JP4463636B2 - Engine driven work machine - Google Patents

Engine driven work machine Download PDF

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JP4463636B2
JP4463636B2 JP2004213907A JP2004213907A JP4463636B2 JP 4463636 B2 JP4463636 B2 JP 4463636B2 JP 2004213907 A JP2004213907 A JP 2004213907A JP 2004213907 A JP2004213907 A JP 2004213907A JP 4463636 B2 JP4463636 B2 JP 4463636B2
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door
engine
work machine
door frame
frame body
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垣 純一朗 檜
居 晋 鳥
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デンヨー株式会社
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Description

本発明は、エンジンにより圧縮機、発電機、ポンプ等の作業機を駆動するエンジン駆動作業機に係り、とくにその扉周りの防水および遮音構造に関する。   The present invention relates to an engine-driven work machine that drives a work machine such as a compressor, a generator, and a pump by an engine, and more particularly to a waterproof and sound-insulating structure around the door.

この種のエンジン駆動作業機は、ベースと呼ばれる基礎部材上に載置され、ベース上に組み付けられた防音構造のケース内に収容されている。これにより、エンジン駆動作業機の周囲への騒音対策はなされているが、更なる対策を要する場合もあり、ケース側壁を二重遮蔽構造とし、とくにケースに設けられた扉付近からの音漏れを防止するため、シール材を二重に配したりすることが行われている。   This type of engine-driven work machine is placed on a base member called a base and housed in a soundproof structure case assembled on the base. As a result, noise countermeasures around the engine-driven work machine have been taken, but further countermeasures may be required, and the case side wall has a double shielding structure to prevent sound leakage especially from the vicinity of the door provided in the case. In order to prevent this, a double sealing material is used.

例えば図7に示す特許文献1に開示されたものでは、二重遮蔽構造が採用されている。すなわち、防音ケースの外壁200が外側の鉄板200aと内側の鉄板200bとの間に空気層が形成された二重構造の遮蔽が施されており、二重遮蔽構造の防音ケースの外壁200に開閉扉210が設けられている。   For example, the one disclosed in Patent Document 1 shown in FIG. 7 employs a double shielding structure. That is, the outer wall 200 of the soundproof case is shielded with a double structure in which an air layer is formed between the outer iron plate 200a and the inner iron plate 200b, and the outer wall 200 of the soundproof case with the double shield structure is opened and closed. A door 210 is provided.

そして、開閉扉210と、この開閉扉210が組み付けられる窓穴との係合部が階段状に形成され、この階段状部分にシール材220,221が2段階で介挿されている。したがって、開閉扉210の外側鉄板210aおよび内側鉄板210bは、両者間の中央部が空気層であり、階段状をなす周囲の接合部では、外壁との間の空間がシール材220,221によりケース内、外間が封止されている。
実開昭63-110637号公報
And the engaging part of the opening-and-closing door 210 and the window hole to which this opening-and-closing door 210 is assembled | formed is formed in step shape, and the sealing materials 220 and 221 are inserted in this step-shaped part in two steps. Therefore, the outer iron plate 210a and the inner iron plate 210b of the opening / closing door 210 have an air layer at the center between them, and the space between the outer walls is formed by the sealing materials 220 and 221 at the peripheral joint portion forming a step shape. The inside and outside are sealed.
Japanese Utility Model Publication No. 63-110637

図7に示したものは、開閉扉210は、遮蔽性はあるが重量が大である。このため、とくに大型作業機では扉や枠体の重量が重くなり過ぎて不都合である。また、シール材220,221による二重シール構造では、開閉扉210と扉穴とのシール部からの雨水侵入防止、遮音のためには開閉扉210を強固に押圧する必要があり、開閉扉210の開閉に大きな力を要し操作性に難点がある。   In the case shown in FIG. 7, the open / close door 210 is shielded but heavy. For this reason, especially in a large sized working machine, the weight of a door and a frame becomes too heavy, and is inconvenient. In addition, in the double seal structure using the sealing materials 220 and 221, it is necessary to firmly press the opening / closing door 210 in order to prevent rainwater intrusion from the sealing portion between the opening / closing door 210 and the door hole and sound insulation. A large force is required to open and close the door, and there is a difficulty in operability.

