JP4428301B2 - Portable electric cutting machine - Google Patents

Portable electric cutting machine Download PDF

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JP4428301B2
JP4428301B2 JP2005184498A JP2005184498A JP4428301B2 JP 4428301 B2 JP4428301 B2 JP 4428301B2 JP 2005184498 A JP2005184498 A JP 2005184498A JP 2005184498 A JP2005184498 A JP 2005184498A JP 4428301 B2 JP4428301 B2 JP 4428301B2
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discharge path
saw
cover
fan
saw blade
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JP2005280366A (en
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英之 谷本
輝雄 今井
顕司 丹羽
拓哉 根内
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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本発明は、電動機冷却用のファンを有する携帯用丸鋸やジグソー等の携帯用電動切断機に関するものである。   The present invention relates to a portable electric cutting machine such as a portable circular saw or jigsaw having a fan for cooling an electric motor.

従来の携帯用電動切断機の一例として携帯用丸鋸の構成を図12及び図13に示す。   The structure of a portable circular saw is shown in FIGS. 12 and 13 as an example of a conventional portable electric cutting machine.

即ち、図12は従来の携帯用丸鋸の破断平面図、図13は同携帯用丸鋸の背面側底面斜視図であり、図示の携帯用丸鋸は、鋸刃1と、該鋸刃1を回転駆動する電動機2と、該電動機2を収納するモータハウジング3と、鋸刃1を回転可能に保持するソーカバー4と、モータハウジング3及びソーカバー4の下方に設けられ、鋸刃1を下面より突出させる開口部5aを有するベース5とを備えて構成され、ソーカバー4はモータハウジング3に取り付けられ、ベース5はソーカバー4に連結されている。尚、ソーカバー4には、鋸刃1の略半円部分の外周部を覆う形状を有するセーフティカバー6が鋸刃1と同心で回動し得るよう保持されている。   12 is a cutaway plan view of a conventional portable circular saw, and FIG. 13 is a rear perspective view of the portable circular saw. The illustrated portable circular saw includes a saw blade 1 and the saw blade 1. Are provided below the motor housing 3 and the saw cover 4, and the saw blade 1 is disposed below the lower surface of the motor housing 3 and the saw cover 4. The saw cover 4 is attached to the motor housing 3, and the base 5 is connected to the saw cover 4. The saw cover 4 holds a safety cover 6 having a shape that covers the outer periphery of a substantially semicircular portion of the saw blade 1 so as to be able to rotate concentrically with the saw blade 1.

而して、電動機2の動力は不図示の歯車等を介して鋸刃1に伝達され、該鋸刃1が所定の速度で回転駆動される。ここで、電動機2には、これを冷却するためのファン7が取り付けられており、電動機2が回転駆動されるとファン7が回転し、モータハウジング3の反ソーカバー4側端部に設けられた吸入口8よりモータハウジング3の内部に流入したファン風9は、モータハウジング3の内部を流れて電動機2を冷却する。   Thus, the power of the electric motor 2 is transmitted to the saw blade 1 via a gear (not shown) and the saw blade 1 is rotationally driven at a predetermined speed. Here, a fan 7 for cooling the motor 2 is attached to the electric motor 2. When the electric motor 2 is driven to rotate, the fan 7 rotates and is provided at the end of the motor housing 3 on the side opposite to the saw cover 4. The fan air 9 that has flowed into the motor housing 3 from the suction port 8 flows through the motor housing 3 to cool the electric motor 2.

ところで、ソーカバー4の鋸刃収納部4aとモータハウジング3の間に配置された壁面には、ファン風排出口を形成する複数の隔壁4bが設けられているが、これらの隔壁4bには、鋸刃1の側端面に向かうに従って切断方向前方側に傾斜する形状の傾斜部4cが設けられている。   By the way, a plurality of partition walls 4b forming a fan air discharge port are provided on the wall surface disposed between the saw blade storage portion 4a of the saw cover 4 and the motor housing 3, and the partition walls 4b include saw walls. An inclined portion 4c having a shape inclined toward the front side in the cutting direction as it goes toward the side end face of the blade 1 is provided.

而して、モータハウジング3の内部を流れるファン風9は、傾斜部4cが設けられた隔壁4bを通って鋸刃収納部4a内に排出され、鋸刃1の側面或はセーフティーカバー6の側面に斜めに吹き付けられ、切断方向前方への排出方向を殆ど変えることなく、鋸刃収納部4aの開口部5aの切断方向前方側に向って排出される。   Thus, the fan air 9 flowing inside the motor housing 3 passes through the partition wall 4b provided with the inclined portion 4c and is discharged into the saw blade storage portion 4a, where the side surface of the saw blade 1 or the side surface of the safety cover 6 is discharged. And is discharged toward the front side in the cutting direction of the opening 5a of the saw blade storage portion 4a with almost no change in the discharging direction forward in the cutting direction.

図13に示すように、ベース5の底面であって、且つ、開口部5aの切断方向前方の部分には、開口部5aと連通する溝部5bが開口部5aからベース5の端部にかけて設けられている。図示のように、ベース5の切断方向前方端部には鋸刃1の刃先を指し示すガイド部10aを有するガイドピース10が設けられている。ここで、ガイドピース10は、その底面がベース5の底面よりも上方に位置するように設けられている。   As shown in FIG. 13, a groove portion 5 b communicating with the opening portion 5 a is provided from the opening portion 5 a to the end portion of the base 5 on the bottom surface of the base 5 and in the front portion of the opening portion 5 a in the cutting direction. ing. As shown in the figure, a guide piece 10 having a guide portion 10 a pointing to the cutting edge of the saw blade 1 is provided at the front end portion of the base 5 in the cutting direction. Here, the guide piece 10 is provided such that its bottom surface is located above the bottom surface of the base 5.

前記溝部5bは、鋸刃1の長手方向延長線上に設けられており、その幅方向寸法は鋸刃1の幅寸法よりも大きく設定されている。   The groove 5 b is provided on the longitudinal extension line of the saw blade 1, and its width direction dimension is set larger than the width dimension of the saw blade 1.

ところで、ソーカバー4の傾斜部4cによって開口部5aの範囲内に排出されたファン風9は、切断作業時に開口部5aの範囲内に位置する被切断材の上面に吹き当たって拡散するが、前述のようにベース5の底面に溝部5bを設けることによって、拡散したファン風9の一部が溝部5bと被切断材上面との間の空間を通り、被切断材上面に沿って排出されるように排出方向が決定され、ベース5の端部よりも切断方向前方側に排出されるようになる。そして、溝部5bに流れ出たファン風9は、ガイドピース10の下方を通ってベース5の端部よりも切断方向前方側に排出される。このファン風9によってベース5の端部よりも切断方向前方側のケガキ線上に溜まった切粉を取り除くことが可能になるため、ガイドピース10のガイド部10aとケガキ線との相対関係が確認し易くなる。   By the way, the fan air 9 discharged into the range of the opening 5a by the inclined portion 4c of the saw cover 4 blows and diffuses to the upper surface of the material to be cut that is located in the range of the opening 5a during the cutting operation. By providing the groove portion 5b on the bottom surface of the base 5 as described above, a part of the diffused fan wind 9 passes through the space between the groove portion 5b and the upper surface of the workpiece, and is discharged along the upper surface of the workpiece. Thus, the discharge direction is determined, and the sheet 5 is discharged to the front side in the cutting direction from the end of the base 5. Then, the fan air 9 that has flowed out into the groove 5 b passes through the lower part of the guide piece 10 and is discharged to the front side in the cutting direction from the end of the base 5. Since the fan wind 9 makes it possible to remove chips accumulated on the marking line ahead of the end of the base 5 in the cutting direction, the relative relationship between the guide portion 10a of the guide piece 10 and the marking line is confirmed. It becomes easy.

