JP4437728B2 - Cast metal melting equipment - Google Patents

Cast metal melting equipment Download PDF

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JP4437728B2
JP4437728B2 JP2004270177A JP2004270177A JP4437728B2 JP 4437728 B2 JP4437728 B2 JP 4437728B2 JP 2004270177 A JP2004270177 A JP 2004270177A JP 2004270177 A JP2004270177 A JP 2004270177A JP 4437728 B2 JP4437728 B2 JP 4437728B2
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induction heating
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JP2006082114A (en
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正男 加藤岡
正典 西村
久美子 黒原
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Sansha Electric Manufacturing Co Ltd
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Description

本発明は、例えば義歯のような歯科用や装身具等の小型製品を鋳造するための金属融解装置に関するものであり、特に金属が鋳込みに適した状態に融解されたと判断されたときに融解金属を鋳型に鋳込み、金属の融解が適正に完了していないと判断されたときは鋳込みを中止すると共に金属の加熱を停止するようにした鋳造金属融解装置に関するものである。 The present invention relates to a metal melting apparatus for casting a small product such as a dental or jewelry such as a denture, and particularly when it is determined that the metal has been melted in a state suitable for casting. The present invention relates to a cast metal melting apparatus in which casting is stopped and heating of a metal is stopped when it is determined that the melting of the metal is not properly completed.

従来、鋳造金属融解装置としては、例えば特許文献1に開示されているようなものがある。この文献の融解装置では、鋳造用容器内に金属材料を収容し、容器を高周波誘導加熱する。容器内の金属が発生する光を受光器によって受光し、その受光器からの受光電気信号の特定周波数成分の値が予め定めた基準値以上となると、高周波誘導加熱している高周波信号を低周波振幅変調し、この振幅変調された高周波信号によって高周波誘導加熱し、特定周波数成分の値が基準値以上となる状態が予め定めた時間以上にわたって継続すると、金属が融解されたとして、鋳型に鋳込む。   Conventionally, as a cast metal melting apparatus, there exists a thing as disclosed by patent document 1, for example. In the melting apparatus of this document, a metal material is accommodated in a casting container, and the container is heated by high frequency induction. When the light generated by the metal in the container is received by a light receiver and the value of the specific frequency component of the received light signal from the light receiver is equal to or higher than a predetermined reference value, the high-frequency signal being high-frequency induction heated is reduced to a low frequency. Amplitude-modulated, induction-heated by this amplitude-modulated high-frequency signal, and when the state where the value of the specific frequency component exceeds the reference value continues for a predetermined time or more, the metal is melted and cast into the mold .

特開2001−252758号公報JP 2001-252758 A

しかし、この装置において、融解される金属が例えば酸化皮膜形金属の場合、酸化皮膜が金属表面を覆っているので、変調された高周波信号に基づく融解された金属の動きが小さく、特定周波数成分の値が基準値以上となっても、直ぐに基準値を下回ることがある。この場合、高周波誘導加熱が継続される。従って、実際には金属が融解されているので、長時間にわたって金属への加熱が継続されることがあり、金属の沸騰あるいは一部金属の過熱が生じるので、人手によって加熱を停止させる必要がある。この場合、材料を入れ替えて、再度加熱を行わなければならず、材料と作業工程とが重複し、無駄が生じる。   However, in this apparatus, when the metal to be melted is, for example, an oxide film type metal, since the oxide film covers the metal surface, the movement of the molten metal based on the modulated high-frequency signal is small, and the specific frequency component Even if the value exceeds the reference value, it may soon fall below the reference value. In this case, high frequency induction heating is continued. Therefore, since the metal is actually melted, heating to the metal may be continued for a long time, and boiling of the metal or partial heating of the metal occurs, so it is necessary to stop the heating manually. . In this case, it is necessary to replace the material and perform heating again, and the material and the work process overlap, resulting in waste.

本発明は、融解失敗による作業のやり直しや材料の無駄をなくすることを目的とする。   An object of the present invention is to eliminate the rework and waste of materials due to melting failure.

本発明による鋳造金属融解装置は、融解されるべき金属、例えば酸化皮膜によって覆われている金属を含む金属を収容した融解用容器と、該融解用容器に収容された金属を高周波誘導加熱して融解する高周波誘導加熱手段と、該高周波誘導加熱手段に高周波信号を供給する高周波信号源と、該高周波信号を低周波振幅変調する低周波信号を発生する低周波信号源と、前記金属の加熱時に該金属が発する光を受光し、この光に対応する受光電気信号を発生する受光器と、前記光の変化に伴う前記受光電気信号の急変に起因する周波数成分を抽出する周波数成分抽出手段と、抽出された前記周波数成分を表わす出力信号と予め設定された基準信号とを比較し、前記出力信号が前記基準信号を超過したときに前記低周波信号源を有効にして前記高周波信号を低周波振幅変調して低周波振幅変調高周波誘導加熱を開始させるための開始信号を発生する比較器と、前記周波数成分を表わす出力信号が前記基準信号を所定期間(後程図3で説明するT1)継続して超過すると、前記高周波誘導加熱を停止させると共に、融解した金属を鋳型に鋳込むための指令信号を発生するタイマ手段と、を含む。さらに、前記高周波誘導加熱手段は、前記周波数成分を表わす出力信号が前記基準信号を前記所定期間より短い期間超過するときは、所定の延長期間(後程図3で説明するT2)だけ前記低周波振幅変調高周波誘導加熱を延長して実行するように構成されている。必要があれば、高周波誘導加熱の開始後一定期間(後程図3で説明するT3の間)経過した後、または前記周波数成分の抽出後一定期間(後程図3で説明するT4の間)経過しても、前記出力信号が前記所定期間(T1)継続して前記基準値以上に維持されない場合は、高周波誘導加熱を停止し、必要に応じて金属材料を交換する。   A casting metal melting apparatus according to the present invention includes a melting container containing a metal to be melted, for example, a metal containing a metal covered with an oxide film, and high-frequency induction heating of the metal contained in the melting container. A high-frequency induction heating means for melting; a high-frequency signal source for supplying a high-frequency signal to the high-frequency induction heating means; a low-frequency signal source for generating a low-frequency signal for low-frequency amplitude modulation of the high-frequency signal; A light receiver that receives light emitted from the metal and generates a light reception electric signal corresponding to the light; and a frequency component extraction unit that extracts a frequency component resulting from a sudden change in the light reception electric signal due to a change in the light; The extracted output signal representing the frequency component is compared with a preset reference signal, and when the output signal exceeds the reference signal, the low frequency signal source is enabled and the high frequency A comparator for generating a start signal for starting low-frequency amplitude modulation high-frequency induction heating by low-frequency amplitude modulation of the signal, and an output signal representing the frequency component for the reference signal for a predetermined period (to be described later in FIG. 3) T1) including timer means for stopping the high-frequency induction heating and generating a command signal for casting the molten metal into the mold when continuously exceeded. Further, when the output signal representing the frequency component exceeds the reference signal for a period shorter than the predetermined period, the high-frequency induction heating means has the low-frequency amplitude for a predetermined extension period (T2 described later in FIG. 3). The modulated high frequency induction heating is configured to be executed in an extended manner. If necessary, a certain period after the start of high-frequency induction heating (during T3 described later in FIG. 3) or a certain period after extraction of the frequency component (during T4 described later in FIG. 3) has elapsed. However, when the output signal is not maintained above the reference value continuously for the predetermined period (T1), the high frequency induction heating is stopped, and the metal material is replaced as necessary.