本発明は上述の点を考慮してなされたもので、遮蔽性および扉の開閉操作性が良好な構造の防音ケースを持つエンジン駆動作業機を提供することを目的とする。   The present invention has been made in consideration of the above-described points, and an object thereof is to provide an engine-driven work machine having a soundproof case having a structure with good shielding performance and door opening / closing operability.

上記目的達成のため、本発明では、
エンジンと、このエンジンにより駆動される作業機本体とが防音ケースに収容され、前記防音ケースの側壁には、回動により開閉可能な扉およびこの扉を支持する扉枠体が設けられ、前記扉および扉枠体は吸音材が組み込まれており、相互に当接する部分に第1のシール材(70)および第2のシール材(81)が二重の環状に配設されたエンジン駆動作業機において、
前記扉枠体は、前記扉との当接部に前記扉枠体の表面よりも一段窪んだ環状溝を有し、この環状溝の内側縁部における前記扉との当接面に環状に形成された前記第1のシール材(70)が配され、
前記扉の縁辺は、前記扉枠体に向かって直角に曲げられて前記環状溝内の空間に食い込み、かつ
前記扉枠体には、弾力性があり前記扉の縁辺のうち少なくとも扉開口端が当接する当接部材(80)が配されたことを特徴とするエンジン駆動作業機、
を提供するものである。
In order to achieve the above object, in the present invention,
An engine and a work machine main body driven by the engine are accommodated in a soundproof case, and a door that can be opened and closed by rotation and a door frame body that supports the door are provided on a side wall of the soundproof case, And the door frame body have a built-in sound absorbing material, and the first seal material (70) and the second seal material (81) are arranged in a double annular shape at the portions in contact with each other. In
The door frame body has an annular groove that is recessed by one step from the surface of the door frame body at the contact portion with the door, and is formed in an annular shape on the contact surface with the door at the inner edge of the annular groove. The first sealing material (70) is arranged,
The edge of the door is bent at a right angle toward the door frame and bites into the space in the annular groove, and the door frame is elastic and has at least a door opening end among the edges of the door. An engine-driven work machine, characterized in that a contact member (80) for contact is disposed;
Is to provide.

本発明は上述のように、防音ケースの扉枠体に扉枠体の表面よりも一段窪んだ環状溝を設け、この環状溝の内側縁部における扉との当接面に環状の封止性当接部材を配したため、扉周りの遮蔽性や防水性が良好な防音ケースを持ったエンジン駆動作業機を提供することができる。   As described above, according to the present invention, the door frame body of the soundproof case is provided with an annular groove that is recessed by one step from the surface of the door frame body, and an annular sealing property is formed on the contact surface with the door at the inner edge of the annular groove. Since the abutting member is provided, an engine-driven work machine having a soundproof case with good shielding and waterproofing around the door can be provided.

また、扉の背面に吸音材を収納保持する収納枠が扉の剛性を増す補強材としての機能を持つため、扉の剛性がより向上する。
さらに、裏面カバーに配された環状のシール材が収納枠を背面から押すため、扉が大型化して共振周波数が低下する場合でも共振を抑えることができる上、防水および遮音効果を向上することができる。
Further, since the storage frame for storing and holding the sound absorbing material on the back surface of the door has a function as a reinforcing material that increases the rigidity of the door, the rigidity of the door is further improved.
Furthermore, since the annular sealing material disposed on the back cover pushes the storage frame from the back, resonance can be suppressed even when the door is enlarged and the resonance frequency is lowered, and the waterproof and sound insulation effect can be improved. it can.

以下、添付図面を参照して本発明の一実施例を説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.

