JP4412601B2 - Gas-liquid separation device, and exhaust gas purification device, air purification device, or air sterilization purification device using this gas-liquid separation device - Google Patents

Gas-liquid separation device, and exhaust gas purification device, air purification device, or air sterilization purification device using this gas-liquid separation device Download PDF

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JP4412601B2
JP4412601B2 JP2004292005A JP2004292005A JP4412601B2 JP 4412601 B2 JP4412601 B2 JP 4412601B2 JP 2004292005 A JP2004292005 A JP 2004292005A JP 2004292005 A JP2004292005 A JP 2004292005A JP 4412601 B2 JP4412601 B2 JP 4412601B2
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敏樹 小林
大志 小林
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株式会社ビッグバン
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Description

本発明は、排気ガス中の黒煙あるいは空気中の粉塵微粒子などの有害物質を吸着した液状体を気体と分離する気液分離装置、およびこの気液分離装置を用いたディーゼルエンジンなどの排気ガス浄化装置、あるいは空気清浄化装置、または空気殺菌浄化装置に関する。   The present invention relates to a gas-liquid separation device for separating a liquid material adsorbing harmful substances such as black smoke in exhaust gas or dust particles in the air from gas, and exhaust gas such as a diesel engine using the gas-liquid separation device. The present invention relates to a purification device, an air purification device, or an air sterilization purification device.

一般に、自動車などのエンジンから排出される排気ガス中には、一酸化炭素や炭化水素、窒素酸化物などの有害排出物が含まれており、大気汚染の問題から種々の規制がなされている。特に、近年ディーゼルエンジンにおける排気ガス中の黒煙が、DEP(Diesel Exhaust Particulate ディーゼル排気微粒子)として注目されている。   In general, exhaust gases emitted from engines such as automobiles contain harmful emissions such as carbon monoxide, hydrocarbons and nitrogen oxides, and various regulations have been made due to air pollution problems. In particular, black smoke in exhaust gas in diesel engines has recently attracted attention as DEP (Diesel Exhaust Particulate diesel exhaust particulates).

この微粒子は、環境基準で定められている大気中のSPM(Suspended Particulate Matter 浮遊粒子状物質)が10μm以下であるのに対し、0.1μm程度であり、きわめて粒径が小さいため、単体での除去処理は物理的に困難であるとともに、微少な煤塵が浮遊物質として環境を汚染することから、この排気ガス中における黒煙量を低減する研究が進められている。   These fine particles have an SPM (Suspended Particulate Matter suspended particulate matter) in the atmosphere defined by environmental standards of 10 μm or less, but are about 0.1 μm, and the particle size is extremely small. The removal process is physically difficult, and minute dusts pollute the environment as suspended matter, so research to reduce the amount of black smoke in the exhaust gas is underway.

ディーゼルエンジンの排気ガス浄化装置としては、排気管の一部に触媒フィルターを装着したものがある。このフィルター方式は、黒煙など前記DEPを含めた有害微粒子であるPM(Particulate Matter 粒子状物質)の排出量を低減できるとはいえ、低減量は70〜80%であり、大幅な低減を必要とする環境汚染の解決策としては満足できるものではなかった。   As an exhaust gas purifying device for a diesel engine, there is one in which a catalyst filter is attached to a part of an exhaust pipe. Although this filter system can reduce PM (Particulate Matter Particulate Matter), which is harmful particulates including DEP, such as black smoke, the reduction amount is 70-80%, and it needs to be drastically reduced. It was not satisfactory as a solution for environmental pollution.

しかもPMを捕集するためには、その粒子が非常に小さいためにフィルターのメッシュを細かくせざるを得ないものであり、結果として、排気の背圧(排気抵抗)が大きくなって排気効率が悪化し、エンジンへの負荷が増大することによってNOx量が増加したり、出力低下や燃費への悪影響を招くものであり、さらに、フィルターへのPMの目詰まりに起因する触媒の温度上昇で火災事故を誘発する危険性があった。   Moreover, in order to collect PM, the particles are so small that the filter mesh must be made finer. As a result, exhaust back pressure (exhaust resistance) increases and exhaust efficiency increases. It deteriorates and increases the load on the engine, resulting in an increase in the amount of NOx, a negative impact on output and fuel consumption, and a fire due to catalyst temperature rise caused by clogging of PM in the filter There was a risk of inducing an accident.

また、フィルターを使用せず、且つPMの除去効果をより以上に改善するものとして本特許出願人が出願した特願2003−350097には、ディーゼルエンジンの排気経路中に排気ガスの流入口および流入した排気ガスの流出口を設けるとともに植物油など化石燃料以外の油脂を内部に導入して前記流入排気ガスと接触させるコンタクターを接続し、このコンタクター内で排気微粒子を吸着した前記植物油などの油脂を分離装置に流入させて排気ガスと分離させたことを特徴とし、植物油など化石燃料以外の油脂が保有する親和性を利用することで、排気ガス中から有害微粒子である黒煙などのPMを効果的に分離し除去する発明が示されている。   In addition, Japanese Patent Application No. 2003-350097 filed by the present applicant for further improving the PM removal effect without using a filter includes an exhaust gas inlet and an inflow in the exhaust path of a diesel engine. In addition, a contactor that introduces oil and fat other than fossil fuel, such as vegetable oil, into contact with the inflowing exhaust gas is connected, and the oil and fat such as vegetable oil that has adsorbed exhaust particulates is separated in this contactor. It is characterized by flowing into the equipment and separated from exhaust gas. By utilizing the affinity of oils and fats other than fossil fuels such as vegetable oil, PM such as black smoke, which is harmful particulates, is effectively removed from the exhaust gas. The invention of separating and removing is shown.

上記特許出願の排気ガス浄化装置によれば、有害微粒子であるPMの大幅な除去効果が得られるものであり、サイクロン型の気液分離装置は、原理図を図9に示すように、排気ガスの流入部(72)に上面を径大部としたほぼ円錐台形状とした円筒体を立設させた分離器(71)を配置しており、矢印のように流入した排気ガスと植物油は分離器(71)の上端側面の流入口(71a)から円錐台形状の接線に沿って流入させるように形成していることから、円錐台形の筒内部に渦巻き流を発生させるものであり、この排気ガスの流速を利用した渦巻き流による遠心力によって、PMを吸着した植物油を下方の分離容器(74)底面に落下させ、排気ガスと分離させるものである。PMのほとんどが除去された排気ガスは、円錐台状の管内を下降し底面に衝接した後その中央部を上昇して上方に設けた排気ガスの排出口(73)から外部に排出される。   According to the exhaust gas purification device of the above patent application, a significant removal effect of PM, which is a harmful particulate, can be obtained. The cyclone type gas-liquid separation device has an exhaust gas as shown in FIG. The inflow section (72) has a separator (71) in which a cylindrical body with a substantially frustoconical shape with a large diameter on the upper surface is installed, separating the exhaust gas and vegetable oil flowing in as indicated by the arrows Since it is formed so as to flow along the frustoconical tangent from the inlet (71a) on the upper end side surface of the vessel (71), a spiral flow is generated inside the frustoconical cylinder. The vegetable oil having adsorbed PM is dropped on the bottom of the lower separation container (74) and separated from the exhaust gas by centrifugal force due to the swirl flow utilizing the gas flow velocity. The exhaust gas from which most of the PM has been removed descends in the truncated cone-shaped tube, comes into contact with the bottom surface, rises in the center, and is discharged to the outside from an exhaust gas exhaust port (73) provided above. .

しかしながら、このとき、分離器(71)への流入口(72)と排出口(73)とは近接していることから、流入したPMを吸着させた植物油の一部が、図中Aで示すように、排出口(73)の開口下端部に付着することになり、流入とともに液状体の付着量が増えていく。そしてこの排出口(73)の近傍はが外部へ流出する排気ガスの通過部であるため、サイクロンの強い流速によって円筒内壁に付着した植物油が吹き飛ばされ、あるいは外部に押し出されることになり、植物油に吸着したPMの一部Aが分離容器(74)内に除去されず外部に流出することを阻止できなかった。   However, at this time, since the inlet (72) and the outlet (73) to the separator (71) are close to each other, a part of the vegetable oil that has adsorbed the inflowing PM is indicated by A in the figure. Thus, it adheres to the opening lower end part of the discharge port (73), and the amount of attachment of the liquid increases with the inflow. Since the vicinity of the exhaust port (73) is a passage for exhaust gas flowing out to the outside, the vegetable oil adhering to the cylindrical inner wall is blown out or pushed out by the strong flow rate of the cyclone, Part of the adsorbed PM A was not removed into the separation container (74) and could not be prevented from flowing out.