タイマ手段は、前記周波数成分抽出手段の出力信号が予め設定された一定期間(前述のT1)継続して低周波振幅変調高周波誘導加熱が継続したときのみ鋳込み指令信号を発生するように構成されている。これは次の理由による。即ち、容器中の金属の温度が未だ低い融解前の高周波誘導加熱期間中に何らかの原因で金属塊が、落下、移動、転倒、あるいは傾いたりすると、受光電気信号は、一瞬、金属が融解したときと同様な振動またはレベルの急増を呈する。これを誤って金属の融解と判断して低周波振幅変調高周波誘導加熱(以下では、これを低周波振幅変調加熱と称することがある)を開始すると、特に酸化皮膜で覆われた金属の場合、金属が完全に融解されていない状態で鋳込みが行われることがある。そこで、受光電気信号の振動あるいはレベルが急増した後、予め設定された一定期間低周波振幅変調高周波誘導加熱を実行した時点で鋳込み指令信号が発生されるようにしている。   The timer means is configured to generate a casting command signal only when the output signal of the frequency component extracting means continues for a predetermined period (the aforementioned T1) and the low frequency amplitude modulation high frequency induction heating continues. Yes. This is due to the following reason. That is, if the metal mass falls, moves, falls, or tilts for any reason during the high-frequency induction heating period before melting, the temperature of the metal in the container is still low, the received electrical signal is Exhibits a similar vibration or level spike. When this is mistakenly considered as melting of the metal and low frequency amplitude modulation high frequency induction heating (hereinafter, sometimes referred to as low frequency amplitude modulation heating) is started, particularly in the case of a metal covered with an oxide film, Casting may be performed in a state where the metal is not completely melted. Therefore, a casting command signal is generated when low-frequency amplitude-modulated high-frequency induction heating is executed for a predetermined period after the vibration or level of the light-receiving electrical signal increases rapidly.

本発明の鋳造金属融解装置では、比較器の出力信号によって動作を開始するタイマが設けられており、該タイマは前記比較器が出力信号を発生し続ける間計時して、一定期間(T1)経過時に低周波振幅変調加熱を停止させる指令信号を発生する。また、第2のタイマを設けることも可能で、該第2のタイマは高周波誘導加熱の開始時点から一定期間(後程図3を参照して説明するT3の期間)、または前記比較器の出力信号の発生から一定期間(後程図3を参照して説明するT4の期間)経過すると、低周波振幅変調加熱を含む高周波誘導加熱をすべて停止する停止信号を発生する。   The cast metal melting apparatus of the present invention is provided with a timer that starts operation in response to the output signal of the comparator, and the timer keeps counting while the comparator continues to generate the output signal, and a certain period (T1) has elapsed. Sometimes a command signal is generated to stop the low frequency amplitude modulation heating. It is also possible to provide a second timer, and the second timer is a fixed period from the start of the high frequency induction heating (period T3 described later with reference to FIG. 3), or the output signal of the comparator. When a certain period of time (period T4 which will be described later with reference to FIG. 3) elapses from the generation of the above, a stop signal for stopping all the high frequency induction heating including the low frequency amplitude modulation heating is generated.

周波数成分抽出手段の出力信号、即ち前述の比較器の出力信号が発生してから低周波振幅変調加熱をどの程度継続させるかは鋳造金属の種類、重量、さらに酸化膜の厚み等に基づいて熟練者の経験によって、あるいは事前の実験によって決定される。   The extent to which the low frequency amplitude modulation heating is continued after the output signal of the frequency component extraction means, that is, the output signal of the above-mentioned comparator, is proficient based on the type of cast metal, the weight, the thickness of the oxide film, etc. Determined by the experience of the person or by prior experimentation.

必要があれば、低周波振幅変調加熱の終了後、融解し、液化した金属の温度と粘度が全体的に確実に同一の状態に行き渡るようにするための係留時間と称される期間を設定し、この間に融解金属を安定化させ、静止させてから鋳込みを実行するようにすることもできる。   If necessary, set a period, called mooring time, to ensure that the temperature and viscosity of the melted and liquefied metal reach the same overall condition after the end of low frequency amplitude modulation heating. During this time, the molten metal can be stabilized, and the casting can be performed after the molten metal is made stationary.

本発明の鋳造金属融解装置では、受光電気信号の急変により周波数成分抽出手段の出力信号が基準値以上になったときに低周波振幅変調加熱を行うから、液化し始めた金属が電磁撹拌されて振動し、たとえ分厚い酸化皮膜が存在する場合でも、酸化皮膜が破れて融解が加速され、前記出力信号が所定の期間持続しなかった場合でも一定の延長期間(後程図3を参照して説明するT2の期間)内に周波数成分抽出手段の出力信号が再度基準値以上に立ち上がる機会が多くなり、このことにより特に酸化膜型金属でも融解を確実に行うことができ、均質の鋳造品を安定して製造することができる。また、何らかの原因で制限時間内に金属を完全に融解することができなかったと判断された場合は、加熱を停止し、無為に加熱を続け、金属が過熱され、沸騰するのを防止して、装置や鋳型に損傷を与えるのを未然に防止することができる。   In the cast metal melting apparatus of the present invention, low frequency amplitude modulation heating is performed when the output signal of the frequency component extraction means becomes equal to or higher than the reference value due to a sudden change in the received light electric signal. Even if a thick oxide film is vibrated, the oxide film is broken and melting is accelerated, and even if the output signal does not last for a predetermined period, a certain extension period (described later with reference to FIG. 3). During the period of T2, the output signal of the frequency component extraction means rises more than the reference value again, and this makes it possible to surely melt even an oxide film type metal and stabilize a homogeneous cast product. Can be manufactured. Also, if it is determined that the metal could not be completely melted within the time limit for some reason, stop heating, continue heating involuntarily, prevent the metal from overheating and boiling, It is possible to prevent damage to the apparatus and the mold.

