JP4424487B2 - Conveyor using trolley - Google Patents

Conveyor using trolley Download PDF

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JP4424487B2
JP4424487B2 JP2004232022A JP2004232022A JP4424487B2 JP 4424487 B2 JP4424487 B2 JP 4424487B2 JP 2004232022 A JP2004232022 A JP 2004232022A JP 2004232022 A JP2004232022 A JP 2004232022A JP 4424487 B2 JP4424487 B2 JP 4424487B2
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carriage
floor
transport
sheet
cover
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JP2006044924A (en
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次郎 中村
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Daifuku Co Ltd
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Daifuku Co Ltd
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Description

本発明は、一定走行経路上を走行する搬送用台車の走行経路脇に、当該搬送用台車の走行方向と平行な側辺の上面とほぼ同一高さの床が設けられた搬送装置に関するものである。   The present invention relates to a transport apparatus in which a floor having a height substantially equal to the upper surface of a side parallel to the travel direction of the transport carriage is provided on the side of the travel path of the transport carriage traveling on a fixed travel path. is there.

上記のような台車利用の搬送装置は、特許文献1などによって知られているように、例えば自動車組立ラインなどに利用されるもので、搬送用台車の走行経路脇に設けられた床と搬送用台車との間で作業者が行き来し、搬送用台車上に乗り移った作業者により、当該搬送用台車上に搭載された自動車ボディーに対する部品の取付作業などが行われる。
特開2002−240706号公報
The carriage using the carriage as described above is used in, for example, an automobile assembly line or the like as known from Patent Document 1 and the like. An operator moves back and forth between the carriages, and an operator who has moved onto the carrier carriage performs parts mounting work on the automobile body mounted on the carriage.
JP 2002-240706 A

而して、この種の台車利用の搬送装置では、作業者が不用意に落とした工具や小部品が、走行経路脇の床と搬送用台車との間の隙間から床下に落下するのを防止したり、床と搬送用台車との間で行き来する作業者が前記隙間に足を引っ掛けて転倒するのを防止しなければならないが、従来の対策方法では、床と搬送用台車との間の隙間を実質的に狭める必要があり、搬送用台車の横幅寸法精度や搬送用台車を案内するガイドレールの敷設精度、走行経路脇の床敷設精度を高めることが絶対条件として求められ、現実には、現場で要求されるほどに前記隙間を狭めることは困難であった。   Thus, in this type of carriage-use transfer device, tools and small parts that are accidentally dropped by the operator are prevented from falling below the floor through the gap between the floor beside the travel path and the carriage. However, it is necessary to prevent a worker who goes back and forth between the floor and the transport carriage from getting caught in the gap and falling down. It is necessary to substantially narrow the gap, and it is required as an absolute condition to improve the width dimensional accuracy of the transport carriage, the guide rail laying accuracy that guides the transport cart, and the floor laying accuracy beside the travel route, and in reality It has been difficult to narrow the gap as required at the site.

本発明は上記のような従来の問題点を解消し得る台車利用の搬送装置を提供することを目的とするものであって、その手段を後述する実施形態の参照符号を付して示すと、一定走行経路上を走行する搬送用台車1の走行経路脇に、当該搬送用台車1の走行方向と平行な側辺の上面とほぼ同一高さの床22が設けられ、この床22の搬送用台車走行経路に隣接する側辺上面に、前記搬送用台車1の走行経路側に突出して当該搬送用台車1の側辺上面に重なる帯板状カバー24が取り付けられたた台車利用の搬送装置において、前記搬送用台車1の上面には、前記帯板状カバー24が重なる側辺上面を残して非鋼材製の床用シート21が張設され、前記搬送用台車1の帯板状カバー24が重なる側辺上面は、鋼材製フレーム(前後方向フレーム17a,17b)の上面をそのまま露出させた構成となっている。 An object of the present invention is to provide a carriage using a carriage that can solve the above-described conventional problems, and the means thereof is shown with reference numerals of embodiments described later. certain traveling path on the traveling route side of the conveying carriage 1 travels, the floor 22 of substantially the same height as the upper surface of the parallel sides and the traveling direction of the conveying carriage 1 is provided, et al is, conveyance of the floor 22 A cart-use transport device in which a band plate-like cover 24 that protrudes toward the travel route side of the transport cart 1 and overlaps the top surface of the transport cart 1 is attached to the top surface of the side adjacent to the cart travel route. The floor sheet 21 made of non-steel material is stretched on the upper surface of the transport carriage 1 leaving the upper surface of the side where the strip cover 24 overlaps, and the belt cover 24 of the transport carriage 1 is stretched. The side upper surface that overlaps the steel frame (front-rear frame 1 a, it has a top surface exposed as construction of 17b).