また、前記PMは、気液分離装置に流入させる植物油の量を多くする程その吸着量も多くなるが、気液分離効率の点から気体に混合する液体量は所定以上に多くできず、気液分離装置として有効とされているサイクロン方式での分離構成によっても気液分離効率は80〜96%であり、100%の気液分離は構造上困難であった。したがって、PMを多く吸着させるためには、装置を大型化せざるを得ない問題があり、使用対象も限られる欠点を有していた。   Further, the amount of adsorption of the PM increases as the amount of vegetable oil flowing into the gas-liquid separator increases, but the amount of liquid mixed in the gas cannot be increased more than a predetermined amount from the viewpoint of gas-liquid separation efficiency. The gas-liquid separation efficiency was 80 to 96% even by the cyclone separation structure effective as a liquid separation apparatus, and 100% gas-liquid separation was structurally difficult. Therefore, in order to adsorb a large amount of PM, there is a problem that the apparatus has to be enlarged, and there is a drawback that the object of use is limited.

本発明は上記点を考慮してなされたものであり、排気ガス中のPMや空気中などの気体中に含まれている有害微粒子である粉塵などを気体中から効果的に分離できるとともに、これまで捕集が困難であった気液分離装置に付着する一部の有害物質を含んだ液状体をも確実に分離し、且つ捕集して外部に流出させないようにした気液分離装置を大型化させることなく簡単な構成で提供すること、およびこの気液分離装置を用いた性能の高いディーゼルエンジンなどの排気ガス浄化装置、あるいは空気清浄化装置、または空気殺菌浄化装置を提供することを目的とする。   The present invention has been made in consideration of the above points, and can effectively separate dust and the like, which are harmful fine particles contained in a gas such as PM in exhaust gas or air, from the gas. A large-scale gas-liquid separation device that reliably separates liquid substances containing some harmful substances that adhere to the gas-liquid separation device, which was difficult to collect, and prevents them from being collected and discharged to the outside. It is an object to provide an exhaust gas purifying device such as a diesel engine, an air purifying device, or an air sterilizing and purifying device having a high performance using the gas-liquid separation device. And

上記課題を解決するため、請求項1記載の発明による気液分離装置は、端に形成した流入口の下流側に、前記流入口より径を大きくして円筒形状に形成した外筒部材を設け、この外筒部材の流入側に設けた遮蔽板の端縁から下流側に向けて、先端縁が外筒部材の内面に当接し、他端縁は外筒部材の内面側に後端部に亙る開口を形成するように、複数の円弧状のガイド片を設けて外筒部材の内面との間にガイド流路を形成するとともに、内方に径小の円筒部を形成し、前記ガイド流路により、前記流入口から外筒部材内に流入する浄化対象の気液混合ガスの流れを、外方から前記開口を介して内方の径小の円筒部に向かう回転流にして後端部に流下するようになし、前記外筒部材後端の径小の円筒部の下流側に隣接して前記径小の円筒部より径大の複数の円筒体を設け、この円筒体の下面に透過孔を形成するとともにこの透過孔に対応する下方に受液部を配置して円筒体部分で発生する渦流で分離された液体を前記受液部に落下させ、前記円筒体後端のガス流出側に前記円筒体より径小の連通筒をその前端縁が円筒体内面に突出するように設けたことを特徴とするものである。
To solve the above problem, the gas-liquid separator according to a first aspect of the present invention, the downstream side of the inlet port formed in front end, the outer cylinder member formed in a cylindrical shape with a larger diameter than the inlet The leading edge is in contact with the inner surface of the outer cylinder member from the edge of the shielding plate provided on the inflow side of the outer cylinder member toward the downstream side, and the other end is the rear end portion on the inner surface side of the outer cylinder member. A plurality of arc-shaped guide pieces are formed so as to form an opening over the inner surface of the outer cylinder member, and a guide passage is formed between the inner cylinder member and an inner cylindrical portion having a small diameter. By the flow path, the flow of the gas-liquid mixed gas to be purified flowing into the outer cylinder member from the inlet is turned into a rotational flow from the outside toward the cylindrical portion having a small inner diameter through the opening. From the cylindrical portion of the small diameter adjacent to the downstream side of the cylindrical portion of the small diameter at the rear end of the outer cylindrical member. A plurality of large cylindrical bodies are provided, and a permeation hole is formed on the lower surface of the cylindrical body, and a liquid receiving part is disposed below the permeation hole, and the liquid separated by the vortex generated in the cylindrical part is It is dropped into the liquid receiving part, and a communicating cylinder having a diameter smaller than that of the cylindrical body is provided on the gas outflow side of the rear end of the cylindrical body so that the front end edge protrudes from the inner surface of the cylindrical body .

そして、請求項記載の排気ガス浄化装置の発明は、植物油などの液状体を内部に導入して流入排気ガスと接触させたコンタクターと、このコンタクターからの排気微粒子を吸着した前記液状体請求項1記載の気液分離装置に流入させて排気と分離させたことを特徴とする。
And, the invention of the exhaust gas purifying apparatus according to the third aspect, wherein a contactor in contact with the flowing exhaust gas is introduced into the liquid material, such as a vegetable oil, the liquid material having adsorbed exhaust particulate from the contactor The gas-liquid separator according to Item 1 is caused to flow into the gas-liquid separator and separated from the exhaust gas.

請求項記載の空気清浄化装置の発明は、空気流通路中に接続し水などの液状体を内部に導入して流入空気と接触させるコンタクターと、このコンタクターからの粉塵などを吸着した前記液状体を請求項1記載の気液分離装置に流入させて空気と分離させたことを特徴とし、また請求項記載の空気殺菌浄化装置の発明は、空気流通路中に接続し水などの吸着液体を内部に導入して流入空気と接触させるコンタクターと、このコンタクターからの細菌やウイルスなどを吸着した前記吸着液体を請求項1記載の気液分離装置に流入させて空気と分離させ、浄化空気を排出させるとともに吸着液体を殺菌装置内に導入して殺菌するようにしたことを特徴とするものである。
According to a fourth aspect of the present invention, there is provided a contactor that is connected to an air flow passage and introduces a liquid material such as water into contact with the inflowing air, and the liquid that adsorbs dust from the contactor. The body is caused to flow into the gas-liquid separation device according to claim 1 and separated from air, and the invention of the air sterilization purification device according to claim 5 is connected to the air flow passage and adsorbs water or the like. A contactor that introduces a liquid into contact with the inflowing air, and the adsorbed liquid that adsorbs bacteria, viruses, and the like from the contactor is allowed to flow into the gas-liquid separation device according to claim 1 to be separated from the air, and purified air And the adsorbed liquid is introduced into the sterilizer and sterilized.

本発明の構成によれば、排気ガス中のPMや空気などの気体中に含まれている有害微粒子である粉塵、あるいは雑菌などを気体中から分離できる気液分路装置を小さいスペースで、且つ簡単な構成で安価に得られるとともに、これまでのサイクロン型では捕集が困難であった排出管壁に付着する一部の液状体をも確実に分離除去する従来にない高度な気液分離性能を有する気液分離装置を得ることができ、有害物質を外部に流出させないようにして排出気体を清浄なものとすることができるものである。そして、請求項記載の発明によれば、PM捕集効率が高く、構造的にもシンプル且つコンパクトなディーゼルエンジンなどの排気ガス浄化装置を低コストで製造することができる。
According to the configuration of the present invention, a gas-liquid shunt device that can separate dust, germs, and the like, which are harmful particulates contained in a gas such as PM or air in exhaust gas, from the gas in a small space, and In addition to being able to be obtained at a low cost with a simple structure, it also has an unprecedented advanced gas-liquid separation performance that reliably separates and removes some liquid material adhering to the discharge pipe wall, which was difficult to collect with conventional cyclones. The gas-liquid separation device having the above can be obtained, and the exhaust gas can be made clean by preventing harmful substances from flowing out. According to the third aspect of the present invention, an exhaust gas purification device such as a diesel engine having high PM collection efficiency and a simple and compact structure can be manufactured at low cost.

