JP4437288B2 - Automatic follow-up line guide device for winding pitch speed of wire rod for winding bobbin - Google Patents

Automatic follow-up line guide device for winding pitch speed of wire rod for winding bobbin Download PDF

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Publication number
JP4437288B2
JP4437288B2 JP2001165830A JP2001165830A JP4437288B2 JP 4437288 B2 JP4437288 B2 JP 4437288B2 JP 2001165830 A JP2001165830 A JP 2001165830A JP 2001165830 A JP2001165830 A JP 2001165830A JP 4437288 B2 JP4437288 B2 JP 4437288B2
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Japan
Prior art keywords
winding
wire
bobbin
shaft
winding bobbin
Prior art date
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Expired - Fee Related
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JP2001165830A
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Japanese (ja)
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JP2002321871A (en
Inventor
雅一 伊藤
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伊藤機械株式会社
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Priority to JP2001165830A priority Critical patent/JP4437288B2/en
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Publication of JP4437288B2 publication Critical patent/JP4437288B2/en
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  • Winding, Rewinding, Material Storage Devices (AREA)

Description

【0001】
【発明が属する技術分野】
本発明は、巻取ボビンの巻取面に巻取られるワイヤー等の線材をその巻取ピッチに自動的に追随して送線を案内できるようにした巻取ボビンに対する線材の巻取ピッチ速度自動追随送線案内装置に関するものである。
【0002】
【従来の技術】
従来、この種の巻取ボビンに線材を巻き取る場合、該巻取ボビンに対する線材の巻取位置は、線材の巻き取りに応じて巻取ボビン表面に沿って平行に往復移動することになる。
【0003】
ところが実際には、線材の巻取ボビンに対する巻取位置が該巻取ボビンの巻取面の中央から端部に移動するにつれ、次第にその線材の巻取ボビンに対する巻取方向が鋭角になり、巻き取られようとする線材が巻き取られた隣接の線材に乗り上げて平滑な巻取動作に支障が生じる場合がある。
【0004】
【発明が解決しようとする課題】
そこで、本発明は、巻取ボビン表面に沿って平行に往復移動する線材の巻取方向が巻取ボビンに対して常に直角にできるようにし、それによって巻き取られようとする線材が巻き取られた隣接の線材に乗り上げることのないようにした巻取ボビンに対する線材の巻取ピッチ速度自動追随送線案内装置を得ようとするものである。
【0005】
【課題を解決するための手段】
本発明は上記の如き観点に鑑みてなされたものであって、その主たる構成は、ボビンの巻取空間に線材を巻き取る巻取ボビンを取り付ける巻取ボビン取付軸に対して所要の間隔を置いて平行に設置された駆動用回転軸と、該駆動用回転軸に対して往復移動できる往復移動装置とから構成されるものであって、前記往復移動装置は、前記駆動用回転軸の径よりも大きな内径の内輪面を有する一つ以上の回転輪の該内輪面の内側空間に対して該回転軸が貫通されていると共に隣合う回転輪の内輪面が該回転軸に対して圧接する部位を互いに反対側になるように段違いに設定され且つ該回転輪が該回転軸に対して常に対称の角度である補角の関係位置で動作するように構成し、該回転輪の一つにその回転輪の回転面と略平行な方向に向けられた所要の長さを有する振棒の末端部が固定され、該振棒の先端部に線材を送通する導出部が設けられて成る巻取ボビンに対する線材の巻取ピッチ速度自動追随送線案内装置を提供しようとするものである。
【0006】
【発明の実施の形態】
以下、本発明の構成を図面を参照しながら作用と共に詳細に説明する。
まず、図1乃至図5は、その一実施例を示すものであって、線材wを巻き取る巻取ボビン1が巻取空間に設けられた取付軸2に対して回転自在に取り付けられている。
【0007】
前記巻取ボビン取付軸2に対して所要の間隔を置いて平行に往復移動できる往復移動装置Aの駆動用回転軸3が設置されている。
【0008】
前記往復移動装置Aは、前記駆動用回転軸3の径よりも大きな内径の内輪面4を有する複数個の回転輪5の該内輪面4の内側空間に対して該回転軸3が貫通されていると共に、隣合う回転輪5の内輪面4が該回転軸3に対して圧接する部位を互いに反対側になるように段違いに設定され且つ該回転輪5が該回転軸3に対して常に対称の角度である補角の関係位置で連動できるように該回転輪5を器体8に回転自在に取り付ける取付軸6と同軸にギア7が固定されている。
【0009】
前記往復移動装置Aの回転輪5の一つには、その回転輪5aの回転面と略平行な方向に向けられた所要の長さを有する振棒9の末端部が固定されている。従って、該振棒9の振れ方向とその振幅の大きさに連動して該振棒9が固定された回転輪5aの前記駆動用回転軸3に対する交差方向とその交差角度が変更する。
【0010】
前記振棒9の先端部には線材wを送通する導出部10が設けられている。該導出部10に導出された線材wは、該振棒固定の回転輪5aが位置する器体8の部位に配設された導入部11から導入される。
【0011】
前記器体8の導入部11から導入される線材wは、繰出ボビン(図示されていない)から所要位置に固定されたプーリー等のガイド車12を経て送線される。
【0012】
前記駆動用回転軸3には、その一端部にプーリー13が固定され、該プーリー13は前記巻取ボビン1の取付軸2の一端部に固定された二つのプーリー17、18のうち一方のプーリー17とベルト14を介して連動され、又、他方のプーリー18にはベルト16を介してモーター15が連結されている。従って、該モーター15の駆動回転力は両ベルト16、14を介して前記巻取ボビン1の取付軸2と前記往復移動装置Aの駆動用回転軸3とに連動してそれらは同時に回転させられる。
【0013】
前記駆動用回転軸3が回転すると、該駆動用回転軸3に対して隣合う回転輪5の内輪面4の圧接する部位を互いに反対側になるように段違いに設定され且つ該回転輪5は常に対称の角度である補角の関係位置で連動されているので、該回転輪5のそれぞれは、該駆動用回転軸3の回転の向きによって決まる方向に移動する。従って、該回転輪5と一体構成の往復移動装置Aは同方向に移動する。
【0014】
その場合、前記駆動用回転軸3の回転速度を一定とすれば、該駆動用回転軸3に対する回転輪5の交差角度が大きくなると前記往復移動装置Aの移動速度は大きくなり、その交差角度が小さくなると、移動速度は小さくなる。
【0015】
前記の構成において、操業開始に先立ち、前記巻取ボビン1に巻き取られる線材wの巻取位置が該巻取ボビン面に沿って移動するピッチ速度と前記往復移動装置Aの同方向への移動速度とを同期させ、又、その線材wが前記ガイド車12を経て器体8の導入部11を介して前記振棒9の導出部10を経由し巻取ボビン1に巻取られるように初期設定する。
