JP4422462B2 - Belt conveyor equipment - Google Patents

Description

  The present invention relates to a belt conveyor device that prevents an endless belt from floating.

  In the slipping-out method in tunnel construction, the belt-conveying method in which slipping is transported by continuously arranging belt conveyor devices over the entire tunnel is a known technique.

  However, since the arrangement of the belt conveyor device in the tunnel mine must be arranged in a limited section in the tunnel mine, it is often arranged at a low position. Therefore, when the belt conveyor device is arranged on the line outside the tunnel mine, there is a problem that the temporary yard outside the mine is divided because the vehicle cannot pass. Therefore, in order to effectively use the temporary yard outside the mine, measures are taken to rapidly raise the belt conveyor device arranged at a low position in the mine to a height that allows vehicles to pass outside the mine. . However, when the belt conveyor device is arranged at a steep slope, the belt may be lifted by the tension of the belt. The lifting of the belt causes belt slippage and meandering, which may lead to the fall of the conveyed product and damage to the belt, which takes time to adjust, repair, and replace the belt, and has a great influence on the construction period.

Conventionally, as a device for preventing the belt from being lifted by arranging such a belt conveyor device at a steep slope, a plurality of rollers 111 are arranged from the lower side to the upper side of both ends of the belt 102 as shown in FIG. A floating prevention mechanism 101 that rounds 102 into a half pipe is disclosed. The lift prevention mechanism 101 prevents the belt 102 from lifting and prevents the fall of the transported object by transporting the transported object while wrapping the transported object (see Patent Document 1).
Japanese Patent Laying-Open No. 2003-128218 ([0008] to [0017], FIG. 2)

However, the conventional lifting prevention mechanism 101 described above has the following problems.
(1) By disposing the belt conveyor device with a steep slope, the upper return side belt (hereinafter referred to as “carrier belt”) 102a is lifted simultaneously with the lower return side belt (hereinafter referred to as “return belt”). Although the lifting of the belt 102b may occur, the conventional method does not prevent the lifting of the return belt 102b. Therefore, the belt may be displaced or meandering due to the lifting of the return belt 102b.
(2) The conventional anti-lifting mechanism 101 that rounds the belt 102 into a semi-pipe shape, once installed, maintains the rounded state after the belt 102 that has been installed with a certain tension is once rounded. However, since it is necessary to install the lifting prevention mechanism 101, the installation work takes time and a plurality of manpower is required.
(3) Since the lifting prevention mechanism 101 itself has a special shape in which the plurality of rollers 111 are rotatably arranged in a substantially U shape, it takes time and labor to manufacture them.

  The present invention has been made to solve the above-mentioned problems, and prevents the carrier belt and the return belt from being lifted up with respect to the belt conveyor device arranged at a steep slope, and is easy to install and simple. It is an object of the present invention to propose a belt conveyor device having a simple structure and a lifting prevention mechanism.

To solve such problems, an endless belt, the belt conveyor device including a slope segment be formed by winding around a drive roller that is rotatably supported in the conveyor frame, the in each of both ends in the width direction of the conveying side upper surface of the belt in the slope segment, rotatably in the traveling direction of the belt, and the wheels of a so pressed downward the belt from above, the slope segment the return side upper surface of the belt in, rotatably in the traveling direction of the belt, and, a return roller which is provided so as pressing downward the belt from above, consisting of shear in the conveying direction in front of the wheel conveyor objects and to direct the center of the belt than the wheel, especially in that it has a contact plate provided on the upper surface of the belt To.

  In such a belt conveyor device, the wheel provided to press the carrier belt prevents the belt from lifting, and the wheel is provided so as to be rotatable in the traveling direction of the carrier belt. It is possible to prevent lifting without hindering the conveyance of the conveyed object by the carrier belt.

