JP4425184B2 - Method of assembling air conditioner and air conditioner - Google Patents

Method of assembling air conditioner and air conditioner Download PDF

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JP4425184B2
JP4425184B2 JP2005179366A JP2005179366A JP4425184B2 JP 4425184 B2 JP4425184 B2 JP 4425184B2 JP 2005179366 A JP2005179366 A JP 2005179366A JP 2005179366 A JP2005179366 A JP 2005179366A JP 4425184 B2 JP4425184 B2 JP 4425184B2
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heat exchanger
main body
fixing plate
fixed
assembly
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JP2006349317A (en
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哲雄 西山
勝弘 津田
和広 日向野
博史 野口
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Sanyo Electric Co Ltd
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Description

本発明は空気調和機およびその組み立て方法に関する。   The present invention relates to an air conditioner and an assembling method thereof.

従来から、略箱型の本体を仕切板により熱交換器室と送風機室とに仕切り、当該熱交換器室に熱交換器を配設し、送風機室に送風機ユニットを配設していなる空気調和機が知られている(例えば、特許文献1参照)。ここで、生産ラインにおいて本体に熱交換器を組み込む際の工程を図8を参照して説明する。なお、この図においては仕切板および送風機室の構成を省略している。   Conventionally, an air conditioner in which a substantially box-shaped main body is partitioned into a heat exchanger chamber and a fan chamber by a partition plate, a heat exchanger is disposed in the heat exchanger chamber, and a fan unit is disposed in the fan chamber. A machine is known (see, for example, Patent Document 1). Here, a process for incorporating the heat exchanger into the main body in the production line will be described with reference to FIG. In addition, in this figure, the structure of a partition plate and an air blower chamber is abbreviate | omitted.

生産ラインにおいて本体101への熱交換器102の組み込みは、熱交換器102の左右両端部を固定する左右一対の熱交換器固定板103を本体101内の左右両側に螺子止め固定する第1工程、次いで、熱交換器102を本体101に挿入し当該熱交換器102の左右両端のそれぞれを熱交換器固定板103に位置決めする第2工程、熱交換器102を熱交換器固定板103に螺子止め固定する第3工程、そして、断熱材110や図示せぬ温度センサ等を取り付ける第4工程の4つの工程を経て行われる。   Assembling the heat exchanger 102 into the main body 101 in the production line is a first step in which a pair of left and right heat exchanger fixing plates 103 for fixing the left and right ends of the heat exchanger 102 are screwed and fixed to both the left and right sides in the main body 101. Then, the second step of inserting the heat exchanger 102 into the main body 101 and positioning the left and right ends of the heat exchanger 102 on the heat exchanger fixing plate 103, and screwing the heat exchanger 102 to the heat exchanger fixing plate 103 It is performed through four steps, that is, a third step of fixing and fixing, and a fourth step of attaching a heat insulating material 110, a temperature sensor (not shown), and the like.

ここで、上記第3工程においては、熱交換器102を熱交換器固定板103に固定する際に、熱交換器固定板103と熱交換器102とを上下2箇所の螺子孔105A、105Bを螺子止め固定することとし、さらに、それぞれの螺子孔105A、105Bのピッチを比較的広くすることで、熱交換器102の固定強度を高めるようにしている。この結果、下側の螺子孔105Bは本体正面パネル101Aよりも低い位置に形成されることとなり、そのままではドライバなどで下側の螺子109を締めることができない。そこで、従来にあっては、本体正面パネル101Aにドライバの先端を挿通するための挿通孔108を設け、この挿通孔108からドライバおよび螺子109を通して、当該螺子109を締めるようにしている。
特開平9−170782号公報
Here, in the third step, when the heat exchanger 102 is fixed to the heat exchanger fixing plate 103, the heat exchanger fixing plate 103 and the heat exchanger 102 are screwed into two upper and lower screw holes 105A and 105B. The fixing strength of the heat exchanger 102 is increased by fixing by screwing and further by relatively widening the pitch of the screw holes 105A and 105B. As a result, the lower screw hole 105B is formed at a position lower than the main body front panel 101A, and the lower screw 109 cannot be tightened with a screwdriver or the like as it is. Therefore, conventionally, an insertion hole 108 for inserting the tip of the driver is provided in the main body front panel 101A, and the screw 109 is tightened through the driver and the screw 109 from the insertion hole 108.
Japanese Patent Laid-Open No. 9-170782

しかしながら、生産ラインにおいては、熱交換器固定板103や熱交換器102、断熱材110を上述した第1工程〜第4工程の手順を踏んで、その都度、組み立てているため、手順が多く、組み立て性が悪いといった問題がある。
さらに、従来の構成では、本体正面パネル101Aに挿通孔108に設け、この挿通孔108から螺子109およびドライバを通すため、当該本体正面パネル101Aの裏側に貼り付けられているシールを兼ねた断熱材(図示せず)に切れ込み等が入り、シール性および断熱性が低下するといった問題もあった。特に、本体正面パネル101Aのシール性が低下すると、空気調和室内の空気が挿通孔108から熱交換器室に入り込み、熱交換器102からの吹き出し温度の検出に誤差が生じるなどして空気調和動作が阻害される恐れもある。
However, in the production line, the heat exchanger fixing plate 103, the heat exchanger 102, and the heat insulating material 110 are assembled every time following the steps of the first step to the fourth step described above. There are problems such as poor assembly.
Further, in the conventional configuration, a heat insulating material also serving as a seal attached to the back side of the main body front panel 101A is provided in the main body front panel 101A in the insertion hole 108, and the screw 109 and the driver are passed through the insertion hole 108. There was also a problem that a notch or the like entered into (not shown) and the sealing performance and heat insulation performance deteriorated. In particular, when the sealing performance of the main body front panel 101A is deteriorated, the air in the air conditioning chamber enters the heat exchanger chamber from the insertion hole 108, and an error occurs in the detection of the blowing temperature from the heat exchanger 102. May be disturbed.

本発明は、上述した事情に鑑みてなされたものであり、組み立て性を向上させることができ、なおかつ、シール性を損なうことのない空気調和機の組み立て方法および空気調和機を提供することを目的とする。   The present invention has been made in view of the circumstances described above, and it is an object of the present invention to provide an air conditioner assembling method and an air conditioner that can improve the assembling property and do not impair the sealing property. And

