JP4467211B2 - Apparatus and method for charging CSG material into mixer - Google Patents

Apparatus and method for charging CSG material into mixer Download PDF

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Publication number
JP4467211B2
JP4467211B2 JP2001233537A JP2001233537A JP4467211B2 JP 4467211 B2 JP4467211 B2 JP 4467211B2 JP 2001233537 A JP2001233537 A JP 2001233537A JP 2001233537 A JP2001233537 A JP 2001233537A JP 4467211 B2 JP4467211 B2 JP 4467211B2
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Japan
Prior art keywords
cement
mixer
locally generated
generated material
csg
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Expired - Fee Related
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JP2001233537A
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Japanese (ja)
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JP2003041554A (en
Inventor
武彦 吉本
一政 平櫛
輝己 藤木
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Kitagawa Iron Works Co Ltd
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Kitagawa Iron Works Co Ltd
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Description

【0001】
【産業上の利用分野】
本発明は、現地発生材とセメントを混合する混合機へのCSG材料の投入装置およびその方法に関するものである。
【0002】
【従来の技術】
ダム建設現場において、河川の砂礫や砕石廃棄材料などの現地発生材に少量のセメントを混合したCSG材料が盛土用材料として堤高の低いダム(砂防ダム、河川堤防など)に数多く用いられている。
現地発生材とセメントをミキサなどの混合機に連続的に供給するためには一般にベルトコンベヤが用いられており、従来では現地発生材の上にセメントをのせる方法でCSG材料を混合機へ投入している。
しかし、前記の方法では混合機の投入時や混合機の内では、セメントが表面に露出しているため、投入口や混合羽根などに付着してしまう問題が発生する。
また、その対策として特開2001−40639号に示されるようにセメントの層を現地発生材の間にサンドイッチ状にはさんだ状態で搬送する方法が提案されている。
【0003】
【発明が解決しようとする課題】
しかしながら、前記の方法ではセメントが現地発生材の内に含まれてはいるが、セメントがセメントの層をなして集合して存在している。しかし、混合機に投入された段階で現地発生材とのサンドイッチ状態が崩れると、セメントの層が表出してしまい、混合機への投入口や混合機の混練羽根にセメントが直に接することとなり、付着が生じる。
また、現地発生材とセメントはサンドイッチ状に挟まれた状態であるので、それぞれ層として独立して存在しており、このままでは投入時において、セメントと現地発生材の分離を完全には防ぐことができず、混合を確実に行なうことは困難である。
前記の問題を解決するためには、セメントが層として集合していない状態で現地発生材の中に含まれなければならない。
したがって、本発明は、混合機へCSG材料を投入する前にセメントの層を分散させて現地発生材の中に含ませることのできる装置及びその方法を提供することを目的とする。
【0004】
【課題を解決するための手段】
上記の課題を解決するため、本発明は、現地発生材とセメントを混合する混合機へのCSG材料の投入装置において、現地発生材を搬送する搬送手段と、該搬送手段により搬送された現地発生材の上にセメントを供給するセメント供給手段と、該セメント供給手段によって供給されたセメントを上にのせた現地発生材を振動させて現地発生材の中にセメントを分散して混入させながら混合機へと移送する振動移送手段とからなることを特徴とする混合機へのCSG材料の投入装置であり、現地発生材とセメントを混合する混合機へのCSG材料の投入方法において、セメント供給手段によって供給されたセメントを上にのせた現地発生材を振動移送手段により振動させて、現地発生材の中にセメントを分散して混入させながら混合機へ移送し投入する混合機へのCSG材料の投入方法である。
【0005】
【発明の実施の形態】
以下、本発明の一実施例を図を用いて説明する。図1は本発明の実施例を示す全体図である。図2は図1の部分拡大図である。