  Also, since the return roller is provided so as to press the return belt, the belt is prevented from being lifted and is provided so as to be rotatable in the traveling direction, so that the rotation of the belt conveyor can be hindered. Can be prevented without lifting.

  Further, the contact plate guides the conveyed product to the center of the carrier belt in front of the conveying direction of the wheel, and therefore prevents the belt from meandering or being damaged when the conveyed item spreads and entangles the wheel. be able to.

  Further, the wheel for preventing the carrier belt from lifting is integrated with a rotating shaft that is rotatably installed on the support frame, and the leg of the support frame is fitted into the conveyor frame from above. Since the installation is completed simply by mounting from above the belt conveyor and fitting and fixing the fitting portion to the conveyor frame, the installation can be easily performed. Moreover, since the structure is simple, the manufacture is also easy.

The return roller for preventing the lift of the return belt is rotatably supported by a roller receiver having a fitting portion that is fitted into the conveyor frame from above. Is completed by simply fitting and fixing the fitting portion to the conveyor frame, and thus can be easily installed without requiring a plurality of workers.

  According to the belt conveyor device of the present invention, it is possible to suppress belt slippage and breakage due to belt lifting, and the attachment thereof is easy, so that no trouble is required for the attachment operation. Furthermore, since the structure is also simple, the manufacturing cost can be reduced.

  DESCRIPTION OF EMBODIMENTS Preferred embodiments of the present invention will be described in detail with reference to the drawings. In the description, the same reference numerals are used for the same elements, and duplicate descriptions are omitted.

  In this embodiment, as shown in FIG. 1, in a tunnel construction site where unloading is carried out by a belt conveyor system, the belt conveyor apparatus B according to the present invention extends from a tunnel mine T to a temporary yard Y (not shown) in a temporary yard Y outside the tunnel. Is to arrange.

As shown in FIG. 1, the belt conveyor device B includes a lift prevention mechanism 1, a belt 2, a conveyor frame 3, a support roller 4, and a leg column 5, and is supported by leg columns 5 standing at predetermined intervals. An endless belt 2 is wound around a driving roller (not shown) rotatably supported by a conveyor frame 3 made of a square or circular pipe. The endless belt 2 is supported by support rollers 4 arranged at equal intervals so as not to be loosened, and is rotated by a driving roller (not shown) to convey the conveyed product from the tunnel pit T to the temporary yard Y. Here, although the belt 2 is endless, the upper half of the belt when transporting the conveyed product is distinguished as the carrier belt 2a, and the lower half of the belt when returning the belt is distinguished as the return belt 2b (see FIG. 2).
In addition, the belt conveyor device B includes a low position section LS disposed at a low position in the tunnel mine T, and a high position section HS disposed at a high position where a construction machine or a vehicle can pass below, In the tunnel wellhead, the connection between the low position section LS and the high position section HS is arranged by three sections of a gradient section AS which is performed by arranging with a predetermined gradient.

  In the gradient section AS, it is preferable to make the gradient of the belt conveyor device B as steep as possible because the section length can be shortened and the site area required for the temporary yard Y can be reduced. However, when the gradient of the belt conveyor device B is suddenly increased upward, the belt conveyor device B becomes upward due to the deflection of the conveyor frame 3 due to gravity and the tension of the belt in the gradient section AS, and the belt 2 is lifted. For this reason, in the gradient section AS, three lift prevention mechanisms 1 are installed at predetermined positions to prevent the belt 2 from lifting. Here, the number and interval of the lifting prevention mechanisms 1 in the gradient section AS are not limited, and are set according to the arrangement state of the belt conveyor device B.

Details will be described below.
FIG. 2 is an overall perspective view of the lifting prevention mechanism 1. The lift prevention mechanism 1 includes a carrier portion 10 that prevents the carrier belt 2a from lifting, a return portion 20 that prevents the return belt 2b from lifting, and a contact plate portion 30 that guides the conveyed product to the center of the carrier belt 2a. In the gradient section AS, it is fixed to a predetermined position of the conveyor frame 3 via the fitting portions 15 and 23 (see FIGS. 3 and 4).