上記構成の本発明を実施するについて、具体的には請求項2に記載のように、前記帯板状カバー24の上面は軟質の滑り防止シート25から構成し、当該帯板状カバー24の少なくとも搬送用台車1の側辺上面に重なる領域の下面は、前記滑り防止シート25と比較して硬質で平滑表面の裏打ちシート26で構成することができる。 In carrying out the present invention having the above configuration, specifically, as described in claim 2, the upper surface of the strip plate cover 24 is composed of a soft slip prevention sheet 25, and at least the strip plate cover 24 is provided. The lower surface of the region that overlaps the upper surface of the side edge of the transport carriage 1 can be composed of a backing sheet 26 that is harder and smoother than the anti-slip sheet 25 .

上記構成の本発明に係る台車利用の搬送装置によれば、搬送用台車とその走行経路脇の床との間の隙間が大きくとも、当該隙間は前記床側の帯板状カバーによって確実に閉じられ、作業者が不用意に落とした工具や小部品が前記隙間から床下に落下したり、床と搬送用台車との間で行き来する作業者が前記隙間に足を引っ掛けて転倒するようなことを確実に防止できる。また、前記のように、搬送用台車とその走行経路脇の床との間の隙間を無理に狭める必要がなくなるので、搬送用台車の横幅寸法精度や搬送用台車を案内するガイドレールの敷設精度、走行経路脇の床敷設精度などに対する許容度が増し、この搬送装置の設置が容易になる。   According to the carriage-use conveyance device according to the present invention having the above-described configuration, even if a gap between the conveyance carriage and the floor beside the traveling path is large, the gap is securely closed by the floor-side band plate cover. The tools and small parts that are accidentally dropped by the worker fall under the floor from the gap, or the worker who goes back and forth between the floor and the transport cart will fall over with the leg caught in the gap. Can be reliably prevented. In addition, as described above, it is not necessary to forcibly narrow the gap between the transport carriage and the floor beside the travel route, so the lateral dimension accuracy of the transport carriage and the laying accuracy of the guide rail that guides the transport carriage are eliminated. The tolerance for the floor laying accuracy on the side of the travel route is increased, and the installation of the transfer device is facilitated.

更に本発明の構成によれば、搬送用台車上の作業者の歩行領域は、滑り難くて安全性の高い非鋼材製の床用シートを張設しながら、床側の帯板状カバーはこの床用シート上に摺接させるのではなく、搬送用台車側辺の鋼材製フレーム上に摺接させることができるので、当該帯板状カバーの摺接による搬送用台車上の床用シートの磨耗を抑えることができる。 Furthermore , according to the configuration of the present invention , the walking area of the worker on the transport carriage is stretched with a non-slip floor sheet made of non-steel material that is hard to slip and the floor side band plate cover is Rather than being brought into sliding contact with the floor sheet, it can be brought into sliding contact with the steel frame on the side of the transportation carriage, so that the floor sheet on the transportation carriage is worn by sliding contact with the belt-like cover. Can be suppressed.

また、請求項2に記載の構成によれば、床と搬送用台車との間を乗り移る作業者が仮に帯板状カバーを踏んだとしても、その上面は滑りにくい軟質の滑り防止シートであるから、滑って転倒する事故につながる恐れが少なく安全である。しかも、当該帯板状カバーの搬送用台車側辺上に重なる部分は、滑りが良い硬質で平滑表面の裏打ちシートであるから、帯板状カバーが搬送用台車側辺との間の摩擦によってまくれ上がったりすることがなくなると共に、当該摩擦による摩損も抑制でき、耐用命数を長くすることができる。 Moreover, according to the structure of Claim 2 , even if the operator who transfers between a floor and a conveyance trolley steps on a strip plate cover, the upper surface is a soft slip prevention sheet | seat which is hard to slip. It is safe with no fear of slipping and falling. In addition, since the portion of the strip cover that overlaps the side of the transport carriage is a hard, smooth surface backing sheet that slips, the strip cover is turned up by friction with the side of the transport cart. In addition to being prevented from rising, wear due to the friction can be suppressed, and the service life can be extended.