斯かる携帯用丸鋸を用いた切断作業においては、切断精度を向上させるために被切断材上面にケガキ線を描き、このケガキ線にガイド部10aを合わせながら切断作業を行うことが多いため、ケガキ線とガイド部10aの相対関係が確認し易くなるということは作業性の向上に繋がるものであった。
特願2002−307696号公報
In the cutting work using such a portable circular saw, in order to improve the cutting accuracy, a marking line is drawn on the upper surface of the material to be cut, and the cutting work is often performed while aligning the guide portion 10a with the marking line. The fact that the relative relationship between the marking line and the guide portion 10a can be easily confirmed has led to an improvement in workability.
Japanese Patent Application No. 2002-307696

しかしながら、上記従来の携帯用丸鋸の構成では、ベース5の底面に溝部5bを設ける必要があるため、ベース5の強度が若干ではあるが低下してしまうという問題があった。   However, in the configuration of the conventional portable circular saw, since the groove portion 5b needs to be provided on the bottom surface of the base 5, there is a problem that the strength of the base 5 is slightly reduced.

尚、実開昭55−154101号公報に開示された携帯用丸鋸のように、筒状の案内パイプをソーカバーに設けられたファン排出口と連通するように取り付け、ファン風を案内パイプによって被切断材上付近に案内して被切断材上に切粉が溜まるのを防止する構成が考えられるが、このような構成とした場合には、案内パイプがケガキ線と鋸刃の刃先との位置関係を確認する際に邪魔となるために作業性が低下してしまう。   As in the portable circular saw disclosed in Japanese Utility Model Publication No. 55-154101, a cylindrical guide pipe is attached so as to communicate with the fan outlet provided in the saw cover, and the fan wind is covered by the guide pipe. A configuration that guides to the vicinity of the cutting material and prevents accumulation of chips on the material to be cut can be considered, but in such a configuration, the guide pipe is positioned between the marking line and the blade edge of the saw blade. Since it becomes an obstacle when checking a relationship, workability | operativity will fall.

ところで、近年、被切断材の切断部分を明示するためのケガキ線に代えてレーザ光やLED光を被切断材上に照射する方式が採用されているが、レーザ光を出射するレーザ発振器に切粉が付着すると、被切断材上に照射されるレーザ光の強度が低下して切断部分の視認性が悪化する。又、レーザ発振器が発熱すると、レーザ光の輝度が低下して同様に切断部分の視認性が悪化する。   By the way, in recent years, a method of irradiating a laser beam or LED light on a material to be cut instead of a marking line for clearly indicating a cut portion of the material to be cut has been adopted. When the powder adheres, the intensity of the laser beam irradiated onto the material to be cut decreases, and the visibility of the cut portion deteriorates. Further, when the laser oscillator generates heat, the brightness of the laser beam is lowered and the visibility of the cut portion is similarly deteriorated.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、ベースの強度低下を招くことなく、ファン風を利用して被削材上の切粉を飛散させることによって鋸刃の刃先を確認し易くするとともに、発光部への切粉の付着や発熱に伴う光の輝度の低下を防いで切断部分の視認性を高めることによって、作業性向上を図ることができる携帯用電動切断機を提供することにある。   The present invention has been made in view of the above-mentioned problems. The purpose of the present invention is to reduce the strength of the base without reducing the strength of the base by using a fan wind to scatter chips on the work material. Portable electric cutting that makes it easier to check the cutting edge and improves workability by preventing the reduction of light brightness due to sticking of chips to the light emitting part and heat generation and improving the visibility of the cut part Is to provide a machine.

上記目的を達成するため、請求項1記載の発明は、
鋸刃を回転駆動する電動機を収納するハウジングと、
該ハウジングに取り付けられ、前記鋸刃外周の略上側半分を覆う形状を有し、前記鋸刃の一部を収納する鋸刃収納部を有するソーカバーと、
該ソーカバー又は前記ハウジングの少なくとも一方に連結され、切断材上を摺動可能な底面から前記鋸刃を下方に突出させる開口部が形成されたベースと、
前記ハウジング内に設けられ、前記電動機により回転駆動されるファンと、
を備えた携帯用電動切断機において、
前記ファンの回転駆動により発生したファン風の少なくとも一部を排出する排出路を前記ソーカバーの外周と前記ソーカバーに取り付けた排出路形成部材の内部とによって形成し、該排出路を経てファン風を前記ベースの切断方向前方側に向けて排出させるとともに、被切断材の切断方向前方側に向けて光を照射する発光部を前記排出路又は排出路外のファン風の排出経路に配置したことを特徴とする。
In order to achieve the above object, the invention according to claim 1
A housing that houses an electric motor that drives the saw blade to rotate;
A saw cover attached to the housing, having a shape covering substantially the upper half of the outer periphery of the saw blade, and having a saw blade storage portion for storing a part of the saw blade;
A base connected to at least one of the saw cover or the housing and formed with an opening for projecting the saw blade downward from a bottom surface slidable on a cutting material;
A fan provided in the housing and driven to rotate by the electric motor;
In the portable electric cutting machine with
A discharge path for discharging at least a part of the fan wind generated by the rotation of the fan is formed by the outer periphery of the saw cover and the inside of a discharge path forming member attached to the saw cover , and the fan wind is passed through the discharge path. A light emitting unit that emits light toward the front side in the cutting direction of the material to be cut is disposed in the discharge path or the fan wind discharge path outside the discharge path while discharging toward the front side in the cutting direction of the base. And

請求項2記載の発明は、請求項1記載の発明において、前記発光部をレーザ発振器で構成したことを特徴とする。   According to a second aspect of the present invention, in the first aspect of the present invention, the light emitting section is configured by a laser oscillator.

請求項3記載の発明は、請求項2記載の発明において、前記レーザ発振器を、これより発振されるレーザ光が被切断材の切断延長線上に照射される位置に配置したことを特徴とする。   According to a third aspect of the present invention, in the second aspect of the present invention, the laser oscillator is arranged at a position where the laser beam oscillated from the laser oscillator is irradiated on a cutting extension line of the material to be cut.

請求項4記載の発明は、請求項1記載の発明において、前記排出路を形成する排出路形成部材を前記ソーカバーに取り付けたことを特徴とする。   According to a fourth aspect of the present invention, in the first aspect of the present invention, a discharge path forming member that forms the discharge path is attached to the saw cover.

請求項5記載の発明は、請求項4記載の発明において、前記排出路形成部材を、前記ソーカバーの外周部に形成されたファン風排出口の少なくとも一部を覆うようソーカバーに取り付けたことを特徴とする。   The invention according to claim 5 is the invention according to claim 4, wherein the discharge path forming member is attached to the saw cover so as to cover at least a part of the fan air discharge port formed in the outer peripheral portion of the saw cover. And

請求項6記載の発明は、請求項4又は5記載の発明において、前記排出路形成部材を、前記ソーカバーの外周面とによって前記排出路を形成するカバー部材で構成したことを特徴とする。   A sixth aspect of the invention is characterized in that, in the fourth or fifth aspect of the invention, the discharge path forming member is a cover member that forms the discharge path with an outer peripheral surface of the saw cover.

請求項7記載の発明は、請求項1〜6の何れかに記載の発明において、前記排出路の一部を前記鋸刃の長手方向延長線上に延ばして形成したことを特徴とする。   A seventh aspect of the invention is characterized in that, in the invention of any one of the first to sixth aspects, a part of the discharge path is formed to extend on a longitudinal extension line of the saw blade.

請求項8記載の発明は、請求項1〜7の何れかに記載の発明において、前記排出路より排出されたファン風を前記ベースの切断方向前方端部より前方側に向かって排出することを特徴とする。   According to an eighth aspect of the present invention, in the invention according to any one of the first to seventh aspects, the fan air discharged from the discharge path is discharged toward the front side from the front end portion in the cutting direction of the base. Features.