請求項記載の発明によれば、製造工場で発生する汚れた空気中の粉塵を、高い効率で除去し清浄化できるものであり、清浄な空気を外部に送り出すことができる。また請求項記載の発明によれば、病院内などに浮遊している空気中の細菌やウイルスを水に吸着させ、さらに、空気と細菌を吸着した水液とを分離させ、清浄化した空気を外部に放出するとともに、水に吸着した細菌や有害微粒子を殺菌処理することができる。
According to invention of Claim 4 , the dust in the dirty air which generate | occur | produces in a manufacturing factory can be removed and cleaned with high efficiency, and clean air can be sent out outside. According to the invention described in claim 5, the air or bacteria in the air floating in the hospital or the like is adsorbed to water, and the air is separated from the water solution adsorbing the bacteria, and the purified air Can be sterilized, and bacteria and harmful fine particles adsorbed on water can be sterilized.

以下、本発明の気液分離装置の1実施形態を、ディーゼルエンジンにおける排気ガス浄化装置に採用した例により図面に沿って説明する。   Hereinafter, one embodiment of a gas-liquid separation device of the present invention will be described with reference to the drawings by using an example adopted in an exhaust gas purification device in a diesel engine.

図1は、ディーゼルエンジンの燃料経路の概略とともに排気ガス浄化構成を示す装置図であり、燃料タンク(1)からの軽油などの燃料を分散器(2)から燃料フィルター(3)、燃料噴射ポンプ(4)を経由してエンジン(5)で燃焼させ、余剰燃料はリターンパイプ(6)で分散器(2)に戻すことで燃焼回路を構成するとともに、エンジン(5)からの排気ガスを大気中に放出する排気管(7)の後端には、コンタクター(9)および気液分離装置(10)を接続配置している。   FIG. 1 is an apparatus diagram showing an exhaust gas purification configuration together with an outline of a fuel path of a diesel engine. Fuel such as light oil from a fuel tank (1) is distributed from a disperser (2) to a fuel filter (3), and a fuel injection pump. (4) is combusted by the engine (5), and the surplus fuel is returned to the disperser (2) by the return pipe (6) to constitute a combustion circuit and exhaust gas from the engine (5) is discharged into the atmosphere. A contactor (9) and a gas-liquid separator (10) are connected to the rear end of the exhaust pipe (7) that discharges into the exhaust pipe.

コンタクター(9)は、大豆油などの植物油が保有する親和特性による液面吸着作用を活用し、植物油と排気ガスとを混在させ攪拌することで排気ガス中の黒煙など有害微粒子であるPMを吸着捕集するものであり、排気ガスの流入口(11)および内部に流入した排気ガスの流出口(12)を設けている。   The contactor (9) utilizes the liquid level adsorption action by the affinity characteristics possessed by vegetable oils such as soybean oil, and mixes and stirs vegetable oil and exhaust gas to remove PM that is harmful particulates such as black smoke in the exhaust gas. Adsorbed and collected, an exhaust gas inlet (11) and an exhaust gas outlet (12) flowing into the exhaust gas are provided.

そして、別途配置した植物油タンク(13)から、燃焼軽油燃料に対して約10%の割合で混合される大豆油などの植物油を槽内部に供給して前記流入口(11)から流入する排気ガスと接触させ、且つ複数層に亙らせることで排気ガスと植物油との接触面積を大きくした空間(14)を経て、前記流出口(12)から流出するように設けられており、具体的構成としては、図2の拡大図で示すように、複数の槽、本実施例の場合は3個の外径寸法の異なる箱状の有底槽(15)(16)(17)を同心で重合させたものである。   Then, the vegetable oil such as soybean oil mixed at a ratio of about 10% with respect to the combustion light oil fuel is supplied into the tank from the separately arranged vegetable oil tank (13), and the exhaust gas flows in from the inlet (11). It is provided so as to flow out from the outlet (12) through a space (14) in which the contact area between the exhaust gas and the vegetable oil is increased by bringing it into contact with a plurality of layers. As shown in the enlarged view of FIG. 2, a plurality of tanks, in the case of this embodiment, three box-shaped bottomed tanks (15), (16) and (17) having different outer diameters are concentrically polymerized. It has been made.

このとき、エンジン(5)から排出される排気ガスの温度は高温であるのに対し、前記植物油である大豆油の引火点は280℃であることから、コンタクター(9)に流入する排気経路中には熱交換器(18)を配置し、熱交換器(18)によって排気ガス温度を発煙温度以下の180〜200℃程度に冷却した後コンタクター(9)に流入させ植物油の発煙を抑えるようにしている。   At this time, the temperature of the exhaust gas discharged from the engine (5) is high, whereas the flash point of soybean oil, which is the vegetable oil, is 280 ° C., so that the exhaust gas flowing into the contactor (9) flows into the exhaust path. A heat exchanger (18) is arranged in the exhaust gas, and after the exhaust gas temperature is cooled to about 180 to 200 ° C. below the smoke generation temperature by the heat exchanger (18), it is made to flow into the contactor (9) to suppress the smoke of vegetable oil. ing.

コンタクター各槽(15)(16)(17)の底部には前記植物油の貯留部(15a)(16a)(17a)を設け、貯留部の上部はパンチングメタルなどにより多数の小透孔(15b)(16b)(17b)を穿設しており、矢印で示すように、流入する排気ガスが、内側槽(15)の上方から落下あるいは底面貯留部(15a)に貯留している植物油に衝接し、混合体となって飛散する。   The vegetable oil reservoirs (15a), (16a), and (17a) are provided at the bottom of each tank (15), (16), and (17), and the upper part of the reservoir is made of a number of small through holes (15b) by punching metal or the like. (16b) (17b) are drilled, and as shown by the arrows, the exhaust gas flowing in falls from the upper side of the inner tank (15) or hits the vegetable oil stored in the bottom reservoir (15a). , Scattered as a mixture.

この排気ガスと植物油との接触により、排気ガス中のPMが植物油に吸着されるものであり、前記混合体が前記多数の小透孔(15b)から外方に流出して、前記槽(15)と同様に形成されたその外側の中間槽(16)の内壁(16c)に当接するようにしている。なお、前記小透孔(15b)は、槽面に穿設したものでなく、網状体を槽面に取着したものでもよい。   Due to the contact between the exhaust gas and the vegetable oil, PM in the exhaust gas is adsorbed by the vegetable oil, and the mixture flows out from the large number of small through holes (15b), and the tank (15 ) And the inner wall (16c) of the outer intermediate tank (16) formed in the same manner as in FIG. The small through holes (15b) are not formed in the tank surface, but may be those in which a net-like body is attached to the tank surface.

中間槽の内壁(16c)に当接した排気ガスとの混合体である植物油は、槽内壁(16c)に沿って流下し、液状部分は該槽(16)下方の貯留部(16a)に貯留されるとともに、飛散する植物油によって小透孔(16b)からさらに外側の最外槽(17)側に流出するものであり、この構成によって排気ガスと植物油との接触面積を大きくしてPMの植物油への吸着量を多くすることができる。   The vegetable oil, which is a mixture with the exhaust gas in contact with the inner wall (16c) of the intermediate tank, flows down along the tank inner wall (16c), and the liquid part is stored in the storage part (16a) below the tank (16). In addition, the scattered vegetable oil flows out from the small through hole (16b) to the outermost outer tank (17) side, and this configuration increases the contact area between the exhaust gas and the vegetable oil, thereby increasing the vegetable oil of PM. The amount of adsorption to can be increased.