図1は、本発明の一実施例の側面図である。図示のように、エンジン駆動作業機100は、破線で示すように、防音ケースの内部にエンジン50、作業機である発電機51およびマフラ52等が配された構成である。防音ケースは、上部防音ケース110に、吸気ダクト120および排風ダクト130が図示左右位置に設けられ、また下部ケース140に扉枠体150、扉180,185が設けられている。扉180,185は、扉の裏面に配された蝶番60により扉枠体150に支持され、ハンドル65により操作されて開閉される。下部ケース140は、ベース170により支持されている。   FIG. 1 is a side view of an embodiment of the present invention. As shown in the figure, the engine-driven work machine 100 has a configuration in which an engine 50, a generator 51, which is a work machine, a muffler 52, and the like are arranged inside a soundproof case, as indicated by a broken line. In the soundproof case, the upper soundproof case 110 is provided with an intake duct 120 and a wind exhaust duct 130 at the left and right positions in the figure, and the lower case 140 is provided with a door frame 150 and doors 180 and 185. The doors 180 and 185 are supported on the door frame 150 by a hinge 60 disposed on the back surface of the door, and are opened and closed by being operated by the handle 65. The lower case 140 is supported by the base 170.

図2は、図1に示した扉枠体150を、扉180,185を外した状態で示したものである。扉枠体150は、横断面がコ字状の部材の連続体により構成されたもので、外観が図示のように上下に長い矩形であり、4辺により構成されているので、これら4辺を、上部枠151、下部枠152、右枠153、左枠154と呼び、扉枠体150上のどの位置であるかを示す。   FIG. 2 shows the door frame 150 shown in FIG. 1 with the doors 180 and 185 removed. The door frame 150 is constituted by a continuous body having a U-shaped cross section, and the exterior is a rectangular shape that is long in the vertical direction as shown in the figure, and is composed of four sides. These are called the upper frame 151, the lower frame 152, the right frame 153, and the left frame 154, and indicate the position on the door frame 150.

扉枠体150の中央部には、封止性当接部材としての第1のシール材70および第2のシール材81が扉(図示せず)の周囲を取り囲むように設けられ、また扉の支持端には蝶番60が縦方向に2箇所、そして開口端側には当接部材としての第3のシール材80が縦方向に設けられている。   A first seal member 70 and a second seal member 81 as sealing contact members are provided at the center of the door frame 150 so as to surround the door (not shown). Two hinges 60 are provided in the vertical direction at the support end, and a third seal member 80 as a contact member is provided in the vertical direction on the opening end side.

図3は、図2におけるA−A線に沿って切断した横断面図である。この切断位置は、右枠153および左枠154のほぼ中央部であり、図は下から見た状態を示している。   3 is a cross-sectional view taken along the line AA in FIG. This cutting position is substantially the center of the right frame 153 and the left frame 154, and the figure shows a state viewed from below.

右枠153および左枠154は、ほぼコ字状部材が連なる柱として構成され、その図示上側に描いた表面構成部153a,154aは、防音ケースの表面と同一面位置である。そして、この表面構成部153a,154aは、その扉中央寄り部分が、扉を取り巻くように配された断面ほぼ矩形の環状溝153b,154bに連なり、環状溝153b,154bの扉中央寄り部分は水切り溝部153c,154cに連なっている。水切り溝部153c,154cの扉当り面に、第1のシール材70が設けられている。   The right frame 153 and the left frame 154 are configured as columns of substantially U-shaped members, and the surface constituent portions 153a and 154a drawn on the upper side in the drawing are flush with the surface of the soundproof case. The surface constituent portions 153a and 154a are connected to annular grooves 153b and 154b having a substantially rectangular cross section arranged so as to surround the door, and the door central portions of the annular grooves 153b and 154b are drained. It continues to the groove portions 153c and 154c. A first sealing material 70 is provided on the door contact surfaces of the draining grooves 153c and 154c.

また、環状溝153bには蝶番60が、環状溝154bには第3のシール材80が設けられている。   Further, a hinge 60 is provided in the annular groove 153b, and a third sealing material 80 is provided in the annular groove 154b.