図1において、現地発生材9は受入ホッパ8からベルトコンベヤなどの搬送手段1により搬送される。前記搬送手段1により混合機投入口5の高さまで搬送された現地発生材9は振動移送手段3である振動フィーダ上に載せられ振動により混合機投入口5まで移送される。このとき、振動移送手段3の上に設けられたセメント供給手段2により振動されながら移送される現地発生材9の上にセメント10がのせられる。
混合機4に投入された現地発生材9とセメント10からなるCSG材料は一定時間混合されて排出され、排出ホッパ7を経て打設場所へ輸送される。
【0006】
図2で本発明の実施例を説明する。
セメント10を上にのせた状態で現地発生材9が振動フィーダなどの振動移送手段3により振動させられる。振動移送手段3による振動作用によってセメント10の層は径の小さいセメント10の粒子に分散されながら現地発生材9の隙間に浸透するように入り込み、現地発生材9の中に混入する。現地発生材9の中に混入したセメント10の粒子は集合として存在しないため混合機4に投入されても、セメント10の層が混合機4に接触することなく投入口や混合羽根に付着しにくくなる。
一般にCSG材料は連続した定量供給による連続混合が行われている。本実施例での現地発生材9の搬送手段1も連続した定量を搬送する。セメント10の供給も連続して少量づつ供給を行うので、振動作用によるセメント10の層の分散や現地発生材9への混入が容易となる。
【0007】
また、振動移送手段3である振動フィーダの移送部分の長さLは通常は移送のみを考慮されて決定されているが、本実施例では移送の他にセメントの分散・混入も振動により行うので、振動移送手段3の移送部分の長さLは前記の移送のみを考慮した移送部の長さより長い方が好ましい。したがって、投入されるセメント10の量に比例して移送部分の長さLを決定する必要がある。
【0008】
図3によりセメント10の粒子の付着の現象を説明すると、図3(a)では水分11が少なく、セメント10の粒子に水分11がコーティングされていない状態を示しており、図3(b)は水分11が多く、セメント10の粒子が湿潤され水分11がコーティングされている状態を示している。
図3(a)では水分11の表面張力により少量の水分11のため強く結束され、混合機4にも吸着力が大きく作用し強固に付着する。図3(b)では水分11が多く、セメント10の粒子に水分11がコーティングされているため、表面張力による吸着力が小さくなり結束力が弱い。混合機4に付着しても弱い力で付着しているため、付着状態を保つことができず付着物が剥離しやすくなる。
【0009】
本実施例によると、現地発生材9の中に混入したセメント10の粒子は現地発生材9の中に含まれる水分11を吸水して表面に水分11をコーティングした湿潤状態となるので、前記の作用により付着力が弱くなり、より付着しにくい状態となる。
また、混合作用においても、混合機4に投入される前にセメント10の粒子が振動によって集合ではなく細かく分散されてバラバラに現地発生材9の中に混入されているので、混合機4に投入される前段階での予備混合作用がなされることになる。
【0010】
一般的に、混合機4で混合された後のセメント10の粒子は前記と同様に、セメント10の粒子の表面が水分11でコーティングされて湿潤状態になる。つまり、本実施例によるセメント10の粒子の状態は混合機へ投入される前に、混合されたセメント10の粒子と同じ状態になるので、より大きな予備混合作用を得ることになる。
【0011】
【発明の効果】
以上述べたように、本発明によれば混合機4へのCSG材料の投入において、振動移送手段3により振動されてセメント10の層が分散され現地発生材9の中にセメント10の粒子が混入し、直接セメント10の層として混合機4の投入口や混合羽根に接することが無いので付着が生じにくい。
また、セメント10が振動により現地発生材9の中で集合でなくバラバラに分散されるので、混合機4への投入前に予備混合作用が行われる。
さらに、現地発生材9の中でセメント10の粒子が水分11でコーティングされて湿潤状態となるので付着を防ぎ、予備混合作用が向上する。
【図面の簡単な説明】
【図1】本発明の実施例を示す全体図である。
【図2】図1の部分拡大図である。
【図3】セメントの粒子の付着状態を説明する状態図である。
【符号の説明】
1.搬送手段
2.セメント供給手段
3.振動移送手段
4.混合機
9.現地発生材
10.セメント
[0001]
[Industrial application fields]
The present invention relates to an apparatus and a method for charging CSG material into a mixer for mixing a locally generated material and cement.
[0002]
[Prior art]
At dam construction sites, CSG materials, in which small amounts of cement are mixed with locally generated materials such as river gravel and crushed stone waste materials, are used in many dams (such as sabo dams and river levees) as embankment materials. .