図1は本発明による鋳造金属融解装置一実施形態を概略的に示す図である。同図で、内部に金属融解容器、例えば坩堝4および鋳型6が配置されたチャンバ2は、上部チャンバ3、下部チャンバ5、および下部チャンバ5とピストン形式で結合されているシリンダ7とにより構成されている。坩堝4及び鋳型6がセットされた状態で、下部チャンバ5は、シリンダ7内に注入される不活性ガス圧力により押し上げられて上部チャンバ3と接触部分9において接触し、その接触部分9に設けられたOリング11により上下のチャンバ内は気密に保たれる。上部チャンバ3内に設けられた坩堝4の外周には高周波誘導加熱コイル10が配置されている。坩堝4内には融解される金属8が収容されており、上記気密状態において不活性ガスが供給された無酸素状態とされ、誘導加熱コイル10により高周波誘導加熱される。融解した金属は、坩堝4が縦方向に開いて2分割されることにより下部の鋳型6に注入される。坩堝4の構成および開閉機構は公知であるので、詳細な説明は省略する。   FIG. 1 is a view schematically showing an embodiment of a cast metal melting apparatus according to the present invention. In the figure, a chamber 2 in which a metal melting vessel, for example, a crucible 4 and a mold 6 is disposed, is constituted by an upper chamber 3, a lower chamber 5, and a cylinder 7 coupled to the lower chamber 5 in a piston form. ing. In a state where the crucible 4 and the mold 6 are set, the lower chamber 5 is pushed up by the inert gas pressure injected into the cylinder 7 to come into contact with the upper chamber 3 at the contact portion 9 and is provided at the contact portion 9. The upper and lower chambers are kept airtight by the O-ring 11. A high frequency induction heating coil 10 is arranged on the outer periphery of the crucible 4 provided in the upper chamber 3. A metal 8 to be melted is accommodated in the crucible 4, is brought into an oxygen-free state in which an inert gas is supplied in the airtight state, and is induction-heated by the induction heating coil 10. The molten metal is poured into the lower mold 6 by the crucible 4 being opened in the vertical direction and divided into two. Since the structure of the crucible 4 and the opening / closing mechanism are known, a detailed description thereof will be omitted.

坩堝4を加熱するための高周波誘導加熱コイル10は、共振用コンデンサ12と並列に接続されてタンク回路13を構成している。タンク回路13は、整合用変圧器14の2次側に接続されている。整合用変圧器14の1次側は、サイリスタ、IGBT、電力用FET、電力用バイポーラトランジスタなどの半導体スイッチング素子を含む高周波誘導加熱用のインバータ16の出力側に接続されている。高周波誘導加熱コイル10に供給される高周波信号は、坩堝4に収容された金属の種類、重量等によって決定されるが、一般には50〜100kHz以上の周波数に設定されている。   A high frequency induction heating coil 10 for heating the crucible 4 is connected in parallel with the resonance capacitor 12 to constitute a tank circuit 13. The tank circuit 13 is connected to the secondary side of the matching transformer 14. The primary side of the matching transformer 14 is connected to the output side of an inverter 16 for high frequency induction heating including semiconductor switching elements such as a thyristor, IGBT, power FET, power bipolar transistor and the like. The high frequency signal supplied to the high frequency induction heating coil 10 is determined by the type, weight, etc. of the metal accommodated in the crucible 4, but is generally set to a frequency of 50 to 100 kHz or more.

インバータ16の入力側は、サイリスタ、IGBT、電力用FET、電力用バイポーラトランジスタなどの半導体スイッチング素子を含む直流出力電圧制御型整流回路18の出力側に接続されている。整流回路18の入力側は商用交流電源20に接続されている。   The input side of the inverter 16 is connected to the output side of a DC output voltage control type rectifier circuit 18 including semiconductor switching elements such as a thyristor, IGBT, power FET, and power bipolar transistor. The input side of the rectifier circuit 18 is connected to a commercial AC power supply 20.

整流回路18には整流回路制御回路22から制御信号が供給される。制御回路22は、定電圧制御用基準信号を有し、且つインバータ16の出力電圧を検出して、この出力電圧が前記定電圧制御用基準電圧に対応する定電圧となるように整流回路18の半導体スイッチング素子をフィードバック制御している。   A control signal is supplied from the rectifier circuit control circuit 22 to the rectifier circuit 18. The control circuit 22 has a constant voltage control reference signal, detects the output voltage of the inverter 16, and the rectifier circuit 18 has a constant voltage corresponding to the constant voltage control reference voltage. The semiconductor switching element is feedback controlled.

26はインバータ制御回路で、該制御回路26はインバータ16の出力電圧と出力電流の位相を検出し、タンク回路13の共振周波数にインバータ16の出力周波数が整合するように該インバータ16のスイッチング素子のスイッチング周波数を追尾制御する。   Reference numeral 26 denotes an inverter control circuit, which detects the phase of the output voltage and output current of the inverter 16 and adjusts the switching element of the inverter 16 so that the output frequency of the inverter 16 matches the resonance frequency of the tank circuit 13. Tracking control of switching frequency.

インバータ制御回路26には、低周波発振回路24の出力信号を増幅器25で増幅した低周波変調信号iが供給される。低周波変調信号iの周波数は融解される金属8の種類、重量等によって異なるが、一般的には5〜30Hzの範囲で設定され、通常は約10Hz程度に設定される。この低周波変調信号としては、正弦波、矩形波またはこれらの合成波等の各種の波形の信号を使用することができる。低周波変調信号は、金属8の機械的な特性からあまり高い周波数になると、後述する融解金属の形状変化による振動が少なくなり、融解の検出が困難になる。低周波変調信号の波形、大きさ、周波数等も金属8の種類、重量、形状および坩堝4の形状、寸法等の各種の条件に対応して最適状態に設定されることが望ましいが、可及的に広範囲の金属に対して有効となるように選定する必要がある。従って、前記の10Hzの低周波変調信号の周波数は単なる一例に過ぎない。   The inverter control circuit 26 is supplied with a low frequency modulation signal i obtained by amplifying the output signal of the low frequency oscillation circuit 24 with the amplifier 25. The frequency of the low frequency modulation signal i varies depending on the type and weight of the metal 8 to be melted, but is generally set in the range of 5 to 30 Hz, and is usually set to about 10 Hz. As this low frequency modulation signal, signals having various waveforms such as a sine wave, a rectangular wave, or a synthesized wave thereof can be used. If the low-frequency modulation signal has a very high frequency due to the mechanical characteristics of the metal 8, vibration due to a change in the shape of the molten metal, which will be described later, decreases, and it becomes difficult to detect melting. It is desirable that the waveform, size, frequency, etc. of the low frequency modulation signal be set to an optimum state corresponding to various conditions such as the type, weight and shape of the metal 8 and the shape and size of the crucible 4. Therefore, it is necessary to select such that it is effective for a wide range of metals. Accordingly, the frequency of the 10 Hz low frequency modulation signal is merely an example.

