JP4425313B2 - Flat roof mount - Google Patents

Flat roof mount Download PDF

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JP4425313B2
JP4425313B2 JP2008003786A JP2008003786A JP4425313B2 JP 4425313 B2 JP4425313 B2 JP 4425313B2 JP 2008003786 A JP2008003786 A JP 2008003786A JP 2008003786 A JP2008003786 A JP 2008003786A JP 4425313 B2 JP4425313 B2 JP 4425313B2
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legs
leg
fixed
gantry
nut
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JP2008121418A (en
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稔 上原
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稔 上原
上原 啓
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本発明は、陸屋根用架台に関し、更に詳細には、コンクリートなどで形成された陸屋根上に、太陽光パネル等を設置する際に使用される架台に関する。   The present invention relates to a land roof mount, and more particularly to a mount used when a solar panel or the like is installed on a land roof formed of concrete or the like.

太陽光パネル等、太陽のエネルギーを有効に使用する装置では、これらに当たる光を他の建造物に妨害されないために、屋根の上に設置することが多い。このうち、一般の屋根では、屋根自体がある程度の傾斜を有するため、単に屋根の上にこれに沿って設置すればよいが、屋根の上面がほぼ平らな陸屋根では、太陽光パネル等の面を太陽方向に斜めに向けることが必要となる。   Devices that use solar energy effectively, such as solar panels, are often installed on the roof in order to prevent light that strikes them from being disturbed by other structures. Of these, in general roofs, the roof itself has a certain degree of inclination, so it may be simply installed along the roof. It is necessary to turn diagonally toward the sun.

従来、太陽光パネル等で使用する陸屋根用架台としては、作業上で長さの異なる脚を架台部材に溶接したものが広く使用されていた。しかしながら、このような架台は、作業場で平らな面に設置することを想定して製作されるため、実際に設置する場所に、水はけのためや、工事で生じるわずかな傾斜がある場合は、きっちりと設置することができず、調整のための介在物を挟み込むなどの工夫が必要になる場合があった。   Conventionally, as a platform for a flat roof used in a solar panel or the like, what is obtained by welding legs having different lengths to a platform member during work has been widely used. However, such a platform is manufactured on the assumption that it will be installed on a flat surface in the workplace, so if there is a slight inclination caused by drainage or construction in the place where it is actually installed, it will be tight. In some cases, it is necessary to devise such as sandwiching inclusions for adjustment.

また、脚を架台部材に溶接した後は、保存や運搬に場所を取るなどの問題や、設置に当たって取り扱いにくいなどの問題があった。更に、脚を架台部材に溶接した架台では、その一部が腐食した場合であっても全体を交換しなければならないという問題もあった。   In addition, after the legs are welded to the gantry member, there are problems such as taking up space for storage and transportation, and problems such as difficulty in handling during installation. Furthermore, there is a problem in that the entire base must be replaced even if a part of the base is corroded when the base is welded to the base member.

従って、陸屋根が完全な平らでなくても容易に設置することができ、保存や運搬が簡単に行うことができ、しかも取り扱いやすい陸屋根用架台の開発が求められていた。   Therefore, there has been a demand for the development of a flat roof mount that can be easily installed even if the flat roof is not completely flat, can be stored and transported easily, and is easy to handle.

本発明者らは、上記課題を解決すべく鋭意研究を行った結果、架台部材に取り付ける脚を折り曲げ可能とし、設置現場において固定可能とすることにより、陸屋根が正確に水平でなくとも設置可能であることを見出した。また、架台部材が長く、中間に支持脚が必要な場合であっても、この支持脚を調整可能とすれば、ぐらつくことなくしっかりと設置できることを見出した。   As a result of diligent research to solve the above problems, the present inventors have made it possible to bend a leg attached to a gantry member and fix it at an installation site, so that it can be installed even if the flat roof is not exactly horizontal. I found out. Further, it has been found that even when the gantry member is long and a support leg is required in the middle, if the support leg can be adjusted, it can be firmly installed without wobbling.