右枠153、左枠154の背面側には、これら右枠153、左枠154との間に空間を形成するように、裏面カバー156a,155aがボルト62で取り付けられ、形成された空間の背面側に吸音材63が充填される。   Back covers 156a and 155a are attached to the back side of the right frame 153 and the left frame 154 with bolts 62 so as to form a space between the right frame 153 and the left frame 154, and the back of the formed space The sound absorbing material 63 is filled on the side.

裏面カバー156a,155aは、扉の周囲を取り囲むように配される板状部材の一部をなすもので、扉位置に対応する部分には開口部が形成され、開口部周囲は、ケース内側に向かって一段窪んでクランク部156b,155bを構成している。このクランク部156b,155bに、第2のシール材81が開口部を取り囲んで環状に設けられている。   The back covers 156a and 155a form part of a plate-like member arranged so as to surround the periphery of the door, and an opening is formed at a portion corresponding to the door position, and the periphery of the opening is formed inside the case. Crank portions 156b and 155b are formed by being depressed one step toward the bottom. A second sealing material 81 is provided in an annular shape around the opening in the crank portions 156b and 155b.

図4は、図3に示した扉枠体150に、右開きの扉180を取り付けた状態を示す横断面図である。扉180は、ケース表面と同一面をなす平板部180aの背面に、収納枠182により吸音材63が取り付けられた構成となっており、蝶番60により扉枠体150に支持され、枢軸60bを中心にして回動する。   4 is a cross-sectional view showing a state in which a door 180 that is opened right is attached to the door frame 150 shown in FIG. The door 180 has a configuration in which the sound absorbing material 63 is attached to the back surface of the flat plate portion 180a that is flush with the surface of the case by a storage frame 182. The door 180 is supported by the door frame 150 by a hinge 60 and is centered on the pivot 60b. And turn.

そして、平板部180aの周縁には、平板部180aに対して直角に折り曲げられた縁180b,180cが形成されており、これら縁180b,180cが扉枠体150の環状溝153b,154bに食い込んだ状態となってケース内外間の音伝播経路を長くかつ屈曲させた上、この扉の剛性を上げているため、扉を軽量化することもできる。   The edges of the flat plate portion 180a are formed with edges 180b and 180c that are bent at right angles to the flat plate portion 180a. The edges 180b and 180c bite into the annular grooves 153b and 154b of the door frame 150. Since the sound propagation path between the inside and outside of the case becomes long and bent and the rigidity of the door is increased, the door can be reduced in weight.

収納枠182は、吸音材63の端縁を支持するもので、中央部は開口している。そして、収納枠182は、扉枠体150の環状溝153b,154bよりも扉中央寄り位置に、扉枠体150と扉180との間の空間を形成し、シール材81およびシール材70を通過する音伝播経路をさらに長くかつ屈曲させている。   The storage frame 182 supports the edge of the sound absorbing material 63 and has an opening at the center. The storage frame 182 forms a space between the door frame 150 and the door 180 at a position closer to the center of the door than the annular grooves 153 b and 154 b of the door frame 150, and passes through the sealing material 81 and the sealing material 70. The sound propagation path is longer and bent.

この結果、扉枠体150と扉180との間の音伝播経路は、概ね5回直角方向に向きを変えるものであり、かつ第1シール材70、第2シール材81により封止され、さらに図示左側の扉開口端は第3のシール材80による音伝播阻止効果もあり、十分に遮蔽効果を持ったものとなっている。また、第3のシール材80の主たる機能は、閉扉状態において一端が蝶番60で扉枠体150に支持された扉180の他端を図示しないハンドル60の掛止装置とこのシール材80とにより、強固でありながら弾力性をも持ち合わせた掛止装置を得ることにある。
図5は、図2におけるB-B線に沿って切断し、かつ扉180を取り付けた状態を示す縦断面図である。扉180の収納枠182の中央に隔壁182bを設け、さらに遮音カバー183を設けている。これにより、扉180の軽量化および遮音カバー183の内側直近に配設されたエンジンの騒音を遮音するので遮音効果の向上を図ることができる。
As a result, the sound propagation path between the door frame 150 and the door 180 changes the direction in the direction substantially perpendicular to 5 times, and is sealed by the first seal material 70 and the second seal material 81, and The door opening end on the left side of the figure also has a sound propagation preventing effect by the third sealing material 80 and has a sufficient shielding effect. Further, the main function of the third sealing material 80 is that the other end of the door 180 supported by the door frame 150 with a hinge 60 at one end in the closed state is provided by a latching device for the handle 60 (not shown) and the sealing material 80. An object of the present invention is to obtain a latching device that is both strong and elastic.
FIG. 5 is a longitudinal sectional view showing a state where the door 180 is attached along the line BB in FIG. A partition wall 182b is provided at the center of the storage frame 182 of the door 180, and a sound insulation cover 183 is further provided. Accordingly, the weight of the door 180 is reduced and the noise of the engine disposed in the immediate vicinity of the sound insulation cover 183 is sound-insulated, so that the sound insulation effect can be improved.