インバータ制御回路26は、インバータ16の出力電圧と出力電流との位相差を検出し、タンク回路13の共振周波数にインバータ16の出力周波数を整合させて、タンク回路13の共振電流が常に最大となるように設定している。ここで、低周波変調信号によって出力電圧と電流との間に強制的に僅かな位相差を発生させる。位相差があると、タンク回路13の共振周波数とインバータ16の出力周波数とが僅かに不整合となり、タンク回路13の共振電流が減少する。この不整合と整合の状態が低周波変調信号によって周期的に作られるので、タンク回路13の共振電流の大きさが変調信号によって振幅変調される。   The inverter control circuit 26 detects the phase difference between the output voltage and output current of the inverter 16 and matches the output frequency of the inverter 16 with the resonance frequency of the tank circuit 13 so that the resonance current of the tank circuit 13 is always maximized. It is set as follows. Here, a slight phase difference is forcibly generated between the output voltage and the current by the low frequency modulation signal. If there is a phase difference, the resonance frequency of the tank circuit 13 and the output frequency of the inverter 16 are slightly mismatched, and the resonance current of the tank circuit 13 is reduced. Since this mismatching and matching state are periodically created by the low frequency modulation signal, the magnitude of the resonance current of the tank circuit 13 is amplitude-modulated by the modulation signal.

なお、低周波振幅変調によるインバータ16の出力電圧の変動が、整流回路制御回路22の定電圧制御に影響を与えないように、変調信号の周期に比べて整流回路制御回路22の定電圧制御の応答時間を充分に遅らせている。コイル10、コンデンサ12、変圧器14、インバータ16、整流回路18、整流回路制御回路22、インバータ制御回路16、増幅器25および低周波発振回路24によって金属8の高周波誘導加熱手段を構成している。   Note that the constant voltage control of the rectifier circuit control circuit 22 is compared with the period of the modulation signal so that the fluctuation of the output voltage of the inverter 16 due to the low frequency amplitude modulation does not affect the constant voltage control of the rectifier circuit control circuit 22. Response time is sufficiently delayed. The coil 10, the capacitor 12, the transformer 14, the inverter 16, the rectifier circuit 18, the rectifier circuit control circuit 22, the inverter control circuit 16, the amplifier 25, and the low-frequency oscillation circuit 24 constitute high-frequency induction heating means for the metal 8.

チャンバ2の上部には、坩堝4内の金属8が融解されて発生する光を透過させる窓28が設けられている。坩堝4中の融解金属が発生する光は窓28を透過して受光器30で受光される。受光器30としては、例えば赤外線フォトダイオードまたは焦電型センサーが使用される。   A window 28 that transmits light generated by melting the metal 8 in the crucible 4 is provided in the upper portion of the chamber 2. The light generated by the molten metal in the crucible 4 passes through the window 28 and is received by the light receiver 30. As the light receiver 30, for example, an infrared photodiode or a pyroelectric sensor is used.

高周波誘導加熱コイル10による高周波誘導加熱により、坩堝4内の金属8が加熱されるにつれて金属8の温度が上昇し、この温度上昇にほぼ比例して金属8の発光光量が増加する。受光器30はこの発光光量を受けて受光電気信号aを発生する。負荷抵抗器32の両端間に発生する前記電気信号aを表わす電圧は周波数成分抽出手段、例えばフィルタ手段、より詳しくは低域遮断(ハイパス)フィルタ34に入力される。低域遮断フィルタ34は、低周波発振回路24が発生する低周波信号の周波数以上の周波数成分を通過させ、これよりも低い周波数成分を遮断するように構成されている。さらに、ノイズ混入による誤動作を防止するために。低周波発振回路24の低周波信号の周波数のみを通過させるバンドパスフィルタを使用することもある。   By the high frequency induction heating by the high frequency induction heating coil 10, the temperature of the metal 8 rises as the metal 8 in the crucible 4 is heated, and the amount of light emitted from the metal 8 increases substantially in proportion to this temperature rise. The light receiver 30 receives the amount of emitted light and generates a received light signal a. The voltage representing the electric signal a generated between both ends of the load resistor 32 is input to frequency component extraction means, for example, filter means, more specifically, a low-pass cutoff (high pass) filter 34. The low-frequency cutoff filter 34 is configured to pass a frequency component equal to or higher than the frequency of the low-frequency signal generated by the low-frequency oscillation circuit 24 and cut off a frequency component lower than this. In addition, to prevent malfunction due to noise. A band pass filter that passes only the frequency of the low frequency signal of the low frequency oscillation circuit 24 may be used.

図2(a)は金属8の融解開始からの受光器30の受光電気信号aのレベル変化を示す。高周波誘導による加熱期間t1では、加熱開始の直後は金属8の温度上昇が小さく、受光電気信号aは殆ど変化しない。加熱が進むにつれて金属8の温度は急速に上昇し、赤熱し始める。金属8が融解直前の期間t2に入ると、温度上昇は次第に緩やかになって受光電気信号aの上昇も緩やかになる。加熱がさらに進むと温度上昇はさらに緩やかになり、融解期間t3に入る。融解期間t3では、金属8の融解、液化が開始され、金属はその周辺から液化し始める。この期間中の温度上昇は殆どないため受光電気信号aは変化しない。金属全体が液化した後、さらに加熱すると沸騰が始まり、図2(a)に点線で示すように受光電気信号aは急速に増大する。   FIG. 2A shows the level change of the received light signal a of the light receiver 30 from the start of melting of the metal 8. In the heating period t1 by high frequency induction, the temperature rise of the metal 8 is small immediately after the start of heating, and the received light signal a hardly changes. As the heating proceeds, the temperature of the metal 8 rises rapidly and begins to glow red. When the metal 8 enters a period t2 immediately before melting, the temperature rise gradually becomes gentle and the light reception electric signal a rises gradually. As the heating further proceeds, the temperature rise becomes more gradual and the melting period t3 is entered. In the melting period t3, melting and liquefaction of the metal 8 are started, and the metal starts to be liquefied from its periphery. Since there is almost no temperature increase during this period, the received light signal a does not change. After the entire metal is liquefied, when it is further heated, boiling starts, and the received light signal a rapidly increases as shown by the dotted line in FIG.