以下に本発明の具体的実施例を添付図に基づいて説明すると、図1において、1は走行方向に長い平面長方形の搬送用台車であって、左右一対前後二組の車輪ユニット2a〜2dと、昇降自在な被搬送物支持台3とを備えている。各車輪ユニット2a〜2dは、走行経路に沿って敷設された左右一対のガイドレール4a,4bの上を転動する車輪5を有すると共に、左右の片側(図示例では左側)の前後2つの車輪ユニット2a,2cには、ガイドレール4aを左右両側から挟む振れ止め用垂直軸ローラー6が設けられている。この搬送用台車1は、走行経路中の適当箇所に併設された摩擦駆動手段7によって推進される。この摩擦駆動手段7は従来周知のもので、搬送用台車1にその全長にわたって連続するように形成された左右一対の互いに平行な垂直摩擦面8a,8bの内、一方の摩擦面8aに当接する駆動摩擦輪9と当該駆動摩擦輪9を回転駆動するモーター10、及び駆動摩擦輪9との間で搬送用台車1を挟むように他方の摩擦面8bに当接するバックアップローラー11から構成されている。   A specific embodiment of the present invention will be described below with reference to the accompanying drawings. In FIG. 1, reference numeral 1 denotes a planar rectangular transport cart that is long in the traveling direction, and includes a pair of left and right front and rear wheel units 2a to 2d. And a transportable object support base 3 that can be moved up and down. Each of the wheel units 2a to 2d has a wheel 5 that rolls on a pair of left and right guide rails 4a and 4b laid along the travel route, and two front and rear wheels on one side (left side in the illustrated example). The units 2a and 2c are provided with a steady-state vertical shaft roller 6 that sandwiches the guide rail 4a from both the left and right sides. The carriage 1 is propelled by friction drive means 7 provided at an appropriate place in the travel route. This friction drive means 7 is well known in the art, and abuts against one friction surface 8a of a pair of left and right vertical friction surfaces 8a and 8b formed on the transport carriage 1 so as to be continuous over the entire length. The driving friction wheel 9 includes a motor 10 that rotationally drives the driving friction wheel 9, and a backup roller 11 that contacts the other friction surface 8 b so as to sandwich the carriage 1 between the driving friction wheel 9. .

尚、搬送用台車1を推進させる手段として摩擦駆動手段7を例示したが、車輪5の少なくとも一つをモーター駆動する方式や、搬送用台車1の走行経路に沿って移動するように張設された駆動チエンと搬送用台車1とを係合させて当該駆動チエンで搬送用台車1を推進させる方式など、他の如何なる方式の推進手段であっても良い。また、摩擦駆動手段7を利用する場合に搬送用台車1側に必要な垂直摩擦面8a,8bは、図示のように搬送用台車1の左右両側面をそのまま転用しても良いし、他の部材を取り付けて構成しても良い。   Although the friction drive means 7 is illustrated as a means for propelling the transport carriage 1, it is stretched so as to move along a travel route of the transport carriage 1 or a system in which at least one of the wheels 5 is motor-driven. Any other propulsion means may be used, such as a method in which the drive chain and the transport carriage 1 are engaged and the transport cart 1 is propelled by the drive chain. Further, as shown in the figure, the vertical friction surfaces 8a and 8b necessary for the conveyance carriage 1 side when using the friction drive means 7 may be diverted from the left and right sides of the conveyance carriage 1 as they are. You may comprise and comprise a member.