In order to continuously supply locally generated materials and cement to a mixer such as a mixer, a belt conveyor is generally used. Conventionally, CSG material is put into a mixer by placing cement on locally generated materials. is doing.
However, in the above-described method, the cement is exposed on the surface when the mixer is charged or inside the mixer, so that there arises a problem that the cement adheres to the charging port or the mixing blade.
Further, as a countermeasure, a method for conveying a cement layer sandwiched between locally generated materials as disclosed in Japanese Patent Application Laid-Open No. 2001-40639 has been proposed.
[0003]
[Problems to be solved by the invention]
However, in the above-mentioned method, cement is contained in the locally generated material, but the cement is present as a group of cement. However, if the sandwich state with the locally generated material breaks down when it is put into the mixer, the cement layer will be exposed, and the cement will be in direct contact with the inlet to the mixer and the kneading blades of the mixer. , Adhesion occurs.
In addition, since the locally generated material and cement are sandwiched, they exist as separate layers, and if left as they are, the separation of cement and locally generated material can be completely prevented. It is not possible to perform mixing reliably.
In order to solve the above-mentioned problem, cement must be included in the locally generated material in an unassembled state as a layer.
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide an apparatus and a method for dispersing a cement layer before introducing CSG material into a mixer so that the cement layer can be included in a locally generated material.
[0004]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention provides a CSG material charging device for mixing a locally generated material and cement, a conveying means for conveying the locally generated material, and a locally generated material conveyed by the conveying means. Cement supply means for supplying cement onto the material, and a mixer while vibrating the locally generated material on which the cement supplied by the cement supplying means is placed and dispersing and mixing the cement in the locally generated material A CSG material charging device to a mixer, characterized in that the CSG material is charged into a mixer for mixing a locally generated material and cement. The locally generated material with the supplied cement on top is vibrated by the vibration transfer means, and the cement is dispersed and mixed in the locally generated material and transferred to the mixer. A method of input CSG material into the mixer to enter.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an overall view showing an embodiment of the present invention. FIG. 2 is a partially enlarged view of FIG.
In FIG. 1, the locally generated material 9 is conveyed from a receiving hopper 8 by a conveying means 1 such as a belt conveyor. The on-site generated material 9 conveyed to the height of the mixer inlet 5 by the conveying means 1 is placed on a vibration feeder as the vibration transfer means 3 and transferred to the mixer inlet 5 by vibration. At this time, the cement 10 is placed on the locally generated material 9 which is transferred while being vibrated by the cement supply means 2 provided on the vibration transfer means 3.
The CSG material made up of the locally generated material 9 and the cement 10 put into the mixer 4 is mixed and discharged for a certain period of time, and is transported to the placement site through the discharge hopper 7.
[0006]
An embodiment of the present invention will be described with reference to FIG.
The on-site generated material 9 is vibrated by the vibration transfer means 3 such as a vibration feeder with the cement 10 placed thereon. Due to the vibration effect of the vibration transfer means 3, the cement 10 layer penetrates into the gaps of the locally generated material 9 while being dispersed in the particles of the cement 10 having a small diameter, and is mixed into the locally generated material 9. Since the particles of cement 10 mixed in the locally generated material 9 do not exist as aggregates, even if the cement 10 is put into the mixer 4, the cement 10 layer does not come into contact with the mixer 4 and hardly adheres to the inlet or the mixing blade. Become.
In general, CSG material is continuously mixed by continuous quantitative supply. The conveying means 1 for the locally generated material 9 in this embodiment also conveys a continuous quantity. Since the cement 10 is also supplied in small amounts continuously, it is easy to disperse the cement 10 layer by the vibration action and to mix it with the locally generated material 9.
[0007]
Further, the length L of the transfer portion of the vibration feeder which is the vibration transfer means 3 is normally determined in consideration of only the transfer, but in this embodiment, the cement is dispersed and mixed in addition to the transfer by vibration. The length L of the transfer part of the vibration transfer means 3 is preferably longer than the length of the transfer part considering only the transfer. Therefore, it is necessary to determine the length L of the transfer portion in proportion to the amount of cement 10 to be input.