【0016】
上記の初期設定の状態から線材wの巻取操業を開始する。そこで、使用に際してモーター15を駆動させて巻取ボビン取付軸2を回転させると、線材wは張力が作用しながら繰出ボビンから巻取ボビン1へ送線される。
【0017】
その線材wの巻取行程で、前記巻取ボビン1に巻き取られる線材wの巻取ピッチ速度と往復移動装置Aの同方向への移動速度とが同期している間は、図6に示されているように、その所定の送線張力の作用により振棒9を所定の向きに定め置く。それによって駆動用回転軸3に対する回転輪5の交差方向と交差角度は一定している。
【0018】
このようにして、巻取ボビンに対して巻き取られる線材wの巻取方向を巻取面に対して常に直角になるように自動的に追随して送線する。
【0019】
【発明の効果】
以上の説明により明らかなように、本発明によれば、巻取ボビン表面に沿って平行に移動する線材巻取位置と、該線材巻取位置から巻き取られる線材を案内支持する往復移動装置とを互いに平行に同期して移動させることができるから、該線材巻取位置から巻き取られる線材の巻取方向が巻取ボビンに対して常に略直角にできるので、巻き取られようとする線材が巻き取られた隣接の線材に乗り上げることのない整列巻きを得ることができる。
【0020】
このように線材が巻取ボビンの巻取表面に沿って整列巻きされることによって該線材が繰り出されるときには、線材が乱巻きされている場合に比してスムーズで均一な繰出テンションが得られる。それにより線材の切断をなくした安定した送線ができ、又、線材の表面にコーティングをする場合に良好な加工を施すことができ、それに伴って高品質の製品を得ることができる。
【図面の簡単な説明】
【図1】本発明一実施例の構成を示す平面図である。
【図2】本発明一実施例の構成を示す側面図である。
【図3】本発明一実施例の往復移動装置の構成を示す内部の分解斜視図である。
【図4】本発明一実施例の往復移動装置の構成を示す内部の正面図である。
【図5】本発明一実施例の往復移動装置と振棒との関係を示す平面図である。
【図6】本発明一実施例の構成の運転状態を示す概略平面図である。
【符号の説明】
1 巻取ボビン
2 取付軸
3 駆動用回転軸
4 内輪面
5 回転輪
5a 振棒取付回転輪
6 取付軸
7 ギア
8 器体
9 振棒
10 ワイヤー導出部
11 ワイヤー導入部
12 ガイド車
13 プーリー
14 ベルト
15 モーター
16 ベルト
17 プーリー
18 プーリー
A 往復移動装置
w ワイヤー等の線材
[0001]
[Technical field to which the invention belongs]
The present invention provides an automatic winding pitch speed for a winding bobbin in which a wire such as a wire wound on a winding surface of a winding bobbin can automatically follow the winding pitch and guide a wire. The present invention relates to a following line guide device.
[0002]
[Prior art]
Conventionally, when a wire is wound around this type of winding bobbin, the winding position of the wire relative to the winding bobbin reciprocates in parallel along the surface of the winding bobbin in accordance with the winding of the wire.
[0003]
However, in practice, as the winding position of the wire rod relative to the winding bobbin moves from the center of the winding surface of the winding bobbin to the end, the winding direction of the wire rod relative to the winding bobbin gradually becomes acute, There is a case where a smooth winding operation may be hindered by riding on the adjacent wire wound with the wire to be taken up.
[0004]
[Problems to be solved by the invention]
Therefore, the present invention enables the winding direction of the wire that reciprocates in parallel along the surface of the winding bobbin to be always perpendicular to the winding bobbin, whereby the wire to be wound is wound. Another object of the present invention is to obtain an automatic follow-up line guide device for the winding pitch speed of a wire rod with respect to a winding bobbin that is prevented from climbing on the adjacent wire rod.
[0005]
[Means for Solving the Problems]
The present invention has been made in view of the above-described viewpoints, and its main configuration is that a predetermined interval is provided with respect to a take-up bobbin attachment shaft for attaching a take-up bobbin for taking up a wire rod in a take-up space of the bobbin. And a reciprocating device capable of reciprocating with respect to the driving rotating shaft, wherein the reciprocating device has a diameter larger than that of the driving rotating shaft. A portion of the one or more rotating wheels having an inner ring surface having a larger inner diameter through which the rotation shaft passes through the inner space of the inner ring surface and the inner ring surface of the adjacent rotating wheel presses against the rotation shaft Are set so as to be opposite to each other, and the rotating wheel is configured to operate at a complementary angle relative position that is always symmetrical with respect to the rotation axis. Required oriented in a direction substantially parallel to the rotating surface of the rotating wheel Provided is a wire guide device for automatically following a winding pitch speed of a wire rod with respect to a winding bobbin in which a distal end portion of a long rod is fixed and a lead-out portion for feeding the wire to the tip portion of the rod is provided. It is something to try.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the configuration of the present invention will be described in detail together with the operation with reference to the drawings.