排気ガス中のPMを吸着した植物油は、最外槽の内壁面(17c)に沿って上昇して槽(17)の上端に設けた流出口(12)から流出するものであり、また、前記最外槽底部の貯留部(17a)から流下し、その下方に流入排気ガスと接触しないように設けた還流槽(17d)に貯留された植物油は、コンタクター(9)の下流側に設けたオイルクーラー(19)に流入して冷却され、ポンプ(20)によって再びコンタクター(9)の最上部に配置した内側槽(15)に流入するように循環サイクルを形成している。   The vegetable oil that has adsorbed PM in the exhaust gas rises along the inner wall surface (17c) of the outermost tank and flows out from the outlet (12) provided at the upper end of the tank (17). The vegetable oil that flows down from the reservoir (17a) at the bottom of the outermost tank and is stored in the reflux tank (17d) provided so as not to come into contact with the inflowing exhaust gas is oil provided downstream of the contactor (9). A circulation cycle is formed so as to flow into the cooler (19) to be cooled and to flow again into the inner tank (15) disposed at the top of the contactor (9) by the pump (20).

なお、オイルクーラー(19)により冷却され還流した植物油はコンタクター(9)の流出口(12)から隣設した気液分離装置(10)に流出するものであり、この植物油との混合により気液分離装置(10)内に導入される排気ガス温度もさらに低下させることができるが、排気ガスが熱交換器(18)で充分冷却されるよう構成している場合には、このオイルクーラー(19)は特に設置する必要はない。   The vegetable oil cooled and refluxed by the oil cooler (19) flows out from the outlet (12) of the contactor (9) to the adjacent gas-liquid separator (10) and is mixed with the vegetable oil. The temperature of the exhaust gas introduced into the separation device (10) can be further lowered, but when the exhaust gas is sufficiently cooled by the heat exchanger (18), the oil cooler (19 ) Need not be installed.

しかして、気液分離装置(10)は、その一部を破断した斜視図を図3に、側断面図を図4に示すように、円筒状に形成した外筒部材(21)の一端に小径の流入口(22)を形成し、その下流側に前記流入口(22)の端部から少し間隔を設けて径小円筒(23)を配置している。この径小円筒(23)の円周面には、正面からの断面図である図5からより理解されるように、外筒部材(21)の後端面(21a)に亙る長手方向に所定幅の2つの開口(23a)を対向させて穿設し、この開口(23a)の一端からは、この開口(23a)を覆うように、径小円筒(23)の接線方向の外方に円弧状のガイド片(24)を同一方向に延出し、その端縁は外筒部材(21)の内面側に当接させてガイド流路(25)を形成している。   Thus, the gas-liquid separator (10) has a partially cutaway perspective view shown in FIG. 3 and a side sectional view shown in FIG. 4 at one end of a cylindrical outer cylinder member (21). A small-diameter inflow port (22) is formed, and a small-diameter cylinder (23) is disposed on the downstream side of the small-diameter inflow port (22) with a little space from the end of the inflow port (22). The circumferential surface of the small-diameter cylinder (23) has a predetermined width in the longitudinal direction over the rear end surface (21a) of the outer cylinder member (21), as can be understood from FIG. 5 which is a sectional view from the front. The two openings (23a) are made to face each other, and from one end of the opening (23a), an arc shape is formed outwardly in the tangential direction of the small-diameter cylinder (23) so as to cover the opening (23a). The guide piece (24) extends in the same direction, and its end edge is brought into contact with the inner surface side of the outer cylinder member (21) to form a guide channel (25).

前記径小円筒(23)の流入側の端面は、遮蔽板(26)で閉塞し、さらに前記ガイド流路(25)となるガイド片(24)と径小円筒(23)との間隙の流入側の開口部をも前記遮蔽板(26)で覆うようにしており、これによって、流入口(22)側から流入する排気ガスは、外筒部材(21)内で遮蔽板(26)に当接して外筒部材(21)内の円周方向にその流れを変え、さらにガイド片(24)に沿ってガイド流路(25)を流れ込み、径小円筒(23)内に回転流となって流入して下流に流れる構成としている。   The end face on the inflow side of the small-diameter cylinder (23) is closed by a shielding plate (26), and further, the gap flows between the guide piece (24) serving as the guide channel (25) and the small-diameter cylinder (23). The opening on the side is also covered with the shielding plate (26), so that the exhaust gas flowing in from the inlet (22) side hits the shielding plate (26) in the outer cylinder member (21). The flow is changed in the circumferential direction in the outer cylinder member (21), and further flows into the guide channel (25) along the guide piece (24) to become a rotating flow in the small diameter cylinder (23). It is configured to flow in and flow downstream.

外筒部材(21)の下流側には、この外筒部材(21)よりやや径を小さくした径大の円筒体(27)(28)を複数隣接して配列しており、この円筒体(27)(28)間を区分する仕切壁(29)の中央部を貫通して双方の円筒体(27)(28)を連通するように、前記径小円筒(23)体と同径の連通筒(30)を介在させている。   On the downstream side of the outer cylinder member (21), a plurality of cylindrical bodies (27) (28) having a diameter slightly smaller than that of the outer cylinder member (21) are arranged adjacent to each other. 27) Communication with the same diameter as the small cylinder (23) so that both cylinders (27) and (28) communicate with each other through the central part of the partition wall (29) dividing the space between (28) A cylinder (30) is interposed.

また、図6に示すように、連通筒(30)の前後に位置する前記円筒体(27)(28)の下面には、その長手方向に亙って前記径小円筒(23)の直径程度の幅寸法を有する透過孔(31)を設け、透過孔(31)に連通した円筒体(27)(28)の下方には受液槽(32)を配置しており、円筒体(28)の最下流側である他端には排気ガスの流出口(33)を設置している。   Further, as shown in FIG. 6, the lower surface of the cylindrical body (27) (28) positioned before and after the communicating cylinder (30) has a diameter approximately equal to that of the small diameter cylinder (23) over the longitudinal direction. A permeation hole (31) having a width dimension of is provided, and a liquid receiving tank (32) is disposed below the cylindrical body (27) (28) communicating with the permeation hole (31). The cylindrical body (28) An exhaust gas outlet (33) is provided at the other end which is the most downstream side.

なお、前記径小円筒(23)の円周面に形成する開口(23a)は、2カ所に限らず3カ所以上設けてもよく、径小円筒の構成も、具体的に円筒形状を形成せずとも、端部を外筒部材(21)の内面に当接させた複数の円弧状ガイド片(24)の組み合わせにより中央部に円筒形を形成するようにし、外筒部材(21)内に流入した排気ガスがガイド片(24)の内方部で渦流となるようにしたものでもよい。   The openings (23a) formed on the circumferential surface of the small-diameter cylinder (23) are not limited to two and may be provided in three or more. The configuration of the small-diameter cylinder may also be specifically formed as a cylindrical shape. At least, a cylindrical shape is formed in the central portion by combining a plurality of arcuate guide pieces (24) whose ends are in contact with the inner surface of the outer cylindrical member (21), and the inner cylindrical member (21) has a cylindrical shape. The inflowing exhaust gas may be a vortex in the inner part of the guide piece (24).

上記構成によって、流入口(22)から外筒(21)内に流入した浄化対象である気液混合の排気ガスは、その流れを矢印で示すように、遮蔽板(26)に当接することによって外筒(21)内の周縁に展開し、さらに外筒内面と当接しているガイド片(24)に導かれてガイド流路(25)に流入し、開口(23a)から径小円筒(23)内に流入することで回転力が付与されるものであり、渦流となって径小円筒(23)の端部から円筒体(27)内に流入することになる。   With the above-described configuration, the gas-liquid mixed exhaust gas to be purified flowing into the outer cylinder (21) from the inlet (22) comes into contact with the shielding plate (26) as indicated by an arrow. The outer cylinder (21) expands to the periphery, is guided to a guide piece (24) that is in contact with the inner surface of the outer cylinder, and flows into the guide channel (25). ), A rotational force is applied, and the vortex flows into the cylindrical body (27) from the end of the small diameter cylinder (23).

渦流となった排気ガスは、円筒体(27)内への流入の際の膨張と遠心力によってサイクロン(旋風)を形成し、円筒体(27)内でPMを吸着させた植物油と排気ガスとを分離させ、液状体であるPMが吸着した植物油は、遠心力と重力によって透過孔(31)から下方の受液槽(32)に落下する。   The swirled exhaust gas forms a cyclone due to expansion and centrifugal force when flowing into the cylindrical body (27), and the vegetable oil and exhaust gas that have adsorbed PM in the cylindrical body (27) The vegetable oil adsorbed by the liquid PM is dropped from the permeation hole (31) to the lower liquid receiving tank (32) by centrifugal force and gravity.