また、この図5は縦断面図であり、水切り溝151c,152cを雨水Q0,Q1が流れる様子が示されている。扉枠体150と扉180との隙間には雨水が流入するが、水切り溝151c,152cにより扉150の周縁を伝ってケース外に導かれ、ケース外に排出される。   Further, FIG. 5 is a vertical cross-sectional view showing how rainwater Q0 and Q1 flow through the draining grooves 151c and 152c. Rainwater flows into the gap between the door frame 150 and the door 180, but is guided to the outside of the case along the peripheral edge of the door 150 by the draining grooves 151 c and 152 c and discharged outside the case.

図6は、図5に示した実施例の扉180を開いた状態を示している。扉180は、縁180b,180dおよび収納枠182により高い剛性を有し、また収納枠182は扉180の背面に吸音材63を支持しており、さらにその中央に遮音カバー183を有するものである。他方、扉枠体150は、環状溝154b等と第1ないし第3のシール材70,81,80とにより構成されている。   FIG. 6 shows a state in which the door 180 of the embodiment shown in FIG. 5 is opened. The door 180 has high rigidity due to the edges 180b and 180d and the storage frame 182, and the storage frame 182 supports the sound absorbing material 63 on the back surface of the door 180, and further has a sound insulation cover 183 in the center thereof. . On the other hand, the door frame 150 is composed of an annular groove 154b and the like and first to third sealing materials 70, 81, 80.

そして、扉枠体150と扉180との組み合わせにより防水性すなわち雨水の侵入防止および遮音性すなわち内部発生音の漏洩防止に優れた構造を提供することができる。   The combination of the door frame 150 and the door 180 can provide a structure excellent in waterproofness, that is, rainwater intrusion prevention and sound insulation, that is, leakage of internally generated sound.

本発明の一実施例の外観を示す側面図。The side view which shows the external appearance of one Example of this invention. 図1の実施例における扉枠体の構造を示す部分側面図。The partial side view which shows the structure of the door frame in the Example of FIG. 図2におけるA−A線に沿った横断面図。The cross-sectional view along the AA line in FIG. 図3の横断面に扉を組み合わせた状態を示す横断面図。The cross-sectional view which shows the state which combined the door with the cross section of FIG. 本発明の他の実施例の、図2におけるB-B線に相当する位置の縦断面図。The longitudinal cross-sectional view of the position equivalent to the BB line in FIG. 2 of the other Example of this invention. 図5に示した実施例の扉を開いた状態を示す斜視図。The perspective view which shows the state which opened the door of the Example shown in FIG. 従来の防水ケースにおける扉部分の構造を示す横断面図。The cross-sectional view which shows the structure of the door part in the conventional waterproof case.