請求項9記載の発明は、
鋸刃を駆動する電動機を収納するハウジングと、
被切断材上を摺動可能な底面から前記鋸刃を下方に突出させる開口部が形成されたベースと、
前記ハウジング内に設けられ、前記電動機により回転駆動されるファンと、
を備えた携帯用電動切断機において、
被切断材の切断方向前方側に向けて光を照射する発光部を設け、前記ファンの回転駆動により発生したファン風の少なくとも一部を前記切断方向前方側及び前記発光部に向けて排出することを特徴とする。
The invention according to claim 9
A housing that houses an electric motor that drives the saw blade;
A base formed with an opening for projecting the saw blade downward from a bottom surface slidable on the workpiece;
A fan provided in the housing and driven to rotate by the electric motor;
In the portable electric cutting machine with
A light emitting unit that emits light toward the cutting direction front side of the material to be cut is provided, and at least a part of the fan wind generated by the rotational drive of the fan is discharged toward the cutting direction front side and the light emitting unit. It is characterized by.

請求項10記載の発明は、請求項9記載の発明において、前記発光部をレーザ発振器で構成したことを特徴とする。   A tenth aspect of the present invention is characterized in that, in the ninth aspect of the invention, the light emitting section is constituted by a laser oscillator.

請求項11記載の発明は、請求項10記載の発明において、前記レーザ発振器を、これより発振されるレーザ光が被切断材の切断延長線上に照射される位置に配置したことを特徴とする。   The invention according to claim 11 is the invention according to claim 10, characterized in that the laser oscillator is arranged at a position where the laser beam oscillated from the laser oscillator is irradiated on the cutting extension line of the material to be cut.

請求項1記載の発明によれば、ファンの回転駆動により発生するファン風を排出路を経てベースの切断方向前方側に向けて排出させるようにしたため、ベース底面に溝を形成する等してベースの強度低下を招くことなく、ベースの切断方向前方側の被切断材上の切粉をファン風によって吹き飛ばすことができ、被切断材上のケガキ線の視認性を向上させて作業性の向上を図ることができる。   According to the first aspect of the present invention, the fan wind generated by the rotational drive of the fan is discharged toward the front side in the cutting direction of the base through the discharge path. The chips on the material to be cut in the cutting direction front side of the base can be blown off by the fan wind without causing a decrease in the strength of the base, improving the visibility of the marking lines on the material to be cut and improving the workability. Can be planned.

又、発光部を排出路又は排出路外のファン風の排出経路に配置したため、該発光部に切粉が付着しにくく、被切断材上の切断部分を視認性の良い状態に保つことができる。   In addition, since the light emitting part is arranged in the discharge path or the fan wind discharge path outside the discharge path, chips are less likely to adhere to the light emitting part, and the cut portion on the material to be cut can be kept in a highly visible state. .

更に、発光部がファン風によって冷却されるためにその発熱が抑えられ、輝度の低下が防がれるとともに、消費電力を低く抑えて省電力を図り、耐熱温度の低い安価な発光部を使用してコスト低減を図ることができる。   Furthermore, since the light emitting part is cooled by the fan wind, the heat generation is suppressed, the brightness is prevented from lowering, the power consumption is reduced to save power, and an inexpensive light emitting part with a low heat resistant temperature is used. Cost reduction.

請求項2記載の発明によれば、発光部をレーザ発振器で構成し、請求項3記載の発明によれば、そのレーザ発振器を、これより発振されるレーザ光が被切断材の切断延長線上に照射される位置に配置したため、高い直線性を示すレーザ光によって被切断材の切断線が明示され、この切断線に沿って被切断材を容易且つ正確に切断することができる。   According to the second aspect of the present invention, the light emitting portion is constituted by a laser oscillator, and according to the third aspect of the present invention, the laser oscillator oscillates on the cutting extension line of the material to be cut. Since it is arranged at the irradiated position, the cutting line of the material to be cut is clearly shown by the laser beam exhibiting high linearity, and the material to be cut can be easily and accurately cut along the cutting line.

請求項4〜6記載の発明によれば、カバー部材等の排出路形成部材をソーカバーとは別体に構成し、この排出路形成部材をソーカバーに取り付けて該ソーカバーの外周面との間に排出路を形成するようにしたため、既存の製品に殆ど加工を要することなく排出路を形成して前記効果を得ることができる。   According to invention of Claims 4-6, discharge path formation members, such as a cover member, are comprised separately from a saw cover, this discharge path formation member is attached to a saw cover, and it discharges between the outer peripheral surfaces of this saw cover. Since the path is formed, the above-described effect can be obtained by forming the discharge path with almost no processing required for existing products.

請求項7記載の発明によれば、排出路の一部を鋸刃の長手方向延長線上に延ばして形成したため、傾斜切断時であってもファン風が切断方向前方側に排出され、このファン風によって切断方向前方の切粉が吹き飛ばされ、被切断材上に切粉が堆積してケガキ線の視認性を阻害するという不具合の発生が防がれる。   According to the seventh aspect of the present invention, since a part of the discharge path is formed to extend on the longitudinal extension line of the saw blade, the fan wind is discharged forward in the cutting direction even at the time of inclined cutting. As a result, chips in front of the cutting direction are blown away, and the occurrence of problems that the chips accumulate on the material to be cut and impair the visibility of the marking lines is prevented.

請求項8記載の発明によれば、排出路より排出されたファン風をベースの切断方向前方端部より前方側に向かって排出するようにしたため、被切断材上の切粉を切断部よりも前方へと吹き飛ばしてこれを被切断材上から除去することができる。   According to the eighth aspect of the present invention, the fan wind discharged from the discharge path is discharged toward the front side from the front end portion in the cutting direction of the base. This can be blown away and removed from the material to be cut.

請求項9記載の発明によれば、被切断材の切断方向前方側に向けて光を照射する発光部を設け、ファンの回転駆動により発生したファン風の少なくとも一部を前記切断方向前方側及び前記発光部に向けて排出するようにしたため、ファン風によって切断方向前方の切粉を吹き飛ばすことができるとともに、発光部への切粉の付着を防いで被切断材上の切断部分を視認性の良い状態に保つことができる。 According to invention of Claim 9, the light emission part which irradiates light toward the cutting direction front side of a to- be-cut material is provided, At least one part of the fan wind generated by the rotational drive of a fan is said cutting direction front side, and Since it is discharged toward the light emitting part, it is possible to blow away the chips ahead of the cutting direction by the fan wind and to prevent the chips from adhering to the light emitting part and to make the cut part on the material to be cut visible. It can be kept in good condition.

請求項10記載の発明によれば、発光部をレーザ発振器で構成し、請求項11記載の発明によれば、そのレーザ発振器を、これより発振されるレーザ光が被切断材の切断延長線上に照射される位置に配置したため、高い直線性を示すレーザ光によって被切断材の切断線が明示され、この切断線に沿って被切断材を容易且つ正確に切断することができる。   According to the invention described in claim 10, the light emitting portion is constituted by a laser oscillator. According to the invention described in claim 11, the laser oscillator oscillates on the cutting extension line of the material to be cut. Since it is arranged at the irradiated position, the cutting line of the material to be cut is clearly shown by the laser beam exhibiting high linearity, and the material to be cut can be easily and accurately cut along the cutting line.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

<実施の形態1>
図1は本発明の実施の形態1に係る携帯用丸鋸の斜視図、図2は同携帯用丸鋸のカバー部材を取り外した状態を示す斜視図、図3はカバー部材の上面斜視図、図4は同カバー部材の底面斜視図、図5は携帯用丸鋸の破断側面図、図6は同携帯用丸鋸のカバー部材の一部を破断して示す正面側斜視図、図7は同携帯用丸鋸の底面側斜視図である。
<Embodiment 1>
1 is a perspective view of a portable circular saw according to Embodiment 1 of the present invention, FIG. 2 is a perspective view showing a state in which the cover member of the portable circular saw is removed, and FIG. 3 is a top perspective view of the cover member. 4 is a bottom perspective view of the cover member, FIG. 5 is a cutaway side view of the portable circular saw, FIG. 6 is a front perspective view showing a part of the cover member of the portable circular saw, and FIG. It is a bottom side perspective view of the portable circular saw.