すなわち本発明は、架台部材、長さの異なる2本の脚および架台部材とそれぞれの脚を結合する4枚のプレートを含み、前記各プレートは前記架台部材に固定され、前記2本の脚はボルトおよびナットによりそれぞれ前記各2枚のプレートに回動可能に取り付けられ、更に前記プレートと前記脚にはそれぞれをボルトおよびナットで固定可能な孔が設けられている陸屋根用架台であって、設置前においては、2本の脚を架台部材と平行に折りたたまれ、設置現場においては、前記孔にボルトを通して各2枚のプレートと各脚とをナットで固定するとともに、脚を回動可能に取り付けられていたボルトおよびナットを締め増すことにより、プレートを介して架台部材と脚を固定することができることを特徴とする陸屋根用架台である。   That is, the present invention includes a gantry member, two legs having different lengths, and four plates that connect the gantry member to each leg, and each of the plates is fixed to the gantry member, and the two legs are A rooftop pedestal that is pivotally attached to each of the two plates by bolts and nuts, and further provided with holes that can be fixed to the plates and the legs by bolts and nuts, respectively. In the front, the two legs are folded in parallel with the gantry member. At the installation site, the two plates and each leg are fixed with nuts through bolts in the holes, and the legs are pivotally attached. By mounting and tightening the bolts and nuts that have been used, the gantry member and the leg can be fixed via the plate.

また本発明は、更に、架台部材の2本の脚の間に、2枚の中間プレートが、架台部材に固定され、前記中間プレートには、ボルトおよびナットの締める位置を上下方向位置に調整可能な孔が設けられ、中間脚は、ボルトおよびナットにより前記孔に回動可能に取り付けられ、設置前においては、前記中間脚は架台部材に平行に折りたたまれ、設置現場においては、中間脚を開き、その位置を調整し、中間脚を回動可能に取り付けていたボルトおよびナットを締め増すことにより、中間プレートを介して架台部材と中間脚が固定される前記陸屋根用架台である。   Further, according to the present invention, two intermediate plates are fixed to the gantry member between the two legs of the gantry member, and the bolt and nut tightening position can be adjusted to the vertical position on the intermediate plate. The intermediate leg is pivotally attached to the hole with bolts and nuts. Before installation, the intermediate leg is folded in parallel with the gantry member, and the intermediate leg is opened at the installation site. In the above-mentioned rooftop gantry, the gantry member and the intermediate leg are fixed via the intermediate plate by adjusting the position and tightening the bolts and nuts attached to the intermediate leg so as to be rotatable.

本発明の陸屋根用架台は、架台部材に取り付けられた脚が折り曲げ可能となっているため、従来の既溶接の架台に比べ、保存や運搬時に場所を取ることなく、また、設置に当たっても取り扱いやすく、更に、部分的に交換も可能なものである。   The flat roof mount according to the present invention can be bent at the legs attached to the mount member. Therefore, compared to the conventional welded mount, it is easy to handle without taking up space during storage or transportation, and even when installed. Furthermore, it can be partially exchanged.

また、中間脚を取り付けた本発明の陸屋根用架台では、各脚が取り付けられる陸屋根表面が完全な水平でなくても確実に取り付けることが可能である。   Moreover, in the flat roof mount frame of the present invention to which the intermediate legs are attached, the flat roof surface to which each leg is attached can be reliably attached even if it is not completely horizontal.

以下、本発明のいくつかの実施態様を示す図面とともに本発明を説明する。   The present invention will be described below with reference to the drawings showing some embodiments of the present invention.