受液槽(32)内に落下したPMを吸着した植物油は、渦流となっている円筒体(27)内の圧力と液自体の重力とによってさらに下流の捕集タンク(35)に導かれていくため、槽内に溜まることはなく、また渦流によって吹き上げられることはない。そして、浄化しようとする排気ガスはより多くの液状体と混合させることが可能となり、高密度で高いPM捕集効率を得ることができる。   The vegetable oil that has adsorbed the PM that has fallen into the liquid receiving tank (32) is guided to the downstream collection tank (35) by the pressure in the swirling cylindrical body (27) and the gravity of the liquid itself. Therefore, it does not collect in the tank and is not blown up by the vortex. The exhaust gas to be purified can be mixed with a larger amount of liquid material, and high PM collection efficiency can be obtained at a high density.

捕集タンク(35)には、気液分離装置(10)から植物油が流入する開口とともに、上部に配置した前記植物油タンク(13)からの給油パイプ(36)が接続されており、捕集タンク(35)に設置した油面センサー(S1)によって捕集タンク(35)の油面が低下した場合には、ポンプ(37)を駆動してタンク(13)から新しい植物油を補充するようにしている。   The collection tank (35) is connected to an oil supply pipe (36) from the vegetable oil tank (13) disposed at the top, together with an opening through which the vegetable oil flows from the gas-liquid separator (10). If the oil level in the collection tank (35) is lowered by the oil level sensor (S1) installed in (35), the pump (37) is driven to replenish new vegetable oil from the tank (13). Yes.

捕集タンク(35)中に貯留された前記植物油は、多板式のオイルフィルター(38)を介して分岐し、一方をポンプ(39)によって前記コンタクター(9)に還流させ、再び排気ガスと接触させてPMの吸着に寄与させるものであり、他方は燃料タンク(1)からエンジン(5)への燃料経路の途中に設けた分散器(2)に導入し、植物油中のPMの集合体である黒煙粒を分散して燃料タンク(1)からの軽油燃料と植物油との混合比を安定させ、続いて、軽油燃料とともにエンジン(5)部に供給して燃料として燃焼させるようにしている。   The vegetable oil stored in the collection tank (35) branches through a multi-plate oil filter (38), one of which is recirculated to the contactor (9) by a pump (39), and again comes into contact with exhaust gas. The other is to contribute to the adsorption of PM, and the other is introduced to the disperser (2) provided in the middle of the fuel path from the fuel tank (1) to the engine (5), and is an aggregate of PM in the vegetable oil. A certain black smoke particle is dispersed to stabilize the mixing ratio of light oil fuel and vegetable oil from the fuel tank (1), and then supplied to the engine (5) together with the light oil fuel to be burned as fuel. .

このとき、エンジン温度は2000℃程度であり、炭素の燃焼温度である600〜700℃よりはるかに高温であることから、植物油中のPMは完全に燃焼し消尽するものである。燃焼によって減少した植物油はセンサー(S1)で制御することにより、タンク(13)から随時補給されるため、循環する植物油中におけるPM濃度が異常に高くなってフィルター(38)を目詰まりさせることを防ぎ、燃焼や排気経路に悪影響を及ぼすことはない。   At this time, the engine temperature is about 2000 ° C., which is much higher than the carbon combustion temperature of 600 to 700 ° C., so PM in the vegetable oil is completely burned and consumed. The vegetable oil decreased by combustion is replenished as needed from the tank (13) by controlling with the sensor (S1), so that the PM concentration in the circulating vegetable oil becomes abnormally high and clogs the filter (38). Prevents and does not adversely affect the combustion and exhaust paths.

しかして、円筒体(27)内においてPMを吸着した植物油を除去した排気ガスは、渦流を保持したまま連通筒(30)に流入し、続いて隣接する円筒体(28)に流入するが、連通筒(30)を通過する際に、図4中Bで示す液状体が連通筒(30)の流入側の開口近傍に付着する。   Thus, the exhaust gas from which the vegetable oil that has adsorbed PM in the cylindrical body (27) is removed flows into the communication cylinder (30) while maintaining the vortex, and then flows into the adjacent cylindrical body (28). When passing through the communication tube (30), the liquid material indicated by B in FIG. 4 adheres to the vicinity of the opening on the inflow side of the communication tube (30).

これは、円筒体(27)内で渦流を形成していた排気ガスが下流に移行するに際し、通過部となる連通筒(30)が径小であることから流通時に減圧され、排気ガス中にわずかに残存しているミスト状の植物油が徐々に付着していく結果であり、付着する液状体の量はきわめて少量であるが、例えば、前記コンタクター(9)および気液分装置(10)構成により、毎分30mの排気ガス量中から液状体である前記PMを吸着した植物油量の99%に当たる20Lを除去したとしても、20cc程度は生成されるものである。 This is because when the exhaust gas forming a vortex flow in the cylindrical body (27) moves downstream, the communication cylinder (30) serving as a passage portion is small in diameter and is reduced in pressure during circulation. The result is that the slightly remaining mist-like vegetable oil is gradually attached, and the amount of the attached liquid is very small. For example, the contactor (9) and the gas-liquid component (10) configuration Thus, even if 20 L corresponding to 99% of the amount of vegetable oil adsorbing the liquid PM is removed from the exhaust gas amount of 30 m 3 per minute, about 20 cc is produced.

したがって、付着した液状体B中におけるPM量はわずかであるが、この連通筒(30)に液状体を付着させることによって、付着した液状体Bは、連通筒(30)内を緩やかに移動し、下流側の出口開口に至って隣接する円筒体(28)に流出した段階で、円筒体(28)部における遠心力により、前記透過孔(31)を経由して受液槽(32)に落下して回収されることから、最終的に流出口(33)から外部空間に流出するPMは100%に近い値で除去され、クリーンな排気ガスのみが大気中に排出されることになる。   Therefore, the amount of PM in the adhered liquid B is small, but by adhering the liquid to the communication cylinder (30), the adhered liquid B moves slowly in the communication cylinder (30). When it reaches the downstream outlet opening and flows into the adjacent cylindrical body (28), it falls into the liquid receiving tank (32) via the permeation hole (31) by the centrifugal force in the cylindrical body (28). Therefore, PM that finally flows out from the outlet (33) to the external space is removed at a value close to 100%, and only clean exhaust gas is discharged into the atmosphere.

前記連通孔(29)に付着した液状体Bに吸着しているPMは、元来、気液分離装置による遠心分離から分離されずに外部に流出していたものであり、サイクロン型気液分離器を経由しても残存する数%の液状体を回収するためにフィルター装置など他の機器を具備する必要があり、製品コストが高くなるとともに設置スペースを要するものであったが、上記気液分離装置(10)によれば、残存液体を回収するための別部材を必要とせず、構造的にも簡単、且つコンパクトであるので低コストで製造できる効果がある。   The PM adsorbed on the liquid B adhering to the communication hole (29) originally flows out to the outside without being separated from the centrifugal separation by the gas-liquid separation device. In order to recover the remaining several percent of the liquid even after passing through the vessel, it is necessary to provide other equipment such as a filter device, which increases the product cost and requires installation space. According to the separation device (10), there is no need for a separate member for recovering the remaining liquid, and the structure is simple and compact, so that it can be manufactured at low cost.

なお、排気ガスの吹き出し圧力が小さい、あるいは排気ガス量に比して液量が多いなどの理由で上記構成のみでは液状体を分離し切れない場合は、前記円筒体(28)に隣接して、さらに連通筒(30′)および円筒体(28′)を連結していくようにすればよい。   If the liquid material cannot be separated only by the above configuration because the exhaust gas blowing pressure is small or the amount of liquid is large compared to the amount of exhaust gas, it is adjacent to the cylindrical body (28). Further, the communication tube (30 ′) and the cylindrical body (28 ′) may be connected.