図2(a)における加熱期間t1および融解直前の期間t2では、金属8は未だ充分に融解していないので、受光電気信号aの変化は低域遮断フィルタ34の遮断周波数よりも充分に低く、低域遮断フィルタ34の出力信号bは図2(b)に示すように実質的に0(ゼロ)である。   In the heating period t1 and the period t2 just before melting in FIG. 2A, since the metal 8 has not yet sufficiently melted, the change in the received light signal a is sufficiently lower than the cutoff frequency of the low-frequency cutoff filter 34, The output signal b of the low-frequency cutoff filter 34 is substantially 0 (zero) as shown in FIG.

融解期間t3に入って金属8の状態が次第に変化し、ほぼ全体が液化した時点で、金属8は電磁撹拌による振動の急増、表面酸化膜の破壊、発光光量の急増等により、受光器30の受光電気信号aが急激に変化し、受光電気信号aの高域周波数成分が受光電気信号a中に現われる。そのため、低域遮断フィルタ34の出力信号bには、図2(b)に示すような振動波形が発生する。この出力信号bは全波整流回路36で全波整流されて出力信号cを発生する。この出力信号cの波形を図2(c)に示す。出力信号cは高域遮断フィルタ38、例えば平滑回路38に入力されて平滑され、出力信号dとして電圧比較器40に入力される。前述の全波整流回路36に代えて半波整流回路を使用することもできる。   When the state of the metal 8 gradually changes during the melting period t3 and almost the entire liquid is liquefied, the metal 8 is subjected to a sudden increase in vibration due to electromagnetic stirring, destruction of the surface oxide film, a sudden increase in the amount of emitted light, and the like. The light reception electrical signal a changes abruptly, and the high frequency component of the light reception electrical signal a appears in the light reception electrical signal a. Therefore, a vibration waveform as shown in FIG. 2B is generated in the output signal b of the low-frequency cutoff filter 34. This output signal b is full-wave rectified by a full-wave rectifier circuit 36 to generate an output signal c. The waveform of this output signal c is shown in FIG. The output signal c is input to and smoothed by a high frequency cutoff filter 38, for example, a smoothing circuit 38, and input to the voltage comparator 40 as an output signal d. A half-wave rectifier circuit may be used instead of the full-wave rectifier circuit 36 described above.

受光電気信号aは、基準信号発生手段を構成する微分値ピーク検出回路35とサンプルホールド回路42にそれぞれ供給される。微分値ピーク検出回路35は、図2(a)に示す受光電気信号aの微分値を求めるもので、該微分値ピーク検出回路35内の微分値波形を図2(e1)に示す。この微分値波形(e1)において最初のピーク値が発生したとき、微分値ピーク検出回路35は、微分値の最大値ピークを検出し、その出力として図2(e2)に示すタイミング信号eを発生する。タイミング信号eは、サンプルホールド回路42に加えられ、サンプルホールドタイミング信号として使用される。サンプルホールド回路42は、このタイミング信号eが入力された時点での受光電気信号aのレベルをサンプルホールドし、そのレベルの信号は図2(f)に示す基準信号fとして電圧比較器40に供給される。この基準信号fは、加熱期間t1における加熱期間中の金属8の温度上昇率が最大になったときの受光電気信号レベルを表わしている。   The received light signal a is supplied to a differential value peak detection circuit 35 and a sample hold circuit 42 which constitute the reference signal generating means. The differential value peak detection circuit 35 obtains the differential value of the received light signal a shown in FIG. 2 (a), and the differential value waveform in the differential value peak detection circuit 35 is shown in FIG. 2 (e1). When the first peak value is generated in the differential value waveform (e1), the differential value peak detection circuit 35 detects the maximum value peak of the differential value and generates the timing signal e shown in FIG. 2 (e2) as the output. To do. The timing signal e is applied to the sample hold circuit 42 and used as a sample hold timing signal. The sample and hold circuit 42 samples and holds the level of the received light signal a when the timing signal e is input, and supplies the level signal to the voltage comparator 40 as the reference signal f shown in FIG. Is done. This reference signal f represents the received light signal level when the rate of temperature increase of the metal 8 during the heating period in the heating period t1 is maximized.

なお、この実施形態では微分値ピーク検出回路35で微分値ピークのタイミングを検出しているが、図2(e1)の微分値における微分値が最小になる時点(受光電気信号aの変化率が最小になる時点)、即ち、金属8の融解、液化直前のタイミングを表わす信号をサンプルホールドタイミング信号として出力してもよい。   In this embodiment, the differential value peak detection circuit 35 detects the timing of the differential value peak. However, when the differential value in the differential value in FIG. A signal indicating the timing immediately before the melting and liquefaction of the metal 8 may be output as a sample hold timing signal.

電圧比較器40は、高域遮断フィルタ38の出力信号dとサンプルホールド回路42の基準信号fとを比較し、出力信号dが基準信号fのレベルを超えている期間中、図2(g)に示すような比較出力信号gを発生する。この出力信号gは後述の低周波振幅変調高周波誘導加熱を開始させる開始信号として作用する。   The voltage comparator 40 compares the output signal d of the high-frequency cutoff filter 38 with the reference signal f of the sample and hold circuit 42, and during the period when the output signal d exceeds the level of the reference signal f, FIG. A comparison output signal g as shown in FIG. This output signal g acts as a start signal for starting low frequency amplitude modulation high frequency induction heating described later.

比較器出力信号gは増幅器25に低周波振幅変調の動作開始信号としてとして供給される。増幅器25は比較器出力信号gが供給される前は動作を停止しており、低周波信号iはインバータ制御回路26に供給されない。比較器出力信号gが増幅器25に供給されると、該増幅器25は動作を開始し、インバータ制御回路26に低周波発振回路24の低周波信号iが供給され、誘導加熱用の高周波信号を振幅変調する。金属の融解後、低周波振幅変調加熱を所定時間行うことにより、融解金属は一層撹拌され、特に酸化皮膜型金属の融解を加速させる作用がある。   The comparator output signal g is supplied to the amplifier 25 as an operation start signal for low frequency amplitude modulation. The amplifier 25 stops operating before the comparator output signal g is supplied, and the low frequency signal i is not supplied to the inverter control circuit 26. When the comparator output signal g is supplied to the amplifier 25, the amplifier 25 starts operation, and the inverter control circuit 26 is supplied with the low frequency signal i of the low frequency oscillation circuit 24, and the high frequency signal for induction heating is amplified. Modulate. After melting the metal, the low-frequency amplitude modulation heating is performed for a predetermined time, whereby the molten metal is further stirred, and in particular has an effect of accelerating the melting of the oxide film type metal.