First, FIG. 1 to FIG. 5 show an embodiment of the present invention. A winding bobbin 1 for winding a wire w is rotatably attached to a mounting shaft 2 provided in a winding space. .
[0007]
A driving rotary shaft 3 of a reciprocating device A that can reciprocate in parallel with a predetermined interval with respect to the winding bobbin mounting shaft 2 is installed.
[0008]
In the reciprocating device A, the rotating shaft 3 is passed through the inner space of the inner ring surface 4 of the plurality of rotating wheels 5 having the inner ring surface 4 having an inner diameter larger than the diameter of the driving rotating shaft 3. In addition, the inner ring surface 4 of the adjacent rotating wheel 5 is set to be stepped so that the portions where the inner ring surface 4 is in pressure contact with the rotating shaft 3 are opposite to each other, and the rotating wheel 5 is always symmetrical with respect to the rotating shaft 3. A gear 7 is fixed coaxially with a mounting shaft 6 that rotatably attaches the rotating wheel 5 to the vessel body 8 so as to be interlocked with each other at a complementary angle related position.
[0009]
Fixed to one of the rotating wheels 5 of the reciprocating device A is a distal end of a swing rod 9 having a required length directed in a direction substantially parallel to the rotating surface of the rotating wheel 5a. Therefore, the intersecting direction and the intersecting angle of the rotating wheel 5a to which the deflecting rod 9 is fixed with respect to the driving rotary shaft 3 are changed in conjunction with the swing direction of the swinging rod 9 and the amplitude thereof.
[0010]
A lead-out portion 10 through which the wire w is passed is provided at the tip of the swing bar 9. The wire rod w led out to the lead-out part 10 is introduced from an introduction part 11 provided at a part of the vessel body 8 where the rotating rod 5a fixed to the pole is located.
[0011]
The wire w introduced from the introduction part 11 of the vessel body 8 is sent from a feed bobbin (not shown) through a guide wheel 12 such as a pulley fixed at a required position.
[0012]
A pulley 13 is fixed to one end of the driving rotary shaft 3, and the pulley 13 is one of two pulleys 17 and 18 fixed to one end of the mounting shaft 2 of the winding bobbin 1. 17 and a belt 14, and a motor 15 is connected to the other pulley 18 via a belt 16 . Accordingly, the driving rotational force of the motor 15 is rotated simultaneously with the attachment shaft 2 of the winding bobbin 1 and the driving rotational shaft 3 of the reciprocating device A via both belts 16 and 14. .
[0013]
When the driving rotary shaft 3 rotates, the pressure contact portions of the inner ring surface 4 of the adjacent rotating wheel 5 with respect to the driving rotating shaft 3 are set so as to be opposite to each other, and the rotating wheel 5 is Since each of the rotating wheels 5 is interlocked at a complementary angle relative position that is always a symmetrical angle, each of the rotating wheels 5 moves in a direction determined by the direction of rotation of the driving rotating shaft 3. Accordingly, the reciprocating device A integrally formed with the rotating wheel 5 moves in the same direction.
[0014]