上記目的を達成するために、本発明は、本体内を送風機室と熱交換器室とに仕切り、前記送風機室に送風機を配設し、一対の熱交換器固定板により熱交換器を前記熱交換器室に固定してなる空気調和機の組み立て方法において、前記一対の熱交換器固定板の一方を前記熱交換器に予め固定して熱交換器アセンブルを構成すると共に、前記熱交換器を螺子止めするための螺子孔が前記本体の正面から臨める位置に形成された他方の熱交換器固定板を前記本体の熱交換器室に予め固定し、前記熱交換器アセンブルを前記本体に組み込む際には、前記熱交換器アセンブルを前記本体に挿入しつつ前記他方の熱交換器固定板に位置決めした後、前記一方の熱交換器固定板を前記本体に螺子止め固定すると共に、前記他方の熱交換器固定板の前記螺子孔に螺子を通して前記熱交換器アセンブルを固定するようにし、予め前記本体に固定された前記他方の熱交換器固定板と螺子止めされる方の前記熱交換器の端部に設けたU溝に配線を通して前記熱交換器の吹出し側から吸込み側にかけて前記配線を予め延在させ、前記熱交換器アセンブルを前記他方の熱交換器固定板に螺子止めした際に、前記U溝の開放端を前記他方の熱交換器固定板が閉じて前記配線が前記U溝内に保持されるようにしたことを特徴とする。 In order to achieve the above object, the present invention divides the inside of a main body into a blower chamber and a heat exchanger chamber, arranges the blower in the blower chamber, and connects the heat exchanger to the heat exchanger by a pair of heat exchanger fixing plates. In the method of assembling the air conditioner fixed to the exchanger room, one of the pair of heat exchanger fixing plates is fixed in advance to the heat exchanger to constitute a heat exchanger assembly, and the heat exchanger is When the other heat exchanger fixing plate formed at a position where a screw hole for screwing faces from the front surface of the main body is fixed in advance in the heat exchanger chamber of the main body, and the heat exchanger assembly is assembled into the main body After the heat exchanger assembly is inserted into the main body and positioned on the other heat exchanger fixing plate, the one heat exchanger fixing plate is screwed and fixed to the main body, and the other heat exchanger is fixed. The screw hole of the exchanger fixing plate So as to fix the heat exchanger assembly through screws, wires U groove formed in an end portion of the heat exchanger of the person who is previously said other heat exchanger fixing plate and screws secured to the body When the heat exchanger assembly is screwed to the other heat exchanger fixing plate, the open end of the U groove is connected to the other end. The heat exchanger fixing plate is closed and the wiring is held in the U groove .

また本発明は、上記発明において、冷媒配管が延出する方の前記熱交換器の端部に、前記一対の熱交換器固定板の一方を予め固定することを特徴とする。   Further, the present invention is characterized in that, in the above invention, one of the pair of heat exchanger fixing plates is fixed in advance to an end portion of the heat exchanger in which a refrigerant pipe extends.

また本発明は、上記発明において、ドレンパンに当接する前記熱交換器アセンブルの面内にシール用の断熱材を予め設けるとともに、当該断熱材の一端を前記熱交換器アセンブルから延出させておき、予め前記本体に固定された前記他方の熱交換器固定板に前記熱交換器アセンブルを螺子止めした際に、前記他方の熱交換器固定板に前記断熱材の一端を貼り付けることを特徴とする。   Further, in the present invention, in the above invention, a heat insulating material for sealing is provided in advance in the surface of the heat exchanger assembly that contacts the drain pan, and one end of the heat insulating material is extended from the heat exchanger assembly, When the heat exchanger assembly is screwed to the other heat exchanger fixing plate fixed to the main body in advance, one end of the heat insulating material is pasted to the other heat exchanger fixing plate. .

本発明は、上記目的を達成するために、仕切板により送風機室と熱交換器室とに仕切られた本体と、前記送風機室に配設された送風機と、一対の熱交換器固定板により前記熱交換器室に固定された熱交換器とを備えた空気調和機において、前記一対の熱交換器固定板の一方が本体組み込み前の前記熱交換器に予め固定されて熱交換器アセンブルを構成すると共に、他方の熱交換器固定板が前記本体の熱交換器室に予め固定され、前記他方の熱交換器固定板には前記本体の正面から臨める位置に螺子孔が形成され、前記熱交換器アセンブルに固定された前記一方の熱交換器固定板が前記本体の熱交換器室に螺子止め固定されていると共に、前記熱交換器アセンブルと前記他方の熱交換器固定板とが前記螺子孔に挿通された螺子により螺子止め固定され、予め前記本体に固定された前記他方の熱交換器固定板と螺子止めされる方の前記熱交換器の端部にU溝が形成されていると共に、前記U溝に差し込まれ、前記熱交換器の吹出し側から吸込み側に向けて延在する配線を有し、
前記熱交換器アセンブルを前記他方の熱交換器固定板に螺子止めした際に、前記U溝の開放端が前記他方の熱交換器固定板に閉じられて前記配線が前記U溝内に保持されることを特徴とする。
In order to achieve the above object, the present invention provides a main body partitioned by a partition plate into a blower chamber and a heat exchanger chamber, a blower disposed in the blower chamber, and a pair of heat exchanger fixing plates. In an air conditioner including a heat exchanger fixed in a heat exchanger chamber, one of the pair of heat exchanger fixing plates is fixed in advance to the heat exchanger before being incorporated into a main body to constitute a heat exchanger assembly In addition, the other heat exchanger fixing plate is fixed in advance to the heat exchanger chamber of the main body, and the other heat exchanger fixing plate is formed with a screw hole at a position facing the front of the main body. The one heat exchanger fixing plate fixed to the heat exchanger assembly is screwed and fixed to the heat exchanger chamber of the main body, and the heat exchanger assembly and the other heat exchanger fixing plate are connected to the screw hole. Screwed in with a screw inserted into Are, together are U-shaped groove is formed at an end portion of the heat exchanger of the person who is previously said other heat exchanger fixing plate and screws that are secured to the body, is inserted into the U-groove, the heat Has wiring extending from the blower side of the exchanger toward the suction side,
When the heat exchanger assembly is screwed to the other heat exchanger fixing plate, the open end of the U groove is closed to the other heat exchanger fixing plate, and the wiring is held in the U groove. characterized in that that.

また本発明は、上記発明において、冷媒配管が延出する方の前記熱交換器の端部に、前記一対の熱交換器固定板の一方が予め固定されて前記熱交換器アセンブルが構成されていることを特徴とする。   Further, the present invention is the above invention, wherein one of the pair of heat exchanger fixing plates is fixed in advance to an end portion of the heat exchanger on which a refrigerant pipe extends, whereby the heat exchanger assembly is configured. It is characterized by being.

本発明によれば、一対の熱交換器固定板の一方を熱交換器に予め固定して熱交換器アセンブルを構成すると共に、他方の熱交換器固定板を本体の熱交換器室に予め固定しておく構成としたため、生産ラインにおいて熱交換器を本体に組み込む際の作業が簡略化され、組み立て性が向上する。
また、本発明によれば、本体の熱交換器室に予め固定される熱交換器固定板には、熱交換器アセンブルを螺子止めするための螺子孔が本体の正面から臨める位置に形成されているため、従来のように、本体正面パネルに挿通孔を設ける必要がなく、挿通孔によりシール性が損なわれるのが防止される。
According to the present invention, one of the pair of heat exchanger fixing plates is fixed in advance to the heat exchanger to constitute the heat exchanger assembly, and the other heat exchanger fixing plate is fixed in advance to the heat exchanger chamber of the main body. Therefore, the work when the heat exchanger is incorporated into the main body in the production line is simplified, and the assemblability is improved.
According to the present invention, the heat exchanger fixing plate fixed in advance in the heat exchanger chamber of the main body is formed with a screw hole for screwing the heat exchanger assembly at a position facing the front of the main body. Therefore, unlike the conventional case, there is no need to provide an insertion hole in the main body front panel, and the sealing performance is prevented from being impaired by the insertion hole.