The conveyor frame 3 is composed of two pipe materials (not shown) provided in parallel with a predetermined interval in the longitudinal direction on both sides in the width direction, and is supported by the pipe material at a predetermined interval. A support base portion 4d of the roller 4 is fixed. The support portion base 4d is formed in a gate shape when viewed from the front, and rotatably supports rollers described later (see FIG. 3).
As shown in FIG. 3A, the carrier belt 2 a is placed on a support roller 4 fixed to the conveyor frame 3. The support roller 4 of the carrier belt 2a is composed of three rollers, and when viewed in the traveling direction of the carrier belt 2a, the central roller 4b at the center is low, and the left and right left rollers 4a and the right roller 4c are inclined toward the center. Since it is formed in a dish shape, the cross section of the carrier belt 2a has a dish shape with a depressed center. On the other hand, the support roller of the return belt 2b (not shown) is composed of a single flat roller, and the cross section of the return belt 2b is also flat. The central roller 4b is disposed on the upstream side in the traveling direction of the carrier belt 2a, and the left roller 4a and the right roller 4c are disposed on the downstream side in the traveling direction of the carrier belt 2a.

  As shown in FIG. 3, the carrier unit 10 mainly includes a wheel 11, a rotating shaft 12, and a support frame 13.

  As shown in FIG. 3 (a), the support frame 13 is formed by processing a lateral beam portion 13a made of groove-type steel into a gate shape in the same manner as the left and right column portions 13b made of groove-type steel. At the lower ends of the left and right pillar portions 13b, there are fitting portions 15, which are fitted into the conveyor frame 3 from above and tightened with bolts and nuts BN through bolt holes 15c so that the fitting portions 15 are brought into the conveyor. The frame 3 is held and fixed.

The fitting portion 15 can be fitted with the conveyor frame 3 by welding the L-shaped steel 15b parallel to the bottom of the steel plate 15a to the steel plate 15a formed in a deformed hexagonal shape approximated to a trapezoidal shape. It is processed into a substantially H-shaped cross section in a front view (see FIG. 3A). Three bolt holes 15c are inserted into the lower ends of the steel plate 15a and the L-shaped steel 15b, and are fixed to the conveyor frame 3 with bolts and nuts BN through the bolt holes 15c.
In this embodiment, the number of bolts and nuts BN that fix the fitting portion 15 to the conveyor frame 3 is three. However, if the support frame 13 can be fixed to the conveyor frame 3, the number is as follows. It is not limited. The fixing method is not limited to fastening with bolts and nuts BN, and any method may be used as long as the support frame 13 can be fixed to the conveyor frame 3.

Further, two bolt holes are inserted at predetermined positions in the front and rear flanges of the left and right column portions 13b of the support frame 13 at predetermined positions, respectively, and pillow blocks that support the rotary shaft 12 are supported. 14 and the contact plate part 30 can be fixed (see FIGS. 2 and 3).
The shape of the support frame 13, the material to be used, and the like are not limited as long as the wheels 11 can be arranged at predetermined positions and the shaft 12 can be supported.

  The wheel 11 has a structure in which a steel pipe is processed into a ring shape and spokes are processed inside thereof, and is integrated with the rotary shaft 12 (see FIGS. 3A and 3B). The shape of the wheel 11 and the material constituting the wheel 11 are not limited as long as the carrier belt 2a is prevented from being lifted and the carrier belt 2a is not damaged.