In this case, if the rotational speed of the driving rotary shaft 3 is constant, the moving speed of the reciprocating device A increases as the crossing angle of the rotating wheel 5 with respect to the driving rotary shaft 3 increases. When it becomes smaller, the moving speed becomes smaller.
[0015]
In the above configuration, prior to the start of operation, the winding speed of the wire w wound around the winding bobbin 1 is moved along the winding bobbin surface and the reciprocating device A moves in the same direction. Initially, the wire w is wound around the winding bobbin 1 via the guide wheel 12, the introduction part 11 of the body 8, the lead-out part 10 of the swing bar 9, and the speed w. Set.
[0016]
The winding operation of the wire rod w is started from the above initial setting state. Therefore, when the motor 15 is driven and the take-up bobbin mounting shaft 2 is rotated in use, the wire w is sent from the feed bobbin to the take-up bobbin 1 while the tension is applied.
[0017]
In the winding process of the wire rod w, while the winding pitch speed of the wire rod w wound around the winding bobbin 1 and the moving speed of the reciprocating device A in the same direction are synchronized, FIG. As described above, the swing bar 9 is set in a predetermined direction by the action of the predetermined transmission line tension. Thereby, the crossing direction and the crossing angle of the rotating wheel 5 with respect to the driving rotary shaft 3 are constant.
[0018]
In this way, the wire w wound around the winding bobbin is automatically followed and sent so that the winding direction of the wire w is always perpendicular to the winding surface.
[0019]
【The invention's effect】
As apparent from the above description, according to the present invention, the wire winding position that moves in parallel along the winding bobbin surface, and the reciprocating device that guides and supports the wire wound from the wire winding position, Since the winding direction of the wire taken up from the wire take-up position can always be substantially perpendicular to the take-up bobbin, the wire to be taken up can be It is possible to obtain an aligned winding that does not run on the adjacent wound wire.
[0020]
As described above, when the wire is fed out by being aligned and wound along the winding surface of the winding bobbin, a smooth and uniform feeding tension can be obtained as compared with the case where the wire is rolled up in a random manner. As a result, stable wire transmission without cutting the wire can be performed, and when the surface of the wire is coated, good processing can be performed, and accordingly, a high quality product can be obtained.
[Brief description of the drawings]
FIG. 1 is a plan view showing a configuration of an embodiment of the present invention.
FIG. 2 is a side view showing the configuration of an embodiment of the present invention.
FIG. 3 is an exploded perspective view showing an internal configuration of a reciprocating device according to an embodiment of the present invention.
FIG. 4 is an internal front view showing the configuration of the reciprocating device of one embodiment of the present invention.
FIG. 5 is a plan view showing a relationship between a reciprocating device and a swing bar according to an embodiment of the present invention.
FIG. 6 is a schematic plan view showing an operating state of the configuration of one embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Winding bobbin 2 Mounting shaft 3 Drive rotating shaft 4 Inner ring surface 5 Rotating wheel 5a Shaking rod mounting rotating wheel 6 Mounting shaft 7 Gear 8 Body 9 Shaking rod 10 Wire lead-out portion 11 Wire introducing portion 12 Guide wheel 13 Pulley 14 Belt 15 motor
16 belt
17 pulley
18 Pulley A Reciprocating device w Wire material such as wire