以下、本発明の実施の形態について図面を参照して説明する。本実施の形態では、空気調和機の一態様として、厨房室の空気調和に用いて好適な天吊型の空気調和機について説明する。なお、本発明は天吊型の空気調和機に限らず、例えば天井埋込型など他の空気調和機にも適用可能であることは勿論である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this embodiment, a ceiling-suspended air conditioner suitable for air conditioning in a kitchen room will be described as one aspect of the air conditioner. Of course, the present invention is not limited to a ceiling-suspended air conditioner, and can be applied to other air conditioners such as a ceiling-embedded type.

図1は本実施の形態に係る空気調和機1の外観構成を示す斜視図である。空気調和機1は略箱型の本体1Aを有し、この本体1Aの正面および下面(天面)に外装パネル2、3が設けられている。本体1Aの左右両側面4、5のそれぞれには2つの掛具8が設けられ、各掛具8に天井から吊り下げられた吊りボルト15(図2参照)が引掛られて、空気調和機1の本体1Aが厨房室の天井板16の下面に設置・固定される。   FIG. 1 is a perspective view showing an external configuration of an air conditioner 1 according to the present embodiment. The air conditioner 1 has a substantially box-shaped main body 1A, and exterior panels 2 and 3 are provided on the front surface and the lower surface (top surface) of the main body 1A. Two hanging tools 8 are provided on each of the left and right side surfaces 4 and 5 of the main body 1A, and hanging bolts 15 (see FIG. 2) hung from the ceiling are hooked on the respective hanging tools 8, so that the air conditioner 1 The main body 1A is installed and fixed on the lower surface of the ceiling plate 16 of the kitchen room.

正面の外装パネル2には風向変更用の横羽根(ルーバ)9を着脱自在に取り付けた空気吹出口10が設けられ、また、下面には吸込グリル11を着脱自在に取り付けられて空気吸込口12が形成されている。さらに、空気吹出口10の左右両側には、スポット空調用ダクト(図示せず)が接続されるダクト用吹出口13が設けられている。すなわち、空気吹出口10から冷温風を吹き出させると同時に空気調和室の隅々まで冷温風をスポット的に吹き出させる場合は、スポット空調ダクトをダクト吹出口13、13のそれぞれに接続することで冷温風の一部がダクト吹出口13、13からスポット空調用ダクトへ導かれ、スポット冷暖房が行われる。このスポット用吹出口13にスポット空調用ダクトを接続しない場合には、裏面に断熱材が貼着されたカバー14でスポット用吹出口13が塞がれる。   The front exterior panel 2 is provided with an air blower outlet 10 in which a horizontal vane (louver) 9 for changing the wind direction is detachably attached, and a suction grill 11 is detachably attached to the lower surface to provide an air inlet 12. Is formed. Further, duct air outlets 13 to which spot air-conditioning ducts (not shown) are connected are provided on both the left and right sides of the air outlet 10. That is, in the case where the cool / warm air is blown out from the air outlet 10 and at the same time, the cool / warm air is blown out to every corner of the air conditioning chamber, the spot air conditioning duct is connected to each of the duct outlets 13 and 13. A part of the wind is guided from the duct outlets 13 and 13 to the spot air-conditioning duct, and spot air-conditioning is performed. When the spot air-conditioning duct is not connected to the spot air outlet 13, the spot air outlet 13 is closed by the cover 14 having a heat insulating material attached to the back surface.

また、上記外装パネル2、3や本体1A、横羽根9、吸込グリル11、カバー14は、それぞれステンレスで形成されており、付着した油を洗剤で簡単に拭き取ることができるようになっている。したがって、厨房内の油煙により油が付着したとしても、光沢のあるきれいな面が簡単に再現される。   Further, the exterior panels 2, 3 and the main body 1A, the horizontal blade 9, the suction grille 11, and the cover 14 are each formed of stainless steel, and the attached oil can be easily wiped off with a detergent. Therefore, even if oil adheres due to oil smoke in the kitchen, a glossy and clean surface can be easily reproduced.

図2は空気調和機1の本体1A内部の概略構成を示す断面図である。
空気調和機1の本体1A内には仕切板20が設けられ、この仕切板20により本体1A内が前後二室に区画される。空気吹出口10が設けられた前側の室(以下「熱交換器室」という)21には、熱交換器22と、この熱交換器22の下方に設けられた発泡スチロール製のドレンパン23とが配設される。ドレンパン23の上面(熱交換器22との対向面)には断面凹状のドレン溜まり23Aが形成され、また、このドレンパン23にはドレンホースが接続されるホース接続管23B(図3参照)が設けられており、ドレン溜まり23Aに収集されたドレンは図示せぬドレンポンプユニットによりドレンホースを介して吸い上げられて本体1Aの外に排出される。
FIG. 2 is a cross-sectional view illustrating a schematic configuration inside the main body 1 </ b> A of the air conditioner 1.
A partition plate 20 is provided in the main body 1A of the air conditioner 1. The partition plate 20 divides the main body 1A into two front and rear chambers. A front chamber (hereinafter referred to as “heat exchanger chamber”) 21 provided with the air outlet 10 includes a heat exchanger 22 and a polystyrene pan drain pan 23 provided below the heat exchanger 22. Established. A drain reservoir 23A having a concave cross section is formed on the upper surface of the drain pan 23 (the surface facing the heat exchanger 22), and the drain pan 23 is provided with a hose connection pipe 23B (see FIG. 3) to which a drain hose is connected. The drain collected in the drain reservoir 23A is sucked up through a drain hose by a drain pump unit (not shown) and discharged out of the main body 1A.

空気吸込口12が設けられた後側の室(以下「送風機室」という)24には送風機ユニット25が配設される。この送風機ユニット25の下方には、上述した吸込グリル11が配設され、この吸込グリル11に空気清浄用のエアーフィルタ26が取り付けられる。そして、送風機ユニット25が駆動されると吸込グリル11およびエアーフィルタ26を通じて厨房室内の空気が本体1Aに吸い込まれ、熱交換器22で熱交換された後、横羽根9により風向が調整されて、空気吹出口10を通じて厨房室内に冷温風が吹き出される。   A blower unit 25 is disposed in a rear chamber (hereinafter referred to as “blower chamber”) 24 in which the air suction port 12 is provided. Below the blower unit 25, the above-described suction grill 11 is disposed, and an air filter 26 for air cleaning is attached to the suction grill 11. Then, when the blower unit 25 is driven, the air in the kitchen room is sucked into the main body 1A through the suction grill 11 and the air filter 26, heat exchange is performed by the heat exchanger 22, and then the wind direction is adjusted by the horizontal blades 9, Cold and warm air is blown into the kitchen room through the air outlet 10.