本実施の形態に係る携帯用丸鋸は、鋸刃1と、該鋸刃1を回転駆動する電動機2と、該電動機2を収納するモータハウジング3と、該モータハウジング3から突出するハンドル15と、鋸刃1を回転可能に保持するソーカバー4と、モータハウジング3及びソーカバー4の下方に設けられ、鋸刃1を下面から突出可能とする開口部5aを有するベース5とを備えて構成され、ソーカバー4はモータハウジング3に取り付けられ、ベース5はソーカバー4に連結されている。尚、鋸刃1の外周の略上側半分を覆う形状を有し、鋸刃1の一部を収納するソーカバー4の鋸刃収納部4a内には、鋸刃1の略半円部分の外周部を覆う形状を有するセーフティカバー6が鋸刃1と同心で回動可能に保持されている。   The portable circular saw according to the present embodiment includes a saw blade 1, an electric motor 2 that rotationally drives the saw blade 1, a motor housing 3 that houses the electric motor 2, and a handle 15 that protrudes from the motor housing 3. A saw cover 4 that rotatably holds the saw blade 1, and a base 5 that is provided below the motor housing 3 and the saw cover 4 and has an opening 5a that allows the saw blade 1 to protrude from the lower surface. The saw cover 4 is attached to the motor housing 3, and the base 5 is connected to the saw cover 4. The saw blade 1 has a shape that covers substantially the upper half of the outer periphery of the saw blade 1, and the saw blade storage portion 4 a of the saw cover 4 that stores a part of the saw blade 1 has an outer peripheral portion of a substantially semicircular portion of the saw blade 1. A safety cover 6 having a shape covering the center is held concentrically with the saw blade 1 so as to be rotatable.

而して、電動機2の動力は不図示の歯車等を介して鋸刃1に伝達され、該鋸刃1が所定の速度で回転駆動されて所要の切断作業がなされる。   Thus, the power of the electric motor 2 is transmitted to the saw blade 1 via a gear (not shown), and the saw blade 1 is rotationally driven at a predetermined speed to perform a required cutting operation.

ここで、前記ソーカバー4は、鋸刃1を回動可能に保持して鋸刃1の外周の一部を覆う鋸刃収納部4aと、端面がモータハウジング3と接続されて内部に不図示の歯車等を収納する略筒形の筒状部分とを有している。そして、このソーカバー4の筒状部分の外周には、図2及び図5に示すように、内部と連通する排出口12が形成されている。   Here, the saw cover 4 holds the saw blade 1 in a rotatable manner and covers a part of the outer periphery of the saw blade 1, and a saw blade storage portion 4 a that is connected to the motor housing 3 and has an end surface not shown inside. And a substantially cylindrical tubular portion that accommodates gears and the like. As shown in FIGS. 2 and 5, a discharge port 12 communicating with the inside is formed on the outer periphery of the cylindrical portion of the saw cover 4.

他方、電動機2には、該電動機2を冷却するためのファン7が取り付けられており、電動機2が駆動されると遠心ファンであるファン7が回転し、モータハウジング3の反ソーカバー4側端部に設けられた吸入口8よりモータハウジング3内部に流入したファン風9は、モータハウジング3の内部を流れて電動機2を冷却する。そして、電動機2の冷却に供されたファン風9は、ソーカバー4の鋸刃収納部4a内及び排出口12からソーカバー4外へと排出される。   On the other hand, a fan 7 for cooling the electric motor 2 is attached to the electric motor 2, and when the electric motor 2 is driven, the fan 7 that is a centrifugal fan rotates, and the end of the motor housing 3 on the side opposite to the saw cover 4. The fan air 9 that has flowed into the motor housing 3 from the suction port 8 provided in the air flows through the motor housing 3 to cool the electric motor 2. The fan air 9 used for cooling the electric motor 2 is discharged to the outside of the saw cover 4 from the saw blade storage portion 4 a of the saw cover 4 and the discharge port 12.

而して、本実施の形態においては、図1に示すように、ソーカバー4には図3及び図4に示す排出路形成部材であるカバー部材11がねじ16によって取り付けられており、図5に示すように、このカバー部材11内に前記排出口12が開口している。   Thus, in the present embodiment, as shown in FIG. 1, the cover member 11 which is the discharge path forming member shown in FIGS. 3 and 4 is attached to the saw cover 4 with the screws 16, as shown in FIG. As shown, the discharge port 12 is opened in the cover member 11.

上記カバー部材11は、ソーカバー4の外壁に沿う形状に成形され、図3及び図4に示すように、コ字状(チャンネル状)の断面形状を有しており、ソーカバー4に取り付けられた状態では、ソーカバー4の外壁とで内部に所定の排出路14を形成する(図5及び図6参照)。   The cover member 11 is formed in a shape along the outer wall of the saw cover 4, has a U-shaped (channel shape) cross-sectional shape, and is attached to the saw cover 4 as shown in FIGS. 3 and 4. Then, a predetermined discharge path 14 is formed inside with the outer wall of the saw cover 4 (see FIGS. 5 and 6).

又、カバー部材11の一端(図3の右側端部、図4の下側端部)は閉塞されており、この一端付近は、当該カバー部材11がソーカバー4に取り付けられた状態で図5に示すようにソーカバー4の前記排出口12を覆う形状を有している。   Further, one end of the cover member 11 (the right end portion in FIG. 3, the lower end portion in FIG. 4) is closed, and the vicinity of this one end is shown in FIG. 5 with the cover member 11 attached to the saw cover 4. As shown, the saw cover 4 has a shape covering the discharge port 12.

他方、カバー部材11の他端(図3の下側端部、図4の右側端部)は開放されて開放端部17を形成しており、この開放端部17は、カバー部材11がソーカバー4に取り付けられた状態で図1及び図6に示すようにソーカバー4の切断方向前方側上方に開口している。   On the other hand, the other end of the cover member 11 (the lower end portion in FIG. 3 and the right end portion in FIG. 4) is opened to form an open end portion 17, and the open end portion 17 is covered with the saw cover by the cover member 11. As shown in FIGS. 1 and 6, the saw cover 4 is opened to the upper front side in the cutting direction.

そして、カバー部材11の一部は、図1及び図6に示すように、ソーカバー4の鋸刃収納部4aの上方で鋸刃1の長手方向延長線上に位置し、鋸刃1の長手方向上に延びるように配置されている。   1 and 6, a part of the cover member 11 is positioned on the longitudinal extension line of the saw blade 1 above the saw blade storage portion 4a of the saw cover 4 and on the longitudinal direction of the saw blade 1. It is arrange | positioned so that it may extend.

カバー部材11のソーカバー4への固定は、図3及び図4に示すように該カバー部材11の固定部11aに穴11bを設け、図2に示すようにソーカバー4にネジ穴13を設け、図1に示すようにネジ16を固定部11aの穴11bに通してソーカバー4に設けたネジ穴13に螺着することによってなされる。   As shown in FIGS. 3 and 4, the cover member 11 is fixed to the saw cover 4 by providing a hole 11b in the fixing portion 11a of the cover member 11, and by providing a screw hole 13 in the saw cover 4 as shown in FIG. 1, the screw 16 is passed through the hole 11 b of the fixing portion 11 a and screwed into the screw hole 13 provided in the saw cover 4.