上記実施形態においては、本発明の気液分離装置をディーゼルエンジンなどの排気ガス除去装置における排気ガス中からPMなどの有害物質を分離除去する気液分離装置として採用した例を説明したが、本発明の気液分離装置はこれに限らず、他の多くの気体清浄化装置に適用できるものである。   In the above embodiment, the example in which the gas-liquid separation device of the present invention is employed as a gas-liquid separation device that separates and removes harmful substances such as PM from exhaust gas in an exhaust gas removal device such as a diesel engine has been described. The gas-liquid separation device of the invention is not limited to this, and can be applied to many other gas cleaning devices.

例えば、上記実施例と同一部分に同一符号を附した図7は、気液分離装置(10)を空気清浄機(51)における集塵部として使用したものであり、送風機(52)とその下流に前記実施例と同様の構成からなるコンタクター(9)を配設している。気液分離装置(10)も同様に、外筒部材(21)とこれに隣接する円筒体(27)(28)を2個連設しており、外筒部材(21)内にはガイド流路(25)を有して送風機(52)によって流入した空気に回転力を付与する径小円筒(23)を設置するとともに、円筒体(27)(28)間には連通筒(30)を外筒断面の中央に配設している。そして、円筒体(27)(28)の下方には透過孔(31)を介して受液槽(32)を配置しており、最下流側である円筒体(28)の他端には清浄となった空気の流出口(33)を設置している。   For example, FIG. 7 which attached | subjected the same code | symbol to the same part as the said Example uses a gas-liquid separation apparatus (10) as a dust collection part in an air cleaner (51), and is a fan (52) and its downstream. The contactor (9) having the same configuration as that of the above embodiment is disposed. Similarly, the gas-liquid separator (10) has two outer cylinder members (21) and two cylindrical bodies (27) and (28) adjacent to the outer cylinder member (21), and a guide flow in the outer cylinder member (21). A small-diameter cylinder (23) that has a passage (25) and gives rotational force to the air that flows in by the blower (52) is installed, and a communication cylinder (30) is installed between the cylinders (27) and (28). It is arranged at the center of the outer cylinder cross section. A liquid receiving tank (32) is disposed below the cylindrical bodies (27) and (28) via a permeation hole (31), and the other end of the cylindrical body (28) on the most downstream side is clean. The air outlet (33) is now installed.

前記受液槽(32)は、下方の捕集タンク(35)に連結されており、受液槽(32)内に落下した粉塵を吸着させた液体、例えば、水は、渦流となっている円筒体(27)内の圧力と液自体の重力とによって捕集タンク(35)に流入するため、槽内に溜まることはなく、渦流によって吹き上げられることはない。捕集タンク(35)では、霧状の液体をデミスター(40)で補足した後、清浄化された空気を上方の排出口から外部に排出するとともに、液体はさらに下流の沈殿槽(55)に導かれる。   The liquid receiving tank (32) is connected to the lower collection tank (35), and the liquid, for example, water that adsorbs the dust that has fallen into the liquid receiving tank (32) is swirled. Since it flows into the collection tank (35) by the pressure in the cylindrical body (27) and the gravity of the liquid itself, it does not accumulate in the tank and is not blown up by the vortex. In the collection tank (35), after the mist-like liquid is captured by the demister (40), the cleaned air is discharged from the upper discharge port to the outside, and the liquid is further transferred to the downstream settling tank (55). Led.

沈殿槽(55)には、気液分離装置(10)および捕集タンク(35)からの粉塵を吸着した水の流入管(55a)を槽上部の中央に開口させ、流入管(55a)から水とともに流入した粉塵は水と分離して槽底部に沈殿し、さらに弁部材(57)を介してカートリッジフィルター(58)に沈殿捕集されるため、随時あるいは定期的にこれを取り外して廃棄するものである。   In the sedimentation tank (55), an inflow pipe (55a) for adsorbing dust from the gas-liquid separator (10) and the collection tank (35) is opened at the center of the upper section of the tank, and the inflow pipe (55a) Dust that flows in with the water separates from the water and settles at the bottom of the tank, and further settles and collects on the cartridge filter (58) via the valve member (57). Is.

槽内上部に貯留されている水のうち、槽内上部の比較的汚れの少ない水は、沈殿槽(55)の上部外壁に接続した循環パイプ(56)およびポンプ(59)によって前記コンタクター(9)に還流させ、再び汚れた空気と接触させて粉塵の吸着に寄与させ、また、沈殿槽(55)の水位が低下した場合には、この液面をフロートスイッチ(60)で検知し、別途設置した図示しない水タンクから新しい水を補充するようにしている。   Of the water stored in the upper part of the tank, the relatively less dirty water in the upper part of the tank is separated from the contactor (9) by the circulation pipe (56) and the pump (59) connected to the upper outer wall of the settling tank (55). ) And re-contact with dirty air to contribute to the adsorption of dust. When the water level in the sedimentation tank (55) drops, this liquid level is detected by the float switch (60) New water is replenished from a water tank (not shown) installed.

上記構成によって、製造工場で発生する粉塵などを含む汚れた空気は、コンタクター(9)および気液分離装置(10)によって粉塵が除去され浄化されるものであり、気液分離装置(10)の最下流に設けた流出口(33)から清浄な空気を外部に送り出すことができる。   With the above configuration, dirty air containing dust generated at the manufacturing plant is removed and purified by the contactor (9) and the gas-liquid separator (10). Clean air can be sent out from the outlet (33) provided on the most downstream side.

また、本発明の気液分離装置によれば、特に図示しないが、脱臭装置にも使用できるものであり、前記空気清浄機(51)の例と同様に、送風機(52)および気液分離装置(10)とともに、空気と消臭触媒液とを混合するコンタクターや前記沈殿槽(55)に代る液溜めを配置して脱臭装置を構成することにより、塗装工場や食品加工工場などにおける臭気を含んだ空気を送風機でコンタクターおよび気液分離装置に流下させることによって、空気中の臭い分子をコンタクター内で触媒液と混合して触媒液に吸着させ、さらに、気液分離装置内の渦流によって空気と臭い分子を吸着させた触媒液と分離させることができる。   Further, according to the gas-liquid separation device of the present invention, although not particularly shown, it can also be used for a deodorization device, and, similar to the example of the air cleaner (51), the blower (52) and the gas-liquid separation device. (10) Along with the contactor that mixes the air and the deodorizing catalyst solution and the liquid reservoir that replaces the settling tank (55), the deodorization device is configured to reduce odors in painting plants and food processing plants. By letting the contained air flow down to the contactor and gas-liquid separation device with a blower, odor molecules in the air are mixed with the catalyst solution in the contactor and adsorbed to the catalyst solution. And the catalyst solution on which the odorous molecules are adsorbed.

そして、臭い分子を除去した清浄な空気を分離装置の流出口から外部に送り出すとともに、触媒液は液溜めに導入し、コンタクターに還流させることで再度臭い分子の取り込み作用をおこなうものであり、触媒液が減少した場合は、前記と同様に触媒タンクから必要量の触媒液を補充して循環使用するものである。   Then, clean air from which odorous molecules have been removed is sent to the outside from the outlet of the separation device, and the catalyst solution is introduced into the liquid reservoir and returned to the contactor to recapture the odorous molecules. When the liquid is reduced, the required amount of the catalyst liquid is replenished from the catalyst tank and used in the same manner as described above.

次に、本発明の気液分離装置を空気中の細菌やウイルスなどを殺菌して清浄化する空気殺菌浄化装置に適用した実施例について説明する。前記実施例と同一部分に同一符号を附した図8に示す空気殺菌浄化装置(61)は、前記空気清浄機(51)の例と同様に、送風機(62)および気液分離装置(10)とともに、細菌などを含む浄化しようとする空気と水などの吸着液体とを混合するコンタクター(9)や捕集タンク(35)および前記沈殿槽(55)に代る殺菌タンク(65)を配置して構成している。   Next, an embodiment in which the gas-liquid separation device of the present invention is applied to an air sterilization purification device that sterilizes and purifies bacteria and viruses in the air will be described. The air sterilization and purification device (61) shown in FIG. 8 with the same reference numerals assigned to the same parts as in the embodiment is similar to the air cleaner (51) in the blower (62) and the gas-liquid separation device (10). In addition, a contactor (9) for mixing the air to be purified containing bacteria and an adsorbing liquid such as water, a collection tank (35), and a sterilization tank (65) instead of the settling tank (55) are arranged. It is configured.