図3は本体1Aの送風機室24側の内部構成を示す斜視図である。なお、この図には吸込グリル11を本体1Aから取り外すと共に転地を逆にした状態を背面側からみたものを示している。
同図に示すように、送風機ユニット25は、ファン32Aおよびファンケース32Bを有する二連の両吸込型送風機32と、各送風機32の間に配置された同軸モータ33とで構成され、仕切板20に固定されている。
仕切板20への送風機ユニット25の固定構造について説明すると、仕切板20は、本体1Aにボルト等で固定されて立設する左右一対の仕切板固定板30A、30Bと、これらの仕切板固定板30A、30Bに左右両端部が着脱可能に固定された送風機枠板31とを有して構成され、同軸モータ33を固定する固定具34が設けられ、この固定具34に送風機ユニット25が固定される。この送風機枠板31には、各送風機32の吹出口35(図2参照)が形成され、吹出口35から熱交換器室21に空気が送風される。
FIG. 3 is a perspective view showing an internal configuration of the main body 1A on the blower chamber 24 side. In addition, this figure has shown what looked at the state which removed the suction grille 11 from the main body 1A, and reversed the roll, from the back side.
As shown in the figure, the blower unit 25 is composed of two double suction blowers 32 having a fan 32A and a fan case 32B, and a coaxial motor 33 disposed between the blowers 32. It is fixed to.
The fixing structure of the blower unit 25 to the partition plate 20 will be described. The partition plate 20 includes a pair of left and right partition plate fixing plates 30A and 30B that are fixed to the main body 1A with bolts and the like, and these partition plate fixing plates. 30A, 30B is provided with a blower frame plate 31 having left and right ends detachably fixed thereto, and a fixing tool 34 for fixing the coaxial motor 33 is provided, and the blower unit 25 is fixed to the fixing tool 34. The The blower frame plate 31 is formed with blowout ports 35 (see FIG. 2) of the blowers 32, and air is blown from the blowout ports 35 to the heat exchanger chamber 21.

送風機枠板31は、本体1Aが天井から吊られた状態において、仕切板固定板30A、30Bに対して仮止め可能な係合構造を有し、これにより、送風機ユニット25のメンテナンスの際などに、送風機枠板31を仕切板固定板30A、30Bに、一旦、仮止めした状態にした後に送風機枠板31ごと送風機ユニット25を本体1Aから取り外すことができるようになっており、高所での送風機ユニット25の取り外し作業の容易化が図られている。   The blower frame plate 31 has an engaging structure that can be temporarily fixed to the partition plate fixing plates 30A and 30B in a state in which the main body 1A is suspended from the ceiling. The blower frame plate 31 can be removed from the main body 1A together with the blower frame plate 31 after temporarily fixing the blower frame plate 31 to the partition plate fixing plates 30A and 30B. The removal work of the blower unit 25 is facilitated.

仕切板固定板30Aからは、熱交換器室21側に配置された熱交換器22から延びるガス管36およびオイル管37が送風機室24側に引き出されており、これらのガス管36およびオイル管37には、本体1Aの背面6に形成された開口38から引き込まれた、図示せぬ室外機からの冷媒配管が接続される。また、送風機室24の左側には、その側面に沿って空調制御のための各種電気回路を収容した電装箱40が配置され、上記開口38から本体1A内に引き込まれた配線が電装箱40に接続される。   From the partition plate fixing plate 30A, a gas pipe 36 and an oil pipe 37 extending from the heat exchanger 22 arranged on the heat exchanger chamber 21 side are drawn out to the blower chamber 24 side. These gas pipe 36 and oil pipe 37 is connected to a refrigerant pipe drawn from an opening 38 formed on the back surface 6 of the main body 1A from an outdoor unit (not shown). Further, on the left side of the blower chamber 24, an electrical box 40 containing various electric circuits for air conditioning control is disposed along the side surface, and wiring drawn into the main body 1 </ b> A from the opening 38 is connected to the electrical box 40. Connected.

図4は熱交換器室21の構成を示す分解斜視図である。なお、同図では仕切板20や送風機ユニット25等の送風機室24に配設される各部の図示を省略している。この図に示すように、熱交換器22は左右に延びる略矩形状に形成され、その両端部が左右一対の熱交換器固定板50、51を介して本体1Aに固定される。これら熱交換器固定板50、51は本体1Aの左右側面4、5の内面に当接させて本体1Aに螺子止め固定され、熱交換器固定板50、51および熱交換器22により、熱交換器室21において熱交換器22の吸込側と吹出側とが分離される。   FIG. 4 is an exploded perspective view showing the configuration of the heat exchanger chamber 21. In addition, illustration of each part arrange | positioned in the air blower chamber 24, such as the partition plate 20 and the air blower unit 25, is abbreviate | omitted in the same figure. As shown in this figure, the heat exchanger 22 is formed in a substantially rectangular shape extending left and right, and both ends thereof are fixed to the main body 1A via a pair of left and right heat exchanger fixing plates 50 and 51. These heat exchanger fixing plates 50 and 51 are brought into contact with the inner surfaces of the left and right side surfaces 4 and 5 of the main body 1A and screwed to the main body 1A, and heat exchange is performed by the heat exchanger fixing plates 50 and 51 and the heat exchanger 22. In the chamber 21, the suction side and the outlet side of the heat exchanger 22 are separated.

熱交換器22の吹出し面には、センサ保持具56が取り付けられ、このセンサ保持具56に吹出し温度を検出するための温度センサ54が保持されている。なお、温度センサ54から延びるセンサ配線57は熱交換器22の図中右端部を経由して送風機室24側の電装箱40(図3)に導かれるが、これについては後に詳述する。   A sensor holder 56 is attached to the blowing surface of the heat exchanger 22, and a temperature sensor 54 for detecting the blowing temperature is held by the sensor holder 56. The sensor wiring 57 extending from the temperature sensor 54 is led to the electrical box 40 (FIG. 3) on the blower chamber 24 side via the right end portion of the heat exchanger 22 in the figure, which will be described in detail later.

上述した仕切板20を固定する仕切板固定板30A、30Bのうち、図中左側の仕切板固定板30Aには、ガス管36およびオイル管37を覆うカバー39が螺子止め固定されている。そして、上述したドレンパン23の図中後方側が、このカバー39および図中右側の仕切板固定板30Bに螺子止めされ、また、図中前方側が本体1Aの正面側に螺子止めされて、熱交換器22を覆うように本体1Aに固定されている。このとき、熱交換器固定板50、51のそれぞれに傾斜するように切欠いて形成された肩部50A、51Aに、ドレンパン23の左右の傾斜部23C、23Dが係合するように構成されており、これにより、ドレンパン23、上述した熱交換器22および左右の熱交換器固定板50、51によって、熱交換器22の吸込側と吹出側とが完全に分離される。   Of the partition plate fixing plates 30A and 30B for fixing the partition plate 20 described above, a cover 39 covering the gas pipe 36 and the oil pipe 37 is screwed and fixed to the left partition plate fixing plate 30A in the drawing. Then, the rear side of the drain pan 23 in the drawing is screwed to the cover 39 and the right partition plate fixing plate 30B in the drawing, and the front side in the drawing is screwed to the front side of the main body 1A, so that the heat exchanger 22 is fixed to the main body 1A. At this time, the left and right inclined portions 23C and 23D of the drain pan 23 are configured to engage with shoulder portions 50A and 51A that are notched so as to be inclined to the heat exchanger fixing plates 50 and 51, respectively. Thus, the suction side and the outlet side of the heat exchanger 22 are completely separated by the drain pan 23, the heat exchanger 22 described above, and the left and right heat exchanger fixing plates 50 and 51.