被搬送物支持台3は、この被搬送物支持台3の下側で搬送用台車1との間に介装されたクロスリンク機構12により垂直に昇降移動可能に支持されている。このクロスリンク機構12としては種々の構成のものが使用されるが、図示のクロスリンク機構12は、左右二組のクロスリンク13a,13b、突き上げ操作部(ローラー)14、及びカム従動昇降体15を備えており、搬送用台車1の走行経路中で被搬送物支持台3を上昇させておく区間に敷設されているカムレール16によって前記カム従動昇降体15が押し上げられることにより、当該カム従動昇降体15が突き上げ操作部(ローラー)14を介して左右二組のクロスリンク13a,13bを突き上げて起立させ、当該左右二組のクロスリンク13a,13bで支持されている被搬送物支持台3が重力に抗して図1Aに仮想線で示す上昇限位置まで上昇する。カムレール16が敷設されていない区間では、被搬送物支持台3は、左右二組のクロスリンク13a,13bを倒伏させながら重力で降下し、図1Aに実線で示す下降限位置で安定する。   The transported object support base 3 is supported so as to be vertically movable by a cross link mechanism 12 interposed between the transport object support base 3 and the transport carriage 1 below. The cross link mechanism 12 may have various configurations. The illustrated cross link mechanism 12 includes two sets of left and right cross links 13a and 13b, a push-up operation unit (roller) 14, and a cam driven lift 15. And the cam driven lift 15 is pushed up by a cam rail 16 laid in a section in the travel path of the transport carriage 1 where the transported object support base 3 is lifted. The body 15 pushes up and stands up the two sets of left and right cross links 13a and 13b via the push-up operation unit (roller) 14, and the object support table 3 supported by the two sets of left and right cross links 13a and 13b. Ascent against the gravity rises to the ascending limit position shown by the phantom line in FIG. 1A. In the section where the cam rail 16 is not laid, the transported object support base 3 descends by gravity while lying down on the two sets of left and right cross links 13a and 13b, and is stabilized at the lower limit position shown by the solid line in FIG. 1A.

この実施形態では、上記構成の昇降自在な被搬送物支持台3を搬送用台車1上に設置しているが、被搬送物支持台3の構成は如何なるものであっても良く、昇降自在な被搬送物支持台3を設ける場合でも、その昇降駆動手段の構成は上記実施形態のもの限定されない。   In this embodiment, the transportable object support base 3 that can be moved up and down is installed on the transport carriage 1. However, the transported object support base 3 may have any configuration and can be moved up and down. Even when the transported object support base 3 is provided, the configuration of the lifting drive means is not limited to that of the above embodiment.

搬送用台車1は、図2に示すように、前記垂直摩擦面8a,8bを構成する左右一対の互いに平行な前後方向フレーム17a,17b、この前後方向フレーム17a,17bの両端間をつなぐ左右方向フレーム18、これらフレーム17a〜18によって形成された矩形枠の内側に架設された補強用中間フレーム19、これら各フレーム17a〜19で区画された各矩形空間内に各フレーム17a〜19の上面と面一に嵌め込まれて支持された床板20、及び各フレーム17a〜19と床板20とで構成された搬送用台車1の上面に敷設された非鋼材製の床用シート21から構成されている。床用シート21は、例えば可撓性のある合成樹脂製のものが使用され、そのサイズは、周囲の矩形枠を形成するフレーム17a〜18の内側辺に床用シート21の周辺が少し被さる程度に設定されている。従って、前後方向フレーム17a,17bの上面は、その内側辺側の少しの領域を残して帯状に露出している。尚、各フレーム17a〜19には角鋼管が使用され、床板20には合板が使用される。   As shown in FIG. 2, the transport carriage 1 includes a pair of left and right parallel front and rear frames 17a and 17b constituting the vertical friction surfaces 8a and 8b, and a left and right direction connecting between both ends of the front and rear frames 17a and 17b. A frame 18, a reinforcing intermediate frame 19 installed inside a rectangular frame formed by the frames 17a-18, and an upper surface and a surface of each frame 17a-19 in each rectangular space defined by the frames 17a-19 It comprises a floor plate 20 fitted and supported in one piece, and a non-steel floor sheet 21 laid on the upper surface of the carriage 1 constituted by the frames 17 a to 19 and the floor plate 20. The floor sheet 21 is made of, for example, a flexible synthetic resin, and the size thereof is such that the periphery of the floor sheet 21 slightly covers the inner sides of the frames 17a to 18 forming the surrounding rectangular frame. Is set to Accordingly, the upper surfaces of the front and rear frames 17a and 17b are exposed in a strip shape, leaving a small area on the inner side. In addition, a square steel pipe is used for each of the frames 17 a to 19, and a plywood is used for the floor plate 20.