  The rotating shaft 12 is made of a circular steel rod or the like, and has two wheels 11 and 11 attached to each other at a predetermined interval. The rotating shaft 12 extends through the pillow block 14 in a direction crossing the carrier belt 2a. It is rotatably supported at both ends. The installation height of the rotary shaft 12 is such that when the belt conveyor device B is horizontally disposed, the wheels 11, 11 are in contact with the inclined portions at both ends in the width direction of the carrier belt 2a, and the belt conveyor device B is steeply inclined. It is assumed that the carrier belt 2a is prevented from being lifted up by being arranged. The pillow block 14 is fastened to the flange of the column portion 13b of the support frame 13 with bolts and nuts BN through the long hole 14h. Moreover, since the pillow block 14 has the elongated hole 14h formed elongated, it is possible to adjust the height of the wheel 11 when the carrier unit 10 is installed.

  As shown in FIG. 4, the return portion 20 includes a return roller 21 and a roller receiver 22, and a fitting portion 23 is processed on the roller receiver 22.

  The return roller 21 is a known roller made of a cylindrical steel pipe or the like, and is disposed in contact with the upper surface of the return belt 2b in a direction crossing the return belt 2b. The return roller 21 is rotatably supported on the left and right roller receivers 22 by a known method.

  The roller receiver 22 has the fitting part 23 similarly to the column part 13b of the support frame 13, and the fitting part 23 has a gate-shaped cross section. Here, the shape and structure of the roller receiver 22 are not limited as long as the return roller 21 can be pivotally supported and the fitting portion 23 can be formed.

As shown in FIG. 4A, the roller receiver 22 is fitted to the conveyor frame 3 with the fitting portion 23 of the roller receiver 22 from above, and the bolt and the nut BN are tightened through the bolt hole 23a. The fitting part 23 is fixed by gripping the conveyor frame 3.
The fixing of the fitting portion 23 is not limited to the above-described method, similarly to the fitting portion 15 of the support frame 13, and the roller receiver 22 that pivotally supports the return roller 21 at a predetermined position is used as a conveyor. As long as it can be fixed to the frame 3, its structure and method are not limited.

  As shown in FIG. 5, the contact plate portion 30 includes a substrate 31 made of a pair of left and right processed flat steel plates, a top plate 32, a contact plate 33, and a rubber plate 34 made of rubber.

  The substrate 31 is a fastening portion for fixing the contact plate portion 30 to the column portion 13b of the support frame 13, and includes a fastening portion 31a fastened to the column portion 13b and a base portion 31b to which the top plate 32 is fixed. Thus, the cross-sectional shape is processed to be L-shaped (see FIG. 5A). As shown in FIG. 5B, the fastening portion 31a has a rectangular shape and has two elongated hole holes 31c for inserting bolts. Fastening of the abutting plate portion 30 to the support frame 10 is performed by bolts and nuts BN through bolt holes (not shown) penetrating into predetermined positions of the elongated hole 31c and the pillar portion 13b. Since the elongated hole 31c is formed in an elongated shape, the height of the contact plate portion 30 can be adjusted depending on the positional relationship with the carrier belt 2a.

  The top plate 32 is a steel plate welded to the top end of the substrate 31, and as shown in FIG. 5 (a), the shape of the top plate 32 is a side farther than the front side with respect to the conveying direction of the carrier belt 2a. Indicates a longer trapezoid.

  The contact plate 33 is a trapezoidal steel plate whose lower end is inclined in accordance with the inclination of both ends of the carrier belt 2a (see FIGS. 5B and 5C). As shown in FIG. 5 (a), the distance between the left and right contact plates 33, 33 becomes narrower toward the traveling direction side of the carrier belt 2a. It is arranged in a letter C shape in plan view so as to guide the upper conveyed product to the center of the carrier belt. A rubber plate 34 is fixed to the lower end of the contact plate 33 with bolts and nuts BN so that the carrier belt 2a is not damaged by the contact plate 33 formed of a steel plate.