また、熱交換器室21においては、左右側面4、5の内面および本体正面パネル7の内面7Aにシールを兼ねた断熱材52が貼り付けられ、さらに、熱交換器22の上面22A、すなわち、ドレンパン23との対向面にも帯状のシールを兼ねた断熱材53が貼り付けられており、これら断熱材52、53によって、熱交換器22の吹出側の断熱性およびシール性の向上が図られている。   Further, in the heat exchanger chamber 21, a heat insulating material 52 that also serves as a seal is attached to the inner surfaces of the left and right side surfaces 4 and 5 and the inner surface 7A of the main body front panel 7, and further, the upper surface 22A of the heat exchanger 22, that is, A heat insulating material 53 that also serves as a belt-like seal is affixed to the surface facing the drain pan 23, and these heat insulating materials 52, 53 improve the heat insulation and sealing performance of the heat exchanger 22 on the outlet side. ing.

ここで、生産ラインにおいて熱交換器22を本体1Aに組み込む際の工程について説明すると、本実施の形態では、熱交換器22の製造時などに幾つかの部材を予め組み込んで熱交換器アセンブル200を構成しておき、生産ラインにおける組み込み工程においては、熱交換器アセンブル200を本体1A内に組み込むこととしている。   Here, the process for incorporating the heat exchanger 22 into the main body 1A in the production line will be described. In the present embodiment, several members are incorporated in advance when the heat exchanger 22 is manufactured, and the heat exchanger assembly 200 is performed. In the assembly process in the production line, the heat exchanger assembly 200 is assembled in the main body 1A.

熱交換器アセンブル200について詳細には、図5に示すように、熱交換器アセンブル200は、一対の熱交換器固定板50、51のうち、熱交換器22のガス管36およびオイル管37が配設される側を固定する熱交換器固定板50を熱交換器22に螺子70A、70Bにより予め固定すると共に、熱交換器22の吹出し面にセンサ保持具56を配設して当該センサ保持具56に温度センサ54を保持させて固定し、熱交換器22の上面(ドレンパン23との当接面)に帯状の断熱材53を貼り付けて構成されている。
一方、他方(図5中右端)の熱交換器固定板51は、本体1Aに螺子71により予め固定されている。
Specifically, as shown in FIG. 5, the heat exchanger assembly 200 includes a gas pipe 36 and an oil pipe 37 of the heat exchanger 22 of the pair of heat exchanger fixing plates 50 and 51. The heat exchanger fixing plate 50 that fixes the side to be disposed is fixed in advance to the heat exchanger 22 with screws 70A and 70B, and a sensor holder 56 is disposed on the blowing surface of the heat exchanger 22 to hold the sensor. The temperature sensor 54 is held and fixed to the tool 56, and a belt-shaped heat insulating material 53 is attached to the upper surface of the heat exchanger 22 (the contact surface with the drain pan 23).
On the other hand, the other (right end in FIG. 5) heat exchanger fixing plate 51 is fixed to the main body 1A in advance by screws 71.

また、熱交換器アセンブル200にあっては、図5および図6に示すように、熱交換器固定板50が固定されていない方の熱交換器22の端部の管板60に、当該熱交換器22の延長方向に凹むU溝60Aが形成され、温度センサ54から延びるセンサ配線57がU溝60Aに挿し込まれて熱交換器22の吸込み側に折り返された状態になされている。
また、熱交換器22の上面に貼り付けられた帯状の断熱材53にあっては、熱交換器固定板50が固定されていない方の端部53Aが熱交換器アセンブル200から延出し、その端部53Aの裏面に離型紙(不図示)が貼り付けられている。
Moreover, in the heat exchanger assembly 200, as shown in FIGS. 5 and 6, the heat exchanger fixing plate 50 is attached to the tube plate 60 at the end of the heat exchanger 22 to which the heat exchanger fixing plate 50 is not fixed. A U-groove 60 </ b> A that is recessed in the extension direction of the exchanger 22 is formed, and a sensor wire 57 extending from the temperature sensor 54 is inserted into the U-groove 60 </ b> A and folded back to the suction side of the heat exchanger 22.
Moreover, in the strip-shaped heat insulating material 53 affixed on the upper surface of the heat exchanger 22, the end 53A on which the heat exchanger fixing plate 50 is not fixed extends from the heat exchanger assembly 200, A release paper (not shown) is attached to the back surface of the end portion 53A.

そして、生産ラインにおいては、次に説明する第1〜第3工程を経て熱交換器アセンブル200が本体1Aに組み込まれる。
第1工程は熱交換器アセンブル200を位置決めする工程である。すなわち、この第1工程においては、本体1Aに熱交換器アセンブル200を挿入し、予め本体1Aに固定されている熱交換器固定板51を基準として熱交換器アセンブル200を位置決めする。
In the production line, the heat exchanger assembly 200 is assembled into the main body 1A through first to third steps described below.
The first step is a step of positioning the heat exchanger assembly 200. That is, in this first step, the heat exchanger assembly 200 is inserted into the main body 1A, and the heat exchanger assembly 200 is positioned with reference to the heat exchanger fixing plate 51 fixed in advance to the main body 1A.

続く第2工程は熱交換器アセンブル200を螺子止め固定する工程である。詳述すると、この第2工程においては、熱交換器アセンブル200に予め固定された熱交換器固定板50を本体1Aに螺子72により固定すると共に、本体1Aに予め固定された熱交換器固定板51と熱交換器アセンブル200の端部とを螺子73A、73Bにより固定する。
このとき、図7に示すように、センサ配線57が嵌めこまれたU溝60Aの開放端が熱交換器固定板51により閉じられ、センサ配線57がU溝60A内に保持される。
The subsequent second step is a step of screwing and fixing the heat exchanger assembly 200. More specifically, in the second step, the heat exchanger fixing plate 50 fixed in advance to the heat exchanger assembly 200 is fixed to the main body 1A with screws 72, and the heat exchanger fixing plate fixed in advance to the main body 1A. 51 and the end of the heat exchanger assembly 200 are fixed by screws 73A and 73B.
At this time, as shown in FIG. 7, the open end of the U groove 60A in which the sensor wiring 57 is fitted is closed by the heat exchanger fixing plate 51, and the sensor wiring 57 is held in the U groove 60A.