而して、ソーカバー4の排出口12からソーカバー4外へと排出されたファン風9は、カバー部材11内部の排出路14を通り、カバー部材11の開放端部17から排出される。そして、カバー部材11の開放端部17からのファン風9は、ベース5の切断方向前方側に向かって排出され、ベース5の上部及び該ベース5前方の被切断材上に堆積した切粉を吹き飛ばす。   Thus, the fan air 9 discharged from the outlet 12 of the saw cover 4 to the outside of the saw cover 4 passes through the discharge path 14 inside the cover member 11 and is discharged from the open end 17 of the cover member 11. The fan air 9 from the open end 17 of the cover member 11 is discharged toward the front side in the cutting direction of the base 5, and the chips accumulated on the upper part of the base 5 and the workpiece to be cut in front of the base 5 Blow away.

尚、ベース5の切断方向前方端部には、鋸刃1の刃先位置を指し示すガイド部10aを有するガイドピース10が設置されており、ガイド部10aを含む範囲にファン風9が排出されるようになっている。   In addition, a guide piece 10 having a guide portion 10a indicating the cutting edge position of the saw blade 1 is installed at the front end portion of the base 5 in the cutting direction so that the fan air 9 is discharged to a range including the guide portion 10a. It has become.

以上説明したように、本発明に係る携帯用丸鋸によれば、ファン7の回転により発生したファン風9の排出路14をソーカバー4の外周面に沿って形成し、ファン風9を排出路14を経てベース5の切断方向前方側に向けて排出するようにしたため、ベース5の底面に溝を形成する等して該ベース5の強度低下を招くことなく、ベース5の切断方向前方側の被切断材上の切粉を吹き飛ばすことができ、被切断材上のケガキ線の視認性を高めて作業性の向上を図ることができる。   As described above, according to the portable circular saw according to the present invention, the discharge path 14 of the fan wind 9 generated by the rotation of the fan 7 is formed along the outer peripheral surface of the saw cover 4, and the fan wind 9 is discharged to the discharge path. 14, the base 5 is discharged toward the front side in the cutting direction. Therefore, a groove is formed on the bottom surface of the base 5 so that the strength of the base 5 is not reduced. Chips on the material to be cut can be blown away, and the visibility of the marking lines on the material to be cut can be improved to improve workability.

又、ソーカバー4に排出路形成部材であるカバー部材11を取り付けるのみの簡単な構成で作業性の向上を実現することができ、既存の製品に殆ど加工を要することなく排出路14を形成して前記効果を得ることができる。   Further, the workability can be improved with a simple configuration by simply attaching the cover member 11 which is a discharge path forming member to the saw cover 4, and the discharge path 14 can be formed in an existing product with almost no processing. The effect can be obtained.

更に、排出路形成部材であるカバー部材11がソーカバー4に沿った形状に成形されているため、これが邪魔となって鋸刃1の刃先の視認性を低下させてしまうという不具合が発生することがない。   Furthermore, since the cover member 11 that is a discharge path forming member is formed in a shape along the saw cover 4, this may interfere with the visibility of the cutting edge of the saw blade 1. Absent.

尚、本実施の形態では、図5に示すように、ファン風9を、鋸刃収納部4a内へ排出するとともに、その一部を排出口12を経て排出路14内へ排出する構成とし、鋸刃収納部4a内にも冷却風9を排出するようにしたため、ファン風9による騒音の発生を抑制することができるが、鋸刃収納部4a内には排出しないでカバー部材11内の排出路14のみに排出する構成としても良い。   In the present embodiment, as shown in FIG. 5, the fan air 9 is discharged into the saw blade storage portion 4a and a part thereof is discharged into the discharge passage 14 via the discharge port 12. Since the cooling air 9 is also discharged into the saw blade storage portion 4a, the generation of noise due to the fan wind 9 can be suppressed, but the discharge in the cover member 11 is not discharged into the saw blade storage portion 4a. It is good also as a structure discharged | emitted only to the path 14. FIG.

又、排出口12の開口面積を調整する風量調整手段や、排出路14内の一部の断面面積を調整する風量調整手段を設けることにより、ベース5の切断方向前方端部に向かって排出されるファン風9の風量を作業状況等に応じて調整することもでき、これによって作業性を更に向上させることができる。この場合、風量調整手段を例えば排出口12の開口面積や排出路14内の一部の断面面積を閉塞することができるように構成することによって、切粉を吹き飛ばしたくない環境での作業においては排出路14からのファン風9の排出を規制することができ、作業状況等に応じた作業性の良い携帯用丸鋸を提供することができる。   Further, by providing an air volume adjusting means for adjusting the opening area of the discharge port 12 and an air volume adjusting means for adjusting a partial cross-sectional area in the discharge path 14, the air is discharged toward the front end in the cutting direction of the base 5. It is also possible to adjust the air volume of the fan air 9 according to the work situation and the like, thereby further improving the workability. In this case, in the operation in an environment where it is not desired to blow off the chips by configuring the air volume adjusting means so as to be able to block the opening area of the discharge port 12 or a partial cross-sectional area in the discharge path 14, for example. The discharge of the fan wind 9 from the discharge path 14 can be restricted, and a portable circular saw with good workability according to the work situation or the like can be provided.

更に、通常、携帯用丸鋸は、ソーカバー4或はモータハウジング3に対してベース5を傾斜させ、ベース5の底面に対する鋸刃1の側面の角度を傾斜可能に調整可能とする構成、即ち傾斜切断が可能な構成となっているが、上記実施の形態のように排出路14をソーカバー4に沿って鋸刃1の長手方向延長線上に配置する構成としたため、傾斜切断時であってもファン風9が切断方向前方側に排出され、被切断材のケガキ線の上の切粉を吹き飛ばすことができる。   In addition, the portable circular saw usually has a configuration in which the base 5 is inclined with respect to the saw cover 4 or the motor housing 3, and the angle of the side surface of the saw blade 1 with respect to the bottom surface of the base 5 can be adjusted to be inclined, that is, the inclination. Although it is configured to be capable of cutting, since the discharge path 14 is arranged on the longitudinal extension line of the saw blade 1 along the saw cover 4 as in the above-described embodiment, a fan can be used even during inclined cutting. The wind 9 is discharged to the front side in the cutting direction, and the chips on the cut line of the material to be cut can be blown away.

又、ソーカバー4の鋸刃収納部4aとハンドル15の付け根間にソーカバー4の排出口12を形成しているため、カバー部材11の排出口12を覆う部分はハンドル15の付け根の影となり、ハンドル15を掴むのに邪魔にならない。   Further, since the discharge port 12 of the saw cover 4 is formed between the saw blade storage portion 4a of the saw cover 4 and the base of the handle 15, the portion covering the discharge port 12 of the cover member 11 becomes a shadow of the base of the handle 15, It doesn't get in the way to grab 15

又、ソーカバー4の鋸刃収納部4aが鋸刃1の刃先を円弧形状の外壁で覆っているように、カバー部材11の刃収納部4aを覆う部分も円弧形状にすることで製品が無駄に大きくなることがない。   Further, the portion of the cover member 11 that covers the blade storage portion 4a of the saw member 4 is covered with an arc shape so that the saw blade storage portion 4a of the saw cover 4 covers the blade edge of the saw blade 1 with an arc-shaped outer wall. It will not grow.

尚、上記実施の形態では、排出路形成部材を断面コ字状の部材でソーカバー4の外壁とで区画された排出路14を形成するようにしたカバー部材11で構成したが、本発明はこれに限定されるものではなく、排出路形成部材のみで内部に区画された排出路を有する形状を有するものとしても良い。   In the above-described embodiment, the discharge path forming member is constituted by the cover member 11 configured to form the discharge path 14 partitioned by the outer wall of the saw cover 4 by a member having a U-shaped cross section. It is good also as what has the shape which has the discharge path divided inside only by the discharge path formation member.

又、ソーカバー4自身が排出路の一部或は全部を形成する構成であっても良く、この場合にはソーカバー4を分割タイプとすることが望ましい。   Further, the saw cover 4 itself may be configured to form part or all of the discharge path. In this case, it is desirable that the saw cover 4 be of a divided type.