Claims (1)

ボビンの巻取空間に線材wを巻き取る巻取ボビン1を取り付ける巻取ボビン取付軸2に対して所要の間隔を置いて平行に設置された駆動用回転軸3と、該駆動用回転軸3に対して往復移動できる往復移動装置Aとから構成されるものであって、前記往復移動装置Aは、前記駆動用回転軸3の径よりも大きな内径の内輪面4を有する一つ以上の回転輪5の該内輪面4の内側空間に対して該回転軸3が貫通されていると共に隣合う回転輪5の内輪面4が該回転軸3に対して圧接する部位を互いに反対側になるように段違いに設定され且つ該回転輪5が該回転軸3に対して常に対称の角度である補角の関係位置で動作するように構成し、該回転輪5の一つにその回転輪5aの回転面と略平行な方向に向けられた所要の長さを有する振棒9の末端部が固定され、該振棒9の先端部に線材wを送通する導出部10が設けられ、前記巻取ボビン1の取付軸2と前記往復移動装置Aの駆動用回転軸3を連動回転させるように構成されて成ることを特徴とする巻取ボビンに対する線材の巻取ピッチ速度自動追随送線案内装置。A driving rotary shaft 3 installed parallel to the winding bobbin mounting shaft 2 for mounting the winding bobbin 1 for winding the wire rod w in the winding space of the bobbin, and the driving rotary shaft 3 The reciprocating device A is capable of reciprocating with respect to the reciprocating device A, and the reciprocating device A has one or more rotations having an inner ring surface 4 having an inner diameter larger than the diameter of the driving rotary shaft 3. The rotating shaft 3 is penetrated with respect to the inner space of the inner ring surface 4 of the ring 5 and the portions where the inner ring surface 4 of the adjacent rotating wheel 5 is pressed against the rotating shaft 3 are opposite to each other. And the rotating wheel 5 is configured to operate at a complementary angle relative position that is always symmetrical with respect to the rotating shaft 3, and one of the rotating wheels 5 has the rotating wheel 5a. The end portion of the pole 9 having a required length directed in a direction substantially parallel to the rotation surface is Is constant, deriving section 10 for Okudori the wire w to the tip portion of the vibrating rod 9 is provided, so as to interlock the rotation of the driving rotary shaft 3 of the winding bobbin 1 mounting shaft 2 and the reciprocating device A A wire guide device for automatically following a winding pitch speed of a wire rod with respect to a winding bobbin.
JP2001165830A 2001-04-25 2001-04-25 Automatic follow-up line guide device for winding pitch speed of wire rod for winding bobbin Expired - Fee Related JP4437288B2 (en)

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Application Number Priority Date Filing Date Title
JP2001165830A JP4437288B2 (en) 2001-04-25 2001-04-25 Automatic follow-up line guide device for winding pitch speed of wire rod for winding bobbin

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Application Number Priority Date Filing Date Title
JP2001165830A JP4437288B2 (en) 2001-04-25 2001-04-25 Automatic follow-up line guide device for winding pitch speed of wire rod for winding bobbin

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JP2002321871A JP2002321871A (en) 2002-11-08
JP4437288B2 true JP4437288B2 (en) 2010-03-24

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