また、熱交換器22に予め固定される熱交換器固定板50には、図5に示すように、螺子70A、70Bにより上下2箇所で固定される。これらの螺子70A、70Bは、熱交換器アセンブル200を組む段階、すなわち、本体1Aに取り付ける前の段階で締められるため、螺子70A、70Bのピッチを広くとり下側の螺子70Bが比較的低い位置になっても締められなくなる事が無い。このように、螺子70A、70Bのピッチを大きくできるため、当該熱交換器固定板50と熱交換器22との固定強度が十分高い強度に維持される。したがって、かかる螺子止め構造を有する熱交換器固定板50により、ガス管36およびオイル管37が延出する側の熱交換器22の端部を固定する構成とすることで、熱交換器22への荷重が最も大きい箇所の固定が十分な強度で行われることになる。   Further, as shown in FIG. 5, the heat exchanger fixing plate 50 fixed in advance to the heat exchanger 22 is fixed at two locations, upper and lower, by screws 70A and 70B. Since these screws 70A and 70B are tightened at the stage of assembling the heat exchanger assembly 200, that is, before being attached to the main body 1A, the pitch of the screws 70A and 70B is widened so that the lower screw 70B is relatively low. Even if it becomes, it cannot be tightened. Thus, since the pitch of the screws 70A and 70B can be increased, the fixing strength between the heat exchanger fixing plate 50 and the heat exchanger 22 is maintained at a sufficiently high strength. Therefore, the heat exchanger fixing plate 50 having such a screwing structure is used to fix the end of the heat exchanger 22 on the side where the gas pipe 36 and the oil pipe 37 are extended to the heat exchanger 22. The portion having the largest load is fixed with sufficient strength.

一方、本体1Aに予め固定されている熱交換器固定板51にあっては、図6および図7に示すように、上下2箇所に螺子孔75A、75Bが形成されており、これらの螺子孔75A、75Bに螺子73A、73Bが通されて熱交換器アセンブル200が固定される。これらの螺子73A、73Bの螺子孔75A、75Bは、熱交換器固定板50を固定する螺子70A、70Bの位置に比べて全体的に図中上方(ドレンパン側)にシフトされており、図中下側の螺子孔75Bの位置は本体正面パネル2Aよりも高く、正面側からも臨める位置に設けられている。これにより、本体正面パネル2Aにより阻害されることなく、ドライバを用いて螺子孔75A、75Bに螺子73A、73Bを通すことができる。   On the other hand, in the heat exchanger fixing plate 51 fixed in advance to the main body 1A, as shown in FIG. 6 and FIG. 7, screw holes 75A and 75B are formed at two places on the upper and lower sides. Screws 73A and 73B are passed through 75A and 75B, and heat exchanger assembly 200 is fixed. The screw holes 75A and 75B of the screws 73A and 73B are generally shifted upward (in the drain pan side) in the figure as compared with the positions of the screws 70A and 70B for fixing the heat exchanger fixing plate 50. The position of the lower screw hole 75B is higher than that of the main body front panel 2A, and is provided at a position that can be seen from the front side. Accordingly, the screws 73A and 73B can be passed through the screw holes 75A and 75B using a screwdriver without being obstructed by the main body front panel 2A.

また、上側の螺子孔75Aは熱交換器固定板51の上端近傍に形成することで、下側の螺子孔75Bの位置が高くなっても、螺子73A、73Bのピッチを最大限広くするようになされており、熱交換器アセンブル200の固定強度を可能な限り維持する構成となっている。   Further, the upper screw hole 75A is formed in the vicinity of the upper end of the heat exchanger fixing plate 51 so that the pitch of the screws 73A and 73B is maximized even when the position of the lower screw hole 75B is increased. Thus, the fixing strength of the heat exchanger assembly 200 is maintained as much as possible.

次いで、上記第3工程は、断熱材53および温度センサ57の取り付けを完全にする工程である。上述の通り、断熱材53および温度センサ57は、熱交換器アセンブル200として熱交換器22に予め組み込まれており、この第3工程においては、それら断熱材53および温度センサ57を本体1A側の部材に取り付ける作業が行われる。   Next, the third step is a step of completely attaching the heat insulating material 53 and the temperature sensor 57. As described above, the heat insulating material 53 and the temperature sensor 57 are preliminarily incorporated in the heat exchanger 22 as the heat exchanger assembly 200. In the third step, the heat insulating material 53 and the temperature sensor 57 are connected to the main body 1A side. The work of attaching to the member is performed.

具体的には、本体1Aに予め固定されている熱交換器固定板51にあっては、図6に示すように、その上端がL字状に折り曲げられて係止片51Bが形成され、上記第2工程において熱交換器アセンブル200を熱交換器固定板51に固定した際に、係止片51Bが熱交換器22の管板60の上端に被さるようになされている。そして、第3工程においては、断熱材53の端部53Aに貼られた離型紙を剥がし、この端部53Aを係止片51Bに貼り付けて、断熱材53の貼り付け作業が完了する。
さらに、第3工程においては、図7に示すように、センサ配線57とU字溝60との隙間をパテ80にて埋める作業が行われ、これにより、センサ配線57がU字溝60に固定されて、当該センサ配線57の取り付け作業が完了する。
Specifically, in the heat exchanger fixing plate 51 fixed in advance to the main body 1A, as shown in FIG. 6, the upper end of the heat exchanger fixing plate 51 is bent in an L shape to form a locking piece 51B. When the heat exchanger assembly 200 is fixed to the heat exchanger fixing plate 51 in the second step, the locking piece 51B covers the upper end of the tube plate 60 of the heat exchanger 22. And in a 3rd process, the release paper affixed on the edge part 53A of the heat insulating material 53 is peeled off, this edge part 53A is affixed on the locking piece 51B, and the affixing work of the heat insulating material 53 is completed.
Further, in the third step, as shown in FIG. 7, an operation for filling the gap between the sensor wiring 57 and the U-shaped groove 60 with the putty 80 is performed, whereby the sensor wiring 57 is fixed to the U-shaped groove 60. Thus, the mounting operation of the sensor wiring 57 is completed.

このように、本実施の形態によれば、一対の熱交換器固定板50、51の一方の熱交換器固定板50を熱交換器22に予め固定して熱交換器アセンブル200を構成すると共に、他方の熱交換器固定板51を本体1Aの熱交換器室21に予め固定しておき、熱交換器アセンブル200を本体1Aに組み込む際に、熱交換器アセンブル200を本体1Aに挿入しつつ他方の熱交換器固定板51に位置決めした後、一方の熱交換器固定板50を本体1Aに螺子止め固定すると共に、他方の熱交換器固定板51に熱交換器アセンブル200を螺子止め固定するようにした。   Thus, according to the present embodiment, one heat exchanger fixing plate 50 of the pair of heat exchanger fixing plates 50 and 51 is fixed in advance to the heat exchanger 22 to constitute the heat exchanger assembly 200. The other heat exchanger fixing plate 51 is fixed in advance to the heat exchanger chamber 21 of the main body 1A, and the heat exchanger assembly 200 is inserted into the main body 1A when the heat exchanger assembly 200 is incorporated into the main body 1A. After positioning on the other heat exchanger fixing plate 51, one heat exchanger fixing plate 50 is screwed and fixed to the main body 1A, and the heat exchanger assembly 200 is screwed and fixed to the other heat exchanger fixing plate 51. I did it.

これにより、生産ラインにおいて熱交換器22を本体1Aに組み込む際に、熱交換器固定板51を本体1Aに螺子止めする作業、および、熱交換器固定板50を熱交換器22に螺子止めする作業が省略されるため、組み立て工程が簡素化され、組み立て性が向上する。   Thus, when the heat exchanger 22 is incorporated into the main body 1A in the production line, the heat exchanger fixing plate 51 is screwed to the main body 1A, and the heat exchanger fixing plate 50 is screwed to the heat exchanger 22. Since the work is omitted, the assembly process is simplified and the assemblability is improved.