更に、切断方向前方部或は切断方向前方における鋸刃1の刃先部を照射するライトと該ライトを保持するライトホルダを有するライト付き携帯用丸鋸である場合、ライトホルダに排出路を形成する機能を兼ねさせれば、部品点数を増やすことなく作業性をより向上させることができる。   Further, in the case of a portable circular saw with a light having a light that irradiates the cutting edge front part or the cutting edge part of the saw blade 1 in front of the cutting direction and a light holder that holds the light, a discharge path is formed in the light holder. If it also serves as a function, workability can be further improved without increasing the number of parts.

又、上記実施の形態では、排出路形成部材であるカバー部材11をネジ16によってソーカバー4に固定する構成を採用したが、接着剤でカバー部材11を製品へ固定する構成や、ソーカバー4に嵌め込み部を設けてカバー部材11を嵌め込むことによってこれを固定する構成のように、ネジを用いることなくカバー部材11を固定する構成を採用しても良い。   In the above embodiment, the cover member 11 that is the discharge path forming member is fixed to the saw cover 4 with the screw 16. However, the cover member 11 is fixed to the product with an adhesive, or the cover member 11 is fitted into the saw cover 4. A configuration in which the cover member 11 is fixed without using a screw, such as a configuration in which the cover member 11 is fixed by providing a portion, may be adopted.

<実施の形態2>
次に、本発明の実施の形態2を図8〜図10に基づいて説明する。
<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIGS.

図9は本発明の実施の形態2に係る携帯用丸鋸のカバー部材の一部を破断して示す側面図、図9は同携帯用丸鋸の破断側面図、図10は同携帯用丸鋸の底面図であり、これらの図においては図1〜図7に示したものと同一要素には同一符号を付しており、以下、それらについての説明は省略する。   9 is a side view showing a part of the cover member of the portable circular saw according to the second embodiment of the present invention, and FIG. 9 is a sectional side view of the portable circular saw, and FIG. 10 is the portable circular saw. It is a bottom view of a saw, In these figures, the same code | symbol is attached | subjected to the same element as what was shown in FIGS. 1-7, and description about them is abbreviate | omitted below.

本実施の形態に係る携帯用丸鋸は、図8及び図10に示すように、切断をガイドするレーザ光Lを被切断材の切断方向前方側に向けて発振するレーザ発振器18をカバー部材11内の排出路14に配置したことを特徴とし、他の構成は前記実施の形態1に係る携帯用丸鋸のそれと同じである。   As shown in FIGS. 8 and 10, the portable circular saw according to the present embodiment includes a laser oscillator 18 that oscillates the laser beam L that guides cutting toward the front side in the cutting direction of the material to be cut. The other arrangement is the same as that of the portable circular saw according to the first embodiment.

上記レーザ発振器18から発振されるレーザ光Lは高い直進性を示すため、該レーザ発振器18は、レーザ光Lが被切断材の切断延長線上に照射される位置、具体的には鋸刃1と重なる位置(鋸刃1の端面に平行な面上の位置)に配置されるが、その排出路14での幅方向位置は調整可能である。即ち、図10に示すように、レーザ発振器18は、スプリング19によって幅方向(図10の左方)に付勢され、その端面は、カバー部材11の側部に螺合する調整ボルト20によって受けられている。従って、調整ボルト20を回してこれを排出路14内で進退させることによって、レーザ発振器18の排出路14での幅方向位置を調整することができる。尚、レーザ発振器18に電流を供給するリード線21は、図9に示すように、ソーカバー4に形成された排出口12を通ってカバー部材11内の排出路14へと延び、その端部がレーザ発振器18に接続されている。   Since the laser light L oscillated from the laser oscillator 18 exhibits high straightness, the laser oscillator 18 is positioned at the position where the laser light L is irradiated on the cutting extension line of the material to be cut, specifically the saw blade 1 and Although it arrange | positions in the position which overlaps (position on the surface parallel to the end surface of the saw blade 1), the width direction position in the discharge path 14 is adjustable. That is, as shown in FIG. 10, the laser oscillator 18 is urged in the width direction (leftward in FIG. 10) by a spring 19, and its end surface is received by an adjustment bolt 20 that is screwed into a side portion of the cover member 11. It has been. Therefore, the position of the laser oscillator 18 in the width direction in the discharge path 14 can be adjusted by turning the adjustment bolt 20 and moving it forward and backward in the discharge path 14. As shown in FIG. 9, the lead wire 21 for supplying current to the laser oscillator 18 extends to the discharge path 14 in the cover member 11 through the discharge port 12 formed in the saw cover 4, and its end portion is A laser oscillator 18 is connected.

而して、本実施の形態に係る形態用丸鋸においても、前記実施の形態1と同様の効果が得られるが、本実施の形態では、前述のようにレーザ発振器18を排出路14に配置したため、該レーザ発振器18は、排出路14を流れるファン風9に晒されてこれに切粉が付着しにくく、この結果、被切断材上の切断部分を視認性の良い状態に保つことができる。   Thus, the morphological circular saw according to the present embodiment can achieve the same effect as that of the first embodiment, but in this embodiment, the laser oscillator 18 is arranged in the discharge path 14 as described above. As a result, the laser oscillator 18 is exposed to the fan air 9 flowing through the discharge path 14 so that chips do not easily adhere to the fan wind 9, and as a result, the cut portion on the material to be cut can be kept in a highly visible state. .

又、レーザ発振器18がファン風9によって冷却されるためにその発熱が抑えられ、輝度の低下が防がれる。そして、レーザ発振器18の輝度の低下が防がれる結果、該レーザ発振器18に要求される輝度が低く抑えられ、これによって消費電力を低く抑えて省電力を図り、又、レーザ発振器18として耐熱温度の低い安価なものを使用してコスト低減を図ることができる。尚、レーザ発振器18の電源として電池を使用する場合には、省電力によって電池寿命が延びるという効果が得られる。   Further, since the laser oscillator 18 is cooled by the fan air 9, its heat generation is suppressed, and a reduction in luminance is prevented. Further, as a result of preventing the luminance of the laser oscillator 18 from being lowered, the luminance required for the laser oscillator 18 is kept low, thereby reducing power consumption and reducing power consumption. The cost can be reduced by using a low-priced and low-priced one. When a battery is used as the power source of the laser oscillator 18, an effect that the battery life is extended by power saving can be obtained.

ところで、本実施の形態では、切断をガイドする光を被切断材の切断方向前方側に向けて照射する発光部としてレーザ発振器を用いたが、これに代えてLED発光部を用いても良い。尚、LED光の直進性はレーザ光ほどではなく、その照射範囲は或る程度の幅を有しているため、LED発光部の取付位置はレーザ発振器ほどは厳密でなくても良く、鋸刃と重なる位置から幅方向に若干ずれていても許容される。   By the way, in this Embodiment, although the laser oscillator was used as a light emission part which irradiates the light which guides cutting | disconnection toward the cutting direction front side of a to-be-cut | disconnected material, you may replace with this and may use an LED light emission part. The straightness of the LED light is not as high as that of the laser light, and the irradiation range has a certain width. Therefore, the mounting position of the LED light emitting unit may not be as strict as the laser oscillator. A slight deviation in the width direction from the overlapping position is allowed.

又、本実施の形態では、レーザ発振器18を排出路14に配置したが、排出路14外のファン風9の排出経路に配置しても前記同様の効果が得られる。   In the present embodiment, the laser oscillator 18 is arranged in the discharge path 14, but the same effect as described above can be obtained even if it is arranged in the discharge path of the fan wind 9 outside the discharge path 14.