[0008]
The phenomenon of adhesion of the cement 10 particles will be described with reference to FIG. 3. FIG. 3 (a) shows a state where the moisture 11 is small and the cement 10 particles are not coated with the moisture 11. This shows a state in which the moisture 11 is large, the particles of the cement 10 are wet, and the moisture 11 is coated.
In FIG. 3 (a), the surface tension of the moisture 11 causes a small amount of moisture 11 to bind tightly, and the adsorbing force acts greatly on the mixer 4 and adheres firmly. In FIG. 3B, since the moisture 11 is large and the cement 11 particles are coated with the moisture 11, the adsorption force due to the surface tension becomes small and the binding force is weak. Since it adheres with weak force even if it adheres to the mixer 4, the attached state cannot be maintained, and the attached matter is easily peeled off.
[0009]
According to the present embodiment, the cement 10 particles mixed in the locally generated material 9 absorbs the moisture 11 contained in the locally generated material 9 and becomes a wet state in which the surface is coated with the moisture 11. Due to the action, the adhesive force becomes weak, and it becomes more difficult to adhere.
Also, in the mixing operation, the cement 10 particles are finely dispersed rather than aggregated by vibration before being introduced into the mixer 4 and are mixed into the locally generated material 9 separately. The premixing action in the previous stage is performed.
[0010]
In general, the cement 10 particles after being mixed by the mixer 4 are wetted by the surface of the cement 10 particles being coated with moisture 11 as described above. That is, since the state of the particles of the cement 10 according to the present embodiment is the same as that of the mixed cement 10 before being put into the mixer, a larger premixing action is obtained.
[0011]
【The invention's effect】
As described above, according to the present invention, when the CSG material is charged into the mixer 4, the layer of the cement 10 is dispersed by the vibration transfer means 3, and the particles of the cement 10 are mixed in the locally generated material 9. However, since it does not directly contact the inlet of the mixer 4 or the mixing blade as a layer of the cement 10, adhesion hardly occurs.
In addition, since the cement 10 is dispersed in the locally generated material 9 due to vibrations, not a set, but a premixing action is performed before charging into the mixer 4.
Furthermore, since the cement 10 particles are coated with moisture 11 in the locally generated material 9 and become wet, adhesion is prevented and the premixing action is improved.
[Brief description of the drawings]
FIG. 1 is an overall view showing an embodiment of the present invention.
FIG. 2 is a partially enlarged view of FIG.
FIG. 3 is a state diagram for explaining the adhesion state of cement particles.
[Explanation of symbols]
1. Conveying means 2. 2. Cement supply means 3. Vibration transfer means 8. Mixer Locally generated materials10. cement

Claims (2)

現地発生材とセメントを混合する混合機へのCSG材料の投入装置において、現地発生材を搬送する搬送手段と、該搬送手段により搬送された現地発生材の上にセメントを供給するセメント供給手段と、該セメント供給手段によって供給されたセメントを上にのせた現地発生材を振動させて現地発生材の中にセメントを分散して混入させながら混合機へと移送する振動移送手段とからなることを特徴とする混合機へのCSG材料の投入装置。In a CSG material charging apparatus for mixing a locally generated material and cement, a conveying means for conveying the locally generated material, and a cement supplying means for supplying cement onto the locally generated material conveyed by the conveying means Oscillating transfer means for vibrating the locally generated material on which the cement supplied by the cement supplying means is placed and transferring the cement to the mixer while dispersing and mixing the cement in the locally generated material. A device for charging CSG material into the mixer. 現地発生材とセメントを混合する混合機へのCSG材料の投入方法において、セメント供給手段によって供給されたセメントを上にのせた現地発生材を振動移送手段により振動させて、現地発生材の中にセメントを分散して混入させながら混合機へ移送し投入する混合機へのCSG材料の投入方法。In the method of charging CSG material into the mixer that mixes the locally generated material and cement, the locally generated material with the cement supplied by the cement supply means is vibrated by the vibration transfer means, A method for charging CSG material into a mixer in which cement is dispersed and mixed and then transferred to the mixer and charged.
JP2001233537A 2001-08-01 2001-08-01 Apparatus and method for charging CSG material into mixer Expired - Fee Related JP4467211B2 (en)

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