特に本実施の形態によれば、本体1Aの熱交換器室21に予め固定する熱交換器固定板51には、熱交換器アセンブル200を螺子止めするための螺子孔75A、75Bがいずれかも本体正面パネル2Aよりもの高い位置、すなわち、本体1Aの正面から臨める位置に形成されているため、本体正面パネル2Aに阻害されることなく、ドライバなどで熱交換器アセンブル200を螺子止めすることができる。したがって、従来のように、本体正面パネル2Aに挿通孔(図8参照)を設け、この挿通孔からドライバを通して螺子止めする必要がないため、熱交換器の取り付け作業が容易となる。さらに、挿通孔を設けることによりシール性が損なわれるのが防止される。   In particular, according to the present embodiment, the heat exchanger fixing plate 51 fixed in advance to the heat exchanger chamber 21 of the main body 1A has screw holes 75A and 75B for screwing the heat exchanger assembly 200 in the main body. Since it is formed at a position higher than the front panel 2A, that is, a position facing the front of the main body 1A, the heat exchanger assembly 200 can be screwed with a screwdriver or the like without being obstructed by the main body front panel 2A. . Therefore, unlike the prior art, there is no need to provide an insertion hole (see FIG. 8) in the main body front panel 2A and screw it through the driver through the insertion hole, so that the heat exchanger can be easily attached. Further, the sealing performance is prevented from being impaired by providing the insertion hole.

また、本実施の形態によれば、ガス管36およびオイル管37が延出する方の熱交換器22の端部に熱交換器固定板51を予め固定して熱交換器アセンブル200を構成している。これにより、本体1Aへの組み込み時を考慮せずに、熱交換器固定板51と熱交換器22との螺子止め固定を行うことができるため、熱交換器22への荷重が最も大きい箇所の固定に十分な固定強度となるように、自由に螺子止め位置を設計することができる。   Further, according to the present embodiment, the heat exchanger assembly 200 is configured by fixing the heat exchanger fixing plate 51 in advance to the end of the heat exchanger 22 where the gas pipe 36 and the oil pipe 37 extend. ing. Thereby, the screw fixing between the heat exchanger fixing plate 51 and the heat exchanger 22 can be performed without considering the incorporation into the main body 1A, so that the portion where the load on the heat exchanger 22 is the largest is obtained. The screwing position can be designed freely so that the fixing strength is sufficient for fixing.

また、本実施の形態によれば、断熱材53および温度センサ54を予め熱交換器22に取り付けて熱交換器アセンブル200を構成したため、熱交換器アセンブル200を本体1Aに組み込む際に、断熱材53および温度センサ54の取り付け作業が簡単になる。   Further, according to the present embodiment, since the heat exchanger assembly 200 is configured by previously attaching the heat insulating material 53 and the temperature sensor 54 to the heat exchanger 22, the heat insulating material is assembled when the heat exchanger assembly 200 is incorporated into the main body 1A. The attachment work of 53 and the temperature sensor 54 becomes easy.

特に、本実施の形態によれば、熱交換器22の管板60に設けたU溝60Aにセンサ配線57を通して熱交換器22の吹出し側から吸込み側にかけてセンサ配線57を予め延在させておき、熱交換器アセンブル200を熱交換器固定板51に螺子止めした際に、U溝61Aの開放端が熱交換器固定板51により閉じられて、センサ配線57が前記U溝61A内に保持されるようにしたため、生産ラインにおいて、センサ配線57の引き回しおよび固定作業が簡単になる。   In particular, according to the present embodiment, the sensor wiring 57 is previously extended from the blowing side to the suction side of the heat exchanger 22 through the sensor wiring 57 in the U groove 60A provided in the tube plate 60 of the heat exchanger 22. When the heat exchanger assembly 200 is screwed to the heat exchanger fixing plate 51, the open end of the U groove 61A is closed by the heat exchanger fixing plate 51, and the sensor wiring 57 is held in the U groove 61A. As a result, the sensor wiring 57 can be easily routed and fixed in the production line.

さらに、ドレンパン23に当接する熱交換器アセンブル200の面内にシール用の断熱材53を予め設けるとともに、当該断熱材53の一端53Aを熱交換器アセンブル200から延出させておき、熱交換器固定板51に熱交換器アセンブル200を螺子止めした際に、この熱交換器固定板51に断熱材53の一端53Aを貼り付けるようにしたため、生産ラインにおいて、断熱材53の貼り付け作業が簡単になる。   Further, a heat insulating material 53 for sealing is provided in advance in the surface of the heat exchanger assembly 200 that contacts the drain pan 23, and one end 53 </ b> A of the heat insulating material 53 is extended from the heat exchanger assembly 200. When the heat exchanger assembly 200 is screwed to the fixing plate 51, one end 53A of the heat insulating material 53 is attached to the heat exchanger fixing plate 51, so that the operation of attaching the heat insulating material 53 in the production line is easy. become.

なお、上述した実施の形態は、あくまでも本発明の一態様を示すものであり、任意に変形可能であることは勿論である。   Note that the above-described embodiment is merely an aspect of the present invention, and can be arbitrarily modified.

本発明の実施の形態に係る空気調和機の外観構成を示す図である。It is a figure which shows the external appearance structure of the air conditioner which concerns on embodiment of this invention. 空気調和機の断面図である。It is sectional drawing of an air conditioner. 送風機室の構成を示す斜視図である。It is a perspective view which shows the structure of an air blower chamber. 熱交換器室の構成を示す斜視図である。It is a perspective view which shows the structure of a heat exchanger chamber. 熱交換器室の構成を示す分解斜視図である。It is a disassembled perspective view which shows the structure of a heat exchanger chamber. 熱交換器アセンブルと熱交換器固定板との取り付け構造を示す図である。It is a figure which shows the attachment structure of a heat exchanger assembly and a heat exchanger fixing plate. 熱交換器アセンブルと熱交換器固定板との取り付け構造を示す図である。It is a figure which shows the attachment structure of a heat exchanger assembly and a heat exchanger fixing plate. 熱交換器の本体への従来の組み込み手順を説明するための図である。It is a figure for demonstrating the conventional assembly procedure to the main body of a heat exchanger.