<実施の形態3>
次に、本発明の実施の形態3を図11に基づいて説明する。尚、図11は本発明の実施の形態3に係るジグソーの側断面図である。
<Embodiment 3>
Next, Embodiment 3 of the present invention will be described with reference to FIG. FIG. 11 is a side sectional view of a jigsaw according to Embodiment 3 of the present invention.

本実施の形態は、本発明をジグソーに適用したものであって、先ず、ジグソーの基本構成と作用を以下に説明する。   In the present embodiment, the present invention is applied to a jigsaw. First, the basic configuration and operation of the jigsaw will be described below.

図示のジグソーのハウジング31内には、駆動源としての電動機32が横置きで収納されており、該電動機32の出力軸(モータ軸)33の一端にはピニオン34が一体に刻設され、該ピニオン34の内側の出力軸上にはファン35が取り付けられている。   In the illustrated jigsaw housing 31, an electric motor 32 as a drive source is accommodated horizontally, and a pinion 34 is integrally engraved at one end of an output shaft (motor shaft) 33 of the electric motor 32. A fan 35 is mounted on the output shaft inside the pinion 34.

又、ハウジング31内の電動機32の出力軸33の上方にはこれと平行に軸36が配置されており、この軸36にはギヤ37が回転自在に支承され、このギヤ37は出力軸33の端部に形成された前記ピニオン34に噛合している。そして、このギヤ37には、軸36に対して偏心したピン38が取り付けられており、このピン38はスリーブガイド39に係合している。   A shaft 36 is disposed above and parallel to the output shaft 33 of the electric motor 32 in the housing 31, and a gear 37 is rotatably supported on the shaft 36. It meshes with the pinion 34 formed at the end. A pin 38 eccentric to the shaft 36 is attached to the gear 37, and the pin 38 is engaged with a sleeve guide 39.

上記スリーブガイド39は、ハウジング31内に上下に往復動可能に保持されてプランジャ40に取り付けられており、このプランジャ40には、縦方向に長いブレード41の上端が着脱可能に取り付けられている。そして、このブレード41は、ハウジング31の下部に水平に取り付けられたベース42に形成された不図示の開口部を通ってベース42の下面から下方へと延出している。   The sleeve guide 39 is attached to the plunger 40 so as to be reciprocated in the vertical direction in the housing 31, and the upper end of a blade 41 that is long in the vertical direction is detachably attached to the plunger 40. The blade 41 extends downward from the lower surface of the base 42 through an opening (not shown) formed in the base 42 attached horizontally to the lower portion of the housing 31.

而して、電動機32が駆動されると、その出力軸33の回転はピニオン34を経て減速されてギヤ37に伝達され、該ギヤ37が軸36を中心として所定の速度で回転するが、このギヤ37の回転はピン38の偏心運動によってプランジャ40とこれに連結されたブレード41の上下の往復直線運動に変換される。従って、ベース42を不図示の被切断材上に載置した状態で当該ジグソーを移動させれば、上下に往復直線運動するブレード41によって被切断材が切断される。又、このとき、電動機32の出力軸33に取り付けられた前記ファン35が回転駆動され、このファン35によって誘起されるファン風43はハウジング31内を図示矢印方向に流れて電動機32を冷却する。   Thus, when the motor 32 is driven, the rotation of the output shaft 33 is decelerated via the pinion 34 and transmitted to the gear 37, and the gear 37 rotates at a predetermined speed around the shaft 36. The rotation of the gear 37 is converted into the vertical reciprocating linear motion of the plunger 40 and the blade 41 connected thereto by the eccentric motion of the pin 38. Accordingly, if the jigsaw is moved in a state where the base 42 is placed on a material to be cut (not shown), the material to be cut is cut by the blade 41 that reciprocates linearly up and down. At this time, the fan 35 attached to the output shaft 33 of the electric motor 32 is rotationally driven, and the fan air 43 induced by the fan 35 flows in the direction of the arrow in the housing 31 to cool the electric motor 32.

ところで、本実施の形態に係るジグソーにおいても、ハウジング31内と該ハウジング31とこれに取り付けられたカバー部材44との間には、ファン風43の一部をベース42の切断方向前方側に向けて排出させる排出路45が形成されており、この排出路45の内部であって、且つ、開口部の付近には、切断をガイドするレーザ光Lを被切断材の切断方向前方側に向けて照射するレーザ発振器46が配置されている。   Incidentally, also in the jigsaw according to the present embodiment, a part of the fan air 43 is directed forward in the cutting direction of the base 42 between the inside of the housing 31 and between the housing 31 and the cover member 44 attached thereto. A discharge path 45 for discharging is formed, and inside the discharge path 45 and in the vicinity of the opening, the laser beam L for guiding the cutting is directed forward in the cutting direction of the material to be cut. A laser oscillator 46 for irradiation is arranged.

従って、本実施の形態に係るジグソーにおいても、電動機32の冷却に供されたファン風43の一部は、排出路45を図示矢印方向に流れてベース42の切断方向前方側に向けて排出されるため、ベース42の底面に溝を形成する等して該ベース42の強度低下を招くことなく、ベース42の切断方向前方側の被切断材上の切粉を吹き飛ばすことができ、被切断材上のケガキ線の視認性を高めて作業性の向上を図ることができる。   Therefore, also in the jigsaw according to the present embodiment, a part of the fan air 43 used for cooling the electric motor 32 flows through the discharge passage 45 in the direction of the arrow in the drawing and is discharged toward the front side in the cutting direction of the base 42. Therefore, the chips on the cutting material on the front side in the cutting direction of the base 42 can be blown away without causing a reduction in the strength of the base 42 by forming a groove on the bottom surface of the base 42. It is possible to improve the workability by increasing the visibility of the upper marking line.

又、前記実施の形態2と同様に、レーザ発振器46を排出路45に配置したため、該レーザ発振器46に切粉が付着しにくく、被切断材上の切断部分を視認性の良い状態に保つことができる。更に、レーザ発振器46がファン風43によって冷却されるためにその発熱が抑えられ、輝度の低下が防がれるとともに、消費電力を低く抑えて省電力を図り、レーザ発振器46として耐熱温度の低い安価なものを使用してコスト低減を図ることができる。   Further, similarly to the second embodiment, since the laser oscillator 46 is disposed in the discharge path 45, chips are less likely to adhere to the laser oscillator 46, and the cut portion on the material to be cut is kept in a highly visible state. Can do. Further, since the laser oscillator 46 is cooled by the fan air 43, the heat generation is suppressed, the luminance is prevented from lowering, the power consumption is reduced to save power, and the laser oscillator 46 has a low heat-resistant temperature and low cost. The cost can be reduced by using a new one.

尚、本実施の形態においても、切断をガイドする光を被切断材の切断方向前方側に向けて照射する発光部としてレーザ発振器を用いたが、これに代えてLED発光部を用いても良い。   In this embodiment as well, the laser oscillator is used as the light emitting unit that emits the light for guiding the cutting toward the front side in the cutting direction of the material to be cut, but an LED light emitting unit may be used instead. .

又、本実施の形態においても、レーザ発振器46を排出路45に配置したが、排出路45外のファン風43の排出経路に配置しても前記同様の効果が得られる。   Also in the present embodiment, the laser oscillator 46 is disposed in the discharge path 45, but the same effect as described above can be obtained even if it is disposed in the discharge path of the fan air 43 outside the discharge path 45.

本発明は、ハウジング内に収納された電動機をファンの回転によって発生するファン風によって冷却する方式を採用する携帯用丸鋸、ジグソー等の任意の携帯用電動切断機に対して適用可能である。   The present invention can be applied to any portable electric cutting machine such as a portable circular saw or a jigsaw that employs a system in which an electric motor housed in a housing is cooled by a fan wind generated by the rotation of the fan.