図1は、陸屋根用架台(以下、「架台」という)の使用状態を示す図面、図2は本発明架台の脚を折りたたんだ状態を示す図面であり、図3は本発明の長脚側の固定状態を、図4は短脚側の固定状態を示す図面である。図中、1は架台、2は架台部材、3aは長脚、3bは短脚、4はプレート、5は固定手段、6は回動用ボルト・ナット、7はプレート側孔、8は脚側孔、9は固定足、10はアングル取り付け用ボルト、12は通しボルト・ナットを示し、Aは取り付けアングル、Bは太陽光パネルを示す。   FIG. 1 is a drawing showing a use state of a flat roof mount (hereinafter referred to as a “mount”), FIG. 2 is a drawing showing a state in which the legs of the stand of the present invention are folded, and FIG. FIG. 4 is a drawing showing the fixed state on the short leg side. In the figure, 1 is a frame, 2 is a frame member, 3a is a long leg, 3b is a short leg, 4 is a plate, 5 is a fixing means, 6 is a rotating bolt / nut, 7 is a plate side hole, 8 is a leg side hole , 9 is a fixed foot, 10 is an angle mounting bolt, 12 is a through bolt / nut, A is a mounting angle, and B is a solar panel.

本発明の架台1は、図1に示すように、その上にアングルAを設け、太陽光パネルB等を斜めに保持するための基台として用いられるものである。本図の基台1は、中間に脚を有するものが示され、その本数も3本であるが、これに限らず、中間脚がなくても良いし、また、基台1の使用数も2本以上の適当な数とすることができる。   As shown in FIG. 1, the gantry 1 of the present invention is provided with an angle A thereon and is used as a base for holding a solar panel B or the like obliquely. The base 1 in this figure is shown having a leg in the middle, and the number thereof is three. However, the number is not limited to this, and there is no need for the intermediate leg. An appropriate number of two or more can be used.

図2は、脚が2本である最も基本的な架台1の折りたたんだ状態を示す図面である。本発明の架台1は、架台部材2の両端に、プレート4を介して脚3が取り付けられたものである。この状態では、架台部材2とプレート4は、いずれも固定手段5により固定されている。本態様においては、固定手段としてボルト・ナットが使用されているが、溶接や、リベット等の固定手段を利用しても良い。   FIG. 2 is a drawing showing a folded state of the most basic gantry 1 having two legs. The gantry 1 according to the present invention is such that legs 3 are attached to both ends of a gantry member 2 via plates 4. In this state, the gantry member 2 and the plate 4 are both fixed by the fixing means 5. In this embodiment, bolts and nuts are used as fixing means, but fixing means such as welding or rivets may be used.

一方、長脚3aおよび短脚3bは、回動ボルト・ナット6により、それぞれプレート4aおよび4bに、回動可能に取り付けられている。ここでいう「回動可能に取り付けられている」とは、自然状態では回動しないが、作業者がある程度の力を加えることにより、動かすことができる状態をいう。   On the other hand, the long leg 3a and the short leg 3b are rotatably attached to the plates 4a and 4b by means of rotating bolts and nuts 6, respectively. Here, “attached so as to be rotatable” refers to a state in which the operator can move by applying a certain amount of force, although it does not rotate in a natural state.

また、上記プレート4aおよび4bには、それぞれ脚3aおよび3bと固定するためのプレート側孔7が設けられ、他方の脚3aおよび3bにも上記プレート側孔7に対応した脚側孔8が設けられており、設置時には脚3を開いた状態で同じ位置にくるこれらの孔に通しボルト・ナット12を通し、締め付けることにより固定する。   The plates 4a and 4b are provided with plate side holes 7 for fixing to the legs 3a and 3b, respectively, and the other legs 3a and 3b are also provided with leg side holes 8 corresponding to the plate side holes 7. At the time of installation, the bolts and nuts 12 are passed through these holes coming in the same position with the legs 3 open, and fixed by tightening.

更に、長脚3aおよび短脚3bの下部には、架台1を接地面に安定に固定するための固定足9aおよび9bが取り付けられており、アンカーボルト(図示せず)等を用い、コンクリート面等の設置位置に架台1を固定する。更にまた、架台部材2上には、上部に向かってアングル取り付け用ボルト10が取り付けられ、ここに取り付けアングルAが設置され、太陽光パネルB等が設置可能となる。   Furthermore, fixing legs 9a and 9b for stably fixing the gantry 1 to the ground surface are attached to the lower part of the long legs 3a and the short legs 3b, and anchor bolts (not shown) or the like are used to fix the concrete surface. The gantry 1 is fixed at an installation position such as. Furthermore, on the gantry member 2, an angle mounting bolt 10 is attached toward the upper part, and an attachment angle A is installed here, so that a solar panel B or the like can be installed.