The rubber plate 34 has a parallelogram shape longer than the contact plate 33, and the rear end of the rubber plate 34 with respect to the conveying direction is arranged to protrude outward from the carrier belt 2a (FIG. 5A). )reference). Further, an iron plate 35 is disposed at a bolt and nut BN fastening portion on the opposite side of the installation surface of the rubber plate 34 with the contact plate 33, and the rubber plate 34 is inserted into the relatively soft rubber by the bolt and nut BN. Is prevented from being damaged or detached from the backing plate 33.
In addition, the structure of the contact plate 30 is a structure that guides the conveyed product on the carrier belt 2a to the center of the carrier belt 2a on the front surface of the wheel 11 and does not damage the carrier belt 2a. It is not limited.

The lifting prevention mechanism 1 configured as described above can prevent the belt 2 from floating and causing the belt 2 to be displaced or damaged by installing the belt conveyor device B at a steep slope. . That is, the wheels 11 of the carrier part 10 are arranged so as to press the carrier belt 2a downward from both ends of the carrier belt 2a in the width direction, thereby preventing the carrier belt 2a from being lifted. Further, since the return roller 21 of the return portion 20 is disposed so as to be pressed from above to below across the return belt 2b, the return belt 2b is prevented from being lifted. Further, the backing plate portion 30 spreads during conveyance of the carrier belt 2a and is entangled with the wheel 11 of the carrier portion 10 to prevent the carrier belt 2a from being displaced, meandering, or damaged. In the front surface, the contact plate 33 arranged in a letter C shape in a plan view guides the conveyed product to the center of the belt and prevents it from being entangled under the wheel 11.
In addition, the lifting prevention mechanism 1 is fixed to the belt conveyor apparatus B because the fitting portions 15 and 23 are fitted to the conveyor frame 3 and are only gripped by the bolts and nuts BN, so that the attachment and detachment is easy.

The preferred embodiments according to the present invention have been described above. However, the present invention is not limited to the embodiments, and can be appropriately changed in design without departing from the gist of the present invention.
For example, in this embodiment, the belt conveyor method is used as one of the slippage methods in tunnel construction. However, the transport of waste in the mountainous area, the transport of waste at the waste disposal site, etc. Needless to say, the type of work and the conveyed product using the belt conveyor device are not limited.

It is a side view which shows the arrangement | positioning condition of the belt conveyor apparatus which concerns on this invention. It is a whole perspective view of a floating prevention mechanism. It is a figure which shows the detail of a carrier part, (a) is a front view, (b) is a side view. It is a figure which shows the detail of a return part, (a) is a front view, (b) is a side view. It is a figure which shows the detail of a contact plate part, (a) is a top view, (b) is a front view, (c) is a side view. It is a front view which shows the conventional belt conveyor apparatus.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Lift prevention mechanism 2 Belt 2a Carrier belt 2b Return belt 3 Conveyor frame 10 Carrier part 11 Wheel 12 Rotating shaft 13 Support frame 15 Fitting part 20 Return part 21 Return roller 23 Fitting part 30 Batt plate part B Belt conveyor apparatus

Claims (3)

In a belt conveyor apparatus formed by winding an endless belt around a drive roller rotatably supported by a conveyor frame and including a gradient section ,
Wheels provided at both ends in the width direction of the conveyance side upper surface of the belt in the gradient section so as to be rotatable in the traveling direction of the belt and to press the belt downward from above,
A return roller provided on the return side upper surface of the belt in the gradient section so as to be rotatable in the advancing direction of the belt and to press the belt downward from above;
A backing plate provided on the upper surface of the belt so as to guide the transported object made of a gap in front of the wheel in the transport direction to the center of the belt rather than the wheel ;
A belt conveyor device comprising:   The wheel is integrated with a rotary shaft that is rotatably installed on a support frame, and a leg portion of the support frame has a fitting portion that fits into the conveyor frame from above. The belt conveyor apparatus according to claim 1. The belt conveyor device according to claim 1 or 2, wherein the return roller is rotatably supported by a roller receiver having a fitting portion that is fitted into the conveyor frame from above. .

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