比較器出力信号gは、タイマ43にも供給される。タイマ43は、比較器出力信号gが予め設定された期間(後程図3を参照して説明するT1の期間)継続すると、タイマ出力信号hを発生し、この出力信号hは前記増幅器25に供給されてその動作を停止させる。また、出力信号hはインバータ16あるいは整流回路18に供給されて、誘導加熱用の高周波信号が高周波誘導加熱コイル10に供給されるのを停止させる。さらに、出力信号hは鋳込み指令信号として坩堝操作機構44に供給される。坩堝操作機構44は前記鋳込み指令信号に応答して直ちに、あるいは必要があれば係留と称される一定の時間を置いて坩堝4を操作して融解した金属を鋳型6に流し込む。   The comparator output signal g is also supplied to the timer 43. The timer 43 generates a timer output signal h when the comparator output signal g continues for a preset period (period T1 described later with reference to FIG. 3), and this output signal h is supplied to the amplifier 25. To stop its operation. Further, the output signal h is supplied to the inverter 16 or the rectifier circuit 18 to stop the supply of the induction heating high frequency signal to the high frequency induction heating coil 10. Further, the output signal h is supplied to the crucible operating mechanism 44 as a casting command signal. The crucible operating mechanism 44 operates the crucible 4 immediately in response to the casting command signal or, if necessary, for a certain period of time called mooring, and flows molten metal into the mold 6.

なお、増幅器25として可変利得増幅器を使用し、これに比較器出力信号gが供給されたときは変調を有効に行うことのレベルの低周波信号iをインバータ制御回路26に供給し、比較器出力信号gが供給される前およびタイマ出力信号hが供給された後はインバータ制御回路26に供給される低周波信号iのレベルを実質的に0(ゼロ)にするように利得を低下させてもよい。また、比較器出力信号gおよびタイマ出力信号hによって低周波発振器24あるいはインバータ制御回路26の動作を制御するようにしてもよい。   Note that a variable gain amplifier is used as the amplifier 25. When the comparator output signal g is supplied to the amplifier 25, the low frequency signal i at a level for effectively performing the modulation is supplied to the inverter control circuit 26 to output the comparator output. Even when the signal g is supplied and after the timer output signal h is supplied, the gain may be lowered so that the level of the low-frequency signal i supplied to the inverter control circuit 26 is substantially 0 (zero). Good. The operation of the low frequency oscillator 24 or the inverter control circuit 26 may be controlled by the comparator output signal g and the timer output signal h.

第2のタイマ58は、比較器出力信号gに応答して経過時間をカウントするか高周波誘導加熱の開始に伴って経過時間をカウントするもので、該第2のタイマ58は後程図3を参照して説明するように、比較器出力信号gの発生から第1の制限期間T4(例えば10〜20秒間)経過した時点、あるいは高周波誘導加熱の開始から第2の制限期間T3(例えば2分)経過した時点で高周波誘導加熱を停止させる出力信号を発生する。高周波誘導加熱を停止させるには、前述のようにインバータ16、整流回路18、あるいは商用交流電源20のいずれかの動作を停止させればよい。   The second timer 58 counts the elapsed time in response to the comparator output signal g or counts the elapsed time with the start of the high frequency induction heating. The second timer 58 will be described later with reference to FIG. As described below, when the first limit period T4 (for example, 10 to 20 seconds) has elapsed from the generation of the comparator output signal g, or for the second limit period T3 (for example, 2 minutes) from the start of the high-frequency induction heating. When the time has elapsed, an output signal for stopping the high frequency induction heating is generated. In order to stop the high-frequency induction heating, the operation of the inverter 16, the rectifier circuit 18, or the commercial AC power supply 20 may be stopped as described above.

次に図3を参照して、比較器出力信号gの発生後の低周波振幅変調加熱動作について説明する。図3a〜図3eで、斜線を施した加熱期間は低周波振幅変調加熱が行われていることを表わし、斜線が施されていない加熱期間は無変調の高周波誘導加熱が行われていることを表わしている。   Next, the low frequency amplitude modulation heating operation after the generation of the comparator output signal g will be described with reference to FIG. 3A to 3E, the hatched heating period indicates that low-frequency amplitude modulation heating is performed, and the non-modulated high-frequency induction heating is performed in the heating period not hatched. It represents.

図3(a)は正常な融解動作を表わすもので、最初は無変調の高周波誘導加熱を行い、受信電気信号aの急変による周波数成分が基準値以上になって比較器出力信号gが発生すると、増幅器25を動作させて斜線部で示した低周波振幅変調を加えた加熱、即ち低周波振幅変調高周波誘導加熱(低周波振幅変調加熱)を開始する。比較器出力信号gがT1(例えば2秒)継続すると、タイマ43は指令信号hを発生して、低周波振幅変調加熱を含む高周波誘導加熱を停止し、さらに坩堝操作機構44を動作させて坩堝4の融解金属を鋳型6に鋳込む動作を指令する。   FIG. 3A shows a normal melting operation. First, unmodulated high-frequency induction heating is performed, and when the frequency component due to a sudden change in the received electrical signal a exceeds a reference value, a comparator output signal g is generated. Then, the amplifier 25 is operated to start the heating with the low frequency amplitude modulation indicated by the hatched portion, that is, the low frequency amplitude modulation high frequency induction heating (low frequency amplitude modulation heating). When the comparator output signal g continues for T1 (for example, 2 seconds), the timer 43 generates a command signal h, stops high frequency induction heating including low frequency amplitude modulation heating, and further operates the crucible operating mechanism 44 to operate the crucible. Command to cast 4 molten metal into mold 6.

図3bは前述の周波数成分が基準値以上になってもその状態がT1の期間継続しない第1の場合の動作を表わすものである。比較器出力信号gにより斜線部で示した低周波振幅変調加熱が開始されるが、比較器出力信号gが、T1の期間継続せずに一旦リセットされ、タイマ43も同様にリセットされ、その後1〜2秒の延長時間T2の間低周波振幅変調加熱を継続する。この延長期間T2の間に前記周波数成分が基準値以上になって再度比較器出力信号gが発生し、これがタイマ43の設定時間T1の期間継続すると、タイマ43の指令信号hにより低周波振幅変調加熱を含む高周波誘導加熱を停止し、融解金属を鋳型6に鋳込む。   FIG. 3b shows the operation in the first case in which the state does not continue for the period T1 even if the above-described frequency component becomes equal to or higher than the reference value. The low-frequency amplitude modulation heating indicated by the shaded area is started by the comparator output signal g, but the comparator output signal g is reset once without continuing for the period of T1, the timer 43 is similarly reset, and then 1 Continue low frequency amplitude modulated heating for an extension time T2 of ~ 2 seconds. During the extension period T2, the frequency component becomes equal to or higher than the reference value and the comparator output signal g is generated again. When this continues for the set time T1 of the timer 43, the low frequency amplitude modulation is performed by the command signal h of the timer 43. High frequency induction heating including heating is stopped, and molten metal is cast into the mold 6.