そして、病院などの院内に浮遊している細菌やウイルスを含んだ空気を送風機(52)でコンタクター(9)および気液分離装置(10)に流通させることによって、空気中の細菌などをコンタクター(9)内で水と混合して水に吸着させ、さらに、気液分離装置(10)内の渦流によって空気と細菌、ウイルスを吸着させた水液と分離させるものである。   The air containing bacteria and viruses floating in hospitals and other hospitals is circulated to the contactor (9) and the gas-liquid separator (10) by the blower (52), so that the bacteria in the air are contacted ( 9) It is mixed with water and adsorbed in water, and further separated from the water / liquid in which air, bacteria and viruses are adsorbed by the vortex in the gas-liquid separator (10).

そして、細菌などを除去した清浄な空気を気液分離装置(10)の流出口(33)から外部に送り出すとともに、細菌やウイルスを付着させた水は前記実施例と同様に捕集タンク(35)に導入する。捕集タンク(35)では、ミスト状の液体をデミスター(40)で補足した後、清浄化された空気を上方の排出口から外部に排出するとともに、細菌などを吸着した水は捕集タンク(35)の底部に落下し、ポンプによってさらに下流の殺菌タンク(65)に導かれる。   Then, clean air from which bacteria and the like have been removed is sent out from the outlet (33) of the gas-liquid separator (10), and water with bacteria and viruses attached thereto is collected in the same manner as in the previous embodiment. ). In the collection tank (35), after the mist-like liquid is captured by the demister (40), the purified air is discharged to the outside through the upper discharge port, and the water adsorbing bacteria is collected in the collection tank ( It falls to the bottom of 35) and is guided to the further sterilization tank (65) by the pump.

殺菌タンク(65)内には、光触媒である微小な粒子径の酸化チタン粉末(66)を混入させている。そして、この光触媒の粉末(66)を水中に配設した紫外線ランプ(67)からの紫外線照射によって励起させ活性化させることによる強い酸化作用で、光触媒と接触するタンク内の細菌やウイルスを死滅させ、水中の有機化合物を分解するものであり、この分解作用によって有機物質は二酸化炭素と水に分解することからタンク内の水は効果的に浄化される。   In the sterilization tank (65), a titanium oxide powder (66) having a minute particle size as a photocatalyst is mixed. The photocatalyst powder (66) is excited and activated by ultraviolet irradiation from an ultraviolet lamp (67) placed in water, thereby killing bacteria and viruses in the tank in contact with the photocatalyst. The organic substance in water is decomposed, and the organic substance is decomposed into carbon dioxide and water by this decomposition action, so that the water in the tank is effectively purified.

このとき、酸化チタン(66)は微小な粉末であることから、紫外線を受ける表面積を最大にすることができ、効率の高い殺菌作用を得ることができるとともに、励起された酸化チタン粉末(66)は水中に停止することなく循環移動するため、その殺菌効果はさらに大きくなる。   At this time, since the titanium oxide (66) is a fine powder, it can maximize the surface area to receive ultraviolet rays, obtain a highly effective bactericidal action, and excited titanium oxide powder (66). Since circulates without stopping in water, its sterilizing effect is further increased.

なお、光触媒材料は、上記のように酸化チタンに限らず他の光触媒材料でもよく、粉末でなくとも、タンク内面に塗布したり、表面に光触媒塗料を塗布したセラミックなどの多数の粒状体を水中に配置するようにしてもよく、紫外線の照射は、紫外線ランプやLEDを光源とする方法だけでなく、高電圧放電によって発生させた紫外線で光触媒を励起させる構成としてもよい。   The photocatalyst material is not limited to titanium oxide as described above, and may be other photocatalyst materials. Even if the photocatalyst material is not powder, a large number of granular materials such as ceramic coated on the inner surface of the tank or coated with a photocatalyst paint on the surface are submerged In addition to the method of using an ultraviolet lamp or LED as a light source, the irradiation of ultraviolet rays may be configured to excite the photocatalyst with ultraviolet rays generated by high voltage discharge.

殺菌タンク(65)内に貯留されている水は、前記光触媒(66)にて除菌された後、紫外線ランプ(67)に近接した殺菌タンク(65)の外壁の下部に流出口を有する循環パイプ(56)およびポンプ(59)によって前記コンタクター(9)に還流させ、再び浄化すべき空気と接触させて細菌およびウイルスの吸着に寄与させる。   The water stored in the sterilization tank (65) is sterilized by the photocatalyst (66) and then circulated with an outlet at the lower part of the outer wall of the sterilization tank (65) close to the ultraviolet lamp (67). The contactor (9) is refluxed by a pipe (56) and a pump (59), and is brought into contact with air to be purified again to contribute to the adsorption of bacteria and viruses.

また、殺菌タンク(65)の水位が変動した場合には、この液面をフロートスイッチ(60)で検知し、低下した場合は、別途設置した図示しない水タンクから新しい水を補充するとともに、所定以上に高くなった場合は安全のため装置を停止させるようにしている。   When the water level of the sterilization tank (65) fluctuates, this liquid level is detected by the float switch (60). When the water level drops, new water is replenished from a separately installed water tank (not shown) When it becomes higher than the above, the device is stopped for safety.

上記の空気殺菌浄化装置によれば、病院などの院内に浮遊している細菌やウイルスを含んだ空気と水を混合して細菌などを水に吸着させ、さらに、気液分離装置によって空気と細菌を吸着した水液とを分離させて清浄化した空気を外部に放出するとともに、水に吸着された細菌や有害微粒子を殺菌タンク内で殺菌処理することができるものである。   According to the above air sterilization and purification apparatus, air containing bacteria and viruses floating in hospitals and the like and water are mixed to adsorb bacteria to the water, and further, air and bacteria are separated by the gas-liquid separator. Air that has been separated and separated from the aqueous liquid is released to the outside, and bacteria and harmful fine particles adsorbed on the water can be sterilized in the sterilization tank.

そして、本発明は上記したごとく、従来にない高度な気液分離性能を有する気液分離装置(10)をシンプルな構成で且つコンパクトに形成できるとともに、従来の濾過式フィルターを使用する必要がないことから、コストも低くメンテナンスも簡易にすることができるものであり、さらに、液体による付着捕集であることから塵埃の粒子の大きさや種類に関係なく捕集できる効果を奏するものである。   And as above-mentioned, this invention can form the gas-liquid separation apparatus (10) which has the advanced gas-liquid separation performance which is not in the past with a simple structure and is compact, and it is not necessary to use the conventional filtration filter. Therefore, the cost can be reduced and the maintenance can be simplified. Further, since it is an adhering and collecting operation with a liquid, it is possible to collect it regardless of the size and type of dust particles.

また、この気液分離装置を用いることによって、コンパクトで安価、且つ高性能なディーゼルエンジンなどの排気ガス浄化装置、あるいは空気清浄化装置、または空気殺菌浄化装置を得ることができるものである。   Further, by using this gas-liquid separation device, a compact, inexpensive and high-performance exhaust gas purification device such as a diesel engine, an air purification device, or an air sterilization purification device can be obtained.

本発明は、排気ガス中のPMや空気中の粉塵などを気体と分離する気液分離装置、およびこの気液分離装置を用いたディーゼルエンジンなどの排気ガス浄化装置、あるいは空気清浄化装置、または空気殺菌浄化装置に利用することができる。   The present invention relates to a gas-liquid separator that separates PM in exhaust gas or dust in the air from gas, and an exhaust gas purifier such as a diesel engine using the gas-liquid separator, or an air purifier, or It can be used for an air sterilization and purification device.