次に、図3および図4を用いて、本発明架台1の設置状態を説明する。架台部材2および脚3は、それぞれ上部が斜めに切り欠かれており、折り曲げた脚3を開いた状態で、それぞれの切り欠き部分が点線で示したように当接する。この状態で、前記プレート側孔7および脚側孔8は同じ位置にくるので、この2つの孔を通しボルト・ナット12で固定する。そして、更に回動可能に取り付けてあった回動ボルト・ナット6を増し締めすることにより、全体が安定に固定されるのである。   Next, the installation state of this invention mount frame 1 is demonstrated using FIG. 3 and FIG. The gantry member 2 and the leg 3 are each cut off obliquely at the top, and the cut-out portions abut on each other as indicated by dotted lines in a state where the bent leg 3 is opened. In this state, the plate-side hole 7 and the leg-side hole 8 come to the same position, so these two holes are fixed with the through bolts and nuts 12. Further, by further tightening the rotating bolt / nut 6 which is attached so as to be rotatable, the whole is stably fixed.

なお、本発明の架台においては、脚の何れか一方に固定足の少なくとも一つに、図5に示すような位置調整機構を設けても良い。図5の位置調整機構は、固定足9bの立ち上がり面に2本の長円形ないしは繭玉形の調整孔13を設け、ボルト・ナット14(ボルトは、下(脚側)から突出する)により、この調整孔13を挟み込む形で固定することにより、上下位置の調整を可能とするものである。   In the gantry of the present invention, a position adjusting mechanism as shown in FIG. 5 may be provided on at least one of the fixed legs on any one of the legs. The position adjusting mechanism in FIG. 5 is provided with two oval or jade-shaped adjusting holes 13 on the rising surface of the fixed foot 9b, and this bolt and nut 14 (the bolt protrudes from the bottom (leg side)). By fixing the adjustment hole 13 in a sandwiched manner, the vertical position can be adjusted.

次に、中間に脚を有する態様の本発明架台1について、図6および図7を用いて説明する。図6はこの態様の架台1の斜視図、図7は、中間脚の部分の側面図である。図中、15は中間脚、16は中間プレート、17は調整孔、18は回動ボルト・ナットをそれぞれ示す。   Next, the frame 1 of the present invention having a leg in the middle will be described with reference to FIGS. 6 and 7. FIG. 6 is a perspective view of the gantry 1 according to this embodiment, and FIG. 7 is a side view of the intermediate leg portion. In the figure, 15 is an intermediate leg, 16 is an intermediate plate, 17 is an adjustment hole, and 18 is a rotating bolt / nut.

まず、中間プレート16は、固定手段5により架台部材2に固定される。この中間プレート16には、長円形ないし繭玉形の位置調整孔17が設けられており、中間脚15は、この調整孔17中に、回動ボルト・ナット18で回動可能に取り付けられている。中間脚15に固定足9cが設けられるのは、長脚3a等と同じであり、この固定足9cに調整機構を設けて良いこともいうまでもない。   First, the intermediate plate 16 is fixed to the gantry member 2 by the fixing means 5. The intermediate plate 16 is provided with an oval or jade-shaped position adjusting hole 17, and the intermediate leg 15 is rotatably attached to the adjusting hole 17 by a rotating bolt / nut 18. . Needless to say, the fixed leg 9c is provided on the intermediate leg 15 in the same manner as the long leg 3a and the like, and an adjusting mechanism may be provided on the fixed leg 9c.