符号の説明Explanation of symbols

50 エンジン、51 作業機本体、52 マフラ、60 蝶番、
62 ボルト、63 吸音材、65 ハンドル、
70 第1のシール材(封止性当接部材)、80 第3のシール材(当接部材)、81 第2のシール材(封止性当接部材)、100 防音型エンジン駆動作業機、110 上部ケース、120 吸気ダクト、130 排風ダクト、
140 下部ケース、150 扉枠体、
150a,151b,152b,153b,154b 環状溝、
151-154 枠体部分、
151c,152c,153c,154c 水切り溝、
155−158 裏面カバー、170 ベース、180,185 扉、
182 収納枠、183 遮音カバー、200 防音ケース外壁、
210 開閉扉、220,221 シール材。
50 engine, 51 work machine body, 52 muffler, 60 hinge,
62 bolts, 63 sound absorbing material, 65 handles,
70 first sealing material (sealing contact member), 80 third sealing material (contact member), 81 second sealing material (sealing contact member), 100 soundproof type engine drive working machine, 110 upper case, 120 intake duct, 130 exhaust duct,
140 lower case, 150 door frame,
150a, 151b, 152b, 153b, 154b annular groove,
151-154 Frame part,
151c, 152c, 153c, 154c draining groove,
155-158 Back cover, 170 base, 180, 185 door,
182 storage frame, 183 sound insulation cover, 200 outer wall of soundproof case,
210 Opening / closing door, 220, 221 Sealing material.

Claims (3)

エンジンと、このエンジンにより駆動される作業機本体とが防音ケースに収容され、前記防音ケースの側壁には、回動により開閉可能な扉およびこの扉を支持する扉枠体が設けられ、前記扉および扉枠体は吸音材が組み込まれており、相互に当接する部分に第1のシール材(70)および第2のシール材(81)が二重の環状に配設されたエンジン駆動作業機において、
前記扉枠体は、前記扉との当接部に前記扉枠体の表面よりも一段窪んだ環状溝を有し、この環状溝の内側縁部における前記扉との当接面に環状に形成された前記第1のシール材(70)が配され、
前記扉の縁辺は、前記扉枠体に向かって直角に曲げられて前記環状溝内の空間に食い込み、かつ
前記扉枠体には、弾力性があり前記扉の縁辺のうち少なくとも扉開口端が当接する当接部材(80)が配されたことを特徴とするエンジン駆動作業機。
An engine and a work machine main body driven by the engine are accommodated in a soundproof case, and a door that can be opened and closed by rotation and a door frame body that supports the door are provided on a side wall of the soundproof case, And the door frame body have a built-in sound absorbing material, and the first seal material (70) and the second seal material (81) are arranged in a double annular shape at the portions in contact with each other. In
The door frame body has an annular groove that is recessed by one step from the surface of the door frame body at the contact portion with the door, and is formed in an annular shape on the contact surface with the door at the inner edge of the annular groove. The first sealing material (70) is arranged,
The edge of the door is bent at a right angle toward the door frame and bites into the space in the annular groove, and the door frame is elastic and has at least a door opening end among the edges of the door. An engine-driven work machine characterized in that a contact member (80) for contact is disposed.
請求項1記載のエンジン駆動作業機において、
前記扉の内面側に、外周部以外は開口として形成され前記吸音材を収納保持する収納枠が設けられ、かつ前記開口の少なくとも一部が取外し可能な遮音カバーにより覆われたことを特徴とするエンジン駆動作業機。
The engine-driven work machine according to claim 1, wherein
On the inner surface side of the door, there is provided a storage frame that is formed as an opening except for the outer peripheral portion and stores and holds the sound absorbing material, and at least a part of the opening is covered with a removable sound insulating cover. Engine-driven work machine.
請求項または記載のエンジン駆動作業機において、
前記扉枠体の裏面に取り付けられ、前記扉枠体の裏面を含み前記扉の裏面周縁部に達する領域を覆う裏面カバーを有することを特徴とするエンジン駆動作業機。
The engine-driven work machine according to claim 1 or 2 ,
An engine-driven work machine comprising: a back cover that is attached to a back surface of the door frame body and covers a region that includes the back surface of the door frame body and reaches a peripheral edge of the back surface of the door.
JP2004213907A 2004-07-22 2004-07-22 Engine driven work machine Expired - Lifetime JP4463636B2 (en)

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JP5256080B2 (en) * 2009-03-06 2013-08-07 日本車輌製造株式会社 Engine working machine
JP7052169B2 (en) * 2018-10-04 2022-04-12 コベルコ・コンプレッサ株式会社 Soundproof package

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