図3cは前述の周波数成分が基準値以上になってもその状態がT1の期間継続しない第2の場合の動作を表わすものである。図3(c)の場合は、比較器出力信号gにより斜線部で示した低周波振幅変調加熱が開始されるが、比較器出力信号gの消滅後、延長時間T2の期間内に前記周波数成分が基準値以上に戻らない。この場合は、増幅器25の動作を停止させて低周波振幅変調加熱を一旦停止させ、最初の無変調の高周波誘導加熱を行い、周波数成分が再度基準値以上になるまでこの無変調高周波誘導加熱を続ける。その後、周波数成分が基準値以上になると再度比較器出力信号gが発生し、斜線部で示した低周波振幅変調加熱をT1の間継続する。T1経過した時点でタイマ43の指令信号hにより低周波振幅変調加熱を含む高周波誘導加熱を停止し、融解金属を鋳型6に鋳込む。この動作を行わせるために、増幅器25は、比較器出力信号gの消滅後、延長時間T2の時間内に再度比較器出力信号gが供給されなければ自動的に動作を停止するように構成されている。前述のように、比較器出力信号gおよびタイマ出力信号hによって低周波発振器24あるいはインバータ制御回路26等の増幅器25以外の動作を制御するようにしてもよい。   FIG. 3c shows the operation in the second case in which the state does not continue for the period T1 even if the frequency component becomes equal to or higher than the reference value. In the case of FIG. 3C, the low frequency amplitude modulation heating indicated by the hatched portion is started by the comparator output signal g, but after the extinction of the comparator output signal g, the frequency component is within the extension time T2. Does not return above the reference value. In this case, the operation of the amplifier 25 is stopped, the low frequency amplitude modulation heating is temporarily stopped, the first unmodulated high frequency induction heating is performed, and this unmodulated high frequency induction heating is continued until the frequency component becomes equal to or higher than the reference value again. to continue. Thereafter, when the frequency component becomes equal to or higher than the reference value, the comparator output signal g is generated again, and the low frequency amplitude modulation heating indicated by the hatched portion is continued for T1. When T1 has elapsed, high frequency induction heating including low frequency amplitude modulation heating is stopped by a command signal h of the timer 43, and molten metal is cast into the mold 6. In order to perform this operation, the amplifier 25 is configured to automatically stop the operation unless the comparator output signal g is supplied again within the time T2 after the extinction of the comparator output signal g. ing. As described above, operations other than the amplifier 25 such as the low-frequency oscillator 24 or the inverter control circuit 26 may be controlled by the comparator output signal g and the timer output signal h.

図3dは周波数成分が基準値以上になって斜線部で示した低周波振幅変調加熱を開始してもその状態がT1の間継続せず、しかも加熱開始から制限時間T3の間(例えば2分間)に、周波数成分がT1の期間基準値以上を維持することがない場合を表わすもので、例えば電源オンにより計時を開始する第2のタイマ58がT3経過時点で高周波誘導加熱を停止する。高周波誘導加熱を停止する方法としては、インバータ16、整流回路18等の動作を停止させる。   In FIG. 3d, even when the frequency component becomes equal to or higher than the reference value and the low frequency amplitude modulation heating indicated by the hatched portion is started, the state does not continue for T1, and the heating is started for a time limit T3 (for example, 2 minutes). ) Represents a case where the frequency component does not maintain the reference value for the period of T1 or more. For example, the second timer 58 that starts timing by turning on the power stops high-frequency induction heating when T3 has elapsed. As a method of stopping the high frequency induction heating, the operation of the inverter 16, the rectifier circuit 18 and the like is stopped.

図3eは周波数成分が基準値以上になって斜線部で示した低周波振幅変調加熱を開始してもその状態がT1の間継続せず、しかも比較器出力信号gの最初の発生から制限時間T4の期間(例えば10〜20秒)、周波数成分が基準値以上をT1の期間継続することがない場合を表わすもので、この場合は、T4経過時点で、図3dと同様に高周波誘導加熱を停止する。   In FIG. 3e, even if the frequency component becomes equal to or higher than the reference value and the low frequency amplitude modulation heating indicated by the hatched portion is started, the state does not continue for T1, and the time limit from the first generation of the comparator output signal g is reached. The period of T4 (for example, 10 to 20 seconds) represents a case where the frequency component does not continue to exceed the reference value for the period of T1, and in this case, high-frequency induction heating is performed in the same manner as in FIG. Stop.

前述の低周波振幅変調加熱を停止させる方法として、増幅器25或いは低周波発振回路24の動作を停止させる代わりに、増幅器25とインバータ制御回路26との間に低周波変調信号iを遮断するスイッチ手段を設けることもできる。   As a method of stopping the low frequency amplitude modulation heating described above, instead of stopping the operation of the amplifier 25 or the low frequency oscillation circuit 24, switch means for cutting off the low frequency modulation signal i between the amplifier 25 and the inverter control circuit 26. Can also be provided.

高周波誘導加熱を停止させるために整合用変圧器14とインバータ16との間、インバータ16と整流回路18との間、整流回路18と交流電源20との間のいずれかをスイッチにより遮断するようにすることもできる。   In order to stop the high-frequency induction heating, any one of the matching transformer 14 and the inverter 16, the inverter 16 and the rectifier circuit 18, or the rectifier circuit 18 and the AC power supply 20 is cut off by a switch. You can also

本発明による鋳造金属融解装置の一実施形態の構造、動作を説明するための概略ブロック図である。It is a schematic block diagram for demonstrating the structure and operation | movement of one Embodiment of the cast metal melting apparatus by this invention. 図1の鋳造金属融解装置の動作を説明する各部の信号波形を示す図である。It is a figure which shows the signal waveform of each part explaining operation | movement of the cast metal melting apparatus of FIG. 図1の鋳造金属融解装置において、坩堝中の金属を高周波誘導加熱して融解するときの各種の加熱状態を示す図である。In the cast metal melting apparatus of FIG. 1, it is a figure which shows the various heating state when melting the metal in a crucible by high frequency induction heating.