符号の説明Explanation of symbols

1 空気調和器
1A 本体
21 熱交換器室
22 熱交換器
23 ドレンパン
50、51 熱交換器固定板
52、53 断熱材
53A 断熱材の端部(一端)
54 温度センサ
57 センサ配線
60 管板
60A U溝
73A、73B 螺子
75A、75B 螺子孔
200 熱交換器アセンブル
DESCRIPTION OF SYMBOLS 1 Air conditioner 1A Main body 21 Heat exchanger room 22 Heat exchanger 23 Drain pan 50, 51 Heat exchanger fixing plate 52, 53 Heat insulating material 53A End part (one end) of heat insulating material
54 Temperature sensor 57 Sensor wiring 60 Tube plate 60A U groove 73A, 73B Screw 75A, 75B Screw hole 200 Heat exchanger assembly

Claims (5)

本体内を送風機室と熱交換器室とに仕切り、前記送風機室に送風機を配設し、一対の熱交換器固定板により熱交換器を前記熱交換器室に固定してなる空気調和機の組み立て方法において、
前記一対の熱交換器固定板の一方を前記熱交換器に予め固定して熱交換器アセンブルを構成すると共に、前記熱交換器を螺子止めするための螺子孔が前記本体の正面から臨める位置に形成された他方の熱交換器固定板を前記本体の熱交換器室に予め固定し、
前記熱交換器アセンブルを前記本体に組み込む際には、前記熱交換器アセンブルを前記本体に挿入しつつ前記他方の熱交換器固定板に位置決めした後、前記一方の熱交換器固定板を前記本体に螺子止め固定すると共に、前記他方の熱交換器固定板の前記螺子孔に螺子を通して前記熱交換器アセンブルを固定するようにし、
予め前記本体に固定された前記他方の熱交換器固定板と螺子止めされる方の前記熱交換器の端部に設けたU溝に配線を通して前記熱交換器の吹出し側から吸込み側にかけて前記配線を予め延在させ、
前記熱交換器アセンブルを前記他方の熱交換器固定板に螺子止めした際に、前記U溝の開放端を前記他方の熱交換器固定板が閉じて前記配線が前記U溝内に保持されるようにした
ことを特徴とする空気調和機の組み立て方法。
An air conditioner formed by partitioning the main body into a fan chamber and a heat exchanger chamber, disposing a fan in the fan chamber, and fixing the heat exchanger to the heat exchanger chamber by a pair of heat exchanger fixing plates. In the assembly method,
A heat exchanger assembly is configured by previously fixing one of the pair of heat exchanger fixing plates to the heat exchanger, and a screw hole for screwing the heat exchanger is located at a position facing the front of the main body. The other heat exchanger fixing plate formed is fixed in advance in the heat exchanger chamber of the main body,
When assembling the heat exchanger assembly into the main body, the heat exchanger assembly is positioned in the other heat exchanger fixing plate while being inserted into the main body, and then the one heat exchanger fixing plate is moved to the main body. And fixing the heat exchanger assembly through a screw through the screw hole of the other heat exchanger fixing plate ,
The wiring from the blow-out side to the suction side of the heat exchanger through the U-groove provided at the end of the heat exchanger that is screwed to the other heat exchanger fixing plate previously fixed to the main body In advance,
When the heat exchanger assembly is screwed to the other heat exchanger fixing plate, the other heat exchanger fixing plate closes the open end of the U groove, and the wiring is held in the U groove. A method of assembling an air conditioner characterized in that
冷媒配管が延出する方の前記熱交換器の端部に、前記一対の熱交換器固定板の一方を予め固定することを特徴とする請求項1に記載の空気調和機の組み立て方法。   The method of assembling an air conditioner according to claim 1, wherein one of the pair of heat exchanger fixing plates is fixed in advance to an end of the heat exchanger on which a refrigerant pipe extends. ドレンパンに当接する前記熱交換器アセンブルの面内にシール用の断熱材を予め設けるとともに、当該断熱材の一端を前記熱交換器アセンブルから延出させておき、
予め前記本体に固定された前記他方の熱交換器固定板に前記熱交換器アセンブルを螺子止めした際に、前記他方の熱交換器固定板に前記断熱材の一端を貼り付ける
ことを特徴とする請求項1又は2に記載の空気調和機の組み立て方法。
A heat insulating material for sealing is provided in advance in the surface of the heat exchanger assembly that contacts the drain pan, and one end of the heat insulating material is extended from the heat exchanger assembly,
When the heat exchanger assembly is screwed to the other heat exchanger fixing plate previously fixed to the main body, one end of the heat insulating material is pasted to the other heat exchanger fixing plate. The method for assembling the air conditioner according to claim 1 or 2 .
仕切板により送風機室と熱交換器室とに仕切られた本体と、前記送風機室に配設された送風機と、一対の熱交換器固定板により前記熱交換器室に固定された熱交換器とを備えた空気調和機において、
前記一対の熱交換器固定板の一方が本体組み込み前の前記熱交換器に予め固定されて熱交換器アセンブルを構成すると共に、他方の熱交換器固定板が前記本体の熱交換器室に予め固定され、
前記他方の熱交換器固定板には前記本体の正面から臨める位置に螺子孔が形成され、前記熱交換器アセンブルに固定された前記一方の熱交換器固定板が前記本体の熱交換器室に螺子止め固定されていると共に、前記熱交換器アセンブルと前記他方の熱交換器固定板とが前記螺子孔に挿通された螺子により螺子止め固定され
予め前記本体に固定された前記他方の熱交換器固定板と螺子止めされる方の前記熱交換器の端部にU溝が形成されていると共に、前記U溝に差し込まれ、前記熱交換器の吹出し側から吸込み側に向けて延在する配線を有し、
前記熱交換器アセンブルを前記他方の熱交換器固定板に螺子止めした際に、前記U溝の開放端が前記他方の熱交換器固定板に閉じられて前記配線が前記U溝内に保持される
ことを特徴とする空気調和機。
A main body partitioned into a blower chamber and a heat exchanger chamber by a partition plate, a blower disposed in the blower chamber, and a heat exchanger fixed in the heat exchanger chamber by a pair of heat exchanger fixing plates; In an air conditioner equipped with
One of the pair of heat exchanger fixing plates is fixed in advance to the heat exchanger before being incorporated into the main body to constitute a heat exchanger assembly, and the other heat exchanger fixing plate is preliminarily installed in the heat exchanger chamber of the main body. Fixed,
The other heat exchanger fixing plate is formed with a screw hole at a position facing the front of the main body, and the one heat exchanger fixing plate fixed to the heat exchanger assembly is provided in the heat exchanger chamber of the main body. The screw is fixed by screwing, and the heat exchanger assembly and the other heat exchanger fixing plate are screwed and fixed by a screw inserted through the screw hole ,
A U-groove is formed at an end of the heat exchanger that is screwed to the other heat exchanger fixing plate that is fixed to the main body in advance, and is inserted into the U-groove, and the heat exchanger Having wiring extending from the blowout side to the suction side,
When the heat exchanger assembly is screwed to the other heat exchanger fixing plate, the open end of the U groove is closed to the other heat exchanger fixing plate, and the wiring is held in the U groove. an air conditioner characterized by that.
冷媒配管が延出する方の前記熱交換器の端部に、前記一対の熱交換器固定板の一方が予め固定されて前記熱交換器アセンブルが構成されていることを特徴とする請求項に記載の空気調和機。 Claim refrigerant pipe to the end portion of the heat exchanger towards extending, the heat exchanger assembly one is fixed in advance of said pair of heat exchanger fixing plate is characterized by being composed 4 Air conditioner as described in.
JP2005179366A 2005-06-20 2005-06-20 Method of assembling air conditioner and air conditioner Expired - Fee Related JP4425184B2 (en)

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