and a taste survey was conducted by 6 expert panelists, and the sesame sensation, fragrance, good tearing and taste strength were compared and evaluated. The results are shown in Table 1. The evaluation criteria were as follows.
〔胡麻風味の評価基準〕
5:擂り立ての胡麻風味を非常に感じる
4:擂り立ての胡麻風味をかなり感じる
3:擂り立ての胡麻風味を感じる
2:擂り立ての胡麻風味をあまり感じない
1:擂り立ての胡麻風味を感じない
[Evaluation criteria for sesame flavor]
5: Feels the flavor of fresh sesame very much 4: Feels the flavor of fresh sesame considerably 3: Feels the flavor of fresh sesame 2: Does not feel the flavor of fresh sesame 1: Feels the flavor of fresh sesame Absent
〔乳化安定性〕
5:初期に比べ乳化粒径及び乳味感にまったく変化が見られない。
4:初期に比べ乳化粒径はほぼ変わらないが、乳味感をやや弱く感じる。
3:初期に比べ乳化粒径が若干大きくなり、乳味感が弱くなり調味料の風味をやや強く感じる。
2:初期に比べ乳化粒径が明らかに大きくなり、乳味感が弱くなり調味料の風味を強く感じる。
1:初期に比べ乳化粒径が明らかに大きくなり、乳味感があまり感じられない。
[Emulsification stability]
5: No change is observed in the emulsified particle size and milky taste as compared with the initial stage.
4: Although the emulsified particle size is almost the same as in the initial stage, the milky feeling is somewhat weak.
3: The emulsified particle size is slightly larger than in the initial stage, the milky taste is weakened, and the flavor of the seasoning is felt slightly stronger.
2: The emulsified particle size is clearly larger than that in the initial stage, the milky taste is weakened, and the flavor of the seasoning is felt strongly.
1: The emulsified particle size is clearly larger than that in the initial stage, and the milky taste is not felt so much.
表1の結果より、乳化型又は分離型液体調味料において、食用油脂中でせん断した焙煎胡麻を使用することで、長期間保存後においても焙煎胡麻の擂り立ての軽い香りを維持し、劣化臭を発生させない、優れた液体調味料の製造が可能となることが分かった。 From the results of Table 1, in the emulsification type or separation type liquid seasoning, by using roasted sesame sheared in edible fats and oils, the light aroma of roasted sesame is maintained even after long-term storage, It turned out that the manufacture of the outstanding liquid seasoning which does not generate | occur | produce a deterioration odor becomes possible.
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