本発明の実施の形態1に係る携帯用丸鋸の斜視図である。It is a perspective view of the portable circular saw which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る携帯用丸鋸のカバー部材を取り外した状態を示す斜視図である。It is a perspective view which shows the state which removed the cover member of the portable circular saw which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る携帯用丸鋸のカバー部材の上面斜視図である。It is an upper surface perspective view of the cover member of the portable circular saw which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る携帯用丸鋸のカバー部材の底面斜視図である。It is a bottom perspective view of the cover member of the portable circular saw according to Embodiment 1 of the present invention. 本発明の実施の形態1に係る携帯用丸鋸の破断側面図である。It is a fracture | rupture side view of the portable circular saw which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る携帯用丸鋸のカバー部材の一部を破断して示す正面側斜視図である。It is a front side perspective view which fractures | ruptures and shows a part of cover member of the portable circular saw which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る携帯用丸鋸の底面側斜視図である。It is a bottom perspective view of the portable circular saw according to Embodiment 1 of the present invention. 本発明の実施の形態2に係る携帯用丸鋸のカバー部材の一部を破断して示す側面図である。It is a side view which fractures | ruptures and shows a part of cover member of the portable circular saw which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係る携帯用丸鋸の破断側面図である。It is a fracture | rupture side view of the portable circular saw which concerns on Embodiment 2 of this invention. 本発明の実施の形態2に係る携帯用丸鋸の底面図である。It is a bottom view of the portable circular saw which concerns on Embodiment 2 of this invention. 本発明の実施の形態3に係るジグソーの側断面図である。It is a sectional side view of the jigsaw which concerns on Embodiment 3 of this invention. 従来の携帯用丸鋸の破断平面図である。It is a fracture | rupture top view of the conventional portable circular saw. 従来の携帯用丸鋸の背面側底面斜視図である。It is a back side bottom perspective view of the conventional portable circular saw.

符号の説明Explanation of symbols

1 鋸刃
2 電動機
3 モータハウジング(ハウジング)
4 ソーカバー
4a ソーカバーの鋸刃収納部
5 ベース
5a ベースの開口部
6 セーフティカバー
7 ファン
8 吸入口
9 ファン風
10 ガイドピース
10a ガイドピースのガイド部
11 カバー部材(排出路形成部材)
12 ソーカバーのファン風排出口
13 ネジ穴
14 排出路
15 ハンドル
16 ネジ
17 開放端部
18 レーザ発振器(発光部)
19 スプリング
20 調整ボルト
21 リード線
31 ハウジング
32 電動機
33 出力軸(モータ軸)
34 ピニオン
35 ファン
36 軸
37 ギヤ
38 ピン
39 スリーブガイド
40 プランジャ
41 ブレード(鋸歯)
42 ベース
43 ファン風
44 カバー部材(排出路形成部材)
45 排出路
46 レーザ発振器(発光部)
L レーザ光
1 Saw Blade 2 Electric Motor 3 Motor Housing (Housing)
DESCRIPTION OF SYMBOLS 4 Saw cover 4a Saw blade storage part of a saw cover 5 Base 5a Base opening 6 Safety cover 7 Fan 8 Suction port 9 Fan air 10 Guide piece 10a Guide part of guide piece 11 Cover member (discharge path forming member)
12 Saw cover fan air outlet 13 Screw hole 14 Discharge path 15 Handle 16 Screw 17 Open end 18 Laser oscillator (light emitting part)
19 Spring 20 Adjustment bolt 21 Lead wire 31 Housing 32 Electric motor 33 Output shaft (motor shaft)
34 Pinion 35 Fan 36 Shaft 37 Gear 38 Pin 39 Sleeve guide 40 Plunger 41 Blade (sawtooth)
42 Base 43 Fan wind 44 Cover member (discharge path forming member)
45 Discharge path 46 Laser oscillator (light emitting part)
L Laser light

Claims (8)

鋸刃を回転駆動する電動機を収納するハウジングと、
該ハウジングに取り付けられ、前記鋸刃外周の略上側半分を覆う形状を有し、前記鋸刃の一部を収納する鋸刃収納部を有するソーカバーと、
該ソーカバー又は前記ハウジングの少なくとも一方に連結され、切断材上を摺動可能な底面から前記鋸刃を下方に突出させる開口部が形成されたベースと、
前記ハウジング内に設けられ、前記電動機により回転駆動されるファンと、
を備えた携帯用電動切断機において、
前記ファンの回転駆動により発生したファン風の少なくとも一部を排出する排出路を前記ソーカバーの外周と前記ソーカバーに取り付けた排出路形成部材の内部とによって形成し、該排出路を経てファン風を前記ベースの切断方向前方側に向けて排出させるとともに、被切断材の切断方向前方側に向けて光を照射する発光部を前記排出路又は排出路外のファン風の排出経路に配置したことを特徴とする携帯用電動切断機。
A housing that houses an electric motor that drives the saw blade to rotate;
A saw cover attached to the housing, having a shape covering substantially the upper half of the outer periphery of the saw blade, and having a saw blade storage portion for storing a part of the saw blade;
A base connected to at least one of the saw cover or the housing and formed with an opening for projecting the saw blade downward from a bottom surface slidable on a cutting material;
A fan provided in the housing and driven to rotate by the electric motor;
In the portable electric cutting machine with
A discharge path for discharging at least a part of the fan wind generated by the rotation of the fan is formed by the outer periphery of the saw cover and the inside of a discharge path forming member attached to the saw cover, and the fan wind is passed through the discharge path. A light emitting unit that emits light toward the front side in the cutting direction of the material to be cut is disposed in the discharge path or the fan wind discharge path outside the discharge path while discharging toward the front side in the cutting direction of the base. A portable electric cutting machine.
前記発光部をレーザ発振器で構成したことを特徴とする請求項1記載の携帯用電動切断機。   The portable electric cutting machine according to claim 1, wherein the light emitting unit is constituted by a laser oscillator. 前記レーザ発振器を、これより発振されるレーザ光が被切断材の切断延長線上に照射される位置に配置したことを特徴とする請求項2記載の携帯用電動切断機。   3. The portable electric cutting machine according to claim 2, wherein the laser oscillator is disposed at a position where the laser beam oscillated from the laser oscillator is irradiated on a cutting extension line of the material to be cut. 前記排出路を形成する排出路形成部材を前記ソーカバーに取り付けたことを特徴とする請求項1記載の携帯用電動切断機。   The portable electric cutting machine according to claim 1, wherein a discharge path forming member for forming the discharge path is attached to the saw cover. 前記排出路形成部材を、前記ソーカバーの外周部に形成されたファン風排出口の少なくとも一部を覆うようソーカバーに取り付けたことを特徴とする請求項4記載の携帯用電動切断機。   The portable electric cutting machine according to claim 4, wherein the discharge path forming member is attached to the saw cover so as to cover at least a part of the fan air discharge port formed on the outer peripheral portion of the saw cover. 前記排出路形成部材を、前記ソーカバーの外周面とによって前記排出路を形成するカバー部材で構成したことを特徴とする請求項4又は5記載の携帯用電動切断機。   6. The portable electric cutting machine according to claim 4, wherein the discharge path forming member is a cover member that forms the discharge path with an outer peripheral surface of the saw cover. 前記排出路の一部を前記鋸刃の長手方向延長線上に延ばして形成したことを特徴とする請求項1〜6の何れかに記載の携帯用電動切断機。   The portable electric cutting machine according to any one of claims 1 to 6, wherein a part of the discharge path is formed to extend on a longitudinal extension line of the saw blade. 前記排出路より排出されたファン風を前記ベースの切断方向前方端部より前方側に向かって排出することを特徴とする請求項1〜7の何れかに記載の携帯用電動切断機。   The portable electric cutting machine according to any one of claims 1 to 7, wherein the fan wind discharged from the discharge path is discharged toward the front side from the front end portion in the cutting direction of the base.
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JP5885557B2 (en) * 2012-03-28 2016-03-15 リョービ株式会社 Cutting machine
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