符号の説明Explanation of symbols

2 チャンバ
4 坩堝(融解用容器)
10 高周波誘導加熱コイル(加熱手段)
13 タンク回路(加熱手段)
16 インバータ(加熱手段)
19 スイッチ(加熱停止手段)
24 低周波発振回路(低周波振幅変調手段)
25 増幅器(低周波振幅変調手段)
26 インバータ制御手段(加熱手段)
30 受光器
34 低域遮断フィルタ(周波数成分抽出手段)
40 電圧比較器
43 タイマ(加熱停止および鋳込み指令信号発生器)
58 タイマ(過熱停止信号発生器)
2 chamber 4 crucible (melting container)
10 High frequency induction heating coil (heating means)
13 Tank circuit (heating means)
16 Inverter (heating means)
19 Switch (heating stop means)
24 Low frequency oscillation circuit (low frequency amplitude modulation means)
25 Amplifier (low frequency amplitude modulation means)
26 Inverter control means (heating means)
30 Receiver 34 Low-frequency cutoff filter (frequency component extraction means)
40 Voltage comparator 43 Timer (heat stop and casting command signal generator)
58 Timer (Overheat stop signal generator)

Claims (3)

融解されるべき金属を収容した融解用容器と、
前記融解用容器に収容された金属を高周波誘導加熱して融解する高周波誘導加熱手段と、
前記高周波誘導加熱手段に高周波信号を供給する高周波信号源と、
前記高周波信号を低周波振幅変調する低周波信号を発生する低周波信号源と、
前記金属の加熱時に該金属が発する光を受光し、この光に対応する受光電気信号を発生する受光器と、
前記光の変化に伴う前記受光電気信号の急変に起因する周波数成分を抽出する周波数成分抽出手段と、
抽出された前記周波数成分を表わす出力信号と予め設定された基準信号とを比較し、前記出力信号が前記基準信号を超過したときに前記低周波信号源を有効にして前記高周波信号を低周波振幅変調して低周波振幅変調高周波誘導加熱を開始させるための開始信号を発生する比較器と、
前記周波数成分を表わす出力信号が前記基準信号を所定期間(T1)継続して超過すると、前記高周波誘導加熱を停止させると共に、融解した金属を鋳型に鋳込むための指令信号を発生するタイマ手段と、
を含み、
前記高周波誘導加熱手段は、前記周波数成分を表わす出力信号が前記基準信号を前記所定期間より短い期間超過するときは、所定の延長期間(T2)だけ前記低周波振幅変調高周波誘導加熱を延長して実行するように構成され、
前記高周波誘導加熱手段は、
前記周波数成分を表わす出力信号が前記基準信号を前記所定期間より短い期間超過するときに、前記所定の延長期間(T2)だけ前記低周波振幅変調高周波誘導加熱を延長して実行し、この延長期間(T2)内に前記周波数成分を表わす出力信号が再度前記基準信号を超過した場合は、前記低周波振幅変調高周波誘導加熱を前記所定期間(T1)継続して、前記タイマ手段の指令信号によって前記高周波誘導加熱を停止させると共に、融解した金属の鋳込みを行い、
前記延長期間(T2)内に前記周波数成分を表わす出力信号が前記基準信号を超過しない場合は、低周波振幅変調を伴わない高周波誘導加熱を行い、その後、前記周波数成分を表わす出力信号が再度前記基準信号を超過した場合は、前記低周波振幅変調高周波誘導加熱を前記所定期間(T1)継続して、前記タイマの指令信号によって前記高周波誘導加熱を停止させると共に、融解した金属の鋳込みを行う、
ように構成されている鋳造金属融解装置。
A melting container containing the metal to be melted;
High frequency induction heating means for melting the metal contained in the melting container by high frequency induction heating;
A high-frequency signal source for supplying a high-frequency signal to the high-frequency induction heating means;
A low frequency signal source for generating a low frequency signal for low frequency amplitude modulating the high frequency signal;
A light receiver that receives light emitted by the metal during heating of the metal and generates a light-receiving electrical signal corresponding to the light;
A frequency component extracting means for extracting a frequency component resulting from a sudden change in the received light signal accompanying a change in the light;
The extracted output signal representing the frequency component is compared with a preset reference signal, and when the output signal exceeds the reference signal, the low frequency signal source is enabled and the high frequency signal is converted to a low frequency amplitude. A comparator that generates a start signal to modulate and initiate low frequency amplitude modulated high frequency induction heating;
Timer means for stopping the high-frequency induction heating and generating a command signal for casting molten metal into a mold when an output signal representing the frequency component continuously exceeds the reference signal for a predetermined period (T1). ,
Including
The high frequency induction heating means extends the low frequency amplitude modulation high frequency induction heating for a predetermined extension period (T2) when the output signal representing the frequency component exceeds the reference signal for a period shorter than the predetermined period. Configured to run ,
The high frequency induction heating means includes
When the output signal representing the frequency component exceeds the reference signal for a period shorter than the predetermined period, the low frequency amplitude modulation high frequency induction heating is extended and executed for the predetermined extension period (T2). If the output signal representing the frequency component again exceeds the reference signal within (T2), the low frequency amplitude modulation high frequency induction heating is continued for the predetermined period (T1), and the command signal of the timer means Stop high frequency induction heating and cast molten metal,
If the output signal representing the frequency component does not exceed the reference signal within the extension period (T2), high-frequency induction heating without low-frequency amplitude modulation is performed, and then the output signal representing the frequency component is When the reference signal is exceeded, the low frequency amplitude modulation high frequency induction heating is continued for the predetermined period (T1), the high frequency induction heating is stopped by a command signal of the timer, and molten metal is cast.
A casting metal melting device configured as follows .
請求項1に記載の鋳造金属融解装置において、前記高周波誘導加熱手段は、
所定の制限時間内(T3またはT4)に前記周波数成分を表わす出力信号が前記基準信号を前記所定期間(T1)継続して超過することがない場合は、高周波誘導加熱を停止させるように構成されている鋳造金属融解装置。
The cast metal melting apparatus according to claim 1 , wherein the high-frequency induction heating unit includes:
When the output signal representing the frequency component does not continuously exceed the reference signal within the predetermined period (T1) within a predetermined time limit (T3 or T4), the high frequency induction heating is stopped. Casting metal melting equipment.
請求項に記載の鋳造金属融解装置において、前記所定の制限時間を設定する手段として、金属の高周波誘導加熱の開始からの経過時間(T3)、または前記周波数成分を表わす出力信号が最初に基準信号を超過した時点からの経過時間(T4)の双方またはいずれか一方を計時して、前記2つの経過時間の少なくとも一方に達したときに停止信号を発生する第2のタイマが設けられている、鋳造金属融解装置。
3. The cast metal melting apparatus according to claim 2 , wherein as the means for setting the predetermined time limit, an elapsed time (T3) from the start of high-frequency induction heating of the metal or an output signal representing the frequency component is first set as a reference. There is provided a second timer that counts both or one of the elapsed time (T4) from when the signal is exceeded and generates a stop signal when at least one of the two elapsed times is reached. , Casting metal melting equipment.
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