本発明の1実施形態を示す排気ガス浄化装置の配管経路図である。1 is a piping route diagram of an exhaust gas purifying apparatus showing an embodiment of the present invention. 図1のコンタクターでの排気ガスと植物油との流れ状態を示す斜視図である。It is a perspective view which shows the flow state of the exhaust gas and vegetable oil in the contactor of FIG. 本発明の気液分離装置の1実施形態を示す斜視図である。It is a perspective view showing one embodiment of the gas-liquid separation device of the present invention. 図3の側面からの断面図である。It is sectional drawing from the side surface of FIG. 図4のC−C線に沿う正面からの断面図である。It is sectional drawing from the front which follows the CC line of FIG. 図4のD−D線に沿う正面からの断面図である。It is sectional drawing from the front which follows the DD line | wire of FIG. 図3の気液分離装置を空気清浄機に適用した例を示すシステム図である。It is a system diagram which shows the example which applied the gas-liquid separation apparatus of FIG. 3 to the air cleaner. 図3の気液分離装置を殺菌浄化装置に適用した例を示すシステム図である。It is a system diagram which shows the example which applied the gas-liquid separation apparatus of FIG. 3 to the sterilization purification apparatus. 従来のサイクロン型の気液分離装置を示す原理図である。It is a principle figure which shows the conventional cyclone type gas-liquid separation apparatus.

符号の説明Explanation of symbols

1 燃料タンク 2 分散器 3 燃料フィルター
4 燃料噴射ポンプ 5 エンジン 6 リターンパイプ
7 排気管 9 コンタクター 10 気液分離装置
11 流入口 12 流出口 13 植物油タンク
14 接触空間 15 内側槽 16 中間槽
17 最外槽 15a、16a、17a 貯留部
15b、16b、17b 小透孔 16c、17c 内壁面 17d 還流槽
18 熱交換器 19 オイルクーラー 20、37、39、59 ポンプ
21 外筒部材 21a 後端面 22 流入口
23 径小円筒 23a 開口 24 ガイド片
25 ガイド流路 26 遮蔽板 27、28 円筒体
29 仕切壁 30 連通筒 31 透過孔
32 受液槽 33 流出口 35 捕集タンク
36 給液パイプ 38 オイルフィルター 40 デミスター
51 空気清浄機 52、62 送風機 53 水タンク
55 沈殿槽 55a 流入口 56 循環パイプ
57 弁部材 58 カートリッジフィルター
60 フロートスイッチ 65 殺菌タンク 66 光触媒
67 紫外線ランプ S 油面センサー
DESCRIPTION OF SYMBOLS 1 Fuel tank 2 Disperser 3 Fuel filter 4 Fuel injection pump 5 Engine 6 Return pipe 7 Exhaust pipe 9 Contactor 10 Gas-liquid separator
11 Inlet 12 Outlet 13 Vegetable oil tank
14 Contact space 15 Inner tank 16 Intermediate tank
17 Outermost tank 15a, 16a, 17a Reservoir
15b, 16b, 17b Small through holes 16c, 17c Inner wall surface 17d Reflux tank
18 Heat exchanger 19 Oil cooler 20, 37, 39, 59 Pump
21 Outer cylinder member 21a Rear end face 22 Inlet
23 Small diameter cylinder 23a Opening 24 Guide piece
25 Guide channel 26 Shield plate 27, 28 Cylinder
29 Partition wall 30 Communicating tube 31 Transmission hole
32 Receiving tank 33 Outlet 35 Collection tank
36 Supply pipe 38 Oil filter 40 Demister
51 Air purifier 52, 62 Blower 53 Water tank
55 Settling tank 55a Inlet 56 Circulation pipe
57 Valve member 58 Cartridge filter
60 Float switch 65 Sterilization tank 66 Photocatalyst
67 UV lamp S Oil level sensor

Claims (5)

端に形成した流入口の下流側に、前記流入口より径を大きくして円筒形状に形成した外筒部材を設け、
この外筒部材の流入側に設けた遮蔽板の端縁から下流側に向けて、先端縁が外筒部材の内面に当接し、他端縁は外筒部材の内面側に後端部に亙る開口を形成するように、複数の円弧状のガイド片を設けて外筒部材の内面との間にガイド流路を形成するとともに、内方に径小の円筒部を形成し、
前記ガイド流路により、前記流入口から外筒部材内に流入する浄化対象の気液混合ガスの流れを、外方から前記開口を介して内方の径小の円筒部に向かう回転流にして後端部に流下するようになし、
前記外筒部材後端の径小の円筒部の下流側に隣接して前記径小の円筒部より径大の複数の円筒体を設け、
この円筒体の下面に透過孔を形成するとともにこの透過孔に対応する下方に受液部を配置して円筒体部分で発生する渦流で分離された液体を前記受液部に落下させ、
前記円筒体後端のガス流出側に前記円筒体より径小の連通筒をその前端縁が円筒体内面に突出するように設けた
ことを特徴とする気液分離装置。
Downstream of the inlet formed in the front end, provided with an outer cylinder member formed in a cylindrical shape with a larger diameter than the inlet,
From the end edge of the shielding plate provided on the inflow side of the outer cylinder member toward the downstream side, the front end edge comes into contact with the inner surface of the outer cylinder member, and the other end edge extends to the rear end portion on the inner surface side of the outer cylinder member. In order to form an opening, a plurality of arc-shaped guide pieces are provided to form a guide channel between the inner surface of the outer cylinder member, and a small-diameter cylindrical portion is formed inward.
By the guide flow path, the flow of the gas-liquid mixed gas to be purified flowing into the outer cylinder member from the inlet is turned into a rotational flow from the outside toward the cylindrical portion having a small diameter through the opening. It flows down to the rear end,
Providing a plurality of cylindrical bodies having a larger diameter than the small diameter cylindrical portion adjacent to the downstream side of the small diameter cylindrical portion at the rear end of the outer cylinder member,
Forming a permeation hole on the lower surface of the cylindrical body and disposing a liquid receiving part below the permeation hole to drop the liquid separated by the vortex generated in the cylindrical part into the liquid receiving part,
A gas-liquid separation device, characterized in that a communication cylinder having a diameter smaller than that of the cylindrical body is provided on the gas outflow side of the rear end of the cylindrical body so that a front end edge protrudes from the inner surface of the cylindrical body .
複数配列した円筒体間を仕切壁で区分し、この仕切壁の中央部を径小の連通筒で連通するように貫通させたことを特徴とする請求項記載の気液分離装置 Between multiple sequence has a cylindrical body divided by a partition wall, the gas-liquid separator of the central portion of the partition wall, characterized in that passed through so as to communicate with the communicating tube of small diameter claim 1, wherein 植物油などの液状体を内部に導入して流入排気ガスと接触させたコンタクターと、このコンタクターからの排気微粒子を吸着した前記液状体請求項1記載の気液分離装置に流入させて排気と分離させたことを特徴とする排気ガス浄化装置。 A contactor in which a liquid material such as vegetable oil is introduced into contact with the inflowing exhaust gas, and the liquid material adsorbing exhaust particulates from the contactor is introduced into the gas-liquid separation device according to claim 1 and separated from the exhaust gas. exhaust gas purifier you characterized in that is. 空気流通路中に接続し水などの液状体を内部に導入して流入空気と接触させるコンタクターと、このコンタクターからの粉塵などを吸着した前記液状体を請求項1記載の気液分離装置に流入させて空気と分離させたことを特徴とする空気清浄化装置。 2. A contactor connected to an air flow passage to introduce a liquid material such as water into contact with the inflowing air, and the liquid material adsorbing dust or the like from the contactor flows into the gas-liquid separator according to claim 1. An air cleaning device characterized by being separated from air. 空気流通路中に接続し水などの吸着液体を内部に導入して流入空気と接触させるコンタクターと、このコンタクターからの細菌やウイルスなどを吸着した前記吸着液体を請求項1記載の気液分離装置に流入させて空気と分離させ、浄化空気を排出させるとともに、吸着液体を殺菌装置内に導入して殺菌するようにしたことを特徴とする空気殺菌浄化装置。 The gas-liquid separation device according to claim 1, wherein the contactor is connected to the air flow passage and introduces an adsorbing liquid such as water into contact with the inflowing air, and the adsorbing liquid adsorbing bacteria or viruses from the contactor. The air sterilization and purification apparatus is characterized in that it is allowed to flow into the air and separated from the air to discharge the purified air, and the adsorbed liquid is introduced into the sterilization apparatus for sterilization.
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