上記した、中間脚15の固定は、次のようにして行う。まず、回動可能に取り付けた回動ボルト・ナット18を緩め、中間脚15の上端面20が架台部材2の下面に当接するように調整する。この位置において、回動ボルト・ナット18を締めて行くと、中間脚15は、架台部材2を支える形で固定される。   The fixing of the intermediate leg 15 is performed as follows. First, the rotation bolt / nut 18 attached so as to be rotatable is loosened and adjusted so that the upper end surface 20 of the intermediate leg 15 contacts the lower surface of the gantry member 2. In this position, when the rotating bolt / nut 18 is tightened, the intermediate leg 15 is fixed to support the gantry member 2.

なお、中間脚15を用いる架台1は、長さが長いものが一般的であり、この結果、長脚3aの高さも高くなり、倒れやすくなることも想定される。このような場合には、複数個立ち並んだ長脚3aの間を、補強材(図示せず)で結び、強度を上げることが好ましい。このような補強材としては、金属の帯板あるいは金属ワイヤーが利用され、その設置は、長脚3aの上部と、隣の長脚3aの下部を結んだアングルとすることが好ましい。   Note that the gantry 1 using the intermediate legs 15 is generally long in length, and as a result, the height of the long legs 3a is also increased, and it is assumed that the legs 1 are likely to fall over. In such a case, it is preferable to connect a plurality of long legs 3a with a reinforcing material (not shown) to increase the strength. As such a reinforcing material, a metal strip or a metal wire is used, and the installation is preferably made at an angle connecting the upper part of the long leg 3a and the lower part of the adjacent long leg 3a.

以上説明した本発明によれば、架台1は、脚3を折りたたんだ形で、保管、運搬できるため、溶接により製造される従来のものに比べ、取り扱いが容易である。   According to the present invention described above, the gantry 1 can be stored and transported with the legs 3 folded, so that it is easier to handle than the conventional one manufactured by welding.

また、各脚の長さをそれぞれ調整することができるので、実際の現場において、各脚が取り付けられる陸屋根表面が完全な水平でなくても確実に取り付けることが可能である。   In addition, since the length of each leg can be adjusted, it is possible to reliably attach the surface of the land roof to which each leg is attached, even if the surface is not completely horizontal.

本発明の陸屋根用架台の使用状態を示す図面Drawing which shows the use condition of the roof roof mount frame of the present invention 脚が2本である本発明の陸屋根用架台の斜視図Perspective view of the rooftop mount of the present invention having two legs 長脚側の設置後の状態を示す側面図Side view showing the state after installation on the long leg side 短脚側の設置後の状態を示す側面図Side view showing the state after installation on the short leg side 調整機構を設けた固定足を示す正面図Front view showing a fixed foot with an adjustment mechanism 脚が3本である本発明の陸屋根用架台の斜視図Perspective view of the rooftop mount of the present invention having three legs 中間脚の取り付け状態を示す側面図Side view showing how the intermediate legs are attached

符号の説明Explanation of symbols

1 …… 架台
2 …… 架台部材
3a …… 長脚
3b …… 短脚
4 …… プレート
5 …… 固定手段
6 …… 回動ボルト・ナット
7 …… プレート側孔
8 …… 脚側孔
9 …… 固定足
10 …… アングル取り付け用ボルト
11 …… 固定孔
12 …… 通しボルト・ナット
13 …… 調整孔
14 …… 調整用ボルト・ナット
15 …… 中間脚
16 …… 中間プレート
17 …… 位置調整孔
18 …… 回動ボルト・ナット
A …… 取り付けアングル
B …… 太陽光パネル
以 上
DESCRIPTION OF SYMBOLS 1 ... Base 2 ... Base member 3a ... Long leg 3b ... Short leg 4 ... Plate 5 ... Fixing means 6 ... Turning bolt and nut 7 ... Plate side hole 8 ... Leg side hole 9 ... ... Fixing foot 10 ... Angle mounting bolt 11 ... Fixing hole 12 ... Through bolt and nut 13 ... Adjustment hole 14 ... Adjustment bolt and nut 15 ... Intermediate leg 16 ... Intermediate plate 17 ... Position adjustment Hole 18 ... Rotating bolt / nut A ... Mounting angle B ... Solar panel
more than