図1及び図2に示すように、搬送用台車1の走行経路脇には、各フレーム17a〜19と床板20とで構成された搬送用台車1の上面(床用シート21の上面であっても良い)とほぼ同一レベルの作業床22が架設されている。尚、この作業床22は、搬送用台車1の走行経路中の特定区間のみに併設することができ、搬送用台車1の走行経路の左右両側に架設した例を示しているが、片側にのみ架設することもできる。   As shown in FIG. 1 and FIG. 2, on the side of the travel route of the transport carriage 1, the upper surface of the transport carriage 1 (the upper surface of the floor sheet 21) composed of the frames 17 a to 19 and the floor board 20. And a work floor 22 of almost the same level as that is constructed. In addition, although this work floor 22 can be attached only to the specific area in the travel route of the conveyance trolley 1, and the example constructed | assembled on the both right and left sides of the travel route of the conveyance trolley 1 is shown, it shows only on one side. It can also be erected.

作業床22は、搬送用台車1の前後方向フレーム17a,17bとの間に適当な隙間23を形成するように架設されており、この作業床22の搬送用台車走行経路に隣接する側辺上面に、前記搬送用台車1の走行経路側に突出して前記隙間23を塞ぐ帯板状カバー24が取り付けられている。この帯板状カバー24は、図3に示すように、軟質の滑り防止シート(例えばゴムシート)25と、当該滑り防止シート25と比較して硬質で平滑表面の裏打ちシート(例えば超高分子量ポリエチレン製シート、商品名「ニューライト」「ソリジュール」など)26とを張り合わせた二層構造のもので、滑り防止シート25を上側にしてその幅のほぼ半分の領域が作業床22の搬送用台車走行経路に隣接する側辺上面に重ねられ、当該滑り防止シート25の作業床22側の側辺部上と作業床22とに跨がって被せられた帯状押え板27を、滑り防止シート25を貫通して作業床22にねじ込まれる止めねじ28により作業床22に固定している。而して、作業床22から搬送用台車走行経路側に突出する帯板状カバー24は、前記隙間23を塞ぐと共に、搬送用台車1の左右両側辺上面、即ち、前後方向フレーム17a,17bの床用シート21より外側で露出している角鋼管の上面に、下側の裏打ちシート26の表面が摺接するように重なっている。   The work floor 22 is constructed so as to form an appropriate gap 23 between the front and rear frames 17a and 17b of the transport carriage 1, and the upper side surface of the work floor 22 adjacent to the transport path of the transport carriage In addition, a band plate-like cover 24 that protrudes toward the travel route side of the transport carriage 1 and closes the gap 23 is attached. As shown in FIG. 3, the band plate cover 24 includes a soft anti-slip sheet (for example, rubber sheet) 25 and a backing sheet (for example, ultrahigh molecular weight polyethylene) that is harder and smoother than the anti-slip sheet 25. Sheet, product name “Newlite”, “Solyjour”, etc.) 26, and a carriage for carrying the work floor 22 in a region that is almost half the width with the anti-slip sheet 25 on the upper side. An anti-slip sheet 25 is placed on a belt-like presser plate 27 that is superimposed on the upper surface of the side edge adjacent to the travel path and is placed on the side of the anti-slip sheet 25 on the work floor 22 side and straddling the work floor 22. And is fixed to the work floor 22 by a set screw 28 screwed into the work floor 22. Thus, the belt-like cover 24 protruding from the work floor 22 toward the transporting carriage travel path side closes the gap 23 and also the upper surfaces of the left and right sides of the transporting carriage 1, that is, the front and rear direction frames 17a and 17b. The surface of the lower backing sheet 26 overlaps with the upper surface of the square steel pipe exposed outside the floor sheet 21.