Claims (5)

架台部材、長さの異なる2本の脚および架台部材とそれぞれの脚を結合する4枚のプレートを含み、前記各プレートは前記架台部材に固定され、前記2本の脚はボルトおよびナットによりそれぞれ前記各2枚のプレートに回動可能に取り付けられ、更に前記プレートと前記脚にはそれぞれをボルトおよびナットで固定可能な孔が設けられている陸屋根用架台であって、設置前においては、2本の脚を架台部材と平行に折りたたまれ、設置現場においては、前記孔にボルトを通して各2枚のプレートと各脚とをナットで固定するとともに、脚を回動可能に取り付けられていたボルトおよびナットを締め増すことにより、プレートを介して架台部材と脚を固定することができ、更に、架台部材の2本の脚の間に、2枚の中間プレートが、架台部材に固定され、前記中間プレートには、ボルトおよびナットの締める位置を上下方向位置に調整可能な孔が設けられ、中間脚は、ボルトおよびナットにより前記孔に回動可能に取り付けられ、設置前においては、前記中間脚は架台部材に平行に折りたたまれ、設置現場においては、中間脚を開き、その位置を調整し、中間脚を回動可能に取り付けていたボルトおよびナットを締め増すことにより、中間プレートを介して架台部材と中間脚が固定されることを特徴とする陸屋根用架台。 The gantry member includes two legs having different lengths and four plates for connecting the gantry member and the legs, and each plate is fixed to the gantry member, and the two legs are respectively provided by bolts and nuts. A rooftop mount that is rotatably attached to each of the two plates, and further provided with holes that can be fixed to the plates and the legs with bolts and nuts. The leg of the book is folded in parallel with the gantry member, and at the installation site, the two plates and the legs are fixed with nuts through the bolts in the holes, and the legs that are rotatably attached to the legs and by increasing tightening the nut, the plate can be fixed pedestal member and the leg via a further, between the two legs of the frame member, two sheets of the intermediate plate, pedestal member The intermediate plate is provided with a hole capable of adjusting the tightening position of the bolt and nut to the vertical position, and the intermediate leg is rotatably attached to the hole by the bolt and nut. The intermediate leg is folded in parallel with the gantry member, and at the installation site, the intermediate leg is opened, the position thereof is adjusted, and the bolt and nut to which the intermediate leg is rotatably attached are tightened to increase the intermediate plate. A gantry for a flat roof, characterized in that the gantry member and the intermediate leg are fixed via the base. ボルトおよびナットの締める位置を上下方向位置に調整可能な孔が、長円形または繭玉形である請求項第1項記載の陸屋根用架台。 2. The flat roof mount according to claim 1, wherein the hole capable of adjusting the bolt and nut tightening position to the vertical position is an oval or jade shape. 各脚の接地面に固定足が設けられた請求項第1項または第2項記載の陸屋根用架台。 The rooftop mount according to claim 1 or 2 , wherein a fixed foot is provided on a ground contact surface of each leg. 固定足の少なくとも一つに位置調整機構が設けられた請求項第1項ないし第3項の何れかの項記載の陸屋根用架台。 4. The flat roof mount frame according to any one of claims 1 to 3 , wherein a position adjusting mechanism is provided on at least one of the fixed legs. 前記位置調整機構が、固定足の立ち上がり面に設けられた長円形または繭玉形の調整孔を、ボルト・ナットにより挟み込む形で固定することにより固定足の上下位置の調整を可能とすることを特徴とする請求項第1項ないし第4項の何れかの項記載の陸屋根用架台。The position adjustment mechanism is capable of adjusting the vertical position of the fixed foot by fixing an oval or jade-shaped adjustment hole provided on the rising surface of the fixed foot so as to be sandwiched between bolts and nuts. The gantry for flat roof according to any one of claims 1 to 4.
JP2008003786A 2008-01-11 2008-01-11 Flat roof mount Expired - Fee Related JP4425313B2 (en)

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