上記構成によれば、走行する搬送用台車1とその走行経路脇の作業床22との間の隙間23は常に帯板状カバー24によって塞がれている。換言すれば、前記隙間23を多少広くしても、当該隙間23が開放している場合のような種々の問題は生じない。   According to the above configuration, the gap 23 between the traveling carriage 1 that travels and the work floor 22 on the side of the travel path is always closed by the strip cover 24. In other words, even if the gap 23 is slightly widened, various problems as in the case where the gap 23 is open do not occur.

A図は搬送用台車の構成を説明する一部縦断概略側面図であり、B図は搬送用台車とその周辺の構成を説明する一部切り欠き概略平面図である。Fig. A is a partially longitudinal schematic side view for explaining the configuration of the transport carriage, and Fig. B is a partially cutaway schematic plan view for explaining the configuration of the transport carriage and its periphery. 搬送用台車とその周辺の詳細を示す一部切り欠き平面図である。It is a partially cutaway top view which shows the detail of the conveyance trolley | bogie and its periphery. 本発明実施形態の要部の詳細を示す縦断正面図である。It is a vertical front view which shows the detail of the principal part of this invention embodiment.

符号の説明Explanation of symbols

1 搬送用台車
17a,17b 前後方向フレーム
20 床板
21 床用シート
22 作業床
23 隙間
24 帯板状カバー
25 軟質の滑り防止シート
26 硬質で平滑表面の裏打ちシート
27 帯状押え板
28 止めねじ
DESCRIPTION OF SYMBOLS 1 Transfer trolleys 17a and 17b Front-rear direction frame 20 Floor board 21 Floor sheet 22 Work floor 23 Gap 24 Strip plate cover 25 Soft slip prevention sheet 26 Hard and smooth surface backing sheet 27 Band presser plate 28 Set screw

Claims (2)

一定走行経路上を走行する搬送用台車の走行経路脇に、当該搬送用台車の走行方向と平行な側辺の上面とほぼ同一高さの床が設けられ、この床の搬送用台車走行経路に隣接する側辺上面に、前記搬送用台車の走行経路側に突出して当該搬送用台車の側辺上面に重なる帯板状カバーが取り付けられた台車利用の搬送装置において、
前記搬送用台車の上面には、前記帯板状カバーが重なる側辺上面を残して非鋼材製の床用シートが張設され、前記搬送用台車の帯板状カバーが重なる側辺上面は、鋼材製フレームの上面をそのまま露出させてある、台車利用の搬送装置。
Certain traveling path on the traveling route side of the conveying carriage that travels floors substantially the same height as the upper surface of the running direction and parallel to the sides of the conveying carriage is provided et al is, conveying carriage traveling route of the floor In the transport device using a carriage , on the side upper surface adjacent to the carriage, a band plate-like cover that protrudes toward the traveling path side of the transport carriage and overlaps the upper surface of the side carriage is attached .
On the upper surface of the transport carriage, a floor sheet made of a non-steel material is stretched leaving a side upper surface on which the strip cover is overlapped, and the side upper surface on which the strip cover of the transport cart is overlapped, A carriage-use transfer device with the upper surface of the steel frame exposed as it is .
前記帯板状カバーの上面は軟質の滑り防止シートから構成され、当該帯板状カバーの少なくとも搬送用台車の側辺上面に重なる領域の下面は、前記滑り防止シートと比較して硬質で平滑表面の裏打ちシートで構成されている、請求項1に記載の台車利用の搬送装置。 The upper surface of the band plate cover is composed of a soft anti-slip sheet, and at least the lower surface of the area overlapping the upper surface of the side of the transport carriage is harder and smoother than the anti-slip sheet. The trolley-use conveyance device according to claim 1, wherein the trolley is used as a backing sheet .
JP2004232022A 2004-08-09 2004-08-09 Conveyor using trolley Expired - Fee Related JP4424487B2 (en)

Priority Applications (1)

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JP4424487B2 true JP4424487B2 (en) 2010-03-03

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JP5354624B2 (en) * 2012-03-07 2013-11-27 ニチユ三菱フォークリフト株式会社 Self-propelled carriage and transport system equipped with the same

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